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TCV
(Injection timing control)
Fuel tank
Injection nozzle
TCV
(Injection timing control)
Fuel tank
Injection nozzle
-1-
Feed pump
Roller ring
Plungers
Rotor
Cam plate
Sp e ed se n so r
S PV (Sp i ll Co n tro l Va lv e)
Fe e d p u m p
R oto r
Ro l l er s
P l un g e rs
T C V (T im i n g C o n tro l Val ve )
C am ri n g
REFERENCE
Injection Pressure for Each Type of Pump
Axial Plunger Type Pump
(used on 5L-E 1KZ-TE, etc.)
Pump
-2-
Roller ring
Rollers
Cam plate
Plungers
(1/1)
-3-
Cam ring
4 rollers
-4-
4 plungers
(1/1)
REFERENCE
Pump for 6-Cylinder Type
(1/1)
-5-
Injection Volume
Outline of SPV
There are two types of SPV (Spill Control Valve) that control the injection volume.
Pilot valve
Pilot spring
Main spring
1. Construction
Main valve
2. Operation
At normal condition
The pilot valve of the SPV is normally closed, as electricity runs through the coil. The fuel pressure and the
spring force causes the main valve to close passage
"A" as well, due to the pressure from the inside of the
valve being greater than that of the outside of the
valve.
When
the signal from the engine ECU is turned off
When the signal from the ECU turns off, causing the
current applied to the coil to turn off, the pilot valve
moves upward by the force of the pilot spring, causing
passage "B" to open.
When the pilot valve is opened
Then, the pressure that is applied above the main
valve decreases. As a result, the main valve ascends,
causing passage "A" to open.
(2/2)
-6-
Spool valve
ECU
ECU
Spring
2. Operation
At normal condition
The spool valve is pulled downward to close the passage because the coil is energized.
When the current does not flow into the coil
When the current to the coil is turned off, the pressure
of the fuel pushes the spool valve upward to open the
passage.
(2/2)
REFERENCE
Starting Voltage of Direct-acting SPV
(v)
150
Time
-7-
A xi a l p l u n g er t yp e p u m p
R ad i a l p l u n g er typ e p u m p
-8-
Start of injection
Start of injection
Plunger
Plunger
Close
Close
SPV
SPV
Open
Open
Decrease Increase
Initial condition
d o
Initial condition
Injection Timing
Moving core
Spring
Stator core
Roller ring
Timer piston
Service Hint
SPV Inspection
Inspect the SPV by removing the connector and measuring the resistance between the SPV terminals.
(1/1)
TCV Inspection
Inspect the TCV coil by removing the connector and measuring the resistance between the TCV terminals.
- 11 -
Inspect the operation of the TCV by connecting the positive (+) and negative (-) terminals of the battery to the
TCV terminals and checking the clicking sound of the
solenoid.
(1/1)
- 12 -
Exercise
These are the pre-course study materials for the Frequent Service Job Course. The objective of this
course
is to learn the work procedure and points of frequent service jobs. In the pre-course study, you will
study
the
basic knowledge
needed for repair work, and the basic mechanism and operation of automobiles.
After
you
finish studying all of the chapters, please take the Examination.
Exercises
Al l
A nsw e rs
C orr ect
Page with
Related Text
I nco r r ect
Answ er
R e t ur n t o p ag e o f
r el at e d t ex t f or r evi ew
Exercises
A ll
An swe rs
C o rre ct
I nco r r ect
Answ er
R e t ur n t o p ag e o f
r el at e d t ex t f or r evi ew
- 13 -
Question- 1
The following illustration shows the axial plunger type injection pump.
From the word group, select the part to perform the following controls (1-4).
1. Pumps the fuel from fuel tank.
2. Pumps and distributes the fuel.
3. Controls the injection volume.
4. Controls the injection timing.
a) Feed Pump
b) Speed Sensor
c) Rotor
d) Roller Rin
e) Cam Plate
f) TCV
g) SPV
h) Plunger
g
b
a
d
c
h
f
Answer: 1. 2. 3. 4.
Question- 2
The following illustration shows the radial plunger type injection pump.
From the word group, select the part to perform the following controls (1-4).
1. Pumps the high pressure fuel.
2. Distributes the fuel.
3. Controls the injection volume.
4. Controls the injection timing.
a) Feed Pump
b) Speed Sensor
c) Cam ring
d) Roller
e) Plunger
f) Rotor
g) SPV
h) TCV
d
h
Answer: 1. 2. 3. 4.
- 14 -
Question- 3
Mark each of the following statements True or False.
The axial plunger type injection pump used in the conventional EFIdiesel uses a greater injection pressure than the radial plunger type
injection pump.
True False
The axial plunger type injection pump and the radial plunger type
injection pump (both used in the conventional EFI-diesel) have the
same fuel pressurizing and distribution systems.
However, their injection volume and timing controls differ.
True False
Question- 4
The following illustrations show the SPV. From the word group, select the words that correspond
to 1-4 in the table.
(1)
Name
Operating voltage
Name
(3)
Application
Operating voltage
b) Conventional SPV
c) Normal voltage
(4)
d) High voltage
Answer: 1. 2. 3. 4.
Question- 5
Mark each of the following statements True or False.
No. Question True or False Correct Answers
1
2
43
When the power is turned ON to the SPV, the fuel passage opens
and the injection ends.
The SPV controls the relief timing of the fuel that has been pressurized by the plunger in order to regulate the injection volume. True False
regulate
The
ized
injection
TCV
ECU
fuelthe
that
timing.
regulates
activates
injection
is applied
thestart
TCV
operating
to the
timing.
and
timer
controls
stroke
True
piston
of
False
the
in
theamount
order
plunger
to of
regulate
inthe
order
-pressur15 the
-to
True False
True False
Question- 6
Mark each of the following statements True or False.
No. Question True or False Correct Answers
1
The inspection of the coils for the SPV and the TCV is performed by
measuring the resistance between the terminals. True False
- 16 -
True False