Sei sulla pagina 1di 2

WELDING AND STEEL INSPECTION CHECKLIST

FABRICATORS NAME:

CITY, STATE:

CONTRACT
NUMBER:
CONTRACT
NUMBER:
CONTRACT
NUMBER:

BID ITEM
NUMBER:
BID ITEM
NUMBER:
BID ITEM
NUMBER:

INSPECTOR'S NAME

(PRINTED):
DATE:

DESCRIPTION
:

DESCRIPTION
:

DESCRIPTION
:

INSPECTION
DATE:
INSPECTION
DATE:
INSPECTION
DATE:

I. SPECIFICATION REVIEW:
1. Has QA reviewed the Special Provisions, Applicable Contract Documents and Codes?
2. Are Caltrans stamped drawings available at the shop?
3. Are contract specified codes available at the shop?

YES

CONFORMANCE
NO

YES

CONFORMANCE
NO

YES

CONFORMANCE
NO

YES

CONFORMANCE
NO

N/A

II. MATERIAL VERIFICATION

1.
2.
3.
4.
5.
6.
7.
8.

Are mill orders, mill test reports, and certificates of compliance available?
Do the items that were randomly inspected meet the contract requirements?
If toughness requirements specified, have Charpy V-notch tests been performed?
Do heat #'s correspond to mill test reports and marking?
If contract governed by "Buy America Act", are domestic certifications provided?
Are any obvious surface defects visible on material?
Have check test samples been selected and witnessed for FCMs?
Do MTRs meet physical and chemical test requirements?

N/A

III. WELDING QUALITY ASSURANCE PROCEDURES

1.
2.
3.
4.
5.
6.
7.
8.
9.

Was a Welding Quality Control Plan (WQCP) submitted, approved and available?
Is QC inspector currently certified as a CWI and approved in WQCP?
Are QC Assistants currently certified as AWS CAWIs?
Has QC inspected and approved Joint preparation and assembly practice?
Are randomly selected welders qualified by Caltrans, current, and listed in WQCP?
Are WPSs being used those specified in the WQCP?
Are WPSs available to each welder and inspector?
Is the QC Inspector present to ensure inspection does not lapse more than 30 min?
Are all NDT technicians listed in the WQCP?

IV. WELDING QUALITY


ASSURANCE PROCEDURES

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

N/A

WELDING (RANDOM CHECKS - VERIFY WITH APPROVED WQCP


/ WPS)

For the welds that were randomly inspected:


Wind and temperature acceptable
Welding consumables and electrode requirements
Heat input controlled for Q & T Steels
Welding parameters as measured: amps/volts (AWS D1.1, Sec. 5.5) / (AWS D1.5, Sec 5.13)
Root opening and groove angle (WQCP, AWS D1.1, Figs. 3.3 or 3.4, 5.22) / (AWS D1.5 5.13)
Preparation of Base Metal (AWS D1.1, Sec 5.15) / (AWS D1.5, Sec 3.2)
Preheat and interpass temperature (AWS D1.1, Sec. 5.6) / (AWS D1.5, Sec 4.2)
Root pass width and height (AWS D1.1, Sec. 3.7) / (AWS D1.5, Sec 3.3)
Inter pass cleaning (AWS D1.1, Sec. 5.30) / (AWS D1.5, Sec. 3.11)
Backing, Tack Welds, Assembly and fit-up (AWS D1.1, Sec 5.10, 5.18) / (AWS D1.5, sec. 3.3, 3.13)
Welding Sequence (AWS D1.1, Sec 5.21) / (AWS D1.5 Sec. 3.4)
Electrodes (AWS D1.1, Sec. 5.21) / (AWS D1.5, Sec. 5.5)
Weld Repairs (AWS D1.1, Sec. 5.26) / (AWS D.5, Sec. 3.7)
Final Weld Finish (Visual Inspection of the Welds) (AWS D1.1, Sec. 5.24) / (AWS D1.5, Sec. 3.6)

Caltrans OSMPP Inspection Guidelines

Based on QA random Verification

October 2003

N/A

V. FABRICATION / FINAL INSPECTION


YES

1. Cutting of material (Notches, reentrant corners, surface roughness, etc.)


2. Bolt Holes
3. Bent Plates
4. Fit of Stiffeners
5. Shop Assembly
6. Bolted Splices
7. Flatness of Bearing Surfaces
8. Base metal prepared correctly and no observed rejectable discontinuities
9. Warpage and Distortion
10. Stress Relief heat treatment correctly performed when required
11. Minimum fillet weld size
12. Camber
13. Dimensional tolerances of structural members
14. Weld profiles
15. Repairs IAW WQCP and code
16. Peening
17. Caulking
18. Arc strikes
19. Weld cleaning
20. Weld tabs removed prior to NDT.
21. Was NDT performed IAW WQCP?
22. Was appropriate amount and type of NDT performed?
23. QA's 10% NDT verification was acceptable.
24. Overall dimensions of QA verified items are according to plans
Additional Requirements for Signal, Lighting, or Sign Structures:
28.Handholes and conduit/conductor holes in proper location and not flame cut
29.Random verification that bolt/cap screw holes have the proper diameter
30.Random verification that welds are ground flush with base metal (Std Specs, 86-2.04)
31.Contact surfaces of joints appear flat & free of burrs; exposed edges finished smooth
32.Welds on anchor bolts, if required; not allowed on HS anchor bolts
33.Identification plates readable with required information; and attached correctly
34.Galvanized faying surfaces of bolted connections wire brushed by hand

CONFORMANCE
NO

N/A

VI. DOCUMENTATION

1. Is a Daily Production Log kept by the QCM (location of welds, welder ID, and Daily CWI report?
Are Welding Reports being submitted to the Engineer for review (documentation of visual
2. inspection and Daily Production Log?
3. Is material used during production properly tracked by QC during production?
4. Are welds being properly tracked by QC during production per approved WQCP?

YES

CONFORMANCE
NO

N/A

ADDITIONAL COMMENTS:

N/A = non-applicable to this project or to the task assigned for this date.
NO= Option 1 answer to yes or no question as described per particular item without being construed as a nonconformance. Option 2 if relative to a non-conformance it shall be described in TL-6031 Welding
Inspection Report.

INSPECTOR'S SIGNATURE:

Caltrans OSMPP Inspection Guidelines

DATE:

Based on QA random Verification

October 2003

Potrebbero piacerti anche