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Hammermills

Guide

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the 2010/11 Hammermills guide. In this section you will find comparison guides for the leading
hammermills from companies across the world.
Entry to the guide is 100% FREE
Closing date 16/04/10

www.internationalmilling.com
Hammermills Guide

Andritz Feed & Biofuel A/S

Model

OPTIMILL 500
OPTIMILL700
OPTIMILL900
OPTIMILL 1201
Multimill650/450B
Multimill650/630B
Multimill650/800B
Multi650/1000B
Multi650/1400C
Multi650/1001

Single rotor ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Twin rotor co rotating ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Rotor diameter 1046 1046 1046 1116 650mm 650mm 650mm 650 650 650
Capacity throughput rage ton/hr - - - - - - - - - -

175 175 175 4, 6, 4, 6, 12 4, 6, 12 4, 6, 12


Hammer dimensions 175 x60x6 4, 6 mm 4, 6 mm
X60X6 x60x6 x60x6 12mm mm mm mm
Extruder & Expander Guide

Rows of hammers on circumference 4 4 4 4 4 4 4 4 4 4

194 | International Milling Directory 2009


Number of hammers 72 104 136 160 34~102 50~150 62~186 80~240 216 196
Single hammer instalation ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Double hammer instalation ✘ ✘ ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔
Temperature rise of ground material - - - - - - - - - -
Number of screens 2 2 2 4 2 2 2 2 4 2
1,0 - 20 1,0 - 20 1,0 - 20 1,0 - 0,75 0,75 0,75 0,75 0,75
ANDRITZ

Screen hole diameter range 0,75 ~10mm


mm mm mm 10mm ~30mm ~30mm ~30mm ~30mm ~3mm
Double bottom the most effective
- - - - - - - - - -
screen surface
Distance from hammer tip to screen
(For example, 3~4mm 8~9mm etc.) 9~10 mm 9~10mm 9~10mm 9~10 3~10mm 3~10mm 3~10mm 3~10mm 3~7mm 3~10mm

GTC Guide (diversion plate) ✔ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘


Air intake ✔ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Serrated plate ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Single motor ✔ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Twin motors ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Drive power (Kw) 160 250 355 400 75 110 160 250 355 250

RPM 1500 1500 1500 1500 3000 3000 3000 3000 3000 3000

Clockwise turning ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Counterclockwise turning ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Coarse grinding ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✘ ✔
Fine grinding ✘ ✘ ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔
Livestock feed ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✘ ✔
Aquafeed ✘ ✘ ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔
Pet feed ✘ ✘ ✘ ✘ ✔ ✔ ✔ ✔ ✔ ✔
Human food ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Essential ancillary equipment
- - - - - - - - - -
available
Quick screen
exchange
Special features / additional
- - - - - - - - - without
information stopping the
mill
Extruder & Expander Guide

Services key - - - - - - - - - -
International Milling Directory 2009 | 195

ST – Training of customers’ staff ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔


PP – Pilot plant facility / product
development
AS – After sales operational backup ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
FEED & BIOFUEL

Hammermills Guide
Andritz
Hammermills Guide
Bühler AG, Feed & Biomass
DFZC DFZK

Model

DFZC 1265

DFZC-655
DFZK-1
DFZK-2
Single rotor ✔ ✔ ✔ ✔

Twin rotor co rotating - - - -

Main Motor size 22-75 kW 110-250 kW 55-110 kW 2 X 55-110


Depending on product and Depending on product and
Capacity throughput rage ton/hr required grannulation required grannulation

Hammer dimensions - - - -

Rows of hammers on circumference - - - -

Number of hammers - - - -

Single hammer instalation - - - -

Double hammer instalation - - - -

Temperature rise of ground material - - - -

Number of screens - - - -
Extruder & Expander Guide

0.4/0.5/0.6 0.4/0.5/0.6 2.0/2.5/3.0/3.5


Screen hole diameter range

196 | International Milling Directory 2009


/0.8/1.0/1.5 /0.8/1.0/1.5 /4.0/5.0/6.0/8.0

Double bottom the most effective


- - - -
screen surface
Distance from hammer tip to screen
- - - -
(For example, 3~4mm 8~9mm etc.)
GTC Guide (diversion plate) - - - -

Air intake - - - -

Serrated plate - - - -
BUHLER

Single motor ✔ ✔ ✔ ✔

Twin motors - - - -

Drive power (Kw) - - - -

RPM - - - -

Clockwise turning - - - -

Counterclockwise turning - - - -

Coarse grinding ✔ ✔ ✔ ✔

Fine grinding ✔ ✔ ✘ ✘
Livestock feed ✔ ✔ ✔ ✔

Aquafeed ✔ ✔ ✘ ✘
Pet feed ✔ ✔ ✘ ✘
Human food ✔ ✔ ✔ ✔
Aspiration Aspiration
Essential ancillary equipment
required required - -
available

Advantages of the vertica:


The new certical rotor
Advantages of the hammer mill
hammer mill requires no
and the feeder: For fine and
aspiration air for the grinding
normal grinding, easy screen
process, high capacities,
Special features / additional and hammer change, good
moisture loss of ground
information sanitation, high flexibility,
product down to zero, the
feeder also for difficult
lowerable grinding chamber
products, heavy particle
is accessible from two sides,
separation and magnet
simple and fast screen and
Extruder & Expander Guide

hammer change.
International Milling Directory 2009 | 197

Services key
Custom made taining at the Custom made taining at the
Bühler training center and Bühler training center and
educational training in Feed educational training in Feed
ST – Training of customers’ staff Manufacturing Technology Manufacturing Technology
at the Swiss Institue of Feed at the Swiss Institue of Feed
Technology Technology
PP – Pilot plant facility / product
✔ ✔ ✔ ✔
development
Emergency, Security and Emergency, Security and
Preventitive service packages Preventitive service packages
AS – After sales operational backup available as well as spare and available as well as spare and
Hammermills Guide wear parts packages wear parts packages
Buhler
Hammermills Guide

Easy Automation Inc

Model
Easy Grind
1100
Easy Grind
2100

Single rotor ✔ ✔

Twin rotor co rotating ✘ ✔


Extruder & Expander Guide

Rotor diameter 18” 18”

198 | International Milling Directory 2009


6000-12000 lbs/ 6000-15000
Capacity throughput rage ton/hr hr, corn, 5/32” lbs/hr, corn,
screen 5/32”screen

Hammer dimensions 5.93 x 1.062x.15” 5.084 x 1 x .15”

Rows of hammers on circumference 3.00 3


Number of hammers 15.00 15
Single hammer instalation ✔ ✔

Double hammer instalation ✘ ✘


Temperature rise of ground material N/A N/A
EASY

Number of screens 1.00 1

Screen hole diameter range 3/32” - 5/8” 3/32” - 5/8”

Double bottom the most effective screen surface ✘ ✘


Distance from hammer tip to screen
(For example, 3~4mm 8~9mm etc.) 1/8”-5/8” 1/8”-5/8”

GTC Guide (diversion plate) ✘ ✘


Air intake ✘ ✘
Serrated plate ✘ ✘
Single motor ✔ ✔

Twin motors ✘ ✘
Drive power (Kw) 7 to 15 7 to 22
RPM 3450.00 3450
Clockwise turning ✔ ✔
Counterclockwise turning ✔ ✔
Coarse grinding ✔ ✔
Fine grinding ✔ ✔
Livestock feed ✔ ✔

Aquafeed ✘ ✘
Pet feed ✘ ✘
Human food ✘ ✘
Extruder & Expander Guide

Essential ancillary equipment available ✘ ✘


International Milling Directory 2009 | 199

Door safety Door safety swiltch


swiltch / stand / stand alone units
Special features / additional information
alone units / opt: / opt: Mill opt: kit
Mill opt: kit / Auto reverse
Services key
ST – Training of customers’ staff ST - Phone ST - Phone
PP – Pilot plant facility / product development PP PP
AUTOMATION

AS – After sales operational backup AS AS

Hammermills Guide Easy Automation


Hammermills Guide

Müench-Edelstahl GmbH

SDHM5
SDHM8
SDHM10
SDHM15
SDHM20
SDHM30
SDHM12

Model
Single rotor ✔ ✔ ✔ ✔ ✔ ✔ ✔
Twin rotor co rotating ✘ ✘ ✘ ✘ ✘ ✘ ✘
Rotor diameter ✘ ✘ ✘ ✘ ✘ ✘ ✘
8 10 15 20 30 12
Capacity throughput rage ton/hr 5to/h
to/h to/h to/h to/h to/h to/h
Hammer dimensions ✘ ✘ ✘ ✘ ✘ ✘ ✘
Rows of hammers on circumference ✘ ✘ ✘ ✘ ✘ ✘ ✘
Extruder & Expander Guide

Number of hammers 54 72 72 112 74 112 90

200 | International Milling Directory 2009


Single hammer instalation ✘ ✘ ✘ ✘ ✘ ✘ ✘
Double hammer instalation ✘ ✘ ✘ ✘ ✘ ✘ ✘
Temperature rise of ground material ✘ ✘ ✘ ✘ ✘ ✘ ✘
Number of screens 2 2 2 2 2 2 2

Screen hole diameter range ✘ ✘ ✘ ✘ ✘ ✘ ✘


Double bottom the most effective screen surface ✘ ✘ ✘ ✘ ✘ ✘ ✘
Distance from hammer tip to screen
(For example, 3~4mm 8~9mm etc.)
✘ ✘ ✘ ✘ ✘ ✘ ✘
GTC Guide (diversion plate) ✘ ✘ ✘ ✘ ✘ ✘ ✘

Air intake ✘ ✘ ✘ ✘ ✘ ✘ ✘
Serrated plate ✘ ✘ ✘ ✘ ✘ ✘ ✘
Single motor ✔ ✔ ✔ ✔ ✔ ✔ ✔
Twin motors ✘ ✘ ✘ ✘ ✘ ✘ ✘
Drive power (Kw) 30 55 75 110 160 200 90

RPM 2950 2970 2970 2970 1485 1485 2970

Clockwise turning ✔ ✔ ✔ ✔ ✔ ✔ ✔
Counterclockwise turning ✔ ✔ ✔ ✔ ✔ ✔ ✔
Coarse grinding ✔ ✔ ✔ ✔ ✔ ✔ ✔
Fine grinding ✘ ✘ ✘ ✘ ✘ ✘ ✘
Livestock feed ✔ ✔ ✔ ✔ ✔ ✔ ✔
Aquafeed ✔ ✔ ✔ ✔ ✔ ✔ ✔
Pet feed ✔ ✔ ✔ ✔ ✔ ✔ ✔
Human food ✔ ✔ ✔ ✔ ✔ ✔ ✔
Essential ancillary equipment available ✔ ✔ ✔ ✔ ✔ ✔ ✔
Special features / additional information ✘ ✘ ✘ ✘ ✘ ✘ ✘
Services key
ST – Training of customers’ staff ST
PP – Pilot plant facility / product development
Extruder & Expander Guide

AS – After sales operational backup AS


International Milling Directory 2009 | 201

Hammermills Guide
Müench-Edelstahl
Hammermills Guide

WYES MACHINERY (Shanghai) Co., Ltd.

Model

GTC-III-2X11
GTC-III-2X15
GTC-III-2X18.5
GTC-III-2X22
GTC-III-2X30
GTC-III-2X37
GTC-III-2X45
GTC-III-2X55
GTC-III-2X75
GTC-III-2X90

Single rotor ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Twin rotor co rotating ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Rotor diameter 620 620 620 620 620 620 620 620 620 620
1.4 - 1.7 - 2.1 - 2.8 - 3.5 - 4.3 - 5.3 - 7.1 - 8.8 -
Capacity throughput rage ton/hr 1-6
6.5 7.5 8.5 10.2 12.5 15.5 19 22 26
Hammer dimensions 180×50×5 mm

Rows of hammers on circumference 4 4 4 4 4 4 4 4 4 4

Number of hammers
Extruder & Expander Guide

Single hammer instalation 40 40 48 48 56 56 72 80 96 96

202 | International Milling Directory 2009


Double hammer instalation 80 80 96 96 112 112 144 160 192 192
livestock and poultry feed within 5°C at screen hole diameter ≥ Ǿ1.5 mm
Temperature rise of ground material
aqua feed within 7°C at screen hole diameter ø 0.8 ~ Ǿ1.5 mm

Number of screens 2 2 2 2 2 2 2 2 2 2

Screen hole diameter range Ǿ0.25, 0.3, 0.35, 0.4, 0.5 ~ Ǿ0.6, 0.8, 1.0, 1.2 ~ Ǿ1.5, 2.0, 2.5, 3.0 mm

Double bottom the most effective screen surface ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔


WYES

Distance from hammer tip to screen


✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
(For example, 3~4mm 8~9mm etc.)
GTC Guide (diversion plate) ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Air intake ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Serrated plate ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Single motor ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘ ✘
Twin motors ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Drive power (Kw) 22 30 37 44 60 74 90 110 150 180

RPM 2930 2930 2930 2940 2950 2950 2965 2965 2970 2970

Clockwise turning ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Counterclockwise turning ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Coarse grinding ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Fine grinding ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Livestock feed ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Aquafeed ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Pet feed ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Human food ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Complete GTC milling line, feeder, magnet separator, cyclone, airlock, pulse-bag
Essential ancillary equipment available filter, fan
Special features / additional information Patented GTC Technology

Services key
ST – Training of customers’ staff ST
PP – Pilot plant facility / product development
Extruder & Expander Guide

MACHINERY

AS – After sales operational backup AS


International Milling Directory 2009 | 203

Hammermills Guide
WYES MACHINERY
WYES MACHINERY
WYES MACHINERY
Extruder & Expander Guide Extruder & Expander Guide

PROFILE
GTC Technology is a size reduction method that manages to
guide the fluidized-bed of material to collide with hammers
GTC Hammer Mill productivity standard

W
YES MACHINERY specializes in industries. GTC Hammer mills grant you a way to
researching & developing & increase production with 30% lower energy cost, Livestock & Poultry Feed
manufacturing hammer mills and gain profit from less evaporation of moisture,
milling systems for livestock, depending on the advantages of Guide To Collide Model GTC-III-2×55 Fish Feed
poultry, aqua and pet feed - GTC Technology.
GTC Technology is a size Drive power 110 kw Model GTC-III-2×55
reduction method that
Soybean meal Drive power 110 kw
manages to guide the Material Corn (farinose)
(crude protein≥42%)
fluidized-bed of material Common compound
Common compound
to collide with hammers. fish feed grinding
Screen hole fish feed grinding
Φ1.5mm Φ2.0mm twice
 It greatly increases diameter once
Screen hole of coarse
the probability of frontal Bran meal 15%,
Material grinding ≥Φ2.5mm
Moisture content ≤ 14% ≤ 13% Cottonseed meal
collision between material Soybean meal,
10%, Rapeseed meal
and hammers under same 25%, Bran 15%, Rice
cottonseed meal,
Throughput ≥ 11.0 ton/hr ≥ 20.5 ton/hr rapeseed meal, fish
energy consumption bran 10% etc.
meal etc.
 It makes full use of
100% pass 16 mesh 100% pass 16 mesh Screen hole
kinetic energy of fluidized- Φ0.8mm Φ0.5mm
Fineness 85% pass 30 mesh 88% pass 20 mesh diameter
bed of material, succeeds
in enlarging impacting 78.2% pass 40 mesh 62% pass 30 mesh
Moisture content International Standard
capacity 31 times that of
single rotor hammer mill, Throughput ≥ 6.0 ton/hr ≥ 2.5 ton/hr
which could dash material
into shatters once even less than 15°C when grinding 100% pass 40 mesh 90% pass 60 mesh
eccentric collision livestock, poultry and aqua
Fineness 85% pass 60 mesh 80% pass 80 mesh
 It stops the formation of feed, help you gain profit from
65% pass 80 mesh 75% pass 100 mesh
material circulation layer less evaporation of moisture
effectively What you need is not only a
 It highly improves the hammer mill, but powerful
efficiency of screening stable milling productivity, Model GTC-III-2X55 GTC-III-2X75
capacity by increasing 20% that’s what WYES MACHINERY
Drive power 110kw 150kw
the most effective bottom supplies.
screening area and keeping Screen hole
Φ1.2mm Φ1.2mm
agitating fluidized-bed diameter
of material, reducing the
WYES MACHINERY
Cottonseed meal ≥8.5 ton/hr ≥10 ton/hr
density of material layer (Shanghai) Co., Ltd.
against the screen surface Wheat ≥7.5 ton/hr ≥8.5 ton/hr

Material
Shanghai
 It promises to produce Soybean meal ≥10.0 ton/hr ≥12.5 ton/hr
P.R.China
more than 40% under same Rapeseed meal ≥15.0 ton/hr ≥18.0 ton/hr
energy consumption; In Tel: +86 21 67196821
other words, save more Email: sales@wyes.cn DDGS ≥13.0 ton/hr ≥14.0 ton/hr
Web: www.wyes.cn
Hammermills Guide

than 30% energy under


same production capacity
 It promises temperature
rise of ground material

204 | International Milling Directory 2009 International Milling Directory 2009 | 205
Hammermills
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