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PI_2_12_Roller_Kit_Light_EN_03.12.12_v2 03.12.

12 13:19 Seite 1

PI 2/12 en DEC/2012. 1300/OY/ L&W

P R O D U C T

I N F O R M A T I O N

I N T E R R O L L
R O L L E R K I T L I G H T
24 V

T E C H N O LO GY F O R
S M A L L- G O O D S

H A N D L I N G

PI_2_12_Roller_Kit_Light_EN_03.12.12_v2 03.12.12 13:19 Seite 2

RollerKit Light offers


impressive benefits:
Minimal engineering effort
Fast and simple installation
Reliable operation
Low energy consumption
Easy to control
Low noise level

Conveyor systems for small-sized


goods have to be well designed,
as the rollers have a particularly small
diameter and are closely spaced.
Solutions such as these call for a sturdy
and reliable drive that works quietly
and requires little maintenance.

Interroll RollerKit Light meets all these


requirements, while dispensing with
the need for time-consuming planning
and input. All aspects, from design
through installation to energy-efficient
operation, have already been incorporated into a deceptively simple and
reliable solution. Based on tried and
tested components like the 24-volt

RollerDrive EC310 and the 1700 series


universal conveyor roller, we have
developed a kit that allows the design
engineer to create a driven conveying
system with 30 mm diameter rollers
in virtually no time at all.

PI_2_12_Roller_Kit_Light_EN_03.12.12_v2 03.12.12 13:19 Seite 7

DRIVEN
C O N V E YO R S Y S T E M
FOR SMALL ITEMS.
S U R P R I S I N G LY S I M P L E .

With RollerKit Light you get all the components you need, perfectly matched
to one another.
Featuring a number of pre-assembled
parts, RollerKit Light can be quickly
installed and easily integrated into the
customers existing system, regardless

Innenklappe Breite: 207 mm

of whether straight sections or curves


are involved.
With the help of RollerKit Light, items
weighing up to 35 kg/m can be conveyed reliably and efficiently at up to
0.8 m/s. Designed to an equally high
standard, RollerKit Light Curve is
an ideal addition to tote or container
conveying systems.

Using the Interroll control modules


DriveControl, ZoneControl or
ConveyorControl, various conveying
modes whether continuous duty
or zero-pressure accumulation
can be implemented.

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R O L L E R K I T L I G H T:

STRAIGHT
SECTIONS
The principle
Largely pre-mounted components dispense with
the need for an elaborate design and allow fast
installation. All critical functional dimensions have
already been taken into account. Simply install
RollerKit Light into the conveyor system frame or
machine structure and it is ready to go.

Innenklappe Breite: 207 mm

Seven standard lengths allow optimal integration.


The track width can be user-defined and tracks can
also be combined with one another. If a belt needs to
be changed, this can usually be done in less than
five minutes.

PI_2_12_Roller_Kit_Light_EN_03.12.12_v2 03.12.12 13:20 Seite 4

T: U N PA C K , I N S T A L L A N D S

Variants

How it works

The options are galvanised steel, stainless steel or


PVC rollers with a diameter of 30 mm. All metal components of the kit are made from galvanised steel.

The drive system for RollerKit Light is based on an


underslung RollerDrive EC 310 and tangential 4-rib
PolyVee belt.

The following lengths are available with a roller pitch


of 35 mm:

The carrier rollers rest on the belt only under their


own weight, which reduces energy consumption
to a minimum. However, if a load is exerted on
the roller, pressure increases and the roller is then
reliably driven by the belt.

18
24
30
36
42
48
54

rollers
rollers
rollers
rollers
rollers
rollers
rollers

840

165

630 mm length
840 mm length
1050 mm length
1260 mm length
1470 mm length
1680 mm length
1890 mm length

PI_2_12_Roller_Kit_Light_EN_03.12.12_v2 03.12.12 13:20 Seite 5

S W I TC H O N. D O N E .

CURVED
SECTIONS
The principle
The curve remains the most streamlined and efficient
method of changing direction. And to give you as
much flexibility as possible with these changes of
direction, we offer RollerKit Light in four radii: 30, 45,
60 and 90 degrees. Until now the various peripheral
speeds of the powered round belt generally resulted
in a high level of wear. This is why we have developed a separate belt guide with a rolling friction that
causes virtually no wear.

In addition, the belt no longer twists and if it does


need to be changed at some point, this is a simple
procedure with no welding or re-threading involved.
To offset different conveying speeds, the power
transmission to the tapered rollers is via a friction
sleeve, which protects the belt, relieves the stress
on it and prevents clogging.

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Variants

How it works

Four different curve angles are available. The internal


radius is 350 mm.

The key design feature is the protection of the belt.


Belt routing and friction sleeve substantially enhance
its service life. As with the straight sections, the rollers
for curved sections are also supported freely on the
belt. When the item arrives the rollers dip slightly and
therefore increase the contact pressure.

30
45
60
90

curve
curve
curve
curve

7 tapered rollers
11 tapered rollers
14 tapered rollers
22 tapered rollers

The following
roller length increments
are available:
300, 350, 400,
450, 500, 550
and 600 mm.

600

PI_2_12_Roller_Kit_Light_EN_03.12.12_v2 03.12.12 13:19 Seite 8

Interroll is the most global core product


provider for material handling solutions.
Headquartered in SantAntonino
(Switzerland), we are present in more than
29 countries.

Interroll reserves the right to modify the


technical characteristics of all its products
at any time.
Technical information, dimensions, data
and characteristics are indicative only.

PI 2/12 en DEC/2012. 1300/OY/ L&W

Please find all sales contacts


and addresses at interroll.com

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