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Requirements
and
Vendor Reference Manual
Preface
This Testing Procedures, Requirements and Vendor Reference Manual was prepared for
Carters internal use only and may be revised from time to time. Carters makes no
representation or warranty, express or implied, as to the completeness of the procedures or
requirements set forth herein, or that such procedures or requirements satisfy all applicable
orders, decrees, statutes, regulations or other laws (collectively, the Legal
Requirements). By taking receipt of this Testing Procedures, Requirements and Vendor
Reference Manual, the recipient affirmatively acknowledges and agrees that it must
continue to comply with all Legal Requirements in the production and manufacturing of
its products, and that this Testing Procedures, Requirements and Vendor Reference
Manual shall not be construed as the only requirement.
TABLE OF CONTENTS
VENDOR CONFIRMATION FORM (SIGN & RETURN UPON RECEIPT)
INTRODUCTION
CARTERS, INC. POLICY STATEMENT
TESTING PROCEDURES
I
Buyer Responsibility
II Vendor Responsibility
III Carters, Inc.s Responsibility
IV Bureau Veritas Consumer Products Services Responsibility
SCOPE OF TESTS
APPAREL TEST REQUEST FORM & GUIDELINE
QUANTITY OF TEST SPECIMENS FOR APPAREL
BVCPS CONTACT LIST
APPAREL TEST PROTOCOLS
APPAREL TESTING COST
APPAREL TESTING REQUIREMENTS
CHILDRENS SAFE PRODUCT REVIEW
APPENDIX
A TEST REPORTS FORMAT & EXAMPLES
B SUMMARY OF CLIENTS PROCEDURE
C LABORATORY LOCATIONS
D CLAMPS & TRIMS TENSION TEST
E PRINTING DURABILITY IN WASHING
F APPEARANCE AFTER WASH FOR BIB
G1 GLOW INK PRINT TESTING
G2 SELF-STAINING ON OUTSOLE
H SNUG FITTING MEASUREMENT
I NON-SKID SOLE: SKID/ABRASION RESISTANCE
J LIST OF PROTOCOLS
(For the most current version of the test protocols, please check with your BV representative)
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96
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100
101
104
Carters, Inc.
1170 Peachtree Street
Suite 900
Atlanta, GA 30309
Attn: Marie Davis
VP, Technical Services and Quality Assurance
VENDOR CONFIRMATION FORM
I acknowledge receipt of Carters, Inc. Testing Requirements
and Procedures Manual.
I have read and understand the policies and procedures set forth in the
above documents and agree to be responsible for all testing costs.
Company Address
Company Telephone
Title
Date:
1
PRIVILEGED and CONFIDENTIAL
INTRODUCTION
These testing procedures are designed to ensure a uniform understanding and implementation of Carters, Inc. quality
assurance program by all offices and laboratories.
Carters, Inc. basic performance standards are based on BVCPS past experience. Most test methods and test procedures are
originated from:
ASTM (American Society of Testing and Materials)
AATCC (American Association of Textile Chemists and Colorists)
CPSC (Consumer Product Safety Commission)
FTC (Federal Trade Commission)
NAHM (National Association of Hosiery Manufacturers)
UL (Underwriters Laboratories)
ETL (ETL Testing Laboratories, Inc.)
FDA (Federal Food and Drug Administration)
ANSI (American National Standard Institute)
DOT (Federal Department of Transportation)
CPAI (Industrial Fabrics Association International)
UFAC (Upholstery Furniture Action Council)
The Performance Standards are used as a guideline for the evaluation of consumer satisfaction and acceptability. All products
are evaluated from the viewpoint of overall consumer serviceability.
This Manual was prepared for Carters internal use and is intended for the manufacture of childrens garments.
Additional product-specific test protocols, including non-apparel products, are available from BVCPS. A list of these protocols
can be found in the Appendix at the end of this Manual.
CARTERS INC. POLICY STATEMENT
1.
2.
This program is based on the mandate that merchandise purchased by Carters, Inc. must be tested to meet product
specifications, all applicable laws and regulatory requirements.
3.
Carters, Inc. accepts only test reports from previously-approved certified 3rdparty labs.
4.
All testing costs are to be borne out by the vendor payable net 30 days.
5.
The following types of merchandise must be tested and ultimately approved by Carters, Inc.
6.
This testing or any subsequent results do not limit Carters, Inc.s rights or diminish or remove vendor or manufacturer's
responsibilities and obligations under the Purchase Order Terms and Conditions.
7.
-No garment styles are to be added to a Fabric or Trim Test Report related to another season.
For example, a Fall garment style cannot be added (by amendment) to an existing Fabric or Trim test report for the
previous Spring's styles.
-No garment style may be added (by amendment) to a test report that is older than 90 days from Date of Submission.
Additionally, fabrics tested and approved for trim or lining purposes are not automatically approved for body usage.
To be considered for body usage, the fabric would have to be re-tested. Fabrics to be used for trim or linings are to
be so marked in the sample identification section of the BV test submittal form.
2
PRIVILEGED and CONFIDENTIAL
TESTING PROCEDURES
I.
BUYER RESPONSIBILITY
Provide the vendor with a copy of Carters, Inc. test procedures, sample submission requirements and performance
standards.
Obtain the agent's signature on a "Vendor Confirmation Form" (See inside cover-form enclosed). This will
acknowledge the vendor's receipt and understanding of all Carters, Inc. test procedures (including responsibility of
testing fees), sample submission requirements and performance standards. Signed forms will be kept on file in the
Quality Assurance office.
Complete the Vendor Confirmation Form and return to Carters, Inc. upon receipt.
Apparel and textile identification tags and garment specifications for private label products must be approved
by Carters, Inc. Product Development Department.
When Carters, Inc. receives reports from BVCPS that a submission has failed, Carters, Inc. will discuss the situation
with the buyer (and vendor, when necessary), then follow up with disposition as to retest or cancellation of order, etc.
All incoming merchandise is subject to Carters, Inc.s inspection to guarantee manufacturer's compliance with prepurchase testing qualities and recommendations for improvement.
In situations where a Carters Internal Standard exceeds applicable Federal laws or regulations, or where there are no
applicable Federal laws or regulations, Carters QA Department reserves its right to review all test results on a caseby-case basis to determine if a waiver or override of a particular test result is appropriate in the particular instance and
consistent with Carters overall commitment to safety. Under no circumstances, however, will Carters grant a
waiver or override a disposition in instances in which there are non-compliances with applicable Federal laws or
regulations.
Pick up all test samples from overseas agent office in all applicable countries.
When the test request form is incomplete, the laboratory notifies the originating office. Until proper information is
received, testing will be delayed.
Complete test and evaluate the test results (See Test Protocols). Rate the product by:
Pass (The product provides good overall consumer serviceability and requires no improvement.)
Fail (The product has deficiencies that customer dissatisfaction may result and/or non-compliance of regulatory
requirements. The product must not be sold until improvements are made.)
3
PRIVILEGED and CONFIDENTIAL
Complete hard copy report in the "Report" form, including reasons for failure in the cases of "Fail" ratings.
Distribute the reports in 5 working days as per the summary of clients procedure.
SCOPE OF TESTS
While the extent of the laboratory tests will vary by product category, the consumer products will be subjected to numerous
tests to attain quantitative data on overall consumer serviceability in addition to verification of its conformance with required
Federal and industry safety criteria. A list of twelve major Acts is as follows:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
NOTE:
Carters, Inc. believes strongly in compliance with all government regulatory and labeling requirements. IT IS THE
VENDOR'S RESPONSIBILITY TO ENSURE THAT MERCHANDISE SHIPPED TO CARTERS, INC. COMPLIES WITH
ALL APPLICABLE REGULATORY STANDARDS. MERCHANDISE IN VIOLATION OF A REGULATION WILL
AUTOMATICALLY BE REJECTED.
The following pages list test requirements to ensure customer satisfaction.
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PRIVILEGED and CONFIDENTIAL
5
PRIVILEGED and CONFIDENTIAL
All of the below information marked on page 11 must be provided in the testing request form. If either
any of this information is missing or insufficient samples submitted, BVCPS will notify the vendor to
provide missing information & samples. Otherwise, BV can not release the report.
1)
2)
3) Sample Description
4)
Division
5)
End Use
6)
Yarn Size
7)
Fabric Weight
8)
9)
Country Of Origin
6
PRIVILEGED and CONFIDENTIAL
7
PRIVILEGED and CONFIDENTIAL
1
PRIVILEGED and CONFIDENTIAL
2
PRIVILEGED and CONFIDENTIAL
CARTERS, INC.
1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA
Phone: (404) 745-2700 Fax: (404) 892-0968
Supplier Name
Supplier VID #
Batch #
Test Report #
Buttons
Snaps
Other
Fasteners
Labels
Zippers
Other
3
PRIVILEGED and CONFIDENTIAL
CARTERS INC.
1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA
Phone: (404) 745-2700 Fax: (404) 892-0968
TESTING REQUEST FORM
FOR IN-PROCESS PROGRAM
FOR LABORATORY USE ONLY
LAB NO:
CLIENT NO.:
LOGIN DATE:
SUBMISSION DATE:
SUBMITTED TO:
REGULAR SERVICE
EXPRESS SERVICE
EMERGENCY SERVICE
(5 WORKING DAYS)
(3 WORKING DAYS,+ 40% SURCHARGE)
(1 WORKING DAY (if available)+ 100% SURCHARGE)
Remark: The sample submission time before 11:00am should be counted that working day, after 11:00am it should be counted next working day.
Agent:
Telephone:
Vendor:
Telephone:
Mill:
Telephone:
Licensee:
Contact Person:
Email:
Contact Person:
Email:
Contact Person:
Email:
(Remark: Must be completed if product is to be marked by a Carters
Licensee or produced by an open market supplier to Carters Retail Division)
SUBMITTING SAMPLE:
Description:
Finishing:
Non Wash
Non Brush
Brushed
Playwear Girls
Sleepwear Girls
Joy
Girls Knit
Girls Woven
COM/Sams
Playwear Boys
Sleepwear Boys
Sleepwear
Boys Knit
Boys Woven
Sleepwear
Baby
Baby
Sleepwear
International
End Use:
Yarn Size:
Fabric Weight:
Fabric Construction:
Nominated Fastener Suppliers: (check one or list name of non-nominated supplier below)
Snap Fasteners Scovill
YKK Snap Fasteners
Morito
Prym; OBG only Zippers YKK
Ideal
Non-Nominated Fastener Supplier (list suppliers name):
Country of Origin:
Order Size Range:
Gmt Style :
Fabric Request # :
Season:
P.O. Number:
Color(s):
Fiber Content:
Care Instructions (Proposed):
Test
Partial Garment Test
Colorfastness to Crocking
Request:
Formaldehyde Content
Colorfastness to Washing
Shrinkage (3 cycles)
Colorfastness to Light
Appearance after washed (3 cycles)
Colorfastness to Water
PH Value
Colorfastness to Saliva
Others:
MTI
Dynasty
________________
________________
________________
BILLING INFORMATION (Must be complete to begin testing and company is responsible to pay the test cost net 30 days.)
Company Name:
Attention:
Address (English):
Address (Chinese if address in China):
Telephone:
Fax:
Email:
Date: _______________________
Signature :__________________________________________________
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PRIVILEGED and CONFIDENTIAL
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PRIVILEGED and CONFIDENTIAL
Knit : 3 yards
Woven: 3 yards
Knit : 2 yards
Woven: 2 yards
4 Garments
-Additional 1 more garment sample for Heat transfer label
-Additional 1 more garment sample for Tight fitting style
-Additional 1 more garment sample for Fusible covering for backside of
embroidery
0-3T : 10 garments
4-7T : 9 garments
8-10T: 7 garments
-Additional 1 more garment sample for Heat transfer label
-Additional 1 more garment sample for Tight fitting style
-Additional 1 more garment sample for Fusible covering for backside of
embroidery
5 Pairs
Surface Coating for Total Lead Content, Soluble Heavy Metal Test, or
Total Cadmium:
Prints
A4 sized printed swatch
Zipper Slider 30 pcs (but based on the size & thickness of coating)
Snap
30 pcs (but based on the size & thickness of coating)
Button
35 pcs (but based on the size & thickness of coating)
Trimming: (for formaldehyde content test)
Embroidery
3-10 pcs (min. weight 3 gm)
Badge
3-8 pcs (min. weight 3 gm)
Ribbon bow
9-12 pcs (min. weight 3 gm)
Other trims
based on the weight of trim (min. weight 3 gm)
Surface Coating for Phthalates test:
Prints
A4 size printed swatch
Zipper Slider 120 pcs (but based on the size & thickness of coating)
Cap Snaps
120 pcs (but based on the size & thickness of coating)
Ring Snaps
300 pcs (but based on the size & thickness of coating)
Buttons
300 pcs (but based on the size & thickness of coating)
Zipper strength test: 6-8 pcs
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8
PRIVILEGED and CONFIDENTIAL
Protocols
9
PRIVILEGED and CONFIDENTIAL
TEST PROTOCOLS
Full Piece Goods (Development Full Piece Goods
Fabric)
(Bulk Fabric)
Additional
Colorway
(Bulk Fabric)
For
For
Full
For garment garment
garment
For garment
Garment
Non
Non wash fabrics wash
Non
wash
wash
Test
Garment
Garment (before
fabrics Garment fabrics
fabrics
Wash
Wash
wash is
(after
Wash
(after
(after wash
applied)
wash is
wash is
is applied)
applied)
applied)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X#
X#
X#
X
X
X
X
X
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X
X
X
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X
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X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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X
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X
X
X
X
X
X
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X
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X
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X
X
X#
X#
X
X
X
X
X
X
X
X
X
X#
X#
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
dropped
X
X
X
dropped
X
X
X
X
X
dropped
X
X
X
dropped
X
X
X
X
X
X
X
X**
X
X
X
X
X
X
X
X
X
X
X
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X
X
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X
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X
X
X
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X
X
X#
X#
X
X
X
X
X
X
X
X
Garment
Non
Garment
Artwork
Wash
Garment Wash 1st
Only
Additional
Wash Colorway
****
Colorway
X
X
X
X
X
X
X**
X
X
X
X
X
X
X
X
X
X
X
X
X
10
PRIVILEGED and CONFIDENTIAL
TEST PROTOCOLS FOR PRODUCT PRODUCED FOR SAMS CLUB AND WAL-MART (CHILD OF MINE)
Additional
Colorway (Bulk
Fabric)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Garment Test
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
dropped
X
X
X
X
X
dropped
X
X
X
X
X
dropped
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Wal-Mart
Production
Garments
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
11
PRIVILEGED and CONFIDENTIAL
(a) Partial Garment test - if all fabrics, including trim, have been tested previously and the test request form is accompanied with the
previous fabric test report. If garment does not come in with a previous fabric test report, then Full Garment Test should be applied.
1) (b) Partial Garment test for garment wash program Test for All colorways
1) (c) Full Piece Goods for garment wash program Test one colorway only
** Any trimming (embroidery, binding, etc.) or printing which has not tested before.
*** (1) Exemptions: Plain Surface fabrics that weigh 2.6 oz/yd or more in any fiber content.
All fabrics (both plain & raised surface) regardless of weight, made completely of, or in any combination of,
the following fibers: Acrylic, Modacrylic, Nylon, Olefin, Polyester, Wool
(2) All fabric, body & appliqu, regardless of the size of the appliqu, for compliance with 16 CFR 1610. Carters wants a report issued
by BVCPS for each submission, even if the submission is an exempted fiber or fabrication type. Carters wants BVCPS to make
the determination. (refer report format)
**** Artwork Only testing if all fabrics, including trim and partial garment tests, have been tested previously and test request form is
accompanied with the previous test reports. If artwork does not come in with a previous garment test report, then partial Garment Test
should be applied.
# Only based on the submitted garment, not required for all size ranges
# #Eliminate performing appearance after washing on denim fabrics that will be garment washed
Applicable if different from the 1st colorway
Chargeable
Retests: Retail items will be tested for the failed property in the previous test report.
Additional Colorway Testing: Samples marked for additional colorway testing must list the previous test report
number of full piece goods and garment testing to be completed.
Partial Garment Testing: Samples marked for partial garment testing must list the previous test report number of full
piece goods, additional colorway and trim testing to be completed.
Artwork Only Testing: Samples marked for artwork only testing must list the previous test report number of full piece
goods, additional colorway, trim testing and partial garment testing to be completed.
12
PRIVILEGED and CONFIDENTIAL
Price List
13
PRIVILEGED and CONFIDENTIAL
14
PRIVILEGED and CONFIDENTIAL
15
PRIVILEGED and CONFIDENTIAL
Apparel
Testing
Requirements
16
PRIVILEGED and CONFIDENTIAL
PERFORMANCE STANDARDS
Remark: Please refer to Analytical Test Protocol #6504 and CPSIA Test Protocol #8444 in Appendix A for the
appropriate analytical test requirements.
PERFORMANCE PROPERTIES
TEST METHODS
STANDARD REQUIREMENTS
16 CFR 1610
16 CFR 1611
ASTM D4151
16 CFR 1615/1616 Section 4
Class I
Class 1
Class I
Must meet requirements of 1615-1616 CFR
16 CFR 300/303
16 CFR 423
Strength Properties
Breaking Strength of Textile Fabrics:
Grab Test
All Fabrics except denim
- Weight <2.5 oz./sq.yd.
2.5-4.3 oz./sq.yd.
4.4-7.3 oz./sq.yd.
>7.3 oz./sq.yd.
Denim
- Weight <8.0 oz./sq.yd.
8.0-9.8 oz./sq.yd.
9.9-11.9 oz./sq.yd.
>12.0 oz./sq.yd.
Heavily Distressed Denim
- Weight <8.0 oz./sq.yd.
8.0-9.8 oz./sq.yd.
9.9-11.9 oz./sq.yd.
>12.0 oz./sq.yd.
-Pocket Lining
Tearing Strength: Elmendorf
All Fabrics except denim
- Weight <2.5 oz./sq.yd.
2.5-4.3 oz./sq.yd.
4.4-7.3 oz./sq.yd.
>7.3 oz./sq.yd.
Denim
- Weight <8.0 oz./sq.yd.
8.0-9.8 oz./sq.yd.
9.9-11.9 oz./sq.yd.
>12.0 oz./sq.yd.
ASTM D3776
ASTM D3775
As approved
-For non wash fabric (-2%/ +10%)
-For garments in a garment washed
program (-5%/ +10%)
As approved (5%)
As approved ( 2 Counts)
ASTM D1059
As approved
10s/1-39s/1: +3 Counts
40s/1-59s/1: +5 Counts
60s/1 and finer: +6 Counts
ASTM D5034
25.0 lbs./in.
35.0 lbs./in.
40.0 lbs./in.
50.0 lbs./in.
Warp
60.0 lbs./in.
80.0 lbs./in.
90.0 lbs./in.
100.0 lbs./in.
Warp
50.0 lbs./in.
55.0 lbs./in.
70.0 lbs./in.
80.0 lbs./in.
100.0 lbs./in.
Fill
35.0 lbs./in.
45.0 lbs./in.
55.0 lbs./in.
75.0 lbs./in.
Fill
35.0 lbs./in.
40.0 lbs./in.
50.0 lbs./in.
60.0 lbs./in.
75.0 lbs./in.
ASTM D1424
1.5 lbs./in.
2.0 lbs./in.
2.5 lbs./in.
3.0 lbs./in.
Warp
3.0 lbs./in.
3.5 lbs./in.
4.0 lbs./in.
5.0 lbs./in.
Fill
2.0 lbs./in.
2.5 lbs./in
3.5 lbs./in
4.0 lbs./in
17
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
Heavily Distressed Denim
- Weight <8.0 oz./sq.yd.
8.0-9.8 oz./sq.yd.
9.9-11.9 oz./sq.yd.
>12.0 oz./sq.yd.
-Pocket Lining
Bursting Strength for Textile Fabrics
- Lace
- Pointelle Sweater
-Basic Knit Sweater
-Light Wt. <3. 5 oz./sq.yd.
-Heavy Wt. 3.5 oz./sq.yd.
- Cotton / Rayon or Cotton / Modal Blends
> 5.0 oz./sq.yd. (170 grams)
Abrasion Resistance:
Flexing and Abrasion Method
-Wrinkle Resistance Product
-Pocket Lining
Pile Retention of Corduroy Fabrics
(Woven Cut Pile Fabrics Only)
Pile Retention
TEST METHODS
Warp
3.5 lbs./in.
4.5 lbs./in.
5.5 lbs./in.
6.5 lbs./in.
3.0 lbs.
STANDARD REQUIREMENTS
Fill
2.5 lbs./in.
3.5 lbs./in
3.5 lbs./in
4.0 lbs./in
ASTM D3786
20 psi
35 psi
40 psi
40 psi
60 psi
45 psi
ASTM D3885 & ASTM D3886
ASTM D4685
CPSD-HL-01056-MTHD /
Standard measure / Cater's
requirement
18
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
Stretch Properties of Knitted Fabrics
TEST METHODS
ASTM D2594
Fabric Type
Double knits
Fleece: White or Dyed
Printed
Jersey, Interlock, Terry
or Circular Knit Velour
Rib (1x1, 2x2,..etc.)
STANDARD REQUIREMENTS
Minimum Width Stretchout
(Use 10 lbs loading Only)
20%
20%
10%
35%
120% for turtleneck styles
110% for tight fitting sleepwear styles
85% for crew or V-neck styles
70% for sleeve, waist & leg cuffs and non-functional
plackets
105% for tight fitting sleepwear styles
35%
Thermal Knit
Other Fabric not on list
Note: Tricot fabric should not be evaluated
for stretch properties
19
PRIVILEGED and CONFIDENTIAL
PERFORMANCE STANDARDS
Remark: Analytical Test Scope must refer to below test lines and Carters Analytical Approach in Appendix.
PERFORMANCE PROPERTIES
TEST METHODS
STANDARD REQUIREMENTS
* Total lead content in surface coatings
Client Requirement
All accessible substrates in the as received state on items
shall not contain lead in excess of 0.009 % (90ppm) of the
weight of the total content.
In case of insufficient material for testing found on the
number of samples specified in the protocol, the vendor
needs to provide additional up to 10 pieces of final
products for testing. If it is still insufficient, vendor may
submit additional component parts from the same
component batch, per each style, for testing.
Report actual results or include data table within report.
Composite up to 3 similar materials is allowed except
components submitted by component suppliers (see below
in note) and metals.
Note:
- Compositing is not allowed when testing individual
components or substances as submitted by component
suppliers (refer to CATR-GB-SUPP-APPROVED
COMPONENT SUPPLIERS).
- Non-suspect materials as defined by the Consumer
Products Safety Commission in 16 CFR 1500.91 (d) and
(e) will be exempted from testing (refer to exemption list
of lead in substrate in the CPSD-GB-PTCL-08444-US
protocol for detail).
- This test applies to all products, inside or outside of the
scope of CPSIA
Client requirement
20
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
BBP / DBP / DEHP / DnHP / DnOP /
DINP / DIDP content
TEST METHODS
CPSD-AN-00095-MTHD
STANDARD REQUIREMENTS
All accessible plastic materials in all products outside of
the scope of CPSIA phthalate requirement, in the as
received state, shall not contain concentrations of more
than 0.1% BBP, DBP DEHP, DINP, DIDP, DnOP,
DnHP individually.
Report actual results or include data table within report.
In case of insufficient material for testing found on the
number of samples specified in the protocol, the vendor
needs to provide additional up to 10 pieces of final
products for testing. If it is still insufficient, vendor may
submit additional component parts from the same
component batch, per each style, for testing.
Compositing up to 3 like materials is allowed except
components submitted by component suppliers (see
below in note).
If composite fails and ON REQUEST, individual
components will be analyzed.
Note:
- Compositing is not allowed when testing individual
components or substances as submitted by component
suppliers (refer to CATR-GB-SUPP-APPROVED
COMPONENT SUPPLIERS).
- For Screen Prints phthalates are to be tested as one
composite rather than broken down into colors. Price is
based on one artwork/panel or one alaysis. If a failure is
found, test individually, where feasible (if colors are
seaparable), to determine root cause of failure.
- Scope for hardlines: Accessible components only
- Scope for softlines: All components
Client requirement
All accessible surface coatings of jewelry for children
under 12 years of age, child care articles for children
under 6 years of age, and toys with paint for children
under 12 years of age, in the as received state, shall
contain less than 0.004% (40ppm) lead or lead
components in which the lead content is the weight of
the total content.
As a client requirement, the warning label is not
allowed.
In case of insufficient coatings for testing found on
number of samples specified in the protocol, vendor
needs to provide additional up to 10 pieces of final
products for testing.
The vendor is responsible for compliance of
inaccessible materials and materials on all other
products outside of the above scope.
Report actual results or include data table within report.
Component testing requirement should refer to the
Protocol Special Instruction.
Compositing is not allowed.
21
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
* Illinois lead content in substrate
materials
TEST METHODS
Illinois Lead Poisoning
Prevention Act / EPA
3050B(modified) / EPA
3051(modified)/ EPA
3052(modified) / CPSD-AN00185-MTHD / CPSD-AN00196-MTHD
STANDARD REQUIREMENTS
All accessible substrate materials of jewelry for children
under 12 years of age, child care articles for children
under 6 years of age, in the as received state, shall
contain less than 0.004% (40ppm) lead or lead
components in which the lead content is the weight of
the total content.
As a client requirement, the warning label is not
allowed.
In case of insufficient material for testing found on
number of samples specified in the protocol, vendor
needs to provide additional up to 10 pieces of final
products for testing. If it is still insufficient, vendor may
submit additional component parts from the same
component batch, per each style, for testing.
Materials exempted from testing under CPSIA (e.g.,
textiles) will not be tested. The vendor is responsible
for compliance of untested materials and materials on
all other products outside of the above scope.
Report actual results or include data table within report.
Component testing requirement should refer to the
Protocol Special Instruction.
Compositing is not allowed.
22
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
*Total heavy metal contents in substrate
TEST METHODS
STANDARD REQUIREMENTS
All accessible substrates shall have total heavy metal
contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Note: Exclude textile materials for testing. All accessible
non-textile components are to be tested.
In case of insufficient material for testing found on
number of samples specified in the protocol, vendor needs
to provide additional up to 10 pieces of final products for
testing . If it is still insufficient, vendor may submit
additional component parts from the same component
batch, per each style, for testing.
CPSD-AN-00185-MTHD /
CPSD-AN-00416-MTHD
CPSD-AN-00003-MTHD
Client requirement.
All accessible substrates shall have soluble heavy metal
contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Substrates that contain less than the total limit of
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba) 1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg] do not need to be tested
for the soluble content.
Note: Exclude textile materials for testing. All accessible
non-textile components are to be tested.
In case of insufficient material for testing found on
number of samples specified in the protocol, vendor needs
to provide additional up to 10 pieces of final products for
testing . If it is still insufficient, vendor may submit
additional component parts from the same component
batch, per each style, for testing.
Compositing is not allowed.
- Test limit with reference to EN 71-3:1994+A1:2000+
AC:2002
Client requirement.
23
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
*Total heavy metal contents in surface
coatings - document review
TEST METHODS
CPSD-GB-00001-MTHD
STANDARD REQUIREMENTS
All accessible surface coatings shall have total heavy
metal contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Report actual results or include data table within report.
Component testing is allowed.
Compositing up to 3 colors is allowed.
Based on the standard, will composite up to 3 colors. If
any color in the composite exceeds 80% of the limit based
on the lowest weight component, soluble heavy metal
content test with individual colors will be analyzed.
Note:
- If the coating materials achieved from a single sample is
less than 10mg, the item would be exempted from the test.
- Compositing is not allowed when testing individual
components or substances as submitted by component
suppliers (refer to CATR-GB-SUPP-APPROVED
COMPONENT SUPPLIERS).
In lieu of testing, test report can be submitted if dated
within ONE year.
CPSD-AN-00003-MTHD /
CPSD-GB-00001-MTHD
Client requirement
All accessible surface coatings shall have soluble heavy
metal contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Coating materials that contain less than the total limit of
[Antimony (Sb) 60, Arsenic (As) 25, Barium (Ba) 1000,
Cadmium (Cd) 75, Chromium (Cr) 60, Lead (Pb) 90,
Mercury (Hg) 60, Selenium (Se) 500] do not need to be
tested for the soluble content.
Compositing is not allowed.
Note:
- Test method and limit with reference to EN 713:1994+A1:2000+ AC:2002 or ASTM F963-11 section
4.3.5.1 (2) and 8.3.2
- If the coating materials achieved from a single sample is
less than 10mg, the item would be exempted from the test.
In lieu of testing, test report can be submitted if dated
within ONE year.
Client requirement.
24
PRIVILEGED and CONFIDENTIAL
CPSD-AN-00473-MTHD
25
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
* Soluble Heavy metal contents in surface
coatings
TEST METHODS
CPSD-AN-00003-MTHD
STANDARD REQUIREMENTS
All accessible surface coatings shall have soluble heavy
metal contents comply with following limits:
[Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium
(Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium
(Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60
mg/kg, Selenium (Se) 500 mg/kg]
Coating materials that contain less than the total limit of
[Antimony (Sb) 60, Arsenic (As) 25, Barium (Ba) 1000,
Cadmium (Cd) 75, Chromium (Cr) 60, Lead (Pb) 90,
Mercury (Hg) 60, Selenium (Se) 500] do not need to be
tested for the soluble content.
Compositing is not allowed.
Note:
- Test method and limit with reference to EN 713:1994+A1:2000+ AC:2002 or ASTM F963-11 section
4.3.5.1 (2) and 8.3.2
- If the coating materials achieved from a single sample is
less than 10mg, the item would be exempted from the test.
CPSD-GB-00001-MTHD
Client requirement.
All accessible metal component that is a small part shall
not contain more than 200 micrograms of cadmium per
component.
Report actual results or include data table within report.
Component testing is allowed.
Compositing is not allowed.
Note:
- Test method and limit with reference to ASTM F963-11
section 4.3.5.2 (2) (c) and 8.3.5.5 (3)
In lieu of testing, test report can be submitted if dated
within ONE year
CPSD-AN-00564-MTHD
Client requirement
All accessible metal component that is a small part shall
not contain more than 200 micrograms of cadmium per
component.
Report actual results or include data table within report.
Component testing is allowed.
Compositing is not allowed.
Note:
- Actual testing is conducted if document is not submitted
with sample
- Test method and limit with reference to ASTM F963-11,
section 4.3.5.2 (2) (c) and 8.3.5.5 (3)
Client requirement
26
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
*Formaldehyde content in textile
TEST METHODS
STANDARD REQUIREMENTS
CPSD-AN-00019-MTHD / JIS (a) The following components shall have absorbance (AL1041:2011
Ao) for formaldehyde content less than or equal to 0.03
(not exceed 10 ppm):
(i) All body fabric on apparel products for infants and
children less than or equal to 24 months,
(ii) All accessible fabric on non-apparel products for
infants and children less than or equal to 24 months,
(iii) Trim, including elastic, embroidery, ribbons/bows,
applique (including thread, backing and adhesive),
drawcords, patches, twill tape, etc for infants and children
less than or equal to 24 months
(iv) *OTB ["Over-The-Back" or fusible covering for
backside of embroidery] for infants and children less than
or equal to 24 months.
(b) The following components shall have formaldehyde
content not exceed 75ppm:
(i) All body fabric on apparel products for adults and
children greater than 24 months,
(ii) All accessible fabric on non-apparel products for
adults and children greater than 24 months,
(iii) Trim, including elastic, embroidery, ribbons/bows,
applique (including thread, backing and adhesive),
drawcords, patches, twill tape, etc. for adults and children
greater than 24 months.
(iv) *OTB ["Over-The-Back" or fusible covering for
backside of embroidery] for adults and children greater
than 24 months.
* California Proposition 65
Refer to
CATR-HL-PTCL-06572-US
Image Appendix
Category
Products for infants
and children less
than or equal to 24
months
Products for adults
and children greater
than 24 months
Products for all ages
Note:
1. Test method JIS A must be used for requirement (a).
2. Test method JIS B must be used for requirement (b).
3. For testing details for below age-graded products,
please refer to image appendix CATR formaldehyde
requirements.
a. Products for infants and children less than or equal to
24 months
b. Products for adults and children greater than 24
months
c. Products for all ages
4. Fabric or trim previously tested to the applicable
standards does not have to be tested again on the garment.
The previous test report number must be referenced on the
garment report. However, if the fabric was not tested to
the applicable standard, it will have to be retested in the
garment.
Client requirement
The sample shall be reviewed against the requirements of
California Proposition 65 to determine if additional testing
or labeling is required.
All countries
Conduct testing under requirement (a)
27
PRIVILEGED and CONFIDENTIAL
Fabric Type
Jersey
Double Knits
Interlock
Pique
1x1 Rib
Flatback Rib
All Other Ribs (2x2, 4x4)
Underwear Rib 1x1
Underwear Rib 2x2
Swiss Rib (cotton / polyester)
100% Silk Rib
Pointelle's (Bird's Eye)
Terry Knit
Jacquards
Fancies (combination,
i.e. rib / Pointelle)
Thermals (apparel)
Thermals (underwear)
Thermal (two tuck)
Thermal (Morgan Stitch three tuck)
Waffle Knit
100% Polyester - Fleece / Terry
100% Acrylic - Fleece / Terry
Berber (pile, pretumbled) - Fleece / Terry
Sherpa (pile, pretumbled) - Fleece / Terry
Brushed (napped, tucked) - Fleece / Terry
Sweat Fleece, 3-end
Sweat Fleece, 2-end
Velour (Knit)
French Terry
Ramie - Jersey
Ramie - 1x1 Rib
Ramie - All Other Ribs
Ramie - Interlock
Ramie - Pique
Ramie - Fancies
Cotton / Spandex Stretch
Cotton / Spandex Thermal
Warp Knit - Plain Tricot
Warp Knit - Plain Tricot - 100% Synthetic
Warp Knit - Plain Raschel
Warp Knit - Plain Raschel - 100% Synthetic
Synthetic Stretch
Canvas
Denim
Corduroy
Seersucker
Twill
Sheeting
Poplin
Flannel
Woven Terry
Velveteen
Sweaters
Other Fabrics Not Listed
*after three home laundry wash/dry cycles
100%
CVC
Cotton &
(Chief Value CVC After
Cotton)
Wash
7x6
4x3.5
6x6
3.5x3.5
7x6
5x5
8x6
5.5x3.5
8x8
5x5
8x8
5x5
9x9
5x5
8x9
5x5
9x9
5x5
8x8
7x7
9x9
8x8
7x7
9x9
5x5
5x5
5x5
9x9
10x8
7x6
10x10
10x10
10x8
9x9
10x8
7x6
10x10
10x10
10x8
5x5
5x5
5x5
5x5
5x5
5x5
7x7
7x6
8x8
8x8
8x8
7x6
7x7
7x7
7x7
7x7
7x7
7x7
7x6
7x7
7x7
7x7
7x7
7x7
7x7
7x6
7x6
9x9
9x9
8x6
8x6
9x9
5x5
5x5
5x5
5x5
5x5
5x5
5x3
4x4
5x5
5x5
5x5
5x5
5x5
5x5
5x5
5x5
5x5
5x5
5x5
5x5
5x5
6x6
6x6
5x5
5x5
7x7
5x5
100% Cotton
L% x W%
7x6
6x6
7x6
8x6
8x8
8x8
9x9
8x9
9x9
7x7
7x7
5x5
7x7
7x7
5x5
4x4
4x4
4x4
4x4
4x4
4x4
4x4
4x4
4x4
4x4
5x5
8x8
4x4
4x4
4x4
4x4
4x4
4x4
4x4
4x4
4x4
4x4
5x5
8x8
2.5x2.5
2.5x2.5
2.5x2.5
2.5x2.5
2.5x2.5
2.5x2.5
2.5x2.5
2.5x2.5
3x3
3.5x3.5
5x5
100%
Polyester
5x5
5x5
5x5
5x5
5x5
6x6
6x6
6x6
6x6
6x6
8x8
6x6
5x5
7x7
5x5
5x5
5x5
5x5
5x5
7x6
5x5
5x5
5x5
5x5
5x5
5x5
5x5
5x5
5x5
5x5
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
8x8
5x5
5x5
5x5
8x8
5x5
5x5
5x5
2x2
2x2
2x2
2x2
5x5
3x3
3x3
3x3
3x3
3x3
3x3
3x3
3x3
3x3
3x3
3x3
5x5
8x8
5x5
3x3
3x3
3x3
3x3
3x3
3x3
3x3
3x3
3x3
3x3
3x3
5x5
5x5
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
2x2
5x5
3x3
28
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
TEST METHODS
STANDARD REQUIREMENTS
Differential Shrinkage
Max. 2.0%
(lining to shell)
Remark: All color, color change, and colorfastness evaluations must be performed under CWF (Cool White Fluorescent) light.
If colorfastness to laundering or non-chlorine bleach ratings fails but the rating using the fluorescence suppressor passes,
please indicate both rating with & without suppressor and test results should indicate: (1) Acceptable with comment (2)
Change due to optical brightener
Colorfastness Properties1
To Laundering: Accelerated
AATCC 61 (No. IIA)
Shade
Self
1993 AATCC detergent
Alteration Staining Staining
(with fluorescent
All fabrics except as noted below
whitening agent)
Class 4.0 Class 3.5 Class 4.5
Tie Dyeing, Garment Dyeing,
Pigment Dyeing & Garment
Wash Denim
Class 3.0 Class 3.0 Class 4.0
Neon
To Crocking
To light
Class 3.0
AATCC 8
AATCC 119
AATCC 16 Option 3
Modified
To Water
AATCC / ASTM
TS-001
To Chlorinated Pool
To Sea Water
To Saliva
To Dry Cleaning - 1 cycle (as
applicable)
To Perspiration
AATCC 162
AATCC 106 Modified
35 LMBG 82.10
AATCC R-003
AATCC 15
1 Special dyes, finishes and fabric treatments that produce unusual colorfastness results will be dealt with on an individual and end
use basis. Pigment dyes that cause crocking and bleeding must have hang tag and care label stating, "Color may transfer when new.
Wash before wearing, Wash with similar colors."
29
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
TEST METHODS
STANDARD REQUIREMENTS
Non-standard processes
(Examples: puff, gel, crystalline, glitter,
foil, flock, suede effect, high-density,
heat transfer, glow ink) to home laundry
At development stage
After 25 wash/dry cycles
-no deterioration of printing
-if glitter, 70% retention
-if flocking, no deterioration
-no peeling or delaminating
At production stage
After 3 wash/dry cycles
-no deterioration of printing
-if glitter, 70% retention
-if flocking, no deterioration
-no peeling or delaminating
30
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
TEST METHODS
ASTM D1683
10.0 lbs./20.0 lbs./
Functional - 15.0 lbs. Non-Functional 7 lbs.
5.0 lbs./10.0 lbs.
14 lbs. (whole circumference)
Knits (Tops/Bottoms)
Elastic Cuff/Bottom Opening
Description of Snap
Fastener Type
Segmented Socket
S / Parallel Wire
STANDARD REQUIREMENTS
BVS 1044
Typical Use
Infants and
Childrens
wear
Jeans
Outerwear
20 to 24 Ligne
Scovill: 2.0 to 7.0 lbs
YKK: 1.5 -6.0
Morito 1.8-3.5
Prym: 1.5-5.0 normal
Prym: 2.0-7.0 hard
19 Ligne
Scovill: 1.8 to 3.5 lbs
Morito 1.2-3.0
Prym: 1.5-3.5
20 to 24 Ligne
19 Ligne
1.2-3.5 lbs.
21 Ligne and up
21 Ligne up
Scovill: 2.5 to 4.5 lbs
YKK 1.0-5.0 (all)
1.0 7.0 lbs
Morito 1.2-3.3
Prym: 2.5-7.0
Note: OFF Snap Action is to be determined as described in ASTM D4846 and is to be measured after snapping
and unsnapping the fastener at least twice by hand.
Button Attachment Strength
Small Part Attachment Strength For
Decorative Trimming (Ribbon Bow,
Decorative Label, etc.)
Tensile Strength of Yarn For Decorative
Trimming (e.g. pompom, tassel, etc.)
BVS1023
BVS1023
ASTM D2256
AATCC 79
AATCC 35
AATCC 22
31
PRIVILEGED and CONFIDENTIAL
PERFORMANCE PROPERTIES
TEST METHODS
Appearance of Fabric
AATCC 124
AATCC 88B
Seam Smoothness
-Side Seam, Inseam, Pocket
- Zipper
Crease Retention
pH (all colors)
Nickel spot test
STANDARD REQUIREMENTS
AATCC 88C
AATCC 81
1 wash
4.0
5 washes
3.5
3.5
4.0
4.0
3.0
3.5
3.5
5-8
Nickel release
Corrosion Resistance
32
PRIVILEGED and CONFIDENTIAL
TEST METHODS
STANDARD REQUIREMENTS
Material Analysis
Clarity
- Luminous Transmittance,
Illuminate C, Observer at 10
- Haze
Thickness
Seam Strength
STIR
Plasticized PE
ASTM D1003
89.5%
14%
0.003 (+0.0006 0.0003)
ASTM D882
(1 wide specimens, 2
inch/minute speed)
7.0 lbs/inch
33
PRIVILEGED and CONFIDENTIAL
Objective:
Develop a means to eliminate roughness and irritation to the wearer without unnecessarily restricting
embroidery designs.
Conclusion:
Extensive product development research and evaluation of a wide variety of fusible materials has
identified four products suitable and approved for use on Carters products.
Items CT5115, CT8118 and CT8120 from PCC (Precision Custom Coatings)
Items PD9333, PD9233, AP08 and PD9223 from Freudenberg (Vilene)
All are tricot knits with a fusible coating on one side. Carters considers similar non-woven products
unsuitable due to fabric stretch, garment life expectancy and competitive concerns.
34
PRIVILEGED and CONFIDENTIAL
Application:
Regardless of the item used (PCC or Freudenberg), application with the appropriate dwell time,
pressure and temperature conditions is critical to achieve a durable bond to the fabric and prevent debonding during the expected life of the garment. These conditions are best controlled using presses
designed for this purpose. Hand ironing is not considered a satisfactory method since the above
variables cannot be adequately controlled.
Vendors Material Specifications
Type
Fiber
CT5115 Circular Knit Polyester
CT8118 Circular Knit Polyester
CT8120 Circular Knit Polyester
PD9333 Circular Knit Polyester
AP08
Circular Knit Polyester
PD9223 Circular Knit Polyester
PD9233 Circular Knit Polyester
*JIS L1041 Method A: Af=Al-Ao.
Adhesive Coating
Polyamide (23 mesh)
Polyamide (17 mesh)
Polyamide (17 mesh)
Polyamide (85 dots/cm2)
Polyamide (48 dots/cm2)
Polyamide (85 dots/cm2)
Polyamide (140 dots/cm2)
Dwell Time
12-14 sec
10-12 sec
11-13 sec
12 sec
12 sec
12-15 sec
12-15 sec
Total Weight
47 gms/m2
53 gms/m2
54 gms/m2
50 gms/m2
61 gms/m2
50 gms/m2
48 gms/m2
Formaldehyde*
Af<0.03
Af<0.03
Af<0.03
Af<0.03
Af<0.03
Af<0.03
Af<0.03
Pressure
3-4 bar, 44-58 psi
2-4 bar, 29-58 psi
2.5-3.5 bar, 36-65 psi
2-4 bar, 29-58 psi
2-4 bar, 29-58 psi
2-4 bar, 29-58 psi
2-4 bar, 29-58 psi
Coverage:
Covering MUST extend at least one half inch () beyond the embroidery in all directions and no
harsh or abrasive portion is to be left uncovered. For extra attachment security, covering may extend
into seams under the following conditions:
If OTB is stitched on two sides, the top MUST also be stitched.
o Stitching along top side must be an existing design seam, not an additional seam
(example: shoulder, collar or yoke seams are OK)
If OTB is stitched on top and bottom, the sides may be left unstitched.
35
PRIVILEGED and CONFIDENTIAL
36
PRIVILEGED and CONFIDENTIAL
Zipper Performance
Zipper Performance Specification
Fastener class (see remark)
1-2
3-4
Chain crosswise strength (lbs.) ASTM D2061
Brass
Aluminum
Molded Plastic
Coil
75
55
Brass
Aluminum
Molded Plastic
Coil
120
65
30
55
75
85
Separating unit crosswise strength (lbs.) ASTM D2061
Brass
Aluminum
Molded Plastic
Coil
5-6-7
20
20
20
20
20
20
10
13
Slider pull pull-off strength (lbs.) ASTM D2061
30
35
30
30
20.2
25
20.2
20.2
Slider pull twist-off strength (in-lbs.) ASTM F963/16 CFR 1500
8-9
10
120
85
140
85
175
95
85
140
110
175
130
200
25
30
30
25
25
25
30
35
40
30
45
45
40
35
35
45
50
50
40
50
60
60
50
50
Brass
3.8
3.8
4.0
5.0
5.0
Aluminum
Molded Plastic
3.8
3.8
3.8
3.8
4.0
4.0
5.0
5.0
5.0
5.0
3.8
3.8
Top stop strength (lbs.) ASTM D2061
15
17
15
17
4.0
5.0
6.0
20
20
30
30
15
17
15
17
Bottom stop strength (lbs.) ASTM D2061
15
15
20
20
30
30
35
35
35
20
20
20
20
25
25
25
25
30
30
30
30
13.2
13.2
13.2
13.2
15.4
n/a
7.7
13.2
15.4
6.6
13.2
15.4
Coil
Brass
Aluminum
Molded Plastic
Coil
Brass
Aluminum
Molded Plastic
Coil
Brass
Aluminum
Molded Plastic
Coil
15
15
15
15
15
15
Slider Lock Holding Strength (lbs.) ASTM D2061
8.8
19.8
8.4
8.8
n/a
6.6
4.4
4.4
Operability (Open/Close) (lbs.) ASTM D2062
35
Brass
0.66
0.77
0.99
n/a
1.76
Aluminum
Molded Plastic
0.66
n/a
0.77
1.1
0.88
1.54
n/a
1.54
1.76
1.98
Coil
1.1
0.88
1.1
n/a
1.98
(Remark: For YKK styles, Class 1-2: 3MG/3MA/2CC/3CC; Class 3-4: 3YG/3YAN/3VS/3CF;
Class 5-7: 4YG/5YG/5RG/5YAN/5VS/4VS/45CF/5CN/7MG/7MA/8CF/8MG/8MA; Class 8-9: 8VS; Class 10: 10MG/10MA/10VF/10CF)
37
PRIVILEGED and CONFIDENTIAL
38
PRIVILEGED and CONFIDENTIAL
Front Panel
Back Panel
Cut off side seam to separate front panel and back panel.
Start to pull.
Then we test the back panel following the same steps as the front panel.
(Please remind the vendor to submit one more garment sample for such test due to cutting of the garment sample. However, we can
keep another whole garment sample if Carter/Agent/Vendor requests to review the appearance/shrinkage after washing of the garment
sample.)
39
PRIVILEGED and CONFIDENTIAL
40
PRIVILEGED and CONFIDENTIAL
Seam Stretchability (Whole Circumference) For Elastic Cuff or Elastic Bottom Opening
L Clamp
41
PRIVILEGED and CONFIDENTIAL
42
PRIVILEGED and CONFIDENTIAL
CHILDRENS
SAFE PRODUCT REVIEW
43
PRIVILEGED and CONFIDENTIAL
Garments in sizes 4-6x / 4-7 with any decorative embellishment having cords / ties / belts made from a metal
chain must be labelled with the below hangtag.
Functional hardware (such as buttons, snaps, etc.) must always pass the required 20.2 pound pull force and so
can never use this hangtag.
Note: All stone (or other object) washed garments must be thoroughly inspected after the garment washing
process and all stones removed.
44
PRIVILEGED and CONFIDENTIAL
45
PRIVILEGED and CONFIDENTIAL
To prevent scratching, no hook and loop, or fastening tape with sharp corners may be applied to any
merchandise.
No monofilament threads are allowed in the assembly of any product.
Zippers
1. Zippers MUST have Fully Autolock or Semi-Autolock sliders.
2. Zippers must meet all required strength tests as shown earlier in the Manual.
3. Metal zippers that come in contact with the skin must have a zipper guard behind the zipper (facing
the body) to prevent injury.
4. All components must not contain any toxic elements.
5. If zippers have a surface coating, they must contain no more lead than is allowed as stated earlier in
this Manual.
6. All components MUST be non-ferrous.
7. All zippers MUST be sourced as a complete unit (zipper, top stop, slider and bottom stop).
8. Top and bottom stops are required for all zippers. They may be plastic or metal (see coil zippers
exception below). However, if metal stops are used, the prongs must face away from the body or be
covered with fabric to prevent injury (scratching).
9. Coil zippers MUST have molded plastic tops and bottom stops unless cut-to-size zippers are used.
In this case, metal claw stops are allowed, but the prongs must face away from the body or be
covered with fabric to prevent injury (scratching).
10. Invisible or concealed zippers are not allowed on sizes 0-5T for Wal-Mart or Sams Club garments.
They are allowed for Carters, Inc., garments as a back closure only.
11. Zipper Top Stop Security to examine and ensure the top stop of separable zippers is functional and
can withstand 20.2 pounds of pull force minimum.
12. All zipper pulls on Sleepwear items for sizes 0-3T MUST be solid (no holes allowed).
13. All holes in zipper pulls used on TOPS (excluding Sleepwear) for sizes 0-3T must have
dimensions of at least 6 millimeters across at its widest point and 4 millimeters across
at its longest point (as per below sketch). Holes MUST be elliptical in shape (one
dimension greater than the other) to avoid finger entrapment issues.
46
PRIVILEGED and CONFIDENTIAL
When unzipped, the slider must not be removable with less than 20.2 pounds of pull force. It is not acceptable
for any slider that can be manipulated and removed from the garment.
Bottom hem of skirt, skort, short or pant (larger than 9 months but can be no longer than 1)
They may not be attached to zipper pull-tabs on:
Sleeve / cuff opening of shirt / jacket (sizes 0-9 months)
Bottom hem of skirt, skort, short or pant (sizes 0-9 months)
9. Length of fabric pulls / tabs for all areas other than sleeve / cuff opening of shirt / jacket and bottom hem
of skirt, skort, short or pant mentioned above:
End of long skirts / trousers 1 max
End of long sleeves
1 max
At center plackets
1 max
All other locations
2 max
10. Length of elastic decorative pulls / tabs in their relaxed states:
0-4/7
Not permitted
7-16 / 8-18
1 max
11. Plastic and rubber pulls ARE NOT allowed on sizes 0-5T. They are allowed on sizes 4 and above with a
maximum length of 2 .
12. All components must not contain any toxic elements.
13. If components or hardware have a surface coating, they must contain no more lead than is allowed as
stated earlier in this Manual.
14. All components MUST be non-ferrous.
15. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be
free of oxidation, rust or other types of corrosion.
Buttons
1. Buttons must pass the required 20.2 pounds of pull force. Button will be classified as a small parts
hazard if it can fit into the small parts cylinder.
2. All Buttons MUST be lock stitched and able to withstand 20.2 pounds of pull force.
Bobbin thread is to be a tonal match to the needle thread with sufficient tonal difference to easily see the
difference between needle and bobbin thread. Do not use a contrasting bobbin thread.
3. Fabric and two-piece buttons may NOT be used for garments sizes 0-5T.
4. Buttons may only be attached using spun polyester sewing thread.
5. Buttons may not be made of wood, cork, leather, mother of pearl (shell) or glass materials.
6. All components must not contain any toxic elements.
7. If components or hardware have a surface coating, they must contain no more lead than is allowed as
stated earlier in this Manual.
8. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be
free of oxidation, rust or other types of corrosion.
Toggles / Toggle Buttons
1. Toggles may be used on all sizes of childrens clothing.
2. All toggles MUST be lock stitched and able to withstand 20.2 pounds of pull force. A toggle will be
classified as a small parts hazard if it can fit into the small parts cylinder.
3. All components must not contain any toxic elements.
4. If components or hardware have a surface coating, they must contain no more lead than is allowed as
stated earlier in this Manual.
5. All components must be non-ferrous.
6. Toggles may not be made of wood, cork, leather, mother of pearl (shell) or glass materials.
7. Toggles may only be used on functional drawstrings / ties, non-functional drawstrings/ ties, functional
cords / ties and non-functional cords / ties that have no free ends.
48
PRIVILEGED and CONFIDENTIAL
8. Toggles cannot be positioned at the knees or any other place where the possibility of injury and wearing
discomfort exists.
9. A loop may be used to attach a toggle button to a garment and fasten a toggle button. However, the
total circumference of the loop cannot exceed 3. Also, the loop MUST be bartacked as close to the
toggle as possible while still allowing functionality.
10. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be
free of oxidation, rust or other types of corrosion.
Pig Nose Toggles (Cord Locks) / Spring Loaded Toggles
1. Cord Locks may be used as below on childrens clothing:
Decorative
Functional (at waist)
0-9 months
Yes
No
12-24 months
Yes
No
2T-18
Yes
Yes
2. When used as a decorative attachment:
Cord must be securely attached to the garment
Elastic cords may only be used on sizes above 12 months
Must be securely contained within the loop so it can not be removed
Cord and toggle MUST sit flush to the garment
Cord must be bartacked no more than 3/8 from the point of exit
3. When used as a functional attachment:
Cord must be securely attached to the garment with a bartack to eliminate the cord being pulled
from the garment
The circumference of the loop formed by the cord lock cannot be any longer than 3 visible when
the garment is cinched to the body and must fully retract when the waist is extended
Must be securely contained within the loop so it can not be removed
4. Cannot be attached to a continuous drawstring.
5. Are not allowed in the hood or neck area.
Snaps, Grommets, Hasp / Sliders, D-Rings, Hook and Eye and Other Metal Hardware
1. All snap, grommets and hardware used must be attached, and if necessary, a reinforcement fabric used
so that the hardware can withstand 20.2 pounds of pull force; otherwise, hardware will be classified as a
small parts hazard if it can fit into the small parts cylinder.
2. Press fasteners can be made of metal or plastic. However, if made from plastic, they must be preapplied to a twill tape and then applied to the garment.
3. Metal hardware cannot be positioned in the knee safety zone area due to the possibility of injury and
wearing discomfort:
Newborn (Size 0) = Rectangle measuring 3 length x 3 width
NB/Infant (Sizes 3m, 6m, 9m, 12m, 18m) = Rectangle measuring3 length x 3 width
Infant (Sizes 24m, 36m, 48m) = Rectangle measuring 5 length x 4 width
Toddler (Sizes 2T, 3T, 4T, 5T) = Rectangle measuring 5 length x 4 width
Childrens (Sizes 4, 5, 6, 6X-7) = Rectangle measuring 5 length x 4 width
Point of measurement = Place center point of rectangle safety zone over the center point of
the knee placement.
Note: The Knee Safety Zone Area includes an allowance for partial shift during product wear.
Knee placement is determined by the body standards used during product development.
Knee placement and application of the Safety Zone area may vary due to garment design and/or
pattern specifications.
49
PRIVILEGED and CONFIDENTIAL
4. Hasp / Sliders and D-Rings are required to be welded closed to eliminate small parts hazards with the
exception of the Twist Loop Hardware from Mississippi Trading, Inc.
5. If D-ring pulls are used, the inside diameter of the ring can be no larger than:
0-5T not permitted
46x / 4-7 1 max
7-16 / 8-18 1 max
6. Hasp / Sliders and D-Rings must be secured in such a way so they can not be detached from the garment
and must be attached close enough to the garment to prevent any entrapments.
7. D-rings are NOT permitted at the free end of any ties on a garment.
8. All components and hardware must be attached using approved mechanical machinery. It cannot be
applied by hand with the exception of the hook and eye closure.
9. All components must not contain any toxic elements and must be constructed of ferrous metals.
10. If components or hardware have a surface coating, they must contain no more lead than is allowed as
stated earlier in this Manual.
11. The components must withstand washing and drying by the suggested care instructions with no
degradation to the product.
12. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be
free of oxidation, rust or other types of corrosion.
Hook and Loop Closures
1. Hook and loop closures must be lock-stitched securely and able to withstand 20.2 pounds of pull force.
2. Only the loop part of the fastener may come in contact with the skin.
3. The hook and loop closure can have no sharp edges or rough edges. All corners must be rounded to
avoid injury.
4. The lowest profile hook and loop fastener that will perform the purpose must be used to minimize
abrasiveness.
Rosettes / Bows, Appliqus and Other Embroidered Decoration
1. All rosettes, bows and appliqus must be attached to withstand 20.2 pounds of pull force. All will be
classified as a small parts hazard if it can fit into the small parts cylinder.
2. Rosettes, bows and appliqus must be firmly sewn into the fabric. They cannot be glued, fused or
bonded onto the fabric without the use of an additional security stitch.
3. Embroidered or any other decoration with an abrasive backside that comes into direct contact with the
skin must have a backing material (OTB) to prevent scratching and must pass the required bonding
strength test as stated earlier in this Manual.
Pompoms / Tassels
1. No metal components may be used when manufacturing pompoms.
2. Pompoms / tassels must withstand 20.2 pounds of pull force.
3. Pompoms / tassels must be firmly sewn into the fabric. They cannot be glued, fused or bonded onto the
fabric.
4. If used on a Wal-Mart / Sams Club garment, they may not be made from hand knitting or sweater yarns
if for sizes 0-5T.
5. Stuffed pompoms made from fabric are allowed, but must be completely enclosed in a lining.
6. May not be attached to the end of a drawstring, cord, scarf or tie with free ends.
7. No pompoms or, tassels can be used on the crown of a hat/cap with individual ties or loose hanging
chinstrap. If there are no loose hanging chinstraps or individual ties, they are allowed on the crown.
50
PRIVILEGED and CONFIDENTIAL
FUNCTIONAL DRAWSTRING
0-24 Months
Not Permitted
2T and above
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
2. Continuous Drawstring Any textile or non-textile material that passes through a channel around the
total circumference of the garment and has no loose ends. It is used to adjust the size of the garment
opening.
CONTINUOUS DRAWSTRING
Not Permitted on any size on any area of the garment
3. Non-functional (Decorative) Drawstring, Cord or Tie any textile or non-textile material with 2 loose
ends that has no drawstring functionality and is not used to adjust the size of the garment opening or to
fasten the garment. When allowed:
a. Must be able to withstand 20.2 pounds of pull force.
b. Cannot emerge from the back of the garment.
c. Cannot be tied at the back of the garment.
d. End MUST be secured with a heat seal, a laser cut, double turned and secured with a lock stitch
or a plastic sleeve which will withstand 22.5 pounds of force (pull test).
52
PRIVILEGED and CONFIDENTIAL
- Closed down
center front
Waist Area
(Bottoms)
0-24 Months
2T-5T
4-18
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
Not Permitted
No longer than 4
* can be no longer than 3
on styles for Wal*Mart or
Sams Club.
No longer than 4 and
must be securely attached
with a bartack from the
exit point.
* can be no longer than 3
on styles for Wal*Mart or
Sams Club.
No longer than 3
*Not permitted on styles for
Wal-Mart or Sams Club
No longer than 3
*Not permitted on styles for
Wal-Mart or Sams Club
No longer than 5
* can be no longer than 3 on
styles for Wal*Mart or Sams
Club.
No longer than 5 and
must be securely attached
with a bartack from the
exit point.
* can be no longer than 3 on
styles for Wal*Mart or Sams
Club.
No longer than 3
*Not permitted on styles for
Wal-Mart or Sams Club
No longer than 3
*Not permitted on styles for
Wal-Mart or Sams Club
No longer than 5
* can be no longer than 3
on styles for Wal*Mart or
Sams Club.
No longer than 5 and
must be securely attached
with a bartack from the
exit point.
* can be no longer than 3
on styles for Wal*Mart or
Sams Club.
No longer than 3
*Not permitted on styles for
Wal-Mart or Sams Club
No longer than 5
**Not permitted on styles
for Wal-Mart or Sams Club
Not Permitted
Not Permitted
Not Permitted
4. Functional Cord / Tie Any textile or non-textile material attached to the outside of the garment and is
used to adjust the size of the garment opening or to fasten the garment. When allowed:
a. Must be able to withstand 20.2 pounds of pull force.
b. Cannot emerge from the back of the garment.
c. Cannot be tied at the back of the garment.
53
PRIVILEGED and CONFIDENTIAL
d. Cannot be made of metal chain for sizes 0-5T. For sizes 4 & up, can be made of chain, but must
break away under the weight of the child AND have the small parts warning tag as stated earlier
in the Manual.
e. End MUST be secured with a heat seal, a laser cut, double turned and secured with a lock stitch
or a plastic sleeve which will withstand 22.5 pounds of force (pull test).
f. Toggles and knots not allowed on free ends.
g. Beads may not be used for sizes 0-5T. They may be used on sizes 4 and above provided they are
not at the free ends. If used on sizes 4-7, the warning label for a potential choking hazard must
be used.
h. If used on the lower edge of the garment, the cord / tie can not hang below the bottom hem of the
garment.
i. Functional cords / ties that finish below the hip can not hang below the hem of the garment.
They must be contained inside the garment or lie flat to the garment.
j. Not allowed on the hem of a garment if it finishes at or below the ankle or below the elbow.
k. Functional cords / ties at the sleeves that are above the elbow including the shoulder should be
secured:
Through a button hole or eyelet with a bartack no further than from the hole OR
On the outside of a sleeve with a bartack OR
As a continuation of the trim along the sleeve
0-24 Months
Not Permitted
Not Permitted
No longer than 4
* can be no longer than
3 on styles for
Wal*Mart or Sams
Club.
No longer than 4
* can be no longer than
3 on styles for
Wal*Mart or Sams
Club.
2T 5T
Not Permitted
4-18
Not Permitted
Not Permitted
Not Permitted
No longer than 5
* can be no longer than 3
on styles for Wal*Mart or
Sams Club.
No longer than 5
* can be no longer than 3
on styles for Wal*Mart or
Sams Club.
No longer than 5
* can be no longer than
3 on styles for
Wal*Mart or Sams
Club.
No longer than 5
* can be no longer than
3 on styles for
Wal*Mart or Sams
Club.
No longer than 3
No longer than 3
No longer than 3
No longer than 3
No longer than 3
No longer than 5
Not Permitted
Not Permitted
Not Permitted
6. Halter Neck Cord / Tie Functional cord worn around the back of the neck to hold the garment together
leaving the back and shoulders bare:
a. No free ends allowed in the head / neck area
b. Hook and loop, self fabric, buttons or snap closure required
7. Rouching Considered a functional drawstring/tie and should be measured as the maximum length of
the visible drawstring/tie from the exit point when the drawstring/tie is not rouched and fully extended.
Maximum allowed length of the rouching drawstring/tie:
0-5T Not permitted
4 & above 3
8. Retractable Cords
In the head, neck, waist and bottom areas:
a. Fully retractable drawstrings/ties are exempt from ASTM specifications / CPSC guidelines.
b. CPSC recommends eliminating the use of toggles, knots or other attachments at the free end
c. If a cord lock is used, the CPSC recommends that it lies flat against the garment
d. The CPSC has determined that elastic cords should have no more than 1 protruding from the
opening when fully extended
Fixed Bows
1. Must be secured at the center with at least one bartack.
2. End MUST be secured with a heat seal, a laser cut, or double turned and secured with a lock stitch.
3. No toggles or knots at the ends of tails.
4. Must be securely attached to the garment.
5. Must withstand 20.2 pounds of pull force.
0-24 Months
Loop
Tail
2T-5T
4-18
Loop
Tail
Loop
Tail
Chest Area
Lace Up Ties
Must be securely attached at exit points for sizes 0-5T, and at the midpoint of the tie for all other sizes.
Sashes & Thin Ties
The following are definitions and acceptable applications for sashes and thin ties:
A sash is a textile or non-textile material that is to be worn around the waist area of a garment and ties
in a bow or some manner. To be classified as a sash, the width must be at least 1 for all sizes.
55
PRIVILEGED and CONFIDENTIAL
A thin tie is a textile or non-textile material that to be worn around the waist area of a garment and ties
in a bow or some manner. Thin ties are not allowed on sizes 0-5T, but are allowed on sizes 4 & up.
Thin ties have a width less than 1 .
Characteristics of an acceptable sash / thin tie are:
1) Intended to be tied at the back of the garment
2) Must be permanently and securely attached to the garment (preferably in the side seams)
3) The tips of the sash must be clean finished without any knots.
4) Cannot measure more than 14 when untied and measuring from the point of where it is to be tied
5) May be functional or non-functional
6) It is recommended to have loops near center back so if becomes untied it does not hang below hem.
Belts
All belts for sizes 0-5T produced for Wal-Mart & Sams Club must be permanently and securely attached at
the waist of the garment so they cannot be removed.
Attached belts without buckles
1) Can hang no longer than the bottom hem of the garment when untied (measured from the last belt loop).
2) Cannot measure more than 14 when untied and measuring from the point of where it is to be tied.
Attached belts with buckles
1) When buckled in the middle hole, the strap end of the belt must not exceed 3 for sizes 0-5T (measured
from where the strap exits the buckle to the end).
2) Buckles / D-rings are not allowed on sizes 0-5T.
3) When buckled in the middle hole, the strap end of the belt must not exceed 5 for sizes 4-16 (girls)
and sizes 4-18 (boys) (measured from where the strap exits the buckle to the end).
Non-attached belts without buckles
1) Can hang no longer than the bottom hem of the garment when untied (measured from the last belt loop).
2) Must have belt loops at both side seams to prevent the belt from being a trip hazard when untied.
3) Cannot measure more than 14 when untied and measuring from the point of where it is to be tied.
Non-attached belts with buckles
1) When buckled in the middle hole, the strap end of the belt must not exceed 5 for sizes 4-16 (girls)
and sizes 4-18 (boys) (measured from where the strap exits the buckle to the end).
2) D-Rings are allowed to be used as buckles.
Belts on Childrens Bathrobes
1) Can be no less than 1 in width.
2) Must be securely and permanently attached to the garment so they can not be removed.
3) Can hang no longer than the bottom hem of the garment when untied.
4) Can measure no longer than 14 from the point where the belt is tied to the end of the loose end.
Adjustable Waistbands
Must be secured to the garment with a bartack to prevent the band from being pulled out.
56
PRIVILEGED and CONFIDENTIAL
4 & Up
58
PRIVILEGED and CONFIDENTIAL
Beads
0 5T
4 & Up
Not Allowed.
Must pass the small parts requirement of 20.2 pounds.
Must withstand 25 home launderings without becoming loose or detached.
Glass, metal or wood beads not allowed.
Individual Beads:
- Double thread (24 Tex or larger) required or single thread of Tex 60
- End of thread must be knotted
- Finish off and knot after every 8 beads
- Single beads must be double knotted
Underside:
- Double back stitch required
- Maximum thread end 3/8
- Floating threads should not exceed 3/8
Row or clusters of beads:
- Double thread (24 Tex or larger) or single thread of Tex 60
- After three (3) beads sewn in sequence, the thread must be looped and a
slipknot
formed
- Double knot required for final tie-off
Fusible backing may be required depending on the size and the roughness on
the back of the design.
APPENDIX
60
PRIVILEGED and CONFIDENTIAL
CARTERS, INC.
TEST REPORT
TO: CARTERS, INC.
1124 CARVER ROAD, GRIFFIN,
GEORGIA 30224, U.S.A.
OR
TO: OSHKOSH BGOSH, INC.
112 OTTER AVE OSHKOSH,
WI 54903-0300, USA
LAB NO.:
FORM NO.:
DATE IN:
MODIFIED DATE IN:
DATE OUT:
DIVISION:
NO. OF WORKING DAY:
PAGE 1 OF
CC:
OVERALL RATING
PASS
SATISFACTORY WITH COMMENT
FAIL
Agent:
Fabric Supplier/Mill:
Sample Description:
End Use:
Fabric Request No.:
Country Of Origin:
Season:
Style No.:
P.O. No.:
Order Size Includes:
Product Destination:
Sample Status:
Product Category:
Test Requested:
Previous Report No.:
Vendor:
Licensee:
FPU No.:
GPU No.:
Dozens Cut:
Claimed Fabric Weight:
Claimed Fabric Count:
Color(s):
Yarn Size:
Order Size Range:
Development/Pre-Production/Production
Fabric / Garment / Trim / Accessory
Full Package/Additional Color/Partial Package/Retest/Others
TEST PROPERTY
PASS
SATS W/C
FAIL
61
PRIVILEGED and CONFIDENTIAL
62
PRIVILEGED and CONFIDENTIAL
CARTERS INC.
TEST REPORT
TO: CARTERS, INC.
1124 CARVER ROAD, GRIFFIN,
GEORGIA 30224, U.S.A.
LAB NO.:
FORM NO.:
DATE IN:
MODIFIED DATE IN:
DATE OUT:
DIVISION:
NO. OF WORKING DAY:
PAGE 1 OF
IN PROCESS PROGRAM
Remark: Tests for In-process Program are not rated.
Test results are stated but no Pass/Fail rating is to be given.
Agent:
Fabric Supplier/Mill:
Sample Description:
End Use:
Fabric Request No.:
Country Of Origin:
Season:
Style No.:
P.O. No.:
Order Size Includes:
Product Destination:
Vendor:
Licensee:
FPU No.:
GPU No.:
Dozens Cut:
Claimed Fabric Weight:
Claimed Fabric Count:
Color(s):
Yarn Size:
Order Size Range:
63
PRIVILEGED and CONFIDENTIAL
CARTERS INC.
TEST REPORT
TO: CARTERS, INC.
1124 CARVER ROAD, GRIFFIN,
GEORGIA 30224, U.S.A.
LAB NO.:
FORM NO.:
DATE IN:
DATE OUT:
DIVISION:
NO. OF WORKING DAY:
PAGE 1 OF 2
(5503)043-0150
/
Feb. 12, 2003
Feb. 14, 2003
Carters Playwear Girl
3
Agent:
Fabric Supplier/Mill:
Sample Description:
End Use:
Fabric Request No.:
Country Of Origin:
Season:
Style No.:
P.O. No.:
Order Size Includes:
Product Destination:
/
/
Thailand
TBA
TBA
TBA
/
US
OVERALL RATING
PASS
SATISFACTORY WITH COMMENT
FAIL
Sample Status:
Product Category:
Test Requested:
Previous Report No.:
Vendor:
Licensee:
FPU No.:
GPU No.:
Dozens Cut:
Claimed Fabric Weight:
Claimed Fabric Count:
Color(s):
Yarn Size:
Order Size Range:
/
/
3 oz/yd2
/
Pink
/
/
See
Comment
/
/
Pre-Production
Fabric
Others: Applique fabric is exempt from 16CFR1610 Flammability test
/
100% Polyester
Submitted Fiber Content:
COMMEN
/
Actual Fiber Content:
T
/
Suggested Fiber Content:
/
Submitted Care
Submit is
Instruction(s):
exempted
Clients Expected
/
from the
Care Instruction:
requirements
/
Suggested Care
of
Instruction(s):
16CFR1610
due to weight being in excess of 2.6 oz/yd and fiber being 100% Polyester as defined under vendors submitted information.
TEST PROPERTY
FABRIC WEIGHT (ASTM D3776, OPTION C)
OZ/YD2
G/M
3.05
103.4
64
PRIVILEGED and CONFIDENTIAL
CARTERS INC.
TEST REPORT
TO: CARTERS, INC.
1124 CARVER ROAD, GRIFFIN,
GEORGIA 30224, U.S.A.
LAB NO.:
FORM NO.:
DATE IN:
DATE OUT:
DIVISION:
NO. OF WORKING DAY:
PAGE 1 OF 2
End Use:
Fabric Request No.:
Country Of Origin:
Season:
Style No.:
P.O. No.:
Order Size Includes:
Product Destination:
/
/
Thailand
TBA
TBA
TBA
>36 Month
US
(5503)043-0151
/
Feb. 12, 2003
Feb. 14, 2003
Carters Playwear Girl
3
OVERALL RATING
PASS
SATISFACTORY WITH COMMENT
FAIL
Vendor:
Licensee:
FPU No.:
/
/
/
GPU No.:
Dozens Cut:
Claimed Fabric Weight:
Claimed Fabric Count:
Color(s):
Yarn Size:
Order Size Range:
/
/
3 oz/yd2
/
Yellow
/
5T
Sample Status:
Product Category:
Test Requested:
Previous Report No.:
Pre-Production
Fabric
Others: Applique fabric for 16CFR1610 Flammability test
/
/
/
/
/
/
TEST PROPERTY
Flammability of Clothing Textiles
PASS
X
SATS W/C
FAIL
TEST PROPERTY
TEST RESULT
FABRIC WEIGHT (ASTM D3776, OPTION C)
OZ/YD2
2.02
FLAMMABILITY (CFR 1610)
ORIGINAL
AFTER DRYCLEANING/WASHING
TIME OF FLAME
BURN CODE
TIME OF FLAME
BURN CODE
1
1
DNI
P1
P1
DNI
2
2
DNI
P2
P2
DNI
3
3
DNI
P3
P3
DNI
4
4
DNI
P4
P4
DNI
5
5
DNI
P5
P5
DNI
Avg.
SECONDS FOR#
SPECIMENS
Avg.
SECONDS FOR#
SPECIMENS
P01a
DNI
COMMENTS:
65
PRIVILEGED and CONFIDENTIAL
PASS
SATS W/C
FAIL
X
X
Comment
Snug Fitting Measurement
The submitted sample demonstrates unsatisfactory tight-fitting garment measurement at
original sate as shown below:
Left/Right (Form Front View)
Top Upper Arm Section:
7 / 7
(Desirable: Not greater than 6 5/8)
Pants Seat Section:
23
(Desirable: Not greater than 23)
Snug Fitting Garment Labeling
Case by case as follows:
Garment label
The garment label does not meet with CPSC tight-fitting garment labeling
requirement with the label printed on the backside of the sizing label.
The garment label does not meet with CPSC tight-fitting garment labeling
requirement with the label printed not immediately below the size
designation.
The garment label does not meet with CPSC tight-fitting garment labeling
requirement with the font type of the label is not sans serif font.
The garment label does not meet with CPSC tight-fitting garment labeling
requirement with the font size of the label smaller than 5 point.
The garment label does not meet with CPSC tight-fitting garment labeling
requirement with all the font not in capital letter.
Hangtag label
The tight-fitting garment does not meet CPSC tight-fitting garment labeling
requirement with no tight-fitting garment hangtag.
The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the hangtag size varied from the
required size.1 inch x 6 inch.
The hangtag label does not meet with CPSC tight-fitting garment labeling
requirement with the text box size varied from the required size.1 inch x 3
inch.
The hangtag label does not meet with CPSC tight-fitting garment labeling
requirement with the font type of the hangtag is not Arial / Helvetica font
The hangtag label does not meet with CPSC tight-fitting garment labeling
requirement with the font size of the hangtag is not equal 18 point
The hangtag label does not meet with CPSC tight-fitting garment labeling
requirement with the font color is not black.
The hangtag label does not meet with CPSC tight-fitting garment labeling
requirement with the background is not safety yellow (Munsell Notation: Hue
5.OY; Value/Chroma 8.0/12)
The hangtag label does not meet with CPSC tight-fitting garment labeling
requirement with the reverse side of the hangtag is not blank or printed
with information other than sizing.
66
PRIVILEGED and CONFIDENTIAL
TEST RESULTS
TEST PROPERTY
REQUIREMENTS
ORIGINAL (IN)
21
(IN)
Not Greater than 22
ORIGINAL (IN)
LEFT FROM VIEW : 7*
RIGHT FROM VIEW : 7*
(IN)
Not Greater than 6 5/8
ORIGINAL (IN)
LEFT FROM VIEW : 4
RIGHT FROM VIEW : 4
(IN)
Not Greater than 4
ORIGINAL (IN)
21
19
(IN)
Not Greater than 21
ORIGINAL (IN)
LEFT FROM VIEW : 13
RIGHT FROM VIEW : 13
(IN)
Not Greater than 13
OTIGINAL (IN)
LEFT FROM VIEW : 8
RIGHT FROM VIEW : 8
(IN)
Not Greater than 8
ORIGINAL (IN)
LEFT FROM VIEW : N/A (see note)
RIGHT FROM VIEW : N/A (see note)
(IN)
Not Greater than 6
ORIGINAL (IN)
23*
(IN)
Not Greater than 23
No*
No*
67
PRIVILEGED and CONFIDENTIAL
Carters Inc.
Invoice:
Delivery Service:
Testing Time:
Bill to vendor.
All testing costs are to be borne out by vendor payable net 30 days
Regular service
: 5 Working days
Rush service
: 3 Working days with 40% surcharge
Emergency service : 24 hours with 100% surcharge (if available)
Report E-mail/Fax :
Report
Distribution :
68
PRIVILEGED and CONFIDENTIAL
Written Report:
Production & Pre-production Status:
1. Original report with tested swatches send to Carters with Attn: Mary Murray
2. One full report copy with invoice sent to vendor.
3. Tested samples will be sent to Carters for review on a case-by-case basis.
Development Status (Vendors pre-quality test):
1. Original report with tested swatches sent to Fabric Development
2. One full report copy with invoices sent to vendor
In-Process Program:
1. Original report with tested swatches sent to Agent
2. One full report copy with invoices sent to vendor
Address for mailing hard copy:
Production and Pre-Production Reports
Mary Murray
Carters, Inc.
1124 Carver Road
Griffin, Georgia 30224 USA
Development Reports
Carters Fabric Development
1170 Peachtree Street Suite 900
Atlanta, GA 30309
USA
Report Rating:
Carters Baby
JOY
JOY Sleepwear
COM Baby
COM Sleepwear
COM Playwear
Sams Baby
Sams Playwear
OBG Baby
69
PRIVILEGED and CONFIDENTIAL
70
PRIVILEGED and CONFIDENTIAL
71
PRIVILEGED and CONFIDENTIAL
72
PRIVILEGED and CONFIDENTIAL
73
PRIVILEGED and CONFIDENTIAL
Clamp 1
Clamp 2
74
PRIVILEGED and CONFIDENTIAL
Feeler gauge, with thickness of 0.4mm+0.02mm and an insertion edge radius of approximately 3 mm.
Inserting the feeler gauge between the component and the underlying layer (or body of the sample) at an angle between 0 and 10
from the sample surface using a force of 10 N+ 1 N.
The above two samples exhibit feeler gauge inserted; therefore, the sample is to be judged as grippable.
The feeler gauge is unable to be inserted from the sample edge; therefore, the sample is considered as non-grippable.
75
PRIVILEGED and CONFIDENTIAL
Note: According to ASTM, clamp 1 is used to grip the material which shall be attached to the cover material of a completely apart inch (13mm) from the closer
point/seam in full dimension inch (19mm) see above photo for clipping ribbon bow.
For particular conditions listed below, special arrangement of clipping method is necessary:
(1) If the dimension of material is less than 1 inch (32 mm) (total length of clamp 1 & apartment from closer clamp 1 to point/seam) but larger than inch (19 mm),
clip the whole cover material and reduce the distance between clip and closer point/seam.
(2) If the dimension of material is less than inch (19 mm), clip the whole cover material as much as possible (see above photo for clipping petal)
In principle, we have to perform small part attachment strength from different directions or orientations. For ribbon bow shown in above picture, please stretch in each
direction (1, 2, 3, 4) for each individual sample.
76
PRIVILEGED and CONFIDENTIAL
78
PRIVILEGED and CONFIDENTIAL
We have to perform attachment strength of this label in above two directions (1, 2) for each individual sample.
79
PRIVILEGED and CONFIDENTIAL
This typical filament yarn is not considered to be applicable to the single thread pulling test. Clamp 1should be
used for clipping bundle of filament yarn.
80
PRIVILEGED and CONFIDENTIAL
81
PRIVILEGED and CONFIDENTIAL
Although the single thread is broken before pulling loose from its point of attachment, the
result (0.9664 lbs.) is still Fail due to the yarn strength falling below the requirement (min.
1.5 lbs).
82
PRIVILEGED and CONFIDENTIAL
83
PRIVILEGED and CONFIDENTIAL
The fiber on bears face or picot stitch at sleeve should not be considered a small part for
pulling test, 20.2 lbs. @ 10 sec. should not be applicable for those items.
84
PRIVILEGED and CONFIDENTIAL
85
PRIVILEGED and CONFIDENTIAL
Example of entire transfer coming off after wash. Small parts hazard.
86
PRIVILEGED and CONFIDENTIAL
87
PRIVILEGED and CONFIDENTIAL
After 10 minutes, the printing sample is viewed at 3 feet in the dark room in comparison with Carters reference
standard. The glow must be perceptible and the detail must still remain clear enough to identify the pattern.
Original
After Washed
88
PRIVILEGED and CONFIDENTIAL
89
PRIVILEGED and CONFIDENTIAL
I. NON-SKID SOLE
90
PRIVILEGED and CONFIDENTIAL
91
PRIVILEGED and CONFIDENTIAL
Procedure for evaluating the abrasion resistance of sleeper foot sole material
Equipment and Materials:
Crockmeter as specified in AATCC method 8.
400 grit wet or dry sand paper
Mirror
Procedure:
Resurface the finger of the crockmeter to allow specimens to lay flat on the sandpaper. This is
accomplished by cycling the crockmeter several times with the acrylic finger against the sand paper.
Use new sandpaper to resurface the finger. Discard and replace with new paper prior to testing a
specimen.
Mount sleeper foot material specimen on the finger the same as you would the test cloth in performing
a colorfastness test according to AATCC method 8.
Cycle the crockmeter 5 complete cycles allowing the specimen to slide against the sandpaper. Check
the specimen for abrasion by raising the arm and checking with the mirror. Repeat this process every
five cycles. At the first sign of a hole appearing in the substrate, stop the test and report the number of
cycles leading to the failure as a range of 5 cycles. For instance failure occurred between 100-105
cycles.
Replace the sandpaper before each specimen is evaluated.
92
PRIVILEGED and CONFIDENTIAL
J. TEST PROTOCOLS
PROTOCOL #
00130
00167
00168
00169
00170
00175
00176
00178
00305
00450
00700.11
00715
00716
00717
00718
00802
00803
00812
00850
00905
01000
01002
01010
01012
01015
01017
01024
01027
01028
01029
01030
01031
01033
01036
DESCRIPTION
Denim
Textile Trim (Applique Ribbon Bow Drawcord Patch etc.)
Screen Print, Heat Transfer Print
Hook & Loop Fastener
Buttons
Buckle D-Rings
Snap Fasteners
Zippers
Adult Outerwear
Neck Tie Bow Tie
Elastic
Non Skid Sole
Metalware Grommets Eyelets Rivets Shank Buttons
Woven Fabric for Snap Fastener
Woven Fabric for Plackets
Socks
Tights Leg Warmer
Earmuffs
Rainwear
Thermal Transfer Label, Tagless Label
Dust Ruffle
Quilt / Throw / Blanket
Bath and Beach Towels
Wash Cloth / Burp Cloth
Pillow (Decorative, Toss and Throw)
Toss / Decorative Pillow
Basket Liner
Non-Textile Table Cloth Placemat
Baby Changing Pad and Cover
Crib sheet
Bumper Crib Header
Nursery Organizer
Shopping Cart Stroller Car Seat Cover
Crib and Bassinet Mattress Pad
93
PRIVILEGED and CONFIDENTIAL
PROTOCOL #
01040
01044
01070
01087
01101
01110
01122
01200
01996
02009
02016
02018
02019
02020
02025
02025.1
02030
02040
02045
02047
02050
02050.09
02055
02064
02065
02070
02074
02084
02107
02110
02115
02125.1
03022
03053
03066
03075
DESCRIPTION
Rugs Mats Indoor Outdoor
Baby Carrier-Shade Sunshade
Christmas Stocking
Nap Mat
Valance
Slipcover
Burp Cloth/Bib/Burp Pad
Diaper Stacker
ASTM F1917 Supplemental Performance Specification for Infant Bedding and Related Accessories
Gloves Mittens
Belts Infants Toddlers up to 5T
Suspender
Sunglasses (Adult)
Childrens Sunglasses
Watch
Digital Watch Battery
Keychain
Umbrella
Hair Accessories (Hair / Bobby Pins / Clips) (Adult / Child & Infant)
Hair Elastics / Headband (Adult / Child)
Jewelry - Costume / Semi Precious
Childrens Jewelry ASTM F2923 Supplemental
Mitten Clip for Coat
Diaper Bag
Small Goods Wallets Cases etc.
Backpack / Handbag
Luggage
Canvas Holder / Organizer
Seat Belt Pad
Scarf Handkerchief
Straw Handbag
Childs Hat
Table (Outdoor)
Children's Chair (Outdoor)
Bookcase / Wall Unit
Dressers & Armoires
94
PRIVILEGED and CONFIDENTIAL
PROTOCOL #
03595
04015
04034.01
04035
04037
04142
04219
04235
04251
04259
04455
04495
04570
04664.06
04665
04729
04931
05004
05010
05011
05025.02
05055
05060
05090
05095
05100
05106
05165
05195
05243
05244
06004
06009.2
06013
06044
06050
DESCRIPTION
Car Seat Protector
Portable Electric Luminaires UL
Earbuds
Alarm Clock Battery
Electronic Thermometer
Auto Sunscreen
Stereo Headphones
Music Box
Home Hardware Hooks
Storage Bin
Measuring Tape
Direct Plug-in Nightlights
Coin Bank (Glass, Ceramic, Wood, Metal, or Other Materials)
Decorative Chain
Switch Plate - Outlet Cover
Seat Cover Automotive
Fitness Stopwatch Pedometer - Battery
Wooden Storage Box
Pencil
Pen
Wall Stickers
Gift Card Enclosure
Photo Album / Scrap Book
Diary (Childs)
Ring Binder
Crayon Colored Pencil
Book Ends
Stamp Pad Set
Chalk Board
Composition Notebook
Spiral Notebook
Soft Sided Lunch Bag
Water Bottle - Metal
Food Containers Plastics
Insulated Cooler Bag
Sliverware Flatware Metal
95
PRIVILEGED and CONFIDENTIAL
PROTOCOL #
06067
06504
06511.2
06525
06527
06572
06530
06531
06546
06575
06586
06590
06590.2
06600
06626
06633
06649
06655
06657
06675
06694.01
06755
06785
06790
06791
06803
06806
06810
06811
07011
07015
07020
07025
07034
07035
07036
DESCRIPTION
Baby Bottle
Analytical Supplemental
Non Food Container
Picture Frame
Wall Hanging Frame
California Proposition 65
Mirror
Baby Viewing Mirror
Clothes Hangers
Water Globes
Decorative Wall Hanging
Decorative Basket
Basket - Adult
Hamper
Bucket
Storage Box
Jewelry / Trinket Box
Lamp Shade
Storage Box Cardboard
Hanging Canvas Wall Bag
Window Cling
Hand Foot Print Impression Kit
Photo Box
Knobs And Pulls
Wall Cips
Tissue Paper
Treat Bag
Gift Bag
Gift Wrap
Emery Board
Sponge Body Bath
Brush (Hair, Bath, Back, Nail)
Comb
Artificial Nails, Nail Decals
Nail Clippers
Manicure Scissors
96
PRIVILEGED and CONFIDENTIAL
PROTOCOL #
07038.1
07045
07045.5
07104
07107
07146
07157
07163
07169
07178
07184
07193
07193.3
08000
08001
08002
08002.1
08101
08102
08104
08105
08110
08111
08112
08113
08114
08116
08117
08120
08120.1
08131
08134
08135
08201
08206
08208
DESCRIPTION
Nail Polish
Toothbrush
Gum Massager
Lip Stick Gloss Chapstick
Alcohol Swabs
Strap Covers, Neck Support, Head Support
Hot Cold Pack Fabric Covered Filled
Baby Wipe Case
Reusable Cloth Diapers
Forehead Thermometer Strip
Nasal Aspirator
Medicine Spoon Bottle Adaptor Feeding Syringe Dropper
Pacifier Medicine Dispenser
Toys
Childrens Products (Non-toys, 0 14 years)
Childrens Furniture
Toy Furniture Supplement
Carriages and Strollers
Crib And Cradles
Hand-Held Infant Carriers
High Chair
Playpens
Stationary Activity Center
Toddler Bed
Infant Bouncer Seat
Infant Swing
Bassinets Cradles
Childrens Changing Table
Soft Infant Carriers
Infant Sling Rider
Booster Seat
Sleep Positioners High Chair Covers Shopping Cart Seat Covers
Children Fabric Wall Hanging
Baby Bouncers
Childrens High Chair
Reclined Cradles
97
PRIVILEGED and CONFIDENTIAL
PROTOCOL #
08265
08270
08301
08444
08515
08575
08718
09000
09027
09067.1
09067
09210
09220
09235
09400
09420
09425
DESCRIPTION
Apparel Costumes
Toy Chest Box Container
Carriages & Strollers
CPSIA Supplemental
Sleeping Bag
Swimming Goggles
Carabiner
Packaged-Product Transit Testing
Frame Hanger Retail Package
Shipping Carton Standards For Sams Club
Shipping Carton Standards For Costco
Footwear (Casual)
Footwear (Performance / Utility)
Slipper
Candle
Candle Lantern
Candle Holder And Accessories Indoor Outdoor
98
PRIVILEGED and CONFIDENTIAL
~ End ~
99
PRIVILEGED and CONFIDENTIAL