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BENEFITS:
Fast and efficient anchoring system into any type of
soil.
The drilling, placing and grouting of the anchor is
performed in one single operation.
Increase production rate typically by 2 to 4 times.
Production rate decreases the overall cost of the
project.
All diameters of the SAS-Belloli Hollow bars are
available in 3 & 4 meter lengths.
There is no principal limit to anchor length; rods can be
coupled until the desired length is reached.
Continuously threaded bar pattern can be cut and
coupled anywhere along its length.
Can be easily installed in confined spaces using simple
equipment.
Installation technique adapts well to awkward shapes.
High grout pressures can be achieved.
Eliminates the need for a cased borehole in collapsing
soils.
Additional corrosion protection available (double
corrosion protection and electro zinc coating)
R32-R63 Bars contain standard left-hand rope thread
pattern to easily adapt to most drilling equipment.
Installed with standard track drill or hand-held drilling
equipment.
Manufactured from high yield micro alloy steel. This
steel is not affected by hydrogen embrittlement or by
stress crack corrosion.
No loss of ground during installation as compared to
drilled cased systems.
Exposes the harder materials and flushes out the soft
materials.
Higher shear resistance than a solid rod of same cross
section.
Multiple ranges of drill bits suitable for any type of soil
condition.
Federal Highway Administration (FHWA) approved for
use as a micro pile.
APPLICATIONS
The SAS-Belloli hollow bar can be use as Micro Piles, Soil Nails, Rock Bolts, Tie Backs & Ground Anchors in difficult
ground conditions like weathered and decomposed rock, round gravel, sand and clay like soils.
(permanent & temporary)
Micro Piles: The hollow bar is drilled into the ground
while cement grout is injected simultaneously from the
bottom of the hole through the drill bit. The bit remains at
the bottom of the pile. The hollow bar acts not only as the
micropiless steel element, but also as the drill steel and
ground conduit. Using the hollow bar as a micro pile
system will eliminate the requirement of a casing in
collapsing soils.
The pictures above show how the R63 & T-76 SAS-Belloli
hollow bars were utilized as micropiles and tie backs using
double corrosion protection. A total of 2,850 micropiles were
installed at Rego Park Mall. Queens, N.Y.
The pictures above show how the R51 & R63 SAS-Belloli
hollow bars were utilized as tie backs in Gothan Center.
Queens, N.Y. Ranging from 45 to 60.
INSTALLATION
The grout usually has good penetration in the
surrounding soil, therefore higher external friction
values are achieved, and the installation is completed
in a single drilling operation.
During simultaneous operation the sacrificial drill bit is
drilled continuously without extraction, until the desired
depth is reached.
For simultaneous operation, the flushing medium is a
grout mix, which has the ability to harden after the
installation process is completed. When doing so,
stabilization of the borehole and optimum filling of the
annulus is achieved.
In addition, it improves protection against corrosion and
consolidation of gravel, fissures, fractures or voids
surrounding the borehole. This method requires the
use of a rotary injection adapter (flushing head).
The SAS-Belloli hollow bar anchor system is utilized in
poor ground conditions ranging from sand and gravel to
inconsistent fill, boulders, rubble and weathered rock.
Normally the system is installed with hydraulic rotary
percussion drilling equipment and continuous grouting.
The sacrificial SAS-Belloli drill bit is the most crucial part
of the anchor system, and responsible for the productivity
of the installation. The drill bit is threaded onto the end of
the hollow Bar and left in place after drilling.
The drilling fluid is introduced with high pressure through
the hollow bar and allows the spoils to flush from the
borehole.
There are three different methods of borehole flushing:
water flushing, air flushing and simultaneous drilling and
grouting.
Water flushing is utilized for long boreholes in dense
sand, gravel formation or rock conditions; which means a
better transportation of large cuttings and cooling of the
drill bit.
Air flushing is utilized for short boreholes in soft soil (chalk
and clay) and water spillage is a major concern at the job
site.
The most commonly used method (preferred) is the
simultaneous drilling and grouting system. Using this
method the grout stabilizes the borehole during
installation, providing a better grout cover along the nail
shaft.
RECOMMENDATIONS
For bar size R51 and larger, a flow rate of 30 to 40
gallons/minute is required.
The R51 bar should have about 2000ft/lb of
torque.
The ability to switch to water if rock is
encountered is beneficial.
The R32 & R38 bars can be installed usually with
less than 1000 ft/lb of torque.
The T76 & T103 are right handed and should be
installed with a traditional rotary head.
10,000 ft/lb of torque is recommended for the
larger bars, especially when using the 230mm Clay
Bit.
Always maintain a backflow of grout. which
ensures a stable hole and competent bond.
After the bar has been advanced 10, it is a good
practice to ream it up and down a few times to
increase the bond strength.
Drills should come equipped with clamps to assist
with the uncoupling at the flushing head.
SAS--BELLOLI ACCESSORIES
SAS
DESCRIPTION
SIZE AVAILABLE
TRIPLE EDGE
WIDIA (Carbide)
DRILL BIT
51mm, 64mm ,
76mm, 90mm,
115mm, 150mm
51mm, 64mm ,
76mm, 90mm,
115mm, 150mm
BUTTON
WIDIA (Carbide) &
TEMPERED DRILL BIT
51mm, 64mm ,
76mm, 90mm,
115mm,130mm,
150mm, 190mm
CROSS CUT
WIDIA (Carbide)
DRILL BIT
51mm, 64mm ,
76mm, 90mm,
115mm, 150mm
CROSS CUT
TEMPERED
DRILL BIT
51mm, 64mm ,
76mm, 90mm,
115mm, 150mm
CLAY
DRILL BIT
SPECIFICATIONS
230mm
For R76 & R103
SPHERICAL NUT
COUPLER
INTERNAL SWIVEL
INJECTION ADAPTER
ROTATING INJECTION
ADAPTER
(Flushing Head)
D=60
D=90
D=110
INJECTION ADAPTER
OUTSIDE DIAMETER
Nominal
Effective
WEIGHT
Area
LOAD CAPACITY
Ultimate
Yield
DESIGN
LOAD
DESIGN
LOAD
TEMPORARY
PERMANENT
70%
60%
BAR
SIZE
Inch
mm
Inch
mm
In2
mm2
Lbs/ft
Kg/m
Kips
KN
Kips
KN
.7
G.U.T.S
.6
G.U.T.S
32/20
L.H.
1.25
32
1.22
31
.69
447
2.36
3.51
63
280
51.8
230
44.1
37.8
1.50
38
1.46
37
1.21
780
4.11
6.12
119
530
99
440
83.3
71.4
2.01
51
1.91
48.5
1.86
1200
6.38
9.50
189
838
156
693
132.3
113.4
2.48
63
2.48
63
2.57
1660
8.95
13.3
248
1100
205
909
173.3
148.8
2.99
76
2.99
76
3.22
2080
10.97
16.3
311
1380
257
1140
217.7
186.6
3.50
89
3.46
88
3.8
2450
12.93
19.2
360
1600
288
1280
252
216
4.06
103
4.06
103
4.88
2920
15.70
22.9
445
1980
368
1636
311.6
267
5.31
135
5.31
135
14.2
9200
52.4
78
1240
5520
1007
4480
868
744
Thread
38/15
L.H.
Thread
51/28
L.H.
Thread
63/43
L.H.
Thread
76/56
R.H.
Thread
89/69
R.H.
Thread
103/83
R.H.
Thread
135/75
R.H.
Thread
www.stressteel.com
with many miles behind us, and one foot in the future