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NO: HDOL/ETP/6249/JP/MECH-REE-001/Rev-00
D.CHATTERJEE
REV
DATE
PURPOSE
PREPARED
BY HDOL
D CHATTERJEE
CHECKED BY
HDOL
JOBY JHON
APPROVED BY
HDOL
CHECKED
BY TEIL
APPROVED
BY TEIL
ABBREVIATIONS:
AFC
BM
Bench Mark
CI
Cast Iron
GI
Galvanized Iron
IBR
Id
Identification
IQI
MS
Mild Steel
MT
NDT
OMC
PQR
PT
Penetrant Testing
PWHT
RF
Reinforcement
SPT
U/G
Under Ground
WPS
D.CHATTERJEE
REV
DATE
PURPOSE
PREPARED
BY HDOL
D CHATTERJEE
CHECKED BY
HDOL
JOBY JHON
APPROVED BY
HDOL
CHECKED
BY TEIL
APPROVED
BY TEIL
CONTENTS
1.0 PURPOSE
2.0 SCOPE
3.0 REFERENCES
4.0 TERMS & DEFINITIONS
5.0 RESPONSIBILITIES
6.0 METHODOLOGY
7.0 HEALTH, SAFETY & ENVIRONMENT
8.0 QUALITY ASSURANCE & QUALITY CONTROL
9.0 DOCUMENTATION
1.0 PURPOSE
D.CHATTERJEE
REV
DATE
PURPOSE
PREPARED
BY HDOL
D CHATTERJEE
CHECKED BY
HDOL
JOBY JHON
APPROVED BY
HDOL
CHECKED
BY TEIL
APPROVED
BY TEIL
2.0 SCOPE
To define and establish procedures for on site handling, movement and installation of rotating equipment.
5.0 RESPONSIBILITY
Following are the responsibilities and reporting structure of personnel involved in the scope of the procedure:
D.CHATTERJEE
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DATE
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D CHATTERJEE
CHECKED BY
HDOL
JOBY JHON
APPROVED BY
HDOL
CHECKED
BY TEIL
APPROVED
BY TEIL
QA/QC Manager
Construction Manager
Store In charge
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6.0
METHODOLOGY :
GENERAL :
Foundation shall be completed and checked for correctness and levelness as per drawings and specifications.
Prior to installation, foundation shall be clean with correct anchor bolt holes location, centerlines marked,
elevations and levels established for correctness. Shimming and wedging shall be carried out as per drawings
D.CHATTERJEE
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DATE
PURPOSE
PREPARED
BY HDOL
D CHATTERJEE
CHECKED BY
HDOL
JOBY JHON
APPROVED BY
HDOL
CHECKED
BY TEIL
APPROVED
BY TEIL
and specification. As required, perform on site installation of the various equipments as per approved
construction drawings and specification and instruction by a manufacturer/vendor representative.
D.CHATTERJEE
REV
DATE
PURPOSE
PREPARED
BY HDOL
D CHATTERJEE
CHECKED BY
HDOL
JOBY JHON
APPROVED BY
HDOL
CHECKED
BY TEIL
APPROVED
BY TEIL
3. Non-shrinkage cement mortar will be used for grouting work. Foundation of pump and machine will be
grouted in two lines. After initial alignment, primary grouting will done for anchor bolt holes. When the
mortar reaches certain strength, precise alignment will be performed, then secondary grouting work may be
carried out.
4. The parallelism and concentricity between flanges of piping to be connected with pump and inlet/outlet
flanges of pump shall meet requirements stated in relevant specification. And during connection, no undue
stress will be imposed on pump body. After final alignment, dial indicator will be applied when connecting
piping flange to pump flange.
5. Rotate pumps by hand to ascertain that they turn freely. Align pump with driver after coupling installation;
ensure that the axial and radial deviations, and axial clearance are within the approved tolerance.
6. Disconnect the coupling, check motor for rotation, run-in uncoupled and check bearing. After motor no load
test, re-couple pump to motor.
7. Installed proper lubricants(fuel, coolant) prior to commissioning after review with PMC
8. Installed strainers in the suction piping to prevent foreign objects from entering the pump during
commissioning and initial operating period.
9. Test run of pump will be performed after successful test run of each auxiliary equipment.
10. Check the general compatibility of the pumps with respect to any cavitations problem, discharge head,
excessive vibration, excessive noise etc. which may hint at abnormal operation of pump.
11. Test run of pump shall be done with working medium.
12. For installation of dryer, suitable gradient shall be guaranteed in compliance with requirements specified in
vendors technical document. First base plate shall be installed and aligned to certain gradient, Then
cylindrical shell will be installed and bearings and other screw conveyor will be inspected and adjusted, and
then expansion joint flexible coupling and outlet hopper will be installed. Finally motor will be installed.
During installation, axial center of motor shall be precisely aligned.
13. For installation of agitator, technical specification and codes by PMC shall be strictly followed, especially
the agitator of reactor, perpendicularity requirement of its center axle is very strict, so after positioning of
reactor, not only the perpendicularity of housing shall be carefully measured, but also leval of top
flange(connected with agitator flange) shall be precisely adjusted, to assure the perpendicularity of center
axle of agitator.
14. Activities relevant to tolerances for agitator horizontal/vertical alignment shall be performed according to
the technical specification provided by PMC. Any misalignment of relevant vessels must by adjusted
accordingly.
7.0 SAFETY
During fabrication and erection adequate safety measures shall be taken as per the safety norms/Standard.
All workers shall must wear appropriate PPEs like safety helmets, safety shoes, safety belts, goggles, gloves
etc.
Suitable scaffoldings shall be provided to workmen for all works that cannot be safely done from the ground.
Ensure electrical systems and equipments including tools & tackles used during construction phase properly
selected, installed, used and maintained as per the Standard.
D.CHATTERJEE
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DATE
PURPOSE
PREPARED
BY HDOL
D CHATTERJEE
CHECKED BY
HDOL
JOBY JHON
APPROVED BY
HDOL
CHECKED
BY TEIL
APPROVED
BY TEIL
8.0
Fire extinguishers and insulating mats shall be provided at power distribution area.
9.0
Notes : In case of any conflict between the requirement of this procedure and TEIL specification , the letter shall govern.
D.CHATTERJEE
REV
DATE
PURPOSE
PREPARED
BY HDOL
D CHATTERJEE
CHECKED BY
HDOL
JOBY JHON
APPROVED BY
HDOL
CHECKED
BY TEIL
APPROVED
BY TEIL