DESIGN OF INTEGRATED INDUSTRIAL SYSTEM 1

(MODULE 6)
MICROMOTION STUDY

Group
Name

IP-11
1. Imam
: Mukhri
2. Wildan
Adiwena
Class
: IP CLASS
Assistent
: P - 96
Assessment Criteria
Report
Format
:
Contents
:
TOTAL
:

Practical Date

May 25,
: 2015

Practical Day
: Monday
Practical
Hours
: 14.30-15.50
Submitted
Yogyakarta, June 01, 2015
Assistant

(M Ihsan NST)

DESIGN OF INTEGRATED INDUSTRIAL SYSTEM 1

LABORATORY
INDUSTRIAL ENGINEERING DEPARTMENT

FACULTY OF INDUSTRIAL TECHNOLOGY

ISLAMIC UNIVERSITY OF INDONESIA
2015
CHAPTER VI
MICROMOTION STUDY

6.1. Practicum Objectives

1. To know the Micromotion Study method on the application of
standard time with analyzing the working movement elements.
2. Able to identify work elements and able to analyze the effective and
ineffective work elements on certain job.
3. Able to make improvements on movement elements which are not
required or ineffective in order to perform facility or work station
layout setting.
4. Able to calculate the standard time by studying the movement
elements with the help of movie recorder.
6.2. Practicum Tasks
1.
Observing and analyzing the movement of the working operations
based on video record assembly.
2.
Calculate the standard time by using motion elements table.
3.
Determine the standard time of each element of the overall
standard of work and working time in accordance with the SOP work
operations.
6.3. Output
6.3.1.
Description
Micro motion Study is a technique that used to analyze in detail the worker movement
(Wignjosoebroto, 1989). This technique was first developed by Gilbert in motion study
techniques (Maynard, 1971). Activities are included in micro motion Study is a video
recording and record the time (Barnes, 1980). In this practicum, we analyze in detail about
the worker movement that assembly a sport car sedan. In this practicum we did the activity
twice that did by the worker, the first activity show the initial layout of the work station and
the second activity show the propose layout of the work station. After that we have to analyze
about the differences in both initial and propose work station.
In the given case study, can be seen that the operator at station, he
assembly Tamiya 4WD. Tamiya have so many part and the parts is consists as below:
Table 6.1. Layout Explanation

BOX
A
B

JARAK
(CM)
64,5
68

JARAK

DESKRIPSI

(INCHI)
25,4
Body, Battery Belt, Body Lock
26,8
Rear Rubber Tire, Rear Velg, Rear Axle, Gear

BOX

JARAK

JARAK

DESKRIPSI

C
D
E

(CM)
52,3
68,2
53

(INCHI)
20,6
Chasis, Roller, Screwdriver, Screw
26,9
Battery
20.9
Dynamo, Cover Dynamo, Home Dynamo, Large

35,6

14

Plate & Small Plate, Axle

Front Tire Rubber, Front Velg, Front Axle, Gear

23,4

4WD
Front Plate, Switch, Front Cover

59,5

Table 6.2. Code for Objects used to Assemble Product

Name of Part or Equipment

Code

Screwdriver

C4

Body

A1

Battery Belt

A2

Body Lock

A3

Rear Tire

B1

Rear Velg

B2

Rear Axle

B3

Gear

B4

Chassis

C1

Roller

C2

Screw

C3

Battery

D1

Dynamo

E1

Dynamo Cover

E2

Home Dynamo

E3

Large & Small Plate

E4

Axle

E5

Front Tire

F1

Front Velg

F2

Front Axle

F3

Gear 4 WD

F4

Name of Part or Equipment

Code

Front Plate

G1

Switch

G2

Front Cover

G3

A. Initial Layout
Analysis micro motion study activity used to analyze in detail the
operators to do the work in relief so that it can get the standard for
doing his job. The analysis micro motion study conducted in this
research is the operator do assembles Tamiya car. Work done by one of
the male with the work stands. The operator Tamiya location and
distance of the layout of each layout to be seen on the figure below:

Figure 6.1 Initial layout

Figure 6.2 Initial Layout (operator to box)

From the video that we got from this practicum, we can identify the innefective and
effective motion of work. Those are :
Table 6.3 Table of Motion Work

Motion

Motion of work

Identification

Take chassis with right

Grasp and transport

Effective

hand from the box C

Move chassis from right

Empty
Grasp,

Effective

hand to left hand

Reach roller and screw

loaded and Hold

Grasp and hold

Effective

with right hand

Put the roller and screw

Grasp, hold and

Effective

to assembly
Put it into chassis with

assembly
Grasp, Hold, and Use

Effective

Description

right hand and assembly

transport

Motion

Motion of work

Identification

with support left hand

Take screwdriver with

Hold, grasp, use, and

Effective

right hand from the box

assembly.

Description

and use it to assembly

the screw and roller to
the chassis.
Hold screw driver with
right hand and hold
chassis with left hand

Grasp, Hold, Use and

Effective

Assembly

also grasp roller and

screw with right hand
Position screw driver

Position,

and use
Hold screw driver and

Assembly
Grasp, Hold, Use and

take roller and screw

Assembly

with right hand.

Put it into chassis with

Grasp, Hold, Position

right hand and assembly

and Use

with support left hand

Hold screw driver and

Grasp, Hold, Use and

take roller and screw

Assembly

with right hand.

Put it into chassis with

Grasp, Hold, Position

right hand and assembly

and Use

with support left hand

Put screw driver in to

Release

the box by right hand

position, grasp, hold,

and left hand hold the

and avoidable delay

use

load,

and

pre-

Ineffective and Effective

Effective

Effective and Ineffective

Effective

Effective

Effective and Ineffective

chassis with avoidable

situation from operator
Take the rear tire and

Transport Empty,

rear velg with right and

Grasp and Hold

Effective

left hand respectively

from the box B
Assembly both of them.

Hold, grasp and

assembly

Effective

Motion

Motion of work

Identification

Hold wheel by left hand

Hold, grasp,

Effective

and grasp rear axle by

positioning and

right hand after that

assembly

assembly both of them

Hold the Wheel by right

Hold, grasp, transfer

hand and take chassis by

loaded, positioning,

left hand. Hold chassis

and assembly

Description

Effective and ineffective

by right hand and take

rear gear by left hand
then assembly both of
them
Take and hold chassis by

Hold, grasp, transfer

left hand with right hand

empty, avoidable

hold

delay and assembly.

wheel

then

Effective and Ineffective

assembly but there is

avoidable

delay

that

forgot to assembly Gear

4WD
Take the
wheel

then

other

rear

Hold, grasp, Transfer

assembly

Empty, Position, and

with the other side axle

Assembly

rear with little pressure

Take dynamo from box

Grasp, hold and

E with right hand and

Transfer Empty

left

hand

hold

Effective

the

chassis
Assembly dynamo with

Grasp, hold and

chassis with little bit

Assembly

pressure
Take big plat by right

Grasp, position, and

hand and position it then

assembly

assembly with dynamo

Hold chassis by left

Hold, grasp, transfer

hand and take cover

loaded, position and

dynamo by right hand

assembly

then assembly both of

them.

Effective

effective

Effective and ineffective

Effective and ineffective

Motion

Motion of work

Identification

Put chassis by right hand

Take front rubber tire

Release load
Grasp, Transfer

Effective
Effective

with front velg from box

Empty, and Hold

F
Assembly both of them

Grasp, hold, and

to become front wheel

Take front axle with

Assembly
Grasp, Hold, and

right hand from box F

Transfer Empty

Description

with

left

hand

Effective

hold

chassis
Plan and search tire
Take tire and wheel by

Plan and searching

Grasp, transfer

Effective
Effective

right hand then assembly

Put tire to the box
Take tire by right hand

loaded, and assembly

Release load
Grasp, transfer

Effective
Effective

and take wheel by left

loaded, and assembly

hand.
Hold tire by left hand

Hold, grasp, transfer

and take axle by right

loaded, and assembly

hand
Hold axle by right hand

Hold, grasp, transfer

and take chassis by left

loaded, position, and

hand
Hold chassis by right

assembly
Hold, grasp, transfer

hand and take gear 4

loaded, and position.

WD by left hand.
Release gear 4 WD
Take gear 4WD by left

Release load
Grasp

Ineffective
Effective

hand
Assembly gear 4 WD

Position and assembly

Effective and ineffective

with chassis
Hold chassis by right

Hold, grasp, transfer

Effective and ineffective

hand and take tire by left

loaded, position and

hand.
Hold chassis by left

assembly
Hold, grasp, transfer

hand and take front plat

loaded, position, and

by

assembly

right

hand

then

assembly plat to chassis.

Hold chassis by left

Hold, grasp, transfer

Effective

Effective and ineffective

Effective and ineffective

Effective and ineffective

Effective

Motion

Motion of work

Identification

Description
hand and take switch

loaded, and assembly

button by right hand.

Hold chassis by left

Hold, grasp, transfer

hand

front

loaded, position, and

cover by right hand.

Hold chassis by left

assembly
Hold, grasp, transfer

hand and take battery by

loaded, and assembly

right hand.
Hold chassis by left

Hold, grasp, transfer

hand and take battery by

loaded, position, and

right hand
Hold chassis by left

assembly
Hold, grasp, transfer

hand and take battery

loaded, position, and

cover by right hand

Hold chassis by left

assembly
Hold, grasp, transfer

hand and take body by

loaded, position, and

right hand
Hold chassis by left

assembly
Hold, grasp, transfer

hand and take body

loaded, and assembly

locker by right hand

Put Tamiya in to the

Release load

and

take

Effective and ineffective

Effective

Effective and ineffective

Effective and ineffective

Effective and ineffective

Effective

Effective

ground

B. Right Hand and Left Hand Map

Description

Grasp C1

Table 6.1 Mapping of left and right hand

WORK ELEMENT 1
Left Hand
Right Hand
Distance
Distance
Code TMU TMU Code
(inch)
(inch)
13.1 R20A
20"
2
G1A
22.1 M20C
G1A
2
13.1 R20A
20"
2
G1A
22.1 M20C
13.1 R20A
20"

Description
Reach C1
Grasp C1
Move C1
Reach C2
Grasp C2
Move C2
Reach C3

2
22.1
Grasp C2

G1A

19.7
19.7
13.1
2
22.1
19.7
32.4
13.1
2
22.1
13.1
2
22.1

Turn C4
once 90
Position C4

TS90
1'
P2SS
E

5.4

19.7

13.1
2
19.2

P2SS
E
TS90
5'
R20A
G1A
M20A

13.1

R20A

2
22.1

G1A
M20C
P2SS
E
G1A
P2SS
E
RL1
R20A
G1A
M20C
P2SS
E
P2SS
E
TS90

27

G1A

Grasp C3
Move C2, C3
Position C3

20"

Position C2,
C3
Reach C4
Grasp C4
Move C4
Position C4

20"

20"

Turn C4 6
times 90
Reach C3
Grasp C3
Move C2
Reach C2
Grasp C2
Move C2
Position C2,
C3

19.7
19.7

Memegang
B

G1A
M20C
P2SS
E
P2SS
E
R20A
G1A
M20C
P2SS
E
TS90
6'
R20A
G1A
M20C
R20A
G1A
M20C
P2SS
E

19.7
2
19.7
2
13.1
2
22.1
19.7
19.7
27

Position C4

20"

Turn C4 5
times 90
Reach C2
Grasp C2
Move C2

20"

Reach C3
Grasp C3
Move C3
Position C3

20"

Grasp C2, C3
Position C2,
C3
Release C3
Reach C3
Grasp C3
Move C3
Position C3
Position C3
Turn C4 5

Grasp C2

G1A

13.1
2
13.1
2
22.1
19.7

Turn C1
once 90

TS90
1'

5.4

19.7
19.7
27
2

Standard Time = 26.64

5'
R20A
G1A
R20A
20"
G1A
M20C
P2SS
E
P2SS
E
P2SS
E
TS90
5'
RL1
TMU
Hours
Minutes
Seconds

times
Reach C2
Grasp C2
Reach C3
Grasp C3
Move C3
Position C3
Position C2
and C3
Position C4
Turn C4 5
times 90
Release C1
740
0.007
0.444
26.64

Work Element 2
Descriptio
n
Reach B1
Grasp B1
Move B1
Position
B1 and B2
Reach B1
Grasp B1
Move B1
Position
B1 and B2

Left Hand
Distance
Code
(inch)
26"
R26A
G1A
M26C
P2SS
E
26"
R26A
G1A
M26C
P2SS
E

TMU

TMU

15.8
2
27.3

15.8
2
27.3

Right Hand
Distance
Code
(inch)
R26A
26"
G1A
M26C

19.7

19.7

P2SSE

15.8
2
27.3

15.8
2
27.3

R26A
G1A
M26C

19.7

19.7

P2SSE

26"

TMU
Hours
Minutes
Seconds

Standard Time = 4.6656

Description
Reach B2
Grasp B2
Move B2
Position B1
and B2
Reach B2
Grasp B2
Move B2
Position B1
and B2
129.6
0.0013
0.0778
4.6656

Work Element 3
Description
Grasp B1
and B2

Left Hand
Distance
Code
(inch)
G1A

TMU

TMU

15.8

Right Hand
Distance
Code
(inch)
R26A

26"

Description
Reach B3

2
27.3
19.7
20"
Grasp C1
Move C1

R20A

13.1

G1A
M20C

2
22.1

G1A
M26C
P2SS
E

G1A

19.7

P2SS
E

10.5
2
16.9
19.7

Standard Time = 4.8816

Grasp B3
Move B3
Position B3
Grasp B1,
B2, and B3

R14A
14"
G1A
M14C
P2SS
E
TMU
Hour
Minutes
Seconds

Position
B1,B2, and
B3
Reach F4
Grasp F4
Move F4
Position F4
135.6
0.0014
0.0813
4.8816

Work Element 4
Description
Turn C1
once 180

Left Hand
Distance
Code
(inch)
TS18
01'

TMU

TMU

9.4

15.8

R26A

G1A

27.3

M26C

19.7
Grasp C1

G1A

Right Hand
Distance
Code
(inch)

13.1
2
22.1
19.7

P2SS
E
R20A
G1A
M20C
P2SS
E

26

20

Description
Reach B1 and
B2
Grasp B1 and
B2
Move B1 and
B2
Position B1
and B2
Reach E1
Grasp E1
Move E1
Position E1

TMU
Hours
Minutes
Seconds

Standard Time = 4.3812

121.7
0.0012
0.0730
4.3812

Work Element 5
Left Hand
Right Hand
Descriptio Distance Cod
Distanc
TMU
TMU
Code
n
(inch)
e
e (inch)
Grasp C1
G1A
2
13.1
R20A
20"
2
G1A
22.1
M20C
19.7
P2SSE
Standard Time = 2.1204
TMU
Hours
Minutes
Seconds
Work Element 6
Descriptio
n

Left Hand
Distance
Code
(inch)

TMU

TMU
13.1
2
22.1
19.7

Release C1

RL1

Right Hand
Distance
Code
(inch)
R20A
20"
G1A
M20C
P2SS
E

Description
Reach E5
Grasp E5
Move E5
Position E5
56.9
0.000589
0.03534
2.1204

Description
Reach E2
Grasp E2
Move E2
Position E2

2
TMU
Hours
Minutes
Seconds

Standard Time = 2.6532

56.9
0.00056
0.03414
2.0484

Table 6.4

Work Element 7
Description

Left Hand
Distance
Code
(inch)

TMU

TMU

R14A

10.5

10.5

Grasp F2

G1A

Move F2

M14C

16.9

16.9

Reach F2

14"

Right Hand
Distance
Code
(inch)
R14
14"
A
G1A
M14
C

Description
Reach F1
Grasp F1
Move F1

P2SS
E

19.7

19.7

R14A

10.5

10.5

Grasp F2

G1A

Move F2

M14C

16.9

16.9

Position F2

P2SS
E

19.7

19.7

Position F2
Reach F2

14"

P2S
SE
R14
A
G1A
M14
C
P2S
SE
R20
A
G1A
M20
C
P2S
SE
R14
A

13.1
2
22.1
19.7
Grasp C1

G1A

10.5
2

G1A

16.9

M14
C

Position F1
14"

Reach F1
Grasp F1
Move F1
Position F1

20"

Reach C1
Grasp C1
Move C1
Position C1
Reach F1 and
F2
Grasp F1 and
F2
Move F1 and
F2
184.5
0.0018
0.1107
6.642

14"

TMU
Hours
Minutes
Seconds

Standard Time = 6.642

Work Element 8
Descriptio
n

Grasp C1

Left Hand
Distance
Code TMU TMU
(inch)
10.5
2
16.9
G1A

19.7

Code
R14A
G1A
M14C

Right Hand
Distance
(inch)
14"

P2SSE
TMU
Hours
Minutes
Seconds

Standard Time = 1.9116

Description
Reach F3
Grasp F3
Move F3
Position F1, F2,
and F3
49.1
0.0005
0.0294
1.7676

Work Element 9
Descriptio
n

Left Hand
Distance
Code
(inch)

TMU

TMU

Right Hand
Distance
Code
(inch)

Description

10.5
2
16.9
19.7
10.5
2
16.9

R14A
G1A
M14C
P2SSE
R14A
G1A
M14C

19.7

P2SSE

14"

14"

TMU
Hours
Minutes
Seconds

Standard Time = 3.5352

Reach F4
Grasp F4
Move F4
Position F4
Reach F1 and F2
Grasp F1 and F2
Move F1 and F2
Position F1 and
F2
98.2
0.000982
0.05892
3.5352

Work Element 10
Left Hand
Right Hand
Descriptio Distance
Distance
Code TMU
TMU
Code
n
(Inch)
(Inch)
Grasp C1
G1A
2
13.1
R20A
20"
2
G1A
22.1
M20C
19.7
P2SSE
TMU
Hours
Standard Time = 2.0484
Minutes
Seconds

Description
Reach G1
Grasp G1
Move G1
Position G1
56.9
0.0006
0.0341
2.0484

Work Element 11
Descriptio
n
Grasp C1

Left Hand
Distance
Code
(inch)
G1A

TMU

TMU

13.1
2
22.1
19.7

Standard Time = 2.0484

Right Hand
Distanc
Code
e (inch)
R20A
20"
G1A
M20C
P2SSE
TMU
Hours
Minutes
Seconds

Description
Reach G2
Grasp G2
Move G2
Position G2
56.9
0.0006
0.0341
2.0484

Work Element 12
Descriptio
n
Grasp C1

Left Hand
Distance
Code
(inch)
G1A

TMU

TMU

13.1
2
22.1
19.7

Standard Time = 2.0484

Right Hand
Distance
Code
(inch)
R20A
20"
G1A
M20C
P2SSE
TMU
Hours
Minutes
Seconds

Description
Reach G3
Grasp G3
Move G3
Position G3
56.9
0.000589
0.03534
2.1204

Work Element 13
Left Hand
Right Hand
Distance
Distanc
Description
Code TMU TMU Code
Description
(inch)
e (inch)
Grasp C1
G1A
2
15.8 R26A
26"
Reach D1
2
G1A
Grasp D1
27.3 M26C
Move G1
19.7 P2SSE
Position G1
15.8 R26A
26"
Reach G1
2
G1A
Grasp G1
27.3 M26C
Move G1
19.7 P2SSE
Position G1
TMU
129.6
Hours
0.0012
Standard Time = 4.6656
Minutes
0.0777
Seconds
4.6656

Work Element 14
Left Hand
Description Distance Code
Grasp C1
G1A

TMU
2

Standard Time = 1.7244

TMU
15,2
2
26.2
19.7

Right Hand
Code Distance
R25A
25"
G1A
M25C
P2SSE
TMU
Hours
Minutes

Description
Reach A2
Grasp A2
Move A2
Position A2
47.9
0.000479
0.02874

Seconds

1.7244

Work Element 15
Left Hand
Right Hand
Descriptio Distance
Distanc
Code TMU TMU Code
Description
n
(inch)
e (inch)
Grasp C1
G1A
2
15,2 R25A
25"
Reach A1
2
G1A
Grasp A1
26.2 M25C
Move A1
P2SS
19.7
Position A1
E
TMU
47.9
Hours
0.0005
Standard Time = 1.7244
Minutes
0.0287
Seconds
1.7244

Work Element 16
Description
Grasp C1

Left Hand
Distance
Code
(inch)

TMU

TMU

Code

15,2

R25A

G1A

26.2

M25C

19.7

P2SSE

RL1

G1A

Standard Time = 1.7964

Right Hand
Distanc
e (inch)

TMU
Hours

25"

Description
Menjangkau U
(Body lock)
Memegang U
(Body lock)
Membawa U
(Body lock)
Mengarahkan U
(Body lock)
Melepas
Rangkaian
Tamiya
51.9
0.0005

Minutes
Seconds

6.3.2.

0.0299
1.7964

SOP Tamiya Assembly

From the calculated TMU that have done, there are 16 elements that
become part of SOP with assembly time that get from analyze motion
right and left hand
Table 6.5 SOP Assembly Tamiya
Work
Description
Element
1 Assembly chassis and Roller
2 Assembly Rear Tire with Rear Velg
3 Assembly Wheel with Rear Axle and
Gear
4 Assembly Dynamo on Dynamo
Scuttle, Big Plat and Small Plat
5 Assembly Gardan
6 Assembly Dynamo and chassis
7 Assembly Dynamo Cover
8 Assembly Front Tire with Front
Velg
9 Assembly Front Tire with Front Axle
10 Assembly Gear 4WD
11 Assembly Front Plat
12 Assembly Switch
13 Assembly Front Cover
14 Assembly Battery Belt
15 Assembly Body
16 Assembly Body Lock

Time
26.64
4.6656
4.8816
4.3812
2.0484
2.0484
6.642
1.7676
3.5352
2.0484
2.0484
2.0484
4.6656
1.7244
1.7244
1.7964

Standard Operation Procedure explain about the step that will be

done in assembly Tamiya with operation and work station that using
the standard time that have established.

6.3.3.

Conclusion

From the result left and right hand map we conclude that total standard
time for assembly this Tamiya is 72.666 seconds. And there are some
ineffective motion that operator has been done such as avoidable delay, position
and etc.