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10 TDP COMPOST PLANT

1. Bio-Fertilizer Plant:
Plant will be titled with feeder bucket conveyor system,
suitable to lift as least 2 ton/hr. the motor will be sufficient
to handle & run the plant and conveyor at the requisite
RPM for the Quantity of at least 1.2 tonnes out pre
digested MSW.
2. Conveyor Belt
The length should be proper so that digested MSW can be
conveyed properly. Also 900 mm conveyor belt will be
used of M-24 grade. Whole system will be open type.
3. Plastic Catcher (Feeding Ram)
For Feeding Raw material

1. Bio-Segregation Plant/Segregation Machine (1 Nos)


The segregation machine will be fitted with bucket elevator conveyor systems
suitable to lift at least 2 tons per hour. The machine will have platforms around it
any ladders for easy inspections and maintenance. The covers of the trommel

will be seized that it is easy for a large size man to easily inspect and clean the
trays/screens. The screen will be detachable for replacement and repair. Steel
vibrating screens in enclosed steel housing enclosing the screens of mesh sizes
of 8mm and 4mm to separate sized fractions, will be mounted on heavy duty
springs to bear the designed.
Weight of the semi-finished compost. The steel housing will be fitted with
accessories to enable easy inspection on the process and have magnetic
separators along with vibro-screens. Also the vibration of the internal chasis
should not emphases of the vibration to the outer one, design should be capable
to do so.

Technical Specifications (Bio-Fertilizer Plant):


Structure: ISA 50, ISA 40, ISA 25, ISMC 18 & CNC bended steel section
225mm.
Covers: MS Sheet 16SWG
Screen: MS 7-16 SWG size 1.5m x 1.75m
Screen 1= mesh size 25mm
Screen 2= mesh size 1mm
Screen 3= mesh size 04mm
Motor: Electro- Mechanical Motors (3 H.P.)
(1)For screens
(2)For Feeding Elevator
Drive: Shaft system 60mm diameter MS (Finished Type)
GearBox: Radicons heavy duty
Speed: 380RPM
Length: 1.2 meters
Width: 1.8 meters
Height: 3 meters (without foundation)
Primer: Epoxy Primer
Paint: Epoxy paint

Vertical Feed Bucket Conveyor with technical Specifications


(1Nos):
One bucket conveyors to be provided, each for lifting &feeding the
decomposed garbage to the machines namely the bio-fertilizer plant. The

capacity of each bucket conveyor will be according to the input quantities


at each level.
Structure: MS Sheet 14 SWG & Rolled MS Section ISA 35
Drive: FRICTION DRIVE (Bearing Block type)
Motor: Electro-Mechanical motor (2 H.P.)
Belt: Rubberised heavy duty 4 ply M24 Nylon Threaded
Bucket: 175mm
Capacity-:2tonnes/hour
Civil Details: (All in inches)
Packet Size: (120 X 70)
Packet Beam: 250mm x 225mm (Along inner wall)
Foundation Rod: 18mm round (750mm long with 75mm threaded)
Packet Difference: Accordingly above plinth
Packet Level: 600mm above plinth
Base: 40mm metal Fillings
Packet Outer: 100mm Brick work
Packet Inner: 225mm Brick work

Feeding Point: (81 X 71)


Foundation Rod: 750mm Long with 75mm Threaded
Packet Details: Accordingly above drawing
Packet Level: Equals the plinth
Base: 40mm Metal Fillings
Packet type: 225mm Brick Work

Rubber Conveyor (1Nos):


This mechanical assembly is to convey the MSW to the appropriate
place for further processing. It should retain conveying length of forty feet.

Width of the rubber conveyor should be enough to convey the material


without scattering them.
The machine should consistently have the supporting tapering
rollers which helps the conveyor belt to retain the curved shape to
increase the efficiency. Mechanical MS pulleys will be designed to reduce
the choking of over layering of MSW over drum pulley, to maintain the
tensile load on belt. This long conveying systems will be open type.
Technical Specifications:
Structure: ISA 50, ISMC 75
Type: Open
Motor: Electro-Mechanical Motors (3 H.P)
Drive: Shaft systems 35mm diameter MS (Finished type)
Gear Box: Radicons Heavy Duty
Speed: 70rpm
Length: 12meters
Belt: 4 Ply Rubber Conveyor (M- 24)
Primer: Epoxy Primer
Paint: Epoxy Paint

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