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PHAAG0707018C2
Air Conditioners
CS/CU-UW9GKE
CS/CU-UW12GKE
WARNING
This serv ice informati on is design ed for experienced repair technicians only a nd is not des igned for us e by the gene ral pu blic.
It d oes no t cont ain warnings or cau tions to advise non-tech ical ind ividua ls of potenti al dangers in attempting t o serv ice a product.
Pro ducts power ed by electricity should b e serviced or repaired only by experie nced profes sional technicians. Any a ttemp t to service
or r epair the pro duct o r products dealt with in th is service informa tion by anyon e else could result in serious injury or death.
CONTENTS
Page
-------------------------------------------------------- 2
------------------------------------------------------ 3
3 Product Specifications ------------------------------------------ 6
4 Dimensions ----------------------------------------------------- 10
5 Refrigeration Cycle Diagram ----------------------------------- 14
6 Block Diagram -------------------------------------------------- 15
7 Wiring Diagram ------------------------------------------------- 17
8 Operation Details ----------------------------------------------- 19
9 Installation
--------------------------------------------------- 29
10 2-way,3-way Valve ----------------------------------------------------- 39
11 Disassembly of The Parts -------------------------------------- 50
Page
---------------------------------------- 53
-------------------------------------------------- 55
14 Exploded View -------------------------------------------------- 58
15 Replacement Parts List ----------------------------------------- 59
16 Exploded View -------------------------------------------------- 60
17 Replacement Parts List ----------------------------------------- 61
18 Exploded View -------------------------------------------------- 62
19 Replacement Parts List ----------------------------------------- 63
20 Exploded View -------------------------------------------------- 64
21 Replacement Parts List ----------------------------------------- 65
1 Features
12 Troubleshooting Guide
2 Functions
13 Technical Data
1 Features
High Efficiency
2 Functions
Remote Control
OFF/ON
Air
SWING
Operation START/STOP
Turn on/off the air conditi onor
-Manual Control
Vertical Airfl ow Direction Manual Control
to OFF.
MODE
TEMP
to 30 )
A uto Operation
FAN
SPEED
TIMER
SET/
CANCEL
Low Speed
Medium Speed
Set timer/Cancel the set timer
High Speed
Automatic Speed
Indoor Unit
N ation al
Auto Switch
Button
Power Switch ON/OFF
or above.
30
or Low speed.
When temperature of evaporator reaches 34 ,
War m Booting Operation ends.
Timer(orange)
Lights up in operation;
Blinks dur ing Test
Run operation and
determining Auto
Operation mode
Timer in operation
Operation Mode
Outdoor Unit
CU-UW9GKE
CU-UW12GKE
Anti-reverse Protection
Overload Protector
The 2-step Overload P rotector is to protect
the compressor when
1)Temperature of compressor reaches 150
2)High temper ature or current enters into the
compressor
Deicing Control
Anti-freezing operation for outdoor unit(during
Heating Mode Operation only)
Temperature of the condenser is tested by sensor.
3 Product Specifications
CS-UW9GKE
Unit
C U-UW9GKE
Cooling Capacity
kW
2.50
Heating Capacity
kW
2.70
L /h
1.4
Power Source
Phase
V
Cycle
Single
230
50
Airflow Method
OUTLET
SIDE VIEW
TOP V IEW
INTAKE
m 3/min
7.87
m 3/min
9.13
m 3/min
10.3
24.0
Outdoor Air
m 3/min
Input
Running Current
EER/COP
W/W
Starting Current
A
Inch
Inch
Inch
Inch
mm
m
Height
Width
Depth
Dimensions
Net Weight
Compressor
m
mm
mm
mm
kg
Type
Motor
Air Circulation
Type
Rated output
type
type
Input
Rated Output
Low
Fan
Med
Speed
High
Cooling:high48
Cooling:high39,Low31
Heating:high39,Low31
Heating:high49
Cooling:810
Heating:780
Cooling:3.80
Heating:3.70
Cooling:3.08
Heating:3.46
20
G:3-way valve3/8"
G:half union3/8"
L:2-way valve1/4"
L:half union1/4"
G:gas side3/8"
G:gas side3/8"
L:liquid side1/4"
L:liquid side1/4"
14
0.6
1.3
3 core-wire/1.0mm 2
250
530
770
650
205
230
7.5
27
Rotary(1 cylinder)
Rolling piston type
Induction(2 pole)
700
-
dB(A)
Noise Level
Electrical
Data
Cross-flow fan
Induction(4 pole)
13
940 60
1090 60
1230 60
Motor
W
W
rpm
rpm
rpm
Propeller fan
Induction(6 pole)
28
800 60
Heat
Exchanger
D escription
Tube Material
Fi n Type
Unit
CS-UW9GKE
Evaporator
Copper
Slot type
Rows/Stage
FPI
Dimensions
mm
(c.c)
Refrigerant (R410A)
Thermostat
Protection Device
Length
C irculation
Capillary
Inner Di ameter
g
mm
L/min
mm
Air Filter
Refrigerant Circulation Control Device
Compressor Capacitor
Fan Motor Capacitor
CU-U W9GK E
Condenser
C opper
Corrugation type
F, V
F, V
Specifications are subj ect to change without notice for further im pr ovem ent.
Capi llary
30 F , 370V
2.0 F , 400V
CS-UW12GKE
Unit
CU -U W12GK E
Cooling Capacity
kW
3.30
Heating Capacity
kW
3.70
L /h
1.9
Power Source
Phase
V
Cycle
Single
230
50
Airflow Method
OUTLET
SIDE VIEW
TOP V IEW
INTAKE
Air Circulation Indoor Air (low)
Indoor Air (medium)
m 3/min
m 3/min
Outdoor Air
m 3/min
7.96
9.20
-
Input
Running Current
EER/COP
W/W
Starting Current
A
Inch
Inch
Inch
Inch
mm
m
Height
Width
Depth
Dimensions
Net Weight
Compressor
m
mm
mm
mm
kg
Type
Motor
Air Circulation
Type
Rated output
type
type
Input
Rated Output
Low
Fan
Med
Speed
High
31.8
-
Cooling:high39,Low32
Cooling:high49
Heating:high39,Low31
Heating:high50
Cooling:1080
Heating:1060
Cooling:5.00
Heating:4.80
Cooling:3.05
Heating:3.49
25
G:half union3/8"
G:3-way valve3/8"
L:half union1/4"
L:2-way valve1/4"
G:gas side3/8"
G:gas side3/8"
L:liquid side1/4"
L:liquid side1/4"
14
0.6
1.3
3 core-wire/1.0mm 2
280
540
799
780
183
289
9
30
Rotary(1 cylinder)
Rolling piston type
Induction(2 pole)
900
-
dB(A)
Noise Level
Electrical
Data
7.16
m 3/min
Cross-flow fan
Induction(4 pole)
18
980 60
1090 60
1260 60
Motor
W
W
rpm
rpm
rpm
Propeller fan
Induction(6 pole)
28
800 60
Heat
Exchanger
D escription
Tube Material
Fi n Type
Unit
CS-UW12GKE
Evaporator
Copper
Slot type
Rows/Stage
FPI
Dimensions
mm
(c.c)
Refrigerant (R410A)
Thermostat
Protection Device
Length
C irculation
Capillary
Inner Di ameter
g
mm
L/min
mm
Air Filter
Refrigerant Circulation Control Device
Compressor Capacitor
Fan Motor Capacitor
CU -UW12GKE
Condenser
C opper
Corrugation type
F, V
F, V
1.5 F , 400V
Capi llary
30 F , 370V
2.0 F , 400V
4 Dimensions
Indoor Unit
CS-UW9GKE
Unit : mm
Top view
Side view
Side view
Front View
770
205
Air in take
61
49
Air ou tlet
Left Piping
Hole
Bottom Piping
Hole
49
61
165
Back View
Insta llation Plate Hook
56
(43)
410
79
1 6.5
(27.5)
(20)
(2 6.5)
(20)
(38 2.2)
(95.8)
(16)
(26.5)
(118.2)
4 52
10
0.5
83 .2 0 .5
Indoor Unit
CS-UW12GKE
Unit : mm
Side view
Front View
183
79 9
Air inta ke
Left Piping
Hole
Air outlet
61
165
Back V iew
(100)
Ga s Side
Liquid
Side
(50)
(420)
56
16.5
D rain Port
(13 1)
( 382 )
( 631 )
11
( 118)
Outdoor Unit
Unit : mm
CU-UW9GKE
Top view
61.6
650
Air intake
10cm
10cm
100cm
Air outlet
Side view
Front View
250
230
668
55.8
61.6
88
88
650
12
293
Outdoor Unit
CU-UW12GKE
Unit : mm
Top view
More
than 10cm
105
7 80
5 70
48
More
than 10cm
More than 100 cm
Side view
Front View
274
16
320
352
13
INTAK E AI R
SE NSOR
PIPI NG
SENSOR
PIPIN G
SENSOR
4 -wa y va lve
Cool ing
Heating
14
6 Block Diagram
CS-UW9GKE/CU-UW9GKE
SSR201
15
CS-UW12GKE
SSR201
16
7 Wiring Diagram
CS/CU-UW9GKE
WIRELESS REMOTE
CONTROL
RECEIVE R
COMPLETE
ELECTRONIC CONTROLLER
CN-STM
W
W
W
W
W
W
W
W
W
W
AU TO SWIT CH
SW 101
10
O
Y
5
IN DICATOR
COMPL ETE
BR
R
STEPPING
MOTO R
1
CN-FM
C-FM
10
FAN MO TOR
BR
C 17
3
FUSE
T3 15A L250V
BL
L
Y/G
L1
C N-FB
1
T01
ACW HT
CN-TH
Cr201
SENSOR(PIPING TEMP.)
3
2
RY-HOT
FM(BLU)
BL
THERMAL FUSE
HOT(RED)
W
BR
S SR 202
HA
1T
Y/G
IND OO R U NIT
TE RM INAL BOARD
1(L)
2(N)
4
102
1(L)
Y
2(N)
FUSE
250V 3A
4
Y
R : RED
BL : BLACK
B : BLUE
BR : BROWN
O : OR ANGE
YELLOW
C
1
OLP
(37A 230V)
3
Y
BLUE
FAN MOTOR
RED
TRADE MARK
CO MPRESSOR
B
R
R
CAPACITOR
Y-B M
Y-R A
COMPRESSOR TERMINAL
80
70
OUTDOOR UNIT
60
50
CS-UW9GKE
CWA921372
397
40
30
308.1
20
CU-UW9GKE
CONNECTING CWA951427
10
Y-B
275
Y-R
260
C APACITOR
CONNECTING
GRY : GREY
G : GREEN
Y : YELLOW
W : WHITE
Y/G : YELLOW/GREEN
-10
10
20
Temperature (
R emark:
17
30
40
50
CS/CU-UW12GKE
WIRELESS REMOTE
CONT ROL
IN DICATOR
COMPL ETE
S W101
ELECTRONIC CONTROLLER
W
W
W
W
W
W
W
W
W
W
W
11
BR
R
1
CN-STM
Y
5
STEPPING
MOTOR
C N-FM
11
C-FM
Y
FAN MO TOR
BR
P3
FUSE
Y/G
T 3 15A L 250 V
BL
W
BR
L01
BL
SENSOR (PIPING TEMP.)
L4
ACWHT
3
Cr
W
R
HOT(RED)
FM(BLU)
RY-HOT
SS R202
L
VEN TILATOR
IN TERLOCKING
UNIT
OPTIONAL
C
AUTO SW
1T
Y/G
IND OO R U NI T
TERM INAL BOARD
1(L)
2(N)
INDOOR UNIT
FUSE
250V 3A
250V 3A
T HERMA L FUS E
102
O UTDOOR UNIT
TERM INAL BOARD
1(L)
2(N)
102
YELLOW
C
R : RED
BL : BLACK
B : BLUE
BR : BROWN
O : ORANGE
BLUE
RED
FAN MOTOR
Y
TRADE MARK
CO MPRESSO R
B
R
R
GRY : GREY
G : GREEN
Y : YELLOW
W : WHITE
Y/G : YELLOW/GREEN
CAPACITOR
CAPACITOR
B
80
OUTDOOR UNIT
70
INDOOR FAN MOTOR RESISTANCE(
60
50
CS-UW12GKE
CONNECTING CWA921378
Y-B
Y-R
M
A
40
419.8
304.4
30
OUTDOOR FAN MOTOR RESISTANCE(
20
CU-UW12GKE
10
CONNECTING CWA951427
275
Y-B
Y-R
260
-10
10
20
30
40
50
Temperature ( )
R emark:
18
8 Operation Details
8.1 Cooling Mode Operation.
When selecting the Cooling Mode Operation, the unit will operate according to the setting by the Remote Controller or
the control panel on the indoor unit and the operation is as the following.
Evaporator
Temperature
Anti-Freezing Control
Restart
10
4 minutes
2
C ompressor cease s
During Cooling Mode Operation, the Time Delay Safety
Control is available.
Time
During Cooling Mode Operation, use remote controller to select Automatic Fan Speed.
Fan speed will be at the point between "High speed" and "Medium speed".
Deodorization control.
1
Slow
Slow
Slow
Slow
Indoor Fan
STOP
40
Compressor
30
20
STOP
STOP
16 0
40
STOP
ON
1 Fan speed will be at Hi till the compressor ceases (set temperature reached).
2 Fan speed will be at Me when the compressor restarts.
19
30
ON
a b c d e f g h i j k l mn o p q r s t u v w x y z
Start
1.5
Set temp erature
Stop
31
29
10
Evaporater
temperature
Basic Time
Comp.
Indoor Fan
Outdoor Fan
Operation Indicator
Operation status
:
Time delay safety control
:
Compressor Test control
:
Auto restart control
:
Anti-freezing Control
d-g
g-h
h-o
q-t
8.2.
Time
Operate
Stop
Operation area
COO LING
COOLING(OFF)
COOLING(ON)
1 .5
DRY(ON)
DRY
DRY(OFF)
1 .0
DRY(ON)
DRY(OFF)
When selecting Soft Dry mode operation, the operation will be cooling until the room temperature reaches the set temp on
remote control, and then Soft Dry will be activated. (During Soft Dry Mode the fan of indoor unit will operate at super low
speed. The soft dry mode will run for less than 10 minutes.)
Once Soft Dry mode operation is turned off, indoor fan, compressor and outdoor fan will stop for 6 minutes.
Time Delay Safety Protection
During cooling mode operation, if the compressor ceased, it will not restart within 3 minutes.
Anti Freezing Control
Same as the denotation in Cooling Operation.( P19 )
(During Soft Dry Mode Operation, compressor will stop for at least 6 min.)
20
LoS lo
Slo
Ind oor
fan
OFF
Slo
OFF
OFF
T1
40
T2
T2
70
70
10
10
ON
Compressor
OFF
T1
40
ON
OFF
h i
k l m n o p q
r s t
1.5
1.0
Evaporator
temperature
10 C
o
2C
Basic Time
Comp.
Super
Slo Slo
Indoor Fan
Slo
Low
Super
Slo
Low
Low
Slo Slo
Slo Slo
Slo
Slo
Slo
Outdoor Fan
Operation Indicator
4-way Valve
Time
Operation status
a-c,p-r
c- p ,r - u
:
:
e-f
j-l
q-t
:
:
21
Operate
Stop
8.3.
When selecting the Heating Mode Operation, the unit will operate according to the setting by the Remote Controller and
the operation is as the following.
Compressor
Compressor Restarts
Stops
4 minutes later
65
Anti-reversing Control
If the compressor has been continuously running for 5 minutes or longer, and the difference of temperature between
intake air and evaporator is continuously lower than 5.0 or below for 2 minutes, the compressor will stop , and then
restart 3 minutes later.(Time Delay Protection Control is effective.)
Compressor runs
T
5 min
Compressor
Compressor Restarts
Stops
3 minutes later
22
42
a b c d e f g h i j k l m n o p q r
Blink
Operate
34
Indoor heat
exchanget
Temp.
Stop
32
30
OFF
Intake Temp.
2
ON
2'58''
Basic Time
30'
1'
30
150'
Compressor
Indoor Fan
Outdoor Fan
Operati on I ndicat or
SL O SL O LO -
SS LO SS LO
4-way valve
<Operation status>
a-b
: Warm booting control(indoor fan Off)
c-d
: Warm booting control(indoor fan Super Slo)
h - k , o - r : Prevent cool air blowing out
23
SS LO SS L O
Deice Control
Deice operation is to protect the outdoor unit from freezing.
Normal Deice Operation
Deicing starts 30 minutes after heating mode operation or 60 minutes after the latest deicing operation. If temperature of
outdoor piping, tested by TRS, falls to -3 (TRS OFF) or below for continuously 50 seconds, deicing operation starts.
Overload Deicing Operation
During heating operation, if the accumulative stopping time of outdoor fan reaches 60 minutes,
deicing operation will start 1 minute after compressor starts.
Deicing operation ends under conditions below
(a) After 12 minutes.
(b) Temperature of outdoor unit rises to 4 .
(c) As the illustration showed bellow and due to Time Delay (Td), deicing won t ends immediately.
a b c d e f g h i
j k l m n o p q r s t u v w x y z
34
30
m ax60'
max60'
6 0'
ma x12'
ma x12'
Ba sic Time
20S 20S
Co mpressor
Indo or F an
Ou tdoor F an
Op era tion L ED
4 -way valve
a- c
c- g
h-j, u- w
o -r
10S 2 0S
20S 20S
Slo Lo
Td 10S 20S
Slo L o
24
or
a b c d e f g h i j k l m n o p q
51
49
Basic time
Compressor
Indoor fan
Outdoor fan
Operation Indicator
4-way valve
<Operation status>
a-i Overload control
i-l
Overload deicing(timer)
25
20
Max
12 10
20
6 0'
8.4.
Intake Air
temperature
23
Cooling mode
Cooling mode
Heating mode
25
22
Heating mode
21
Second Determination:
One hour after the above determination, the unit will operate according to the table below.
Second Determi nation
Cooling
C ooling
First
determination
23
D ry
or above
20
Dry
25
H eating
or above
or above
H eating
23
below
20
below
25
below
Standard
Low er
26
W hen the ON/OFF button on th e remot e contro l is pressed, the cursor key which points to OFF will appear or
disappear to in dicate t he ON/OFF status of the air cond itioner.
AUTO
HEAT
COOL
DRY
OFF
AUTO
AUTO
FAN
SPEED
AIR
SW ING
AUTO
HEAT
COOL
DRY
OFF
AUTO
AUTO
FAN
SPEED
AIR
SW ING
For some reason (Ex. The sign al of the rem ote cont rol does not reach the sig nal rece iver of t he indoor unit.), the
display of the remote control w ill not correspond wit h the actual ON/OFF stat us of the indoor unit:
1. Th e air co nditi one r is running but the curso r key wh ich points to OFF appears. The air con ditioner can be
stopped w ith any button (Excep t for ON /OF F , TIMER SET , TI MER ON ) press ed.
2. Th e air conditioner is on standby, but the cursor key which points to OFF disapp ears. The air con ditioner can
be started with any butt on(Except for O N/O FF , TIMER SET , TIMER O FF ) pressed.
8.6.
Hi
Me
Lo
Lo-
SLo
SSLo
Manual
Auto
Manual
Heating Mode
Operation
Auto
8.7
27
8.8
32
Operating Mode
Cooling
Soft dry
Manual
12
26
Auto
12 ~36
Manua
Heating
17
29
44
9 ~55
Auto
Determining operation
mode
36
21
55
N otes:
In heating mode operation
1. Airflow direction automatic control:
Airflow direction is automatically adjusted to horizontal direction when the temperature of indoor heat exchanger is low and it will
be automatically adjusted downward while the indoor temperature rises.
2. Airflow direction manual control:
The airflow direction is automatically adjusted to horizontal direction when temperature of indoor heat exchanger is low .While
temperature of indoor heat temperature rises ,the airflow direction is automatically adjusted to the place set by the remote control.
In cooling or soft dry mode op eration
If the compressor continues to operate for 60 minutes ,and the louver direction is at No 5,the fan speed is below Med, the intake
air temperature is below 29
28
El
10.
.
U
U
9.2.
INDOOR UNIT
9.2.1.
9.2.2.
9.2.3.
Wall
Caution
When the wall is hollow, please be sure to use the
sleeve for tube assy to prevent dangers caused by
mice biting the connecting cable.
Screw 2
165mm
( E )
105mm
Installation
plate 1
225mm
145mm
C
B
(For Models:CS-UW9GKE)
More than 450 mm
( B )
-
1
-
(For Models:CS-UW12GKE)
9.2.4.
the piping hole at either the right or the left and the
Drill
hole should be slightly slanted to the outdoor side.
- 32 -
Make sure do not fasten and collect the power supply cord into the piping
trough, otherwise, it will cause heat or fire. The power supply cord must not
be stucked at the 2 clip-on positions and overly exposed between the mounting
plate and the indoor unit. Abnormal noise may be produced.
Sleeve for
piping hole
Drain
hose
Connecting cable
Piping
- 33 -
4-
9.3.
HOW TO TAKE OUT FRONT GRILLE
Please follow the steps below to take out front grille if
necessary such as when servicing.
OUTDOOR UNIT
9.3.1.
9.3.2.
Unit: mm
C
Model
474
87
20
261
CU-UW12GKE
CU-UW9GKE
9.3.3.
Decide piping length and then cut by using pipe cutter. Remove
burrs from cut edge. Make flare after inserting the flare nut
(located at valve) onto the copper pipe.
CS-UW12GKE
35
10
10.1. OUTLINE
10.1.1
The c hemical charact erist ics o f R4 10A are similar t o those of R22 in that both are che mically stable, nonflamm abl e ref rigerant s wit h low toxicity.
Howe ver, just like R22 , the specifi c gra vity of R410A gas is heavier t han that of air. Becau se o f thi s, it can caus e
an oxygen deficiency if it l eaks into a closed room since it collects in the lowe r area of the room. It also gen erates
toxic gas when it i sdire ctly exposed to a flame, so it must be used in a well ventila ted envi ronm ent whe re i t will
not collec t.
Table 1 Physi cal comp arison o f R4 10A and R22
Composition (wt%)
R410A
R22
R32/R125(50/50)
R22(100)
-51.4
-40.8
64.0 kg/m3
44.4 kg/m3
Non-flammable
Non-flammable
0.005
1730
1700
Boiling point ( C)
Vapori zing p ressur e (25 C)
Satura ted va por de nsity
Flamm ability
Ozone -destr oying point ( ODP)
Globa l-warm ing po int (GWP)
R410A
R22
-20
0.30
0.14
0.70
0.40
20
1.35
0.81
40
2.30
1.42
60
3.73
2.33
65
4.15
2.60
39
Conventionally, mineral oil or a syntheti c oil suc h as alkylbenzen e has been used for R22 refrigerating ma chin e
oil . Becaus e of the poo r compatibili ty betwe en R410 A and conve ntional oils l ike mineral oil, however, ther e is a
tenden cy f or the refrigerat ing machine oil to collect in the refri gera ting cycle. For t his reas on, poly este r an d
other synth etic oils which have a hig h co mpa tibil ity w ith R410 A are us ed as re frigerating m ach ine oil.
Because of the hig h hygro scop ic p roperty of synthetic oil, more ca re must be t aken in its handling tha n was
necess ary with conventional refrig erat ing mac hine oils . Al so, t hese sy nthe tic oils will degrade if mixed wi th
mi neral oil or alkyl ben zene , ca usin g cl oggi ng i n capillary t ubes or com pres sor mal func tion . Do not mix the m
under any circu mst ances.
10.1.2
Cause the gas pressure of R4 10A is a pproxim ately 1.6 tim es as hi gh as that o f R22, a mistake in installat ion or
servici ng could result in a maj or accident. It is es sent ial t hat you use R410a tool s an d materials, and that you
observe the fol lowi ng preca utions to ensure safety.
1. Do not u se any refrigerant other than R410A in Acs that have been used with R410A .
2. If any refrigerant gas leaks while you are working, ventilate the room. Toxic gas may be generated if r efrigerant
gas is exposed to a direct flame.
3. When instal ling or transferring an AC, do not allow any air or sub stance other than R410A to mix into the
refri geration cycle. I f it doe s, the p ressure in the r efrigeration cycle can become abnormally high, possibly
causing an explosion and/or injury.
4. Afte r finishing the installation, check t o make sure there is no refrigerant gas leaking.
5. When install ing or transf erring an AC, follow the instruct ions in the i nsta llation instructions caref ully. Incorrect
installation can resul t in an abnormal refri geration cycl e or wat er leakage, elect ric s hock, fire, et c.
6. Do not perform any alterations on the AC unit under any ci rcumstances. Have all repair work done by a specialist.
Incorrect repairs can result in an water leakage, el ectric shock, fire, etc.
10.2.
10.2.1
Necessary Tools
In ord er to pre ven t an R41 0A A C from mistaken ly being charged with any other re frige ran t, the dia met er of the 3-w ay
v alve serv ice port on t he o utdo or u nit h as b een cha nged . Als o, t o inc reas e its abi lity t o wi thsta nd p res sure , the
o ppo sing dim ensi ons have been changed f or the refrigerant pipe flaring size and flare nu t. Ac cord ingl y, wh en
in stal ling or s ervic ing refri gera nt p iping, yo u must have both the R41 0A a nd o rdin ary tool s list ed b elow.
Table 3 Tools for installation, transferring or replacement
Type of work
Flaring
Bending, connecting pipes
Ordinary tools
R410A tools
Air purging
*1 ) Yo u ca n use th e co nventional (R 22) flaring t ool. If you ne ed t o buy a n ew t ool, buy the R41 0A type.
*2 ) Us e w hen it is necessa ry to det ect smal l gas lea ks.
*F or o the r ins talla tion wor k, yo u sh ould have th e usual t ools, su ch as screwdrivers (+ ,-), a me tal-c uttin g sa w, a n
e lectr ical drill , a h ole c ore drill (65 or 70 dia .), a tape measu re, a leve l, a thermom eter, a c lam p me ter, an in sula tion
te ster, a v oltm eter, etc .
Table 4 Tool for serving
Type of work
Ordinary tools
Refrigerant charging
Brazing (Replacing refrigerating
cycle part*1)
R410A tools
*1 ) Al way s rep lace the dry er of the outdoor unit at the same time. The rep lace me nt dr yer i s wr app ed in a vacuum
p ack. Rep lace it la st a mon g th e ref rige rating cycle parts. St art brazin g as soo n as you have opene d th e va cuu m pa ck,
a nd b egin the vac uum ing
40
10.2.2.
R410A Tools
3. Torque wrenches
Table 5
Conventional wrenches
17 mm x 18 N.m (180 kgf.cm)
22 mm x 42 N.m (420 kgf.cm)
24 mm x 55 N.m (550 kgf.cm)
R410A wrenches
17 mm x 18 N.m (180 kgf.cm)
22 mm x 42 N.m (420 kgf.cm)
26 mm x 55 N.m (550 kgf.cm)
4. Manifold gauge
Because the pressure is higher for the R410A type, the conventional type cannot be used.
Table 6 Difference between R410A and conventional high / low-pressure gauges
Conventional Gauges
R410A Gauges
High-pressure gauge (red)
-76 cmHg - 35 kgf/cm3
-0.1 - 5.3 Mpa -76 cmHg - 53 kgf/cm 3
High-pressure gauge (blue)
-76 cmHg - 17 kgf/cm3
-0.1 - 3.8 Mpa -76 cmHg - 38 kgf/cm 3
The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of
refrigerant.
Port size
- 41 -
5. Charging hose
The pressure resistance of the charging hose has been
raised to match the higher pressure of R410A. The hose
material has also been changed to suit HFC use, and
the size of the fitting has been changed to match the
manifold ports.
Pressure
resistance
Material
- 42 -
10.2.3.
- 43 -
Nominal diameter
1/4
3/8
1/2
d. Flaring
Check the clamp bar and the cleanliness of the copper
pipe.
Be sure to sued the clamp bar to do the flaring with
accuracy. Use either an R410A flaring tool, or a
conventional flaring tool. flaring tools come in different
sizes, so be sure to check the size before using. When
using a conventional flaring tool, use the copper pipe
gauge for clearance adjustment, etc., to ensure the
correct A dimension (see Fig. 10)
Fig. 11 Relation between the flare nut structure and flaring tool end
- 44 -
Nominal
diameter
(in)
Outside
diameter
(mm)
1/4
3/8
1/2
6.35
9.52
12.70
Nominal
diameter
(in)
Outside
diameter
(mm)
1/4
3/8
1/2
6.35
9.52
12.70
A (mm)
Conventional flaring tool
Wing-nut type
- 1.5
1.5 - 2.0
- 1.5
1.5 - 2.0
- 1.5
2.0 - 2.5
A (mm)
Conventional flaring tool
Wing-nut type
- 1.0
1.0 - 1.5
- 1.0
1.0 - 1.5
- 1.0
1.5 - 2.0
Nominal
diameter (in)
1/4
3/8
1/2
D
dimension
13
20
23
Flare nut
width
17
22
26
Nominal
diameter (in)
1/4
3/8
1/2
D
dimension
13
20
20
Flare nut
width
17
22
24
10.3.3.
Because the gas pressure of R410A is approximately 1.6 times as high as that of R22, copper pipes with the thickness shown
in Table 10, and with minimal impurities must be used. Care must also be taken during storage to ensure that pipes are not
crushed, deformed, or scratched, and that no dust, moisture or other substance enters the pipe interior. When storing sheathed
copper pipes or plain copper pipes, seal the openings by pinching or taping them securely.
2. Makings and management
a. Sheathed copper pipes and copper-element pipes
When using these pipes, check to make sure that they are the stipulated thickness. For flare nuts, be sure to used the same
nut that is used on the AC unit.
- 45 -
b. Copper pipes
Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is
exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily
distinguished from other piping materials, to prevent mistaken use.
3. Precautions during refrigerant piping work
Take the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture and
dust is even more important that in conventional piping).
a. Keep the open ends of all pipes sealed until connection with AC equipment is complete.
b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machine oil,
and lead to malfunctions in the equipment.
c. Complete all pipe connections in as short a time as possible. If the pipe must be left standing for a long time after removing
the seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.
- 46 -
10.4.2.
10.4.4. Refrigerant Compatibility (Using R410A Refrigerant in R22 ACs and Vice Versa)
Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipment
or malfunction, and might lead to a major accident such as an explosion in the refrigeration cycle. Similarly, do not operate an
R410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorine
that is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.
- 47 -
5. Set the refrigerant cylinder onto the electronic scale, then correct the hose the cylinder and to the connection port for the
electronic scale. (1)(2)
Precaution:
Be sure to set up the cylinder for liquid charging. If you use a cylinder equipped with a siphon tube, you can charge the liquid
without having to turn the cylinder around
6. Remove the charging hose of the manifold gauge from the vacuum pump adaptor, and connect it to the connection port of the
electronic scale. (2)(3)
7. Open the valve of the refrigerant cylinder, then open the charging valve slightly and close it. Next, press the check valve of the
manifold gauge and purge the air. (2)(4) (Watch the liquid refrigerant closely at this point.)
8. After adjusting the electronic scale to zero, open the charging valve, then open the valve Lo of the manifold gauge and charge
with the liquid refrigerant. (2)(5) (Be sure to read the operating instructions for the electronic scale.)
9. If you cannot charge the stipulated amount, operate the unit in the cooling mode while charging a little of the liquid at a time
(about 150 g/time as a guideline). If the charging amount is insufficient from one operation, wait about one minute, then use the
same procedure to do the liquid charging again.
Precaution:
Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit.
10. Close the charging valve, and after charging the liquid refrigerant inside the charging hose, fully close the valve Lo of the
manifold gauge, and stop the operation of the unit. (2)(5)
11. Quickly remove the charging hose from the service port. (6) If you stop midway through, the refrigerant that is in the cycle will
be discharged.
12. After putting on the caps for the service port and operating valve, inspect around the caps for a gas leak. (6)(7)
10.4.6. Brazing
As brazing requires sophisticated techniques and experiences, it must be performed by a qualified person.
In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting
dry nitrogen gas (N2) flow.
- 48 -
10.4.7.
Servicing Tips
The drier must also be replaced whenever replacing the refrigerant cycle parts. Replacing the refrigerant cycle parts first
before replacing the drier. The drier is supplied in a vacuum pack. Perform brazing immediately after opening the vacuum
pack, and then start the vacuum within two hours. In addition, the drier also needs to be replaced when the refrigerant has
leaked completely.
- 49 -
Opener
Fig. 1
Fig. 2
1.Re move the two cap s at the discharg e port (right and
left)
(F ig. 3)
Cap
Fig. 3
Fixing Screw
Fig . 4
3.Pull out the front gri lle from the u nit b ody. (Fi g.5 )
Fron t Grille
Fig. 5
50
Fig 6
2
Indicator Complete
4. Release the lea d w ire CN-FM, C N-VF, CN-S TM, CN -DISP and
ea rth wire(Yellow/Green). Take out the sens or from the s ocket.
Pull out the who le elect roni c control ler.
Fig 8
5. Remove the whole cont rol board
Lo ose the scre w s of control boa rd,earings slightly, then the whole
co ntro l board can be pulled out.
Fig 9
Remo val Procedure For the D isch arge Grille
Fig 10
Fig. 11
51
Holder
Earing
fixing board
Screw
F ig. 12
2.Loose the fixing screw of the cross flow fan. (Fig. 13)
Fixi ng Screw
F ig. 13
3.Af ter removing the bearing (refer to fig14) , indoor fan can be
ta ken out from the left side.
Bearing
Fig 14
4. Lift up the indoor fan sl ightl y, an d then pull t he fan motor out.(Fig.15)
Fan motor
Fig 15
Remote control reset
Resetting terminals
If the display is chaotic or can not be adjusted,
Remove the back lid of the remote control
and you will find the resetting terminals and
shorten the two terminals using a screw driver
to reset.
Fig 16
52
12 Troubleshooting Guide
12.1. Refrigeration cycle system
Outlet air
Mpa
temperature
(kg/cm G)
Cooling mode
0.6~0.96(6~9.6)
12~16
36~45
Difference in the
intake and outlet
air temperature
More tha n 14
(15 minutes after an
operation i s started)
at the heating mode
More than 8
(15 minutes after an
operation is started) at the cooling mode
Less than 8
Less than 14
Value of electric
curre nt
during operation
Cooling High
mode
Inefficient compressor
Low
Insufficient refrigerant
Low
clogged strainer or
capillary tube
Low
Inefficient compressor
Heating
mode
Low
Low
Insufficient refrigerant
clogged strainer or
capillary tube
53
12.2.
Low pressure
High pressure
Heating mode
Electric current
during operation
Low pressure
High pressure
Electric current
duri ng operati on
Insufficient refrigerant
(gas leakage)
Clogged capillary
tube
Short circuit in the
indoor uni t
Heat radiation deficiency
of the outdoor unit
Insufficient
compression
Nature of fault
I nsufficient compressing
of a compressor
Symptom
Locked compressor
El ectric current reaches a high level abnormally, and the value exceeds
the limit of an ammeter. In some cases, a breaker turns off.
The compressor has a humming sound.
Inefficient switches of
the 4-w ay valves
Elect ric current during operation becomes approxim ately 20% lower tha n
the normal valve.
The t emperat ure diffe rence betwe en from t he discharge tube to the 4-way
valve and from suction tub e to the 4-way valve becomes almost zero.
54
13 Technical Data
Thermostat charac teristics
Cooling mode
)
34
)
34
32
32
30
30
28
Compressor on
Compressor off=
Set temperature
28
26
1.5
26
in difference
24
24
22
22
20
20
18
18
16
16 18
20
22
24
26
28
30 (
16
Cooling on
Cooling off
= set temperature
Soft Dry off Soft Dry on
1.5 in difference
1.0 in difference
16 18
Temperature setting
( )
34
32
Compressor off=
Set temperatur e
30
Compressor on
28
2.0
26
24
22
20
18
16
18
20
22
24
22
24
26
28
Temperature setting
Heating mode
16
20
26
28
30 (
Temperature setting
55
in diffe rence
30 (
Operation characteristics
CS/CU-UW9GKE
Cooling c haracteristics
230V
17
16
15
14
13
16
14
2.8
3.0
2.8
2.6
2.4
2.2
2.6
2.4
2.2
LP
1.05
1.00
0.95
0.90
0.85
1.00
0.95
0.90
0.85
LP
6.0
5.0
4.0
3.0
15
5.0
4.0
3.0
30
32
34
36
38
40
42
44
Outdo or temp ( )
[Condition] Room temp: 27/19
C ooling ope ratio n:at high spe ed
Piping length:7.5m
39
38
37
36
3.2
3.0
2.8
2.6
3.0
2.8
LP
2.6
5.0
4.0
3.0
2.0
-4
-2
10
PIPING LENGTH(m)
[Condition] Room temp: 27/19
Cooling operation:at high speed
10
Outdoor temp( )
[Condition] Room temp: 20
Heating operation:at high speed
Piping length:7.5m
56
Operation characteristics
CS/CU-UW12GKE
Cooling cha racteristics
17
16
15
14
13
3.8
3.6
3.4
3.2
3.0
2.8
0.70
0.65
0.60
0.55
0.50
7.0
6.0
5.0
4.0
30
32
34
36
38
40
42
44
Outdo or temp ( )
[Condition] Room tem p: 27/19
Cooling operatio n:at high speed
Piping length:7.5m
39
38
37
36
4. 0
3. 8
3. 6
3. 4
3.0
2.8
LP
5.0
2.6
4.0
3.0
2.0
-4
-2
10
Outdoor temp( )
[Condition] Room temp: 20
Heating operation:at high speed
Piping length:7.5m
57
14 Exploded View
CS-UW9GKE
II
35
38
34
II
36
OI
37
II
OI
33
25
12
2
4
13
15
14
6
17
16
8
10
24
18
23
11
27
30
7
31
19
21
20
22
30
31
26
29
32
58
PART NAME&DESCRIPTION
Q'TY
CHASSIS COMPLETE
FAN MOTOR
CS-UW9GKE
CWD50C1532
CWA921372
EVAPORATOR
CWH02C1051
CWB30C2146
CWE20C2708
CWA981184
DAIN ELBOW
CWH52160C
HORIZONTAL VANE
CWE24C1184
11
VERTICAL VAN E
CWE241141
12
C-BOX
CWH14C5654
13
CWH102261
14
CWA20C2602
16
MAIN PCB
CWA73C2593
17
RECEIVER
19
INDICATOR COMPLETE
CWA743353
CWE39C1134
20
INDICATOR HOLDER-FRONT
CWD932447
21
INDICATOR PCB
CWA743929
22
CWA67C5252
23
SENSOR COMPLETE
CWA50C2275
24
CWH131189
25
CWH131256
26
REMOTE CONTROL
CWA75C2863
27
CWE11C3874
29
AIR FILTER
30
SCREW-FRONT GR ILLE
CWD001110
XTT4+12CFJ
31
CAP-FRONT GRILLE
32
DRAIN HOSE
33
OPERATING INSTRUTIONS
34
OPERATING INSTRUTIONS
35
INSTALLATION INSTRUCTION
36
INSTALLATION INSTRUCTION
CWF613239
CWF613240
37
INSTALLATION INSTRUCTION
CWF613241
38
INSTALLATION PLATE
CWH36K1025J
Note:
1.A ll parts are s upplie d from PHAA G, P.R . Chin a.
2."*" mark ed pa rts are recom mend ed to b e kep t in sto ck.
59
CWH521096
CWH851095
CWF565682
CWF565683
RE
*
16 Exploded View
30
33
32
34
35
11
31
28
17
26
12
4
20
6
27
19
2
5
14
18
29
3
8
7
10
13
24
16
21
23
25
15
22
60
Q'TY
CU-UW9GKE
CHASSIS ASS'Y
CWD52K1166A
CWD541096
XTT4+10DFJ
FAN MOTOR
CWA951427
CWH55406J
CWH03K1025
NUT-PROPELLER FAN
CWH561036J
COMPRESSOR
CWB092400
ANTI-VIBRATION BUSHING
CWH501022
10
NUT-COMPRESSOR MOUNT
CWH561047A
11
CONDENSER
CWB32C2022
12
CWT01C4146
13
CWH351064A
14
4-WAY VALVE
CWB001024J
15
2-WAY VALVE
CWB021251
16
3-WAY VALVE
CWB011308
17
STRAINER
CWB11094
18
OLP
CWA121220
19
TERMINAL COVER
CWH17006
20
CW7080300J
21
CWH151080J
22
CWA28K1104
23
CAPACITOR-COMPRESSOR
DS371306CPXC
24
HOLDER-CAPACITOR
CWH301037
25
CAPACITOR-FAN MOTOR
F0DAH2050001
26
TUBE ASS'Y(CAPILLARY)
CWT01C4146
27
CAPILLARY
CWB15513
28
SENSOR
CWA50C2393
29
V-COIL COMPLETE
CWA43C2208J
30
TOP PLATE
CWE031044A
31
CWE06K1049
32
CWE041125A
33
CWE041124A
34
CWH131223
35
CONNECT WIRE-SENSOR
CWA22C1022
N ote:
1. All par ts are suppli ed from PHA AG, P. R. Chi na.
2. "*" ma rked p arts ar e reco mmen ded to be ke pt in st ock.
61
RE
*
*
18 Exploded View
CS-UW12GKE
35
32
II
31
II
33
II
34
OI
OI
12
30
23
2
4
13
15
6
14
16
8
22
10
21
11
25
30
7
31
18
26
19
17
20
27
28
24
26
29
62
PART NAME&DESCRIPTION
Q'TY
CS-UW12GKE
CHASSIS COMPLETE
CWD50C1544
FAN MOTOR
CWA921378
CWH02C1054
EVAPORATOR
CWB30C2188
CWE20C2723
CWA981091
DAIN ELBOW
CWH52160C
HORIZONTAL VANE(RIGHT)
CWE24C1189
10
HORIZONTAL VANE(LEFT)
CWE24C1190
11
VERTICAL VANE
CWE24C1191
12
C-BOX
CWH14C5649
13
CONTROL BOAR D
CWH102337
14
MAIN PCB
CWA73C2588
15
PARTICULAR PIECE
CWD932689
16
CWA20C2602
17
IN DICATOR HOLDER-FRONT
CWD932721
18
IN DICATOR HOLDER-BACK
CWD932722
19
IN DICATOR PCB
CWA744693
21
SENSOR COMPLETE
CWA50C2271J
22
CWH131235J
23
CWH131237
24
REMOTE CONTROL
CWA75C2863
25
CWE11C3876
26
AIR FILTER
CWD001168
27
XTT4+16CFJ
28
CAP-FRONT GRILLE
CWH521121
29
DRAIN HOSE
CWH851095
30
OPERATING INSTRUTIONS
CWF565682
31
OPERATING INSTRUTIONS
CWF565683
32
IN STALLATION INSTRUCTION
CWF613239
33
IN STALLATION INSTRUCTION
CWF613240
34
IN STALLATION INSTRUCTION
CWF613241
35
IN STALLATION PLATE
CWH361086
N ote:
1.A ll par ts are s upplie d from PHA AG, P. R. Chi na.
2." *" mar ked pa rts ar e reco mmen ded to be kep t in st ock.
63
RE
*
20 Exploded View
CU-UW12GKE
32
25
35
27
34
26
24
36
33
37
11
30
18
29
28
7
31
21
13
20
14
18
10
16
17
15
22
64
Q'TY
CU-UW12GKE
CHASSIS ASS'Y
CWD52K1154A
CWD541093
CWH551148A
FAN MOTOR
CWA951427
CWH55406J
CWH03K1010
NUT-PROPELLER FAN
CWH561036J
COMPRESSOR
CWB092401
ANTI-VIBRATION BUSHING
CWH50077
10
NUT-COMPRESSOR MOUNT
CWH561047A
11
CONDENSER
CWB32C1986
13
CWT01C4150
14
4-WAY VALVE
CWB001024J
15
3-WAY VALVE
CWB011308
16
CWH351064A
17
2-WAY VALVE
CWB021251
18
STRAINER
CWB11094
20
TERMINAL COVER
CWH17006
21
CW7080300J
22
CWH151139
24
CWA28K1104
25
CAPACITOR-COMPRESSOR
DS371306CPXC
26
HOLDER-CAPACITOR
CWH30165J
27
CAPACITOR-FAN MOTOR
F0DAH2050001
28
TUBE ASS'Y(CAPILLARY)
CWT01C4153
29
CAPILLARY
CWB15373
30
SENSOR
CWA50C2393
31
V-COIL COMPLETE
CWA43C2208J
32
TOP PLATE
CWE031075A
33
CWE06C1210
34
CWE041187A
35
CWE041188A
36
CWH131223
37
CONNECT WIRE-SENSOR
CWA22C1022
Note:
1.A ll parts are su pplied from PHAA G, P.R . Chin a.
2."*" mark ed par ts are recom mend ed to b e kept in sto ck.
65
RE
*
*