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CIN L65993PN2007PLC130076
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
Foreword
Instructions
1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of
catalogue, will be conveyed to you through our Service Circulars. You
requested to make necessary corrections in the Parts Catalogue as per
circulars so as to keep your catalogue up-to-date. This will ensure
appropriate and speedy delivery of the Spare Parts as the order placed
bear the latest part numbers.
this
are
the
the
will
In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
Bajaj Auto Limited
Service Department
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385
In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
for that group so that particular quantity should be multiplied by the
number of sets required.
3. Part Number System : We have used 8 digit system for part numbers.
The model or hardware item is indicated by first two digits or
alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
Accl.
Accelerator
Cyl
Cylinder
Comp. Complete
O/s
Over size
Fr.
Front
Rr.
Rear
Std.
Standard
L
Length
A/t.
Alternate
R.H.
Right hand
L.H.
Left hand
Hex.
Hexagonal
AR
As required
A: Add
SR. PAGE
D: Delete
NO. NO.
C: Change
REV. NO.,
MM YY
PART
NUMBER
01, APR 14
31151018
Collar-Bearing
68
PA401409
Ignition Switch
27
74
SHORT DESCRIPTION
QTY.
JZ401400
Ignition Switch
27
74
36PA0130
82
YPA13023
8A
104
REV. NO.,
MM YY
PART
NUMBER
SHORT DESCRIPTION
QTY.
A: Add
SR. PAGE
D: Delete
NO. NO.
C: Change
Index
Plate No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Index
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder and Piston
Crankshaft
Transmission
Change Drum / Shift Fork
Gear Change Mechanism
Engine Assly / Crankcase RH
Crankcase LH
Oil Pump
Kick Starter Mechanism
Cover Clutch
Cover Magneto
Clutch Assly
Carburettor Assembly (100M)
Carburettor Assembly (125M)
Air Cleaner Complete
Silencer Assly
Starter Assly
Magneto, C.D.I. & H.T. Coil
Seat Assly / Seat Lock
Engine Mountings
Frame and Frame Fitting
Swing Arm/Rear Shock Absorber
Rider Foot Rest
Mudguard- Front & Rear
Stand Assembly
Tyre/ Tube / Rim
Page No.
Plate No.
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Description
Front Hub (Drum brake)
Front Hub (Disc Brake)
Front Master Cylinder (Disc Brake)
Front Caliper Assembly (Disc Brake)
Rear Hub
Rear Brake Pedal
Handle Bar Assly
Front Fork
Painted Parts & Decals-D 100 M
Painted Parts & Decals-D 125 M
Petrol Tank, Cap Tank & Gauge Fuel
Fittings - Petrol Tank, Side Cover & Cover Seat
Meter Assly.
Control Cables
Chain Case
Head Lamp & Fairing
Indicator Light Assly.
Tail Lamp Assly. / Front No. Plate
Electrical Equipments
Tool Kit
Accessories / Grab Handle
Kits List
Part Index
Page No.
62
64
66
68
70
72
74-76
78
80-82
84-88
90
92
94
96
98
100
102
104
106
108
110
111-118
119
Pictorial Index
Pictorial Index
PLATE NO. : 1
COVER CYLINDER HEAD
PAGE NO.
2
PLATE NO. : 2
CYLINDER HEAD
PAGE NO.
4
PLATE NO. : 5
CYLINDER & PISTON
PAGE NO.
10
PLATE NO. : 6
CRANKSHAFT
PAGE NO.
12
PLATE NO. : 3
VALVE
PAGE NO.
6
PLATE NO. : 4
CAMSHAFT / TENSIONER
PAGE NO.
8
PLATE NO. : 7
TRANSMISSION
PAGE NO.
14
PLATE NO. : 8
CHANGE DRUM / SHIFT FORK
PAGE NO.
16
Pictorial Index
Pictorial Index
PLATE NO. : 9
GEAR CHANGE MECHANISM
PAGE NO.
18
PLATE NO. : 10
ENGINE ASSLY & CRANKCASE RH
PAGE NO.
20
PLATE NO. : 13
KICK STARTER MECHANISM
PAGE NO.
26
PLATE NO. : 14
COVER CLUTCH
PAGE NO.
28
PLATE NO. : 11
CRANKCASE LH
PAGE NO.
22
PLATE NO. : 12
OIL PUMP
PAGE NO.
24
PLATE NO. : 15
COVER MAGNETO
PAGE NO.
30
PLATE NO. : 16
CLUTCH ASSLY
PAGE NO.
32
Pictorial Index
Pictorial Index
PLATE NO. : 17
CARBURETTOR - 100 M
PAGE NO.
34
PLATE NO. : 18
CARBURETTOR - 125 M
PAGE NO.
36
PLATE NO. : 21
STARTER ASSLY
PAGE NO.
42
PLATE NO. : 22
MAGNETO, C.D.I. & H.T. COIL
PAGE NO.
44
PLATE NO. : 19
AIR CLEANER COMPLETE
PAGE NO.
38
PLATE NO. : 20
SILENCER ASSLY
PAGE NO.
40
PLATE NO. : 23
SEAT ASSLY / SEAT LOCK
PAGE NO.
46
PLATE NO. : 24
ENGINE MOUNTINGS
PAGE NO.
48
Pictorial Index
Pictorial Index
PLATE NO. : 25
FRAME AND FRAME FITTING
PAGE NO.
50
PLATE NO. : 26
SWING ARM/REAR SHOCK ABSORBER
PAGE NO.
52
PLATE NO. : 29
STAND ASSEMBLY
PAGE NO.
58
PLATE NO. : 30
TYRE/ TUBE / RIM
PAGE NO.
60
PLATE NO. : 27
RIDER FOOT REST
PAGE NO.
54
PLATE NO. : 28
MUDGUARD- FRONT & REAR
PAGE NO.
56
PLATE NO. : 31
FRONT HUB (DRUM BRAKE)
PAGE NO.
62
PLATE NO. : 32
FRONT HUB (DISC BRAKE)
PAGE NO.
64
Pictorial Index
Pictorial Index
PLATE NO. : 33
FRONT MASTER CYLINDER
(DISC BRAKE)
PAGE NO.
66
PLATE NO. : 34
FRONT CALIPER ASSLY (DISC BRAKE)
PAGE NO.
68
PLATE NO. : 37
HANDLE BAR ASSLY
PAGE NO.
74-76
PLATE NO. : 35
REAR HUB
PAGE NO.
70
PLATE NO. : 36
REAR BRAKE PEDAL
PAGE NO.
72
PLATE NO. : 39
PAINTED PARTS & DECALS-D100M
PAGE NO.
80-82
PLATE NO. : 38
FRONT FORK
PLATE NO. : 40
PAINTED PARTS & DECALS-D100M
PAGE NO.
78
PAGE NO.
84-88
Pictorial Index
Pictorial Index
PLATE NO. : 41
PETROL TANK, CAP TANK & GAUGE
FUEL
PAGE NO.
90
PLATE NO. : 42
FITTINGS - PETROL TANK, SIDE
COVER & COVER SEAT.
PAGE NO.
92
PLATE NO. : 43
METER ASSLY.
PAGE NO.
94
PLATE NO. : 44
CONTROL CABLES
PAGE NO.
96
PLATE NO. : 45
CHAIN CASE
PLATE NO. : 47
INDICATOR LIGHT ASSLY.
PAGE NO.
98
PLATE NO. : 46
HEAD LAMP & FAIRING
PAGE NO.
100
PAGE NO.
102
PLATE NO. : 48
TAIL LAMP ASSLY. / FRONT
NUMBER PLATE
PAGE NO.
104
Pictorial Index
Pictorial Index
PLATE NO. : 49
ELECTRICAL EQUIPMENTS
PAGE NO.
106
PLATE NO. : 51
ACCESSORIES / GRAB HANDLE
PAGE NO.
110
PLATE NO. : 50
TOOL KIT
PAGE NO.
108
Plate No.: 1
Cover Cylinder Head
No.
Part No.
Remarks
100M 125M
2
8
7
Qty.
Description
JZ 5110 21
59 0400 38
Bolt
JA 5110 08
59 0400 50
--
PF 5110 21
--
DG 1210 25 Clamp
With Gasket
5
6
Plate No.: 2
Cylinder Head
No.
Part No.
Qty.
Description
Remarks
100M 125M
36 JZ00 79
JB 5110 18
--
JD 5110 04
--
39 2608 01
39 1283 21
Ring - O
39 2539 21
O-Ring
--
39 2629 21
O-Ring
JA 5110 28
Stud M8X1.25X451
JB 5110 19
--
JD 5110 08
--
2
4
1
5
3
4
4
--
--
10
11 PA 5812 05 Insulator
--
12
JA 5814 06
10
12
9A
11
LJ A000 11
O-Ring
13
Plate No.: 3
Valve
No.
Part No.
Qty.
Description
Remarks
100M 125M
5/6
4
7
--
--
36 JZ01 02
39 2017 19
Seal - Oil
DG 1010 29 Collet
--
--
JE 5112 04
--
JA 5112 11
--
JD 5112 09
--
36 JE00 01
--
10
10
8
3
--
10
59 1100 02
Plain Washer
1/2
Plate No.: 4
Camshaft / Tensioner
No.
Description
Qty.
Qty.
Remarks
Remarks
100M 125M
--
--
39 0594 17
Circlip - Internal
JA 5210 18
Bolt Tensioner
JA 5112 16
4
2
Part No.
59 0400 31
JE 5112 30
11 CS 1011 28 Gasket
12
JE 5210 16
Chain Tensioner
13
JA 5210 19
Bolt
14
39 2669 21
12
9
13
10
11
14
Plate No.: 5
Cylinder and Piston
No.
Part No.
Qty.
Description
Remarks
100M 125M
2
1
--
36 JZ00 74
--
39 1000 06
JD 5210 02
--
36 JE00 02
--
6
7
--
JB 4022 02
10
Plate No.: 6
Crankshaft
No.
Part No.
Qty.
Description
Remarks
100M 125M
1
1
--
--
59 1500 14
Nut Flange
2A 39 1864 20
Bearing Ball
--
JE 5310 01
Bearing Ball
--
59 1200 03
Washer Belleville
59 1100 08
Washer
2A
5
JA 5310 15
Pin(C/S Plunger)
31 1011 73
Key -Woodruff
DS 1011 54 Key
JA 5310 12
Spring
JB 5310 21
8
2
11
12
Plate No.: 7
Transmission
No.
Part No.
Qty.
Description
Remarks
100M 125M
4
11
4
9
15
10
13
12
14
17
JA 5510 02
Spline Washer
39 0987 17
Ring - Snap
PF 5512 01
PF 5512 00
JA 5510 04
PF 5510 03
Shaft Output
PF 5512 03
10 PF 5512 06
11 PF 5512 04
13
15
JA 5510 08
Washer Thrust
16
JA 5510 09
17
59 2100 24
O Ring
18
JB 5510 00
Sprocket Output
JZ 5510 04
Sprocket Output
--
20
16
18
JZ 5512 05
39 1981 04
Bolt Flanged
20
19
13
14
Plate No.: 8
Change Drum / Shift Fork
No.
Part No.
Qty.
Description
Remarks
100M 125M
2
4
PF 5610 02
JD 5610 04
JZ 5610 02
JA 5610 02
JD 5610 11
Special bolt
39 0992 06
Dowl
15
16
Plate No.: 9
Gear Change Mechanism
No.
Part No.
Qty.
Description
Remarks
100M 125M
1
2
PF 5612 00
39 0817 15
Nut - Hexagon
39 2704 11
JA 5612 07
JA 5612 09
Step Washer
--
--
JA 5612 08
Spring (Inhibitor)
39 2453 04
Bolt - Flange : M6
11 DH 1015 09 Damper
12 DG 1013 39 Damper
5
6
Without Damper
9
8
11
10
12
17
18
Plate No.: 10
Engine Assembly / Crankcase RH
No.
Part No.
Qty.
Description
Remarks
100M 125M
--
--
--
PF 5410 18
Bushing Drum
JA 5410 11
59 2000 36
JA 5410 10
JA 5410 14
JA 5410 12
Guide Kick
39 1964 04
Bolt Flange
10
52 JA00 27
11
JA 5412 35
Bolt
11
1A
10
2
HK1212
(M6X12)-39
4
3
9
8
19
20
Plate No.: 11
Crankcase LH
No.
Part No.
Qty.
Description
Remarks
100M 125M
5
1
11
4
12
2
10
9
14
16
13
11
15
6
--
36 JZ00 77
--
59 2000 36
Ball Bearing
39 1715 19
Seal - Oil
39 2562 20
JA 5410 05
Bush Bendix
39 2190 19
Seal - Oil
Switch - Neutral
13X19X12
31 2010 81
N.I.
N.I.
JA 5410 34
10
39 0747 01
11
39 0999 06
11A 59 0400 38
Bolt Flange
12
Bolt - M6 X 55
39 1759 04
13 JG 5710 24
14
LJ A000 04
O ring-Strainer
15
JA 5410 21
Cap Strainer
16
59 2100 23
Damper
17 JD 5410 00
N.I.
11A
21
22
Plate No.: 12
Oil Pump
No.
Part No.
Qty.
Description
Remarks
100M 125M
JB 5710 05
--
JB 5710 00
--
JZ 5710 00
--
JA 5410 16
39 0999 06
Pin Dowel
JB 5710 06
JZ 5710 01
--
23
24
Plate No.: 13
Kick Starter Mechanism
No.
Part No.
Qty.
Description
Remarks
100M 125M
JA 6210 01
Kick Shaft
JA 6210 06
Washer Thrust
39 0738 17
Circlip
JA 6210 02
Ratchet
39 0993 11
Washer Plain
2
8
3
4
6
5
12
39 2408 17
External Circlip
JE 5410 08
10
JA 6212 01
12 DD 1010 97 Damper
13
JA 6212 06
Bolt
14
22 1502 41
Plain Washer
10
13
14
11
25
26
Plate No.: 14
Cover Clutch
No.
Part No.
Remarks
100M 125M
13
16
17
10
1
--
36 JZ00 75
--
--
59 0400 38
Bolt - Flange : M5
JA 5210 19
Bolt
JE 5412 31
14
6A
Qty.
Description
6A 39 1671 21
Ring - O
JZ 5412 14
Cap Filter
PA 5514 05 Rod-Push
10
39 1041 19
Seal - Oil
Alternate
19
9
11
12
12 DG 1014 18 Gauge
13
JA 5412 25
14
JA 5412 11
15
JA 5412 12
16
JA 5412 36
17
JA 5412 37
18
15
27
18
30 1011 42
19
39 1561 21
Ring O
28
Plate No.: 15
Cover Magneto
No.
Part No.
Qty.
Description
Remarks
100M 125M
JE 5412 33
JA 5412 33
30 1011 95
O ring
JA 5410 44
JE 5412 30
39 0999 06
Dowl
JA 5410 05
Bush Bendix
3
7
1
JA 5412 05
10
59 0400 38
Flange bolt
6
5
4
3
2
1
N
10
11
29
30
Plate No.: 16
Clutch Assly
No.
Part No.
Qty.
Description
Remarks
100M 125M
--
JB 5514 10
Assembly Clutch
--
JZ 5514 13
Assembly Clutch
--
JA 5514 06
Collar Clutch
36 JZ00 23
--
3A
10
11
2 3
3A 39 2600 11
Washer - Plain
JB 5514 08
Wheel Clutch
30 1010 96
Plate Cutch
36 JE00 24
JB 5514 11
Hub Clutch
JB 5514 12
Clutch Holder
28 1012 14
Compression Spring
--
JZ 5514 15
Compression Spring
--
39 0980 04
Flange Bolt
11 JD 5514 00
12
JA 5514 20
Washer Plain
13
JE 5514 09
Washer Belleville
14
39 1001 20
Bearing - Ball
15
JA 5310 07
10
4
13
12
15
6
14
31
32
Plate No.: 17
Carburetor Assembly (100 M)
No.
Part No.
Qty.
Description
Remarks
100M 125M
12
16
5
14
16
4
15
18
1
JB 5812 29
JB 5812 30
Float
JB 5812 56
10
JB 5812 32
11
JB 5812 60
Drain Screw
12
JB 5812 37
Adjuster Cable
13
JB 5812 58
15
JB 5812 47
O-Ring Solenoid
16
JB 5812 48
Screw - Washer
17
JB 5812 02
18
JB 5812 04
O-Ring TPS
17
7
13
1
2
8
9
2
11
10
33
34
Plate No.: 18
Carburetor Assembly (125 M)
No.
18
10
Remarks
36 JE00 19
36 JE00 20
36 JE00 21
36 JE00 22
10
JE 5812 13
Diaphragm
14
20
13
4
9
14A
11
12
19
21
17
16
14
35
Qty.
Description
100M 125M
Part No.
JE 5812 23
Pipe Overflow
16
20 DP 1210 18 Clamp
JE 5812 18
Drain Screw
N.I.
36
Plate No.: 19
Air Cleaner Complete
No.
Part No.
Qty.
Description
Remarks
100M 125M
JZ 5810 25
DG 1210 25 Clip
Drain Tube
11
3
6
DS 1211 26 Pug
11 DH 1210 38 Clamp
9
9
10
7
5
37
38
Plate No.: 20
Silencer Assembly
No.
Part No.
Qty.
Description
Remarks
100M 125M
--
JA 5910 40
Nut - U
JE 5910 02
Gasket Exhaust
DK 1016 10 Bolt M5
39 2492 11
2
3
5
6
39
Plain Washer
40
Plate No.: 21
Starter Assembly
No.
Part No.
Qty.
Description
Remarks
100M 125M
2
5
JA 6214 02
JA 6214 06
Drive Assly.
JA 6214 10
JA 3516 00
JA 6214 14
DH 1013 82 Bolt
36 JZ00 08
10
39 0849 14
Washer
10
9
41
42
Plate No.: 22
Magneto, CDI & H.T. Coil
1
No.
Part No.
Qty.
Description
Remarks
100M 125M
JB 3510 24
PA 3510 18
JB 3510 25
JE 3510 05
PA 3512 13
PA 3512 15
PA 3512 14
JN 4020 00
JF 4020 00
39 1675 04
Rotor Assly
Rotor Assly - DC
Stator assly
Stator assly- DC
CDI
CDI - DC
CDI
RR Unit With Capacitor
RR Unit With Capacitor - DC
Flange bolt
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
6
7
8
9
10
JA 5410 28
DH 1013 80
PA 3512 10
PA 3512 12
DD 1110 12
Lock Plate
Pan Head Screw
Coil HT LH
Coil HT RH
Grommet HT coil
1
3
1
1
2
1
3
1
1
2
11
12
13
14
15
DD 1010 48
DD 1110 11
DH 1110 15
JD 3512 06
DH 1110 13
1
1
1
1
1
1
1
1
1
1
4
2
2
1
2
4
2
2
1
2
2
3
7
6
16
16
10
10
18
11
14
12
13
17
15
17
43
16 59 0400 14
17 CF 1110 19
DD 1110 18
18 KA DD06 14
19 KA DF06 20
UR4AC Or
PRZ9HC
Alt. no. 39 1940 04
Ref. Ser. Cir. A-24
44
Plate No.: 23
Seat Assembly / Seat Lock
No.
Part No.
Qty.
Description
Remarks
100M 125M
39 1902 04
JZ 1910 10
JD 1910 06
Bolt - Flanged : M6
4
5
45
46
Plate No.: 24
Engine Mountings
No.
Part No.
Qty.
Description
Remarks
100M 125M
2
7
7
JA 1134 03
39 2723 15
M8 X 1.25P X 65 L
6
5
2
6
5
1
3
47
48
Plate No.: 25
Frame and Frame Fittings
No.
Part No.
Qty.
Description
Remarks
100M 125M
5
2
--
Commonised-11.04.14
JZ 1510 84
DJ 1811 15
JZ 1510 83
Cap Steering
N.I.
36 0010 52
N.I.
Nut Steering
49
50
Plate No.: 26
Swing Arm / Rear Shock Absorber
No.
Part No.
Qty.
Description
Remarks
100M 125M
1
2
3
7
5
8
11
6
13
JB 1220 09
39 2726 12
Spring Washer
JB 1220 11
Plain Washer
JB 1220 10
Plain Washer
JB 1220 16
39 1358 15
Flanged Nut
DP 1710 06 Bush
39 0553 02
Screw
10
39 0454 11
Plain Washer
12 JD 1210 02
10
15
12
--
17
PF 1220 16
17
14
16
51
39 0292 15
Adjuster Chain RH
Hexagon Nut
52
Plate No.: 27
Rider Foot Rest
No.
Part No.
Qty.
Description
Remarks
100M 125M
1
2
6
3
5
4
PA 1130 08 Rubber
DG 1612 24 Damper
DH 1610 61 Pin
10
30 1410 31
O Ring
11
39 1040 11
Washer Plain
12
39 0784 08
Pin Split
13 DJ 1611 86
Washer
14
5 4
15
8
9
14
13
10
11
12
13
17
53
16
14
18
Bolt
39 1714 04
17
Damper Silencer
JZ 1130 42
18 DJ 1612 78
54
Plate No.: 28
Mudguard - Front & Rear
No.
Part No.
Qty.
Description
Remarks
100M 125M
Drum Brake
JZ 1814 15
Fender Brace
Disc Brake
59 0400 19
DJ 1610 69
JZ 1814 16
39 0242 11
Washer - Plain
39 2420 01
39 0326 15
12 DJ 2011 73
10 DJ 2011 73
Grommet
12
Grommet
11
55
56
Plate No.: 29
Stand Assembly
No.
3
Part No.
Remarks
100M 125M
Qty.
Description
JZ 1132 07
39 0797 08
Pin - Cotter
39 0422 15
1
5
2
7
9
57
58
Plate No.: 30
Tube / Tyre / Rim
2
No.
Part No.
Qty.
Description
Remarks
100M 125M
Drum Brake
Disc Brake
--
--
Drum Brake
DS 1510 52 Tyre 3 X 17
DS 1510 53 Tube - 3 X 17
1A
4
6
59
60
Plate No.: 31
Front Hub (Drum Brake)
No.
Part No.
Qty.
Description
Remarks
100M 125M
1
2
14
13A
2
13
10
20
24
18
6
11
19
1
2
3
4
5
30 1510 33
KP BB63 01
30 1510 32
JB 1310 17
DS 1510 95
Oil Seal
Bearing Ball
Collar Bearing
Axle Front Wheel
Bolt
1
2
1
1
1
1
2
1
1
1
6
7
8
9
10
DS
DS
DS
DS
DS
1510
1510
1510
1510
1510
92
94
87
91
89
1
1
1
1
1
1
1
1
1
1
11
12
13
13A
14
15
30 1510
30 1510
JB 1310
JB 1310
JB 1310
39 0840
69
68
18
22
19
01
Spring
Shoe Brake
Plain Washer
Spacer + Dust Seal
U Nut (M12)
Pan Headed Screw
2
2
1
1
1
1
2
2
1
1
1
1
16 39 0900 12
17 30 1511 18
18 JA 1316 06
19 39 1013 21
20 36 DS 15 02
Washer Spring
Stopper for Bushing
Bushing Speedo Gear
O Ring
Speedometer Gear Kit
1
1
1
2
1
1
1
1
2
1
21
22
23
24
Seal Oil
Washer Plain
Screw
Ring O
1
2
1
2
1
2
1
2
Speedo Cable
Refer page no. 100
17
12
16
15
61
30
30
39
30
1510
1510
0840
1510
35
42
01
38
N.I.
Gear Meter Screw
To Secure
62
Plate No.: 32
Front Hub (Disc brake)
No.
Part No.
Qty.
Description
Remarks
100M 125M
1
7
6
10
15
14
5
16
30 1510 33
JZ 1318 18
Seal - Oil
(12X37X12)
Speedometer Gear
JN 1310 03
Spacer
JZ 1316 01
10
JB 1310 17
Axle Front
11
JB 1310 18
Plain Washer
12
59 1500 03
U Nut M12
14 JN 1812 11
Clip Nut - M6
13
4
9
11
12
63
64
Plate No.: 33
Front Master Cylinder (Disc brake)
No.
Part No.
Qty.
Description
Remarks
100M 125M
5
USE
G: T3-4
IN
M
RN DO RO
WA NLY ID F ER
O FLU
IN
TA
E
ON AP
AK
BR D C R C ING
V
ALE FILLE MO
SE N
E
A
A
ER
CLE FOR
BE
6
4
DJ 1910 59
DJ 1910 29
DJ 1910 30
Nut
DJ 1910 31
Screw
DJ 1910 34
Cover - Reservoir
DJ 1910 35
Diaphragm
DJ 1910 58
DJ 2011 09
Switch
10 DJ 1910 25
Washer - Copper
11 DJ 1910 26
Bolt - Banjo
14 36 DJ40 31
15 DJ 1910 27
Clamp - Holder : RH
10
10
11
7
14
13
12
9
13
15
10
10
11
65
66
Plate No.: 34
Front Caliper Assembly (Disc brake)
No.
Part No.
Qty.
Description
Remarks
100M 125M
2
3
JL 1318 07
DE 1510 48 Spring
36 DJ40 32
Minor Kit
36 DJ40 33
Major Kit
Boot
PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
67
68
Plate No.: 35
Rear Hub
1
No.
Part No.
Qty.
Description
Remarks
100M 125M
5
2
1
2
JD 1410 03
36 PA01 23
36 PA01 52
36 JZ00 07
KP BB63 01
KP BB62 02
KP BB62 01
KP BB63 02
31 1510 18
1
1
1
1
1
-1
1
-1
1
6
7
8
9
10
PA 1312 63
DX 1510 08
KP BC60 04
JA 1312 05
PA 1312 61
Coupling Rubber
Coupling
Ball Bearing
Panel Rear Brake
D Bolt
1
1
1
1
4
1
1
1
1
4
11 PA 1312 39
12 LC L000 03
13 31 1510 07
14 30 1510 69
15 JB 1312 23
Axle Rear
Nut U Flange
Shoe Brake
Spring
Cam Brake Assly.
1
4
2
2
1
1
4
2
2
1
16 30 1510 38
17 DS 1510 90
18 PA 1318 35
19 JB 1312 24
20 DS 1510 94
O Ring
Wear Indicator
Lever Cam Brake
Hex Bolt with Flange
Flange Nut
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
26 PA 1316 10 Sleeve
27 DX 1510 15 Plain Washer
28 LC A000 01 Nut Hex M20X1X12
1
1
1
1
1
1
3
4
14
24
13
6
7
8
19
20
10
17
16
15
22
12
18
23
24
11
26
25
69
70
Plate No.: 36
Rear Brake Pedal
No.
Part No.
Qty.
Description
Remarks
100M 125M
2
12
JZ 1610 19
DD 1610 78 Damper
JD 1610 02
JD 1610 06
13
10
7
11
21
JZ 1318 75
10
39 0198 11
Washer - Plain
11
39 0808 08
Pin - Split
12
31 2010 79
15 PF 1220 19
Rod - Torque
19
8
22
17
19
22
15
17
39 0789 12
Washer - Spring
18
39 1540 11
Washer - Plain
19
39 0694 15
20
30 1510 96
Bolt - Hexagon
22
39 0807 08
Pin - Split
M8 X 1.25
Refer Page No. 114
18
20
16
71
72
Plate No.: 37
Handle Bar Assly
No.
Part No.
Qty.
Description
Remarks
100M 125M
12
1
25
11
1
2
1
1
-4
2
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
PA
PA
FD
FD
FD
Mirror LH
Mirror RH
Holder Handle Lower
Washer Plain
Washer
1
1
2
2
2
1
1
2
2
2
16
17
18
19
20
DF 1810 91
PA 1510 11
DF 1810 92
DD 2011 70
39 2249 15
Damper Upper
Holder Fork Upper
Damper Lower
Front Brake Switch With Lever
Nut
2
1
2
1
2
2
1
2
1
2
1
1
2
1
1
2
3
4
5
3
4
PA 4014 05
PA 1510 09
PA 1510 20
39 1074 04
FD 1810 30
JB 4014 00
Control Switch RH
Handle Bar
Handle Bar
Bolt - Flanged
Holder Handle Upper
Control Switch LH
5
2
21
22
13
10
13
14
16
17
26
15
18
20
23
73
2316
2316
1810
1810
1810
00
01
31
20
19
N.I.
74
Plate No.: 37
Handle Bar Assly
No.
Part No.
Qty.
Description
Remarks
100M 125M
12
24
1
25
11
3
30 1910 48
Band
N.I.
4
5
2
21
22
13
10
13
14
16
17
26
15
18
20
23
75
76
Plate No.: 38
Front Fork
No.
Part No.
Qty.
Description
Remarks
100M 125M
4
5
PA 1210 30
PA 1210 36
PA 1210 34
PA 1210 39
PA 1210 35
PA 1210 40
30 1810 25
30 1810 26
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
2
6
6A
7
8
9
10
DD 1810 32
DL 1810 80
36 PA01 21
PA 1210 42
PA 1210 17
30 1810 29
Seal Dust
Seal Oil
Kit Cylinder Fork
Fork Pipe Spinning
Spring Main
'O' Ring
2
2
2
2
2
2
2
2
2
2
2
2
11 DS 1810 12
12 59 0400 06
13 PA 1210 46
JZ 1210 15
14 39 0789 12
15 39 1181 01
Bolt Fork
Hex Bolt
Assembly Under Bracket
Assembly Under Bracket
Washer Spring
Bolt Hexagon Head M8X40
2
2
1
1
2
2
2
2
1
1
2
2
16 DS 1810 15
17 DS 1810 16
18 JZ 1510 81
19 JZ 1510 91
1
1
1
1
1
1
1
1
16
12
17
11
7
10
6A
19
18
2/3
5
4
13
15
77
Drum Brake
Disc Brake
Drum Brake
Disc Brake
Drum Brake
Disc Brake
Drum Brake
Disc Brake
14
78
Plate No.: 39
Painted Parts and Decals-D100 M
No.
Part No.
Qty.
Description
Remarks
100M 125M
PA 7104 5V
PA 7104 5W
PA 7104 3C
PA 7104 3F
PA 7104 5R
Fuel
Fuel
Fuel
Fuel
Fuel
Tank
Tank
Tank
Tank
Tank
1
1
1
1
1
PA 7403 5V
PA 7403 5W
PA 7403 3C
PA 7403 3F
PA 7403 5R
Side
Side
Side
Side
Side
Panel
Panel
Panel
Panel
Panel
LH
LH
LH
LH
LH
-1
1
--
PA 7404 5V
PA 7404 5W
PA 7404 3C
PA 7404 3F
PA 7404 5R
Side
Side
Side
Side
Side
Panel
Panel
Panel
Panel
Panel
RH
RH
RH
RH
RH
-1
1
1
1
JZ 7306 5J
PA 7204 3B
JZ 7306 3F
JZ 7306 5R
-1
1
1
PA 7504 5V
PA 7504 5W
PA 7504 3C
PA 7504 3F
PA 7504 5R
S
S
S
S
S
1
1
1
1
------
---
3
3
4
9
11
10
79
-----
Cowl
Cowl
Cowl
Cowl
Cowl
----
80
Plate No.: 39
Painted Parts and Decals-D100 M
No.
Remarks
100M 125M
PA 7405 5V
PA 7405 5W
PA 7405 3C
PA 7405 3F
PA 7405 5R
Fairing
Fairing
Fairing
Fairing
Fairing
PA
PA
PA
PA
PA
2332
2331
2331
2331
2331
27
38
26
39
42
36
36
36
36
36
PA01
PA01
Pa01
PA01
PA01
36
36
36
36
36
10 36
36
36
36
36
7
5
11
10
11
81
Qty.
Description
Part No.
1
-1
1
1
----
1
-1
1
1
--
28
29
30
31
32
Kit
Kit
Kit
Kit
Kit
Fairing
Fairing
Fairing
Fairing
Fairing
1
1
1
1
1
PA01
PA01
PA01
PA01
PA01
33
34
35
36
37
Kit
Kit
Kit
Kit
Kit
Side
Side
Side
Side
Side
1
1
1
PA01
PA01
PA01
PA01
Pa01
38
39
40
41
42
Kit
Kit
Kit
Kit
Kit
S
S
S
S
S
1
1
1
1
1
-----
JZ 2331 77
Dcl
Dcl
Dcl
Dcl
Dcl
Dcl
Dcl
Dcl
Dcl
Dcl
Cowl
Cowl
Cowl
Cowl
Cowl
Olive Yellow
Cerulean Blue
Black Red
Blue
Red
Dcl
Dcl
Dcl
Dcl
Dcl
Olive Yellow
Cerulean Blue
Black Red
Blue
Red
--
82
Plate No.: 40
Painted Parts and Decals-D 125 M
No.
Remarks
100M 125M
52
52
52
52
52
52
PA05
PA05
PA05
PA05
PA05
PA05
24
25
38
39
72
71
Fuel
Fuel
Fuel
Fuel
Fuel
Fuel
52
52
52
52
52
52
PA05
PA05
PA05
PA05
PA05
PA05
16
17
28
29
63
65
S
S
S
S
S
S
Cover
Cover
Cover
Cover
Cover
Cover
LH
LH
LH
LH
LH
LH
--1
1
---
52
52
52
52
52
52
PA05
PA05
PA05
PA05
PA05
PA05
19
18
30
31
68
69
S
S
S
S
S
S
Cover
Cover
Cover
Cover
Cover
Cover
RH
RH
RH
RH
RH
RH
-
-1
1
1
1
1
1
56 Pa05 3E
56 PA05 6C
56 PA05 6D
56 PA05 6E
Fr.
Fr.
Fr.
Fr.
-----
1
1
1
1
52
52
52
52
S
S
S
S
-----
1
1
1
1
2
9
Tank
Tank
Tank
Tank
Tank
Tank
---1
1
--
1
1
1
1
1
1
1
1
11
10
83
Qty.
Description
Part No.
PA05
PA05
PA05
PA05
20
21
32
33
Fender
Fender
Fender
Fender
Cowl
Cowl
Cowl
Cowl
Electron
Wine Red
Charcoal
Platinum
84
Plate No.: 40
Painted Parts and Decals-D 125 M
No.
Remarks
100M 125M
---
1
1
52
52
52
52
52
52
-----1
1
1
1
1
1
PA 2332 47
PA 2332 59
PA 2332 71
PA 2332 83
JZ 2332 01
JZ 2332 13
Kit
Kit
Kit
Kit
Kit
Kit
Tank
Tank
Tank
Tank
Tank
Tank
-----1
1
1
1
1
1
36
36
36
36
36
36
PA01
PA01
PA01
PA01
PA01
PA01
60
69
66
63
72
75
Kit
Kit
Kit
Kit
Kit
Kit
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing
----1
--
1
1
1
1
36
36
36
36
36
36
PA01
PA01
PA01
PA01
PA01
PA01
61
64
70
67
73
76
Kit
Kit
Kit
Kit
Kit
Kit
Side
Side
Side
Side
Side
Side
2
9
11
10
85
Qty.
Description
Part No.
PA05
PA05
PA05
PA05
PA05
PA05
22
23
36
37
55
54
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing
Cover
Cover
Cover
Cover
Cover
Cover
Dcl-blue
Dcl-red
Dcl-green
Dcl-magenta
Dcl-P Silver-Blue
Dcl-P Silver-Gold
---
1
1
1
1
1
1
86
Plate No.: 40
Painted Parts and Decals-D 125 M
No.
Part No.
Qty.
Description
Remarks
100M 125M
10 36
36
36
36
36
36
11
PA01
PA01
PA01
PA01
PA01
PA01
68
71
62
65
74
77
JZ 2331 77
Kit
Kit
Kit
Kit
Kit
Kit
S
S
S
S
S
S
Cowl
Cowl
Cowl
Cowl
Cowl
Cowl
Dcl-magenta
Dcl-green
Dcl-blue
Dcl-red
Dclp Silver-ice Blue
Dcl-p Silver-gold Bl
-------
1
1
1
1
1
1
2
9
11
87
10
88
Plate No.: 41
Petrol Tank, Cap Tank and Gauge Fuel
No.
Part No.
Remarks
100M 125M
18
Qty.
Description
3
2
16
12
8
10
13
11
JZ 1710 04
39 2179 24
Washer
30 1410 31
Ring - O
39 0761 01
39 2758 21
Ring - O I.D. 40 X 5
39 2484 15
Nut - Flange :- M5
JD 1110 52
10
JZ 1718 09
Fuel Tap
11
JZ 1718 22
Pipe Fuel
12
39 0740 11
Washer (Non-Metallic)
16
14
15
7
30 1410 39
Packing
N.I.
89
90
Plate No.: 42
Fittings - Petrol Tank Cover, Side Covers & Cover Seat
No.
Part No.
Qty.
Description
Remarks
100M 125M
2
4
39 1951 04
Bolt Flange
39 2424 11
Plain Washer
JD 1110 52
DJ 1410 08
Damper - Front
JZ 1813 22
5
6A
8
14
DG 1611 21 Screw
39 1789 24
Washer - Nylon
DJ 1612 29
Clip Nut M5
10
JL 1812 19
11 KA DD06 14 Bolt M6 X 12
12
39 0722 11
Plain Washer
10
9
13
11
91
12
92
Plate No.: 43
Meter Assembly
6
No.
Part No.
Qty.
Description
Remarks
100M 125M
1
2
3
Speedo Flap
Bracket Upper Pivot Mounting
Speedometer Assembly
Speedometer Assembly
Lamp 12V,2W
Lamp 12V,2W
Bolt Flange M5
1
1
1
4
5
2
5
2
KA DB05 16
DS 1612 87
YP A130 04
YP A150 02
YP A130 15
9 YP A130 05
YP A130 16
10 YP A130 06
YP A130 17
Bolt Flanged
Bolt Flange
SPD MTR With Dail-Minda-D100M
SPD MTR With Dail-Minda-D125M
SPD MTR With Dail-JNS D100M
Fuel Gague With Dail Minda
Fuel Gague With Dail JNS
SPD MTR Top Cover Minda
SPD MTR Top Cover JNS
1
2
1
1
1
1
1
1
1
2
-1
1
1
1
1
1
Flap Mounting
11 YP A130
YP A150
YP A130
12 YP A130
13 YP A130
YP A130
14 YP A130
YP A130
15 PA 4010
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
9
10
11
3
12
4
5
PA 1812 80
PA 1812 83
PA 4024 23
PA 4024 40
CM 2010 54
CM 2010 54
LA D000 95
6
7
8
1
1
13
7
14
15
4
LED
Lamp
07
03
18
08
09
19
10
20
18
16
94
Plate No.: 44
Control Cables
No.
Part No.
Qty.
Description
Remarks
100M 125M
JZ 1612 10
Cable Speedometer
--
N.I.
95
96
Plate No.: 45
Chain Case
No.
Part No.
Qty.
Description
Remarks
100M 125M
--
--
15 1610 69
LA E000 07 Bolt
Rubber Cap
97
98
Plate No.: 46
Head Lamp & Fairing
7
8
9
10
No.
Part No.
1
2
3
4
5
5A
YP A130 02
JZ 4010 29
CL 2010 23
KB UB05 20
KD BA05 12
DJ 1612 29
Description
Qty.
Qty.
Remarks
Remarks
100M 125M
1
1
1
6
8
8
1
1
1
6
8
8
6 KB UB05 10
7 39 1766 01
8 JG 1812 36
9 39 2141 24
10 PA 1812 81
Screw Truss
Screw - Pan Cross : M5
Nut Well - M5X0.8
Washer
Windshield
1
4
4
4
1
1
4
4
4
1
11
12
13
14
15
PA 1812 76
PA 1812 77
PA 1813 01
PA 1812 83
KA DE06 14
Fairing Structure LH
Fairing Structure RH
Damper Fairing
Bracket Upper Pivot Mounting
Bolt Flanged
1
1
2
1
2
1
1
2
1
2
16
17
18
19
20
39 0722 11
PA 1812 78
PA 1813 05
LA D000 91
DS 1910 78
Washer Plain
Bracket Lower Hinge Mounting
Washer Special
Bolt - Flange M6
Bolt - Flange M6
2
1
2
2
2
2
1
2
2
2
Lamp 12V 3W
Hex Nut M8
2
2
2
2
N.I.
20
1
5A
14
13
12
11
6
5
3
5
16
15
18
19
17
22
21 DL 1910 20
22 39 1970 15
99
100
Plate No.: 47
Indicator Light Assembly
No.
Part No.
Qty.
Description
Remarks
100M 125M
JZ 4010 38
Indicator Fr RH / Rr LH
JZ 4010 39
Indicator Fr LH / Rr RH
39 1225 15
3
4
2
1
5
101
102
Plate No.: 48
Tail Lamp Assly / Front Number Plate
1
No.
Part No.
Description
Qty.
Qty.
Remarks
Remarks
100M 125M
2
3
39 0044 01
39 1501 11
Washer Plain
JU 2328 00
JZ 2328 14
Foam
Drum Brake
JZ 1812 99
Disc Brake
39 1970 15
Nut
39 1907 01
Screw M5
8
7
8A
20
10
12
13
11
11
Nut - Flange : M5
12 JD 4010 07
13
DJ 1612 29
39 2484 15
JZ 4010 42
Clip Nut M5
15
39 2124 15
16
39 2476 04
17
14
16
15
18
19
103
1
2
17 DJ 1610 72
JZ 2328 05
20
30 2010 06
Bulb 21/5W
104
Plate No.: 49
Electrical Equipments
No.
Part No.
Qty.
Description
Remarks
100M 125M
1
6
2
1
5
7
10
Horn
JG 4016 01
Horn
DS 2010 25 Flasher - D. C.
JN 3516 04
30 2010 64
Band
10
60 1114 17
14
11
JL 4016 02
Alternate
Not Serviceable
11 DJ 2012 19
Includes Foam
14
13
105
106
Plate No.: 50
Tool Kit
No.
Part No.
Qty.
Description
Remarks
100M 125M
107
108
Plate No.: 51
Accessories / Grab Handle
No.
Part No.
Qty.
Description
Remarks
100M 125M
1
2
3
4
39 2553 04
Bolt Flange M8
39 1970 15
39 0296 15
Hexagon Nut
KA DF10 50 Bolt
11 KA CA08 20 Bolt-Socket
10
11
6
8
7
109
110
Kit List
Sr
No
Kit
Part No.
1. 36PA0096
Kit List
Consisting of Following Parts
Kit Description
Part No.
Kit Cylinder Head Assly
Description
Qty/Kit
PA511045
31101064
PA511236
PA511237
JA511004
39262921
39128321
1
1
2
2
4
1
1
2. 36PA0153
39201719
PA511223
PA511210
DG101029
PA511224
Seal - Oil
Valve Spring
Retainer Valve Spring
Collet
Seat Valve Spring
2
2
2
4
2
3. 36PA0003
JB521207
JB521208
JB521209
1
1
1
4. 36PA0093
PA521012
PA521216
Block Cylinder
Piston Assembly
1
1
5. 36PA0115
JE521019
JE541030
1
1
6. 36JE0024
JE551410
7. 36JZ0023
JZ531006
PF551401
1
1
8. 36JZ0008
DH101163
DH101164
DJ101109
JA621411
5
5
5
5
9. 36PA0099
JB541207
31101064
JB541201
39104119
30101142
Cover Clutch
Plug
Jet Clutch Cover
Seal Oil
Seal Oil
1
2
1
1
1
111
Sr
No
Kit
Part No.
Kit Description
Part No.
Description
Qty/Kit
10. JE541233
JZ541210
JA541005
30101195
JA541233
JE541230
Cover Magneto
Bush Bendix
Ring - O
Cap TDC Finder
Label Magneto Cover
1
1
1
1
1
11. 36PA0145
Assly Crankcase RH
PA541029
PF541018
JA541011
52JA0027
59200036
31101064
JA541014
Crankcase RH
Bushing Drum
Needle Roller Bearing Hk1212
Stud (JA541015) Pre-coated
Bearing - Ball 6203 Hn3 C3
Plug
Bolt Shift Change
1
1
1
1
1
1
1
12. 36DU1007
30101233
30101234
30101236
30101235
39085517
Boss
Spring
Ball - Steel
Pin
Circlip : E-Type
1
1
1
1
1
14. 36PA0124
15. 36PA0123
PA141011
PA141013
JB551000
1
1
1
16. 36PA0144
JZ151090
DH181024
DH181025
DJ181115
36001052
Bearing Cone
Upper Bearing Race
Bearing Cone
Cage Bearing Steering
Grease Lethon RR-3 - 10GM
1
1
1
2
1
112
Kit List
Sr
No
Kit
Part No.
Kit List
Part No.
17. 36PA0121
18. 36PA0122
19. 36PA0125
20. 36PA0126
Kit Description
Qty/Kit
Piston Ring
Cap Oil Lock
Rebound Spring
Seat Pipe
1
1
1
1
1
1
PA581210
NA
NA
NA
NA
NA
Jet Needle
Needle Jet
Holder Needle Jet
Jet Main # 108
Jet Slow # 38
Jet Comp # 38 X # 38
1
1
1
1
1
1
NA
JB581240
JB581244
JB581245
JB581246
Screw Adjuster
O - Ring
Spring Compression Coil
Plain Washer
O - Ring
1
1
1
1
1
30181020
JZ121013
DM181008
PA121041
Description
21. 36PA0106
PA581214
JB581240
PA581215
Screw Stop
O-Ring
Spring Compression
1
1
1
22. 36PA0127
NA
PA581217
PA581218
PA581219
Valve Throttle
Bar Clip
Collar Magnet Holder
Spring Compression
1
1
1
1
1
1
3
1
23. 36PA0108
JB581239
JB581240
JB581269
113
Sr
No
Kit
Part No.
Kit Description
Part No.
Description
Qty/Kit
24. 36PA0146
Assly Ccase LH
PA541032
39256220
39171519
59200036
JA541036
JZ541005
JA541005
39219019
Ccase LH
Bearing - NRB
Seal Oil
Bearing Ball
Plug Oil
Nozzle Oil Jet
Bush Bendix
Seal Oil
1
1
1
1
1
1
1
1
25. 36DS1502
DL151014
30151041
Gear Speedometer
Gear Screw
1
1
26. 36DK0017
30191038
39021911
39080808
30191035
15191026
30191036
Pin
Washer Plain
Split Pin
Spring
Pin
Nut Brake Adjuster
1
1
1
1
1
1
27. 36PA0006
JB551401
JA531010
1
1
28. 36PA0152
JA131206
PA141013
JB551000
1
1
1
29. 36PA0157
PA181308
PA181310
1
1
30. 36JZ0007
DJ151035
JZ551004
DS151082
Sprocket 43 T 4 Rubber
Sprocket Output 14T Disco-H
Chain 120link Solid Bush
1
1
1
114
Kit List
Sr
No
Kit
Part No.
31. 36PA0154
32. 36PA0155
33. 36PA0156
34. 36JZ0079
Kit List
Consisting of Following Parts
Kit Description
Part No.
Kit Piston Valve-D125M
Description
Qty/Kit
JE581213
---------------------------------JE581214
Je581217
24121370
DP121052
------------
Diaphragm
Piston Valve Assembly
Spring
Holder
Spring
E-Ring
Ring Shim
Washer
Jet Needle
1
1
1
1
1
1
1
1
1
-----------JE581208
24121063
JE581209
DH121130
Pilot Screw
Spring Adjuster
Washer
O Ring
O Ring
1
1
1
1
1
-----------JZ581219
-----------------------
Jet Needle
Jet Holder
Main Jet
Pilot Jet
1
1
1
1.
JE511009
31101064
39128321
39262921
39166005
1
1
1
1
2
35. 36JZ0102
Valve Kit
JE511200
JE511201
Valve Intake
Valve Exhaust
1
1
36. 36JE0001
39201719
JD511203
JD511204
JD511205
DG101029
Seal - Oil
Seat Valve Spring
Valve Spring
Retainer Valve Spring
Collet
2
2
2
2
4
JE521208
JE521012
1
1
37. 36JZ0074
115
Sr
No
Kit
Part No.
Kit Description
Part No.
Description
Qty/Kit
38. 36JE0002
JE521202
JE521203
JE521204
1
1
1
39. 36JZ0075
JE541215
31101064
1
2
40. 36JE0019
NA
DP121059
JE581218
DP121067
DH121118
Float Body
O-Ring
Drain Screw
Screw
O Ring Drain Screw
1
1
1
2
1
41. 36JE0020
NA
DH121176
Diaphragm Cover
Screw
1
2
42. 36JE0021
NA
DD121058
NA
NA
NA
NA
Screw
Spring
Plunger Assly
Guide Holder
O-Ring
Dust Cap
1
1
1
1
1
1
43. 36JE0022
Kit Gasket/O-Ring-D125
DK121058
DH121118
DH121088
DH121130
1
1
1
1
44. Dk121041
NA
DH121130
Screw Adjuster VC
O- Ring Screw VC (Outside Near The Head Of Vc Screw)
Spring Screw VC
Plain Washer
O - Ring Screw VC
(Inside - At The Tip Of Air Screw)
DH121086
DH121087
DH121088
1
1
1
1
116
Kit List
Sr
No
Kit
Part No.
Kit List
Consisting of Following Parts
Kit Description
Part No.
Description
Qty/Kit
45. 36JZ0077
1
2
1
1
1
46. PA541026
Assly Ccase RH
Crankcase RH
Bearing - Ball 6203 HN3 C3
Stopper Plate Input Bearing
Screw - Pan :- Pr-Ecoated
Needle Roller Bearing Hk1212
Bushing Drum
Guide Kick
Bolt - Flanged :- Small
Bolt (JA541014) Pre-coated
Stud (JA541015) Pre-coated
Plug
1
1
1
1
1
1
1
2
1
1
1
117
PA541027
59200036
JA541010
DH101380
JA541011
PF541018
JA541012
39196404
52JA0029
52JA0027
31101064
Sr
No
Kit
Part No.
Kit Description
Part No.
Description
Qty/Kit
118
Parts Index
119
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
15161069
22150241
28101214
30101096
30101142
30101195
30141031
30141031
30141039
30151032
30151033
30151033
30151035
30151038
30151038
30151042
30151068
30151069
30151069
30151096
30151118
30181025
30181026
30181029
30191048
30201006
30201064
31101173
31151007
2
14
9
5
18
3
3
10
16
3
1
3
21
16
24
22
12
11
14
20
17
4
5
10
24
20
9
6
13
98
26
32
32
28
30
90
54
90
62
62
64
62
70
62
62
62
62
70
72
62
78
78
78
76
104
106
12
70
31151018
31201079
31201081
36001052
39004401
39019811
39024211
39029215
39029615
39032615
39042215
39045411
39055302
39059417
39069415
39072211
39072211
39073817
39074011
39074701
39076101
39078408
39078912
39078912
39079708
39080708
39080808
39081715
39084001
5
12
7
7
1
10
6
17
7
8
9
10
9
2
19
12
16
3
12
10
4
12
14
17
6
22
11
4
23
70
72
22
50
104
72
56
52
110
56
58
52
52
8
72
92
100
26
90
22
90
54
78
72
58
72
72
18
62
39084914
39090012
39098004
39098717
39099206
39099311
39099906
39099906
39099906
39100006
39100120
39101321
39104011
39104119
39107404
39118101
39122515
39128321
39135815
39150111
39154011
39156121
39167121
39167504
39171404
39171519
39175904
39176601
39178924
10
16
10
4
7
6
4
6
11
2
14
19
11
10
3
15
5
4
7
2
18
19
6A
5
14
3
12
7
8
42
62
32
14
16
26
24
30
22
10
32
62
54
28
74
78
102
4
52
104
72
28
28
44
54
22
22
100
92
39186420
39190204
39190701
39191204
39195104
39196404
39197015
39197015
39197015
39198104
39201719
39212415
39214124
39217924
39219019
39224915
39240817
39242001
39242411
39245304
39247604
39248415
39248415
39249211
39253921
39255304
39256220
39260011
39260801
2A
3
7
23
1
9
3
6
22
20
3
15
9
2
6
20
8
7
2
9
16
6
11
9
4
2
4
3A
3
12
46
104
74
92
20
110
104
100
14
6
104
100
90
22
74
26
56
92
18
104
90
104
40
4
110
22
32
4
120
Parts Index
121
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
39262921
39266921
39270411
39272315
39272612
39275821
59040006
59040014
59040019
59040031
59040038
59040038
59040038
59040038
59040050
59110002
59110008
59120003
59150003
59150014
59200036
59200036
59210023
59210024
60111417
36DJ4031
36DJ4032
36DJ4033
36DK0017
5
14
5
6
2
5
12
16
2
7
2
4
10
11A
6
10
4
3
12
2
2
4
16
17
10
14
7
8
21
4
8
18
48
52
90
78
44
56
8
2
28
30
22
2
6
12
12
64
12
22
20
22
14
106
66
68
68
72
36DS1502
36DU1007
36JE0001
36JE0002
36JE0019
36JE0020
36JE0021
36JE0022
36JE0024
36JZ0007
36JZ0008
36JZ0023
36JZ0074
36JZ0075
36JZ0077
36JZ0079
36JZ0102
36PA0003
36PA0006
36PA0093
36PA0096
36PA0099
36PA0106
36PA0108
36PA0115
36PA0121
36PA0122
36PA0123
36PA0124
20
11
8
5
5
6
7
8
6
2
9
3
1
1
1
1
2
5
3
1
1
1
4
6
9
7
1
2
1
62
26
6
10
36
36
36
36
32
70
42
32
10
28
22
4
6
10
32
10
4
28
34
34
8
78
98
70
40
36PA0125
36PA0126
36PA0127
36PA0128
36PA0129
36PA0131
36PA0132
36PA0133
36PA0134
36PA0135
36PA0136
36PA0137
36PA0138
36PA0139
36PA0140
36PA0141
36Pa0142
36PA0144
36PA0145
36PA0146
36PA0152
36PA0153
36PA0154
36PA0155
36PA0156
36PA0157
36PA0160
36PA0161
36PA0162
2
3
5
8
8
8
8
9
9
9
9
9
10
10
10
10
10
3
1A
1
2
8
2
3
4
1
8
9
10
34
34
34
82
82
82
82
82
82
82
82
82
82
82
82
82
82
50
20
22
70
6
36
36
36
98
86
86
88
36PA0163
36PA0164
36PA0165
36PA0166
36PA0167
36PA0168
36PA0169
36PA0170
36PA0171
36PA0172
36PA0173
36PA0174
36PA0175
36PA0176
36PA0177
52JA0027
52PA0516
52PA0517
52PA0518
52PA0519
52PA0520
52PA0521
52PA0522
52PA0523
52PA0524
52PA0525
52PA0528
52PA0529
52PA0530
8
9
10
8
9
10
8
9
10
8
9
10
8
9
10
10
2
2
3
3
5
5
6
6
1
1
2
2
3
86
86
88
86
86
88
86
86
88
86
86
88
86
86
88
20
84
84
84
84
84
84
86
86
84
84
84
84
84
122
Parts Index
123
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
52PA0531
52PA0532
52PA0533
52PA0536
52PA0537
52PA0538
52PA0539
52PA0554
52PA0555
52PA0560
52PA0561
52PA0563
52PA0565
52PA0568
52PA0569
52PA0571
52PA0572
56Pa053E
56PA056C
56PA056D
56PA056E
AA121071
CF111019
CL201023
CM201054
CM201054
CS101128
DD101048
DD101097
3
5
5
6
6
1
1
6
6
5
5
2
2
3
3
1
1
4
4
4
4
14
17
3
4
4
11
11
12
84
84
84
86
86
84
84
86
86
86
86
84
84
84
84
84
84
84
84
84
84
4
44
100
94
94
8
44
26
DD111011
DD111012
DD111018
DD121181
DD141227
DD161078
DD181032
DD201002
DD201170
DE151006
DE151008
DE151012
DE151046
DE151047
DE151048
DE191035
DF161102
DF181091
DF181092
DG101029
DG101339
DG101418
DG121025
DG121025
DG161121
DG161224
DH101048
DH101264
DH101301
12
10
17
8
13
3
6
10
19
2
5
4
2
3
5
4
7
16
18
4
12
12
6
8
7
3
6
8
6
44
44
44
28
90
72
78
104
74
64
64
64
68
68
68
66
58
74
74
6
18
28
38
2
92
54
8
22
40
DH101380
DH101380
DH101382
DH101392
DH101395
DH101509
DH101781
DH111013
DH111015
DH121038
DH121041
DH121059
DH121063
DH121064
DH121093
DH121176
DH141048
DH151029
DH161061
DH161066
DH161121
DH161231
DJ141008
DJ161069
DJ161072
DJ161186
DJ161229
DJ161229
DJ161229
6
7
7
10
5
11
8
15
13
11
15
11
14A
12
13
18
18
16
9
8
5
16
4
4
17
13
9
9
5A
20
44
42
8
40
18
42
44
44
38
36
36
36
36
36
36
90
72
54
58
58
92
92
56
104
54
92
104
100
DJ161278
DJ181115
DJ191025
DJ191026
DJ191027
DJ191029
DJ191030
DJ191031
DJ191034
DJ191035
DJ191058
DJ191059
DJ191083
DJ201109
DJ201173
DJ201173
DJ201219
DK101610
DK121041
DK141041
DK201049
DL181080
DL191020
DP101165
DP121018
DP121059
DP121067
DP161145
DP171006
18
4
10
11
15
2
3
5
6
7
8
1
7
9
10
12
11
8
9
15
6
6A
21
6
20
19
17
18
8
54
50
66
66
66
66
66
66
66
66
66
66
74
66
56
56
106
40
36
90
50
78
100
10
36
36
36
104
52
124
Parts Index
125
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
DS101117
DS101154
DS101215
DS101276
DS101366
DS121126
DS141012
DS141012
DS151048
DS151049
DS151052
DS151053
DS151087
DS151089
DS151090
DS151091
DS151092
DS151094
DS151094
DS151095
DS161125
DS161287
DS181012
DS181015
DS181016
DS191052
DS191078
DS201025
DS201081
4
7
11
5
9
7
5
14
2
3
5
6
8
10
17
9
6
7
20
5
3
7
11
16
17
8
20
4
3
26
12
28
8
6
38
92
90
60
60
60
60
62
62
70
62
62
62
70
62
56
94
78
78
78
74
100
106
106
DU101213
DU161102
DX151008
DX151015
DX151018
DX161052
DX191001
DX191009
DZ141075
FD101078
FD181019
FD181020
FD181030
FD181031
GH201012
JA113403
JA131205
JA131606
JA351600
JA511008
JA511028
JA511211
JA511216
JA521018
JA521019
JA521019
JA531007
JA531012
JA531015
19
6A
7
27
22
4
22
25
17
2
15
14
4
13
2
5
9
18
4
5
6
7
4
3
5
13
15
8
5
14
92
70
70
70
98
74
76
90
24
74
74
74
74
102
48
70
62
42
2
4
6
8
8
28
8
32
12
12
JA541005
JA541005
JA541010
JA541011
JA541012
JA541014
JA541016
JA541021
JA541028
JA541034
JA541044
JA541205
JA541211
JA541212
JA541225
JA541233
JA541235
JA541236
JA541237
JA551002
JA551004
JA551008
JA551009
JA551406
JA551420
JA561002
JA561207
JA561208
JA561209
5
7
5
3
8
7
3
15
6
9
4
8
14
15
13
2
11
16
17
3
7
15
16
2
12
5
6
8
7
22
30
20
20
20
20
24
22
44
22
30
30
28
28
28
30
20
28
28
14
14
14
14
32
32
16
18
18
18
JA581406
JA591040
JA621001
JA621002
JA621006
JA621201
JA621206
JA621402
JA621406
JA621410
JA621414
JB122009
JB122010
JB122011
JB122016
JB131017
JB131017
JB131018
JB131018
JB131019
JB131019
JB131022
JB131223
JB131224
JB131225
JB351024
JB351025
JB401400
JB402202
10
2
1
5
2
10
13
1
2
3
6
1
4
3
6
4
10
11
13
14
23
13A
15
19
21
1
2
5
7
4
40
26
26
26
26
26
42
42
42
42
52
52
52
52
62
64
64
62
62
70
62
70
70
70
44
44
74
10
126
Parts Index
127
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
JB511018
JB511019
JB531021
JB551000
JB551408
JB551410
JB551411
JB551412
JB571000
JB571005
JB571006
JB581202
JB581204
JB581229
JB581230
JB581232
JB581237
JB581247
JB581248
JB581256
JB581258
JB581260
JD111052
JD111052
JD121002
JD141003
JD161002
JD161006
JD191006
2
7
9
18
4
1
7
8
1
1
5
17
18
7
8
10
12
15
16
9
13
11
3
9
12
1
6
7
6
4
4
12
14
32
32
32
32
24
24
24
34
34
34
34
34
34
34
34
34
34
34
92
90
52
70
72
72
46
JD351206
JD401007
JD511004
JD511008
JD511010
JD511209
JD521002
JD541000
JD551400
JD561004
JD561011
JE351005
JE511204
JE511230
JE521016
JE531001
JE541008
JE541230
JE541231
JE541233
JE551409
JE581213
JE581218
JE581223
JE591002
JF402000
JG181236
JG401601
JG571024
14
12
2
7
3
7
3
17
11
3
6
2
6
8
12
2A
9
5
6
1
13
10
16
14
3
4
8
1
13
44
104
4
4
2
6
10
22
32
16
16
44
6
8
8
12
26
30
28
30
32
36
36
36
40
44
100
106
22
JL131807
JL181219
JL401602
JN131003
JN181211
JN351604
JN402000
JU232800
JW131801
JW131807
JW181241
JW351400
JW541000
JW541005
JW561206
JW561208
JW591030
JZ113042
JZ113207
JZ121015
JZ131601
JZ131818
JZ131875
JZ151081
JZ151083
JZ151084
JZ151091
JZ161019
JZ161023
4
10
1
8
14
5
4
3
1
6
13
4
3
2
2
3
7
17
4
13
9
6
9
18
5
2
19
2
6
68
92
106
64
64
106
44
104
68
68
64
10
28
28
18
18
40
54
58
78
64
64
72
78
50
50
78
72
74
JZ161210
JZ171004
JZ171809
JZ171822
JZ181299
JZ181322
JZ181415
JZ181416
JZ191010
JZ232805
JZ232814
JZ233177
JZ233177
JZ233201
JZ233213
JZ401029
JZ401038
JZ401039
JZ401042
JZ401403
JZ511021
JZ541214
JZ551004
JZ551205
JZ551413
JZ551415
JZ561002
JZ571000
JZ571001
1
1
10
11
5
6
1
5
5
19
4
11
11
7
7
2
1
4
13
10
1
7
18
13
1
9
4
1
5
96
90
90
90
104
92
56
56
46
104
104
82
88
86
86
100
102
102
104
74
2
28
14
14
32
32
16
24
24
128
Parts Index
129
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
JZ581025
JZ73063F
JZ73065J
JZ73065R
KACA0820
KACB1040
KADA0618
KADB0516
KADD0614
KADD0614
KADD0670
KADD0814
KADD0822
KADD0855
KADD0880
KADE0614
KADF0620
KADF1050
KBUA0545
KBUB0510
KBUB0520
KDBA0512
KDCB0816
KPBB6201
KPBB6202
KPBB6301
KPBB6301
KPBB6301
KPBB6302
5
4
4
4
11
9
2
6
11
18
8
2
5
6
4
15
19
8
14
6
4
5
4
4
3
1
2
3
4
38
80
80
80
110
110
38
94
92
44
38
106
54
110
110
100
44
110
104
100
100
100
54
70
70
64
62
70
70
KPBC6004
LAC00002
LAD00001
LAD00002
LAD00011
LAD00037
LAD00048
LAD00053
LAD00070
LAD00091
LAD00095
LAD00106
LAE00007
LAE00022
LBU00004
LBU00005
LBU00007
LCA00005
LCG00001
LCL00003
LJA00004
LJA00011
PA111132
PA111240
PA111246
PA113008
PA113022
PA113024
PA113035
8
7
4
3
5
13
8
10
9
19
5
14
3
11
15
16
15
3
2
12
14
12
1
1
1
2
6
1
15
70
64
48
48
42
66
48
38
38
100
94
106
98
56
64
64
92
102
48
70
22
4
50
50
50
54
54
54
54
PA113038
PA113040
PA113041
PA113059
PA113204
PA113207
PA113208
PA113410
PA113413
PA113414
PA121017
PA121030
PA121034
PA121035
PA121036
PA121039
PA121040
PA121042
PA121046
PA122021
PA122022
PA122023
PA122026
PA122028
PA122029
PA122034
PA131019
PA131021
PA131217
7
16
8
7
3
1
2
1
7
7
9
1
2
3
1
2
3
8
13
16
15
14
5
13
11
13
1
1A
24
54
54
54
54
58
58
58
48
48
48
78
78
78
78
78
78
78
78
78
52
52
52
52
52
52
52
60
60
70
PA131234
PA131238
PA131239
PA131241
PA131261
PA131263
PA131610
PA131825
PA131835
PA131844
PA131850
PA151009
PA151011
PA151013
PA151014
PA151020
PA161004
PA161006
PA161203
PA161207
PA161208
PA161209
PA161211
PA161215
PA171017
PA181276
PA181277
PA181278
PA181279
25
4
11
4
10
6
26
8
18
12
8
2
17
9
21
2
13
1
2
7
4
3
2
2
8
11
12
17
5
70
60
70
60
70
70
70
72
70
66
72
74
74
74
74
74
72
72
96
46
96
96
46
96
90
100
100
100
104
130
Parts Index
131
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
PA181280
PA181281
PA181283
PA181283
PA181295
PA181296
PA181301
PA181305
PA181405
PA181408
PA191005
PA191010
PA231000
PA231206
PA231207
PA231403
PA231600
PA231601
PA233126
PA233138
PA233139
PA233142
PA233227
PA233247
PA233259
PA233271
PA233283
PA351018
PA351210
1
10
2
14
13
14
13
18
1
9
1
4
1
1
5
10
11
12
7
7
7
7
7
7
7
7
7
1
8
94
100
94
100
92
92
100
100
56
56
46
46
108
110
110
110
74
74
82
82
82
82
82
86
86
86
86
44
44
PA351212
PA351213
PA351214
PA351215
PA401018
PA401405
PA401808
PA401809
PA402225
PA402227
PA402228
PA402237
PA402423
PA402440
PA402601
PA501011
PA501019
PA511039
PA511215
PA511228
PA511229
PA511232
PA511234
PA511246
PA521214
PA531025
PA531029
PA541026
PA541213
9
3
3
3
15
1
13
12
7
6
8
8
3
3
7
1
1
4
1
1
2
5
6
1
6
1
1
1A
11
44
44
44
44
94
74
106
106
106
106
106
106
94
94
90
20
20
2
8
6
6
6
6
8
10
12
12
20
30
PA541217
PA541224
PA551002
PA551205
PA551206
PA551207
PA551404
PA551405
PA561005
PA561207
PA561402
PA581029
PA581034
PA581034
PA581039
PA581042
PA581205
PA581222
PA581225
PA581226
PA581227
PA581228
PA581406
PA581407
PA581409
PA591077
PA591120
PA621005
PA71043C
9
3
1
14
12
2
1
9
1
7
10
3
4
7
1
1
11
14
13
1
21
1
8
9
9A
4
4
7
1
30
28
14
14
14
14
32
28
16
18
18
38
38
2
38
38
4
34
4
36
36
34
4
4
4
40
40
26
80
PA71043F
PA71045R
PA71045V
PA71045W
PA72043B
PA74033C
PA74033F
PA74035R
PA74035V
PA74035W
PA74043C
PA74043F
PA74045R
PA74045V
PA74045W
PA74053C
PA74053F
PA74055R
PA74055V
PA74055W
PA75043C
PA75043F
PA75045R
PA75045V
PA75045W
PF122016
PF122019
PF511021
PF541018
1
1
1
1
4
2
2
2
2
2
3
3
3
3
3
6
6
6
6
6
5
5
5
5
5
15
15
6
2
80
80
80
80
80
80
80
80
80
80
80
80
80
80
80
82
82
82
82
82
80
80
80
80
80
52
72
2
20
132
Parts Index
133
Part Number
Figure
No.
Page
No.
PF551003
PF551200
PF551201
PF551203
PF551204
PF551206
PF561002
PF561200
YPA13001
YPA13002
YPA13003
YPA13004
YPA13005
YPA13006
YPA13007
YPA13008
YPA13009
YPA13010
YPA13012
YPA13014
YPA13015
YPA13016
YPA13017
YPA13018
YPA13019
YPA13020
YPA13021
YPA13022
YPA15001
8
6
5
9
11
10
2
1
26
1
8
8
9
10
11
12
13
14
1
26
8
9
10
11
13
14
16
16
1
14
14
14
14
14
14
16
18
76
100
104
94
94
94
94
94
94
94
40
76
94
94
94
94
94
94
94
94
40
Part Number
Figure
No.
Page
No.
YPA15002
YPA15003
8
11
94
94