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1
General ....................................................................................................................... 2
1.1
Introduction ...................................................................................................................... 2
1.2
Emeca Oy........................................................................................................................... 2
Purpose of use................................................................................................................... 3
2.2
Function principle.............................................................................................................. 4
Standards .......................................................................................................................... 5
3.2
Manufacturing................................................................................................................... 5
3.3
3.4
Markings ............................................................................................................................ 6
Casting ............................................................................................................................... 8
4.2
4.3
4.4
Crack ring......................................................................................................................... 11
4.5
Demolding ....................................................................................................................... 11
Driving plates................................................................................................................... 13
5.2
5.3
1 General
1.1 Introduction
Designing and production principles as well as casting and user instructions are
presented in this manual. In user instructions also includes general facts about pile
joints and other piling products. Pile joint features and capacities are described in the
documents made for different pile joint types.
1.2 Emeca Oy
Emeca Oy is a finnish family company that manufactures piling components. Company
is founded in 2001. Main products are pile joints and rock points for reinforced
concrete piles. Our product range also includes various piling components and tools for
both casting and for assembly.
The products are manufactured in a highly automated workshop in Kyli where the
companys entire professional staff works. Alongside production manufacturing we
participate often in design collaboration with customers. Besides standard products we
deliver products that are customer specific designed for various working conditions
and environments.
2 Pile joint
3.2 Manufacturing
Pile joints are manufactured in highly automated robotic cells managed by professional
trained personnel. Products are manufactured from high grade steel with material
certificate. Locking parts are machined in robotized production cells. Rebars are cut to
proper lengths with form steel cutter. Assembly is made by robotic welding in
automated production cells. Welding is carried out according to standard EN ISO
17660-1:2006 Welding, Welding of reinforcing steel, Part 1: Load-bearing welded
joints.
3.4 Markings
All manufactured pile joints have a label like in picture 3. Label indicates:
manufacturer, name and type of the product, product approval, batch number,
product code and manufacturing date.
A label like in picture 4 is attached to all pallets. The label shows manufacturer,
product name, product code, specifier, approval, quantity, weight, pallet ID, packing
date and operator.
4 Casting instructions
4.1 Casting
Pile joint is casted simultaneously with the pile in the same mold. In order to achvieve
result that meets the requirements, it is important to ensure that pile joint is straight
and flat against the pile end during casting. Rebars of the pile joint are pushed inside
piles reinforcement. Pile joint is tightened thoroughly to casting guide which ensures
correct positioning of the pile joint during casting. Casting guide is wedged in the mold
to ensure straightness of the casting guide.
10
11
4.5 Demolding
Jointed pile is lifted from mold by help of lifting hooks integrated to the pile. Be careful
when the pile is lifted out of the mold so that pile end in casting guide is not bruised
and pile remains unharmed.
12
13
14
15
Taulukko 1. Kulmamittalaitteet
Pile
235x235
270x270
250x250
300x300
350x350
400x400
Length
225 mm
800 mm
240 mm
800 mm
340 mm
800 mm
Picture 13. Dial gauge and allowed measurement of the respective piles