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Module Objectives
Carry out air-conditioning system repair using hand tools set, special tools, air-conditioning belt, belt tensioner assembly, air-conditioner service
manual, fender cover, lubricant/grease, replacement parts, wheel stopper, safety stands, personal protection equipment, recovery and recycle
machine, refrigerant oil, and environmental act so that air-conditioning system location identified, air-conditioning belt and air-conditioning
tensioner assembly removed, air-conditioning tensioner assembly and belt installed, refrigerant from air-conditioning system discharged,
evaporator air filter removed, evaporator air filter installed, cooling unit assembly removed, cooling unit components checked, cooling unit
assembly installed and refrigerant in air-conditioning system recharged in accordance with manufactures specifications.
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Module Content
Task No
10.01 Replace air-conditioning belt and tensioner assembly
10.02 Replace air-conditioning evaporator air filter
10.03 Recover and recycle vehicle air-conditioning refrigerant
114
STEPS
KNOWLEDGE
PERFORMANCE
HRS
DELIVERY
MODE
ASSESSMENT MODE
Knowledge (D)
115
Lecture
Demonstration and
Observation
Performance (A/C)
Air-conditioning
system component
location
Detach airconditioning
belts from pulley
Detach tensioner
assembly
Fix the airconditioning
STEPS
2. Remove airconditioning belt
KNOWLEDGE
PERFORMANCE
116
HRS
DELIVERY
MODE
Lecture
Demonstration and
Observation
ASSESSMENT MODE
tensioner assembly
and belt
Adjust belt tension
according to
specification
Tighten airconditioning
tensioner assembly to
specifications
Types of airconditioning
refrigerant
Set up recovery and
recycle machine in
air-conditioning
system
STEPS
3. Remove airconditioning
tensioner assembly
KNOWLEDGE
PERFORMANCE
HRS
DELIVERY
MODE
Lecture
Demonstration and
Observation
Lecture
Demonstration and
Observation
Attitude/Safety:
Meticulous when
removing tensioner
4. Install airconditioning
tensioner assembly
and belt
117
ASSESSMENT MODE
STEPS
KNOWLEDGE
PERFORMANCE
HRS
DELIVERY
MODE
Attitude/Safety:
Meticulous when
adjusting belt tension
5. Discharge
refrigerant from airconditioning system
118
Lecture
Demonstration and
Observation
ASSESSMENT MODE
STEPS
KNOWLEDGE
PERFORMANCE
Attitude/Safety:
Comply with
environmental act
Handle equipment and
special tools with care
119
HRS
DELIVERY
MODE
ASSESSMENT MODE
STEPS
KNOWLEDGE
6. Remove evaporator
air filter
PERFORMANCE
120
HRS
DELIVERY
MODE
Lecture
Demonstration and
Observation
ASSESSMENT MODE
STEPS
7.
Install evaporator
air filter
KNOWLEDGE
PERFORMANCE
HRS
DELIVERY
MODE
Lecture
Demonstration and
Observation
Attitude/Safety:
Meticulous when fixing
evaporator air filter
8.
Remove cooling
unit assembly
2
Lecture
121
Demonstration and
Observation
ASSESSMENT MODE
STEPS
9. Check cooling unit
components
KNOWLEDGE
PERFORMANCE
122
HRS
DELIVERY
MODE
Lecture
Demonstration and
Observation
ASSESSMENT MODE
STEPS
KNOWLEDGE
PERFORMANCE
123
HRS
DELIVERY
MODE
Lecture
Demonstration and
Observation
ASSESSMENT MODE
STEPS
11. Recharge
refrigerant in airconditioning
system
KNOWLEDGE
PERFORMANCE
124
HRS
DELIVERY
MODE
Lecture
Demonstration and
Observation
ASSESSMENT MODE
Core Abilities
01.04 Analyze information
01.05 Utilize the internet to locate and gather information
01.06 Utilize word processor to process information
04.01 Organize own work activities
04.04 Apply problem solving strategies
NOTE ON ASSESSMENT MODE:
A : Practical; B : Project; C : Oral; D : Written; E : Others
125
2. Ed May (2003) Automotive Mechanic Vol 2 7th Edition, Mc GrawHill Australia ISBN: 0074712969
3. Boyce H. Dwiggins (2001) Automotive Air-Conditioning, Cengage
Learning, ISBN:13-9780766807884, 978-0766807884
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