DATE

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1/28/2015
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1/29/2015
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1/30/2015

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1/31/2015

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2/1/2015

2/2/2015

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2/3/2015

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2/5/2015

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2/6/2015

2/7/2015
GOOD WAY

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2/8/2015

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2/9/2015

2/10/2015

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2/11/2015

2/13/2015

2/14/2015

2/15/2015

2/16/2015

2/17/2015

2/18/2015

2/19/2015

SCP#1
power cutting of LT drive, hydrau

Prepared (LT,charger,pusher trip reset)

Power getting of LT,charger,pusher, stamping

LOCO oven no 1032 force due to not reading

Door repair done
Auto positioning not working
CLD not working as cable was falling down
LT drive 1 Trip
Door repair
CGC door in law missing, its permissive forced 1056
stamping inspection, spring change (U-4,H-1)
Spillage coal belt bypassed from stamping Interlock
LT drive tripped 7, motor install, same was reset
light problem electrical room
safety hanger #1 up & down
CID up/down signal
charger drive tripped. Same reset
Door repair was given, same removed
6 LT drives were tripped in O.C., Same was reset
Door repair given
loco not read 1074
Hopper cover given for repair & removed
loco permissive forced 1056
Charging drive was tripped

Coal scrapper tripped, same was reset

spillage converter tripped, same was reset
All LT drives tripped
Pusher tripped , same was reset
charger tripped
1065, 1080- loco not reading, same force
1,7 LT drive trip

scrapper tripped, same reset

electrical room lightening circuit tripped
charger tripped
Door given for repair
LT drive 7 & 1 tripped
LT Drive#4 tripped in oc
loco no-1065 forced
1057 pushing permissive & coke side door closed
1067 pushing permissive & coke side door closed
CGC permissive force due to door locking problem

CLD motor was tripped

LT drive#4 Tripped due to OC

Door manipulator in repair
CRD fault (Motor Feed back fault )

CRD fault

Hopper cover given in repair

CRD fault

Charger drive tripped 4 times

CRD fault motor feedback fault

CRD fault (motor 1 & motor 2 ) fault

HMU Unit no 2 Hammer No 1 Fault occurred
Loco permissive force 1032 given

Charger forward slow down

HMU of UNIT#2 Hammer#3 ROLLER damaged

coal level forced once

Charger slowed down sensor not functioning

CRD Fault
LT drive 3,4,6,7 trip in O/C SAME WAS RESET
CRD Fault occurred in motor#1& motor#2

ENTRY MISSING

HMU fault IN unit#5 HAMMER 5

Power cutting & getting in LT & STAMPING DRIVE
Stamping system continuously stopped due to spillage fault

HMU fault

CRD fault motor fault

HMU Problem Unit-4 (Hammer -3 ) changed
LT drive tripped
1079 Loco not read
door repair done
major CAKE Breakage at Oven no- 1003,1008

CLD lift position output was forced

No entry in log book

Cable of lower hook damaged from fire
MTS of lower spring press was changed due to negative value

Spillage belt reset in SCP#1

Compressor start stop problem in SCP#1
Reverse start problem

support bridge forward signal missing

Halogen light cable connection was removed

CRD fault motor rill

Power getting emergency resets , spillage tripped
Power cut in upper sprinkling pump A
Stamping problem
support Bridge not moved
CLD drive tripped in motor stall fault
CRD fault

Door manipulator given in repair mode 2 times

In oven no- 1003 & 1008 charger support extended position forced
Hammer-5 of Unit no- 5 having low count in certain time
Door given in repair

Scrapper light was not glowing

CRD fault in left stretch limit

CRD fault- motor fault

Charger ultimate STOP
COAL CAKE scrapper tripped
charger reverse start flag signal was forced
Charger permissive signal was given
charge support bridge extended signal forced two times
Door manipulator in repair mode
coke coal finish is given
CRD fault, fault in motor #1 & motor no#2
Coal cake scrapper trips same reset
Door given in repair mode
coal level sensor no- 1 malfunction, power recycle done

CRD Fault was reset two times

Anti-collision was bypassed from LT#2 then tripped
schedule loco permissive force was forced and then remove
Power cutting & getting in LT drive
LT drive #1 to 8 was reset

given door repair mode

CGC permissive force given

door repair mode given

Light problem , MCB was found tripped
Spillage belt tripped once

Hammer cover bypassed once

door manipulator in repair mode
Hopper level to open bunker gate was changed from 50 to 58%
Emergency was pressed by someone, so everything tripped
Scrapper trip
Door repair
coal water pump-41402 tripped in OC
support bridge extended signal was forced

door manipulator -given in repair mode

Hopper level - Level sensor#2 malfunctioning , power recycle done
Oven No- reading is given from encoder
LT drive #2, 3, & 4 Trips in OC

SCP#2
parking stop signal misses
ALC lift down (not OK)
Power cable of ALC unit was open .
Oven no 1057 pushing permissive forced
LT drive tripped
HPLA problem in oven no-1052
positioning problem in some ovens
forward stop sensor of coke levelling device adjusted
CLD drive trip in over current
Auto positioning system not OK
Coke guide problem
Auto positioning problem
CLD not moved back
Support bridge signal missed during charging
Scrapper tripped

Power cutting was done

Foot switch loose , same tightened

LT drive #3 TRIP IN LINE ,given for service
schedule for charging is forced as schedule not updated
LT Drive tripped 1,6. overcurrent
coal cake finish signal forced once
In oven no-1147,42,57, pushing permissive forced

Maximum over reading problem

pushing and charging schedule was forced.
Encoder is given in service
Anti-collision left side forced Still as it is
inspection done

LT drives ( all tripped)

West anti-collision now in service

stamping drive trip
number reading problem
schedule force
spillage belt tripped in OC

scup CGC force applied one time

Door was not operating in auto mode
CGC permissive forced, emergency stop operated
Level sensor#5 malfunction, power recycled
unit 5 hammer 5 liner damaged

The magnetic problem of water valve close adjusted

unit -3 hammer no-5 linked with hammer no-4
vibro feeder no-4,5,6&7 was tripped
centrifuge pump-2 HM1 was hanged

HMU fault UNIT#1 Hammer-3

CRD fault

Hopper cover bypassed from LT

Lighting problem in stamping and charger home positioning
spillage conveyer bypass in stamping
P

UNIT#4 Hammer#3 locked linked with U-4 H#6

Stamping given in repair mode
CLD up blade cylinder move to down

CRD fault was reset in SCP#2

Door manipulator was not moving forward

HMU fault once in unit#2

Feedback cable loose in Hammer no#1 &3

CRD fault drive feedback

Pushing force scheduled force

CGC permissive of 1147,52,19

1101 charging permissive
Door head was not in home position

Door forced two times 1137,1142

Power cutting - LT,VF,Hydraulics,HPWT

HMU fault in unit 5 Hammer 1

Hopper cover repaired

All banner gate closed, signal forced
Hopper cover bypass
In HM1 oven no taken from Hu de system

LT problem Anti-collision (Men at work-west side)

door repair

Power cut in LT & stamping unit

Coal cake finish signal given by forcing

Lt encoder value fed in HMI also
Door repair given 2-3 times
Schedule force 1173 charging
coal cake finish signal not working in 1 oven.

Hopper cover Bypass for LT

Stamping area light tripped
door manipulator given in repair
SRC 101 trip

1181 Schedule force for charging

charger drive trip
Stamp light tripped, same reset
Permissive withdraw during pushing two times

Coke guide permissive given once

Stamping interrupted

charger tripped 4 times

scrapper was reset
schedule loco permissive force was forced and then remove
Power cutting & getting in LT drive
CRD fault during battery charging from 10 to 11
Hydraulic soft starter#2 error
given door repair mode
Spillage bypassed from stamping
Spillage fault reset
LOCO permissive force
Hopper cover bypass from LT
charging area lighting problem
LT drive no- 3 tripped once in OC
door repair mode given
Pusher drive was tripped once
coal feeding problem
safety hanger was not opened

Coal cake finish given as coal comes to end

Door manipulator in repair mode
CRD fault, motor feedback fault

Frame leaner spreading valve goes negative

Door repair mode given

coke guide locking force
coal cake finish signal was given
Degraphiting- Degraphiting and charger cooling not operating
Oven no- 1153, charging complete updated in DC's n
When charging was not completed In SCP

SCP#3
Level sensor#4 &#5 malfunctioning
unit# 4 Hammer 6 HMU fault
unit# 4 Hammer 6 base position linked with 5
HPLA was down
Level sensor #4 & #5 power replaced & linked for coal feeding

Hopper level sensor#4 malfunctioning

Hopper cover repaired and removed

Schedule not updated in oven no 1138

Pushing Permissive forced
vibro feeder 6,7,9 was stopped and started auto. After few sec.
spillage belt right side pull chord operated and same reset

quick stop spillage coverer

Hammer 1 HMU fault once, after that no problem
Hammer 6 Unit#1 mechanical problem

loco no-1033 not read

Door repaired

LT breaker was tripped , same was reset

connection of stamping motor was in reverse direction

oven door close signal was given in scp#3 during charging

Hopper cover given in repair

Bunker gate close & SCP aligned signal forced.

Pusher back problem

CLD tripped

Hydraulic pump 2 tripped in OC

CRD Fault occurred in motor#1 & motor#2

Spillage fault occurred
Compressor started in auto mode
vibro feeder no-6 tripped
Hydraulic pump 1 & 2 tripped in oc many times
circulation pump tripped in OC many times
charging force at oven no-1102
Vibro feeder no 10 was tripped in over load
spillage conveyer was reset
power unstable in LT DRIVE
Coal filling problem in SCP#3
Hopper cover was bypassed from LT
Encoder valve given in service
Stamping stopped due to spillage belt trip

Coal level sensor malfunctioning

Door main lift problem
CGC pushing permission was forced once
Coal cake scrapper was tripped once
Hydraulic drive tripped
Hammer#6 of unit#3 locked
Safety hanger proximity switch was changed & force was removed

Unit no-3 hammer no-6 locked

coal cake finish reset
spillage bypassed from stamping
spillage fault reset
Number reading problem in SCP, encoder given in service

Hopper cover repair

Loco permissive force in SCP#3

Reverse start flag problem in scp

Pushing & loco permissive forced in 1049

Once loco permission need to be forced in 1033

coal cake finish signal need to be forced once

stamping unit#2 impulse counter MCB was tripping

Unit#2 sensor3 cable problem ,sensor changed
charger tripped due to cake breakage

coal cake scrapper tripped

Oven 1178 schedule over forced
LT drive #1 & #8 given in service
door manipulator given in repair mode
HMU fault in unit #2
Hammer#2 signal wire cable was cut from terminal

LT drive-1 tripped once

counter force release signal not coming

Coal cake finish signal misses

Given door repair

charging schedule force because of schedule update
CRD fault occurred at motor #1& motor #2
spillage given in service

spillage fault reset

Power cutting & getting in chain conveyer battery#10
Prism gate direction forced multiple times
Light of intermediate area of 11A & 11B was tripped

Hopper level increased from 50 to 53% for coal filling

CGT#1

Gripper signal misses

N & N+2 (OPEN )

BC 103 Too many start Reset
BC104 Too many start reset

Charging permissive button not highlighted

All valve slow

N-1 side 'N' Gripper close sensor charged

LT drive power cutting and getting

Gripper open problem

Permissive problem in 1087 oven
Emergency switch block was adjusted

Button is not highlighting checked and found

LT drive tripped

Hopper cover given in repair mode and normalised twice

once vibrofeeder#10 tripped in over load
per flow timer adjusted to 20 from 255 and again reverted
HMU 2/3 roller shaft was having problem
Hopper cover bypassed from LT and same removed
Door manipulator given in repair mode
(N+2) side N cylinder of cover gripper was not operating

Gripper not opening in auto mode after charging

LT drive #1 tripped, as its main fuse Blown out

GRIPPER Sensor was adjusted at N+2 side

Iso valve Home pos signal Misses LT problem

EQUIPMENTS
CGT#2

Cover gripper (N-1) signal missing

N+2 Gripper was adjusted as its close signal missing

Signal of Is valve close. N+5 was missing ,sensor was adjusted

ISO valve not operating in auto mode

Computer not getting started

LT drive tripped
43502B power getting
CC-15 power cutting and getting

Gripper sensor was adjusted on CGT#2

New HMI panel was installed and programme was uploaded

EQUIPMENTS
CGT#3
LT Encoder coupling changed with new one

LT brake was not opening .

Main line power tripped

N-1 U tube is getting down by itself

Hydraulic not started because of fault

BPP
Sulphur Recovery Pressure Transmitter malfunctioning
Gas valve trip
Pressure transmitter of sulphur recovery area made OK

Sulphur Recovery 42427 (B) POWER Fluctuating

BC-10 Of spillage belt was tripped in O.C.

41409-B frequent power cut

Slope pump tripped same was reset

ETP B Power cutting

Power problem of CT-02B , B43502 was done

LOCO#1

LT Problem

Power unstable (frequent power cut )

Hooter not buzzing near operating cabin

Loco not read 1079 so it was forced

Loco not read 1033 so it was forced

Compressor not showing negative Temp.

1065 oven no not reading , forced

Quenching complete given

1079 marker plate was adjusted

Inspection PLC slave battery-2 fault

PLC slave battery change but fault not clear

Quenching complete given

Flap door open close problem

LOCO#2

LOCO#2 was given in service

Flap door opening problem

Radio power recycle

HMI of loco#2 M/C working with master and slave PLC

Flap door close problem

Flap door close sensor changed

Logic checked
Quenching signal not read
marker plate adjusted

HMI for compressor panel was changed

Push release problem in loco#2

Quenching complete given

P41403 trip in oc
prism gate direction forced 2 times
Breeze Scrapper of batt#11 tripped
Tar recovery pump tripped once
Push release in Loco #2 was missing sometimes

Flap door open close problem

LOCO#3
flap door not opening

BC 104 tripped in OC
SRC Tripped in OC

Pushing allow option was not high

Quenching complete given

Quenching complete signal forced once

Flap door was not opening, compressor of

COAL & COKE

SRC 103 was tripped

Prison gate signal forced several times
C103 BC tripped in OC 3 times

SRC 102 conveyer was tripped in LOC

prism gate signal was given
scrapper was not running

Coal tower 10 light not glowing

Prism gate direction changed many times

BC102 was tripped in overload 6 times

Power cutting of BC 102 conveyer
Emergency switch was changed in SRC 103 conveyer
Emergency block was changed in CC 15
Quenching complete signal was given 6 times

SRC 101,102 was tripped in OC

spillage belt 109 was tripped
prism gate signal forced several times

Pull cord of RC-102 was changed

power cut in CC15, CC16,SRC 103, Shuttle and conveyer

Spillage belt#10 tripped was tripped

HPLA

1071 was not operating. Pneumatic leakage found

CGC#1

Automatic opening problem in 1104

1133 close signal missing

Hydraulic & oil cooler trip in OC

Feedback cable interchanged

CGC#3

cooler trip in OC

Coke guide unlocking problem

Lower magnet bolt loose, same tightened

LT was not moving, emergency pressed
BC 104 trip in overload

CRD fault came once due to slack limit left side

Coke guide locking problem

Emergency operated south side

HP#2 tripped

Hydraulic was not ON

LOCO alignment input was forced

DATE

3/24/2015

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3/25/2015

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3/26/2015

3/26/2015

SCP#1
Power cutting of LT drive, Hydraulic trip in O/L same reset

LT BRAKE#7- Adjusted trail taken found OK

POWER Getting-LT drive

P/C of hydraulic pump.

Hopper cover was given on proper mode.
Charging system was given in proper mode.

Hydraulic-power getting of hydraulic was done.

Hopper cover-To close Hopper cover bunker gate close and SCP aligned.
signal was forced.Same removed later after Hopper cover is closed.

SCP#2
Hydraulic softstarter trip same reset
door repair give permanent
walky talky connector change from SCP-1
LT motor 3&6given in service previously it was bypass.
LT DRIVE#7-tripped

Hopper Level-Malfunctioned. Made ok through power recycle.

Sensor#4-Stamping drive was reseted unit 2,3,4
CLD-Operator complained after returned to passing position.
Cld sequence running again. Found that HM1 button to initialise was not
resetting properly. We put a reset bit after step4 complete.
Std. Seq-2-n/w 20-M2720/FC2702
Not working fine
LT drive-LT drive brake#5 open signal not coming. Striker adjusted Now OK.
Unit #3 Hammer 4 HMV fault.Mechanical issue. HMV fault aknowledge.Now OK.
LT braker tripped. Emergency operated.Same was reset.
Autocollision-Autocollision was side drive was adjusted.

LT#7-Inverter disconnected fault was coming in HM1.XLP was in fault.

LT#1-tripped in)/C.same was reset.
Charging-coke side door close signal forced in oven #2 but #10
Lt#6-Tripping in OC. Found too much vibration in motor foundaon at starting time.
Blade was OK. Motor Bypassed.

power cable connection of walkie on SCP#2.

Stamping Drive-Stamping drive #2 ,3 trip in OC.Same was reest.

SCP#3
Power getting of charger & travelling
7&8 no. LT drive trip same reset.
charger drive trip same reset
door repair given

stamping unit-hammer no-2 linked with hammer no-1

cave height reach link(right to left)
start stamping option not highlight in HM!, clear and found"coal feeder finish " not reset, same was
Hammer4, UNIT 1-we chequed but could not find.

LT Drive#4-Tripped in over current . Spillage coal conv. Reset(OC).

DrE given in repair mode.

Spillege conveyer bypassed due to o/c trip. Informed to mechanical.

Trestle Magnet(Reverse start) found loose, same was tightened.
Unit 1 hammer 4 HMV fault.
Door manipualtor given in Repair mode.
Hoist blade trip.Same was reset.
Hoist blade up sensor was adjusted. Now OK.

Vibro feeder#7,8,9,10 wa stripping frequently.Same was reset

HMV fault-In unit#1 Hammer#4 fault was coming. Its sensor changed as count was showing zero s
DE prolem-The travelling motion is not giving forward after 1190 or so hence auto seq. Pushing wit
When opertaor operates is manual. Beyond1220 then all auto sequence
takes palce ok in auto seems machanical problem.
Push .pum/charge-Coke guide lack signal forced Prof. Drive forced Hammer bypasee force.
Trestle blade ultimate forced.

Safety hanger signal was ON of unit#1

Spillage conveyer was rest tripped in OL setting 4 connection taken 4, 4, 4.42, 4.48

CGT#1
cover lifter N+2 side of N cylinder bypass from travel release as per operation request

EQUIPMENTS
CGT#2

LT conv#1&2 line convertor fault was coming. Same reset

Interlock checking-Dove with operation and
findings noted in the important tech. Communication.

CGT#3

BPP

COOLING TOWER #4-pump was not starting.

Its cotrol cable from strat push button was loose.
After correcting it, motor incomes was tripping.
need to be changed

LOCO#1

LT not taken ckeckd that it's mode was selected on lock mode.
Release it taken OK.

LOCO#2

FLAP-flap opening problem. Dumping in two half.

pressure dropped.

Permissive was not going to SCP checked that

it's complete and release to wha signal was high.

LOCO#3

Given Quenching complete

COAL & COKE

HPLA

CGC#1
CRD fault came becoz slack limit switch came.

Door-Door in clan signal misses.

Once its signal was forced. Now ok

Top loco signal was onned with button lock.

top lock-PQ604
PQ624

Door-Upper locking was linked wiht lower

from previous shift-checked and it's connection
was once oped and again put-Now Ok.Its trail was als taken.

CGC#3
walky talky connector changed from CFC-1

Motorola-walkie mouth piece and arial connector was changed from CGC#2

Batt-11
breeze pnd scraper brake and sensor adjusted

batt-10
Hoist not working

Coke circuit BC02

Beltway bypassed.

Load cell TPHBC104

Load cell not showing its value.Power recycled now OK

BC102

Belt swag-Left side(heavy) signal forced as per operation requirement. .

The device cannot be cheked due to lack of time