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VIBRATORY COMPACTION

ROLLER
SV212 (24,442 lb, 11,097 kg)
SV216 (31,553 lb, 14,325 kg)

1 - Drum Frame

13 - Engine

2 - Vibratory Drum

14 - Hydraulic oil cooler

3 - Scraper

15 - Engine radiator

4 - Articulated joint

17 - Drivers workplace

5 - Tractor Frame

18 - Travel pump

6 - Axle

19 - Vibration pump

7 - Fuel Tank

20 - Exhaust muffler

8 - Batteries

21 - Air filter

9 - ROPS frame

22 - Dozer blade

10 - Hydraulic oil tank

23 - Pad foot segments

11 - Cabin

24 - Hydraulic pressure filter

12 - Hood

25 - Air condition system

SV216 With
Smooth Drum, Cab,
Driving & Directional
Lights

Drum Scraper

Towing Hitch

Brake Release for Emergency Towing


Release Clamp with 5mm Hex Key

Pressure Check Port

Head Light

Fresh Air Intake & Filter

Cover Over The Hydraulic


Reservoir

24 Volt Socket for Plugging in the Rotating


Beacon

Engine Air Filter Intake


Bonnet

Storage Compartment

Air Pressure Check


Hydro Inflate
Plug

Articulation
Lock
Right Side
Oscillation Lock

Pin for the Articulation Lock

Left Side
Oscillation Lock

Hoses to the
Drum Travel
Motor

SV216 Smooth Drum Roller

Vibration Shock Absorbers

27

Drum Oil Filling Plug

Drum Oil Level Plug


Drum Oil Drain Plug

SV212 With Smooth Drum


and Optional Bolt on Pads

SV216 with Drum that has


Welded on Pads

SV212 with Optional Pads & Dozer Blade

Dozer Blade
Height Gauge

Reversible Cutting Edge

Dozer Lift Cylinder

Dozer Blade
Transport Attachment
Links

Dirt Removal
Scrapers

Dozer Control
Petal

Vandalism Guarding
R.O.P.S. Versions

Vandalism
Cover Lock
Positions

Right Side
Control
Center

Windshield
Washer
Reservoir

Operators Manual
Compartment

Cargo
Net

Beverage
Holder

Bracket for
Fire
Extinguisher

Heater Air
Flow Vent

Heater Temperature
Control

Heater Water Valve


to regulate the
Temperature

Seat Rotation
Lock to Facilitate
Exit out the Right
Door

Engine Coolant Temperature Gauge

Fuel Level Gauge

Drum Vibration
Selector Control

Vibration Pump from the Left Side

Vibration Pump from the Right Side

Pump for the Vibration Motor,


Vibration Frequency Adjustment
Screw.

Vibration Motor on Left Side of Drum

Heater Fan
Speed Control

Drum Anti-Slip
Control /
Differential
Locking Control

Key Switch

Diagnostic
Socket

24 Volt DC
Power
Outlet

Engine
Tachometer

Directional
Signal Light
Indicator

Air Filter
Restriction
Indicator

Hydraulic Filter
Restriction
Indicator

Neutral
Position Indicator
of Travel Control

Drum Vibration
On Indicator

Parking Brake
On Indicator

Hydraulic Fluid
Low Oil Level
Indicator

Battery Charge
Indicator Light

Engine Oil
Pressure Warning
Light

Fuse
Box

Hour Meter

Hydraulic Fluid Temperature Gauge

Directional Signal Switch

Rotating Beacon Switch

Hazard Warning Signal Switch

Auxiliary Lamp Control Switch

Instrument Lights, Front & Rear Marker Lights


& Front Work Lights

Rear Work Light Switch

Horn Switch

Engine Throttle Control

Handle for Raising


and Lowering the
Right Control
Assembly

Emergency Stop
Button, applies
the brakes and
kills the Engine

Forward / Reverse
Travel Control
Lever

High / Low Travel


Speed Switch

Travel Pump

Engine

Drum Travel Motor

Drum Travel Motor

Three Ranges of
Low Travel Speed
Selector

Vibration On / Off
Push Button
Control

Emergency Parking
Brake Apply
Switch, does not
kill the engine.

Front Windshield Wiper


Control

Rear Window Wiper


Control

Filtered Fresh Air Blower


Fan Control

Windshield and Rear Window


Washer Fluid Control Switch

Vent for the Filtered Fresh Air

Air Conditioner Temperature


Control

Air Conditioner Fan Speed


Control

Right Side Control Up


For Safety, Which Kills
the Controls, and the
Engine

Right Side Control Down


for Starting the Engine
and for Operation of the
Roller

The Battery Master Switch is Behind the


Locking Cover on the Left side of the Compactor

Battery Master Switch in


the Off Position

Operators Compartment
Tilting Switch

Hood Opening and


Closing Switch

50 Amp Fuse
(Next Slide)

Tilting Control 50 Amp Fuse

Battery Shut-Off
Switch

Negative Ground
Terminal

Electrical Ground Connection


Under Operators Platform

Motor, Pump and


Relay for lifting
the Hood and
Operators
Platform

Manual Pump for


Opening the Hood
and tilting the Operators
Compartment

Operators Compartment
Tilting Control Valve

Valve Latch

Clip to store the


Manual Pump
Handle

Operators Platform Valve


With Latch On for Manual Lifting

Engine Cover Valve


With Latch On for Manual Lifting

Valve Latch for Tilting the Operators


Compartment

Valve Latch for Manual Opening of the Hood

Valve Latch On

Hood is Closed

Hood is Open

Hood Open for Battery Service

Batteries
24 Volt System

Diesel Fuel Tank

Hydraulic
Reservoir
Sight Gauge

Hydraulic
Reservoir
Breather

Hydraulic
Reservoir
Breather

Factory
Seal

Hydraulic Reservoir
Filler Station

Hydraulic Fill Port

Pressure Check Ports

Reverse Travel
6090 psi (420 bar)

Forward Travel
6090 psi (420 bar)

Vibration
Circuit I 5800 psi
(400 bar)

Vibration
Circuit II 5800 psi
(400 bar)

Steering Circuit
2760 psi (190 bar)

Feed Pump
Pressure
320 psi (22 bar)

Hydrostatic System Filter

Engine Oil Filter

Starter

Alternator

Radiator Coolant Level


Sight Gauge

Oil Check

Oil Fill

Fuel Filters

Priming
Pump

Air Filter

View of the Operators


Platform Retaining
Bolts from Inside the
Cab

Operators Platform
Fixing Bolts

24 mm Wrench
or 1 inch Wrench

Socket for plugging in the cab top light,


which must be unplugged before tilting
the cab.

Operator's Platform
Hinge

HYDRAULICS
The hydraulic system controls all of the main functions of the compactor. The engine drives the
hydraulic pumps, which supplies the flow of hydraulic fluid to drive the hydraulic motors,
converting this energy to rotation motion. The distribution of the hydraulic fluid throughout the
compactor is sent through pipes and pressure hoses. Other controlling elements are installed
inside the hydraulic circuit, for regulating and for safety - electromagnetic distributors,
hydrostatic locks, safety and control valves.

The hydraulic system consists of the following circuits:


- Hydraulics for travelling + hydraulic brakes
- Hydraulics for vibrations
- Hydraulics for steering
- Hydraulics for lifting
- Hydraulic reservoir

DIAGRAM OF THE HYDRAULIC CIRCUITS

The hydraulic circuits are connected identically for both compactors. Differences are
only in the types of pumps and hydraulic motors used.
-The SV212 compactor uses the 90R042 pump and the 90M042 hydraulic
motor for vibration.
-The SV216 compactor uses the 90R055 pump and the 90M055 hydraulic
motor for vibration.
Additional differences are in the adjustment of a control pressure bypass valve
in the body of the vibration pump, where in the SV212, its pressure it is set to 610 psi
(42 bars), and in the SV216, it is 410 psi (28 bars). Control pressure setting in the
bodies of the travel pumps is identical in both cases - 320 psi (22 bars). Operation of
the individual closed circuits or their parts is described in detail.

* SV212
** SV216

Legend:
1 Travel Pump
2 Vibration Pump
3 Drum drive motor
4 Vibration motor
5 Wheel drive motors
8 Steering pump
9 Steering Orbital valve
10- Anti Spin Control ASC Valve
11 Steering cylinders
12 Rear flow divider Block
13 Steering pressure switch
14 Suction screen
15 10 micron filtration block
16 Oil filling cap & breather
17 Oil level gauge sender

18 Hydraulic Cooler
19 Cooler bypass valve
20 Oil temperature regulator
21 Hydraulic circuit test ports
22 Filling quick coupler
23 Brake release Quick coupler
24 Brake release Quick coupler
25 Hydraulic temperature sensor
26 Hood raising electric pump
27 Hood raising Manual pump
28 Hood raising selector valve
29 Hose rupture Hydraulic lock valve
30 Hydraulic cylinder for lifting the cabin
31 Hydraulic cylinder for lifting the hood

105F 130F 75 psi

1 - Steering wheel

27 - Direction lights indicator

2 - Travel control

28 - Neutral position of the travel control indicator

3 High / Low Speed Switch

36 - Horn push button

4 Low speed adjustment

37 - Front and rear road lights switch

5 - Throttle control lever

38 - Rear lights switch

6 - Emergency brake push button

39 - Auxiliary lights switch

7 Key switch

40 Heater fan switch

9 - Engine temperature gauge

41 Hazard lights switch

10 - Hydraulic oil temperature gauge 42 - Safety beacon light switch


11 - Hour meter

43 - Limit switch of traction spin of the drum

12 - Fuel gauge

43a- Switch for Anti Spin Control (ASC) differential lock

13 Speedometer

44 - Directional lights switch

14 - Socket of hand lamp

45 - Vibration pre-selector

20 - Alternator charging indicator

46 - Parking brake push button

21 Brake applied indicator

47- Vibration push button

22 Engine low oil pressure indicator50 - Fuse box


23 - Hydraulic low oil level indicator 51- ASC serial port
24 Air filter clogging indicator

69 - Driver's seat

25 - Hydraulic filter clogging indicator90 Dozer blade control


26 - Vibration indicator

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