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Piping calculation

for
Seperator

0
B
A

28-Feb-13
28-Feb-13
28-Feb-13

First Issue
Issued for approval
Issued For IDC

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MB
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MJ
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REV

DATE

DESCRIPTION

Prepared

REVIEWED

APPROVED

Client : Subsea Solutions


PJ 5345

PJ 5345-P-C-101

JOB NO

DOCUMENT NO.

REV

PAGES

INDEX
Sr. No
1
1.1
1.2
1.3
1.4
1.5
1.6
2
2.1
2.2
2.3
2.4
2.5
2.6
3
3.1
3.2
3.3
3.4
3.5
3.6
4
4.1
4.2
4.3
4.4
4.5
4.6
5
5.1
5.2
5.3
5.4
5.5
5.6
6
6.1
6.2
6.3
6.4
6.5
6.6
7
7.1
7.2
7.3
7.4
7.5
7.6

Description

Page No.

DESIGN BASIS
General
Wall Thickness Calculation
Impact Test
PWHT Requirement
Hydro Test Pressure
Selection of Flange Rating
Pipe Design For Oil ine ( 3" )
General
Wall thickness Calculation
Post Weld Heat Treatment Requirement
Hydro Test Calculation
Impact Test Requirement
Selection of Flange Rating
Pipe Design For Gas line ( 6" )
General.
Wall thickness Calculation.
Hydro Test Calculation.
Post Weld Heat Treatment Requirement
Impact Test Requirement.
Selection of Flange Rating.
Pipe Design For Drain Line ( 3" )
General.
Wall thickness Calculation.
Hydro Test Calculation.
Post Weld Heat Treatment Requirement
Impact Test Requirement.
Selection of Flange Rating.
Pipe Design For Water Line ( 3" )
General.
Wall thickness Calculation.
Hydro Test Calculation.
Post Weld Heat Treatment Requirement
Impact Test Requirement.
Selection of Flange Rating.
Pipe Design For Bypass line ( 3" )
General.
Wall thickness Calculation.
Hydro Test Calculation.
Post Weld Heat Treatment Requirement
Impact Test Requirement.
Selection of Flange Rating.
Pipe Design For Relief line ( 4" )
General.
Wall thickness Calculation.
Hydro Test Calculation.
Post Weld Heat Treatment Requirement
Impact Test Requirement.
Selection of Flange Rating.

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Company : Jennett GMC


License Type: Single User, ( Resale of PBCALC31.3 software is ilegal )

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Page - 3 / 9

1 Design Basis
1.1 General
1 Design Code
2 EU Directive
1.2 Wall Thickness Calculation

t =

- ASME B31.3 Edition 2010


- N/A

tm = t + c

(2)

-----Para. 304.1.1

PD
2 ( SEW + PY )

(3a)

.--------Para. 304.1.2

Note : This calculation is limited to t < D/6.


Where,
tm - Minimum required thickness including all applicable allowances
t - Pressure design thickness as calculated for internal pressure
c - Sum of mechanical (thread or groove depth),corrosion and erosion allowances
P - Internal design Gauge Pressure
D - Outside diameter of pipe as listed in Standards or Specifications or as measured
E - Quality factor from Table A-1B
S - Stress value for material at design temperature from Table A-1
Y - Co-efficient from Table 304.1.1, for t < D/6
W - Weld joint strength reduction factor as per Para 302.3.5(e) or Table 302.3.5
Mt - Mill tolerance for seamless pipes considered as +/- 12.5% of nominal thickness
T

- Wall thickness of selected pipe including mill tolerance

1.3 Impact test


An ASME B31.3 listed material may be used at any temperature not less than the minimum shown in
Table A-1 , provided base metal, weld deposits and HAZ are qualified as per Table 323.2.2
For carbon steels with letter designation in Min. Temp. Column of Table A-1, minimum temperature is
defined by the applicable curve or table ( Fig 323.2.2A or Table 323.2.2A). If a design min. metal
temperature-thickness combination is on or above the curve, impact testing is not required.
Further reduction in Min. Design Metal temperature on the account of stress ratio is not considered in this
calculation.
1.4 PWHT specified as per Process
requirements
shall
manually with
selected
Heat
treatment shall
bebe
in accordance
the material groupings and thickness ranges in Table 331.1.1
PWHT specified as per Process requirements shall be manually selected depending on Job Specification

1.5 Hydro Test Pressure

PT =

1 . 5 PS T
S

-----

Para. 345.4.2

Where,
`
P - Internal design Gauge Pressure
PT - Minimum Test Gauge Pressure
S - Stress value for material at Design Temperature from Table A-1
ST - Stress value for material at Test Temperature from Table A-1
1.6 Flange rating selection
Maximum allowable working gage pressure at design temperature for piping systems is selected based on
Pressure Temperature rating tables of ASME B16.5. Classes covered are from 150# to 2500#. API class
flanges are not covered under this section.
This flange selection is limited to material groups 1.1, 1.2 and 2.1 only.

Company : Jennett GMC


License Type: Single User, ( Resale of PBCALC31.3 software is ilegal )

Page - 4 / 9

2 Pipe Design for Oil ine ( 3" )


2.1

2.2

General
Allowance
c
Internal Design Pressure
Material of construction
Minimum Design Metal Temperature
Design Temperature
Fluid Service (As per B31.3)
Fluid Group (As per PED)
Fluid Category (As per PED)
Stress value for Material @ Design Temp.(S)
Quality Factor
E
Co-efficient from Table 304.1.1
Y
Weld joint strength reduction factor
W
Wall Thickness Calculation (Refer 1.2 )

A 106 Gr B
1330

3 mm
1330 Psig
A 106 Gr B
-20 F
250 F
Normal Fluid Service
N/A
N/A
20000 Psi
1
0.4
1

Pipe Size

20000

3"

Selected Schedule
Sch 80
88.9 mm
Out Side Diameter
(D)
Minimum Required Thk.
(tm)
5.88 mm
Selected Thk.
7.62 mm
Min. Permissible Thk. (12.5% Mill Tolerance)
6.67 mm
Selected thickness is acceptable as minimum permissible thickness (6.67 mm) is greater than the
required thickness (5.88 mm)

2.3

Hydro Test Pressure Calculation (Refer 1.5 )


Stress value for Material @ Test Temp
Hydro Test Pressure

2.4

20000 Psi

1995 Psig

Sch 80
7.62 mm

Post Weld Heat Treatment Requirement (Refer 1.4)


Selected Schedule
Selected Thickness

PWHT is not required for above thickness as per Table 331.1.1

2.5

Impact Test Requirement (Refer 1.3 )


Pipe Size
Selected Schedule
Selected Thickness
Applicable Curve/Min. Temp.
MDMT for Selected Schedule

(F)

3"
Sch 80
7.62 mm
B
-28.9 F

Impact Testing is exempted for selected thickness (7.62mm)

2.6

Selection of Flange Rating (Refer 1.6 )


Material Of Construction
Material Group
Flange Class for above Rating

A 105

Group 1.1

Class 600

Selected Class is suitable for Design Temperature-Pressure Rating

Company : Jennett GMC


License Type: Single User, ( Resale of PBCALC31.3 software is ilegal )

20000

Page - 5 / 9

3 Pipe Design for Gas line ( 6" )


3.1

3.2

General
Allowance
c
Internal Design Pressure
Material of construction
Minimum Design Metal Temperature
Design Temperature
Fluid Service (As per B31.3)
Fluid Group (As per PED)
Fluid Category (As per PED)
Stress value for Material @ Design Temp.(S)
Quality Factor
E
Co-efficient from Table 304.1.1
Y
Weld joint strength reduction factor
W
Wall Thickness Calculation (Refer 1.2 )

A 106 Gr B
1330

3 mm
1330 Psig
A 106 Gr B
-20 F
250 F
Normal Fluid Service
N/A
N/A
20000 Psi
1
0.4
1

Pipe Size

20000

6"

Selected Schedule
Sch 80
168.3 mm
Out Side Diameter
(D)
Minimum Required Thk.
(tm)
8.45 mm
Selected Thk.
10.97 mm
Min. Permissible Thk. (12.5% Mill Tolerance)
9.6 mm
Selected thickness is acceptable as minimum permissible thickness (9.6 mm) is greater than the
required thickness (8.45 mm)

3.3

Hydro Test Pressure Calculation (Refer 1.5 )


Stress value for Material @ Test Temp
Hydro Test Pressure

3.4

20000 Psi

1995 Psig

Sch 80
10.97 mm

Post Weld Heat Treatment Requirement (Refer 1.4)


Selected Schedule
Selected Thickness

PWHT is not required for above thickness as per Table 331.1.1

3.5

Impact Test Requirement (Refer 1.3 )


Pipe Size
Selected Schedule
Selected Thickness
Applicable Curve/Min. Temp.
MDMT for Selected Schedule

(F)

6"
Sch 80
10.97 mm
B
-28.9 F

Impact Testing is exempted for selected thickness (10.97mm)

3.6

Selection of Flange Rating (Refer 1.6 )


Material Of Construction
Material Group
Flange Class for above Rating

A 105

Group 1.1

Class 600

Selected Class is suitable for Design Temperature-Pressure Rating

Company : Jennett GMC


License Type: Single User, ( Resale of PBCALC31.3 software is ilegal )

20000

Page - 6 / 9

4 Pipe Design for Drain Line ( 3" )


4.1

4.2

General
Allowance
c
Internal Design Pressure
Material of construction
Minimum Design Metal Temperature
Design Temperature
Fluid Service (As per B31.3)
Fluid Group (As per PED)
Fluid Category (As per PED)
Stress value for Material @ Design Temp.(S)
Quality Factor
E
Co-efficient from Table 304.1.1
Y
Weld joint strength reduction factor
W
Wall Thickness Calculation (Refer 1.2 )

A 106 Gr B
1330

3 mm
1330 Psig
A 106 Gr B
-20 F
250 F
Normal Fluid Service
N/A
N/A
20000 Psi
1
0.4
1

Pipe Size

20000

3"

Selected Schedule
Sch 80
88.9 mm
Out Side Diameter
(D)
Minimum Required Thk.
(tm)
5.88 mm
Selected Thk.
7.62 mm
Min. Permissible Thk. (12.5% Mill Tolerance)
6.67 mm
Selected thickness is acceptable as minimum permissible thickness (6.67 mm) is greater than the
required thickness (5.88 mm)

4.3

Hydro Test Pressure Calculation (Refer 1.5 )


Stress value for Material @ Test Temp
Hydro Test Pressure

4.4

20000 Psi

1995 Psig

Sch 80
7.62 mm

Post Weld Heat Treatment Requirement (Refer 1.4)


Selected Schedule
Selected Thickness

PWHT is not required for above thickness as per Table 331.1.1

4.5

Impact Test Requirement (Refer 1.3 )


Pipe Size
Selected Schedule
Selected Thickness
Applicable Curve/Min. Temp.
MDMT for Selected Schedule

(F)

3"
Sch 80
7.62 mm
B
-28.9 F

Impact Testing is exempted for selected thickness (7.62mm)

4.6

Selection of Flange Rating (Refer 1.6 )


Material Of Construction
Material Group
Flange Class for above Rating

A 105

Group 1.1

Class 600

Selected Class is suitable for Design Temperature-Pressure Rating

Company : Jennett GMC


License Type: Single User, ( Resale of PBCALC31.3 software is ilegal )

20000

Page - 7 / 9

5 Pipe Design for Water Line ( 3" )


5.1

5.2

General
Allowance
c
Internal Design Pressure
Material of construction
Minimum Design Metal Temperature
Design Temperature
Fluid Service (As per B31.3)
Fluid Group (As per PED)
Fluid Category (As per PED)
Stress value for Material @ Design Temp.(S)
Quality Factor
E
Co-efficient from Table 304.1.1
Y
Weld joint strength reduction factor
W
Wall Thickness Calculation (Refer 1.2 )

A 106 Gr B
1330

3 mm
1330 Psig
A 106 Gr B
-20 F
250 F
Normal Fluid Service
N/A
N/A
20000 Psi
1
0.4
1

Pipe Size

20000

3"

Selected Schedule
Sch 80
88.9 mm
Out Side Diameter
(D)
Minimum Required Thk.
(tm)
5.88 mm
Selected Thk.
7.62 mm
Min. Permissible Thk. (12.5% Mill Tolerance)
6.67 mm
Selected thickness is acceptable as minimum permissible thickness (6.67 mm) is greater than the
required thickness (5.88 mm)

5.3

Hydro Test Pressure Calculation (Refer 1.5 )


Stress value for Material @ Test Temp
Hydro Test Pressure

5.4

20000 Psi

1995 Psig

Sch 80
7.62 mm

Post Weld Heat Treatment Requirement (Refer 1.4)


Selected Schedule
Selected Thickness

PWHT is not required for above thickness as per Table 331.1.1

5.5

Impact Test Requirement (Refer 1.3 )


Pipe Size
Selected Schedule
Selected Thickness
Applicable Curve/Min. Temp.
MDMT for Selected Schedule

(F)

3"
Sch 80
7.62 mm
B
-28.9 F

Impact Testing is exempted for selected thickness (7.62mm)

5.6

Selection of Flange Rating (Refer 1.6 )


Material Of Construction
Material Group
Flange Class for above Rating

A 105

Group 1.1

Class 600

Selected Class is suitable for Design Temperature-Pressure Rating

Company : Jennett GMC


License Type: Single User, ( Resale of PBCALC31.3 software is ilegal )

20000

Page - 8 / 9

6 Pipe Design for Bypass line ( 3" )


6.1

6.2

General
Allowance
c
Internal Design Pressure
Material of construction
Minimum Design Metal Temperature
Design Temperature
Fluid Service (As per B31.3)
Fluid Group (As per PED)
Fluid Category (As per PED)
Stress value for Material @ Design Temp.(S)
Quality Factor
E
Co-efficient from Table 304.1.1
Y
Weld joint strength reduction factor
W
Wall Thickness Calculation (Refer 1.2 )

A 106 Gr B
1330

3 mm
1330 Psig
A 106 Gr B
-20 F
250 F
Normal Fluid Service
N/A
N/A
20000 Psi
1
0.4
1

Pipe Size

20000

3"

Selected Schedule
Sch 80
88.9 mm
Out Side Diameter
(D)
Minimum Required Thk.
(tm)
5.88 mm
Selected Thk.
7.62 mm
Min. Permissible Thk. (12.5% Mill Tolerance)
6.67 mm
Selected thickness is acceptable as minimum permissible thickness (6.67 mm) is greater than the
required thickness (5.88 mm)

6.3

Hydro Test Pressure Calculation (Refer 1.5 )


Stress value for Material @ Test Temp
Hydro Test Pressure

6.4

20000 Psi

1995 Psig

Sch 80
7.62 mm

Post Weld Heat Treatment Requirement (Refer 1.4)


Selected Schedule
Selected Thickness

PWHT is not required for above thickness as per Table 331.1.1

6.5

Impact Test Requirement (Refer 1.3 )


Pipe Size
Selected Schedule
Selected Thickness
Applicable Curve/Min. Temp.
MDMT for Selected Schedule

(F)

3"
Sch 80
7.62 mm
B
-28.9 F

Impact Testing is exempted for selected thickness (7.62mm)

6.6

Selection of Flange Rating (Refer 1.6 )


Material Of Construction
Material Group
Flange Class for above Rating

A 105

Group 1.1

Class 600

Selected Class is suitable for Design Temperature-Pressure Rating

Company : Jennett GMC


License Type: Single User, ( Resale of PBCALC31.3 software is ilegal )

20000

Page - 9 / 9

7 Pipe Design for Relief line ( 4" )


7.1

7.2

General
Allowance
c
Internal Design Pressure
Material of construction
Minimum Design Metal Temperature
Design Temperature
Fluid Service (As per B31.3)
Fluid Group (As per PED)
Fluid Category (As per PED)
Stress value for Material @ Design Temp.(S)
Quality Factor
E
Co-efficient from Table 304.1.1
Y
Weld joint strength reduction factor
W
Wall Thickness Calculation (Refer 1.2 )

A 106 Gr B
1330

3 mm
1330 Psig
A 106 Gr B
-20 F
250 F
Normal Fluid Service
N/A
N/A
20000 Psi
1
0.4
1

Pipe Size

20000

4"

Selected Schedule
Sch 80
114.3 mm
Out Side Diameter
(D)
Minimum Required Thk.
(tm)
6.7 mm
Selected Thk.
8.56 mm
Min. Permissible Thk. (12.5% Mill Tolerance)
7.49 mm
Selected thickness is acceptable as minimum permissible thickness (7.49 mm) is greater than the
required thickness (6.7 mm)

7.3

Hydro Test Pressure Calculation (Refer 1.5 )


Stress value for Material @ Test Temp
Hydro Test Pressure

7.4

20000 Psi

1995 Psig

Sch 80
8.56 mm

Post Weld Heat Treatment Requirement (Refer 1.4)


Selected Schedule
Selected Thickness

PWHT is not required for above thickness as per Table 331.1.1

7.5

Impact Test Requirement (Refer 1.3 )


Pipe Size
Selected Schedule
Selected Thickness
Applicable Curve/Min. Temp.
MDMT for Selected Schedule

(F)

4"
Sch 80
8.56 mm
B
-28.9 F

Impact Testing is exempted for selected thickness (8.56mm)

7.6

Selection of Flange Rating (Refer 1.6 )


Material Of Construction
Material Group
Flange Class for above Rating

A 105

Group 1.1

Class 600

Selected Class is suitable for Design Temperature-Pressure Rating

Company : Jennett GMC


License Type: Single User, ( Resale of PBCALC31.3 software is ilegal )

20000