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SA 836 Separation System

System Manual - English
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System Manual
English
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Safety
SA836
System
Separation
System
Operating Instructions
Parameter List
Alarms and FauM Findifl^
Only foreseeable conditions have been taken into

consideration. No warnings are given for
situations arising from unintended usage of the
system components and tools.
Installation S y a i t m
Reference
Sarvice M a M H i
Marine & Diesel Equipment
Printed Jan 2003

Book No. 1817285-02
Product No. 1010O3O<4>1, 1010031-01,
1010031-02
Spare Parts Catalogue
SA Separation
System
Safety
Printed
Book No.
May 2002
1810737-02 V 1
3
Solutions beyond
tchnafagy
Alfa Laval
SA SEPARATION SYSTEM
SAFETY
1 SAFETY INSTRUCTIONS
Safety Instructions
Important
- read
this!
The centrifugal separator includes parts

that rotate at very high speeds,
generating
huge forces. It is therefore essential for the
safe operation of this separator system that
you read and understand this manual,
including the warning signs and safety
precautions presented in this manual.
Failure to do so may cause a fatal
accident.
1.1
Key Factors for Safe

Operation
The separation system is designed and supplied

for a specific function (type of liquid, rotational
speed, temperature, density, etc.). The system
must be used for this function only, and strictly
within Alfa Laval's specifications.
Incorrect operation or maintenance may result
in a heavy unbalance, reduction of material
strength, etc. that could lead to serious
breakdown with fatal injury or damage to
property.
For safe operation, strictly follow the
instructions for installation, operation and
maintenance in this manual.
1810737-02
DANGER
ASK
SA SEPARATION SYSTEM SAFETY
The following is compulsory for safe

operation:
1
Never start up a separator before the bowl is

completely assembled, and all fastenings
securely tightened.
Never discharge a vibrating separator, Always

stop with the emergency stop button.
Never begin to disassemble a separator

before it has come to a complete standstill,
Always set the discharge intervals according

to instructions in the instruction book.
Never ignore alarms. Always eliminate the

cause before resuming operation.
Never use the separator for other liquids than

those specified by Alfa Laval.
Never operate a separator with a different

power supply frequency than stated on the
machine plate.
Clean the operating system regularly to avoid

sludge discharge malfunction.
Ensure that personnel are fully trained and

competent in installation, operation,
maintenance, and emergency procedures.
1 0 Use only Alfa Laval genuine spare parts and

the special tools supplied.
1810737-02
SAFETY INSTRUCTIONS
1.2 Warning Sign

Definitions
Below are definitions of the warning signs used.
Danger - serious injury or death
Example:
This type of safety sign or instruction

indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
ANGER
l^
Entrapment hazard
Make sure that rotating parts have come to a
complete standstill before starting any
dismantling worl<.
Example:
Warning - serious injury or death

This type of safety sign or instruction indicates
a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
ÂRNING
Disintegration hazard
If unusually strong vibration occurs, press the
Emergency Stop button and leave the room.
Do not enter the room after an emergency stop
while the separator is still rotating.
Caution - minor or moderate injury
Example:
This type of safety sign or instruction indicates

a situation which, if not avoided, could result in
minor or moderate injury.
AcAOTlON
'CAUTION' used without the safety alert

symbol indicates a potentially hazardous
situation which, if not avoided, could result in
equipment damage.
1810737-02
B u m hazard
Various machine surfaces can be hot and cause
burns.
1.3 Summary of Safety

Hazards
Below follows a selection of the warnings which
have been used in the text of this instruction
manual to ensure safe installation, start-up,
operation, stop, and maintenance. Further
warnings are to be found in the appropriate
places throughout the manual.
Start-up
Be especially observant during start-up. If there
is any abnormal vibration, immediately stop the
separator and investigate the cause. Clean the
bowl if it contains sediment.
>VJIAR***
B r e a k d o w n hazard
Assemble the separator completely before start. All
couplings, covers, and guards must be in place and
properly tightened. Failure to do so may lead to
breakdown.
Continued on next page
1810737-02
j^fiSiHxno
Electrical hazard
Follow local regulations for electrical installation
and earthing (grounding).
if the system is operated from a position from
which the separator is not visible, a vibration
sensor must be fitted.
Breakdown hazard
Check that the power frequency is in agreement
with the machine plate. If incorrect, resulting
overspeed may cause breakdown.
Breakdown hazard
Use the separation system for the purpose, and
within the limits, specified by Alfa Laval. Failure to
do so could cause a violent breakdown.
50 Hz?
60 Hz?
Always observe the separator during start-up after
assembly. If strong vibration occurs, stop by using
the Emergency Stop button and evacuate the room.
If power cable polarity has been reversed, the

separator will rotate in reverse, and vital rotating
parts can loosen.
1810737-02
Operation
J^PXO*^^
If the system is operated from a position from which
the separator is not visible, an unbalance sensor
must be fitted.
ÂBt*"**^
Breakdown hazard
If strong vibration occurs, press the emergency
stop button and evacuate the room.
Never discharge a vibrating separator. Vibration
may then become violent and result in breakdown.
^ A ^ * ^
Noise hazard
Use ear protection if noise levels are high.
^ÔlS**'
Never reset an alarm without first finding and
remedying the cause.
KpivUTlON
Bum hazard
Avoid contact with hot surfaces. Process pipes,
various machine surfaces, and processed liquid can
be hot and cause burns.
^CAUTION
Slip hazard
Check all connections for leakage.
Oil leakage may make the floor slippery.
1810737-02
STl-1,/1 AFETY
o t n *ho f.pof rstor by means of the control unit, and

:iotor.
Never attempt t o clean the bowl by manual discharge
uLi'^
Disintegration h a z a r d
^
J . i i , i^tiung vibration occurs, press the
nergency Stop button and leave the room
'; -î'f^r the room after an emergency stop
ufc i iiparator is still rotating.
^fiJIfilG
, ffcs
gc'rition hazard
tjtrirt f ho c;Qarator after an emergency stop
ing the cause of the emergency.
Mcttvki iiie tnat tne bowl is clean before restart.
1810737-02
Maintenance
Entrapment hazard
complete standstill before starting any dismantling
work. The rotation indicator lamp, where applicable,
must be off.
Disintegration hazards
Always contact your Alfa Laval representative if you
suspect that the depth of the corrosion damage
exceeds 0.5 mm (0.2 mm for bowl body and bowl
hood) or if cracks have been found. Do not continue
to use the separator until it has been inspected and
given clearance for operation by Alfa Laval.
Pits and spots forming a line may indicate cracks
beneath the surface.
All forms of cracks are a potential danger and are
totally unacceptable.
Replace any part where corrosion can be
suspected of affecting its strength or function.
All forms of cracks are potentially dangerous as
they reduce the strength and functional ability of
components.
Always replace a part if cracks are present.
Erosion damage weakens parts by reducing the
thickness of the material.
Pay special attention to the pillars between the
sludge ports in the bowl wall.
Replace parts If erosion is suspected of affecting
strength or function.
1810737-02
Max. 0,2 mm
Ay""*"*^^
Entrapment hazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
Make sure that the separator has come to a
work.
Separator parts that are either missing, worn
beyond their safe limits, or incorrectly assembled,
may cause severe damage or fatal injury.
Disintegration h a z a r d
Do not weld nor heat parts that are subject to highspeed rotation.
Breaicdown hazard
Assemble the separator completely before restart.
All couplings, covers, and guards must be in place
and properly tightened. Failure to do so may lead to
breakdown.
1810737-02
10
1810737-02
SA Separation
System
^ System Description
Apr 2002
1810738-02 V 1
a>^^
\/^""'
1j^,iB^
Salutians
beyond
technology
Alfa Laval
Contents
1
System Overview
1.1
1.2
1.3
1
2
4
Oil Flow
System Layout
System Components
T h e Process
2.1
2.2
2.3
2.4
5
6
8
9
Principle
Process Cycle Start
Discharge
Increased Water Content
1810738-02
1810738-02
SA SEPARATION SYSTEM SYSTEM DESCRIPTION
1 SYSTEM OVERVIEW
System Overview
The SA Separation System is designed for

cleaning of fuel and lube oils for diesel engines,
and fuel oil for gas turbine engines, in marine
and power applications.
Cleaned oil leaves the separator through the oil

outlet while separated water and sludge
accumulate at the periphery of the rotating
separator bowl.
Heated oil is fed through the separator to clean

the oil from solid particles and water.
The control unit supervises the entire

operation of the separation system, performing
monitoring, control, and alarm functions.
The basic separation unit comprises:
A separator.
Ancillary equipment including control unit.
Optional equipment such as, butterfly valve,

vibration sensor, etc.
1.1
Oil Flow
The process adapts automatically to certain

changes in conditions, such as increased water
content in the vuiprocessed oil, high or low oil
feed temperature, etc.
Settling tank
Change-over
valve
Backpressure
regulating
valve
The unprocessed oil is fed through a heater by a

feed pump, operating at a constant flow.
A change-over valve directs the oil to the
separator. The cleaned oil is pumped from the
separator to either the daily service tank (fuel
oil), or back to the engine (lube oil).
During separator start and stop procedures,
during alarm conditions, or if the oil
temperature is outside the preset range, the oil
is directed by the change-over valve to a return
line back to the engine sump or settling tank.
1810738-02
Pump
Heater
Separator
Daily
service tank
1 SYSTEM OVERVIEW
1.2 System Layout
Heater
Heats unprocessed
oil to separation
temperature.
Temperature
transmitter (TT1,
TT2)
Measures the oil
temperature and
signals the control
unit.
Pressure transmitter,
oil(PT1)
Measures the pressure
in the oil inlet, and
signals the control unit.
Pneumatically controlled
change-over valve (V1)
'
Directs the unprocessed oil to
the separator, or back to the
settling tank (recirculation fuel oil only).
Separator
_,
L, ,,
Cleans the oil by
removing water
and solid
particles,
Feed pump
Feeds
unprocessed oil to the
separator,
Unprocessed oil
inlet
Oil return
Solenoid valve block, water

Additional equipment
not part of the SA System
Distributes separator opening/

closing water, and conditioning
water.
1810738-02
Sludge outlet
Control unit
Supervises the separation
system.
1 SYSTEM OVERVIEW
Pressure transmitter, oil

(PT4)
Measures the pressure in
the oil outlet, and signals the
control unit.
Water transducer (MT50)
Regulating valve (RV4)
Measures change in water

content in the cleaned oil,
and signals the control
unit.
To manually regulate the

backpressure in the
clean oil outlet.
Pneumatically controlled
shut-off valve (V4)
Closes the clean oil outlet.
Clean oil outlet

to service tank
water (PT5)
Measures the pressure in
the water drain outlet, and
signals the control unit.
Drain valve (V5)

Opens to drain separated water
from the separator.
1810738-02
1 SYSTEM OVERVIEW
1.3 System Components

Control unit
EPC50
Combined regulating
valve (RV4) and shut-off
valve (V4)
Temperature
transmitter
(TT1TT2)
Water transducer
(MT50)
Pressure
transmitter, oil
inlet (PT1)
oil outlet {PT4)
Pressure
transmitter,
water (PT5)
Drain valve
(V5)
1810738-02
SA SEPARATION SYSTEM
SYSTEM DESCRIPTION
The Process
2.1
Principle
2 THE PROCESS
During the separation process, sludge and

water accumulate at the periphery of the
separator bowl.
Sludge and
water
Sludge and water are discharged at preset time

intervals. During discharge, the oil inlet is
closed.
Excessive water can also be drained from the

separator bowl between discharges.
The cleaned oil leaving the separator is tested

for traces of water. Any increase in water is
detected by the water transducer.
/~V_
1
Disc stack
Water
Vt.
ICT"
R\\^
^
m
The signal from the water transducer is

continuously transmitted to the control unit, in
which a reference value is stored. The control
unit compares the transducer signal with the
reference value. A significant deviation from
the reference value will cause draining of water.
1810738-02
EPC-50
:-.
Water
transducer
2 THE PROCESS
2.2 Process Cycle Start

First the oil pump, separator, and heater are
started.
The temperature transmitter (TT) and the
speed transmitter (ST) signal the EPC-50
control unit continuously. When the correct
separator speed and the correct temperature
are reached, a sludge discharge is carried out to
ensure the bowl is empty. The control unit then
starts the process cycle.
The change-over valve directs the oil to the

recirculation line. Conditioning water is
added to the separator bowl until the
pressure sensor in the oil outlet senses
pressure and signals the control unit.
EPC-50
>..
The control unit registers the time taken for

water addition. This water flow reference
value is later used to calculate the correct
amount of conditioning water and
displacement water to be added.
The separator discharges.

EPC-50
S
f
1810738-02
2 THE PROCESS
Using the flow rate calculated in paragraph 2

above, the control unit signals the solenoid
valve to open so that the correct amount of
conditioning water is added to the separator
bowl.
EPC-50
^\j
ty}^ ,'"
IXjBa*^
The change-over valve opens so that oil is

directed to the separator bowl. When
pressure in the oil outlet is sensed, the
pressure sensor (PT) signals the control unit.
The control unit calculates and stores the
time taken to add oil to the bowl.
EPC-50
- ^
The cleaning process is now running.

Unprocessed oil is fed to the separator, and clean
oil is pumped from the separator.
1810738-02
fXf?
-OO*'^
"^ttHMcstiar-^
Cxj
2 THE PROCESS
2.3
Discharge
The separator discharges after a preset time has

elapsed. The following sequence takes place:
1
The change-over valve changes to oil

recirculation,
EPC-50
^
^XJQMOIMBS,
Using the flow rate calculated in paragraph 2

under 2.2 Process Cycle Start, page 6, the
control unit signals the solenoid valve to
open so that displacement water is added to
push the oil towards the disc stack.
After the calculated time for displacement

water addition has elapsed, the separator
discharges.
Conditioning water is then added, and a new

separation cycle begins.
1810738-02
2 THE PROCESS
2.4 Increased Water

Content
If the water transducer senses increased water
content in the oil, the following takes place:
1
The water drain valve (V5) opens for a

number of seconds.
The water drain valve closes again, and the

transducer signal is evaluated,
If there is still an increase in water content,

the drain valve opens again. If the water
content is still high after the drain valve has
opened five times, a discharge is initiated.
If the water content has decreased, the

separation cycle returns to normal.
1810738-02
2 THE PROCESS
10
1810738-02
5>l Separation
System
Operating Instructions
Apr 2002
1810739-02 V 1
-^.^
rg* W
,^s*
^^>f^'
I l '
g ^ ^
Solutions beyond
technology
Alfa Laval
Contents
Operating
1.1
Before Startup
1.2
Operators Panel
1.3
Startup
1.4
Manual Startup
1.5
During operation
1.6
Stop
1.7
Emergency Stop
1.8
After Emergency Stop
1.9
Cleaning In Place
1.10 Automatic Operation
1.11 Remote Operation
1.12 Emergency Operation
1.12,1 Manual Operation of the Separation
System
2
2
5
7
8
12
15
16
17
19
20
22
23
23
1810739-02
1 OPERATING
SA SEPARATION SYSTEM OPERATING INSTRUCTIONS
Operating
1.1 Before Startup

1
Check that the separator is correctly

assembled and connected to power supply of
correct voltage and frequency. The EPC 50
Control Unit must be ON.
AÂRl*^
Breakdown hazard
Assemble the separator completely before start. All
breakdown.
ÂRMING
Electrical hazard
Follow local regulations for electrical installation and
earthing (grounding).
AANAB*^
Breakdown hazard
Check that the power frequency is in agreement with
the machine plate. If incorrect, resulting overspeed
may cause breakdown.
50 Hz?
60 Hz?
ÂR**^
Use the separation system for the purpose, and

within the limits, specified by Alfa Laval. Failure to do
so could cause a violent breakdown.
1810739-02
1 OPERATING
Check the oil sump level, If necessary, top up

until oil starts to run from the oil-filling hole.
NOTE
Too much or too little oil can damage the separator
bearings.
Rotation Direction
To check the rotation of the bowl, do a quick

start/stop. The motor fan must rotate in a clockwise
direction.
;AtlOt*
A'
If power cable polarity has been reversed, the

parts can loosen.
NOTE
To make this check, the Mode Selector Switch should
be In the CIP position.
1810739-02
1 OPERATING
Air Valve Block

Use the pressure gauge situated in the air valve
block to check that the air supply is correct
(500 - 700 kPa or 5 - 7 Bar).
For further information concerning air, see chapter
7 Technical Data in the Installation System
Reference booklet.
Operating Water Pressure

Check that the operating water pressure is
sufficient (200 - 600 kPa or 2 - 6 Bar).
For further information concerning water, see
chapter 7 Technical Data in the Installation System
Reference booklet.
1810739-02
1 OPERATING
1.2 Operators Panel

The operators panel (local) is positioned on the
control unit.
A duplicate operators panel (remote) may be
connected for fully functional operation from a
remote location e.g. control room.
By using the REMIND software (see the
REMIND User's Manual) it is possible to
operate the control cabinet from a remote
position with the aid of a PC.
For ftu-ther information concerning
communication alternatives using REMIND '^^
and the Remote Operators Panel, see the Remote
Operation Systems the Installation System
Reference booklet.
1810739-02
1 OPERATING
General principle for changing control

parameters
The 'Enter' button is used to;
- enter into a parameter list
- enter into a parameter
- accept/store a new parameter value.
The '+' or the ' - ' buttons are used to change the
value flashing in the display window.
Process parameters
Set the process parameters to suit the
installation as follows:
1
Push 'Enter'. Parameter no. 1 in the process

parameter list is shown.
You have now come to the process parameter
list. Go through the list and set parameters.
When the parameters have been set, 'End I/O'

(flashing) shows. Push '+', 'Standst.' now
shows in the display.
For information on how to set discharge

intervals, see chapter 3 Process Parameters in
the Parameter list booklet.
NOTE
Make sure that the operators panel is 'active' (LED
green) before operating.
1810739-02
1.3
1 OPERATING
Startup
The control panel mode switch has three

positions: 'MANUAL', 'AUTO', and 'CIF.
The 'MANUAL' mode is for use on all Separation
Systems.
AUT
The 'AUTO' mode is for use on systems supplied

for fully automatic control and/or fully automatic
remote control. The following general rules apply
for use of the 'AUTO' mode:
e
The EPC 50 must have control of the oil feed

pump,
The EPC 50 must have control of the heater.
The EPC 50 must have control of vibration

monitoring.
The cover interlock must be fitted.
The 'CIP' mode is for use with Cleaning in Place

equipment. See "Cleaning In Place" on page 19.
1810739-02
1 OPERATING
1.4 Manual Startup

The first startup must always be carried out
manually.
Before startup make sure that all the main
supply valves for air, oil, and water are open.
Open heating media supply valve if applicable.
Switch on the power supplies. Make sure the
mode selection switch is in the 'MANUAL'
position.
1
Start the oil feed pump from the pump starter.

The oil flow/ can be read on the display
(parameter In 32). If applicable, set the
desired flow using regulating valve RV4.
If necessary, vent air from the heater through

the relief valve (if applicable).
Switch on the heater from the operator panel
(if applicable).
MOTE
The operators panel must be' active' to allow
operation.
Press the 'SEPARATION' button to activate the

EPC-50.
1810739-02
1 OPERATING
Before the separator can be started, a number of

questions scroll across the display which have to
be answered:
'Has the bowl been dismantled? + = YES, - = NO'
4
If the bowl has been dismantled press the '+'

button.
If no work has been carried out on the bowl, press

the '-' button, The start sequence begins and the
text 'Start' appears in the display.
NOTE
If this is the first start, answer 'YES'.
'Assembled according to manual? + = YES, - =

NO'
5
If the bowl has been dismantled and

assembled according to the instructions in the
Service Manual, press the '+' button.
'Bowl cleaned? + = YES, - = NO'

6
If the bowl has been cleaned press the '+'

button.
An automatic calibration of the system is
carried out. See display.
1810739-02
r +]
^^H
:^^^^^
1 OPERATING
Listen and observe.

Vibration may occur during start up, when
passing critical speeds,This is normal and
should pass without danger.
If vibration increases, or continues at full
speed, press the emergency stop button and
stand clear until the vibration stops. The
separator, feed pump, and heater are
stopped when the emergency stop button is
pushed.
The emergency stop will only reset when the
speed sensor indicates zero speed.
Once the zero speed signal has been
received, the alarm reset button can be
pushed. The message ' Switch power on/off.'
will be displayed. This refers to the EPC 50
power indside the control cabinet.
The cause of vibration must be determined
and corrected before starting again!
See the Alarms and Fault Finding booklet.
AÂ^**^
Breakdown hazard
Always observe the separator during start-up after
assembly. If strong vibration occurs, stop by using
the Emergency Stop button and evacuate the room.
i*olL
If the system is equipped with a vibration sensor, and
has control of heater and feed pump, the Auto Start
can be used.
10
1810739-02
1 OPERATING
The separator speed, and 'Start.' are shown

alternately in the display until the separator is
at full speed. When the separator is at full
speed, 'Standby' is shown on the display.
1 0 Check the oil feed temperature by pressing

the '+' button until 'TT1' is shown on the
display,
1 1 Wait until the oil feed temperature is correct:

Heavy fuel mode 98 "C
Lube oil mode 95 C (trunk engines), or 90 C
(cross-head engines)
Diesel oil mode 40 C
1 2 When the separator has reached the correct

speed, and the oil is at the correct
temperature, press the process start/stop
button on the operator panel to start the
separation process.
1 3 Adjust the backpressure to the normal running

value. Normal running backpressure is
determined at commissioning. See the
Installation System Reference booklet.
1810739-02
11
1 OPERATING
1.5 During operation

Operator panel information
Observe the operator panel information:
Heater operation LED lit (green)
Separator system operation LED lit (green)
Activated valve LED lit (green)
During normal operation, the ALCAP trigger

signal is shown on the left of the display, and the
time to next sludge discharge is shown on the
right.
Any alarm is indicated on the display. For
further information see the Alarms and Fault
Finding booklet.
NOTE,
Regularly check connections. Tighten if necessary.
12
1810739-02
1 OPERATING
NOTE
i
i
The values displayed in the examples below are not

recommendations.
M
*
More operational information may be read as

required, by pressing the '+' button repeatedly.
HEATGR
i5
SEPARATION
STOP
DISCHARGE
'
OP ACTIVE
To return to normal display, i.e. the trigger

value, and time to next sludge discharge,
continue pressing the '+' button.
Oil feed temperature. For the correct

separation temperature see the Installation
System Reference bool<let,
TT1
98 C
Oil pressure, oil inlet
PT1
Oil pressure, oil outlet
PT4
Pressure, water outlet
PT5
Water transducer value
Speed
Rpm
10300
Accumulated operating time in hours
Run time 5 hours

1810739-02
13
1 OPERATING
h^pso^^
Noise hazard
Use ear protection if noise levels are high.
^MUARNING
Breakdown hazard
A'
ATION
Bum hazard
Avoid contact with hot surfaces. Process pipes,
various machine surfaces, and processed liquid can
be hot and cause burns.
Slip hazard
Check all connections for leakage.
Oil leakage may make the floor slippery.
14
1810739-02
1.6
1 OPERATING
Stop
To stop t h e s y s t e m :
Stop the system by pushing the

'SEPARATION' button on the operators panel.
The yellow LED for separator stop sequence
starts to flash.
A sludge discharge is initiated.
The stop sequence LED changes to steady
yellow, and the green LED for separation
system operation goes out, when the sludge
discharge is completed,
'Stop' is displayed,
If the heater is controlled by the EPC 50, it is
switched off automatically.
When the oil feed temperature has started to
drop, the oil feed pump is switched off
automatically.
The separator comes to a complete standstill
after about 20 minutes. 'Standst.' is then
displayed.
Stop the separator by means of the control unit, and
not by turning off the motor.
AcAirno*^
Never attempt to clean the bowl by manual discharge
in connection with stop.
1810739-02
15
1 OPERATING
If the system is switched off for reasons other

than high vibration, it is not necessary to wait
for the separator to slow down before restarting
the process.
^WAR*^''
Breakdown hazard
The system must not be restarted with the separator
rotating if high vibration alarm has been given.
1.7
Emergency Stop
If an emergency situation occurs, press the

emergency stop button and evacuate the room.
Do not return until the separator has come to a
complete standstill.
ÂRNING
If unusually strong vibration occurs, press the
Emergency Stop button and leave the room
Do not enter the room after an emergency stop
while the separator is still rotating.
NOTE
In order to be able to restart, the system must be at
standstill, and then the ERC power switched off - on.
16
1810739-02
1 OPERATING
1.8 After Emergency Stop

Separator standstill
Dismantling work must not be started before all

rotating parts have come to a complete
standstill.
ÔAW^*^
Entrapment hazard
work. The rotation indicator lamp, where applicable,
must be off.
Avoid accidental start

^P^^^^^
Entrapment hazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
Make sure that separator has come to a complete
standstill before starting any dismantling work
1810739-02
17
1 OPERATING
Remedy the cause
The cause of the emergency must be remedied

before attempting to restart the separator.
If the cause is not found, an overhaul must be
performed on the separator, and all moving parts
thoroughly checked
AÂRt**
Do not start the separator after an emergency stop
without first remedying the cause of the emergency.
lUlaice sure that the bowl is clean before restart.
Separator reassembled
The separator must be fully reassembled with all

covers and guards in place and tightened before
unlocking the power supply and starting the
system.
^PXOf^
Breakdown hazard
Assemble the separator completely before restart. All
breakdown.
18
1810739-02
1 OPERATING
1.9 Cleaning In Place

The use of Cleaning In Place (CIP) equipment is
recommended for best separation results. For
further information on the CIP equipment, see
the CIP booklet, bookno. 1817261.
Before connecting the CIP equipment to the
Separation Unit, the switch on the control
cabinet must be turned to the CIP position. This
is to avoid accidental pumping of oil when the
pipeline is opened up.
For instructions on how to connect the CIP
equipment to the Separation Unit, see the
Service Manual booklet.
m^
For recommended CIP intervals see chapter 1

Technical Data in the Installation System
Reference booklet.
1810739-02
19
1 OPERATING
1.10 Automatic Operation

For automatic operation, the system must be
equipped for automatic start. Make sure the
mode selection switch is in the 'AUTO' position
and Pr3 has the correct setting.
NOTE
If local control is needed (for example in an
emergency situation), turn the switch to manual
mode. This will automatically override the Pr3
setting.
NOTE
The first startup must always be carried out
manually.
The system can thereafter be run automatically as
long as no changes are made to it between runs.
Before the separator can be started, a number

of questions scroll across the display which
have to be answered:
'Has the bowl been dismantled? + = YES, - = NO'
2
If the bowl has been dismantled press the '+'

button.
If no work has been carried out on the bowl, press

the '-' button. The start sequence begins and the
text 'Start' appears in the display.
20
1810739-02
1 OPERATING
'Assembled according to manual? + = YES, - =

NO'
3
If the bowl has been dismantled and

assembled according to the instructions in the
Service Manual, press the '+' button.
'Bowl cleaned? + = YES, - = NO'

4
+^
If the bowl has been cleaned press the'+'

button.
An automatic calibration of the system is
carried out. See display.
^ ^^^F^
To stop the process, press the 'SEPARATION'

button (see 1.6 Stop, page 15.)
If the system is to be restarted, the system
valves can remain in operating positions.
1810739-02
21
1 OPERATING
1.11 Remote Operation

Remind/Remote Operation
NOTE
After maintenance, the system must be started
locally.
If in Remote, and '+' Is pushed in answer to the
question 'Has the bowl been dismantled?', the
system reverts to local control.
Follow the instructions in chapter 1.10

Automatic Operation, page 20.
22
1810739-02
1 OPERATING
1.12 Emergency Operation

In the event of a water transducer failure, the
system can still be operated by setting
parameter Pr 4 in the EPC to standby mode (see
the Parameter List booklet). The transducer is
then disabled and the time to discharge
automatically changes to 15 minutes. 'Nc' (not
connected) is shown on the display. All Alcap
functions are disabled. Water is removed only
during a discharge. A reminder alarm is
activated after 24 hours.
If the system oil contains plenty of water, and
the oil density is less than 991 kg/m^, emergency
operation as described below is possible.
1.12.1 M a n u a l Operation of t h e
Separation S y s t e m
In the event of extemely high water content, the
system can be run manually by a competent
engineer using the following instructions:
1
Ensure all oil system manual valves are in the

correct position.
Set the selection switch on the control unit to

the MANUAL position.
Fit a jumper between terminals X 9 : l , and X9:2

in the EPC.
Start the feed pump.
Start the separator.
Heat the oil to the correct separating

temperature.
Where there is a Heatpac EHM electric
heater, usejumpers in the power unit to
bridge terminals XI2.11 -X12.6, X12.11 X12.9, andX12.11 - XI 2.7. Switch on the
heater and use the switch to regulate the
temperature.
NOTE
Remove the jumpers after emergency operation.
1810739-02
23
1 OPERATING
When the separator is up to speed and the

correct oil flow and temperature are achieved,
close the bowl. Open SVl 5 for 5 seconds,
Wait 15 seconds. Open SVl 6 fori 5 seconds.
The bowl is now closed.
Temperature, flow, and backpressure must

remain constant throughout.
Screw C (see illustration on the right), should

be in the outermost position (12 on the scale).
Screw C is fixed by stop B.
1 0 Remove the water outlet pipe at D.
24
1810739-02
1 OPERATING
1 1 Screw in screw A to move the paring tube to

its innermost position,
1 2 Open SV10 as follows:
Time
(sees.)
^Sjms'^M'&m
SA835
Amount bowl filled

(litre)
illii l&SSmM
40
1,1
msmmB
';||il|ilil?|i|lliiii mmmmi
|s|B|iii:3i||i WSel
SA855
30
3.0
SA875
40
7.0
^'siieigiliillBiiliillllilllliiii
1 3 Open SVI to open oil feed V I ,
1 4 Open SV5. This will open the water outlet
valve V5.
1 5 Carefully screw out screw A until water starts
to come from D or E.
1 6 Lock screw A in position.
h^psom^
Breakdown hazard
During operation open SV16 for about 5 seconds
every 15 minutes to ensure that the bowl remains
closed.
1810739-02
25
1 OPERATING
Discharge
1
Close oil feed VI using SV1.
Close water outlet V5 using SV5.
Open SV10 to add displacement water as

follows:
Time
(sees.)
Amount b o w l filled
(litre)
SA826
60
0.9-
SA835
49
1.3
SA845
79
2.1
SA855
44
4.0
SA865
59
5.4
SA875
47
8.4
SA885
84
15.0
Open SV15 until a discharge is heard (within 5

seconds).
Wait 15 seconds.
Open SV16 for 15 seconds.
26
1810739-02
1 OPERATING
Open SVI O as follows:

Time
(sees.)
Amount bowl filled

(litre)
SA825
40
0.7
SA835
40
1,1
SA845
70
1.9
SA855
30
3.0
SA865 ,
50
4.5
SA875
40
7.0
SA885
45
11.0
Open V I .
OpenV5.
1 0 Maintain backpressure at normal setting

throughout.
^yiAR***^
Discharging of the bowl, and supervision of the operation,
is now completely manual and under the direct
responsibility of the engineer who has placed the
separation system in the manual control mode.
1810739-02
27
1 OPERATING
28
1810739-02
S-type Separation
System
Parameter List
Printed
Book No.
Jun 2004
1810572-02 V 10
ir^vy^L
Contents
1
Parameter Setting
Installation Parameters
Process Parameters
Factory Set Parameters
11
Sequence Diagram
24
5.1
26
Separation Sequence
1810572-02
1 PARAMETER SETTING
S-TYPE SEPARATION SYSTEM PARAMETER LIST
Parameter Setting
The parameters are set in the operator panel

for the different separator systems, and for
different conditions within the systems.
There are three parameter types: Installation,
Process, and Factory Set parameters.
The parameters are initially set at installation.
The process parameters can also be set as
required during operation.
Parameters not in use are not displayed.
The parameter list in this booklet is valid for
Separation Units (SU) and SA systems.
General principle
The 'ENTER' button is used to:
- enter into a parameter list
- enter into a parameter
- accept/store a new parameter value.
The '+' or t h e ' - ' buttons are used to change the
value flashing in the display window.
1810572-02
1 PARAMETER SETTING
To change parameters, proceed as follows:

1
Push the '+' or'-' button to change the

parameter value.
Push the 'ENTER' button. The new value is

stored.
Push the 'ENTER' button.

'Time to discharge P1 60' is shown. 'P1 is
the parameter, and '60' is the set value.
The parameter number is now flashing.
The'1'ofthe'P1'is flashing.
2
Push the'+' button until the number of the

parameter you wish to program appears in
the display window.
Push the'+' or'-' button to go to the next

parameter to be changed.
To leave the list, push the '+' and the '-'

buttons at the same time. The display shows
'Standst.' or, when in operation, the trigger
value to the left, and time remaining to
discharge on the right.
The chosen parameter number is now

flashing.
3
Push the 'ENTER' button.

The chosen parameter number is now
shown on the left side in the display The
parameter value is shown flashing on the
right side of the display.
LED for heater

(green)
Heater on/off
push-button
LED for control

program running
(green)
Control program
on/off push-button
Schematic
diagram with
LED for stop

sequence running
(yellow)
position LEDP
Sludge
discharge pushbutton
Display window
- pushbutton
+ pushbutton
Enter
pyg|-i.
button
Alarm reset
1810572-02
LED for common

main alarm (red)
LED showing
this panel
active
1 PARAMETER SETTING
Tlie following lists are available for viewing

from a menu in tiie EPC-50 control unit:
Install (parameters)
Factory (parameters)
Alarms
Test
For detailed information see each list.

To open the menu and select a list, proceed as
follows:
1
Push the 'ENTER' button. The process

parameter list is now open.
Push the'+' button until 'End' is displayed.
Push the 'ENTER' button and the '+' button at

the same time. 'Install' will show flashing on
the display. -
Use the '+' button to select a list.
Use the 'Enter' button to enter into the

selected list.
To leave the list, push the '+' and the '-'

buttons at the same time.
To leave the menu, press the '+' button

repeatedly until 'Exit' is displayed. Push the
'ENTER'button.
1810572-02
rVr'E SEPARATION SYSTEM PARAMETER LIST
2 INSTALLATION PARAMETERS
installation Parameters
' ''a+îon parameters must be set before

i urt iip and before process
' '^ - i- '< "^heso parameters rarely
. . ''
!^ " f'W parameter
LU o^ toi OU, IL Ib iiecessary to go through
ile whoie list, and confirm at the end.
ÔfE
Aita Laval caniiot be held responsible for injuries
and damage caused by usage of parameter values
vhioh are not in proximity to the factory values set
oy Alfa Laval.
^^'Bmef&F
Factory set
value
Plant set
value
Range
[i
en
|p
F f]
Description
h
G-f nan
Lrin }in
\\ ml t
I r I ( VL I
I n tht j[
)i t p n 11 .I'lAn <ii
1 IL sLm::lL i i d n ]urj i
f'b - far ^fiiS"''

fr = French
,. , - '
It ^ Italian
pt = Portuguese
fi = Finnish
^,.
' l ,
in i
se - Swedish
Alcap
A! dp
Ser dial r t , _
8304:^;^^ -î J~
811 816
Sopardto' si^
?0C 820 821 B?5 826
Paranielofb t.p..ndin i n separator

size aie bat autjnati.. illv aciorJirg
t n i t e Liiupin
1
300 eJO ?l^ 8J5 836

IOC 840 841 845 fa4b
snr flTi 81^1 o5'j 56
.'-
uOO 360 661 865 b(}U
-'^
700 f'70 871 47'i '?7i

" 0 0 RC 8*11 IS'-, nur,
In 5
1-9
Separator identity
If more than one EPC on

same Sattbus
If more than one separator system is

connected to the internal Sattbus
communication, each system must
be given its own identity (1 or 2 or 3
etc.).
1810572-02
Parameter
Factory s e t
value
in 6
Yes
Plant set
value
Range
Description
No
Speed sensor
Yes
In 7
No
No
Vibration sensor
Yes
In 8
No
No
OP remote
Yes
In 9
Yes
No
Water transducer
Yes
In 15
No
No
"^ludqppumi. uspd
YeIn 16
No
No
I/O expansion board used
Yes
In 17
Celsius or Fahrenheit
In 18
No
No (no heater)
Heater type
El. (electrical heater)

Steam (steam heater)
In 19
In 20
16
120
7 d 14 16 U e.', j c 10
50 56 m 72 84 QG 98
100 110 1-2 IPC ICc"
131 44 kw
0 - 999 seconds
El he-iler size
Activated when El is selected in
In 18
Steam-valve run time
Activated when Steam is selected in
In 18
1810572-02
Plant s e t
value
Parameter
Factory set
value
Range
in 22
J5
0 - 30 seconds
In 23
15
0 - 240 seconds
Description
.Afarm delay time
Change-over valve VI temp, alarm
delay
Prevents false alarm due to any
fluctuations in temperature caused
by valve actions.
In 24
No
Nr
Chdngp over valve V1 dctr >T\ at ex*rd
Ves
dlcirm
When the extra alarm ir put is Lsed

action at alarm can be none (Nc^ c'
feed off (ye<\
In 25
In 26
Yes
No
No
Power fall alarm used
Yes
If this alarm is not required, set the

parameter to 'No*.
No
Type of computer communication

board used
ExtPC = Fieldbus
l-Net = Internet
In 27
0-255
Internet IP address, part 1
In 28
0-255
In 29
0-255
in 30
0-255
In 31
No
No
Feed pump controlled
Yes
Feed pump has to be connected by

EPC when running In auto mode.
m h
Fi|->* latti in m^h per hcur o

US gallons per hour
In 32
Ui^Gh
T'-e feed flow measurement Lds^d

on inlet pressure cdn be displaye I in
one nf the!" ways
1810572-02
3 PROCESS PARAMETERS
Process Parameters
The process parameters can be adjusted easily

and as often as required, even during operation,
to meet changes in the operating conditions, e.g.
time between sludge discharges, oil temperature,
alarm points.
note
Regularly check the condition of the bowl. If there is
no noticeable amount of hard sludge in the sludge
space, the discharge interval may be increased by 30
minutes at a time. The total discharge interval must
not exceed three times the factory set value in order
to avoid an uneven build-up of sludge.
Parameter
Factory set
value
Pri
Pr2
c5s;- .
' '
Range
Description
120
1 - 999 minutes
Time to discharge
HF380
MDO = Marine Diesel Oil

GO = Gas Oil
IFxxx = Intermediate Fuel Oil
HFxxx = Heavy Fuel Oil
LO TP = Lubricating Oil for
Trunk Piston Engines
LO OH = Lubricating Oil for
Cross Head Engines
Oil type
OPIoc = Local OP in control
Control iocation'>^.
OPIoc
Pr3
'
Plant set
value
, , . ' - - . . . .
"
.:-^tf
ii^m-
(xxx represents viscosity in Ost at

50 C)
X)Pn8m-=. Remote OP
- ; . : " * -
ExtP''=-,ExtBrnCoraputer
'....'
##E'
Pr4
Pr5
.-i'
'::'.
l r ^ " ' ^ " -:''::'
>''
''
..J
F|en[iS.vv,=. Reracfte switches

On
00
On
Ateap On/Standby
Stb.
MT-50 function disabled when in

standby (Stb.). Discharge every 15
minutes (overrides Pr1). No
displacement water added.
0 0 - Not used
Countnojvn servirp timer
0 1 to 10 0x1000 hours
Action lb to be taken when thr timer

reaches 0
1810572-02
s Tvpi: SEPARATION SYSTEM PARAMETER LIST
a ^ a m e t e r i Factory s e t
value
!'6
f,
Plant s e t
value
Range
Description
0 = service time elapsed
Type of service
1 - 9 = Servicetext 1...9
When service timer Pr5 reaches 0,

an alarm is given and a message
shown
Infnrriirition
Keystospcridl fuHLtntiou- J hy
servLw' pg le^r
1 - liiitrs t i c f t n
? = '^crvri' mode
When Pr7 is set to 1 durinq normal

opunaticn the actudi timer is
displayedrfthe + button i<; pressed
once
0.0 - 6.0 bar

0.0 = oil pressure sensor
disabled
High oil pressure limit
1.0
0.0-6.0 bar
Low oil pressure limit
5.5
0.0-6.0 bar
0.0 = water pressure sensor
disabled
High water pressure limit
' -,">'.:---^ '\
cr : '
(cleaned oil outlet)
(water outlet)
Pr13
0.2
0.0-6.0 bar
Low water pressure limit
Pn4
3.0
0.0 - 6.0 bar

0.0 = feed pressure sensor
disabled
High feed pressure limit
r 1 6
0.2
I) 0 - e 0 bdr
LOA f- -1
lotJ I limit
Low pv^suie iridiCrit b n''.flirienl

fiow Th I JW preisurt limit rnu'jt be
mghef 'han ciny static pre s .ure- CUKI
lower than normal prpssurc
p.-If.
105C
0-115Cor
HFO/LO high temp, limit
0 - 255 F
0 = Temp sensor disabled
85 C
00
f.
iL
Cwi
>-
1810572-02
HFO LO Ijvi temp limit
Parameter
Factory set
value
Pr18
95 C
Plant set
value
Range
Description
0-110Cor
HFO/LO setpolnt^)
0-240F
Setpoint for feed temperature is valid

only when a temperature controller is
installed in the ERC.
0 = Temp sensor disabled

Pr19
4'C
0-115=Cor
DO high temp limit
0-255F
Pr20
20 C
0-115Cor
DO low temp, limit
0-255F
Pr21
Pr22
10 C
40
-1-.
Cjr
DO sptpoint^
0-240 =
Setpoint for feed tsmpprature is valid

only when a temperature controlle' is
instdlled in the EPC
10-500%
P-constant^^
Preset value based on experience
with Alfa Laval Heatpac heaters.
Pr23
1.2
0.1 - 1 0 0 minutes
l-constant''^
Preset value based on experience
with Alfa Laval Heatpac heaters
Pr24
Pr25
0-9
Heater control location
0 = disabled or heater
controlled from EPC x
To be set when more than one EPC

temperature controller can be used
for one heater.
0 - 2 4 0 seconds
r
Sludge tank alarm delay (during

Ti 68)
Pr40
60
0 - 1 0 0 discharges
Test of sludge in bowl
Pr41
15
0-100%
Max decrease of displacement

water
^) Parameter appears only when heater board installed.
10
1810572-02
4 FACTORY SET PARAMETERS
Factory Set Parameters

Range
Description
See table on
page 22
0 1 - 99 99 litre
Conditioning water volume to be fed j

after discharge
Fa 6
0.2
0.0 - 9.9 bar
PT4 pressure increase or decrease.

(Test during Tl 59, Ti 64, Ti 70, Ti 71,
Ti 82) Signal that the bowl is filled.
Fa 10
See table on
page 22
0 -14000rpm
High speed
Parameter
Factory set
value
Fa 3
Plant set
value
i
1
0 = sensor disabled
Is set depending on
separator size
See table on
page 22
0-14000 rpm
Fa 12
300
0 - 2000 rpm
Fa 16
See table on
page 22
, 0 0 - 2.5 mm
0.0 = sensor disabled
Shutdown limit for separator spindle

amplitude
Fa 17
See table on
page 22
0 0 - 2.5 mm
Vibration alarm prewarning
Fa 18
0.5
0.0-2.5 mm
Vibration sensor adjustment zero

point. Zero point should be within 1.5
mm Fa 18
Fa 20
3 0 if Pr 2 = fuel
Oil
0 01-IOOpF
Alcap trigger factor
Fall
;:
Low speed
Is set depending on
separator size
Speed decrease during discharge
This IS the amplification factor for the

transducer signal so that the proper
tngger range is achieved
0 6 if Pr 2 = lube
oil
Fa 21
100
0 - 250 %
Trigger limit HFO
Fa 22
100
0 - 250 %
Trigger limit LO/DO
Fa 23
120 if Pr 2 = fuel
oil
0 - 999.9 pF
Alarm limit for high water transducer

value.
90 if Pr 2 = lube
oil
0 = water transducer
disabled
1810572-02
11
Parameter
F a c t o r y set
value
Fa 24
Plant set
value
Range
Description
70
0 - 999 9 pF
Alarm limit for tow water transducer

value
Fa 25
25
0 - 250 secondfa
Pulse time for open dram valve
Fa 26
0 - 3 0 seconds
Dram pause lime With the valve

closed, the system waits for the
result of the drainmg
Fa 27
70
0-100%
The limit below which the trigger

value must be to interrupt draining.
Fa 28
Limit for number of HFO drdininqs 1'

the trigger âlup has not tdllen benw
the vaiue of fa 27 after F j AH an
dinrm <
i > given
Fa 29
0-100
.0
0 = disabled
Test of water transducer trigger

signal every x discharge.
(x = 0-100)
Fa 30
250
0-900%
Trigger level during Ti 64 - Ti 65
Fa 31
0-4
Reduction of Ti 72 due to trigger

signals during Ti 64, Ti 65,
0 = No reduction
1 = Reduction after every
trigg
2 = Reduction after 2
consecutive trlggs
3 = Reduction after 2 trlggs
within 3 discharges
4 = Reduction after 2 triggs
within 4 discharges
12
1810572-02
Parameter
Factory set
value
Fa 32
1.0
Plant s e t
value
Range
Description
00-1 0
Reduction of Ti 7? in DO mode
Timer Ti 72 is reduced by Fa 32
Fa 33
Fa 34
+0 00
0-10
J L^
Limit for number of LO drainings. If a

iiigher no. of drainings than Fa 33
tals place within one separation
period (Ti 68), an alarm will be given.
1
0 - 20^
200 = - 00
HhO temperature ddjuslmcnt MT JO

Tbmperat & corrperaatiur fo thwater Iransducer HFO mode
100-'2 11
Fa 35
+0.00
-2.00-+2.00
LO temperature adjustment, MT 50
0 = -2.00
Temperature compensation for the

water transducer, LO mode.'')
200 = 0.00
400 = +2.00
Fa 36
+0 00
1
1
i
-2.00 - +2.00
DO temperature adjustment, MT 50
0 = -2.00
Temperature compensation for the

water transducer. DO mode.^'
200 = 0.00
400 = +2.00
Fa 37
20
0-100
Fa 41
1 - 3 0 minutes
Flush water every x disch

Closing water pulse time
Time between closing water pulses
'^ The transducer value can be influenced by temperature variations. This can be compensated for by using this
parameter. Proceed as follows:
Note the transducer value. N.B. The transducer value must be steady (no water in oil) in order to do this test.
At normal stable running temperature, decrease the temperature by 10 C.
At stable new temperature, read the temperature and transducer value.
Example:
Temperature decrease = 10 C
Transducer value change = + 1 (from 82.6 to 83.6)
Since the transducer value increased, this must be compensated by making Fa34 negative.
Fa34 = (1.0xlO)/10C = - 1 . 0
1810572-02
13
Parameter
Factory set
value
Fa 42
No
Plant set
value
Range
Description
No
V4 activated in Ti 64
Yes
To get a faster pressure response

when oil feed fills the bowl (see
Ti 64) valve V4 could be closed =
Yes.
Delay for close of V4 at leak test.
Automatically adjusted during test.
(Ti 66)
Fa 44
See table on
page 22
0 - 1 5 seconds
Fa 45
See table on
pagti 22
1 0-1'''!fi,ijrid!.
Fa 46
1.0
0 - 4 bar
Delay of P^4 pressure referenc c

value registration durina the
automatic adjustment of pressure
range for leakage test (SPP TJ 66)
Acceptable PT4 decrease during
leakage test
Alarm for leaking bowl If the pressure
decreases more than Fa 46 during
leakage test.
Fa 47
3.0
0 - 4 bar
Fa 48
10
0 - 4 bar
PT4 low limit during leakage test
0-10
Max no of leakage tests to establish

the test pressure within high-low
limits
Fa 49
For piarameters Fa 90 - Fa 95, see page 2 1 .
14
1810572-02
PT4 liigh limit dunng leakage test
3 fvPE SEPARATION SYSTEM PARAMETER LIST
TJjvê ScâaEscts Parisselei-s ( s e p a r a t i o n
;tart, sludge discharge, stop)
.'"arameters for timers are listed under Factory,

but are called Ti'.
'? ; . O .ijcied feedback from a timer is given,
ihc vw]cv i;^ ii:'terrupted and the next timer
'I feedback is not received within the preset
time, an alarm is given.
Timers for start are 50 - 59.
""ixiiers .for operation are 60 - 69.
'"imeTS tor discharge are 70 - 79.
Timers for stop are 80 - 89.
Timers 50, 51, 52 and 87 are intended for the
;|):'j autoiiiaiic' system (Auto mode) with pump
and heater controlled by EPC 50.
' MT(^-ir' and heater are started independent of
,nu .il>u iâval starter, X6:4 - X40 must be
' ; ' ''ree closing contact at the
,...j;xi.u jjump contactor. Increasing
temperature is the only process condition needed
for timers 51 and 52. The program skips directly
so timer 55 when not 'fully automatic'.
1810572-02
15
Range
Description
60
2 - 300 seconds
Feed pump on
Ti 51
15
0 - 3 0 seconds
Feed pressure feedback
Ti52
0 - 6 0 minutes
Separator slart-up (Speed feedback)
Parameter
Factory set
value
Ti50
Plant set
value
Speed above low limit (Fa 11)

expected Condition of belt, coupling,
motor beanngs, height adjustment,
and speed sensor supervised
Ti53
0 - 6 0 minutes
15
Heater on (temp, feedback)

Temperature above low limit (Pr 17,
Pr 20) expected to confirm that the
heater works normally.
Tl55
0 - 3 0 mrrii.te=
1
1
1
3 = nu standL\
1
1
Max time for'Standby mode Durina

Standby mode the system is
waiting for an order to btart the
procps! sequence The proccso
sequf ii>p IS Ltaitud w.itl' d |. j ^ h *
the stirt button
When Ti : " t' > 11 /.r-is tt r'witlnufdtldv
Ti56
3.0
0.1 - 5 . 0 seconds
Discharge if Ti 59 has expired after

alarm.
Ti57
15
0 - 3 0 seconds
Pause = Draining of operating

system
Ti58
See table on
page 22
0 - 6 0 seconds
Close bowl
16
1810572-02
Parameter
Factory set
value
Ti 59
170
Plant s e t
value
Range
Description
0 - 300 seconds
Water flow rate calibration
At start three questions are

displayed
Bowl dismantled'?
Assembled according to manual'
Bowl cleaned'?
4
1
When the answer to the third

{]uestion IS Yes, calibration of the
water flow rate through SV 10 takes
place. SV 10 IS open until pressure in
the water outlet increases (Fa 6)
TH water volume is defined for each
separator size Based on this and the
time taken to fill the bowl, the EPC
calculates the water f lowrate
When the answer is No, this means
that stored calibration data will be
used and consequently the program
performs Ti 63
Ti 60
See table on
page 22
0.1 -30.0 seconds
Discharge
- when starting, the operating
system needs some extra water to
support the operating slide before
closing the bowl. (This is not a
proper discharge, since the bowl is
empty.),
- after a power failure to prevent a
period between discharges greater
thanPrl.
Ti 61
15
0 - 3 0 seconds
Pause = Draining of operating

system
Ti 62
See table on
page 22
0 - 6 0 seconds
Close bowl
1810572-02
17
Parameter
Factory set
value
Ti63
120
Plant set
value
Range
Description
' becond-i calculated
Based on the calibration of the water

flow rate the EPC calculate; the
time to which Ti 63 is set so that the
correal volume of condrtionirrg watc r
IS add>d to the bowl Data
concerning the bowl is activated
when size of bcparator is chooben
(In 4j The preset value <b just for
Stat After thu calculation *he
corroLt value for Ti 63 is set
autr nidtically
Ti64
Ti65
Conditioning water addsd
^<^
n Is
0 - V) .erjo IS
Oil ff ff* mi Mix bO '

Wati r tranbdui er puisp on itrol tini>^
Test of 'he siqndl from the Wiiter
trdnbclucLr If this shov b wjter in the.
Uli ttie displdLement time pnor tn
next dioch-irqe mil be rpduo d
TI66
See table on
page 22
0 - 3 0 seconds
Bowl leakage check
Ti67
60
0 - JOO S^CO ids
Time for stabilisation of the

transducer signal When the time
has elapsed the EPC stores the
actual transducer value as a
reference 'or changes n wate'
content
(See also Fa 44 - 49)
18
1810572-02
i YPE SEPARATION SYSTEM PARAMETER LIST
i Parameter
Factory set
value
1 Ti 68
120( = Pr1)
Plant set
value
Range
Description
0 - 300 minutes
Time between discharges This is the

same as Pr 1 If one is changed, the
other one is automatically changed
During Ti 68 the water transducer
supervises changes of the water
content in the clean oil If the tngger
value IS greater than 100, the dram
valve (V5)opens For details see Fa
25-28
1
!
1
! Ti 70
15
1 Ti71
-15 .
0 - 3 0 seconds
Oil feed off. Oil outlet pressure below

low limit (Pr 11) expected.
0 - 1 2 0 seconds
Displacement of oil During Ti 71, V4

ts closed until increasing pressure is
sensed, indicating displacement
water has entered the bowl
i
1
1 Ti 72
150
Seconds, calculated (max.

300 seconds)
Displacement water (SV 10)

continues for the calculated time.
I Ti73
i
10
0 - 3 0 seconds
Opening of the drain valve to wash

out any oil from the paring tube and
piping.
3.0
I 0.1 - 5 . 0 seconds
1
j Ti 74
1810572-02
Discharge
19
Parameter
Factory set
value
Ti75
Plant set
value
Range
Description
0 - 3J a"!- Jnj"!
Pausij = Draining of u|:eiatiiig

system
Discharge feedback (ds shonn by
decreased soeed Fa 111
If the speed sensor is out of ordbi
disabled feedback is autorndticalk
taken over by time' Ti 64 (If time,
close to 0 there was no discharge)
Draininq of operdting svstem tdkes
place dunng Ti 75
After "^175 the program rbturns to
T I B? rrcvided stop is not ordered
If however dny value or timer
mrluencing tne wator c ^librdtion h is
been chdnged the progrdrn returns
to Ti 58
[ When stop is ordered the d suharnp
precede the btop sequence
Ti81
See table on
page 22
0 - 6 0 seconds
Close bowl
TiB2
150
0 - 300 icconas
Heater oft
Addition of water until 80r o' boA'
volume or inci eased pressure is
sensed in the oil outlet (Fa 6) This is
to keep the bowl filled dunng stop
sequence
Ti83
Ti85
10
I S
0 - 3 0 seconds
Opening of the drain valve to wash

out any oil from the paring tube and
the pipe.
n - iO IT M ite
Temperature dec rtdsc

The EPC switchPb tfie separator
motor off
Decreasing oil fded temperature
greater than 5 C expected
f TI 85 = 0 no temperature control
20
1810572-02

S-TYPE
SEPARATION SYSTEM PARAMETER LIST
' Decreasing speed expectea (Fa11)

Pump off
In Auto mode, the ERC switches the
feed pump off. By doing so after
switching off the separator, further oil
is fed to the heater (which is already
switched off) to help cooling. _ _
The EFC IS waiting for ze'o sped
As long as the separator <s rotatii n
at a speed greater thin 6 revs i r n
.1 puis, rev) tne speed is displayeJ
alternating wrtb Stop Speed Jpss
than 6 rerfb-nr is displayed ds 0
When speeo J fids beer. di-P'^yi '1
'->rlmPJt dtern-stnAt'i '-'rp,

t-fonls
l-<'i f' /
'
Set runtime, B oiidpit' ^ o,.-/.of Circuit Board in the Alarms and

Fault Findmg booklet.
Break point, cold start
The temperature up to which gam
factor Fa92 IS active Above this
temperature normal gam (Pr 22) is
active.
Gam factor, cold start
This factor is usea to increase the
normal P-band(Pr 22) w^hen
temperature is below that defined in
Fa 91.
Ex.NormalP-band = 30, Fa92 = 40
gives an actual P-band below Fa 91
of 0.40x30 = 12
21
1810572-02
Parameter
Factory set
value
Fa 93
Plant set
value
SBSU
Range
Description
SBSU (Sattbus o n RS232)
Communication type
ASCII (ASCII protocol)
PRINT (Printer output)

Fa 94
9.6
1.2, 2.4, 4.8, 9.6, 19.2, or

38.4
Fa 9 5 ,
No
No
Serial communication Baudrate

channel A
(4.8 = 4800)
Communication parity channel A
Odd
Even
Fa 96
0.1 - l O . O p F
3.0 if Pr 2 = fuel
oil
Alcap trigger range during discharge
0.6 if Pr 2 = lube
oil
Parameters depending on separator size

Fa t o
Separator size
Fa3
S A A # ^ s 2 g U S 2 1 . S 626
pj
S 820, S 825, S 300, S 830, S 831,
0.3
11.000
04
Fall
Fa17
Fa44
Fa45
i 3 , 3 0 0 --^ SliOO-^.-, 0:3
0.2
9.900
0.3
02
9 600
8 600
05
03
10
Cl r o
7 400
05
03
10
09
7 8iJ
6 400
05
03
10
13
Ô
5 500
05
03
10
10
.5
5 800
4.700
05
03
10
10
'
Fa16
S 835, S 836
S 400, S 840. S 841. S 845 S 846
S
s 1 c
^ Ci<-1 V j -
;j oe^^
s fÔO s 'leo s 1C1 s d65 S 866

S
"- ^
s --1 - i - c b r t 7 u
S GOO ^ ''u fa 881 885 S 886
Separator size
Ti58
Ti60
Ti62
Ti66
TIBI
S 811, S 816, S 200, S 821, S826
15
15
10
15
S 820, S 825, S 300, S 830, S 8 3 1 , S 835,

S 836
15
15
10
15
15
?n
15
-i"^
S 400 S 840 S 841 S 845 S 84i>
=. 1^00 S asr ^ sfî b p 5 -^ 8 i

S 600 S 860 S 8 b 1 S 865 S 866
25
15
S "OC S 870 fa 8^1 & 8 "
3-
= 'i
S 800 S 880 S 881 S 865 S 8Bo
22
U)
1810572-02
60
1
2";
?
)
bO
1810572-02
23
5 SEQUENCE DIAGRAM
Sequence Diagram
Start
Autostart
Separation
TI50 Ti51 T I 5 2 T T I 5 3 T I 5 5 Ti56 |Ti57 TI58 TJ59 Ti60 Ti61 Ti62 Ti63 Tl64 Ti65 IT166 Ti67 IT168
60s 15s 4m 15m 30m 3s 15s 15s 170s 5s
15s 15s Calc 60s 15s 10s 60s 60m
Activity
Feed pump
v
motor on
Flow stabilized
1
1 "^î
1)
Separator
motor on
Heater on
temp increase
Heater max.
start time
Discharge, ' I
SVIS^'
Drain of
operating water
orsjfrg'water; ^
in
, I'-
"
1)
5^,
^S
?"' -: -
i
i
^ '
Ml
1)
Calibration of
water flow rate
SV10
Condifioning
water SV10
Feed on VI
1)
Oil outlet
closed, V4
Leak test
Ref time
Separation
Drain of water,
V5
Feed off
|[)>splacement
water
3)
<
i
1
>'
syio
Water
SV10
'!K**STW
sgsssi. .... -
IKUr
it^tterla.
.Toiiwe'P'
sj ...-i-- . i C - *
wn* fM ^-.-f" 'rV-
**.*ifS
' .'. 1) Interrupted by feedback signal

2) Pulse 1 sec. every 5 min.
3) Activated when needed
4) Interrupted by decreasing temperature
5)
6)
7)
8)
^f<m
- !*
** J* H '
ii/fi ;;]:{;'
Interrupted by decreasing speed

Interrupted by pump off feedback
Intermpted by O-speed during 1 min.
Interrupted by calculated time
or trigger signal
9) 1 sec. pulse at 4000 rpm

10) 5 sec. every 30 minutes
11) 15 sec. only
HOTE;
Note! This diagram is valid for normal operation only. See the flow chart on page 30 for a more detailed
sequence description.
24
1810572-02
10) -
PE SEPARATION SYSTEM PARAMETER LIST
Stop
niiJ'g&
' , . - :
5 SEQUENCE DIAGRAM
1 7i
1
i , / 2 i Ti73|TI74 TI75 Ti62 Tf63 TI64 T(65 Ti66 J'67:; T i 8 l Ti82 iTi83 Ti85 Ti86 Ti87 T i 8 9 |
{
15s 158 Caic 60s l'ss lOs 60s 15s 150$ 'lOs 5m 3m 60s 30m 1
1
4^
"
Activity
4)
i T^
5)
6)
'- r
7)
Feed pump
motor on
Flow stabilized
Separator
motor on
Heater on
temp increase
Heater max.
start time
'-;,.:
''^4
-'
'
:-
"'
'
I
1
9)<
'
Closing water; "

SV16
discfiarge,
SV15 Drain of
operating
water
Calibration of
water flow rate
\
,
SV10
Conditioning
water SV 10
Feed on V I
1)
Oil outlet
closed, V4
1
s
Leak test
Ref time
i
1
Separation
Dram of water,
V5
'
Feed off
'
Displacement
water
i''al
SV10
1)
1
SV10
1
1
If 'Stop' after Ti62 skip'to
11)
Water
Optional
sludge pump
Ti81
1
Flow rates for

S811,S816, S200,
S821, S826
Flow rates for

S820, S825, S300
S830, S831, S835,
S836, S400, S840,
S 8 4 1 , S 8 4 5 , S846
Flow rates for

S500, S850, S851,
S855, S856, S600,
S860, S861, S865,
S866
Flow rates for

S700,S870, S871,
S875, S876
Flow rates for

S800, S880, S881,
S885, S886
SV10:0.9l/rn
SV10:1.6l/m
SV10:5.5l/m
SV10:11 l/m
SV10:15l/m
SVI 5:11.0 l/m
S V I 5:11 l/m
SV15:11 l/m
S V I 5 : 1 1 l/m
SVI 5 : 1 1 l/m
SV16: 2.8 l/m
SV16; 2.8 l/m
SV16: 2.8 l/m
SVI6: 2.8 l/m
SV16: 2.8 l/m
1 8105 72-02
25
5 SEQUENCE DIAGRAM
5.1 Separation Sequence

Timer
Action
Ti 56 = 3 sec.
Discharge
SV15
To ensure that the operating system gets sufficient

water before closing.
Ti 57 = 15 sec.
Draining of operating water
Ti 58 = See table
chapter 4.
Bowl closing
IF*
A.
Alarms
SV16
Ti 59 = calculated
Calibration of water flow
V 4, SV 10
Bowl filled with water until pressure is indicated in the

oil outlet (Parameter Fa6 = 0.2 bar). Flow rate is
calculated based on the known bowl volume and time
taken to fill with water.
Ti 60 = See table
chapter 4.
SV15
Ti 61 = 15 sec.
'NO PT4 PRESSURE

FEEDBACK DURING Ti 59'
Ti 59 has a max. value of 170
sec. Alarm is given if no
pressure response within this
time.
Discharge
Normal start begins here. There are two reasons for
this:
1. To ensure that the operating system gets sufficient
water before closing.
2. To empty the bowl before start after power failure.
Pause
During this timer, water is drained from the operating
system.
Ti 62 = See table
chapter 4.
Bowl closing
SV16
26
Ti 63 = calculated
Filling of conditioning water
SV10
The time (volume) is based on the calibrated flow rate

and bowl volume.
1810572-02
Max. 120 sec.
5 SEQUENCE DIAGRAM
Timer
Action
Ti 64 = 60 sec.
Feed on to separator
V 1, (V 4 automatic
selection)
Aiarms
'Oil bacltpressure PT4 - LOW

Alarm is given if no pressure
response in oil outlet within
Ti64.
Ti 65 = 15 sec.
VI
Test of water content in oil outlet
Ti 66 = See table
chapter 4.
Bowl leaking test
OIL LEAKING FROM BOWL'
With the feed off and the oil outlet closed, a

decreasing pressure indicates that the bowl is
leaking.
In order to find a suitable pressure range ( 1 - 2 bar)
for test, Ti 65 and Ti 66 may be repeated (see Fa 49).
Alarm is given if the pressure

falls by more than 1.0 bar.
V4
; Ti 67 = 60 sec.
If traces of water are detected in the oil outlet, the time

for displacement {Ti 72) will be reduced before next
discharge.
After calibration start, the oil outlet pipe is filled with oil
and the system now skips to Ti 70 to perform a
discharge. Ti 72 max 90 sec interrupted by
transducer response.
Reference time
V1
After the process has stabilized, the transducer

(MT 50) reference value is stored.
Ti 68 = 120 min.
Separation.
Water drain - INSUFFICIENT'
V1 (V5)
When necessary, the drain valve (V5) in the water

outlet opens for a short while. The trigger value is then
checked during a few seconds. Draining stops when
the trigger value is lower than 70. Draining can
continue max. 5 openings. After 5 openings, skip to
Ti74.
During separation all necessary

functions are supervised.
Alarm given if more than 5
openings and trigger value not
less than 70.
1810572-02
27
5 SEQUENCE DIAGRAM
Timer
Action
Ti 70 = 15 sec.
Feed off.
Oil outlet pressure decreases.
Alarms
'OIL PRESSURE PT4 HIGH

DURING Ti70'.
Alarm given if no pressure
feedback.
Ti 71 = 15 sec.
Displacement water.
V4, SV10
Oil outlet pressure increase more than 0.5 bar

indicates that water is fed. The timer is then
interrupted.
Ti 72 = 0 - 1 5 0 sec.
V5
Ti 74 = 3 sec.
Alarm given if no pressure

feedback.
Max. 15 sec.
Displacement water.
SV10
Ti 73 = 10 sec
'NO PT4 PRESSURE

FEEDBACK DURING Ti71'.
Max. to calibrated value.

Water pumped out through the water outlet to wash
out any remaining oil.
Sludge pump in operation.
Discharge.
SV15
Ti 75 = 15 sec.
Discharge feedback and draining of operating

system
'Discharge feedback ERROR'.
After'bowl cleaned' at start, the program continues

with Ti 58 - 68. Once Ti 68 has elapsed, the program
skips from Ti 75 to Ti 62 after every discharge, or to
Ti 81 if stop is ordered.
Alarm is given if bowl speed

after discharge is not below
Fa 11 minus Fa 12.
TI 62 to 67
repeated.
orTiSI
28
1810572-02
!
i
j Timer
Ti 81 = See table
IT.-
. "" sec,
1 V'+i bv lU
hlcateroft
HHHI 1 Ti S;-; --- ')0 sec

I V5
1 Separate)!' motoi off
1 Ti 86 = 3 min.
1 Ti 87 = 60 sec.
5 SEQUENCE DIAGRAM
Action
Alarms
Bowl closing
Water to the bowl.

Timer interrupted when 80% of bowl volume is filled,
or when pressure in oil outlet is increased by more
than 0.2 bar.
Max. 300 sec.
Water pumped out through the water outlet to wash

out any remaining oil from the paring tube and pipes.
Waiting for oil feed temp. decreaseTimer is interrupted when temp, decrease below low
limit.
'Temperature - NOT
DECREASING'
If temp, not decreased within Ti
85.
Waiting for speed decrease.
'Bowl speed - HIGH xxxxx'
Time for cooling of heater
If speed not decreased within

timer.
Timer is interrupted by pump off feedback.
1 Feed pump off

1 Ti 89 = 30 - 60 min.
Waiting for zero speed

When speed = 0, timer is interrupted and 'Standst' is
indicated.
Max. 60 min.
1810572-02
29
5 SEQUENCE DIAGRAM
Process Start
Start With Calibration

Ti50-54 Feed,
speed,and
temp check
Ti55 Standby.
Push
'Separation' to
continue
Ti 60 Discharge
Ti 61 Pause
Ti62 Bowl
closing
Ti64 Feed on
Calibration
Ti65 Stabilizing
T
Ti70 Feed off
Ti71 Displ.
water check
Ti72
Displacement
Ti 73 Water
outlet flushing.
Ti74 Discharge
Ti75 Pause and

discharge
feedback
30
1810572-02
Start Without
Calibration
5 SEQUENCE DIAGRAM
Discharge
Stop
Ti50-54 Feed,
speed, and temp
check
Ti81 Bowl
closing
T
Ti55 Standby.
Ti82 Water into

bowl.Heater off
Push 'Separation'
to continue
Ti83 Water outlet

flushing
Ti 60 Discharge
Ti71 Displ.
water check
Ti85 Sep. motor

off. Check
decreasing temp
Ti 72
Displacement
Ti86 Heater
cooling. Check
decreasing speed
Ti 73 Water
outlet flushing.
Ti87 Pump off
Ti74 Discharge
Ti89 Waiting for

0-speed
Ti75 Pause and

discharge
feedback
Stop
1810572-02
31
5 SEQUENCE DIAGRAM
32
1810572-02
S-type Separation
System
^ Alarms and Fault Finding

Printed
Book No.
Mar 2005
1810573-02 V 10
^^'^\y^'^
S-TYPE SEPARATION SYSTEM ALARMS AND FAULT FINDING
Alarms
1.1
1.2
1.2.1
1.3
1.4
2
2
3
3
4
Alarm Functions
Reading Alarm History List
Alarm message explanation:
Alarm Reset
Abnormalities not displayed
Display Alarms and Actions
Alarm Tests
5
19
1810573-02
I ALARMS
Alarms
1.1 Alarm Functions

The alarm system is designed to ensure a safe
epai-.'ition system.
All alarms are shown on the operator panel
display, and most of them are complemented by
light emitting diodes (LEDs).
The alarms are displayed in order of occurrence.
1.2 Reading Alarm History

List
To read the stored list of aleirms, do as follows:
Push 'Enter'.
Push '+' until 'End' is shown on the display. ^
Push 'Enter' and '+' at the same time.
Push '+' repeatedly until 'AL list' shows on the
display.
Push 'Enter'.
Go through the list using the '+' pushbutton
until 'End' shows on the display.
Push 'Enter'.
Push '+' repeatedly until 'Exit' shows on the
display.
Push 'Enter' to return to normal display.
H0T6
The texts 'Aicap Pr4 = On/ Standby', and 'Discharge
Repeated' are reminders to the operator, and not
alarms.
1810573-02
1 ALARMS
1.2.1 Alarm message explanation;

The display shows:
Alarm no. 5
Alarm number
0:13
This alarm occvired 13 minutes ago.
Feed pressure low
Type of alarm
PI
Parameter Pr 1 was set to 60 minutes.
60
00:02:13
The alarm was reset after 2 minutes 13 seconds.
1.3 Alarm Reset

^ ; ^ H 6
Breakdown hazard
Acknowledge the alarm signal by pressing the

alarm pushbutton.
The flashing LED then changes to steady
shine.
Remedy the cause.
Reset the alarm function by pressing the

alarm pushbutton a second time.
The LED will go out.
It is possible to reset the system without

remedying the cause, but the alarm signal wl
be repeated.
HOTE
The STOP sequence is automatically initiated if an
alarm is not remedied within 30 minutes.
1810573-02
^^z^
\
ALARM
1 ALARMS
ftlOI*
Risk of injury
Never return to the operator panel to acknowledge or
reset an alarm if doing so is by any means
hazardous.
1.4 Abnormalities not

displayed
There are some abnormalities not shown on the
display. Below are listed the most common:
Why?
Smell
Noise
Unsatisfactory separation result
What to do
Normal occurrence during start

while the friction biocids are
slipping.
None.
Oil level in oil sump too low.
Check oil level and add oil if

necessary.
Height position of paring disc is

incorrect.
Stop the separator, measure and

adjust the height.
Bearing(s) damaged or worn.
Renew all bearings
Improper bowl assembly
Check and reassemble.
Incorrect separation
temperature.
Adjust.
Throughput too high.
Adjust.
Disc stack is clogged.
Clean disc stack.
Sludge space in bowl is filled.
Clean and reduce the time
Bowl speed too low.
Examine the motor and power

transmission for correct frequency
parts.
Check belt and coupling pads.
Bowl rotates in wrong direction
1810573-02
Check the electncal connections

to the motor.
2 DISPLAY ALARMS AND ACTIONS
Display Alarms and Actions

The display
shows
on page
The display
shows
on page
Alcap in standby - MORE THAN 24 HOURS
17
10 expansion board - ERROR
18
xxxxx board - ERROR
18
IP address-FAULT
13
Bowl speed - HIGH xxxxx
11
Level switch - DISABLED
18
Bowl speed - LOW xxxxx
12
Local OP in control
17
Bowl speed sensor - ERROR
13
Lockswitch - FAILURE
Communication - ERROR x x x x x
la
NO PT5 DRAIN FEEDBACK DURING T i x x
17
Computer communication board - ERROR
18
NO PT4 PRESSURE FEEDBACK DURING T i x x
15
Discharge feedback - ERROR
17
NO SIGNAL FROM EXTRA INPUT X6:8
16
Emergency stop - BUTTON PUSHED
Oil backpressure PT4 - HIGH
13
Feed flow PT1 - ERROR DURING Tixx
11
Oil backpressure PT4 - LOW
14
Feed pressure PT1 - HIGH
15
Oil feed temperature - HIGHxxxxx
Feed pressure PT1 - LOW
15
Oil feed temperature - LOWxxxxx
10
Feed pressure sensor PT1 - ERROR
15
OIL LEAKING FROM BOWL
13
Heater - FAULT
16
OIL PRESSURE PT4 HIGH DURING Ti70
15
Heater board - ERROR
18
Oil pressure sensor PT4 - ERROR
14
Heater connection - ERROR
18
Parameter xx:xx - ILLEGAL
18
High vibration - SHUTDOWN
Parameter changes - LOCKED
13
High vibration - WARNING
POWER FAILURE
17
HIGH WATER CONTENT
16
Pressure in water outlet PT5 - HIGH
15
HIGH WATER CONTENT IN OIL
17
Pressure in water outlet PT5 - LOW
15
1810573-02
on page
The display
shows
Pump starter-FAILURE
15
Separator motor - FAILURE
13
Separator run-up time - TOO LOTslG
16
Service alarm
18
SLUDGE IN BOWL
13
Sludge tank level - HIGH
13
Switch power off/on
17
Temperature increase - TOO SLOW
18
Temperature - NOT DECREASING
18
Temperature alarm sensor - ERROR
10
Temperature control sensor - ERROR
11
Transducer - NO RESPONSE
17
WIT 50 board - ERROR
16
16
Transducer value ^ LOW
16
Vibration board
18
cition sensoi
ERROR
LHKIJH
Water drain pressure
HIGH
Water pressure sensor PT5 - ERROR
8
17
15
1810573-02
The display
shows
Lockswitch - FAILURE
Why?
What to do
Separator not mounted as

Mount the separator according to
described in the Service Manual the instructions in the Service
booklet.
Manua/booklet.
HOTE
The cause of this alarm must
be remedied within 30
minutes. If not, the STOP
sequence will begin.
High vibration - SHUTDOWN
Sludge remaining in part of the

bowl
Dismantle, clean and check the

bowl before restart. See Service
Manual.
^ A B H *
Disintegration liazards
If excessive vibration occurs, stop
separator and keep bowl filled with
liquid during rundown.
The cause of the vibration must be
identified and corrected before the
separator is restarted.
The separator bowl must be
manually cleaned before
starting up again.
Check assembly See Service

Disc stack compression incorrect Manual.
Bowl wrongly mounted
Bowl assembled with parts from

other separators
incorrect.
Stop the separator, measure and if

necessary adjust the height.
Bowl spindle bent.
Renew the bowl spindle.
Renew all beanngs.
The frame feet are worn out.
Renew the frame feet.
SpindlS top bearing spflnig

broken.
Renew all spnngs.
1810573-02
The display
shows
High vibration-WARNING
Why?
What to do
Sludge remaining in part of the ; Dismantle, dean and check the

bowl
bowl before restart.
The separator bowl must be
manually cleaned before
starting up again.
Check assembly. See Service
Disc stack compression incorrect Manual.
Bowl wrongly mounted
Bowl assembled with parts from

other separators
incorrect.
Stop the separator, measure and if

necessary adjust the height.
Bowl spindle bent.
Renew the bowl spindle.
Renew all bearings.
The frame feet are worn out.
Renew the frame feet.
Spindle top bearing spring

broken.
Vibration sensor - ERROR
Sensor or cable damaged
Renew all springs.

Replace sensor. If no spare sensor
available, set parameter Fa 16 =
0.0 to be able to run the system.
Note that it is not possible to run
in AUTO mode.
1810573-02
The display
shows
Why?
Emergency stop - BUTTON PUSHED
Emergency button pushed
WiiHt to do
Remedy cause for pushing button.

Reset pushbutton.
Oil feed temperature - HIGHxxxxx
Steam supply valve faulty

Faulty triac module(s) in the
power unit or faulty controller in
the control unit (electric heater).
Investigate cause and remedy.

If relay K11 is on:
Disconnect X12:10.
If the temperature is falling,
replace the control module in the
control unit.
If the temperature is not falling,
replace the triac module(s).
If relay K11 is off. but contactor
K12. K16. or K17 is on. and the
temperature is not falling:
Check if power is supplied from
the control unit to the contactor
which is on (X12:6 - X12:12, X12:7
- X12:12. X12:9 - X12:12). If it is.
replace the control module in the
control unit.
Broken wiring or defective heater

resistance, or faulty controller In
the control unit.
Check adjustment of P and I

functions in the control unit.
If contactor sequence correct:
Check wiring and heater
resistance of each block or heater
element. See EIHM heater
component booklet.
If contactor sequence not correct:
Replace the control module in the
control unit.
1810573-02
The display
shows
Oil feed temperature - LOWxxxxx
S-TYPE SEPARATION SYSTEM AURMS AND FAULT FINDING
Why?
Heater clogged
What to do
Investigate cause and remedy
Steam supply insufficient

Steam trap faulty
Steam supply valve faulty
Faulty fuses or burned
contactors
(electric heater)
Check andrenewbroken fuses.

Reset overcurrent protection
(applicable for m - 24/22 kW
power unit)
Check wiring and contactor coils.
Temperature alarm sensor - ERROR
Broken wiring or defective heater

resistance
(electric heater)
Check wiring and heater

resistance of each block or heater
element. See the Service Manual
booklet.
Short circuit/ broken sensor or

cable.
Disconnect cable at sensor.

iVIeasure resistance between 1-3.
Resistance shall be within 100-142
ohms 3 0-110 C / 32-230 F.
Test of EPC 50 Input:
Disconnect cables from sensor,
(terminal X 5:1-2-3).
IIAove jumpers Xjl and Xj2
upwards - from Normal to Test
(The jumpers can be found in
the upper left corner of the I/O
Board)
> Indication within 50-60 C when
OK.
If no spare sensor available set
parameter Pr 16 = 0, or if control
sensor free, move connection
to that one
10
1810573-02
The display
shows
Temperature control sensor - ERROR
Feed flow PT1 - ERROR DURING Tlxx
Bowl speed - HIGH xxxxx
Why?
Short Circuit / brol<en sensor or

cable.
What to do
Disconnect cable at sensor.

Measure resistance between 1-3.
Resistance sliall be wittiin 100-142
oiims = 0-110 C / 32-230 F. If no
spare sensor available set
parameter Pr 18 = 0. Heater is tlien
out of function.
Pump not working
Checic pump.
Pressure in feed line too low
Checic feed line.
High power (net) frequency
Checif power supply before

restart.
Incorrect transmission parts

(50 Hz belt pulley and belt for
60 Hz power supply).
Stop and change the belt
transmission to suit the
power supply frequency.
1810573-02
11
The display
shows
Bowl speed - LOW xxxxx
Why?
What to do
Slipping belt
Change belt.
Worn coupling pads
Check / change pads.
Bowl not properly closed
Check closing water supply (valve

SV 16).
Check bowl operating system for
leakage.
Check nozzle.
Bowl not properly assembled
Check that the lock ring is in

place.
Low power net frequency
Check power.
Motor failure.
Repair the motor.
Bearing(s) damaged.
Renew all bearings.
Incorrect transmission parts (60

Hz belt pulley and belt for 50 Hz
power supply).
Disintegration iiazard
Stop and change the belt
transmission to suit the
power supply frequency.
12
1810573-02
The display
shows
Why?
What to do
Replace sensor, if no spare sensor

available set parameter In 6 = No
to be able to run the system. Note
that it is not possible to run in
AUTO mode.
Separator motor - FAILURE
Feedback signal from contactor

K 2 missing
Check the contactor function.

Input terminal
X 6:5 in EPC 50.
OIL LEAKING FROM BOWL
Bowl periphery sealing

damaged
Change seal ring in bowl hood.
Leakage somewhere in oil outlet
Check for leakage.
Closing water leaking
Check/change sealings and plugs.
Too much sludge in t)owl
This alarm cannot be

acknowledged. The separator will
come to a stop Wait until EPC
comes to 'Standstill. Investigate
cause and remedy.
SLUDGE IN BOWL
Sludge tank level -HIGH
Pump has not drained the tank
Check/change rubber rmgs and

valve plugs.
Check the pump function.
A code has been set to make

parameter changes not possible
Unlock the code.
IP address - FAULT
Wrong IP address used in

In 27-30
Check the setting.
Oil backpressure PT4 - HIGH
Increased throughput
Parameter changes - LOCKED
Regulating valve too restricted
1810573-02
Check. Reduce backpressure.

Adjust valve
13
The display
shows
Why?
Decreased throughput
-What to do
Check feed pump and adjust flow.
Regulating valve open too much
Adjust valve
Change over valve V1 in

recirculation position
Check air pressure, solenoid valve

SV1 and output from EPC 50
terminal X 8:1-X 41
Bowl opens unintentionally during

operation because:
Strainer in the operating water
supply is clogged.
Clean the strainer.
No water in the operating water

system.
Check the operating water system

and make sure any supply valves
are open
Hoses between the supply

valves and separator are
incorrectly fitted.
Fit correctly
Nozzle in bowl body clogged
Oil pressure sensor PT4 - ERROR
14
Clean the nozzle
Rectangular ring in discharge

slide is defective.
Renew the rectangular ring.
Valve plugs are defective.
Renew all plugs.
Supply valve SV15 for opening

water is leaking.
Rectify the leak.
1810573-02

available set parameter Pr 10=0.0
to be able to run the system.
The display
shows
Whyi
What to do
OIL PRESSURE PT4 HIGH DURING Ti70
No decrease in oil pressure

during this timer.
Check function of change-over

valve V1.
NO PT4 PRESSURE FEEDBACK DURING
No Increase in oil pressure

during this timer
Check supply of displacement

water. Valve SV 10.
Pressure In water outlet PT5 - HIGH
Paring tube not moving correctly Check that movement is not

impeded-by frKtion.
Pressure in water outlet PT5 - LOW
Paring tube not moving correctly
Check that movement is not

impeded by friction.
Check cable connections
Water pressure sensor PT5 - ERROR

Feed pressure sensor PT1 - ERROR
Check cable connections

Pipe restricted
Check recirculation for restriction
Low flow
Check pump and flow regulation.

Check heater for fouling.
Pump starter - FAILURE
Feedback signal from contactor

K 3 missing
1810573-02
Check the contactor function.

Check input terminal X 9:1 in the
EPC.
15
The display
shows
Why?
What to do
NO SIGNAL FROM EXTRA INPUT X6:8
Depends on use of the input
Depends on use of the input
Separator run-up time - TOO LONG
Separator coupling slipping
Check the coupling.
Belt slipping
Check the belt.

incorrect.
Stop. Check and adjust the height.
Motor failure
Repair the motor.
Renew all bearings.
Separator start button not

pushed.
Heater - FAULT
Push start button.
OV in cable heater X 12:3 to EPC Check the power supply to the

50X51:4
heater.
(electric heater)
High temp, switch released
(electric heater)
Check temp setpoint in the

control unit.
Check the heater and clean if
necessary.
Reset temp, switch in power unit.
Restart heater.
MT 50 board - ERROR
Transducer value - HIGH
Faulty board
Extremely high water content

Fouling In the monitor MT 50
Transducer value - LOW

HIGH WATER CONTENT
Too much air in oil outlet
Check the dirty oil quality.

Dismantle and dean with
detergent.
Check oil back pressure
For HFO and DO

Too much water in oil
Much water in the feed
Paring tube not moving properly
16
Change MT50 Board (see Change

of Circuit Board in the Service
Manua/booklet).
1810573-02

impeded by friction.
The display
shows
HIGH WATER CONTENT IN OIL
ForLO
Too much water in oil
Much water in the feed
Paring tut not moving properly
Alcap in standby - MORE THAN 24 HOUR!
Water drain pressure - HIGH
NO PT5 DRAIN FEEDBACK DURING Tixx

Transducer - NO RESPONSE
Local OP in control
POWER FAILURE
Switch power off/on
What to do
Why?
Reminder
Water pressure has not

decreased sufficiently though
valve V5 open.

impeded iiy friction.
Check the reason for stand by and
try to get back to normal operation
as soon as possible.
Check V5 function
Clean the outlet pipe.

Restriction in water outlet
causing no reduction in pressure
Expected increase of trigger
signal during Ti 64 and Ti 65
failed
Check water supply Valve SV 10.
Speed not decreased as discharge

feedback (below Fa12) caused by:
Strainer in the operating water
supply is clogged.
Clean the strainer.
Water flow too low.
Check opening water. Valve SV 15.
Hoses between the supply

valves and separator are
incorrectly fitted.
Correct.
Rectangular ring in the operating

slide is defective.
Renew the rectangular ring.
Attempt to operate remote OP
Not legal when local OP is active.
Black-out has occurred with EPC Check plant conditions and

in operation
restart.
Alarms comes at standstill after
emergency or vibration shut
down
1810573-02
Investigate the cause for the stop

and switch the power off and then
on to the EPC 50
17
The display
shows
Parameter xx:xx - ILLEGAL
Why?
If parameters are changed

automatically by "thunderstorm"
type influence, alarm is given to
indicate out of range.
. What to do
Switch EPC50 power off. IMove X

J4 on I/O board to position right
Switch power on. Parameters are
now all set to default values. Move
X J4 back to original position
Adjust all parameter settings to
correct value
Switch power off and on again.
10 expansion board - ERROR
xxxxx board - ERROR
Computer communication board - ERROR
Communication - ERROR xxxxx
Heater board - ERROR
Vibration board - ERROR
Heater connection - ERROR
X71:2 and X71:3 are both set to

0 or both set to 1
Check cables to board or replace

Transducer board, operator
panel board, or I/O board In EPC the board (see Change of Circuit
Board in the Service Martual
not working
booklet)
Bad connection
Check connection
Board faulty
Replace the board
Cable errors
Optional vibration board in EPC

not working
System cross-connection heater

communication error
If Pr 5 is used, the text in Pr 6 is

displayed
Temperature - NOT DECREASING
Insufficient heating during start

(Ti 53)

the board {see Change of Circuit
Board in the Service Manual
booklet)
Check parameters and cable.
The atamw cona.Mjii|arotnB to

operalUi'*'
Take action according to*what the
text means (plant dependant).
Check heater function.
Heating on during stop sequence Check heater function.

Recirculating oil not cooling
18

the board (see Change of Circuit
booklet).
Optional heater board in EPC not Check caliles to board or replace

the board (see Change of Circuit
working
booklet).
If Pr 25=0 the high level alarm is

disabled
TemperatLire increase - TOO SLOW
Set X71:2 to X41 and jumper

between X71.3 and X40
1810573-02
Reset alarm to continue
3 ALARM TESTS
Alarm Tests
note.
If any parameter value is changed to activate an
alarm, do not forget to reset to the original value
before operation.
Alarm message
Red
diode
Siandiandi |uncitons
Sequence
, ,
Method
Termin
ai
'
'
'
"';.
'
Standst.
Start separator with sensor

disconnected.
POWER FJLRE
Start
Switch power off / on during

operation
PT1
Start
Decrease limit (Pr14)
PT1
Start
Increase limit (Pr15)
Feed pressure sensor PT1 ERROR
PT1
Start
Disconnect sensor
Pump starter - FAILURE
Pump
Start
Switch punp'off
Start
Decrease limit (Pr16/Pr19)
Oil feed - TEMPERATURE HIGH TT
Reaction
X6:1
X5:4
VI off.
Heating off.
Oil feed - TEMPERATURE LOW TT
Start
Increase limit (Prt7/Pt20) or

decrease Ti 53
Temperature alarm sensor ERROR
Start
Disconnect sensor
Bowl speed -.HIGH
TT
X5:2
VI off
Heating off.
"
Bowl speed - LOW
Separation
Decrease limit (Falb)
Stop
sequence.
Separation
increase limit (Fa11)
Stop
sequence.
v i off
Oil iDackpressure PT4 - HIGH
PT4
Separation
Increase backpressure
PT4
Separation
Decrease backpressure
timer Ti 71
Disconnect V4
NO PT4 PRESSURE
FEEDBACK DURING Tixx
Oil pressure sensor PT4 ERROR
V1 off
VI off
X8:3
[
PT4
Separation
Disconnect sensor
1810573-02
X5:6
19
ALARM TESTS
ll'.lit'm message
Red
diode
Sequence
Method
I Pressure in water outlet PT5 i-liOfi
PT5
Separation
Force the paring tube

outwards or decrease limit
(Pr12)
; 'ressure in water outlet PT5 -
PT5
Separation
Force the paring tube

inwards or Increase limit
(Pr13)
I Woier pressure sensor PT5 ' FRROR
i PT5
!
Separation
Disconnect sensor
, !:cni,cijOt.;i vaiuu HIGH
MT
Separation
Decrease limit (Fa23)
V1 off
Tia- '>''ioet value - LOW
MT
Separation
Increase limit (Fa24)
V I off
MT
Separation
Disconnect X2 cable plug
H I G H WATER C O N T E N T IN
OIL
Separation
Add much water to the feed

and wait for 5 draining
actions. Discharge. After
another 5 drainings alarm is
given.
Discharge
Disconnect SV15
F.mergency stop - BUTTON

PUSHED
Separation
Push the button
Start
Disconnect
X51:3
Heater
Start
Disconnect
X51:4
Tank
Start
Disconnect
X201
Start
Decrease Ti 52 to 1. Start
the separator.
Start
Start separator arKl_EPC but

notTiSSelrTor'slrt s y s f e m " '
with Ti 53 set to 1.
<3'.. .,:d!-f.RHOR
Termin
al
Reaction
X5:8
V1 off
X8:5
A second
attempt to
discharge will
take place
before alarm
and stop.
Sep.motor off,
heater off, feed
on for max.3
minutes. Feed
stops when
pressure
reaches Pr11.
I Optional functions
' roT.pid'ure control sensor I ERROR
'-'< >.. I
"AI'LT
i Sludge tank level - HIGH
,,
I Separator run-up - TOO LONG
20
TT
1810573-02
Sep. motor off.
SA 836 Separation
System
ir^v^^L
Installation System Reference

Printed
Book No.
May 2005
1810965-02 V 2
Contents
Technical Data
1.1
1.2
1.3
1
1
2
Demand Specification Water

Demand Specifications Air
System Data
Drawings
Remote Operation Systems
31
Specifications
34
4.1
4.2
4.3
2.1 Flow Cliart

4
2.2 Drawings
5
2.2.1 SA 836 Separator Mounting Drawing,
DIN
5
2.2.2 SA 836 Separator Mounting Drawing,
JIS
6
2.2.3 S 836 Separator Basic Size Drawing
7
2.2.4 S 836 Separator Foundation Drawing ...8
2.2.5 Valve Block Oil, DN 25 Dimension
Drawing
9
2.2.6 Valve Block Oil, DN 25 Assembly
Drawing
10
2.2.7 Valve Block Water Assembly Drawing . 11
2.2.8 Valve Block Air, Assembly Drawing
12
2.2.9 Control Unit EPC 50 Dimension
Drawing
13
2.2.10 Starter Dimension Drawing
14
2.3 Electrical System Layout
15
2.4
Electrical Diagrams
16
2.4.1 Cable List
16
2.4.2 Interconnection Diagram, Starter
19
2.4.3 Interconnection Diagram, Starter,
cont
20
2.4.4 Interconnection Diagram, Transmitters 21
2.4.5 Interconnection Diagram, Solenoid
Valves
22
2.4.6 Interconnection Diagram, Solenoid
Valves cont
23
2.4.7 Interconnection Diagram, Optional
Equipment
24
2.4.8 Transformer Connection Diagram
25
2.4.9 Circuit Diagram, Power Circuits
26
2.4.10 Circuit Diagram, Separator Starter and
Feed Pump
27
2.4.11 Circuit Diagram, Remote Start Interlock
(optional)
28
2.4.12 Circuit Diagram, ESD-relay and Trip
Contacts (optional)
29
4.4
4.5
4.6
1810965-02
Cables
Cable Routing
Oil, Water, Steam, and
Condensate Piping
Ambient Temperature
Limitation
Sludge Tanit
Sludge Piping
34
35
35
36
36
38
Commissioning and Initial

Start
40
5.1
Completion Checic List
5.2
initial Start-up
5.2.1 Calculating Operating Pressure
40
42
44
Shut-down and Storage
45
6.1
6.2
6.3
45
46
47
Shut-down after Use

Protection and Storage
Reassembly and Start up
1810965-02
SA 836 SEPARATION SYSTEM INSTALLATION SYSTEM REFERENCE
1 TECHNICAL DATA
Technical Data
1.1 Demand Specification Water

Alt Laval ret 574487 rev. O
Poor quality of the operating water may with time cause erosion, corrosion and I or
operating problems. The water shall be treated to meet certain demands.
The following requirements are of fundamental importance:
1
Turbidity-free water, solids content <0,001 % by volume.

Max. particle size 50 pm.
Deposits shall not be allowed to form in certain areas in the system.
Total hardness less than 180 mg CaCOs per litre, which corresponds to 10 dH or 12,5 E. Hard
water may with time form deposits in the operating mechanism. The precipitation rate is
accelerated with increased operating temperature and low discharge frequency. These effects
become more severe the harder the water is.
Chloride content max. 100 ppm NaCI (equivalent to 60 mg Cl/I). Chloride ions contribute to
corrosion on surfaces in contact with the operating water.Corrosion is a process that is
accelerated by increased separating temperature, low pH, and high chloride ion concentration,
6,5 < pH < 9

Bicarbonate content (HC03) min. 70mg HCO3 per litre, which corresponds to 3,2 dKH.
H ^
Alfa Laval accepts no liability for consequences
arising from unsatisfactorily purified operating
water supplied by the customer.
1.2 Demand Specifications Air

S p e c i f i c r e q u i r e m e n t s regarding t h e quality
of air
1
Pressure 500 - 7 0 0 kPa ( 5 - 7 bar).
2
_
Free from oil.

,..^
.,, ,
Dry, with dew point mm. 10 C below

ambient temperature.
. ^
j^nî
Electrical interconnections must be made by

qualified electricians.
IMechanical interconnections must be made by
qualified mechanical technicians.
1810965-02
1 TECHNICAL DATA
1.3 System Data

Media
Fuel oil and lube oils for diesel engines
Feed density, max
lOIOkg/mâtlS C
Viscosity max
55cStat100''C 700 :&t a*'lO C)
Pressure:
oil inlet
Max. 200 kPa (2 bar) at separator inlet
oil outlet
Max. delivery head 250 kPa (2.5 bar)
sludge outlet from separator
open outlet
Feed temperature
98 C 2 C
Ambient temperature
Mm +5C max +55'C
Discharge volume
2 4 litre/discharge
Operating water pressure
Mm 200 kPa (2 bar) max 600kPa(6bar)
Operating water temp
Mm +5 "C max +55 C (unheated water)
Operating water consumption (without make-up water)
3 7 litre/discharge
Make up water
1 11rtre/hour
Operating water flow
fromSV10:1.6l/m
from SV 15:11.0 l/m
" Airquallty "
fromSV16:2.8l/m
,' '"
Instrument: air" '
Air pressure
--',-
Min. 500 kPa (5 bar), max. 700 kPa (7 bar)
Drain-connectiorisize '
-'-"','.
^x1':(interriily threaded). -
'.","'
Mains supply voltage
3x230/400/440/480/575/690 V 10%
ERG supply vjtage (fram/starterj' -'' V;.'',"
' 230 W1.ly/i 15 V/10V iq%,-max..fus6;i A'-" ' '-
Control voltage, operating

Power consumption, startup
24 VAC
'"^ :..
ilkVV;.'
. .''.:
Power consumption idling/max. capacity
' .
-.,>
. 50 or 60 Hz max. 5% ' ..;." -i-., ">;" ' ' .'"'' '..' "
Enclosure class
Min. IP 54
Storage time before use (with bow| removed)
max 6 monthb
Storage tDm^
Mm +1 C max -7C C
v
'
"*-^v-.-;.- : ...
2.3 kW/6.2 kW
Frequricy - - ^:''.^'-V^/.;/;.:'i^Vi;''.,'.'.
Stojage humidity
-';?; '-'
-- .
, .
,pelativ humidity (RH) 10% - 95 % Non Condensing
Se'Vice interva :>
Note' RegjIarlv chev,k connections Tighten if necessary
OvertiaCi! every 12000 hours or 16 monthVoteralion' *

*
Note! Cleaning In Place (CIP) Is recommended to avoid

manual internal cleaning of the bowl. The following intervals
are recommended:
Prior to inspection and overhaul

HFO 1 - 2 months depending on oil quality
LO (Cross-head engines) 1 - 2 months depending on oil
quality and engine condition.
LO (Trunk engines) 1 month
1810965-02
'
1 TECHNICAL DATA
S e p a r a t i o n S y s t e m Pianned M a i n t e n a n c e K i t s
Period
Separator
4000
6 months
InspeJior
12000
18 months
Overhaul
24000
3 years
Overhaul
Hours
Ancillary
Equipment
1000
2000
As rit- essirv
Rpp-ii
n| -^
With delivery
Inspection
Tools
1810965-02
'
DD
2,
10
10
n
0
t
o
&)
i
03
00
o
CD
Control unit
tt
Starter
00
(O
O)
Ul
6to
H i
Lo-application
Alt
AK
FC
Flow Control
MCFR
Flow Control
^__
'I
201
Oli Inlet
?06
WatPr for water sea and

displacement
209
Oll ReciFCulataon to tank
220
Clean oil outlet
221
Water outlet
222
Sludge disc tiargp outlet
371
Operating water
3/5
Opening/closing walPr
462
Dram
501
Operating air
= =-^= = _
II
II
'I
Optional Alfa
Laval delivery
{ , ..Il
Block mounted
" I
Feedpump
f^^H->
GH>'+H<2T]
u::::f7_:
3
tf)
I'..
ro
s.
Ol
o>
o
-j
c
The EPC-50 Control Unit must be

postioned close to the separator.
It must be possible to see the separator
from the EPC-50 Control Unit position.
33
CD
901
0 1 Fnle*
<06
WitPr for cor dilion n a displacement
E09
Oil ReciiEulalian to lank
?20
Clein Oil outlPl
221
Water outlet
02
Sludge discharge outlet
371
OpeiBhns water-we 11 Demand

Splncdlah Water
Piabr ZOO^^QO kpa (2- bar)
" i m p mn-tS'C max -iSS'C
75
Oppping water/closing wpfor
SOI
Opdraling air Insfrument air

jDrouura Sto-TI kPa (5-7 bar)
709
Mams supply 3x23Qi4C0 440 48

575/690 V
79$
EPC SO supply voltage 230 V 11Ci

nsvorloovAC
00
05
CJI
I
l>0
Connections
A
DIN Flange DN25 P M 6 DIN2633
DIN Fhnge DN50 PN16 DIN2')4T
ISO G 1/8
ISO G 1 2
Range DN2S-PN16-DIN2633
""~
" ~ Optional
InternalflexiblecorinetAon (enclosed
with delivery)
882
If there is more than one separator system in the

same installation, the EPC-50 Control Units and their
corresponding separators must be clearly marked
oi
fi)
0>
3
(fi
W
9
tt
tt
o
c
3
3
(O
I.5'
CO
>
00
10
10
1
O)
10
J3
io
io
2,
Ol
~<
The EPC-50 Control Unit must be

postioned close to the separator.
It must be possible to see the separator
from the EPC-50 Control Unit position.
CD
00
C35
33
CD
<
v^
201
Starter
EPC 50
21b
W-ater to cond 1 o ng^d ^piace MT 1
OB
OIIFMdfCLAatlonlDtank
220
Cle?n 0 1 outlet
.221
Water outlet
u
w
371
Sludge d scha ge c tiel

Opefatina water-see 11 Demand
S|ic(i(eaHan Water
0Pri&sui'20frS0O kPa f 2 6 t)ar)
T t a w nAi +5C max +55 C
375
Open ng water clos ng v ^t4r
501
, OdKAMB air Instrument air

. pi|M[itEDO-700kPa (5 7 bar)
m?^W
(A
>
209
222
00
Oil iniei
709
Mains supply 3x<!''0 410 ll

57'i/69C V
799
EPC-SO supply voltage 230V 110/

llbVorlOOV AC
^ ^
o
CO
1
Connections
A
Welding connecbon 0 34.5
Flange 50A-10K-JISB2222
ISO G1/8
ISO G 1/2
7"
" * " - " " Ofillonal
If there is more than one separator system in the

same installation, the EPC-50 Control Units and their
corresponding separators must be clearly marked
if
9
tt
o
I
o
c
3
5'
03
Maximum horizontal displacement

at the inlet/outlet connections
during operation 5 mm
to
10
u
OB
0>
9
V
a
S
835
Maximum vertical
displacement at the
sludge connection
during operation 2 mm
a
(0
5'
in
N'
00
I.
j>.
CO
o>
5'
U1
I
ISi
CE (
m
028, depth 45
Connection house with connections 201,220, and 221, turnable

in 60 steps all round.
M10, depth 30.
All connections to be installed non-loaded and flexible.

All dimensions are nominal. Reservation for Individual deviations
due to tolerances.
/J-U.
022, depth 45
/^
CO
10
3)
(D
io
Ol
C3>
-vi
N)
05
J3
(A
0
<
Min. lifting capacity required

when doing service: 300 kg
0>
M
T'
"~\
Max. height of largest

component incl. lifting tool.
T1
O
Service side.
800
-^r?^""!
^
>
c
3
00
O
(O
o>
Ol
'/v^////////''A}////////
IV3
3'
hy)>/////]^m
"^
<S)S
(fi
Recommended free floor space for
unloading when doing service.
No fixed installation within this area
0^
Centre of gravity (complete machine)
1 iT
Vertical force not exceeding 10 kN/foot
A A
Horizontal force not exceeding 10 kN/foof
Foundation bolt
7
jijm
Installation ace. to stated

foundation forces
Centre of sepeuator bowl
Centre of motor
8 holes for foundation bolts
Total static load max. 4 kN
2.2.5 Valve Block Oil, DN 25 Dimension Drawing
Ref. 568054 Rev. O
1810965-02
2 DRAWINGS
2 DRAWINGS
2.2.6 Valve Block Oil, DN 25 Assembly Drawing
Cable 19
Connection kit
Water transducer
Connection
Pressure
transmitter
* Angular coupling
Needle valve
Non-return valve
Nipple
Elbow *
Pressure^
gauge
Connection
Pressure
transmitter
Needle valve
Valve block
Temperature sensor
Nipple
Needle valve
Shut-off valve *
Nipple
Pressure
transmitter
Pneumatic
change-over valve l4f3^\Y'
Connection
Non-return valve
Nipple
Screw
Washer
Hexagon plug
* To be sealed with locking liquid

Ref. 567802 Rev. 2
10
1810965-02
Elbow
-*
Silencer
Flexible connection
2 DRAWINGS
2.2.7 Valve Block Water Assembly Drawing
Connection for solenoid valve
Flow valve for SV 10

^
Quick coupling
Valve block.
Non return
valve kit
Flexible connection
Flexible connection
Ref. 567940 Rev 0
1810965-02
11
2 DRAWINGS
2.2.8 Valve Block Air, Assembly Drawing
Spade connection
Valve block
EOS
Ref. 568048 Rev. 0
12
1810965-02
2 DRAWINGS
2.2.9 Control Unit EPC 5 0 Dimension Drawing

Operating panel
9 ltl
481
25 12!
Separator interlock
Iridication (optional)
Emergency stop,
separator
Sludge valve
interlock indication
(optional)
On-off, feed
pump
On-off,
separator
PC connection
Plugged holes
for extra cable
glands
Technical Data
"AmMsnttempetature
IWax. 55 'C
Protection class
IP 65
Mstenat in cabinet
Sheet steel
Power supply
100,115 or 230 V AC 50/60 Hz
Oparatng voltage
24vACVeOHz' ,
Power consi-mption
70 VA (+200 VA for I/O)
Weight
sBfia \x'^'
'.-'',' *
".'"
Optional
Ref. 568304 Rev. 3
1810965-02
13
2 DRAWINGS
2.2.10 Starter Dimension Drawing
08.5x15
5$^
PoTl
P2
01^
3ll
600
Ref. 568025 Rev. 1
14
1810965-02
2 DRAWINGS
2.3 Electrical System Layout
4)
<
"r
ir
m
Aiddns suiBW
1o
c
D
U-
^ 4^ (i) (^
Ref. 568029 Rev. 0
1810965-02
15
2 DRAWINGS
2.4 Electrical Diagrams

2.4.1 Cable List
No.
C o n n e c t i o n point
A
type
Instruction
C o n n e c t i o n point
B
Remarks
P o w e r c a b l e s (currents a c c o r d i n g t o o r d e r )
Starter
Fuse 20 A
Mams supply
Starter
Fuse 35 A
'Mams supply
Starter
Fuse 50 A
3x25
Mams supply
starter
Fuse 63 A
MPRXCX
3x35
Mains supply
Starter
Fuse 80 A
MPRXCX
2x1 5
Starter
EPC50
MPRXCX
3x1 5
Starter
Separator motor
25-63A
MPRXCX
3x2 5
Starter
Separator motor
63-16A
.MPRXCX
3x4
Starter
Separator motor
16-20A
MPRXCX
3x6
Starter
Separator motor
20 - 25 A
>PRXCX
3x10
Starter
Separator motor
25-32 A
MPRXCX
3x16
Starter
Separator motor
32 - 45 A
MPRXCX
3x25
Starter
Separator motor
45-63 A
71
MPRXCX
2x15
Starter
Separator motor
MPRXCX
3x1 5
Starter
Feed pump
04-63A
MPRXCX
3x2 5
Starter
Feed pump
63-16A
72
MPRXCX
2x1.5
starter
MPRXCX
3x4
MPRXCX
3x10
MPRXCX
3x16
MPRXCX
Mams supply
w*
ft
* 4
Feed pump
Ref. 568031 Rev. 0
16
1810965-02
* ''
No.
Type
Connection point
A
Instruction
2 DRAWINGS
Connection point
B
Remarks
'
Signal cables
11
1 RFE-HF
li.CJx'' ^ E
E-'C -n
SV1
12
RFE-HF
1x2x0 75
EPC50
SV4
13
RFE-HF
1x2x0 75
EPC50
SV5
14
RFE-HF
1x2x0 75
EPC50
SV10
15
RFE-HF
1x2x0.75
EPC50
SV15
16
RFE-HF
1x2x0 75
EPC50
SV16
17
RFE-HF
1x2x075
EPC50
18
RFE-HF
1x2x0 75
19
PUR-cable
20
21
PT1
EPC50
ssc
ssc
4x0 34
EPC50
s s c + EMC
MT
RFE-HF
4x2x0 50
EPC50
SSC + EMC
ST (YT SS)
RFE-HF
1x2x0 75
EPC50
SSC
PT5
22
RFE-HF
1x2x0 75
EPC50
SUM Alarm
23
RFE-HF
4x2x0 75
EPC50
TT1/TT2
50
RFE-HF
4x2x0 75
EPC50
Starter
51
RFE-HF
4x2x0 75
EPC50
Starter
52
RFE-HF
1x4x0 75
EPC50
Starter
PT4
2)
Options (as ordered)

31
RFE-HF
1x4x0 75
SSC + EMC
32
RFE-HF
1x4x0 75
Rem Temp al
33
MPRXCX
5x1 5
Rem Start/Stop
34
RFE-HF
1x4x075
35
RFE-HF
1x4x0.75
GS Valve switch
38
MPRXCX
4x1 5
Syst Emergency
40
RFE-HF
4x2x0 75
Power unit
45
RFE-HF
1x2x0 75
Power unit
41
RFE-HF
1x4x0 75
Steam reg valve
44
RFE-HF
1x2x0 75
Shut-off valve
SSC + EMC
Rem OP unit
Comm module
1)
^^ This cable cannot be longer than 25 m to avoid voltage drop.

^^ Cable with moulded connector included in Alfa Laval delivery.
Ref. 568031 Rev. 0
1810965-02
17
2 DRAWINGS
Other equivalent and approved cables may be

used.
Cable areas are calculated with correction
factor 0.7.
Cables used are Shipboard Cables, designed
according to IEC 92-3.
Flame retardant according to IEC 332-3/A.
Halogen-free according to IEC 754-1
Code designations for cables obtainable
through cable producers Helkama, Finland,
and Acatel, France.
Where SSC is indicated it should be a Signal
Shielded Cable with the shield properly
connected to earth as shown in the electrical
drawings.
For other connections, an armoured cable may
be used provided the armour is connected to
earth, as shown in the electrical drawings, and
gives sufficient EMI protection. Copper wire
armouring is normally used.
18
1810965-02
2 DRAWINGS
2.4.2 Interconnection Diagram, Starter
IU-i-1
Mains suppy
-^J >
3x230,400, 440, 480, 575 or 690 V AC
JL.,-2
i-1-3
Select correct voltage on transformer T8
Separator motor
- 3-1
3-2
Space heater 230 VAC

Separator motor
optional
.11
.J
- 3-3
Jl
;^7i-2
''
62 ! 61
> 4 ^
72 I 71
Contactor response, separator

Potential free contacts, max. 250 V 0.5 A
Ji
II
CO
Feed pump motor

optional
H-
IL-4-1 ,
11- - 4 - 2 .
"
4:;
4 \
11- - 4-3
Space heater 230 VAC

Separator motor
optional
nxi
!!- 72-1 -
72-1 - " -]
72-2 I d - J2>.11
62 I 61
72-2
DD
I
m
3}
72 I 71
Contactor response, separator

Potential free contacts, max. 250 V 0.5 A
""63-; ^ 5 i
rI ^cn
mlI
Systems emergency stop

(Control voltage off)
Power supply to EPC 50 (Sheet 5)

230 V AC, 50/60 Hz
---(ZBy-A-
<5>
--h-
11-38-1
Jl
l 3
2 - - I - -*[[
M xiTT
2-1
2-2
i,
ni.
Ref. 568030 Sheet 1, Rev. 1
1810965-02
19
2 DRAWINGS
2.4.3 Interconnection Diagram, Starter, cent.

* = Replaces jumper in terminals
** = Internal connections
To EPC 50 (sheet 5)
,-T
To EPC 50 (sheet 5)
Separator emergency stop

(optional, external)
^^1
II
I I
-_1
^^r
- H -
-50-1 -50-2-50-3-50-4-
X1:101
X1:102
X1:103
X1:1Q4
-50-5-50-6-50-7-50-8-
X1:105
X1;106
XI: 107
X1:108
-51-1 -51-2-51-3-51-4 -
X1:109
X1;11Q
X1:111
X1:112
-51-5-51-6 -51-7-51-8-
X1:113
X1.-1H
X1:115
X1;116
-52-2 -
Xl:117
IL.
-II
ir-
r-
X1:118
X1:119
X1:120
X1:121
05
X1:122
X1:123
Sludge valve interlock switch

optional
35-1--J1
--jfO-- 35-2-^l
/Cû
-h-
'-^<^-35-4--II
il--35-1-JL-35-2IP-35-3-II--35-4--
-H
fX1;124
X1:125
X1:126
X1:127
m
J3
X1:128
Feed pump
Remote stop
f- * T " 0 - -
Remote start
Feed pump interlock
"II
--II
--if
_ji
_ji
it--"11
Heater interlock
Potential free contact, max. 250 V 0.5 A
(Feed pump running = contact closed)
Tripped motor^circjj|t J)eaJ<ersJoptjonal)_
Potential free NC contacts, max. 250 V 0.5 A
irII-~ii-IL.
--
-(45h-4
-h-
IL.
-II
ir.L.-1.
--45-2--
r-
XI: 135
XI: 136
XI: 139
XI: 140
K112
XI; 141 'ATOMI
XI; 142
1-
If1l
- X I : 143
XI: 144
XI; 145
X40
MI
To EPC 5 0 ( s h e e t 3 )
J
20
X1;133
XI: 134
XI: 137
XI: 138
II
lull
Emergency Shut Down (ESD) signal (optional)

Emergency Shut Down (ESD) feedback
f XI: 129
X1:130
X1:131
X1:132
1810965-02
X41
X41
X41
'-i\^
2 -DRAWINGS
2.4.4 Interconnection Diagram, IVansmitters
MT
Water transducer
* Termination
jumper. Only at
sattbus end units.
Remote OP unit
* Termination
jumper. Only at
sattbus end units.
Temp, sensor,
2xPT 100
IT 1 (Alarm)
O
TT 2 (Control)
O
J3
PT1
c
z
H
PT4
m
O
en
PT5
Speed transmitter
(Cable included in
separator delivery)
Vibration transmitter
(Factory mounted
when used)
Separator interlock
switch
optional
From starter (sheet 2)
1810965-02
21
2 DRAWINGS
2.4.5
Interconnection Diagram, Solenoid Valves
fl
Signal to alarm panel.

Pot. free contact, opens at alarm
22-1
Max. 5 0 V A C / D C , 1.0A
,^'
xzu_X7L2.
22-2
X2ii
XZil.
X7:5
ÔLL
SV1
Oil feed
SV4
Oil outlet
SV5
Water outlet
.jpii-i-]
^î:::]t&
--)p 13-1 13-2-11
SV10
Water seal
-<Sy
^-^
x^:::;ii^
,_y
.ji:
t^:z:
lpi2-2
^ i
,jr
]|- 15-2
1i
11- 16-1
||- 16-2
11
mi
XSii
mi
JSiZ.
i
22
1810965-02
o
m
,jr
o
o
z
H
XI
XM.
.-jr
SV16
Closing water
X8:2
mi
t:3:
,-1
J|-15-l
SV15
Opening water
MlL
-0
O
en
o
2 DRAWINGS
2.4.6 Interconnection Diagram, Solenoid Valves cent.
Systems emergency stop

(Control voltage off)
38-1
^-38-2-j
38-3I
X40 1
X40 7
X40 7>
X4n 4
X40 5
X40 f>
X40 7
X4n R
X40 9
X40 10
F5
I
r 38-1
38-2
---f38}
-H
38-3
38-4 .
X40:11l
hi
-1^
o
SB
<n
CD
X41
Ml
Ml
X41:16
X41:17
X41:1f
From starter'(sheet 2)
<I>
.jr
it'-'
H
J3
r2-2
c
3
x>
CD
O
O
<
>
O
c
a
MM
X43:2
Mil
X43:4
Mil
X43:6
Mil
Ml.
CD
^X43:1
-X43:2
X43:3
^X43:4
f X43:5
X43:6
Ol
-X43:7
< ^X43;8
O
O
Z
AZ}
2- o
3
CD
O
'
CD
D
CO
o"
<
>
o
CD
<
^Mi
X43;?
X43:3
X43:4
X43:5
MM.
X43:7
X43:8
m
O
en
o
CD
.J
,J
50-1
50-2
50-3
50-4
X45:1
X45:?
X45:3
X45:4
50-5
-50-6
-50-7
-50-8
X45:5
X45:6
X45:7
X45:8
51-1
51-2
-51-3
51-4
X45;9
X45:1Q
X45;11
X45:12
-20-7
-20-8
^ Replaces jumper in terminals
-51-7
-51-8
X45:13
X45:14
X45:15
X45:ie
Sheet 6
1810965-02
23
2 DRAWINGS
2.4.7 Interconnection Diagram, Optional Equipment
r
i XfiOll
-20-3-}-20-4-j- XfiO;?
-20-5-|- WQ:^
o
o
z
X60;4
-51-5-51-6-
m-^
X60;6
H
33
1
X50:l
1 X5n;?
II
x?^n-,^
X50:4
X.'in;S
X50:6
X51:l
X51:3
Xfi1;4
XS1;5
XS1;6
_L X.-il;?
>i
tJ
O
en
O
Remote alarm indication

High temp, indication
Low temp, indication
Pot. free contacts
Max. 50 V AC/DC, 1.0 A
Contact closes at alarm.
32-1 32-2 32-3 32-4-
X7n;l
X/O;?
- 1
X70;4
r"
Riqmntfi nperatinn
Remote mode selected
(output 24 V< AC)
Sep. status indication
(output 24 V AC)
Separation Start/Stop
Note
Jumper X71:1 toX71:3to
avoid false alarm v\/hen not
used.
-33-1 -
X70;.'^
?
3
X70:6
-33-2-
CO
-33-3-
33-433-5-
33-3-
O
z
CD
X71:1
X71:2
X71n^
X71;4
X71:5
X71;6
Start
top
Data communication
C-34-1
9usGNC|-34-2'
34-3JneA
34-4.IneB
Shield
34-134-234-3 34-4-
Mill
mki
mi^
MM
mi^
IS1
24
1810965-02
8
s
2 DRAWINGS
2.4.8 Transformer Connection Diagram
r
-^
-65-
e-
--
?^
'h
L_
Q -
n
I
1 1
X
zfi)-c!)
r -r - J
AA
4-
AÂ A -
V CO
Ref. 31830-6337-0 Rev. 2
1810965-02
25
2 DRAWINGS
2.4.9 Circuit Diagram, Power Circuits
crT^
Mains supply
"-^^
'V^
0'
::::::::::::::'v^
vr^
Separator
Ol
Space heater
(optional)
Feed pump
(optional)
rCi:]
L
;ô<rrôo^
V^Ci
Vf-^
Space heater
(optional)
Ais-^l
I y
I
I
I
I
rCII]
^4^
f'ioj^
s ; -r,
eV
%v
O.J ho - *
Cont.
26
1810965-02
2 DRAWINGS
2.4.10 Circuit Diagram, Separator Starter and Feed Pump
mmf
i-
f^ fio
IfO I ^ I m Itci
U-toÛoUor
t-ht-PPI=R=l=
-*
aH
\J
.i-
xmrn
xmoi
1810965-02
27
2 DRAWINGS
2.4.11 Circuit Diagram, Remote Start Interlock (optional)
^rr
rr
m
j:
m
o
^ . ^
CJ
r^
O
Q
B
>-
Sto
CO
gj
CO =
l|
X
3
>
D<
<
0) ^
C/D .
<
-|
'
ic 3
<
<S
><
<
fM
. . .J
(N
Sa
s
><>z:
r" ;". -
lO
ro
>c< ^
x ^ X:;
t n ID
i n (O
^
X)
,
^
^ '*" 5"" S*" j
i
1
^
,
! ;^
I ! o
z
>
i s
1 !
! iS
^ i
1
i
!
1
i CO U i = !
1 Q.~ la 1
i 0) 5 (-) i
!co wfci. !
1
rr.-i
)'
1
i
1
1
1
>
CM
>
r
i
i
ic
i1
iO
!--=T3
I
1
\^ CO
IrQ O
L,
L>cD. i i t n
Ref. 568028 Sheet 3, Rev. O
28
1810965-02
s *o
X
..
"1
. . .J
2 DRAWINGS
2.4.12 Circuit Diagram, ESD-relay and IVip Contacts (optional)
f ^
r^
xof^
in
j<:
cW
o c
00
xtf^
to
sr
LO
to
in
tn
5-
^ O)
XUfO
to
in
ill
Xll^
to
CO
s/
CO
9-QI
CN
^1
iil
<
1
<
i S CO
<D c
...l.-".^
Ref. 568028 Sheet 4, Rev. O
1810965-02
29
2 DRAWINGS
30
1810965-02
3 REMOTE OPERATION SYSTEMS
Remote Operation Systems
y^VJABWlHO^
Disintegration liazard
If the system is operated from a position from
which the separator is not visible, a Remote
Operation System must be installed, including
vibration sensor and frame cover interlock switch.
PC connection witii REMIND
The cable supphed is used for communication

between the EPC 50 Control Unit and the PC.
This is connected between the contact at the
front of the operator panel, and a COM gate on
the PC. Communication is via an RS232
interface. Only one operator panel can be
connected to i h e PC.
Connection to PC or steering system via

PROFIBUS or MODBUS fieldbus systems.
PROFIBUS or MODBUS communication

protocol can be used to connect an EPC 50
Control Unit to a central steering system. The
EPC 50 Control Unit uses a PROFIBUS DP or
MODBUS RTU. Every node, or EPC 50 Control
Unit, on the bus has a unique address, and can
use 200 bytes for data exchange. An interface
board is needed to connect an EPC 50 Control
Unit to the respective fieldbus system. This is
mounted on the I/O card.
Remote fieldbus connection for EPC 50 Control
Unit is for use in those cases where the user
wants access to data and operation information
from the control cabinet, and supervision and/
or remote control from his own steering
system.
REMIND^M via PROFIBUS or MODBUS is not
available. If a user wants to have a REMIND^"*"
window on his monitor, a programme is needed
to make the information accessable in
REMIND^M.
1810965-02
31
Alternative
REMIND EPC
5 0 Basic (via
RS232)
PROFIBUS
MODBUS
31830.6409-1
User interface
"REMIND
To be arranged b>'
customer.
Tc be arranged by
customer.
Part no. 31830-6415-1

included in delivery.
Cable for PROFIBUS

aquired and installed
by customer.
Cable for MODBUS

aquired and installed
by customer.
Included in delivery.
Hardware and softwaie

instructions exist.
Hardware and software

instructions exist.
Part no. 31830-6559-1
Part no. 31830-6558-1
installation discs
included in delivery.
Cable
! Mariua;
Part no. 4931142-11

Board
32
1810965-02
1810965-02
33
4 SPECIFICATIONS
Specifications
4.1 Cables
Cable Identification
All cables are to be marked to simplify

identification and fault finding.
Specifications
The following specifications apply to cables

connected to andfi*omAlfa Laval equipment.
Follow the instructions given in the cable list.
Examples of cable types that can be used:
Steel armoured cable.
<
Copper armoured cable with a separate earth

core.
Steel armoured and shielded signal cable;

pair twisted or parallel.
Shielded signal cable; pair twisted or parallel.
34
1810965-02
4 SPECIFICATIONS
4.2 Cable Routing

Recommendations
Power cables carry the power supply to motors,
heaters, etc.
Any distance between signal and power cables
reduces electrical noise transfer.
Examples of recommended routing of various
cable tjrpes.
Power cables and signal cables routed on a

cable rack should be separated.
Sattbus cables should be routed away from

power cables.
i(SXS)(S>
Power
Cables
Signal
Cable
If the space is limited, cables can be routed in

tubes.
4.3 Oil, Water, Steam, and Condensate Piping

For piping to and from Alfa Laval equipment,
see the specifications below.
Specifications
The correct pipe size must be used in the oil

systerh.
The number of bends in the oil pipes must

be minimized.
The suction height must be as low as

possible.
The oil feed pump must be of positive

displacement type.
The pump must be positioned close to the

oil tank.
The heater must be installed close to the

separation system to maintain correct feed
oil temperature.
The recirculation line should be connected

either directly to the settling tank (HFO) or to
the oil dutlet line from the separator (LO).
The oil outlet line from the separator must be

connected to the system tank for lube oil, or
the service tank for fuel oil.
1810965-02
35
4 SPECIFICATIONS
4.4 Ambient Temperature Limitation

SpecKication
Leading classification societies state in their
regulations for engine room equipment that the
maximum ambient temperature permissible is
+55 C. To meet this regulation, it is essential
that electrical and electronic components have
good ventilation, and temperature control.
4.5 Sludge Tanic

Sludge tank volume per separation system
should cover approximately up to 2 days
storage at a discharge interval of 2 hours (for
discharge volumes see technical data).
Ventilation pipe
Sludge pipe
connection
A manhole should be installed for inspection

and cleaning.
The tank should be fitted with a sounding
pipe.
The tank floor, or most of it, should have a
slope (B) of minimum 15.
l^ln. height
400 mm
Sludge outlet
pump connection
Min. slope 15
The sludge outlet pump connection should be

positioned in the lowest part of the tank.
A high-level alarm switch, connected to the
sludge pump, should be installed.
A heating coil should be used to keep the
sludge warm and fluid while being pumped
out.
Bowl casing drain

connection
Tank ventilation must follow the classification

rules for evacuation of gases.
There should be a ventilation pipe to fresh air
The ventilation pipe should be straight. If this
is not possible, any bends must be gradual.
The ventilation pipe must not extend below the
tank top.
A sludge tank with partition walls must have
ventilation pipes in all compartments, or
cutouts in the upper edge, to allow vapours to
travel through the tank.
36
1810965-02
IManhole
IHigh level
alarm
switch
Heating
coil
4 SPECIFICATIONS
The number of ventilation pipes, and their

minimum dimension, depend on the size and
number of separators connected to the same
tank. See table below.
Type
1 system
2 systems
SA811,SA816
1 X 050mm
1 X 050mm
SA:821,SA826
1 X 075mm
1 X 075mm
1 X 0100mm
1 X 0100mm
1 X 0100mm
1 X 0125mm
SA831,SA836
SA;841,SA846
SA%51, SA856
SA861,SA866
SA871,SA876
SA881,SA886
The separation system generates almost no air

during operation. At any discharge, the
maximum volume of air produced is the same
as the bowl volume (see technical data).
1810965-02
37
4 SPECIFICATIONS
4.6 Sludge Piping

Specification
The sludge pipe from the separator to the

sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)

from the vertical line must not exceed 30.
The sludge pipe must not extend below the

tank top.
^^^^L
An extended sludge pipe will obstruct ventilation and

create back pressure that could cause separator
problems.
jj
J^^^f
^
'~~~~~~ZF
\
/
38
1810965-02
4 SPECIFICATIONS
If more than one separator is connected to the

same sludge tank, a butterfly valve should be
installed in each sludge pipe.
note
If a butterfly valve Is not used, the bowl and the
operating system may be affected.
If a butterfly valve is used, it should be

equipped with an interlocking switch
(connected to the separator starter) to prevent
the separator from being started when the
valve is not fully open.
1810965-02
39
5 COMMISSIONING AND INITIAL START
Commissioning and Initial Start
5.1 Completion Check List

It is essential before starting up the separation
system that all units are in good operating
condition and that all pipelines and control
equipment are properly connected to assure
correct operation.
Use this check list as a guide for completing the
system installation;
.urmz
Breakdown hazard
Check that the power frequency is in agreement with
the machine piate. If incorrect, resulting overspeed
may cause breakdown.
Check that transport seals are removed from

all pipes.
Use flushing filters to prevent pipe work debris

from being pumped into the separation
system
MOTE
The flushing filters must be removed after initial
flushing.
Check that all separators are in proper

working condition. Follow the manufacturer's
instructions.
Make sure that separators are lubricated in

accordance with instructions.
MO^Make sure that the spindle bearings are prelubricated
40
Separators are delivered without oil in the oil

sump. For information on oil filling and oil type,
see the Service Manual booklet.
1810965-02
note
Too much, or too little oil may result in damage the
separator bearings.
Neglecting an oil change may result in damage to
separator bearings.
Power on.
With the mode selector switch in the CIP

postion, check that the separator rotation
direction corresponds with the arrow on the
frame by doing a quick start/stop (1-2
seconds.) and looking at the motor fan
rotation.
KcftOTlOl*
If power cables have been installed incorrectly, the
parts can unscrew.
Check the pump function and direction.
1810965-02
41
5.2 Initial Start-up

Use this check Hst for initial system start up:
1
Check that there is oil in the feed oil tank.
Check water and air supply. See "System

Data"on page 2.
Check power supplies to the control unit and

that the voltage is in accordance with data in
"System Data"on page 2.
Check all parameter settings in the control

unit. See Installation Parameters in the
Parameter List booklet.
note
The Control Unit is supplied with standard
configuration parameters. You may have to make
some changes to suit your installation.
Start the separation system as described in

the Operating Instructions booklet.
Start up step by step, checking that the

machine and units function properly.
Establish system pressures.

The|delivery height pressure is the pressure in
the ON pipe work down stream from the
separation system, due to the pipe bends and
the height (head) to the cleaned oN tank. If the
cleaned oil tank is below the separation
system the delivery height pressure may be
very low; The oil paring disc pressure will have
to be greater than the delivery height pressure
for any oil to flow.
Proceed as follows:
Ensure the valves in the oil system are in the

correct positions.
The oil should be at separation temperature.

Cent.
42
1810965-02
The 2 adjustment screws for the water paring

tube should be in their outer positions. The
paring tube should be able to move freely.
Ensure that V5 is closed.
Fully open the back pressure regulating valve
RV4.
The shut off valve V4 should be open.
Open SV15 for 3 seconds to prime the
operating slide.
Open SV16 for 15 seconds to close the bowl.
Open SV10 for 30 seconds to put water into
the bowl.
Feed oil to the separator at the normal flow
rate by opening SV1.
Note the pressure in the oil outlet PT4, both on
the pressure gauge and in the EPC50 display.
This pressure is P min.
Gradually close the back pressure regulating
valve RV4. The pressure on PT4 will increase.
The water pressure (PT5) decreases slightly
as the paring tube moves inwards. The water
pressure will suddenly drop when oil passes
from the oil paring chamber to the water
paring chamber. Note the pressure of PT4
both on the pressure gauge and in the EPC50
display. This pressure is P max.
Open RV4.
Stop the oil feed to the separator and note the
pressure in the oil outlet. This is the delivery
height pressure P del.
Stop the heater.
Stop the separator.
Stop the feed pump when the heater has
cooled.
1810965-02
43
5.2.1 Calculating Operating Pressure
Calculate the normal back pressure level

during operation as follows:
"min "max
= P,normal
Calculate the value for low pressure alarm

setting (Pr 11) as follows:
"mln "* "normal

"low press.
Calculate the value for high pressure alarnn

(Pr 10) as follows:
^normal "max
7
~ "high press.
Adjust the back pressure to Ppormai

Set Pr 11 to give alarm at pressure decreasing
below the P|ow press, value.
Set Pr 10 to give alarm at pressure increasing
above the P^jgh press, value.
44
1810965-02
!:^^SV5TEKNSTA.UT,ON
SYSTEM REFERENCE
^ f ^ D O W N AND STORAGE
Shut-down and Storage

Storage bo,ore|sta.,a.io
C : r X ^ - - t o r e d befor,
taken:
' ^'^''^^^^^^ safeguards must be
> Storage period
Action
>->
'
' . "
II t
1 - 6 months
> 6 months
Sep
"î chapter
liSDe"tiop
Service manual
6-1 Shut-down after Use

"St be taken:
Shut>down
period
Action
t- t
'^
"" safeguards
1 - 6 months
(stand-by)
6-18
months
See
i"^ i
I P obct I h an* rj<,t

Oil
' 'Ot t
>18
months
1 I
In
<
aju
1810965-02
45
6 SHUT-DOWN AND STORAGE
6.2 Protection and Storage

All system equipment, both the separator and
the ancillary equipment, must be stored indoors
at 5 - SS'C, if not delivered in water-resistant
box for outdoor storage.
If there is a risk for condensation of water, the
equipment must be protected by ventilation and
heating above dew point.
The following protection products are
recommended:
Anti-rust oil (Dinitrol 112 or equivalent) with

long lasting effective treatment for external
surfaces. The oil should prevent corrosion
attacks and give a waxy surface.
Anti-rust oil (Dinitrol 40 or equivalent) thin and

lubricating for inside protection. It gives a
lubricating transparent oil film.
Solvent, e.g. white spirit, to remove the antirust oil after the shut-down.
Moist remover to be packed together with

separator equipment.
If the storage time exceeds 12 months, the

equipment must be inspected every 6 months
and, if necessary, the protection be renewed.
Rubber Parts
Gaskets, O-rings and other rubber parts
should not be stored for more than two years.
After this time, they should be replaced.
Separator
Dismantle the separator bowl and take out the
O-rings. Clean the bowl with oil and reassemble
without the O-rings. Place in a plastic bag with
silica dessicant bags and seal the plastic bag.
Grease the spindle.
46
1810965-02
Valves, Pipes and Similar Equipment
Components such as valves need to be

cleaned with solvent and treated with anti-rust
oil (type 112).
Water pipes should be drained and treated

with anti-rust oil (type 112).
Articles made of rubber or plastics (e.g. seals)

must not be treated with anti-rust oil.
6.3 Reassembly and

Start up
Clean away the anti-rust oil with white spirit.
Remove all silica gel bags.
Pre-lubricate the separator spindle bearings
If stored for 6 months or longer, perform an

inspection service (including change of oil in
the separator sump).
Follow all relevant instructions in the Service

Manual and Operating Instructions.
Always lubricate the separator bearings before startup.
1810965-02
47
48
1810965-02
SA 836 Separation
System
i^^î^
Service Manual
Printed
Book No.
Sep 2004
1810993-02 V 1
Contents
Separator Design
1.1
1.2
1.3
1.4
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1
3
4
8
9
9
10
10
11
Overview
The Drive Section
The Process Section
Sensors
Separating Function
The liquid balance in the bowl
Liquid flow
Discharge of sludge and water
ALCAP concept
Technical Reference
2.1
2.2
2.3
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.4.7
2.5
2.6
2.6.1
2.6.2
2.6.3
2.6.4
Product description
Technical Data
Connection List
Interface Description
Scope
References
Definitions
Goal
Description of separator modes
Remote start
Handling of connection interfaces
Demand Specification Water
Drawings
Basic size drawing
Foundation drawing
Interconnection diagram
Electric motor
Separator Service,
Dismantling, Assembly
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
Periodic Maintenance
Maintenance intervals
Maintenance procedures
Tightening of screws
Service kits....
Cleaning
Maintenance Log
Dismantling
Introduction
Tools
Frame hood
Bowl
Driving device
3.3,6
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
13
13
14
15
17
17
17
18
18
19
20
20
27
28
28
29
30
31
33
33
33
34
35
35
36
37
39
39
40
42
44
54
1810993-02
3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.6
3.6.1
3.7
3.7.1
3.7.2
3.7.3
3.7.4
3.7.5
3.7.6
3.8
3.8.1
3.8.2
Centrifugal clutch
66
Actions Before Assembly
73
Cleaning
73
Inspection for corrosion
75
Inspection for cracks
76
Inspection for erosion
77
Exchange of frame feet
79
Lubrication of bowl parts
80
How to lubricate bowl parts with slide
laquer
81
Check for galling on operating slide
and bowl body
82
Assembly
83
Centrifugal clutch
83
Driving device
90
Bowl
102
Frame hood
115
Unbalance sensor (option)
119
Speed sensor
121
Actions After Assembly
122
Control of machine plates and safety
labels
122
Oil Change
124
Lubricating oil
124
Check oil level
125
Oil change procedure
125
Lubrication chart
126
Lubricants
127
Lubricating oils
129
Lifting instructions
130
Lifting the separator
130
Lifting the bowl
131
C h a n g e of C i r c u i t B o a r d
4.1
Circuit Board Temperatures
Cleaning in P l a c e
5.1
5.2
5.3
132
134
135
Cleaning in Place, Separator... 135

Cleaning in Place,
Heatpac CBM Heater
136
Cleaning in Place, Separator
and Heater
138
1810993-02
SA 836 SEPARATION SYSTEM SERVICE MANUAL
1 SEPARATOR DESIGN
1 Separator Design
Process section
The feed inlet and o u t l e t s \ r
are situated at the top of
the separator.
Electric motor
The rotating bowl is driven
by the electric motor via a
belt transmission.
The liquid is cleaned in the

rotating separator bowl
inside the franne hood.
Sensors
Drive section
The separator is
nnonitored by a speed
sensor. An unbalance
sensor is optional.
The rotating separator

n bowl is driven by a flat
1 belt transmission.
Frame feet
Sludge outlet
The separator rests

on vibration damping
frame feet.
1.1
Separated solids are discharged at

preset intervals.
Overview
The separator comprises a process section and a

drive section powered by an electric motor.
The separator frame comprises a lower body and
a frame hood. The motor is attached to the
frame. The frame feet dampen vibration.
The bottom part of the separator contains a flat
belt transmission, a centrifugal clutch and a
vertical spindle. The lower body also contains an
oil bath for lubrication of spindle bearings.
1810993-02
1 SEPARATOR DESIGN
The frame hood contains the processing parts of

the separator; the inlets, outlets and piping.
The process liquid is cleaned in the separator
bowl. The bowl is fitted on the upper part of a
vertical spindle and rotates at high speed inside
the frame hood. The bowl also contains the
discharge mechanism which empties the sludge
during operation.
A speed sensor and an unbalance sensor (option)
are part of the equipment for monitoring the
separator functions.
1810993-02
1 SEPARATOR DESIGN
1.2 The Drive Section

The separator howl is driven by an electric
motor via a belt transmission. The belt pulley
on the motor shaft includes a centrifugal
clutch.
Flat belt
The flat belt transmission has a
ratio which increases the bowl
speed several times compared
with the motor speed.
To reduce bearing wear and the

transmission of bowl vibrations to
the frame and foundation, the top
bearing of the bowl spindle is
mounted in a spring dampened
bearing seat.
The centrifugal clutch ensures a

gentle start and smooth acceleration,
and at the same time prevents
overloading of the belt and motor.
The bearings on the spindle are

lubricated by the oil spray produced
by an oil pump mounted on the
lower end of the spindle.
1810993-02
1 SEPARATOR DESIGN
1.3 The Process Section

The separation process
the rotating separator
outlet of process liquid
and outlet unit on top
frame hood.
takes
bowl.
takes
of the
place inside
The feed and
place in the in
separator
Inlet and outlet
The inlet and outlet unit consists of the

following parts:
A connection house for pipe connections.
A pipe with a paring disc and a paring tube is
located inside the connection house. The pipe
has channels for incoming and outgoing
process liquid.
The paring disc and paring tube pump the
cleaned oil and water respectively out of the
bowl.
The paring tube can move radially. During
separation it surfs on the liquid surface. It is
balanced by a spring.
Under certain operating conditions, the paring
tube radial position can be locked in place by
two adjustable screws on the connection house.
The paring disc and tube are located inside and
at the top of the separator bowl.
The inlet and outlet device is held together
against the frame hood by a nut on the end of
the inlet pipe.
Height adjusting rings determine the height
position of the paring disc and paring tube
relative to the bowl.
1810993-02
1 SEPARATOR DESIGN
--'-(ir
1810993-02
'
'-
1 SEPARATOR DESIGN
Separator bowl
The separator bowl, with its sludge discharge

mechanism, is built-up as follows:
The bowl body and bowl hood are held together
by a lock ring (Centrilock). Inside the bowl are
the distributor and the disc stack. The disc stack
is kept compressed by the bowl hood. The
discharge slide forms a separate bottom in the
bowl body.
The upper space between the bowl hood and the
top disc forms the water paring chamber and
contains the paring tube, which pumps the
separated water out of the bowl. The oil paring
chamber, with its paring disc, is located inside
the top of the distributor. From here the cleaned
oil is pumped out of the bowl.
The sludge space is in the bowl periphery. The
bowl is kept closed by the discharge slide, which
seals against a seal ring in the bowl hood.
At fixed intervals, decided by the operator, the
discharge slide drops down to empty the bowl of
sludge.
The sludge discharge mechanism, which controls
the movement of the discharge slide, is
comprised of an operating slide and an operating
water device. Passive parts are: nozzle and valve
plugs. The operating water cover, beneath the
bowl, supplies operating water to the discharge
mechanism via the operating water ring.
1810993-02
1 SEPARATOR DESIGN
Water paring chamber

Bowl hood
Top disc
Oil paring chamber
Disc stacl<
Lock ring
Seal ring
Discharge
slide
Operating slide
Sludge space
Nozzle
Holder
Operating water ring
1810993-02
1 SEPARATOR DESIGN
1.4 Sensors
The separator is equipped with a speed
sensor. As options, an unbalance sensor and
an interlocking kit can be fitted.
speed sensor
Monitoring kit (option)
A speed sensor Indicates the speed of the separator. The

correct speed Is needed to achieve the best separating
results and for reasons of safety. Refer to name plate for
speed particulars.
For indication of any abnormal unbalance, the separator can

be equipped with a sensor monitoring the radial position of
the bowl spindle.
Cover interlocking kit (option)
When the cover Is closed the Interlocking circuit In the control
system is closed which makes It possible to start the
separator.
Cover interlocking switch
Unbalance sensor
Speed sensor
1810993-02
1 SEPARATOR DESIGN
1.5 Separating Function

The separator separates water and solids from the uncleaned oil. Water normally
leaves
the separator through the water outlet. During sludge discharge, solids (sludge) and water
are removed through the discharge ports.
1.5.1 The liquid balance in the bowl

The liquid levels in the bowl depend on many
factors (bowl geometry, liquid densities, flow
rates etc.). To get a picture of how the liquids
are distributed in the bowl, imagine that the
bowl is at standstill and turned 90 (only
influenced by gravity). The bowl can now be
compared with a settling tank:
SEPARATOR BOWL TURNED 90
Unseparated oi!
Separated oi!
Water
Distributor
Unseparated oil
Separated oil
Water
SETTLING TANK
1810993-02
1 SEPARATOR DESIGN
1.5.2 Liquid flow

Unseparated oil is fed into the bowl through the
inlet pipe and travels via the distributor towards
the periphery of the bowl.
When the oil reaches slots in the distributor, it
rises through the channels formed by the disc
stack, where it is evenly distributed.
The oil is continuously cleaned as it travels
towards the centre of the bowl. When the cleaned
oil leaves the disc stack, it flows through a
number of holes in the distributor and enters the
oil paring chamber. From here it is pumped by
the oil paring disc, and leaves the bowl through
the oil outlet. Separated water, sludge and solid
particles, which are heavier than the oil, are
forced towards the periphery of the bowl and
collect in the sludge space.
The space between the bowl hood and top disc, as
well as the water paring chamber, is filled with
oil, which is distributed over the entire
circumference via the grooves in the top disc.
During normal operation, the water drain valve
in the water outlet is closed.
1.5.3 Disciiarge of sludge and water

As the sludge space fills up and water enters the
disc stack, traces of water will escape with the
cleaned oil. The increase of water content in the
cleaned oil is the sign of reduced separation
efficiency.
This condition is monitored by the process
control system, and water is removed from the
bowl when minimal levels are recorded.
The water is removed by either of two ways:
The water drain valve opens and the water

leaves the bowl through the water outlet.
Through the sludge ports at sludge

discharge.
Which way is decided by the process control

system.
10
1810993-02
1 SEPARATOR DESIGN
1.5.4 ALCAP concept

When the sludge space is filled up and water
enters the disc stack, traces of water will escape
with the cleaned oil. The increase of water
content in the cleaned oil is the sign of reduced
separation efficiency.
This condition is monitored by the process
control system, and water is removed from the
bowl when minimal levels are recorded.
1810993-02
11
1 SEPARATOR DESIGN
DISCHARGE OF WATER THROUGH WATER OUTLET
Unseparated oil
Bowl hood
Separated oil
Oil paring disc
Water
Water paring tube
Water paring channber
Oil paring chamber
Holes in distributor
Top disc
Sludge
space
Oil/water interface
Uncleaned oil
Cleaned oil
Water
12
1810993-02
2 TECHNICAL REFERENCE
Technical Reference
2.1 Product description

Alfa Laval ret 57447Z, rev. 0
MOTE
The separator is a component operating in an
integrated system including a monitoring system.
If the technical data in the system description does
not agree with the technical data in this instruction
manual, the data in the system description is the
valid one.
Product number. 881202-02-03

Separator type. S 836
Application. Cleaning of fuel and lube oil. Not to
be used for liquids with flashpoint below 60 C.
Technical design.
Intended for marine- and land installations.
Total discharge.
Centrilock lock ring
Designed in accordance with standards:
98/37EC
The Directive of the European Parliament and Council relating to

machinery.
89/336EEC
EMC and amendments related to said directive.
EN 12547
Centrifuges - Common safety requirements.
Operational limits:
Feed temperature: 0C to-i-100C
Ambient temperature -h5C to +55C
Discharge intervals: min. 2 minutes max. 4 hours.
Maximum allowed density of operating liquid: 1000
kg/m^.
Viscosity max. 700 cSt at 50C.
Not to be used for liquids with flashpoint below
60C.
Remote restart allowed under certain conditions,
see Interface description.
1810993-02
13
2.2 Technical Data
Alfa Laval ref. 561760, rev. 5
Value
Unit
Motor power
7,5
l<W
Gear ratio
292/82
50Hz
Gear ratio
243 / 82
60Hz
Alarrn levels for vibration monitor

connection 752; 1st/2nd
0,2/0,3
mm
Bowl max. inner diameter
237
mm
Discharge interval; min./max.
2/240
minutes
IVIax. density of operating liquid, max.
1000
kg/m=
Max. density of feed/sediment
1100 72659
kg/m3
Feed temperature, min./max.
0/100
'C
- empty bowl
60
minutes
- filled bowl
60
minutes
Bowl body material
AL 111 2377-02
Subject
General technical data:
^ --;-:- - '
Max. running time without flow,
Operating data:
Bowl speed, synchronous
10683/10668
r/minute 50Hz/60Hz
Motor speed synchronous
3000/3000
r/minute 50Hz/60Hz
Power consumption at start-up, max.
11
kW
Power consumption idling/max.

capacity:
2,3/5,4
kW
Starting time, min./max
1,5 2
minutes
Stopping time min./max.
18/25
minutes
Stopping time without brake, avprage
22
minutes
Sound power
9,2
Bel(A)
Sound pressure
78
dB(A)
Vibrations, separator in use
9,1
mm/second
8,5
m3/h
2,6
litres
2,4
litres
0,35/1,1
litres
2,2
litres
112
kg
Volume and capacity data:

I Max. hydraulic capacity, bowl
i
> Bowl liquid volume

I Fixed discharge volume
Sludge volume, efficient'total
Lubricating oil volume
Weight information:
Motor drive
Bowl
Separator total
14
! 48
kg
I 371
kg
1810993-02
-,'-3''
- "
~-
2.3 Connection List

Alia Laval ret 561759 rev. 4
No.
201
206
220
Description
Requirements/limits
iniet for process liquid

Allowed temperature
Min. 0C, max. 100C
Max allowed density
See demand specification
Allowed flow
Max 6,3 m^/h
Inlet for conditioning and displacement liquid
Fresfi water
Instantaneous flow
1,6 litres/minute
Outlet for light phase, clarified liquid

Counter pressure
0 - 250 kPa
221
Outlet for heavy phase
No counter pressure.
222
Outlet for solid phase

Small discharge
Large discharge
Total discharge
Discharge frequency
Max 24 discharge/h.
The outlet from the cyclone must always be
arranged to prevent the cyclone from being
filled up with sludge. Solids are discharged
by gravity.
375
Inlet for discharge and make-up liquid

Quality requirements
See page 27.
Max density
Max. 1000 kg/m^
Pressure
min. 150 kPa
Make-up liquid
Flow (momentary)
2,8 litre/minute
Consumption
1.7 litres/hour
Interval
5 minutes
Time
3 seconds
Discharge liquid
Flow
11 litre/minute
Consumption
0,55 litre/discharge
Time
3 seconds
Closing liquid
Flow
2.8 litre/minute
Consumption
0,7 litre/discharge
Time
15 seconds
Start up closing liquid

Flow
11 litres/minute
Time
5 seconds
1810993-02
15
462
Drain of frame top section, lower
701
Motor for separator
740
752
760
16
Allowed frequency variation:

(momentarily during 5 seconds
5%
10%
Speed sensor for bowl spindle
See page 21.
Type
Inductive promixly switch
Supply voltage, nominal
8V
With sensor activated (near metal)
Less or equal to 1 mA.
With sensor not activated (far from metal)
More or equal to 3 mA.
Number of pulses per revolution
Position transducer for bearing holder
See page 22.
Type
Inductive analogue sensor
Supply voltage
18to30VDC
Operation range (mild steel)
0,5 to 2,5 mm
Output voltage within sensing range
4 to 20 mA
Load resistance, RL
400 Ohm
Cover interlocking switch

Type
Mechanical limit switch
Switch rating, resistive load max.
3 A (at 48 V DC)
1 A (at 220 V AC)
1810993-02
2.4 Interface Description

Alfa Laval ref. 564834 rev. 2
2.4.1
Scope
This document gives

information,
requirements, and recommendations
about
operational procedures and signal processing
for safe and reliable operation of the
separator. It is intended to be used for
designing auxiliary equipment and control
systems for the separator
2.4.2
References
This Interface Description is one complementary

document to the separator. Other such
documents that contain necessary information
and are referred to here are:
Interconnection Diagram
Connection List
Technical Data
Standards referred to are:
EN 418 Safety of machinery - Emergency stop

equipment, functional aspects - Principles of
design
EN 1037 Safety of machinery - Prevention of

unexpected start-up
EN 954-1 Safety of machinery - Safety related

parts of control systems - Part 1 General
principles for design.
1810993-02
17
2.4.3 Definitions
For the purpose of this document, the following
definitions apply:
Synchronous speed: The speed the machine

will attain when it is driven by a three phase
squirrel-cage induction motor and there is no
slip in the motor and the drive system.
Full speed: The synchronous speed minus

normal slip.
2.4.4 Goal
To eliminate situations that can cause harm, i.e.
injury, damage to health or property and
unsatisfactory process result are e.g.:
Situation
Effect
Unbalance caused by uneven sediment

accumulation in the bowl.
Too high stress on bowl and bearing

system which might cause harm.
Too high bowl speed.
Too high stress on bowl which might

cause harm.
Access to moving parts.
Can cause injury to person who

accidentally touches these parts.
Insufficient cleaning of separator.
Unsatisfactory product quality.
Bowl leakage.
Product losses.
Information and instructions given in this

document aim at preventing these situations.
Control and supervision can be more or less
comprehensive depending on the type of used
control equipment. When a simple control unit is
used it would be impossible or too expensive to
include many of the functions specified here
while these functions could be included at nearly
no extra cost when a more advanced control unit
is used. For this reasons functions that are
indispensable or needed for safety reasons to
protect the machine and/or personnel are
denoted with shall while other functions are
denoted with should.
18
1810993-02
2 . 4 . 5 Description of s e p a r a t o r m o d e s
For control purposes the operation of the
separator should be divided into different modes.
The normally used modes are described below
but other modes might exist.
It is assumed that:
The separator is correctly assembled.
All connections are made according to

Connection List, Interconnection Diagram and
Interface Description.
The separator control system is activated.
If above conditions are not fulfilled the separator

will be in SERVICE mode.
Stand still means:
The power to the separator motor is off
The bowl is not rotating.
Starting means:
The power to the separator motor is on.
The bowl is rotating and accelerating
Running means:
The power to the separator motor is on.
The bowl is rotating at full speed.
RUNNING is a collective denomination for a

number of sub modes which e.g. can be;
- STAND BY. Separator is in a waiting mode
and not producing.
- PRODUCTION: Separator is fed with
product and producing.
- CLEANING: Separator is fed with cleaning
liquids with the intention to clean the
separator.
1810993-02
19
Stopping means:
The power to the separator motor is off.
The bowl is rotating and decelerating.
STOPPING is a collective denonnination for a

number of sub modes which e.g. can be:
- NORMAL STOP. A manually or
automatically initiated stop.
- SAFETY STOP: An automatically initiated
stop at too high vibrations.
- EMERGENCY STOP: A manually initiated
stop at emergency situations. This stop will
be in effect until it is manually reset.
2.4.6
Remote start
This machine may be started from a remote

location under the following conditions;
First start after any kind of service or manual

cleaning must be supervised locally in order
to ensure that no mistakes has been made
during assembly
The unbalance sensor is mandatory for

remote start.
The installation must include equipment to

prevent unintentional start-up from remote
location when the machine is disassembled.
The installation must include equipment to

prevent unintentional start of process flow
from remote location when the machine is not
properly connected to the piping.
2.4.7
Handling of c o n n e c t i o n
interfaces
Electrical connections
701 Separator motor.
The separator is equipped with a 3-phase DOL (direct on line) started motor. The separator can
also be started by a Y/D starter, but then the
time in Y-position must be maximized to 5
seconds.
20
1810993-02
There shall be an emergency stop circuit

designed according to EN 418 and a power
isolation device according to EN 1037.
There shall be a start button close to the
separator that shall be used for first start after
assembly of the separator.
There should be a counter to count number of
running hours.
There should be a current transformer to give an
analogue signal to the control unit about the
motor current.
740 Speed sensor

A proximity sensor of inductive type according to
DIN 19234 (Namur) standard is giving a number
of pulses per revolution of the bowl (see
Connection List).
Signal processing in STARTING:
The separator should be stopped

automatically according to NORMAL STOP
procedure and an alarnn should be given
when the accumulated time for acceleration is
longer than the maximum time specified in
Technical Data. An abnormal start time
indicates some malfunction of the separator
equipment and should be investigated.
If the speed exceeds "Bowl speed,

synchronous" in Technical Data with more
than 5% the separator shall be stopped
automatically by NORMAL STOP and a high
speed alarm shall be given.
The speed monitoring system shall be

checked continuously (e.g by checking that
pulses are coming). In case of failure
indication the separator shall be stopped
automatically by NORMAL STOP with a timer
controlled stop sequence and an alarm for
speed monitoring system failure shall be
given.
The acceleration should be supervised to

ensure that a certain speed (e.g 250r/min.)
has been reached within a certain time (e.g 30
seconds).
1810993-02
21
Signal processing in RUNNING:
If the speed exceeds "Bowl speed,

synchronous" in Technical Data with more
than 5% for a period longer than 1 minute or
momentarily during maximum 5 seconds more
than 10% the separator shall be stopped
automatically by NORMAL STOP ana a high
speed alarm shall be given.
If the speed falls more than 10% below the

synchronous speed for a period longer than 1
minute or 15% during more than 5 seconds a
low speed alarm should be given. Low speed
indicates some malfunction of the separator
equipment and shall be investigated.
The speed monitoring system shall be

checked continuously (e.g. by checking that
pulses are coming), in case of a failure
indication an alarm for speed monitoring
system failure shall be given. If there is a risk
of too high speed the separator shall be
stopped by NORMAL STOR
The speed drop during DISCHARGE.

compared to the measured speed
immediately before, should be between 3-8%
which will indicate a proper discharge.
Signal processing in STOPPING:
STAND STILL shall be indicated when no

pulses are detected within 30 seconds.
Stopping the separator when alarm for speed

monitoring system failure is active, shall cause
a timer controlled stop. (See "Stop time" in
Technical Data.)
752 Unbalance sensor (option).

For indication of any abnormal unbalance and to
be able to perform appropriate countermeasures,
the separator has been equipped with a vibration
velocity transducer on the separator frame. The
signal from the transducer shall be monitored
and two alarm levels according to the vibration
alarm levels in Technical Data should be set.
22
1810993-02
The vibration level shall be high for 3 seconds to

generate an alarm. The first level is only used to
generate an alarm while the second level shall
stop the machine.
The vibration monitor shall include self check
function to be performed at least at initiation of
STARTING.
If vibrations exceed the second alarm level the
separator shall be stopped the quickest way
possible and it shall not been restarted until the
reasons for the unbalance have been found and
measures to remove them have been taken.
If vibrations exceed the second alarm level the
separator shall be stopped automatically by
SAFETY STOP.
If the self check system triggers, an alarm shall
be given and an automatic stop by NORMAL
STOP shall be initiated.
Signal processing in RUNNING:
If vibrations exceed the first alarm level an

alarm sinould be given. Vibrations of this
magnitude will reduce the expected life time
of the bearings and should therefore be
eliminated.
If vibrations exceed the second alarm level

the separator shall be stopped automatically
by SAFETY STOP.
If the self check system triggers, an alarm

shall be given.
Signal processing in STOPPING:
If the self check system triggers, an alarm

shall be given.
Signal processing in NORMAL
STOP:
If vibrations exceed the second level the

system shall turn over automatically to
SAFETY STOP.
1810993-02
23
760 Cover interlocking switch (option)
The separator is equipped with a interlocking

switch to detect if the cover is mounted.
Signal processing in STAND
STILL:
The circuit is closed wlien the cover of the

separator is mounted.
The interlocl<ing sw/itch should be connected

in such a way that starting of the motor is
prevented when the separator cover is not
mounted.
Signal processing in STARTING,

and CLEANING:
RUNNING
If the circuit is broken the separator should be

stopped automatically by NORMAL STOP.
This is to minimise the risk of having access to
moving parts.
Fluid connections
Complementary information is given in the
document Connection List.
201 Inlet
Processing in STAND
Shall be closed.
Processing in
STILL:
STARTING:
Should be closed. Bowl will be open and

empty or closed and filled depending on if
start is done from STAND STILL or STOPPING.
Processing in RUNNING:
Could be closed or open.
Processing in CLEANING:
A sequence of cleaning liquids should be fed

to the separator. The flow rate should be as
high as possible and preferably not less than
the production flow rate.
Processing in NORMAL STOP or EMERGENCY

STOP:
24
1810993-02
Could be closed or open but the bowl should

be filled unless the stop is initiated in
STARTING.
Processing in SAFETY
STOP:
Could be closed or open but the bowl shall be

filled unless the stop is initiated in STARTING.
206 Inlet for conditioning and

liquid
displacement
According to process
220, 221 and 222 Outlets

Processing in STAND
STILL:
Could be closed or open.
Processing in other modes:
Shall be open.
375 Inlet for discharge and make-up liquid

Processing in all modes:
It is recommendable to supervise the supply

pressure. If pressure is too low (see
Connection List), start should be interlocked
and if it happens in PRODUCTION or
CLEANING turn over to STAND BY should
take place.
Below 85% of synchronous bowl speed no

water supply may be made.
When coming from PRODUCTION a

discharge shall be initiated to remove
sediments from bowl to avoid problems due to
solidification, see Connection List.
Signal processing in PRODUCTION:
Automatic discharges shall be initiated by

timer or ALCAP system.
1810993-02
25
Signal processing in CLEANING:
Automatic discharges shall be initiated by

timer or CIP-control system.
Signal processing in NORMAL STOP:
Discharges should not be made.
Signal processing in SAFETY STOP and

EMERGENCY STOP:
26
Discharges should not be made,
1810993-02
2.5 Demand Specification

Water
Poor quality of the operating water may with time cause erosion,
corrosion and/or operating problems. The water shall be treated
to meet certain demands.
The following requirements are of fundamental importance:
Turbidity-free water, solids content <0,001 % by volume.

Max. particle size 50 pm.
Deposits shall not be allowed to form in certain areas in the system.
Total hardness less than 180 mg CaCOs per litre, which corresponds
to 10 dH or 12,5 E. Hard water may with time form deposits in the
operating mechanism. The precipitation rate is accelerated with
increased operating temperature and low discharge frequency.
These effects become more severe the harder the water is.
Chloride content max. 100 ppm NaCI (equivalent to 60 mg Cl/I).

Chloride ions contribute to corrosion on surfaces in contact with the
operating water.Corrosion is a process that is accelerated by
increased separating temperature, low pH, and high chloride ion
concentration.
6,5<pH<9
Bicarbonate content (HC03) min. 70mg HCO3 per litre, which
corresponds to 3,2 dKH.
MOTE
Alfa Laval accepts no liability for consequences
arising from unsatisfactorily purified operating
water supplied by the customer.
1810993-02
27
2.6
Drawings
2.6.1 Basic size drawing

Atta Laval ret. 561693 rev. 5
^ IX f
'-ISO-G 1/2
-0(7
"X-U
Connection house, with connections 201, 220 and 221, turnable in 60 steps all around.
All connections to be installed non-loaded and flexible
All dimensions are nominal. Reservation for individual deviations due to tolerances.
Data for connection, see 2.3 Connection List, page 15.
A Tightening torque 160 Nm,
B Maximum horizontal displacement at the inlet and outlet
connections during operation 5 mm.
C Maximum vertical displacement at the sludge connection
during operation 2 mm.
D 4 holes MIO
E MIO depth 30
F 028, depth 45
G 022, depth 45
28
1810993-02
2.6.2 Foundation drawing

4> D
20O0
1750
^77777777777777777777777
-424
.^13,5
I
J
g L
^l^M-pJJjpi
<H)
IM
Total static load max. 4 kN.
A
B
C
D
E
F
G
H
I
Centre of separator bowl.

Holes for foundation bolts (8x).
Centre of motor.
Min. lifting capacity required during service: 300 kg.
Max. fieigfit of largest component incl. lifting tool.
Service side.
Foundation bolts.
Installation according to stated foundation force.
Recommended free floor space for unloading wfien doing
service.
J No fixed installation witliin this area.
K Centre of gravity (complete machine).
L Vertical force not exceeding 10 kN/foot.
M Horizontal force not exceeding 10 kN/foot.
1810993-02
29
2.6.3 Interconnection diagram

Alfa Laval ret 561786 rev. 5
Interlocking switch (frame top part)
Unbalance sensor (position trans

for bearing holder).
Speed sensor (bowl speed).
Junction box
I r I I I I

I I I
V\/iring without
junction box
(W)
(W)
Demand specification wire

Approval: UL 1007/1569
CSA TR-64
Area ace. to AWG 18
30
{760]
Wiring of connector "X":
Wire colour codes:
RD=A
BU=B
GN=C
YW=D
WT=E
BK=F
BN=G
PU=H
BK=Black
BN=Brown
BU=Ble
RD=Red
GN=Green
PU=Purple
YW=Yellow
WT=White
Items showed in this document are not included in all

separators. See product specification.
1810993-02
2.6.4 Electric motor

W h9
U12x28
Knockout openings for

M25+M20 cable glands
on both sides.
Cast lifting lugs on both

sides.
4 holes
M10x18
External earthing bolt var.

code 067
Metal fan cover

var. code 053
Note: Drain holes with

closable plugs to be
positioned at lowest
point.
Manufacturer
Note: The motor

bearings have
permanent lubrication
ABB UoXors
Type of mounting
iUlanuf. drawing
Cat. GB 08-2001
Standards
IEC 34-serles, 72, 79 and 85
Size
132SB
Type
M3AA132SB
Weiglit
42 kg
Poies
Insuiation class
Bearings
D-end 6208-2Z/C3
IM 2111
Protection
class
IP 55
The rotor balanced with half-key

Max. vibration velocity 1,8 mm/second (rms)
Cast iron bearing shield at N-end
Factory test certificate to be enclosed at the delivery.
Rated output (kW) valid for temp-rise max. 90 C.
The motors can be provided with space heaters for 110 V or
220 V, 25 W as option.
N-end 6206-2Z/C3
Method of cooling
IC411 (IEC 34-6)
Spec.
Totally enclosed three-phase

motor for marine service ^'
Motor with feet and small flange.
1810993-02
31
Output
kW
Article
No.
Speed
r/min
Freq
Hz
Voltage
V
Current Pow.fac 1 s t / p ) Note

A
c o s (p
561356-17
8;6
3430
60
690D
9,3
561356-16
8;6
3430
60
380D
16,9
561356-15
8;6
3430
60
230 D
28,0
561356-14
8;6
3430
60
220 D
29,0
561356-13
8;6
3430
60
575D
11,2
CSA- plated
561356-12
8;6
3430
60
480D
13,4
561356-11
8;6
3430
60
460D
14,0
561356-10
8;6
3430
60
440 D
14,6
561356-9
7,5
2830
50
230 D
24,5
561356-8
7,5
2830
50
220 D
25,5
561356-7
7,5
2830
50
690 D
8,1
561356-6
7,5
2830
50
660D
8,5
561356-5
7,5
2830
50
500 D
11,2
. 561356-4
7,5
2830
50
440 D
12,7
561356-3
7,5
2830
50
415D
13,5
561356-2
7,5
2830
50
400 D
14,0
561356-1
7,5
2830
50
380 D
14,7
0,92
7,1
1st /l=starting current /rated current at direction line starting.

Ttie motors can be designed to fulfil requirements of following Classification
Societies (Essential Service, If required).
Lloyds Register of Shipping (LRS)
Det Norske Veritas (DnV)
Germanischer Lloyd (GL)
Bureau Veritas (BV)
American Bureau of Shipping (ABS)
Registro Italiano Navale (RINA)
Nippon Kaiyi Kyokai (NK)
Korean Register of Shipping (KR)
Polski Rejester Statkow (PRS)
China Classification Societies (ZG)
Indian Register of Shipping (IRS)
Maritime Register of Shipping (IRS)
Required classification society must always be specified when ordering.
32
1810993-02
3 SEPARATOR SERVICE, DISMANTLING, ASSEMBLY
Separator Service, Dismantling,

Assembly
3.1 Periodic A/laintenance

Periodic (preventive) maintenance
reduces
the risk of unexpected stoppages and
breakdowns. Follow the maintenance log in
this chapter in order to facilitate the periodic
maintenance.
3.1.1 Maintenance intervals

The following directions for periodic
maintenance give a brief description of parts to
be cleaned, checked and renewed at different
maintenance intervals.
The maintenance log for each maintenance
interval on page 37 gives a detailed list of actions
to be performed.
Inspection
An Inspection consists of an overhaul of the
separator bowl, inlet/outlet and operating water
device every 6 months or 4000 operating hours.
Seals in bowl and gaskets in inlet/outlet device
are renewed.
OverKaul Q ^
An Overhaul consists of an overhaul of the
complete separator (including separator bowl,
inlet/outlet and operating device) every 18
months or 12000 operating hours. Seals,
bearings, friction blocks and flat belt in the
separator are renewed.
Oil cliange
The oil should be changed every 4000 hours, or at
least once every year if the total number of
operating hours is less than 4000 hours I year.
1810993-02
33
3.1.2 Maintenance procedures

At each Inspection and/or Overhaul, take a copy
of the maintenance log and use it to make notes
during the service.
An inspection and overhaul should be carried out
as follows:
1
Dismantle the parts as described in 3.3

Dismantling, page 39.
Place the separator parts on clean, soft
surfaces such as pallets.
Inspect and clean the dismantled separator

parts according to the maintenance log and
description in 3.4 Actions Before Assembly,
page 73.
Fit all the parts delivered in the service kit

while assembling the separator as described
in chapter 3.5 Assembly, page 83.
When the separator is assembled, make final

checks described in 3.6 Actions After
Assembly, page 122.
Disintegration Hazards
Separator parts that are either missing, worn
beyond their safe limits or incorrectly assembled,
may cause severe damage or fatal injury.
^CMlTOI*
Bum and Corrode Hazards

Escaping hot and/or corroding process material,
which can be hazardous, may still remain in the
separator after stop.
The u s e of s e r v i c e s y m b o l s in t h e
dismantling/assembly instructions
Parts that have to be renewed from the service
kits (see below) are marked Q ^ and/or Ejj^ in
the assembly instructions.
34
1810993-02
Example:
a Fit the 0-ring ^ ^
When dismantling and assembling between the

service periods, some procedures do not have to
be carried out. These procedures are marked
Qjr and/or Q ^ .
Example:
5
Renew/ the valve plugs on the operating slide
All symbols used in the instructions refer to

activities mentioned in the maintenance logs.
3.1.3 Tightening of screws

Tightening all screws with the correct torque
value is important.
These figures apply unless otherwise stated:
Torque
Metric
thread
Stainless steel
Carbon steel
Nm
kpm
Ib.ft
Nm
kpm
Ib.ft
M4
1,7
0,17
1,2
2,25
0,25
1,8
M5
3,4
0,34
2,5
4,9
0,49
3,6
M6
0,7
0,8
5,9
M8
17
1,7
13
20
14,7
M10
33
3,4
24
39
3,9
28,7
M12
57
5,8
42
68
6,9
50
M16
140
14
100
155
15,8
114
M20
270
28
200
325
33
239
M24
470
48
340
570
58
420
The figures apply to lubricated screws tightened

with a torque wrench.
3.1.4 Service kits

Special service kits are available for Inspection
and Overhaul.
1810993-02
35
For other services, a Support kit is available.

Spare parts not included in the Support kit have
to be ordered separately.
Note that the parts for Inspection a r e included
in the Overhaul kit.
The contents of the kits are described in the
Spare Parts Catalogue.
MOTE
Always use Alfa Laval genuine parts as otherwise
the warranty may become Invalid.
Alfa Laval takes no responsibility for the safe
operation of the equipment if non-genuine spare
parts are used.
ÂBt*<^
Disintegration iiazards
Use of imitation spare parts may cause severe
damage.
3.1.5 Cleaning
CIP (Cleaning In Place)
To prolong the intervals between manual

cleaning of the separator the use of CIP together
with repeated discharges can be used.
Some CIP liquids can be corrosive to brass- and
aluminium alloy parts which are included in the
separator.
^cAirrioi*
Use only Alfa Laval recommended CIP liquids.
36
1810993-02
3 SEPARATOR SERVICE, DISMANTLING. ASSEMBLY
3.2 Maintenance Log

Name of ship/plant:
Local identification:
Separator: S 836
Manufacture No./Year:
Total running hours:
Product No.: 881202-02-03
Date:
Signature:
Part
F r a m e hood
3
IS
>
O
5_E
Page
Action
- All parts
Clean
73
- All parts
Check for corrosion
75
- All parts
Check for cracks
76
- Connecting housing
Check for erosion damages
77
- Frame hood
Renew O-ring
115
Control measure of paring disc height
116
Check height adjusting rings
116
- All parts
Clean
73
- All parts
Check for corrosion
75
- All parts
Check for cracks
76
- All parts
Check for erosion damages
77
- Bowl body
Check for impact marks and corrosion
102
Renew rectangular ring
103
Renew O-rlngs
Renew rectangular nng
- Operating slide
103
1
102
jRenew valve plugs
Renew rectangular nng
107
- In and outlet pipe
Renew O-rings
110
- Paring tube
Renew 0-rings and beanngs
110
- Bowl hood
Renew seal nng
1 X
1 X
112
112
Renew 0-ring
Renew frame feel (including washers }

land screws)
79
Drain and oil filling holes
Renew washers
'
101
Oil pin
Renew 0-nng
101
1810993-02
104, 107
- Discharge slide
Framo foet
Note
Has to be ordered
separately
37
3 SEPARATOR SERVICE, DISMANTLING. ASSEMBLY
e
'S
0
tt
a
M
Part
a
>
O
Action
Page
Note
Driving device
All parts
Clean
73
All partb
Check for corrosion
7;.
All parts
Check for cracks
76
Bottom bearing housing
Renew 0-nng
90
Labyrinth ring holder
Renew labyrinth nng
91
Renew 0-ring
91
Top bearing housing
Renew springs
93
Flat belt
Renew flat belt
97-
Bowl spindle
Pre-lubricate and renew ball bearing
92
Pre-lubricate and renew self-aligning

roller bearing
94
Measure the radial wobble
100
Lubricate the spindle
Neck bearing cover
Renew O-nng
99
Deflector nng
Renew O-nng
99
Water Inlet pipe
Renew O-nng
100
Operating water cover
Renew seal nng and O-nng
^00
Fan
Renew the O-nng
96
Coupling
All parts
Clean
73
Check for corrosion
All parts
75
Check for cracks
All parts
X
Renew single row ball beanngs
Coupling hub
X
Friction blocks
Renew friction pads (if they are worn)

or clean the pads if they are oily
83
Electrical m o t o r
Lubncate if nipples are fitted See sign
on motor
_^,
- Electncal motor
Signs and labels on separator

- Machine plate
- Lifting instructions
- Safety labels
- Name plate
- Representative label
38
122
' x Check attachment and legibility
122
1
1
Check attachment and legibility
122
' x Check attachment and legibility
122
\ x Check attachment and legibility
122
|x ICheck attachment and legibility
122
1 1"
- Power supply frequency
'
Check attachment and legibility
1810993-02
3.3
Dismantling
3.3.1 Introduction
To disconnect the oil inlet, oil outlet, and
water outlet, undo the two screws on the
connection plate. Hook the plate, together
with the three hoses, to the edge of the small
work table to avoid oil draining from the
hoses.
The frame hood and heavy bowl parts must
be lifted by means of a hoist. Position the
hoist exactly above the bowl centre. Use a
lifting sling and lifting hooks with safety
catches.
The parts must be handled carefully. Don't
place parts directly on the floor, but on a
clean rubber mat, ftbreboard or a suitable
pallet.
NOTt
For safety reasons, it is essential that all personnel
who work with the separator read this manual
thoroughly and completely.
Do not allow personnel to clean, assemble, operate
or maintain the separator until they have read and
fully understood this manual.
Ensure that all personnel who operate and service
the separator are well-trained and knowledgeable
concerning the separator and the work to be carried
out.
1810993-02
39
3.3.2 Tools
Special tools from the tool kit must be used for
dismantling and assembly, as well as Standard
tools (not included). The special tools are
specified in the Spare Parts Catalogue and are
illustrated at the beginning of each dismantling
section.
y^VTABWlWO^
Entrapment hazard
To avoid accidental start, switcli off and lock-out
power supply before starting any dismantling work.
Make sure that machine has come to a complete
(takes about 30 minutes from switch off).
40
1810993-02
Standard Tools
"1
Screwdriver
Torque wrencln (capacity 0-200 Nm)
Drift ( 0 4 mm)
Dial indicator witli magnetic base
Spanner for clutch
Heating equipment for bearings
Sliding calliper
Hammers (standard and soft-faced)
Pliers for internal snap rings
1 0 Pliers for external snap rings

1 1 T-handle with extension rod, sockets
(13, 16, 17, 18, 19,27,30 mm)
1 2 Spanners (various sizes)
1 3 Adjustable spanner
1 4 Shackle
1810993-02
41
3.3.3 F r a m e hood
Lock nut
Washer
Connecting
housing
Frame hood
1 Hook spanner (lock nut)
Height adjusting
rings
^VlAflHW*^
Support ring
Entrapment hazard
To avoid accidental start, switch off and lock-out the
(after about 30 minutes from switch off).
Removing the connecting Inousing.
a Remove the lock nut using the

hook spanner.
HOTE
Remove connections before
starting dismantling.
KvÂBMWj
The nut must not be
removed before the
separator has stopped.
b Press the pipe down to loosen

the connecting housing.
Remove the washer
"SoTt
c Remove the connecting housing
Right hand thread.
42
1810993-02
Removing the spring and arm.
c Turn the paring tube so that the frame hood can be

removed upwards.
IIOT6
Paring tube
To avoid the paring tube from being damaged

and preventing the inlet pipe from sticking to
the frame hood when lifting the hood, always
turn the paring tube towards the pipe before
lifting.
'A:-X
Removing the frame hood.

a Remove the screws holding
the frame hood.
c Lift off the frame

hood.
NOTE
b Loosen the hood
by bending with
a screwdriver in
all grooves in the
hood.
Do not place
the hood
upside down.
1810993-02
43
3.3.4 Bowi
Lock ring
Bowl hood
Inlet and outlet

pipe
Paring tube
Axial support.
-
0.j(|t'.-,;t,J::>
Splash sealing
Bowl disc
(without caulks)
Bowl discs
Distributor
Cap nut
Nut
Discharge slide
Rectangular ring
0-ring
Bowl body
1 * ^
'
'
Rectangular ring
- ^

XC
0-ring
Valve plugs
1 Compressing tool (lock ring)

2 Lifting eyes
3 Spanner for nut (nut/discharge slide)
4 Puller (discharge slide)
5 Lifting tool (distributor, spindle)
6 Puller (Bowl body)
7 Screw (lock ring) (M5)
8 Hexagon head key
9 Chisel (seal ring)
10 Pin (distributor/lifting tool)
Operating slide
Rectangular ring
0-ring
Holder
Nozzle
Operating water ring s
<D
CD
Ring
44
1810993-02
Removing tine lock ring

a Fit the compressing tool.
b Fit the clamps and the

screws to stop.
c Compress the disc stack by

alternately tightening the inner
screws on the compressing
tool to a maximum of 60 Nm.
Fit the dismantling s c r e w s ^

to the bowl body and
press out the loci< ring by
tightening the screws
successively going
counter-clocl<;wise. Start
with the screw nearest the
locl< ring end (the one
without the guide pin).
The locl< ring can be
removed when it has
passed the edge of the
groove.
e Remove the lock ring

from the groove.
Remove the
dismantling screws.
1810993-02
45
Removing the bowl hood.

a Remove the compressing
screws.
Loosen the screws
on the clamp tool.
Remove the tool.
Remove the lock
-ring.
note
The bowl hood must be pulled off
straight up, in order not to get stuck.
Recommendation: Take
measurements with a calliper around
the bowl, between the upper edge of
the bowl body and the bowl hood, to
check that the bowl hood is being
pulled off straight up.
c Fit the compressing tool and the

puller screws.
Pull the bowl hood off by
screwing the screws alternately
(max. 1/2 turn) and gradually
increase the momentum evenly
until the bowl hood come loose.
Remove the clamps

and attach lifting eyes
to the compressing
tool and lift off the
bowl hood.
^ ^ l * e
Crush hazard
The top disc can adhere to the bowl
hood when lifting. Be careful not to
accidentally drop it.
46
1810993-02
Removing the seal ring.
a Place the bowl hood on a support

and tap out a piece of the seal ring
using a drift in the holes.
b Turn the bowl hood upside down
and rennove the seal ring by
carefully knock pieces of the seal
ring out of the groove, using the
special tool: chisel.
MOTE
Seal ring
It is very important not to

damage the bottom of the
groove!
A^^*^
Risk for eye iiûry f r o m flying seal ring parts
or f r o m splashing fluid
The seal ring breaks when removed from the bowl
hood and may cause trapped fluid to splash. Wear
safety goggles.
Removing the inlet/outlet pipe and top disc.
Lift out the in- and outlet pipe together with the top disc.
Crush hazard
The distributor and disc stack can adhere to the
top disc. Separate them from the top disc so that
they do not accidentally drop.
1810993-02
47
Removing the paring tube.

a Remove the top disc from
the inlet and outlet pipe.
To avoid damaging the paring

tube, turn it towards the
centre of the pipe.
b Remove the splash sealing.
c Remove the screws

and the axial support
d Lift up and remove the

paring tube.
Turn the paring tube

upwards.
MOTE
If the paring tube sticlcs, use a drift
to carefully tap it out from the pipe.
Be careful not to damage the
paring tube.
48
1810993-02
Removing the disc stacl< and distributor.

c Carefully lift off the
disc stack assembly.
Assemble the lifting tool with the pin.
b Fit the assembled tool into the

distributor and ease off the djsc stack
using a spanner or wrench.
^CAUTIOH
Cut hazard
Sharp edges on the separator
discs may cause cuts
Removing the nut
b Use the spanner

for nut to remove
the nut.
Screw
To prevent the bowl body from rotating

when removing the nut;
Fit one of the clamps (see page 45) to
the bowl body and one of the screws
for the frame hood in the frame. Fasten
a sling between the clamp and the
screw around the bowl body.
Clamp
1810993-02
49
Removing the discharge slide.
a Fit the lifting tool by

pressing the puller rods
towards each other and
position them into the
two slots on the bowl
bottom.
Slide metal ring down
over bowl nave.
b Ease off the discharge slide

by turning the central screw.
If discharge slide is
difficult to remove,
tap lightly on outside
edge with a soft
\ faced hammer.
Crush hazard
The ring on the lifting tool must be pushed
down against the discharge slide,
otherwise the discharge slide may come
loose from the tool.
50
1810993-02
Removing the cap nut.

^
a Remove the cap nut
Left-hand thread!
10 Removing the bowl body

a Fit the lifting tool to the bowl body.
b Raise the bowl body off the spindle taper

by turning the lifting eye clock-wise.
c Lift off the bowl body
1810993-02
51
11 Turn the bowl body upside down.
Crush hazard
Support the bowl body when turning to prevent it from rolling.
1 2 Removing the holder.

a Remove the screws.
b Lift off the holder
If the ring sticks, use two M8

screws in threaded holes to raise
the operating slide holder up and
away from the bowl body.
52
1810993-02
13 Removing the operating slide.
a Lift off the operating slide.
MOtE
If the ring sticks, use two IMS screws in
threaded holes to raise the operating
slide holder up and away from the bowl
body.
1 4 Removing the operating water ring.

Loosen and remove ttie screws
(13 mm socket).
b Lift off ttie ring.
If the ring sticks, use two M8

screws in threaded holes to raise
the operating slide holder up and
away from the bowl body.
The discoloration on the ring is oxide
protection. Do not clean with abrasives.
1810993-02
53
3.3.5 Driving device
1 Puller (spindle pulley,

ball bearing).
2 Tool (bearing housing).
3 Cover puller
(neck bearing cover).
Seal ring
4 Lifting tool
(spindle assembly)
5 Drift (bottom bearing).
6 Sleeve (ball bearing in
top bearing seat
7 Pin spanner (oil fan).
Air deflector

0-ring
Spindle pulley
0-ring ^' Deflector ring

Seal ring
Belt
Neck bearing cover

0-ring
Self-aligning roller
bearing
Lubrication oil orifice
0-ring
Fan
0-ring
Snap ring
Oil pump
Bowl spindle
Bail bearing
O-ring
Labyrinth ring
Bearing seat
Wing insert
Spring
0-ring
Top bearing housing
Bottom bearing
holder
Compression spring
Screw
- O-ring
Plug
Strainer
54
1810993-02
Empty the oil sump.
Unscrew the oil plug and

empty the oil sump.
Removing the clutch cover.
a Remove the screws
b Remove the clutch cover
1810993-02
55
Loosen the flat belt, by tilting the motor.

a Loosen, but do not remove, the screws holding
the motor. Start with the two screws at the bottom.
Do not loosen more than shown in the illustration.
Motor
Separator frame
Screw
b Loosen the two upper screws a little bit more so

that the motor can be tilted. Do not loosen more
than shown in the illustration.
^yiABWH*o^
Crush hazard
The motor will come off if tlie screws are
unscrewed.
c Remove the flat belt from the motor pulley.
56
1810993-02
Removing the operating w/ater cover
a Remove the screws.
b Lift off the operating water

cover.
If the cover sticks, fit two M10

screws to the threaded holes
and tighten.
Removing the neck bearing cover and deflector ring.
d Lift off the neck bearing cover

together with the deflector ring.
a Attach the tools
c Ease off the

cover by
tightening
the screw.
b Fasten the tool to

the cover.
Cover
Frame
1810993-02
57
Prepare for removal of spindle assembly.
HOTE
To facilitate later removal of
plugs, loosen (do not remove)
the plugs on the bearing
housing.
b Remove the screw/s
If the cover sticks, fit two IVI10

screws to tlie threaded holes
and tighten.
58
1810993-02
Lifting the spindle assembly from the frame.
a Fit the lifting tool to the spindle end.

b Slowly raise and lift out the spindle
assembly.
Crush hazard
Do not rotate the spindle assembly
during lifting. The spindle assembly
may otherwise come loose from the
lifting tool.
H0T6
Take care not to damage the oil
pump.
1810993-02
59
Place the spindle assembly upside dov/n on a support.
r\
Make a support
- 1 7 4 mm
-130 mm
- 3 , 0 mm
free space
Removing the air deflector
Remove the screws and the air

deflector.
a
60
1810993-02
"10 Removing the fan.

a Turn the spindle assembly the right way up.
b Placeaspanner (or similar) on

the spindle pulley key-grip, as
holder-up.
c Fit the pin spanner and
remove the fan.
. Key-grip
NOTE,
Left-hand thread!
11 Removing the bottom bearing assembly.

a Turn the spindle assembly up-side down and
remove the oil pump by using spanners.
Puller tool
b Pull off the belt pulley and the

self-aligning roller bearing using
the puller tool.
Always discard a used

bearing.
Lubrication oil orifice
c Cover the the oil orifice and blow compressed

air through the bottom hole of the oil pump and
slowly ease out the lubrication oil orifice.
Compressed air
1810993-02
61
12 Removing the top bearing housing.

a Turn the spindle
assembly over.
Compression
springs
b Remove the plugs

and the compression
springs.
c Carefully remove the spindle
from the top bearing seat.
HOTE
Be careful not to damage
the vibration indicator.
62
1810993-02
1 3 Removing the ball bearing.

a Remove the snap ring.
A^Âfll*G
Risk for e y e injury from flying snap ring

Use the correct pliers for dismantling of snap ring to
avoid accidental release.
b Fit the cap nut on the spindle to

protect the threads.
c Use the puller tool to remove the

top bearing seat from the spindle.
NOTE
Do not damage threads on
spindle.
HOTE
Tal<e care not to damage the
vibration indicator when
separating the top bearing
seat from the spindle.
Piece of wood to
protect the spindle
threads.
d Place the top bearing seat on a support to

protect the vibration indicator.
Remove the bearing. Use a drift in the two
holes.
1810993-02
Always discard
used bearings.
63
14 Removing the labyrinth ring holder
If the holder sticks, fit two screws M8

to the threaded holes and tighten.
64
1810993-02
"15 Removing the bottom bearing holder

a Fit the tool into the bottom bearing holder and attach the
socl<;et, extension rod and T-handie.
T-handle
Extension rod
Socket
^ ^
T ^
b Loosen the bottom bearing

holder by turning it counter
clockwise.
Remove it by hand.
c Remove the strainer.
1810993-02
65
3.3.6 Centrifugal clutch
Spacing ring
^ ' " ' s ^ ^ . tf. '^f'
Belt pulley
AÂBMIWG
Parallel pin
Entrapment hazard
To avoid accidental start, switch off and lock-out
(takes about 30 minutes from switch off).
Friction blocks
(3=60 Hz)
Cover
Snap ring
MOTE
50 Hz = 5 Friction blocks
The illustration shows 60 Hz
i-Ji-^f^:
1 Mounting /dismantling tool (centrifugal clutch).

2 Mounting /dismantling tool (ball bearing).
66
1810993-02
Removing the clutch cover.
s Loosen and remove the screws
b Remove the clutch cover
Loosen the flat belt, by tilting the motor,

a Loosen, but do not remove, the screws holding
the motor. Start with the two screws at the bottom.
Do not loosen more than shown in the illustration.
Motor
Separator frame
Screw
b Loosen the two upper screws a little bit more so

that the motor can be tilted. Do not loosen more
than shown in the illustration.
MViABHIN
Crush hazard
The motor will come off if the screws are
unscrewed.
c Remove the flat belt from the motor pulley.
1810993-02
67
Removing the motor.
a Disconnect the electrical cables.
^^MARM*
Electrical hazard
If the cables are not disconnected during lifting procedures,
they may become damaged.
c Tense the lifting sling to support the motor and

remove the screws. Lift the motor while supported.
b Fit a sling to the

motor using a
shackle on the upper
part.
Weight of motor with
coupling: approx. 80
kg.
^ ^ ^ H G
Crush hazard
If not supported, the motor with coupling
will drop when removing the screws.
d Lower the motor onto a suitable pallet.
Removing the friction blocks.
KciVUTlOH
a Remove the snap ring, cover

and friction blocks.
Inhalation hazard
When handling friction
blocks/pads wear a
mask to avoid inhalation
of dust.
Do not use compressed
air to remove dust.
Remove dust using
vacuum or a damp cloth
Friction blocks
(3=60 Hz)
Cover
Snap ring
68
1810993-02
Checl<ing the condition of the friction blocl<s E ^

If the blocks are worn:
ACAJ^JOH
Fit new friction biocids.
HOTE
Inhalation hazard
When handling friction
blocks/pads wear a
mask to avoid inhalation
of dust.
Do not use compressed
air to remove dust.
Remove dust using
vacuum or a damp cloth.
Replace all blocks, even if only one is

worn.
a Clean the pins of coupling hub and apply a thin

film of lubricating paste to the pins.
22.
Make sure that there is no oil on the pads.
Be sure that the pins on the back of the

blocks project into the grooves in the
clutch hub.
b If only friction block service is to be done,

proceed to "Assembly of friction blocks" on page
86,
1810993-02
69
Complete dismantling of centrifugal clutch
Removing ttie coupling from tlie motor

a Remove the screw, spring washer and washer
Washer
Spring washer
Screw
Attach a socket with extension
rod and handle to the screw.
Place a piece of wood according
to the illustration. Push the
handle to start the rotor moving,
when the handle hits the piece of
wood, the weight and movement
of the rotor loosens the screw.
Repeat until screw is loose.
Piece of wood
b Check that the brass plug is mounted
on the puller tool.
Fit the tool to the friction clutch.
c Ease off the friction coupling.

Flat areas for spanner
y^VlABHiWG_
Crush hazard
The centrifugal clutch is heavy and
can fail, causing injury, when
loosened from the motor shaft.
HOT6
See dismantling with optional
hydraulic puller tool (if purchased) on
next page.
70
1810993-02
Removing the coupling from the motor using the optional hydraulic tool.
"MOTE
First remove the screw, spring washer

and washer according to instructions
a -b, on previous page.
a Fit the sleeve to the

stud bolt.
b Fit the holder to the

coupling nave.
Fit the stud bolt with

sleeve to the motor
shaft.
e Fit nut and sleeve to the

stud bolt as shown.
f Fit hydraulic cylinder as
shown.
Hydraulic oil inlet
g Fit the plate and fasten with

screws through plate and
holder
Motor shaft
Coupling nave
Sleeve
Holder
e Attach the hose from the hand pump to the hydraulic oil inlet.
Ease off the friction coupling by pumping the handle on the
pump until stop.
Release pressure on the hand pump and adjust the nut on the
stud bolt.
Repeat until coupling is loose.
y^>WiVBMlWG^
Crush hazard
The centrifugal clutch is heavy and can fall, causing
injury, when loosened from the motor shaft.
1810993-02
71
Dismantling of tlie coupling assembly.
a Remove the snap rings.
b Drive out the coupling hub.
Wooden support
. Support
c Turn the coupling the other way round and

drive out the ball bearings using the
mounting tool.
So
Always discard used bearings.
72
1810993-02
3.4 Actions Before

Assembly
3.4.1 Cleaning
Clean the separator parts according to the
diagram below. Afterwards, protect all cleaned
carbon steel parts against corrosion by oiling.
Part
Procedure
Cleaning agents
Frame and
motor
The external cleaning of the frame and motor should be

restricted to brushing, sponging or wiping while the motor is
running or still is hot.
Water and de-greasing agent.
Electrical hazard
Never wash down a separator with a direct water
stream.
Never play a water jet on the motor. Totally
enclosed motors can be damaged by direct hosing
to the same extent as open motors, resulting in
short-circuit and internal corrosion.
Clean the inside of the frame with a clean cloth and remove
visible particles.
1810993-02
73
Part
Procedure
C l e a n i n g agents
Bowl
Cleaning of bowl discs
Inlet/ outlet
Handle the bowl discs carefully in order to avoid damage to

the surfaces during cleaning
A chemical cleaning agent must

dissolve the deposits quickly without
attacking the material of the separator
parts.
1 Remove the bowl discs from the distributor and place them
individually in the cleaning agent.
2 Allow the discs to remain in the cleaning agent until the
deposits have been dissolved. This will normally take
between two and four hours.
3 Lastly, clean the discs with a soft brush.
Fuel 0/7 sludge mainly consists of

complex organic substances such as
asphaltenes. The most important
property of a cleaning liquid for the
removal of fuel oil sludge is the ability to
dissolve these asphaltenes.
Cleaning of holder for operating slide, operating water

ring and operating slide with nozzle.
Use 10% acetic acid solution to dissolve lime deposits. The
acid should be heated to 80 C.
Clean the nozzle on the operating slide using a soft iron wire
or a similar object.
Cut hazard
Sharp edges on the separator
discs may cause cuts.
Driving device
Use a sponge or a soft brush and clean the oil orifice, bearing
holder and oil pump thoroughly
White spirit, cleaning-grade kerosene

or diesel oil.
Centrifugal
clutch
Use a sponge or a soft brush.
White spirit, cleaning-grade kerosene

or diesel oil.
Belt pulley
Use a a steel brush.
Solvent
74
1810993-02
3.4.2 Inspection for corrosion

Inspect the separator parts for corrosion.
Evidence of corrosion attacks should be looked
for and rectified each time the separator is
dismantled.
Max. 0,2 mm
suspect that the depth of the corrosion damage
exceeds 0,2 mm for bowl body and bowl hood (0,5
for other parts) or if cracks have been found. Do not
continue to use the separator until it has been
inspected and given clearance for operation by Alfa
Laval.
Material
Type of corrosive
environment
Appearance
Measure
Non-stainless steel
and cast iron parts
Water or dampness
Rust
If damage exceeds 0,5 mm, contact

Alfa Laval.
Stainless steel
Ctilorides or acidic
solutions
Acidic solutions cause general

corrosion.
Polish dark-coloured spots and

other corrosion marks with a fine
grain emery cloth. This may prevent
further damage.
Chloride corrosion begins as small

dark spots that can be difficult to
detect, and goes on to local damage
such as pitting, grooves or cracks.
Other metal parts
"Aggressive"
environment
Possible corrosion damage can be

in the form of pits and/or cracks.
If damage exceeds 0,5 mm (0,2 mm

for bowl body and bowl hood)
contact Alfa Laval.
If damage exceeds 0,5 mm, contact
Alfa Laval.
A^VÂW^
Pits and spots forming a line may indicate cracks
beneath the surface.
All forms of cracks are a potential danger and are
totally unacceptable.
Replace any part where corrosion can be
suspected of affecting its strength or function.
1810993-02
75
3.4.3 Inspection for cracks Ql^ 0 1 ^

Check the separator parts for cracks. It is
particularly important to inspect for cracks in
rotating parts, and especially the pillars between
the sludge ports in the bowl wall.
ys,vABWiwo^
Disintegration iiazard
All forms of cracks are potentially dangerous as they
reduce the strength and functional ability of
components.
Always replace a part if cracks are present.
Cracks can occur from cyclic material stresses

and corrosion. Keeping the separator and its
parts clean and free from deposits will help to
prevent corrosion attacks.
y^QWABW^
suspect that the depth of the damage exceeds 0,2
mm for bowl body and bowl hood
(0,5 for other parts).
Do not continue to use the separator until it has
been inspected and given clearance for operation by
Alfa Laval.
76
1810993-02
3.4.4 Inspection for erosion u j p ^w

Erosion may occur when particles suspended
in the process liquid slide along or strike
against a surface.
Surfaces particularly subjected to erosion are:
Erosion is characterised by:

1 Burnished traces in the
material.
2 Dents and pits having a
granular and shiny surface.
The sealing edge of the

discharge slide.
Paring disc and paring tube
Lock ring
Bowl body and holder.
Pillars between the

sludge ports in the
bowl wall
Holder and operating slide
The underside of the distributor in the vicinity of the

distribution holes and wings
The sealing edge of the discharge

slide for the seal ring in the bowl
hood
Inspect the bowl and intet/outiet parts for

erosion damages.
HOTE
suspect that the depth of the damage exceeds 0,2
mm for bowl body and bowl hood (0,5 for other
parts). Do not continue to use the separator until it
has been inspected and cleared for operation by
Alfa Laval.
1810993-02
77
Replace parts if erosion is suspected.

y^VtfABWlW^
Erosion damage weakens parts by reducing the
thickness of the material.
Pay special attention to the pillars between the
sludge ports in the bowl wall.
Replace parts if erosion is suspected of affecting
strength or function.
78
1810993-02
3.4.5 Exchange of frame feet

The frame feet have to be changed
occasionally due to rubber deterioration fromage.
When replacing the frame feet, the separator
must be lifted. Follow 3.8.1 Lifting the
separator, page 130.
M21
Discard the old frame feet, screws and washers.
a Loosen the bolts and prepare to remove

ttie separator frame
b Lift the separator. See "Lifting tiie separator" on

page 130
c Remove the existing frame feet.
d Fit the new feet, screws and washers. Tightening

torque: 160 Nm.
e Place the separator in its original position and

fasten the mounting bolts.
1810993-02
79
3.4.6 Lubrication of bowl parts

a Apply a thin layer of Molykote 1000, or equivalent
lubrication, on all the following contact surfaces. Apply
D321 on the operating slide and the bowl body, guide pin
and bowl hood.
/~>
r~j
80
= Molykote 1000
= D321 + Molykote 1000
1810993-02
3.4.7 How to lubricate bowl parts

with slide laquer
HOTE
This instruction is also valid for
the operating slide and the holder.
a Carefully clean the contact surfaces (1) on bowl body

and bowl hood.
b Apply Molykote D321 Ron surfaces.
c Air-cure for 15 minutes.

d Use a smooth fibre brush to polish to an even and
homogenous contact film.
e Apply a second layer slide laquer.
f Air-cure for 15 minutes.
g Polish the film to a shiny surface, the film should look
like well-polished leather when properly done.
h Finish the treatment by lubricating the contact surfaces

with Alfa Laval lubricating paste or Molykote 1000
paste. Use a well cleaned brush and rub it into the
surface, do not leave any excessive paste.
1810993-02
81
3.4.8 Check for galling on operating

slide and bowl body
If any friction marks are found on the guide surfaces (1)

of operating slide and bowl body, proceed as follows:
a Clean the surface thoroughly with a degreasing

agent, i.e. white spirit.
This is important!
WOTE
b Using an emery cloth (e.g. No. 320) to smooth the
metal edges.
c Finish by polishing the damaged spots with polishing
paper (e.g No. 600).
d Apply Molykote D321R on surfaces.
e Air-cure for 15 minutes.

f Polish to an even, homogenous surface.
g Apply a second layer.
h Air-cure for 15 minutes.
i
Polish to a shiny surface, the surface should look like

well-polished leather when properly done.
J Finish the treatment by lubricating the guiding surfaces

with Alfa Laval lubricating paste or Molykote 1000
paste. Use a well cleaned brush. Rub it into the
surface, do not leave any excessive paste.
82
1810993-02
To avoid the risk of galling, the

guiding surface of the operating
slide should be primed with a slide
lacquer at every inspection
service.
3.5 Assembly
3.5.1 Centrifugal clutch
1
Assembly of the coupling.

a Slip the belt pulley over the coupling hub and place them on a firm and level
foundation.
AÂB
Disintegration Hazard
If the belt pulley must be renewed, check that the new pulley has the
correct diameter. An incorrect pulley will cause the separator bowl to
run at either an excessive or insufficient speed.
d=292 mm 50 Hz
d=243 mm 60 Hz
Remove rust from the
belt pulley using a steel
brush.
b Apply a thin film of oil onto the

external and internal surfaces of the
ball bearings Q ^ .
Mounting tool
c Press the ball bearings down one at a time into the coupling
hub, preferably using a hydraulic press. Place the spacing
ring between them.
MOTE
Never re-fit used ball bearings.
The ball bearings must not be heated as they are
packed with grease and sealed with plastic
membranes.
Fit the snap rings.
1810993-02
83
Fitting the coupling to the motor.

a Clean the motor shaft and apply a
thin oil film.
Make sure that the

key is in place on the
motor shaft.
b Apply lubricating paste to the tool

threads (keep lubricated).
Remove the brass plug.

d Fasten the sleeve of the tool to the
motor shaft with the same screw that
normally holds the centrifugal clutch
to the motor.
MOTE
See mounting with optional hydraulic
puller tool (if purchased) on next
page.
e Use a spanner to turn the nut on the

tool. This will press the centrifugal
clutch on to the shaft. Remove the
tool.
f Install and tighten the

washer, spring washer and
screw.
Attach a socket with extension rod and handle to the screw.

Place a piece of wood according to the illustration. Push
the handle to start the rotor moving, when the handle hits
the piece of wood, the weight and movement of the rotor
tightens the screw.
Repeat until screw is fastened.
Piece of wood
84
1810993-02
Fitting the coupling to the motor with optional hydraulic tool.

a Clean the motor shaft and
apply a thin oil film.
HOTE
Make sure that the
key is in place on the
motor shaft.
b Fit the sleeve to the

stud bolt.
c Screw the holder to

the coupling nave.
Fit the stud bolt with

sleeve to the motor
shaft.
d Fit hydraulic cylinder as

shown.
Hydraulic oil inlet.
e Fit the sleeve and

secure with the nut.
Motor shaft
Sleeve
Hydraulic
cylinder
f Attach the hose from the hand pump to the

hydraulic oil inlet.
Fit the friction coupling by pumping the
handle on the pump until stop.
Release pressure on the hand pump and
adjust the nut on the stud bolt.
Repeat procedure until coupling is
mounted. Note! The pressure on the hand
pump should not exceed 200 bar
g Remove the hydraulic tool.
h Install and tighten the

washer, spring washer and
screw.
Attach a socket with extension rod and

handle to the screw. Place a piece of
wood according to the illustration.
Piece of wood
Push the handle to start the rotor

moving, when the handle hits the piece
of wood, the weight and movement of
the rotor tightens the screw.
Repeat until screw is fastened.
1810993-02
85
Assembly of friction bloci(s

4
Fitting the friction blocl<s.
Guide pin
a Fit the friction blocl^s onto the

guide pins
HOTE
Be sure that the pins on the

back of the blocks project into
the grooves in the clutch hub.
b Place the cover in position and secure it with

the snap ring.
Snap ring
Cover
86
1810993-02
Fitting tine motor.

a Fit a lifting sling to tlie motor.
Use a shackle from the
separator lifting tool.
Weight of motor with
coupling: approx. 80 kg.
y^VliVBHlWG^
b Lower the motor (while
supported) on to the
separator frame.
It will set on the ledge.
Crush hazard
If not supported, the motor with
coupling may drop when lifted.
c Fit the screws.

Do not tighten until the
belt has been mounted.
d Connect the electrical cables.
OTE
If carrying out change of friction blocks only,
continue with steps 6 to 7.
If carrying out a complete machine assembly,
continue with the driving device instructions on
page 90.
1810993-02
87
Fitting the flat belt.
MOTE
Clean the inside of the frame before fitting
the flat belt, and make sure that there is no
oil on the belt.
a Lift up the belt to the middle (centre) of the

spindle pulley.
MOTE
For correct position,
centre the belt on the
spindle pulley camber.
Clearance
b Fit the flat belt to the motor belt pulley.
c Tighten the two upper screws.
Tighten all motor attachment screws.
MOTE
Do not turn the spindle until the
motor is tightened properly to the
frame.
88
1810993-02
Fitting the clutch cover.
b Tighten the screws.
a Fit the clutch cover.
1810993-02
89
3.5.2 Driving device

1
Fitting the bottom bearing holder.

MOtE
a Fit the wing insert, 0-rings

and strainer.
Clean the strainer and bearing

holder thoroughly before fitting
b Secure the wing insert
with the screw secured
c To secure the bottom
bearing holder into the
frame, apply Loctite
222 on the surfaces
directly above and
below the upper 0ring.
<* thread the bottom bearing

holder into the frame and fit
the tool into the bottom
bearing housing.
e Tighten the holder to a torque of 200 Nm.
90
1810993-02
Fitting the labyrinth ring liolder.
i^
CH
tr:
Spread oil film on the

0-ring and fit it Q ^ .
b Lubricate and fit the

labyrinth ring Q ^ .
c Fit and seal the holder with Loctite 222. Fit

and tighten the screws.
1810993-02
91
Fitting the ball bearing and top bearing seat Q^ to the spindle.
a Heat the top bearing seat in oil to

maximum 125 C.
b Fit the ball bearing.
^vABt**e
B u m hazard
Use protective
gloves when
handling any heated
parts.
HOTE
Always fit a new bearing.
Pre-lubricate before fitting.
c Fit the snap ring.
^MlHlMG
Risk for e y e injury from flying snap ring

Use the correct pliers for assembly of snap ring to
avoid accidental release.
Puller
d Heat the top bearing seat

together with the bearing in oil to
maximum 125 C.
e Wipe off the spindle

and fit the top bearing
seat to the spindle
using the sleeve and
puller.
MOTE
Make sure to fit the bearing seat
correctly or it might get stuckl
92
1810993-02
Fitting the top bearing housing.

a Fit the axial springs Q ^ to the top
bearing housing.
Axiai springs
b Carefully lower the bowl spindle.
Make sure that the springs enter the
recesses on the top bearing seat.
d Fit the compression springs E ^ and

plugs to the top bearing housing.
Do not tighten the plugs.
Make sure that the springs enter the
recesses in the top bearing seat.
The plugs should be tightened when
the spindle assembly is mounted into
the frame.
1810993-02
93
Fitting the spindle pulley.

s Turn the spindle assembly
upside down.
b Wipe off tlie spindle pulley

seat on the spindle and nave
bore in the spindle pulley with
a dry cloth.
c Fit the spindle pulley

firmly on the bowl
spindle.
TJTE
At least 1 mm free space between
support and spindle assembly to
protect the bearing.
Mount the cap nut to protect the
threads and support the spindle.
Fitting the self-aligning roller bearing EJ^

a Heat the bearing in oil to maximum
125 "C.
MOTE
Always fit a new bearing.
Pre-lubricate before fitting.
VM***
B u m hazard
Use protective gloves when
handling the heated bearing.
94
1810993-02
Lower the bearing

onto the spindle
and press down
onto the spindle
pulley using the
special mounting
tool.
Fitting Vne oil pump.

a Fit O-ring onto lubrication oil orifice. Spread oil film on
0-ring.
c Lubricate all threads with a few

drops of oil before assembly.
b Push lubrication oil orifice into oil pump. Be sure to

line up tabs on orifice with slots in pump.
d Fit the oil pump (65 - 5 Nm) using

spanners.
HOTE
Clean the oil pump and make
sure that the bottom hole is not
clogged.
1810993-02
95
Fitting the fan

a Turn the spindle assembly up-side down.
HOTE
Ensure that the spindle is seated against
the inner ring of the ball bearing.
b Spread oil film on the 0-ring [Jj^ and

fit it into the fan.
HOTt
IVIake sure that the bearing
is pre lubricated before
fitting the fan.
c Place a spanner (or similar) on the spindle
pulley key-grip, as holder-up and fit the fan.
Tighten firmly, by hand, with the pin spanner.
Key-grip
Fitting tlie air deflector.

a Turn the spindle assembly up-side
down and fit the air deflector.
96
1810993-02
10 Lowering the spindle assembly into the frame.

a Turn the assembly and remove the cap nut from the spindle.
Fit the lifting tool to the spindle assembly and lift it.
^VABMll*G
Crush hazard
Do not rotate the spindle assembly during lifting. The spindle
assembly may otherwise come loose from the lifting tool.
MOTE
Check that the hole at the bottom of the oil pump is clean before
lowering the assembly down.
b Position the flat belt Q ^ so

that the spindle assembly can
pass through when lowering.
See note below.
Check the bottom hole.
c Carefully lower the spindle assembly and position

the bolt holes over the threaded frame holes.
Make sure that the bottom bearing, enters the
bottom bearing holder correctly Do not use force.
Space
Cut hazard
Do not put fingers between the frame and air
deflector while lowering the assembly.
d Fit and tighten the screws.
HOTE
Check the direction arrows on the belt and the
machine plate for correct position.
Make sure that the belt does not get smudged
with oil or grease during handling.
e Tighten the plugs firmly.
1810993-02
97
11 Fitting the flat belt,
HOTE
Clean the Inside of the frame before fitting
the flat belt, and make sure that there is no
oil on the belt.
a Lift up the belt to the middle (centre) of the

spindle pulley.
HOTE
For correct position,
centre the belt on the
spindle pulley camber.
Clearance
b Fit the flat belt to the motor belt pulley.
c Tighten the two upper screws.
Tighten all motor attachment screws.
"MSTE
Do not turn the spindle until the
motor is tightened properly to the
frame.
98
1810993-02
1 2 Fitting the necl<: bearing cover and deflector ring.

a Apply a thin layer of oil and fit the 0-rings and seal
ring in the lower groove Ejjj^ .
Deflector rinq
b Fit the neck bearing cover.
note
The guide pin on the cover should enter one of the
two holes in the bearing housing.
Neck bearing cover
c Push the deflector

down until it stops.
1810993-02
99
13 Fitting the operating water cover.
a Lubricate with oil and fit the seal

ring and 0-ring Q ^ into the
operating water cover
Renew the 0-ring

b Fit the operating water cover. Fit and
tighten the screws.
MOTE
The water pipe in the frame should
enter the hole in the cover.
14 Measuring the radial wobble of the bowl spindle.

a Fit a dial indicator in a support
and fasten it in position as
illustrated. Use the flat belt to
turn the spindle.
HOTE
Permissible radial wobble: max. 0,04
mm. If the spindle wobble exceeds
this value, contact an Alfa Laval
representative.
Max. 0,04 mm
100
1810993-02
1 5 Fitting the clutch cover.
b Tighten the screws.
a Fit the clutch cover.
1 6 Fill oil in the oil sump.

HOT6
a Remove the oil pin, plug and washer.
The separator should be level and at

standstill when oil Is filled.
b Fit new washer ^ ^ and refit the drain

plug,
c Fill with new oil until oil flows out from
the filler hole.
For correct oil volume see
"Lubricating oil volume" on page 14.
HOTE
For grade and quality of oil see
3.7.6 Lubricating oils, page 129
d Fit new 0-ring Q ^ onto the oil pin.
e Refit the plug with new washer Qjj^
f Fit the oil pin.
1810993-02
101
3.5.3 Bowl
1
Check for impact marks and corrosion in bowl

body nave and on spindle taper Qjj^ 0 ^
a Remove any impact marks using
a scraper and/or a wlietstone.
KpAtfTlOH
Impact marks may cause the separator to
vibrate while running.
b Rust can be removed by using a

fine-grain emery cloth (e.g. No. 320).
c Finish with polishing paper (e.g. No. 600).
d Lubricate to prevent further corrosion.
Fitting new valve plugs on the operating slide

a Remove the valve plugs using
JL
^ '^'''
b Carefully tap in new valve plugs, using a

clean, soft-faced hammer.
note
Drift
IVIake sure that the plugs are fitted as

described in the illustration.
102
1810993-02
Fitting the operating slide.
a Apply a thin layer of silicone grease and fit the

rectangular ring on the operating slide and the
rectangular ring and 0-ring on the bowl body
b Fit the operating slide.

HOTE
mf3
The guide pin in tlie bowl body

should enter the hole in the
operating slide (this hole is
marked with a drill mark).
Nozzle secured with Loctite 222
Alignment hole - ^
Operating slide
i ^
>^Wk
tJS
Bowl body Guide pin .
1^:
Fitting the operating slide holder.

a Fit the holder over the
operating slide.
b Apply a thin layer of molykote grease

and fit and tighten the screws to a
torque of m\n. 15 Nm and max. 20 Nm.
1810993-02
103
Fitting the operating water ring.
MOTE
a Fit the ring |
The discoloration on the ring is oxide protection.
Do not clean with abrasives.
Apply a thin layer of silicone grease

and fit the 0-ring QI^
c Fit the operating water ring.
^^^^t^îXsristrf^
The drilled assembly mark on the water ring should

face the corresponding mark on the bowl body.
d Grease, fit and tighten the screws to a torque of

min. 15 Nm and max. 20 Nm.
104
1810993-02
Lifting the bov\/l body onto the spindle taper,

a Put a drop of oil on the spindle taper.
b Wipe off the spindle taper and

nave bore with a dry cloth.
c Turn the bowl body over.
y^viMiH*Q^
Crush hazard
Support the bowl body when turning to
prevent it from rolling.
d Fit the lifting

tool and lift the
bowl body.
Carefully lower the bowl body

onto the spindle taper.
f Remove the lifting tool.
1810993-02
105
Fitting and tightening the cap nut.

a To prevent the bowl body from rotating
when fitting the cap nut; Fit one of the
clamps (see page 45) to the bowl body
and one of the screws for the frame
hood in the frame. Fasten a sling
between the clamp and the screw
around the bowl body.
b Apply a thin layer of

molykote grease. Fit and
tighten the cap nut to a
torque of 50 Nm.
Left-hand thread!
Sling
Screw
Clamp
Cap nut
106
1810993-02
Fitting tine discharge slide.
,a Apply a thin layer of silicone grease and

fit the rectangular ring Qjjj^ D ^
c Fit the lifting tool and

lower the discharge
slide into the bowl.
d Remove the tiffing tool.
Crush hazard
The ring on the lifting tool must be
pushed home against the discharge
slide, otherwise it may come loose
from the tool.
e Fit the nut.
f Fit the spanner for nut and

tighten the nut with a torque
wrench to a torque of min.
200 Nm.
g Remove the spanner for nut.
1810993-02
107
Assembly of the disc stack.
a Fit the discs one by one onto the distributor.

The distributor has a guide rib for the correct
positioning of the bowl discs. Always end with
the disc without caulks.
^V*IVBHHG
The number of discs may have to be increased

to adjust the disc stack pressure. Always check
before operating the separator. See "Checking
the disc stack pressure" on page 114
lî^
Cut h a z a r d
Sharp edges on the bowl discs may cause
cuts.
Recess on bowl disc
Guide rib on distributor
108
1810993-02
1 0 Fitting the disc stack assembly to the bow/I body
a Fit the lifting tool into the

distributor.
b Lower the disc stack into the bowl.

Guide pin on bowl
body
MOTE
The guide pin on the bowl body should face
the guide rib on the distributor.
The guide ribs inside the distributor then
enter the recesses on the bowl body nave.
Quide rib on
distributor
Guide ribs inside the distributor.
Recesses on the bowl body nave.
1810993-02
109
11 Assembling the paring tube |

-Tolerance ring
a Fit the 0-rings Qjl^ bearings

0 1 ^ and tolerance ring to the
paring tube.
1 2 Mounting the paring tube and fitting the inlet and outlet pipe.
a Insert the
paring tube
and mount
the axial
support to
the inlet and
outlet pipe.
b Mount the splash sealing
c Apply a thin layer of

silicone grease and fit
the 0-rings B I ^
110
1810993-02
d Carefully lower the

inlet and outlet pipe
assembly into the
top of the distributor.
1 3 Fitting the top disc,
b Lower the top disc
The guide rib on the

distributor should enter
one of the two larger
recesses on the top disc
a Move the paring tube

to the centre.
MOtE
To avoid damaging
the paring tube, turn
it towards tlie centre
of the pipe.
'
1810993-02
111
14 Fitting tine bowl hood.
a Apply a thin layer of silicone grease and fit the
0-ring Qjjj^ E>
b Fit the seal ring Q p | 3 ^ Press

the ring down evenly until bulges
appear
c Carefully tap down the bulges crosswise with a soft

rubber nnallet, until the ring is completely fitted.
d Fit the connpressing tool and attach

lifting eyes. Lower the bowl hood so that
its recess fits into the guide pin in the
bowl body.
Recess on bowl hood
Guide pin on bowl body
e Remove the compressing tool
112
1810993-02
15 Fitting the loGi< ring.
Place the lock ring on the bowl hood

with its guide pin close to the
corresponding hole in the bowl
body.
note
Make sure that the groove in
the bowl body which retains
the lock ring is clean.
Fit the complete compressing

tool and compress the disc stack
by alternately turning the screws
a maximum of 40 Nm at a time
until the lock ring fits into the
bowl body. The lock ring is
correctly fitted when the lock ring
ends are facing each other.
Check that the lock ring is

correctly positioned all way
around!
For correct disc stack pressure

see page 114
c Release the
pressure on the
compressing
tool and
remove it.
MOti
Never remove
any material
from the lock
ring. A
hazardous
situation could
result.
Lock ring
Bowl hood
Bowl body
Before compressing
Lock ring in position
1810993-02
113
16 Checking the disc stack pressure |

a Remove bowi hood, top disc and inlet and outlet pipe.
b Add one disc to the disc stack.

c Refit the disc without caulks, the top disc
and bowl hood.
d Fit the lock ring and fully compress
the disc stack with the compressing
tool.
MOTE
Do not use more power than 50
A/m/screw at a time, alternately.
Always refit the disc

without caulks on top
of the disc stack!
e If the lock ring enters the groove,

repeat a-d until the lock ring does
not enter the groove.
114
Dismantle the bowl and remove

one disc to get the correct disc
stack pressure.
1810993-02
g Assemble the bowl with

inlet and outlet pipe.
3.5.4 Frame hood

1
Fitting tlie frame hood Ql^ B ^

a Turn the paring tube so that the frame hood can
pass the paring tube.
b Apply a thin layer of siiicone grease and
fit the 0-ring onto the frame hood
Make sure that the frame

hood is mounted in its
correct position
according to the piping
arrangement.
c Lower the frame hood.
d Fit and tighten the

screws.
IVIal<e sure to fit the frame hood

groove and the projection of the
pipe.
1810993-02
115
3 SEPARATOR SERVICE. DISMANTLING, ASSEMBLY
Control measurement of paring disc height
f^
Remove the safety

screw.
Quantity washers
Quantity heigtit
adjusting rings
26 0 , 5
25 0,5
24 0,5
mm
b Measure the distance A.
Add or remove height
adjusting rings and washers
according to the table.
Height adjusting
rings
Support ring
Frame hood
Bowl hood
116
1810993-02
Fitting the spring Q ^ and arm.
a Fit the spring on ttie arm

and fit the arm to the top
of the paring tube end.
Paring tube
Arm
Fit the spring to the pin

on the frame hood and
malê sure that it is
properly attached on
both ends.
1810993-02
117
Fitting tlie connection housing.

a Fit the connection housing over
the inlet/outlet pipe.
Make sure that the screw, on top of

the frame hood, enters the guide
hole at the underside of the
connecting housing.
b Fit the washer and the lock

nut using the hook spanner.
118
1810993-02
3.5.5 U n b a l a n c e sensor (option)

1
Fitting the unbalance sensor holder.
a Remove the cover.
Sensor holder.
Sensor arm
Frame
Screw M8
M10
b Fit the 0-ring on the holder.

Fit the screw into the holder and
mount the holder into the
separator frame.
note
0-ring
V_
If removing the sensor holder;

use a MIO screw as a puller.
OtE
See next page for fitting and
correct adjustment of the sensor.
1810993-02
119
Adjusting the unbalance sensor

a Fit the sensor into the holder Do not forget the nut.
/
(
.^
.*
-;
b Adjust the sensor so that a value of 1,5 appears on the display.
*
-c
'.
-'
"
Nut
Sensor
Nut,
- + = brown or red
- J = black or white
(G)24VDC
- OV = blue
C When correct distance is achieved tighten the nut

against the holder
Fit the cover (see previous page).
Adjustment value for the sensor is; 12 mA 1 mA.

For more details see 2.3 Connecf/on L/sf, page 75and 752
Unbalance sensor (option)., page 22.
120
1810993-02
3.5.6 Speed sensor

1
Adjusting the speed sensor

a Adjust the speed sensor according to the illustration.
b Fit the sensor to the frame, see 1.4 Sensors, page 8.
102 0,1
rf
"lyH
-^n
-
n
IT-T
IJ-J
1810993-02
1\]\
UL
121
3.6 Actions After Assembly

3.6.1 Control of machine plates and
safety labels Qj^
Alta Laval ref. 561498 rev. 3
Check that the following signs are attached.
Machine plate
Space for label indicating representative.
Safety label.
^_ 2
l
.
ni.
^
Lifting instructions
Space for
additional label as
specified.
50Hz
Oil type plate
Indicating direction of rotation of tiorizontal driving device.
122
1810993-02
60Hz
Check legibility. Following texts should be read on the labels.

Separator
Manufacturing serial No. / Year
Product No.
In and outlet device
Bowl
Machine bottom part
Max. speed (bowl)
Direction of rotation (bowl)
Speed motor shaft
El. current frequency
Recommended motor power
Max. density of feed
Max. density of sediment
Max. density of operating liquid
Process temperature min./max.
xxxxxxxxxxxxxxxxx
K xxxxxxxxxxxxxxx
X x x x x XXX.
XXXXJOOtXX.
WARNING
Read the instruction manuals before installation, operation and maintenance.
Consider inspection inten/als.
XXX XXX X XXXXXX
XXXXXXXXXXXXXXX
XXXXXXXX,
XKXXKXX/XXX XX
Failure to strictly follow instructions can lead to fatal injury.

If excessive vibration occurs, stop separator and keep bowl filled with liquid
during rundown.
Out of balance vibration will become worse if bowl is not full.
Separator must stop rotating before any dismantling work is started.
ÂJtaLnri
Read instruction manual before lifting.
m k
9
2..
o
&.
"-=""
1810993-02
123
3.7 Oil Change

The separator should be level and at
standstill when oil is filled or the oil level is
checked.
3.7.1 Lubricating oil

Do not mix different oil brands.
Always use clean vessels when handling lubricating oil.
Great attention must be paid not to contaminate the lubricating oil. Of
particular importance is to avoid mixing of different types of oil. Even a
few drops of motor oil mixed into a synthetic oil may result in severe
foaming.
Any presence of black deposits in a mineral type oil is an indication that
the oil base has deteriorated seriously or that some of the oil additives
have precipitated. Always investigate why black deposits occurs.
If changing from one oil brand to another it is recommended to do this
in connection with an overhaul of the separator. Clean the gear housing
and the spindle parts thoroughly and remove all deposits before filling
the new oil.
HOT6
Always clean and dry parts (also tools) before lubricants are applied.
KCAOTIOH
Check the oil level before start. Top up when necessary.

Oil volume = see "Technical Data".
It is of utmost importance to use the lubricants recommended in our

documentation.
This does not exclude, however, the use of other brands, provided they
have equivalently high quality properties as the brands recommended.
The use of oilbrands and other lubricants than recommended, is done
on the exclusive responsibility of the user or oil supplier.
Applying, handling and storing of lubricants

Always be sure to follow lubricants manufacturer's instructions.
124
1810993-02
3.7.2 Check oil level

f
Remove the oil pin and make sure that the oil
level is above the lower hole in the oil pin.
3.7.3 Oil change procedure

1
Remove the oil pin, plug and washer.
Place a vessel under the drain plug.
Remove the drain plug.

y^CjVUTlOW^
Oil fill
B u m hazard
The lubricating oil and various machine surfaces can
be sufficiently hot to cause burns.
Plug and washer
Oil drain plug
Collect the oil in the vessel.
Fit and tighten the drain plug.
Fill with new oil until oil flows out of oil filler
hole.
MOTE
See 3.7.6 Lubricating oils, page 129.
HOTE
Fit the washer and the oil filling plug. Tighten

the plug.
Fit the oil pin.
1810993-02
For Inspection service procedures; See

"Fill oil in the oil sump." on page 101.
125
3.7.4 Lubrication chart

Alfa Laval ret 567329-01, rev. 1
Bowl (3), Rubber seal rings (4)
Electric motor (6)
Bowl spindle taper (2)

Buffers (3)
Bowl spindle and bearings (1)

Friction clutch bearings (5)
Lubricating-points
Type of lubricant
The oil bath. Bowl spindle bearings

are lubricated by oil mist from the oil
bath.
See 3.7.1 Lubricating oil, page 124

Oil change:
Volume: 2.2 Technical Data, page 14 1. Continous operation: 4000 hours
Ambient temperature 0 to +55C
2. Seasonal operation:
before every operating period
3. Short periods operation:
12 months even if total numbers of
operating hours is less than stated
above
Bowl spindle taper.
Lubricating oil, only a few drops for

rust protection.
At assembling
Bowl: Sliding contact surfaces, thread

of lock nut and cap nut.
Pastes specified in 3.7.5Lubricants,

page 127
At assembling.
Rubber seal rings.
Grease as specified in 3.7.5

Lubricants, page 127
At assembling
Friction clutch bearings.
The bearings are pre-lubricated with

grease.
No need for extra lubrication.
Electric motor.
Follow the manufacturer's instructions.
Follow the manufacturer's instructions.
OTE
^CAUTlOt*
Check and pre lubricate new spindle bearings and

those that have been out of service for one month or
longer.
If not otherwise specified, follow the suppliers
instructions about applying, handling and storing of
lubricants.
126
Interval
1810993-02
Check the oil level before start.

Top up when necessary.
Do not overfill.
3.7.5 Lubricants
Alia Laval rei. 553217-01 rev. 8
Pastes for non-food applications:
note
The data in below tables is based on supplier
information in regards to lubrication properties.
Trade names and designations might vary from
country to country, contact your local supplier for
more information.
Brands with Alfa Laval article numbers are approved
and recommended for use.
Manufacturer
Designation
Fuchs Lubritech
Gleitmo 805 K
Gleitmo 705 K
Dow Corning
Molykote 1000 (Paste)

Molykote 1000 (Paste)
Molykote G-rapid plus
(Paste)
Rocol
Antiscuffing (ASP) (Paste)
Kluber
Wolfracoat C (Paste)
Alfa Laval No.
537086-02 (1000 g)
535586-01 (too g)
535586-02 (50 g)
Bonded coatings
Manufacturer
Designation
Fuchs Lubritech
Gleitmo 900 (Varnish or

spray)
Dow Corning
Molykote D321R (Spray)

535586-01 (300 ml)
Molykote D321R (Varnish) 535586-02 (60 ml)
Alfa Laval No.
1810993-02
127
Silicone grease for rubber rings
Manufacturer
Designation
Alfa Laval No.
Dow Corning
Molykote 111 (Compound)

Molykote 111 (Compound)
539474-02 (100 g)
539474-03 (25 g)
Fuchs Lubritech
Gleitmo 750
Kluber
Unisilkon L 250 L
Wacker
Silicone P (Paste)
Greases for ball and roller bearings:
HOTE
Always follow the specific recommendation for
lubrication as advised by the manufacturer.
Manufacturer
Designation
BP
Energrease MM-EP2
Energrease LS2
Castro!
APS 2 Grease
EPL2
Chevron
Duralith grease EP2
Elf
Epexa 2
Esso/Exxon
Beacon EP2
Unirex N2
Mobil
Mobilith SHC 460

iVIobilux EP2
Gulf
Gulf lex MP2
Q8/Kuwait Petroleum
Rembrandt EP2
Shell
Albida Grease EP2

Alvania EP Grease 2
SKF
LGEP2orLGIVIT2
Texaco
Multitak AFB 2
128
1810993-02
3.7.6 Lubricating oils

Alfa Laval ref. 567330-01, rev. 1
Paraffinic mineral lubricating oil, category

(ISO-L-) HM 68.
Viscosity grade (ISO-3448/3104) VG 68.
The oil shall follow the requirements in one of
the standards below.
Standard
Designation
DIN 51524 part 2 (German standard)
DIN51524-HLPorHVLP68
ISO 11158 (International standard)
ISO-L-HM or HV 68
The following is the list of recommended oil

brands. Trade names and designations might
vary from country to country. Please contact your
local oil supplier for more information.
Manufacturer
Designation
Alfa Laval
567334-01
1 litre
567334-02
4 litres
BP
Bartran 68
Bartran HV 68
Castrol
Hyspin AWS 68
Hyspin AWH 68
Chevron
Hydraulic oil AW 68
Esse / Exxon
Nuto H 68
Univis N 68
Mobil
DTE 26 (ISO VG 68)

DTE 16 (ISO VG 68)
DTE16M(ISOVG68)
Shell
TellusOil 68
Tellus Oil S 68
Tellus Oil T 68
Statoil
HydraWay HMA 68
Hydra Way HVX 68
Total Fina Elf
Azolla ZS 68
Lubmarine Visga 68
The list of recommended oil brands is not complete. Other oil brands may
be used as long as the follow the above standards and have equivalent
high quality as the brands recommended. The use of other lubricants
than recommended is done on the exclusive responsibility of the user or
oil supplier.
1810993-02
129
3.8 Lifting instructions

3.8.1 Lifting the separator
Weight to lift 320 kg
Sling length: Min. 750 mm
Fasten all four bolts. Tightening

torque 35 - 45 Nm
Remove the inlet and outlet device, the frame

hood and the bowl according to the
instructions in 3.3 Dismantling, page 39.
OTE
Never lift or transport the separator with the bowl
still inside.
Disconnect all connections.
Fit the lifting tool (not included in set of tools).

All four bolts on the lifting tool must be
fastened to the frame.
Unscrew the foundation bolts.
Use two lifting slings to lift the separator. Total

length of each loop: minimum 1,5 metres.
130
1810993-02
When lifting and moving the separator, follow

normal safety precautions for lifting large
heavy objects.
KWABHIHG
Crush hazards
A falling separator can cause accidents resulting
in serious injury and damage.
Never lift the separator by any other method than
described in this manual.
note
When lifting parts without weight specifications,
always use lifting straps with the capacity of at
least 500 kg.
3.8.2 Lifting t h e b o w l
When lifting and moving an assembled bowl,
always follow these instructions.
1
Fit the lifting tool with lifting eyes to the bowl

assembly.
Check that the lock ring is mounted correctly

before lifting the complete bowl.
Lift the bowl using a sling with the proper

rating.
Weight to lift 50 kg
Tightening torque 35 - 45 Nm
HOtE
Never try to lift the bowl while it is still in the frame.
The bowl body is fastened to the frame with the
cap nut.
1810993-02
Make sure that

lock ring is fitted.
131
4 CHANGE OF CIRCUIT BOARD
Change of Circuit Board
If a circuit board has to be changed, proceed as

follows:
Note down the run time (days only) as shown in
the function list of the EPC 50.
Change the board according to the instructions
below.
Go to parameter Fa 90, and insert the run time.
OP-Board
Switch power off.
Remove the snap-in transparent cover.
Disconnect the two cable plugs (do not

remove the cables from the plugs).
Disconnect the flatcable connector at the top.
Unscrew the five hexagon nuts.
Mount the new board, and connect in reverse

order.
I/O-Board
Switch power off.
If there is no optional board installed:
Disconnect all the cable plugs on the large

board (do not remove the cables from the
plugs).
Unscrew the hexagon nuts. Take care to note

where the special nuts for optional board(s)
are located.

order.
132
1810993-02
If one or more optional board is installed:
Switch power off.
Disconnect the cable plug(s) on the optional

plug(s)).
Disconnect the flatcable connector at the top.
Unscrew the three hexagon nuts.
Note the position of the board and remove the

board.
Disconnect all the cable plugs on the large

plugs).
Unscrew the hexagon nuts. Take care to note

where the special nuts for optional board(s)
are located.
Mount the new board in the same position as

the old, and connect in reverse order.
MT-Board
Switch power off.
Disconnect the cable plug (do not remove the
cables from the plug).
Disconnect the centrally connected cable.
Unscrew the four screws holding the board
and lift out the board.
order.
Check that the central hexagon nut is properly
tightened.
1810993-02
133
4.1 Circuit Board

Temperatures
Circuit board temperature information can be
read as follows:
Set Pr 7 = 2.
Push '+' and '-' at the same time ('Standst.'

now shows on the display).
Push '-'
The actual temperature, max. temperature, and

the number of times the temperature has been
above 70 C for the transducer scrolls across the
display.
For further circuit board temperatures, push

the '-' button.
To leave the list push the'+' and the '-' buttons

at the same time.
Reset Pr 7 = 0.
134
1810993-02
5 CLEANING IN PLACE
Cleaning in Place
The use of Cleaning In Place (CIP)

equipment is recommended for best
separation results. For further information
concerning the CIP equipment, see the CIP
booklet, bookno. 1817261.
Before connecting the CIP equipment to the
Separation Unit, the switch on the control
cabinet must be turned to the CIP position.
This is so that oil is not accidentally pumped
when the pipeline is opened up.
5.1 Cleaning in Place,

Separator
1
Remove the pipe connecting plate with pipes

from the separator.
Attach the CIP equipment as shown in the

illustration.
HOTL
The top outlet on the CIP unit should be connected to
the top inlet on the separator.
The middle inlet on the CIP unit should be connected
to the middle oil outlet on the separator.
The lower CIP inlet should be connected to the lower
water outlet on the separator.
1810993-02
135
5 CLEANING IN PLACE

Heatpac CBM Heater
For systems including a Heatpac CBM heater,
cleaning in place of the heater should be carried
out circa every 6 months, or according to
experience. Cleaning in place of the heater
should also be carried out in the event of a
pressure drop increase greater than 0.3 - 0.5 bar
(which indicates that the heater is beginning to
clog).
We recommend that you use Alfa Laval cleaning
liquids. These are specially suitable for the
materials used in the Heatpac CBM heater.
Liquids that are corrosive to copper or stainless
steel, for example hydrochloric acid, phosphoric
acid, or nitric acid, must not be used.
y^^MW^
Bum hazard
Shut off the oil flow and the heating medium flow
before starting maintenance work.
^^WABMWIG
Corrosion hazard
Pay strict attention to the safety instructions for the
cleaning liquid used.
HOTE
Use only specified cleaning liquids. Other cleaning
agents may corrode the metal surfaces.
136
1810993-02
5 CLEANING IN PLACE
Proceed as follows:
1
Close the valves before and after the heater,
Open the heater drain valve until oil remaining

in the heater has drained.
Close the drain valve.
Loosen the turnable connections before and

after the heater. Turn the connections 90 so
that the'special CIP connections can be
connected.
Connect the CIP equipment. The top inlet on

the CIP unit should be connected to the oil
outlet on the heater. The hose from the heater
inlet should be inserted into the tank and
secured with the help of the cover.
MOTE
The middle and lower CIP unit outlets must be
closed.
Clean with CIP fluid.
Flush with water
After cleaning:
1
Open the heater drain valve until the flushing

water has drained.
Close the drain valve.
Remove the CIP connections.
Return the turnable connections to their

former positions and re-tighten.
Re-open the valves before and after the

heater.
1810993-02
137
5 CLEANING IN PLACE

Separator and Heater
Connect the CIP equipment as shown in the
illustration. Proceed with cleaning as described
above.
138
1810993-02
Oil outlet
Water outlet
SA 836 Separation
System

Product No.
567889-03
Book No.
1811025-02 V 1
Separator Part No.
881202-02-03
Printed
Sep 2004
^^K7^^^
Catalogo parti di ncambio
Reservdel skatal og
Catalogo de pecas
sobressalentes
Ersatzteilkatalog
Catalogue de pieces de
rechange
Catalogue de piezas de
recambio
Kaia/ior sanacHbix
Hacren
Varaosaluettelo
KaTaoyoQ
avTaA..aKTLK)v
Reserveonderdelencatalogus
Reservedelskatalog
Contents
Separator
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
Machine bottom part

Driving device vertical
Separator bowl
Inlet and outlet device
Belt driving device
Centrifugal clutch
Set of plates
Monitoring kit
Cover interlocking kit
Set of tools
Lifting tool
Inspection kit
Overhaul kit
Support kit
Hydraulic tool kit
Hydraulic components
Hydraulic tool
Ancillary Equipment
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
Valve block water

Spare parts kit, valve block
water
Valve block air
Spare parts kit, valve block
air
Valve block oil
Water transducer
Spare parts kit, pneumatic
3-way valve
Connection kit, oil
Sludge outlet kit
Butterfly valve
Spare parts, EPC 50 Control
Unit
EPC 50 Control unit
Starters
Separator starter kits, basic
and4A-32A
Separator starter kits,
32A - 63A
Pump starter kits,
0.4A - 16.0A
ESD-relay kit
Motor trip contact kit
Index
8
8
10
12
14
16
18
20
22
24
26
28
30
.32
34
36
38
40
42
42
44
46
48
50
52
54
56
58
60
62
64
64
65
66
66
67
67
70
1811025-02
1811025-02
Read this first
en
Check the machine unit number on the name-plate before using this catalogue
sv
Kontrollera maskinenhetens nummer p maskinskylten innan du anvnder katalogen
de
Das Typenschild - ein Hinweis zur korrekten Ersatzteilnummer
fr
La plaque de la machine, un guide pour trouver le numro de piece de rechange correct
es
La placa-marca de la maquina - gui'a del nmero correcto del repuesto
ru
ctJupMeHHafi laJiMHKa MamuHbi - yKasaienb npasmiHoro HOMepa sanacHoii sacTH
it
La targhetta della macchina - guida al corretto numero del ricambi
pt
A placa do fabricante da mquina - um guia do nmero correto das partes sobressalentes
fi
Konekilpi - opastin oikeaan varaosanumeroon
Gi
H nivoKiSa xriq [irixaviiq sivai o oSriYq TOU acoaxou avTctAXaKTiKo
ni
Het gegevensplaatje - een wegwijzer naar het juiste onderdeelnummer
da
Typeskiltet - en guide til det rette reservedelsnummer
en
Safeguard your commitment to quality by always using genuine Alfa
Laval spare parts.
Remember, Alfa Laval cannot accept responsibility for the failure of a
separator equipped with non-original spare parts. We guarantee the
quality and reliability of our products.
Flj ditt kvalitetstnkande genom att endast anvnda Alfa Laval

originalreservdelar.
Kom ihg att Alfa Laval inte tar ngot ansvar for fei p en separator,
som innehller icke-originaldelar. Vi garanterar kvaliteten och
driftskerheten endast hos vara egna produkter.
de
Aus Rcksicht auf Ihr Bestreben um beste Qualitt sollten Sie nur Alfa
Laval Originalersatzteile benutzen.
Vergessen Sie nicht, Alfa Laval kann keine Verantwortung fr das
Versagen eines Separators bernehmen, der nicht mit
Originalersatzteilen versehen ist. Wir garantieren Qualitt und
Zuverlssigkeit unserer Produkte.
Prservez la qualit de vos equipments en n'employant que des

pieces de rechange Alfa Laval.
N'oubliez pas q'Alfa Laval decline toute responsabilit en cas de
panne d'un sparateur non quip de pieces de rechange d'origine.
Nous garantissons la qualit et la fiabilit de nos produits.
B
Mantenga su compromiso con la calidad, al usar siempre piezas de
repuesto Alfa Laval autnticas.
Recuerde que Alfa Laval no acepta responsabilidad por el fallo de
una separadora equipada con piezas de repuesto no originales.
Garantizamos la calidad y fiabilidad de nuestros productos.
B
FapaHTupyMTe HaflexHOCTb KanecTBa Bcerfla ncnonbaypi
noAHMHHbie aanacHbie nacTn c|DnpMbi Alfa Laval.
3anoMHMTe, HTO Alfa Laval He Hecei oTBercTBeHHOCTn aa
noBpexfleHne cenaparopa, ocHameHHoro HenofljinHHbiMH
aannacTaMM. Mbi rapaHTnpyeM Kanecibo M HaAe)KHOCTb naiunx
\A3Renm.
Salvaguardate la vostra garanzia di qualit facendo sempre uso di

parti di ricambio Alfa Laval autentiche.
Tenete presente che la Alfa Laval non puo accettare responsabilita
per avaria ad un separatore attrezzato con parti di ricambio non
originali. Nol garantiamo la qualit l'affidabilit del nostri prodotti.
Proteja o seu cometimento a qualidade usando sempre pegas

sobressalentes genuinas Alfa Laval.
No esquega que Alfa Laval no aceita responsabilidade por falha de
uma separadora equipada com pefas sobressalentes no genuinas.
NS garantimos a qualidade e a confianga dos nossos produtos.
ra
Varmistakaa vastuunne laadusta kyttmll aina alkuperisi Alfa
Laval varaosia.
Muistakaa, Alfa Laval ei vol hyvksy vastuuta ei-alkupersill
varaosilla varustetun separaattorin vaurioista. Me takaamme
tuotteidemme laadun ja kyttvarmuuden.
EâacpaXCoTC uiiJtiArj noixriTa xPICfiponoivTac; pvo yvnaia

avTaWcKTiK xn; Alfa Lava!.
'ExETE unipriv xi ri Alfa Laval 5EV avaXaiacivEi Koppi EuSvri yia
EQ ouxupoprixavTiq, oxr|v onoia xouv scpapnoaxEi [ir\ yviiaia
avxaWQKxiK. EvYupaaxE noixnxa KQI KoAri AEixoupyia pvo
yia xa IK paq npoivxa.
Street naar een zo hoog mogelijke kwaliteit en gebruik uitsluitend

originele Alfa Laval reserveonderdelen. Street naar een zo hoog
mogelijke kwaliteit en gebruik uitsluitend originele Alfa Laval
reserveonderdelen.
Vergeet niet dat Alfa Laval niet verantwoordelijk is voor een defecte
separator die niet-originele onderdelen bevat. Wij garanderen de
kwaliteit en betrouwbaarheid van onze eigen Produkten.
da
Hold Dem til den kvalitet, De har valgt at satse p, ved altid at
anvende gte Alfa Laval reservedele.
Husk, at Alfa Laval ikke kan ptage sig noget ansvar for fejl p en
separator, som indeholder uoriginale dele. Vi kan kun garantere
kvalitet og driftsikkerhed p vore egne produkter.
Translation list
versttningslista
berzetsungsliste
Liste de traduction
Lista de traducciones
[en]
Part.no.
1 [svj
i Reservdelsnummer
Teil-Nr.
Numero de piece
Pieza No.
Qty
Antal
Anzahl
Quantit
Cantidad
Description
Benmning
Bezeichnung
Denomination
Descripcion
Anmrkningar
Anmerkungen
Remarques
Notas
Notes
Machine type
| Maskintyp
Maschinentyp
Type de machine
Tipo de mquina
Product no.
' Produktnr
Produktnummer
Numero de produit
Nijmero de producto
Machine unit
description
Maskinblocksbenmning
1
Bezeichnung des
Maschinenblocks
Denomination de partie
de machine
Descripcion de seccion
de la mquina
Maskinblocksnr
Maschinenblock Nr.
Partie de machine n^
No. de seccion de
mquina
Bezeichung der
Untergruppe
Denomination de
sous-ensemble
Descripcion de
subconjunto
Untergruppe Nr.
N' de sous-ensemble
Numero de subconjunto
Machine unit no.
Subassembly
description
Subassembly no.
' Undergruppsbenmning
Undergruppsnr
1
See page
Se sidan
Siehe Seite
Voir page
Vase la pagina
Fig. ref.
Figurhanvisning
Bildhinweise
Rf. de fig.
Referenda de figura
Product name
Produktnamn
Produktname
Nom du produit
Nombre del producto
Exchange necessitates
rebalancing of bowl
Utbyte ndvndiggr
ombalansering av kulan
Austasch erfordert
Wiederauswuchtung der
Trommel
Le remplacement
ncessite le
rquilibrage du bol
El racmbio requiere el
reequilibrado del rotor
See separate spare

parts list
Se separat
reservdelslista
Siehe separate
Ersatzteilliste
Voir liste spare des

pieces de rechange
Vase la lista de piezas

se parada
Not delivered as spare

part
Levereras ej som
reservdel
Nicht als Ersatzteil

geliefert
Non livre comme piece

de rechange
No se entrega como
pieza de recambio
Translation list
C/iOBapb nepesAa
Lista traduzioni
Lista para tradu9o
Knnsluttelo
Part no.
fleranb Ne
Nr.parte.
Numero de peca
Varaosanumero
Qty
KO/l-BO
Quantita
Quantidade
Lukumr
Description
HanMeHOBaHne
Descrizione
Descricao
Nimitys
Notes
npuMenaHUH
Note
Notas
Huomautuksia
iMachine type
MaiuMHa THna
Tipo macchina
Tipo de maquina
Konetyyppi
Product no.
ApiMKyji Ms
Nr.produtto
No. do produto
Tuotteen no
lUiachine unit
description
HanMeHOBaHne 5noKa
MaUJklHbl
Nr. unita macchina
Descricao da unidade da
maquina
Koneenosan nimitys
iUlachine unit no.
E/10K MaiuviHbi Ns
Descrizione sottogruppo
Numero de unidade da
maquina
Koneenosan no
Subassembiy
description
HanMeHOBaHne rpynnw
Descrizione unita
macchina
Descriao do subconjunto
Alaryhmn nimitys
Subassembly no.
rpynna Ns
Nr. sottogruppo.
Ntimero de subconjunto
Alaryhmn no
See page
C M . cTpaHMuy
Vedi pagina
Vase la pagina
Kssivu
Fig. ret.
CcbmKa Ha 3CKI/I3
Rif. fig.
Referencia de figura
Kuvavilte
Product name
HakiMeHOBBHMe
apTMKyna
Nome prodotto
Nombre del producto
Tuotteen nimi
rebalancing of bowl
SaMBHa Tpe6yeT
6a/iaHCMpoBKM 5apa6aHa
La sostituzione comporta
la iequilibratura del
tamburo
El racmbio requiere el
reequilibrado del rotor
Vaihdettaessa kuula
tasapainoitettava
uudelleen
See separate spare

parts list
C M . OTflenbHbiki
nepeneHb sanacHbix
nacTe
Vedi lista separata delle

parti dl ricambio
Vase la lista de piezas

separada
Katso erillist
varaosaluetteloa

part
He nocTBBneHa BMecre c
sanacHbiMbi MacTnMki
Non fornito come parte di

ricambio
No se entrega como
pieza de recambio
Ei toimiteta varaosana
Translation list
rAQZZAPI
Vertaallijst
Oversttelseliste
ra
Part no.
Apiôc; avxaXXaKTiKOiJ
Onderdeelnr.
Reservedelsnummer
Qty
lvoXo
Hoeveelheid
Antal
Description
riepiYpacpTi
Beschrijving
Betegnelse
Notes
napatriptiaeic;
Opmerkingen
Bemaerkninger
Machine type
Tnoc; MnxavrjiJaToc;
Machinetype
Maskintype
Product no.
Api9p6c; npoiovToq
Produktnr.
Produktnr.
Machine unit
description
Machineblokbenaming
nepLYpacpii
, cuYKpoTiinaToc; ^lr^Xavl^c;
Masklnbetegnelse
Machine unit no.
Api6|j6q uYKpoTiiiJaToc;
Mnxaviic;
Machineblokbenamning
Maskinnr.
Subassembly
description
nepiYpatpii
unoauYKpoTiinaToc;
Subgroepbenamning
Undergruppsbetegnelse
Subassembly no.
Aptnoq
unoouyKpoTiipaToc;
Subgroepnr.
Undergruppenr.
See page
BXne aeMa
Zie biz.
Se side
Fig. ref.
riapanount^ ae ELKOVQ
Afb. ref.
Figurhenvisning
Product name
OvoiaaaCa npotvroc;
Produktnaam
Produktnavn
rebalancing of bowl
AvTaXXoYn anaiTEi
enavappniari
laopponCaq xou
Tunnavou
Vervangning vereist
lierbalanceren van de
kogel
Udskriftning kraever ny
afbalcering at kuglen
See separate spare

parts list
BXne EIIKI^ Xixa

avTaXXaKTiKcjv
Vervangning vereist van

de kogel
Se spaat reservedelsliste

part
Aev napaSiSetai wq
aviaXXaKTiK
Niet geleverd als

reserveonderdeel
Levereres ikke som

reservedel
SA 836 SEPARATION SYSTEM SPARE PARTS CATALOGUE
1 SEPARATOR
Separator
1.1 Machine bottom part

Machine unit number or
Subassembly description
Ref
Part No
572704
-01
Description
Notes
Quantity
1
562993 80 Frame bottom part
1A
2522302 09 Square plug
2
560131 02 Frame support
3
70490
Washer
4
2210462 32 Screw
5
552766 07 Washer
. '52635004 pitjg
6
;
7. .
-565378 01 Plug
223404 05 O-ring
8
9
571743 80 Oil pin
10
562992 01 Bottom bearing holder
11
2234121 38 O-ring
12
562091 01 Strainer
562092 02 Wing Insert
13
14
' 221706 01 Screw
15
2234121 40 O-ring
562094 01 Labyrinth ring holder
16
17
562095 02 Labyrinth ring
18
22S4.12 23 O-ring;.
. 2217:16 23 Screw
19
20
572703 80 Driving device vertical
21
221721 24 Screw
22
57i406 80 Neck bearing cover
22 A
22;i7t1'18 Sorevy 23
223412 46 O-ring
24
566788 21 Seal ring
25
56^773 02 Deflector ring
^223406, 28 O-ring ,
26
27
'560202 01 Pipe
28
223404 20 O-rIng
539418 02 Elbow ~
29
. '
30
528352 06 Bushing -, - 31
564493 02 Operating water cover
32
566788 05 Seal ring
223412 46 O-ring ,
33,
.
- 4V45e - ' Waslief
34 , . ,
221040 46 Screw
35
221040 08 Screw
36
S?" ,
566718 81 Monltorir^Mt.
,.37X,,,- - 562902 80 Seasor wrtth support
562903*02
37 AA "
Sensor support
37 AB
552042 01
Inductive sensor
55287 41 Tube gtand, angle 90
37B '
-37'C:w -.- 556416 i \ iProteotwe tube - .
37 D
566692 80 Junction box
223404 22 O-ring
38
- '
' '
-221716-23 Bcrevy '_ ' /
'39 --40, '
"
-17812
Screw
'41'
561773'03 Plug'
42
74067
O-ring
43
221716 23 Screw
563007 02 Front casing
44
45
221716 02 Screw
1
2
4
4
2
Seepage 10
'
':
^ '
2
'"
'"' -\
' . u'
'
'%-' -
i
' .
r'"
1811025-02
1 SEPARATOR
1811025-02
1 SEPARATOR
1.2 Driving device vertical

Ref
Part No
Description
572703
80
Notes
Quantity
1
2
3
4
5
6
^ -"1
a-
g
10
11
12
13
14
15
16
17
10
560134 01
548747 08
.562277' 80
22364ia 36
560191 02
562109 03
"; 5621.10-02
, 560406 .01
564129 01
548744 03
563677:02
223404 20
562995 01
571453 02
223406 30
562997 01
221040 41
Bowl spindle
Ball bearing
Tt^^ bearing seat
Snap ring
Top bearing housing
Helical spring
cbrnposjte spring '
Plt^,'.
:%-
Spindle pulley
Self-align roller bearing
Lubrication oB orifice
O-ring
Oil pump
Fan
O-ring
Air deflector
Screw
3
4
1811025-02
"
1 SEPARATOR
1811025-02
11
1 SEPARATOR
1.3 Separator bowl

Slotted disk stack, caulks 0,5 mm
IVIachine unit number or
560626
Ref
Part No
Description
-03
Notes
Quantity
1
560634 80 Bowl body
1A
560637 01 Guide lug
IB
- . r 64416-;. ,Qy|ndriQalpin, ,
2 . " " 1'560638' O'l Reotangufar ring
3
'56039 01 Operating slide
4
545869 03 Nozzle 0 1,5 mm
5
.T50638501' Rectanglifar ring
6
*564478^)1 Valve plug'
7
565217 01 Holder
8
221036 01 Screw
9"
22Sto6 39 0-Jfihg
10
572223.01 Operatir)g water rjng
11
260104 05 0-ring
574226 01 Discharge slide
12
565295 01 Rectangular ring
13
560649 01 Nut
14
15
563081 80 Distributor
563089 80 Bowl disc complete
16
563089 80 Bowl disc complete
16.1
563067' 02 Top disc
17
564401 01 Bowl hood
19
564403 01 Seal ring
20
21
260247 02 O-riiig
22
560661 80 Lock ring
23
'" 561298 01 Cap nut
24
566788 15 Seal ring
,223403 61 O-ring
25
563089 01 Bowl disc
26
12
--.'
"
"
'
12
'
82
" ~
' ' '"'
1811025-02
1 SEPARATOR
1811025-02
13
1 SEPARATOR
1.4
Inlet and outlet device

l\/lachine unit number or
563041
Ref
Part No
Description
Notes
-01
Quantity
1
3
4
4A
4B
4C
7
8
9
10
10 A
10B
IOC
10D
11
12
13
14
15
16
17'
18
19
20
24
25
26-.'
27
14
563367 80
223403 55
566642 80
566642 02
566408 02
561386 01
563316 01
562583 01
561957 01
562751 80
'562587~'0t
56'1^ Ot
221711 13
221716 09
221036 01
561966* 01
221716 13
562582 80
56407 02
,223406 27
74067
562584 80
'. 561965 01
562343'02
561389 82
521127 05
,'41456 '
221040 05
Inlet and outlet pipe complete

0-ring
Paring tube
_ Paring tube
Plain bearing bushing
Tolerance ring
Splash sealing
Support ring
Heigiit adjusting ring
Frame liood
Spring holder.
Support sleeve
Screw
Screw
Screw
Washer
Screw
Arm complete
Spring
O-ring
0-ring
Connecting housing
Wash'er
Looking nut
Purifier screw
0-rlng
Washer
Screw
1
2
. 2
" 2
.6
6
1811025-02
.'
1 SEPARATOR
1811025-02
15
1 SEPARATOR
1.5 Belt driving device

Ref
Part No
Description
561118
.01 .02
Notes
Quantity
,1
'2
3
3
; 4v
. 5
6
7
8
9
10
11
12
13
13
16
50 Hz
60 Hz
- , -560208.02 CMch cover ,
581114 01 Cover support
-'
564095 80 Centrifugal clutch
564095 81 Centrifugal clutch
"i : . '221045. 60. Screw
-; 223107 35 Spring washer ..
547837 01 Washer
221040 42 Screw
41456 . VVasher
.221721" 37 Screw
Washer
41456
221040 58 Screw
Nut
35120
563464 01 Flat belt
563467 01 Flat belt
4.
1. 1
1 - 1
1
1
,1
1
1
1
1
1
3
3
3
3
4
4
8
8
4
4
4
4
1
1
1811025-02
--'----,'
''
'
See page 18
See page 18
'-^ I,~ '
"1
-"- .
, ''}--
'.'
-"-
'
1 SEPARATOR
1811025-02
17
1 SEPARATOR
1.6 Centrifugal clutch

Ref
Part No
Description
564095
-81 -80
Notes
Quantity
1
1
2
J
A
5
5
6
8
9
10
18
560426 02
560426 04
548051 49
547833 01
66251
564089 80
564100 80
223641 18
564075-80'
549325 Ot
223641 20
50 Hz
60 Hz
Motor belt pulley
Motor belt pulley
Ball bearing
Spacing ring
Snap ring
Coupling hub
Coupling hub
Snap ring
Friction block
Cover
Snap ring
i
,
'1
'l
2
2
1
1
'1
1
3
1
1
1811025-02
''',"
'
1 SEPARATOR
1811025-02
19
1 SEPARATOR
1.7 Set of plates

Ref
P a r t No
Description
549572
-84
Notes
Quantity
1270019
Set of safety labels
3
3A
1270018 01 Safety label sv
3B
'. ,1270018 .02. .SafetyJab.efen 3C
1270018 03, Safety label de
3D
1270018 04 Safety label fr
3E
1270018 05 Safety label es
127G18 06 Safety &)ni,.
3'F,-'" '
3 G -- ;:;.i27ooi8.07^ -Saft/lbltt:- -"
3H
1270018 08 Safety label pt
1270018 09 Safety label pi
31
3J ' . -1270018.10 Sfei^Jbeker
3K .
1270018 t1 Safety label fi,"
3L
1270018 12 Safety label zfi
3M
1270018 13 Safety label da
1270018 14 Safety label ar
3N
1270018 15 Safety label nl
30
1270018 16 Safety label cs
3P
1270018 17 Safety label ja
3Q
,1270018 18 Safety labet ko
3R
3S
,. 1270018 19 Safety label no
553171 01 Label 50 Hz
6
553272 01 Label 60 Hz
6
, 555529 01 Plate with arrow
7
Lifting instruction
8
' 1270001*
554214 02 Cable tie
9
20
.-
~ *
--
1811025-02
1 SEPARATOR
3,3A-S
A
DANGER
HMK
50 Hz
60 Hz
tT'vxÛ
[[j3HBBB
ecKMadb rrc B ( x r ^ e i I
1811025-02
21
1 SEPARATOR
1.8 Monitoring icit

Ref
Description
Part No
566727
-02
Notes
Quantity
1
2
4
6
22
570142
561773
552870
556416
01
04
21
17
Inductive analogue sensor

Sensor holder
Tube gland, straight
Protective tube
1
1
1
1
1811025-02
1 SEPARATOR
1811025-02
23
1 SEPARATOR
1.9 Cover interlocking kit

Ref
Part No
Description
570819
-02
Notes
Quantity
1
2
3
24
552870 21 Tube gland, straight

566054 01 Limit switch
556416 24 Pro^ctiyetube
1
1
1
1811025-02
1 SEPARATOR
1811025-02
25
1 SEPARATOR
1.10 Set of tools

561614
Ref
Part No
Description
Notes
-14
Quantity
1
1A
.2-,
3
3A
SB
,;3C"
,3D/
3E
4
5
5A
6
6A
6B
7
8
9
9A
10
11
12
13
13A
13B
14
15
16
17
18
19
26
561593 80 Puller
561829 01 Screw
-- .
" .561360, eg- Spanner for nut .
i'. 575055 B r Cotnpresslng tool
575055 80 Compressing tool
575083 02 Clamp
'f57B0&a'M: ; Screw
" 22t<5;52, - Screw
561551 02 Screw
561584 80 Puller
. 57273C80, Pin spanner
.260121'66 '. Cylindrical pin
561607 o Puller
561610 01 Support ring
221040 '43 Screw
260154 01 UftSng eye bolt
221706 05 Screw
548457 80 Tool for belt pulley
223406 13 0-ring
567008 80 Lifting tool
561439 01 Drift
564679 01 Key
, 563084 80 Puller
221040 05 Screw
221035 46 Screw
548043 01 Mounting tool
527395: I t Hook spanner
66414' _ Hexagon socket tiead key
566441 6l Sleeve
566614 01 Chisel
567009 01 Pin
1
1
.. -1
. '1
1
3
. 3
.3
3
Spindle pulley/ Neck bearing

Nuy Discharge slide
Disc stack
"'-'.- ".-
, "
'
- 2
""'.;
' " '
Bowl tiody
Fan ;"-_ "
'
"
'
Discharge slide
'^
Lock ring/ Bowl body
Motor/ Coupling
Distributor/ Bowl spindle

Bottom bearing
Bottom bearing housing
Neck bearing cover
Coupling bearing
Nut/ Inlet and outlet pipe
Look ring/ Bowl body
Neck bearing
Seal ring
Distributor
1811025-02
1 SEPARATOR
10
11
12
13
14
15
16
19
17
18
20
21
u
1811025-02
27
1 SEPARATOR
1.11 Lifting tool

Lifting of separator
Ref
Part No
Description
563453
-80
Notes
Quantity
28
260236 03 Shackle
2|
1811025-02
1 1
1 SEPARATOR
1811025-02
29
1 SEPARATOR
1.12 Inspection kit

Ref
Part No
Description
563859
-01
Notes
Quantity
1
2
3
4
5
6
8
9
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
30
560638 01
560638 01
. , ) 564478 01
'223406 39
260104 05
565295 01
-r564403 01
' 260247 02
223403 55
223406 27
74067/ 52it27*05
552766 07
537086 06
539474 03
223404 05
221706 05
66414
566408 02
566788 15
" 223403 61
563316 01
.561386 01
260104 22
223404 51
Rectangular ring
Rectangular ring
Valv.plug
-ring
O-ring
Rectangular ring
Seal ring
0-rinig
O-ring
O-ring
0-rlng
p-ring
Washer
Lubricating paste
Silicone grease
O-ring
Screw
Hexagon socket head key
Plain bearing bushing
Seal ring
O-ring
Splash sealing
Tolerance ring
O-ring
O-ring
1
1
3
1
1
1
1
1
2
2
2
1
2
1
1
1
6
1
2
1
1
1
1
4
2
1811025-02
Bowl body/ Operating slide

Operating slide/ Holder
Operating^lide/, Bowl body .
Bowl body/Operating water ring
Bowl body/ Discharge slide
Discharge slide/ Bowl body
Bowl hood/ Discharge sfide
BbWl hood/Bcwi twdy
Paring tube/ Inlet and outlet pipe
Inlet and outlet pipe/ Connecting housing
tnlet and outlet pipe/ Connecting housing
Frame hood/ Frame bottom part
Frame bottom part/ Plug
Oil pin/ Plug

Lock ring
Lock ring
Paring tube
Bowl body/ Holder
Inlet pipe
Paring tube/ Arm
Oil pipe/ Connecting housing
Water pipe/ Connecting housing
1 SEPARATOR
LO
LO
CM
1811025-02
1- O
CM -,-
31
1 SEPARATOR
1.13 Overhaul kit

Part No
Ref
Description
563869
-03 -04
Notes
Quantity
1
2
3
4
,5-
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23'
24
25
26
27
28
29
30
31
31
32
50 Hz
60 Hz
563859. 01 Inspection l<it
2234121 Vs O-ring
2234121 40 O-ring
562095 02 Labyrinth ring
-223412'23 O-ring
; 203412 '46, O-ring
566788' 21 Seal ring
223406 28 O-rIng
223404 20 O-ring
223412 46 O-ring
566788 05 Seal ring
544465 10 Locking liquid
223404 22 O-ring
74067
0-rlng
548747 08 Ball bearing
223642 36 Snap ring
562109 03 Helical spring
562110 02 Compositaspring
548744 03 Self-align roller bearing
223404 20 O-ring
223406 30 O-rtng
545869 03 Nozzle 0 1,5 mm
221036 01 Screw
566407 02 Spring
548051 49 BatI bearing
66251
Snap ring
223641 18 Snap ring
564075 80 Friction block
223641 20 Snap ring
223107 35 Spring washer
563464 01 Flat belt
563467 01 Flat belt
i
i
12
12
1811025-02
Seepage 30
,
Strainer/ Bottom bearing housing
Bottom bearing housing/ Frame bottom part
Labyrinth ring holder/ Spindle pulley
Labyrinth ring HoWer/ Frame bottom "part
Neck bearing cover/ Frame bottom part
Neck bearing cover/ Fan
Deflector ring/ Bowl spindle
Pipe/Operating water cover
Operating water cover/ Frame bottom part
Bowl spindle/ Operating water cover
Bottom bearing holder
Frame bottom part/ Sensor support
Plug/ Frame bottom part
Bowl spindle/ Top bearing seat
Top bearing seaV Ball bearing
Top bearing seat/ Top bearing housing
Top bearing seat/ Plug
Bowl spindle/ Bottom bottom housing
Lubrication oil orifice/ Oil pump
Bowl spindle/ Fan
Operating slide
Bowl body/ Operating water ring
Arm
Coupling hub/ Motor belt pulley
Motor belt pulley/ Ball bearing
Coupling hub/ Ball bearing
Coupling hub/ Motor belt pulley
coupling hub/ Cover
Motor shaft/ Screw
Motor belt pulley/ Spindle puley
Motor belt pulley/ Spindle puley
1 SEPARATOR
^COCVI CM
CviCMOJ CM
CO
05
C3>
tm
CD
IS.
i-sjl|j:t3
CO 00
(O
1811025-02
33
1 SEPARATOR
1.14 Support kit

Spare part not included in service kit
Ref
Part No
Description
563877
-01
Notes
Quantity
1
2
3.
4
5
6
7 _
8
8A
8B
9
10
13
15
16
19
20
21
22
23
24
25
26
27
28
29
30 ,
31
32
33
34
35
36
34
526350 04 Plug
221716 23 Screw
, .221721-24 Screw
' 221711.18 Screw
564773 02 Deflector ring
41456
Washer
' 221040 ,46 Screw '-562902'80 Sensor with support
52903 02 Sensor support
552042 01 Inductive sensor
221716-23 Screw
221716 23 Screw
221040 41 Screw
560661 80 Lock ring
561298 01 Cap nut
562586 02 Axiat support
221701 15 Screw
561957 01 Height adjusting ring
562587 01 Spring holder
. 221036 01 Screw
562582 80 Arm complete
561962 01 Washer
562343 02 Locking nut
41456
Washer
221040 05 Screw
547833 01 Spacing ring
-îftse - Washer
221040 58 Screw
35120
Nut
565378 01 Plug
57^743 80 Oil pin
563677 02 Lubrication oil orifice
561369 02 Spanner fornut
1
2
3
1
1
3
3
1
1
1
1
1
3
1
1
1
2
3
1
4
1
1
1
6
6
1
8
4
4
1
1
1
1
1811025-02
.
'-'
"
Frame bottom part

Top bearjng,housing/ Frame bottom
Neck bearing cover
Bowl spindle
Screw/ Operating water cover
Cêrattrtg water cover
Frame tjottom part
Frame bottom part/ Sensor support

Top bearing housing/ Air deflector
Bowl body/ Bowl hood
Bowl spindle/ Bowl body
In-and outlet device/ Pipe
In-and outlet device/ Axial support
Frame hood/ Support ring
Frame hood
Frame hood/ Height adjusting ring
Frame hood/ Paring tube
Inlet pipe/ Connecting housing
inlet pipe/ Connecting housing
Ball bearing/ Ball bearing
Motor/ Frame bottom part
Frame bottom part
Oil pump
Nut/ Discharge slide
SA 836 SEPARATION SYSTEM SPARE PARTS C A T A L O G U E
1 SEPARATOR
00 r^
CVICM
com
CM CM
1811025-02
35
1 SEPARATOR
1.15 Hydraulic tool kit

Ref
Part No
Description
574986
-04
Notes
Quantity
1
2
36
574618 80 Hydraulic components

574626 82 Hydraulic tool
1
1
1811025-02
See page 38
See page 40
1 SEPARATOR
CM
9 ccjo:
1811025-02
37
1 SEPARATOR
1.16 Hydraulic components

Ref
Part No
Description
574618
.80
Notes
Quantity
1
2
38
574618 01 Pump with hose

574618 02 Hydraulic cylinder
1
1
1811025-02
1 SEPARATOR
cn>
1811025-02
39
1 SEPARATOR
1.17 Hydraulic tool

Maciiine unit number or
Ref
Part No
574626
-82
Description
Notes
Quantity
1
2
3
4
5
6
7
40
571628
574627
571627
''221803
574954
571620
571622
01
03
01
35
01
01
01
stud bolt
Sleeve
Holder
Nut "
Sleeve
Plate
Screw
'
1811025-02
1 SEPARATOR
toi
erfi
1 ^
1811025-02
41
2 ANCILLARY EQUIPMENT
Ancillary Equipment
2.1 Valve block water

Machine unit nunnber or
Part No
Ref
Description
567940
-02
Notes
Quantity
1
2
3
4
5
6
6A
6B
7
8
9
42
,-
176592701 Valve block, water

176603707 Flow valve, 1.6 l/min
^176603702 low vah/el 11.0 ftin
176603703 Flow vatve, 2.8 tfinip
56971201 Rectangular connector
176707180 Non return valve kit
176616201'
Non return valve
176183409
Washer
176615701 Quick coupling
176593601 Flexible connection
,
'- 3
1811025-02
SV10
SV15
; SV16
1811025-02
43
2.2 Spare parts kit, valve block water

Ref
Part No
Description
1765993
-83
Notes
Quantity
1
2
.3
4
5
6
7
8
9
10
11
12
13
14
15
44
176599301
176599302
176599303
1765^9304
176599305
176599306
176599307
176599308176599309
176599310
176599311 176600407_
176600408
176599313
176599316
Retaining clip
Spring
Core
Spring washer
O-ring
Piston
Valve
Non-return vatve
0-nng
0-nng
Coll
Washer adhesive tape
Indicator
Drain valve
Strainer
1811025-02
1811025-02
45
2.3 Valve block air

Ref
Part No
Description
568048
01
Notes
Quantity
1
2
4 .,
46
176592801 Valve block

17631-(04 - Flexible connctfon "
56971203 Rectangular connector
1
1
2
3
1811025-02
1811025-02
47
2.4 Spare parts kit, valve block air

Part No
Ref
Description
1766004
-82
Notes
Quantity
1
2
3'
4
5
6
7
8
9
48
,.
176600401
176600402
176600403'
176600404
176600405
176600406
176600407
176600408
176600409
Retaining clip
Spring
O-n'ng
0-ring
Screw
Coil
Washer adhesive tape
Indicator
Manometer
.i
'
1811025-02
1811025-02
49
2.5 Valve block oil

1
Part No
Ref
Description
567802
-06
Notes
Quantity
1
2
3
4
6
7
8
9
10
11
12
1314
15
16 ^
17
17A
17B
19
22
23
24
25 '
26
28
29
30
31
32
33
34
35
36
37
38
39
40
41
50
176587701
176476086
176644401 '56971201
176610201
176473301
176462101
176401101
176349201
176378003
176508209 -"
176390303
17589701
176591101
54305405
176443980
176439101
176181480
"
Valve block
Water transducer
Valve
Rectangular connector
Non-return valve
Pneumatic 3-way valv
Shul-off valve '
Silencer
Elbow
Nipple
Nfppje
Needle valve
Pressure transmitter
Elbow
Pressure gauge
temperature sensor
Temperature sensor
Spring pocl<et
Connection kit, oil
176590801 Gasket
5350047202 Cable 19
-22104546 ' Screw
. 223J0149 Wastier
22180333 Nut
22104529 Screw
17618343 Cu-washer
22104528 ~ Screw .
22104551 Screw
176183406 Washer
56971201 ; Rectangular connector
176589701 Pressure transmitter
176390303 Needle valve
176183406 Washer
176508209 Nipple
176183403 Cu-washer
5355171602 Washer
5355171602 Washer
'
1
1
1
2
2
1
1
1
1
2
2
2
2
2
2
1
1
1
1
8
1
1
8
40
16
4
1
4
4
2
See page 52
'-'-
See page 54
_ -' f
,''
,- ._
-" -,"
2xPt-100
See page 56
'
.
.
4
2
1811025-02
"
*) To be seolod with locking liquid.
1811025-02
51
2.6 Water transducer

Ref
Part No
1764760
86
Description
Notes
Quantity
1
2
'.3
176475884
176476901
:;'17647680
376476701
7
8
9
1011
12
14
15
16
18
19
23
24
25
27
52
176521682
22340470
f'-'"26V04,i9
17651301
176476103
176476601
' 26750.-:.
._
22104008
22310706
22103010
22310725
176476202
3183045474
? 22112106
490167322
22170113
490122209
492036801
Valve body
Distance rodElectrode - "''. " .
tnsulatot '
Spare parts kit including:
0-ring
0-ring
:
Gasltet
Cover
Bushing
Spring washer
Screw
Spring washer
Screw
Spring washer
Junction box
Circuit board
Screw
Spacing sleeve
Screw
Connector
1
2
..
- -
2
4
4
4
4
Product tabel
1811025-02
Zu E
A-A
25X26)
B ^
B-
1811025-02
53
2.7 Spare parts kit, pneumatic 3-way valve

Ref
Part No
Notes
Description
Quantity
1
1A
IB -,
1C
54
176473482
176473404
-176473405
176473406
Spare parts kit including:

Diaphragm
Stuffing box kit
Stem/disc kit
1
1
1
1
1811025-02
1811025-02
55
2.8 Connection kit, oil

Ref
Part No
Notes
Description
Quantity
1
176598801 Connecting plate
2
176598901 Connecting plate, valve b
3
" ' . " I 7 6 6 9 y i 0 r Flexltjfe'ôonnecion
4
- 1765,97201 ^ Flexible connection
2601422 ' 0-ring
5
6
22340451 0-ring
7: ' - '*'22364"ir4- jSnap'Tlrig _
~.
2236413 Retaining rtng ''8, .
9
22104008 Screw
22172618 Screw
10
11
22310149 Wastier
-176^97102 Flexible connection
12
13
176635602 Support
14
176635601 Support
56
1
1
1
1
6
3
' 4
2
2
1
1
1
4
2
'
'"
-"
:"
1811025-02
'-
; '^ S,
' , " . ;
.
' : - :
1811025-02
57
2.9 Sludge outlet kit

Ref
Part No
Notes
Description
Quantity
1
1
1A
2
3
4
58
176598080
176598081
176609601
66133901
41456
22104008
Sludge outlet DIN

Sludge outlet JIS
Ptug
Gasket
Washer
Screw
1
1
1
1
4
4
1811025-02
''
"*
1811025-02
59
2.10 Butterfly valve

Ref
Part No
Notes
Description
Quantity
1
2
60
176600701
56830403
176616101
176616105
Butterfly valve
Sludge valve interlock
Seat'
Limit switch
1
1
1
1
1811025-02
Mounted in Control Unit
1811025-02
61
2.11 Spare parts, EPC 50 Control Unit

Ref
Part No
Notes
Description
Quantity
5
6
7"
3183045511
3183045492
31r04584t
EPC 50 Vibration Board

EPC 50 Heater Board
EPC W1/0 B^mnston Board
1
1
'1
.
tVlachine unit number or
Ref
Part No
Description
568452
-01
Notes
Quantity
1
2
3
4
9
10
11
12
15
16
17
18
21
62
3183062451
3183045486
3183063461
3183062411
5350046201
5350020103
5350020110
5350020111
5350048901
5350048902
5350048903
5350045102
3183063731
EPC 50 OP front module

EPC 50 I/O board
Cable
EPC 50 transformer
Pusti button
Switcfi
Sealing
Led bulb, white, 24 V AC
Switch body
Switch actuator
Legend plate .
Pilot lamp
Fuse kit
'1
"-
1811025-02
1811025-02
63
2.12EPC 50 Control unit

Ref
Part No
Description
568303
-01 -02
Notes
Quantity
.,.
56830401
3183064091
Control Unit ERC

ERC 50 REMIND
8-pole corweotor'
1|
1
1
'1 - i ;
Mounted on separator
2.13 Starters
Ref
Part No
Description
Notes
Quantity
568022
568022
,568022
568022
568022
568022
"568022
568022
568022
568022
'568022
568022
568022
568022
568022
:568022.
' 56822
568022
568022
568022
568022
568022
56^022.
568022
568022
64
Basic Icil for starter

Sep. starter, 2.5-4A
Sep. starter, 4-6.3A
Sep. starter, 6.3-10A
Sep. starter, 10-16A
Sep..starter, 20-25A
Sep, starter, 25-32A
Sep. start., 690v,6.3-10v
Sep. start.; 690v,10-16A
Sep. start., 690v,16-20A
Sep. start., 690v,20-25A
Sep. start,, 690v,25-32A
Sep. start.-, 690v,32-45A
Pump starter, 0,4-0,63A
Pump starter, 0.63-1 A
Pijmp starter, 1-1.6A
Punip starter, 1;6-2.5A
Pump starter, 2.5-4A
Pump starter, 4-6.3A
Pump starter, 6.3-1 OA
Pump starter, 10-16A
Pump starter, 690V, 6.3-1 OA
See page 65
See page 65
See page 65
See page 65
See page 65
See page 65
See page 65
See page 65
See page 66
See page 66
See page 66
See page 66
See page 66
See page 66
See page 66
See page: 66
See page 66
See page 66
See page'66'
See page 66
See page 66
See page 66
See page 66See page 66
See page 66
1811025-02
2.14 Separator starter kits, basic and 4A - 32A

Reff
Part No
Description
568022
-01 - 1 0 - 1 1 - 1 2 - 1 3 - 1 4 - 1 5 - 1 6 Notes
Quantity
2
3
4
6
8"
F8
K2
K2
K2
K2
K2.1
K2.2
P2
P2
P2
P2
P2
Q1
Q2
Q2
Q2
Q2
Q2
Q2 ,
Q8
T8
TA2 .'
TA2.1,:.
X1
XF8
568026
1764728
'1761990
53500'447
53500453
53500167
53500460
53500460
53500460
53500460
53500461
53S()p461
53500006
53500006
53500006
53500006
5350006
1764712
53500098
53500098
53500098
53500098
53500098
5350098
53500098
568027
53500503
53500503
53500402
53500402
02
01
02
01
01
02
02
04
05
08
01
02
01
02
03
04
06
05
28
29
30
31
32
33
S
01
01
03
11
18
Wall mounting kit

Label
Prdct-fbel' '
Diagram pocket'
Ground connection
Fuse
Contactor "
Corilactor
Contactor
Contactor
Aux.- contact bk>ck
x.; contact blook
Ammeter
Ammeter
Ammeter
Ammeter
Ammeter, 50/5A
Switch
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaKjer
Circuit breaker ,
Circuit breaker
Transformer
Cun-erttttarisformr
Mounting kit
Terminal
Fuse terminal
1
,
-' 1
'-"'-:
for door
1
11
1
1
1
1
' " "'

/"" -
1
1
1
1
1
1
,1
1
1
'-
-1
1
,1
1
1
1
., 1
1
1
1
1
1
1
1
.1 torTA2
1
1
1811025-02
65
2.1 S Separator starter kits, 32A - 63A

t^/lachine unit number o
Ref
Part No
Description
568022
-17 - 1 8 - 3 2 - 3 3 - 3 4 - 3 5 - 3 6 - 3 7 Notes
Quantity
K2
K2
K2
K2
K2.1
K2.2
P2
P2
P2
P2
P2
02
Q2
Q2
Q2
Q2
TA2
TA2
TA2.1
53500460 04 Contactor
53500460 05 Contactor
535CI46"0"08- Contactor
53500460.09 Contactor
53500461 01 Aux. contact block
53500461 02 Aux. contact block
53500b06, 01 Ammeter
53500{X)6 03 Ammeter
53500006 04 Ammeter
53500006 06 Ammeter, 50/5A
53500006 07- Ammeter, 75/5A
53500098 30 Circuit breaker
5350009S 37 Circuit breaker
53500503 01 Current transformer
53500503 02 Current transformer
53600503 03 IVtoimting kit
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 forTA2
1
1
1
1
1
1
1
1
1
1
1
1
1
,.
2.16 Pump starter kits, 0.4A - 16.0A

l\4achine unit number or
Ref
Part No
Description
K2
K2
K2.i
K2.2.
Q3
Q3
Q3.
Q3
Q3
Q3
Q3
03 ;
53500460 02
53500460 04
53500461 01
-535Q0461;02
53500098 24
53500098 25
63500098 26
53500098 27
53500098 28
53500098 29
53500098 30
53500098 31
Contactor
Contactor
Aux, contact btock
Attx< ontact btock
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
66
568022
-20 -21 -22 -23 -24 -25 -26 -27 -30 Notes
1
Quantity
1
1
1
1
1
1
1,
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
'.
1
1
1
1
1
1
' "
1811025-02
':.- . .- .
2.17ESD-relay kit
Ref
Part No
Description
568022
-53
Notes
Quantity
K112
Kl 12.1
5350002809
5350002808
Relay
Relay socket
1
1
2.18 Motor trip contact kit

Ref
Part No
Description
568022
-51
Notes
Quantity
02.1
Q3.1
5350009838
5350009838
Trip contact block

Trip contact block
1
1
1811025-02
67
-0-
1
1
1 1
! 1
1
1
Sh
Q2
P2
K20 K n 2 YT
Q3
08
nmm
uuu
F8
[T2
XI
K3
m
IS
68
IS
1811025-02
X2
1811025-02
69
3 INDEX
70
Index
1270001
20
1764768 80
52
1766157 01
42
1270018 01
20
1764769 01
52
1766161 01
60
1270018 02
20
1765082 09
50
1766161 05
60
1270018 03
20
1765082 09
50
1766162 01
42
1270018 04
20
1765130 01
52
1766356 01
56
12/0C18 05
20
1765216 82
52
.1766356^02
56
12/C018 06
20
1765877.01
50
-1766444 01
50
127X18 07
20
1765897''01
50
1766971 01
56
1?7C018 08
20
1765897 01 "
50
1766971 02
56
1^7C018 0D
20
1765908 01
50
1767071 80
42
1270018 10
20
1765911 01
50
1767199 80
64
1270018 11
20
1765927 01
42
17812
1270018 12
20
1765928 01
46
221030 10
52
1270018 13
20
1765934 01
50
221035 46
26
221036.01
12
1270018 14
20
1765936 01
42
1270018 15
20
1765937 01
42
221036 01
14
1270018 16
20
1765972 01
56
221036 01
32
1270018 17
20
1765980 80
58
221036 01
34
1270018 18
20
1765980 81
58
221040 05
14
1270018 19
20
1765988 01
56
221040 05
26
1270019
20
1765989 01
56
221040 05
34
1761814 80
50
1765993 01
44
221040 08
1761834 03
50
1765993 02
44
221040 08
52
1761834 03
50
1765993 03
44
221040 08
56
1761834 06
1751834 06
50
1765993 04
44
1761834 09
42
1765993 05
1765993 06
44
44
221040 08
221040 41
58
50
221040 41
34
1751990 0?
175349:? 01
65
1765993 07
44
221040 42
16
50
1765993 08
44
221040 43
26
1/63780 03
50
1765993 09
44
221040 46
1763903 03
50
1765993 10
44
221040 46
8
34
1763903 03
50
1765993 11
44
221040 58
16
1763911 02
46
1765993 13
44
221040 58
34
1763911 04
46
1765993 16
44
221045 28
50
1764011 01
17G4391 CI
50
50
1766004 01
1766004 02
48
48
221045 29
50
'221045 46
50
1764439 80
1766004 03
48
221045 51
50
17646^1 1
50
O
1766004 04
48
. 221045 52
26
;764712 05
65
48
221045 60
16
1764728 01
65
1766004 05
1766004 06
48
2210462 32
1764733 01
50
1766004 07
44
221121 06
52
1764734 04
54
1766004 07
48
221701 13
52
1764734 05
54
1766004 08
44
221701 15
34
1764734 06
54
54
1766004 08
1766004 09
48
1764734 82
221706 01 .
221706 05
26
48
10
1754758 84
52
1766007 01
60
1764760 86
50
1766037 02
42
17647G1 03
52
1766037 03
42
221711 18
1764762 02
52
1766037 07
42
221711 18
34
1764766 01
52
1766096 01
56
221716 02
1764767 01
52
5C
221716 09
14
1766102 01
1811025-CD2
221706 05
221711 13
30
14
221716 13
221716 23
221716 23
221716 23
221716 23
221716 23
221716 23
221721 24
221721 24
221721 37
221726 18
221803 33
221n03 35
223101 49
223101 49
22'i\i>7
06
??317 25
223107 35
223107 35
223403 55
223403 55
223403 61
223403 61
223404 05
223404 05
223404 20
223404 20
223404 20
223404 20
223404 22
223404 22
223404 51
223404 51
223404 70
223406 13
223406 27
223406 27
223406 i:&
223406 28
223406 30
223406 30
223406 39
223406 39
223412 23
223412 23
223412 46
223412 46
2?3412 46
223412 46
2234121 38
2234121 38
1
1
2234121 40
2234121 40
223641 O'
14
8
8
8
34
34
34
8
34
16
56
50
40
50
56
52
52
16
32
14
30
12
30
8
30
8
10
32
32
8
32
30
56
52|
26'
14
30
8
32
10
32
12
30
8
32
8
S
32
32
8
32
8
32
56
3 INDEX
260104 19
56
18
32
18
32
10
32
8
12i
30'
52|
260104 22
3o!
53500098 32
260104 22
56|
26
26
28
12
30
52
16
34
8
14
16
16
34
34
34
58i
52
52
52
14
30
8
34
8
26
65
66
65
65
66
65
66
65
66
6
67.
67
66
6f
6(
6
53500098 33
223641 14
223641 18
223641 18
223641 20
223641 20
223642 36
223642 36
2522302 09
260104 05
260104 05
260121 56
260154 01
260236 03
260247 02
260247 02
26750
35120
35120
41456
41456
41456
41456
41456
41456
4145C
41456
490122209
490167322
492636801
521127 05
521127 05
526350 04
526350 04
526352 06
; y-'y^\j
'1
D3:J00CCG 01
53500G06 01
53;)000CG 02
53500006 03
5 3 J 0 0 C 6 03
53500006 04
53500006 04
53500006 06
53500006 06
53500006 07
53500028 OB
53500028 09
53500098 24
53500008 25
53500098 26
53500098 27
1811025-(D2
53500098 33
65
66
65
66
65
66
66
65
66
66
65
66
65
66
53500098 36
65
53500098 37
66
b3;)00093 38
67
b.J;)00098 33
67
53500167 02
65
53500201 03
62
53500201 10
62
53500201 11
62
53500402 11
65
53500402 18
65
53500447 01
65
53500451 02
62
53500453 01 -
65
5350460 02
65
53500460 02
66
53500460 04
65
53500460 04
66
53500460 04
66
53500460 05
65
53500460 05
66
5350460 08
65
53500460 08
66
53500460 09
66
53500461 01
65
53500461 01
66
53500461 01
66
53500461 02
65
53500461 02
66
53500461 02
66
53500462 01
62
53500472 02
50j
53500480 01
62
53500489 02
62
53500480 03
62
53500503 C1
65
53500503 01
66
53500503 02
66
53500503 03
65
53500503 03
66
53551716 02
50
53500098 28
53500098 28
53500098 29
53500098 29
53500098 30
53500098 30
53500098 30
53^0098 31
53500098 31.
53500098 31
53500098 32
71
3 INDEX
53551716 02
50
561298 01.
34
563089 01
537086 06
30
581339 01
58
563089 80
12
539418 02
561369 02
26
563089 80
12
539474 03
30
561369 02
34
563316 01
14
543054 05
50
561386 01
14
563316 01
30
544465 10
32
561386 01
30
563367 80
14
545869 03
12
50133 32
14
563464 01
16
545869 03
32
551459 01
26
563464 01
32
547833 01
18
561551 02
28
563467 01
16
?4~833 C1
34
561584 80
26
563467 01
32
547837 CI
16
561593 80
26
563677 02
10
548043 01
26
561607 80
26
563677 02
34
548051 49
18
561610 01
26
563859 01
32
548051 49
32
561773 03
564075580-
18
548457 80
26
561773 04
22
564075-80,
32
548744 03
10
561829 01
26
564089 80
18
548744 03
32
561957 01
14
564095 80
16
548747 08
10
561957 01
34
564095 81
16
548747 08
32
561960 01
14
564100 80
18
549325 01
18
561962 01
14
564129 01
10
552042 01
561962 01
34
564401 01
12
552042 01
34
561966 01
14
564403 01
12
552766 07.'
562091 01
564403 01
30
552766 07 .
^ "30
562092 02
564478 01
12
552870 21 '
,22
552094 01
564478 CI
30
552870 21
24
562095 02
i564493 02
552870 41
562095 02
32
564679 01
26
553171 01
20
562109 03
10
564773 02
553272 01
20
562109 03
32
564773 02
34
554214 02
20
562110 02
10
565217 01
12
555529 01
20
562110 02
32
565295 01
12
555416 11
562277 80
10
565295 01
30
556416 17
22
562343 02
14
56537801
555416 24
24
562343 02
34
565378 01
34
560131 02
562582 80
14
56605401-
560134 01
10
562582 80
34
566407 02~
14
560191 02
10
562583 01
14
566407 02
32
560202 01
562584 80
14
566408 02
14
560208 02
16
562586 02
34
566408 02
30
560406 01
10
562587 01
14
566441 01
26
56042C 02
18
562587 01
34
566614 01
26
560426 04
18
562751 80
14
566642 0?
14
560634 80
12
562902 80
566642 80
14
560637 01
12
562902 80
34
568692 80
560638 01
12
562903 02
566718 81
560638 01
12
5G2=>03 02
34
56G788 05
560638 01
30
562992 01
566788 05
32
560638 01
30
562093 80
566788 15
12
560639 01
12
562995 01
10
566788 15
30
560649 01
12
562997 01
10
566788 21
560661 80
12
563007 02
566788 21
32
56C661 80
34
5G3C07 02
12
567008 80
26
=;RIII4 01
16
563081 80
12
567009 01
26
561293 01
12
563084 80
26
568022 01
64
72
1811025-02
12
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C \ I C M C M C M C M C M 0 i l C \ l C J 0 1 C M C v ) C M C M C M C M , C V I C M < N
CM CM CM CM O O
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i n t n i n i n i o i n i n i n i n i n i n i n m i n m i n i n i n i n i nCOi CD
n i n i n i n i n L n i n i n i o i n m . m m i n i n i n i n i n i n i n i n i n i n i n i n i n i n i ntv i n i n i o i n i n i n
CO
CM
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00
3 INDEX
74
1811025-02

SA 8 3 6 Separation System: CO CO

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^:f-?

SA 836 Separation System

Alarms and FauM Findifl^

Only foreseeable conditions have been taken into

Printed Jan 2003

Spare Parts Catalogue

The centrifugal separator includes parts

Key Factors for Safe

The separation system is designed and supplied

SA SEPARATION SYSTEM SAFETY

The following is compulsory for safe

Never start up a separator before the bowl is

Never discharge a vibrating separator, Always

Never begin to disassemble a separator

Always set the discharge intervals according

Never ignore alarms. Always eliminate the

Never use the separator for other liquids than

Never operate a separator with a different

Clean the operating system regularly to avoid

Ensure that personnel are fully trained and

1 0 Use only Alfa Laval genuine spare parts and

SA SEPARATION SYSTEM SAFETY

1.2 Warning Sign

This type of safety sign or instruction

Warning - serious injury or death

Caution - minor or moderate injury

This type of safety sign or instruction indicates

'CAUTION' used without the safety alert

SA SEPARATION SYSTEM SAFETY

1.3 Summary of Safety

Continued on next page

SA SEPARATION SYSTEM SAFETY

If power cable polarity has been reversed, the

SA SEPARATION SYSTEM SAFETY

o t n *ho f.pof rstor by means of the control unit, and

SA SEPARATION SYSTEM SAFETY

SA SEPARATION SYSTEM SAFETY

SA SEPARATION SYSTEM SAFETY

SA SEPARATION SYSTEM SYSTEM DESCRIPTION

The SA Separation System is designed for

Cleaned oil leaves the separator through the oil

Heated oil is fed through the separator to clean

The control unit supervises the entire

The basic separation unit comprises:

Ancillary equipment including control unit.

Optional equipment such as, butterfly valve,

The process adapts automatically to certain

The unprocessed oil is fed through a heater by a

SA SEPARATION SYSTEM SYSTEM DESCRIPTION

1.2 System Layout

Solenoid valve block, water

Distributes separator opening/

SA SEPARATION SYSTEM SYSTEM DESCRIPTION

Pressure transmitter, oil

Water transducer (MT50)

Regulating valve (RV4)

Measures change in water

To manually regulate the

Clean oil outlet

Drain valve (V5)

SA SEPARATION SYSTEM SYSTEM DESCRIPTION

1.3 System Components

During the separation process, sludge and