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Documenti di Professioni
Documenti di Cultura
November 2012
Content
1. Coal still an energy resource ?
2. Siemens PostCap Technology
3. Siemens Gasification Technology
4. Siemens gasification technology application in
Chinese large scale coal to SNG plants
5. Siemens gasification technology in IGCC projects
6. Summary
Page 2
Energy Sector
+2.8% p.a.
36.7
+9.6% p.a.
13%
29.3
15%
12%
13%
22%
21%
3%
1317%
17%
Renewables
15%
Hydro
14%
Nuclear
22%
Gas
3%
Oil
30%
Coal
15%
9%
21.0
4%
15%
35.7
14%
21%
3%
58%
5%
68%
42%
2010
38%
2020
Base Case
34%
3430%
2030
Base Case
2030
Bright Green Scenario
Page 3
Energy Sector
37.000 TWh
18000
14%
Otherrenewables
16000
Hydro
14000
Nuclear
12000
Biomass
10000
Gas
8000
Coal
6000
4000
Oil
2000
0
1980 1990 2000 2010 2020 2030
2.7 % p.a.
Renewable
14%
Hydro
13%
Nuclear
13%
18.000 TWh
2%
16%
15%
7%
20%
40%
2005
Gas 21%
Oil 3%
Fossil
fuels
67% 62%
Coal
36%
2030
World energy demand expands by 45% between now and 2030 with coal
accounting for more than a third of the overall rise with China as the main driver
Copyright Siemens AG 2008. All rights reserved.
Page 4
Energy Sector
Page 5
Energy Sector
Siemens AG
Industry
Industry Automation
Energy
Fossil Power Generation
Drive Technologies
Power Distribution/
Smart Grid Applications
Service
Building Technologies
Renewable Energy
Mobility
Power Transmission
Healthcare
Imaging & Therapy
Clinical Products
Diagnostics
Customer Solutions
Energy Service
Industry Solutions
Osram
Power Distribution
Osram
Building Technologies
Mobility
Copyright Siemens AG 2008. All rights reserved.
Page 6
Energy Sector
New Generation
of Wind Turbines
Offshore
and Subsea
Oil & Gas
Highly Efficient
Solar Power
Generation
Highly Efficient
Coal- & Gas-fired
Power Plants
HVDC-Transmission and
HVDC Grids
Gasification
Carbon Capture
and Storage
Page 7
Energy Sector
Page 8
Energy Sector
Page 9
Energy Sector
Page 10
Energy Sector
Page 11
Energy Sector
Page 12
Energy Sector
Page 13
Energy Sector
2 (CH2) + O2 2 CO + 2 H2
- optimized use of coal
- conversion of coal into syngas
- processed into hydrogen and carbon monoxide
Coal is ...
Carbon
Ash
Hydrogen
Oxygen
Nitrogen
Trace Elements
Carbonmonoxid
Oxygen
Hydrogen
H
Syngas ( H2 + CO + CO2 )
Water / Steam
Carbondioxid
C
O
Page 14
Energy Sector
Chemicals
e.g. Methanol,
Ammonia, Plastics
Refinery
Hydrogen
for upgrading products
in refineries or
in oil sands processing
Alternative
Transportation Fuels
IGCC
Power
IGCC alternative
to STP
Page 15
Energy Sector
Coal
Gas Island
Applications
Air Separation
Unit
Fuel
preparation
Combined
Cycle
(I)GCC
Power
Methanol
Petcoke
MTBE
Formaldehyde
Gasifier
Liquid
Refinery
residues
Biomass
Syngas
Gasification Island
Butanol
Ethylhexanol
SNG
CO Shift
Coal to Liquids
( FT Synthesis )
Blends
Urea
Ammonia Nitrate
Oxochemicals
(CO + H2)
Slag
(incl. V, Ni)
Ammonia
Coal to
Chemicals
Sulfur
Removal
Supply of key gasification equipment
CO2 Removal
Sinopec PDP
for Gasification Island
Refinery
Transportation fuels
Hydrogen
for Hydro-processing
Low emission of particulate matter, organic compounds and easy disposal of Sulfur
Copyright CO
Siemens
AG 2008. All rights reserved.
Possibility of capturing and storing or sequestering
2
Siemens Fuel Gasification Technology
Energy Sector
Pilot Burner
Gas
Oxygen
Reactor
Raw Gas
Steam
LP Steam
Bunker
Reactor
1300 to
1800C
CO2/N2
Raw Gas
k/o Drum
Coalescer
LP Boiler
Feed
Water
Lock
Hopper
Gas
Condensate
HP Nozzle
System
Jet
Scrubber
Venturi
Scrubber
Quench
CO2/N2
Quench
Water
Feeder
Vessel
Black Water
Buffer
Slag
crusher
Engineering Packages
Slag Handling
Make up water
Quench Water
Vessel
Black Water
Treatment
Flash System
Slag
hopper
Flash 1
PDP, BEDP
Conveyor
Flash 2
Granulated Slag
Waste
Water
Filter
Cake
Off
Gases
Equipment Supply
Feeder Vessel, Reactor, Burner
Page 17
Energy Sector
Fuel flexibility
Oxygen, steam
Pressurized
water inlet
Features
Pressurized water
outlet
Burner
Dry feeding
Cooling
screen
Reactor
1300 to
1800C
Cooling screen
Quench
water
Full quench
simple and reliable
ideal for CO sour shift
Quench
Gas outlet
increased availability
Copyright Siemens AG 2008. All rights reserved.
Page 18
Energy Sector
SFG-850
SFG-1200
3 burner application
SFG-500
proven design features
of 500MW class gasifier
retained
SFG-200
Page 19
Energy Sector
1978
Preussag Noell
1990
2000
Office
5 MWth
Gasification
Test Plant
Feed System
Test Rig
Siemens Fuel
2006
Gasification Technology
2012
Copyright Siemens AG 2008. All rights reserved.
Page 20
Energy Sector
1955
1960
Development of entrained
flow, dry coal feeding,
cooling screen, full quench
gasification technology
1970
1978
1984
Erection of 5 MW
Gasification Test Plant
in Freiberg, Saxony
2000 2006
Page 21
Energy Sector
PAST
CLEAN
COAL
FUTURE
Page 22
Energy Sector
Schwarze Pumpe
Power
CPI
Shenhua Ningxia
Coal Group
SNG
Polypropylene
COD 2011
1984 - 2007
Ukraine Client
Secure Energy
Transportation Fuel
Syngas for
Chemical Industry
GSP China
Beijing
Korean Client
Tenaska Inc.
SNG
SNG/Power
Shanghai
Orlando
JinCheng
Summit Power
Power + Ammonia
Ammonia
Vresova
HQ Freiberg
Power
COD 2008
Test Facility
Syngas Ltd.
Transportation Fuel
Siemens Offices
Operating Units
Current Projects
Technology Selected
AEC
Ammonia
Japanese Client
Chemicals
Energy Sector
Page 24
Energy Sector
Project Execution
Feasibility Studies
Gasification Tests
Licensing
Engineering Packages
(Process Design & Basic Engineering
Design Package)
Proprietary Equipment
Supply
Service
Detailed Engineering
Construction
Page 25
Energy Sector
~ 2.000 t/d
~ 19 m
~ 4,5 m
~ 240 t
Page 26
Energy Sector
Page 27
Energy Sector
NCPP Project
Ningxia Coal to Polypropylene
540.000 Nm3/h (CO+H2) Coal Gasification Plant (5 Gasifiers)
Dry coal capacity 5 x 85 t/h (utilizing Sub- Bituminous Coal)
Client & Location:
Client:
Location:
Scope of SFGT:
Engineering:
Schedule:
Start Erection (SIEMENS Proprietary Equipment)
TFA Service
Mechanical Completion
Commissioning period for all gasifiers
Page 28
January 2009
Start July 2009
End of August 2010
October 2010 April 2011Copyright Siemens AG 2008. All rights reserved.
Energy Sector
Gasifier buildings
Page 29
Energy Sector
Scope of SFGT:
Engineering:
Process Design Package (PDP), BED by ECEC and BED / DED Review
Schedule:
Start PDP
Final PDP
Final BED
Equipment Supply
Page 30
September 2011
Februar 2012
April 2012
expect. March 2013
Energy Sector
Products
Efficiency
Basic
Siemens
Cons.Standard Coal
Basic
Siemens
Water Cons.
Basic
Siemens
CTL
42%
45%
2.75 t/tce
2.2 t/tce
SNG
56%
57%
2.3 t/kNm3SNG
2.1 t/kNm3SNG
3.0 t/tce
2.8 t/tce
MTO/MTP
40%
43%
4.0 t/tce
2.5 t/tce
Targets:
- Save local coal resources
- save water resources
- enviromental protection by strict emissions levels
- increased efficiency requirements means CO2 reduction measure
- establish state of the art clean coal industry
Copyright Siemens AG 2008. All rights reserved.
Page 31
Energy Sector
Diluent N2
Coal-topowerefficiency
CO2 capture
(Air to ASU)
GCC-CCS
Gas
Island
H2-rich SG
(CO2)
Syngas/H2
CCPP
(lower
interfaces)
SNG
broad
variety of
feedstocks
Standard
CCPP
Natural
Gas Net
Flexibility
Established
technology
Energy Sector
16 x SFG-500
CO2 to EOR
Sulphur
Raw
Coal
SNG
4 billion Nm/a
Power
Superheated IP-Steam
Saturated IP-Steam
Alternative concept
Mechanical drives
Copyright Siemens AG 2008. All rights reserved.
Page 33
Energy Sector
CO2
O2
Coal
Gasifier
CO,
H2 (deficit)
CO, H2
(optimally stoichiometric)
H2,CO,CO2
MeOH
Power
Saturated IP-Steam
Copyright Siemens AG 2008. All rights reserved.
Energy Sector
Customer:
Tenaska Inc.
Omaha, USA
Customer:
Location / Fuel:
Location / Fuel:
Power output:
700 MW (gross)
Power output:
Siemens scope:
Siemens scope:
PowerBlock (1 x SGCC6-5000F)
2 x SFG-500 Gasifier
Funding support:
Funding support:
appr. 2 USD
T
C
JE
O
R
P
on
LD
HO
Page 35
Energy Sector
Energy Sector
Gasification Summary
Drivers
Energy security - By making better use of locally abundant available
energy resources such as coal, gasification can reduce the need to rely
on fuel imports
Gasification enables to convert local coal and other low-grade fuels into
high-value products in high efficient and environmentally friendly manner
Customer Benefits
Energy Sector
Thank you!
Siemens Gasification Technology
j.kollmus@siemens.com
Mobile: +86 139 1109 7914
Page 38
Energy Sector
Disclaimer
This document contains forward-looking statements and information that is, statements related to future, not past, events.
These statements may be identified either orally or in writing by words as expects, anticipates, intends, plans,
believes, seeks, estimates, will or words of similar meaning. Such statements are based on our current expectations
and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors, many of which are
beyond Siemens control, affect its operations, performance, business strategy and results and could cause the actual
results, performance or achievements of Siemens worldwide to be materially different from any future results, performance or
achievements that may be expressed or implied by such forward-looking statements. For us, particular uncertainties arise,
among others, from changes in general economic and business conditions, changes in currency exchange rates and interest
rates, introduction of competing products or technologies by other companies, lack of acceptance of new products or services
by customers targeted by Siemens worldwide, changes in business strategy and various other factors. More detailed
information about certain of these factors is contained in Siemens filings with the SEC, which are available on the Siemens
website, www.siemens.com and on the SECs website, www.sec.gov. Should one or more of these risks or uncertainties
materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described in the
relevant forward-looking statement as anticipated, believed, estimated, expected, intended, planned or projected. Siemens
does not intend or assume any obligation to update or revise these forward-looking statements in light of developments which
differ from those anticipated.
Trademarks mentioned in this document are the property of Siemens AG, its affiliates or their respective owners.
Page 39
Energy Sector