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TS10012
Friday2:45pm5:45pm
RichardHanson
My Project Goals
9 Did the design meet the technical and
commercial needs?
9 Was the product the best value for the budget?
9 If something broke,
broke did the pumps still run?
9 Does it still run automaticallyy yyears after
shipment?
Operator Needs
Operator/Svc Tech
High
g p
price for failure
Eliminate Complaints
Conserve Energy
Development Goal
Minimize Shutdowns
Lower TCO
Minimize Adjustments
Multiple Price Points
Networked
C
Connection
ti
9 Read All VFD data
9 300 VFD parameters
through the PLC
9 BACNet Conn Still
Available
VFD Protection
VFD's up to 40 HP
inside a NEMA 1
enclosure
Fan-cooled
Fan cooled with
positive pressure
ThermostatThermostat
controlled
NEMA 12 Option
VFD Benefits
ENERGY SAVINGS
Smooth hydraulics
Pressure adjustment
Maintenance of PRVs
PRV s
When recommended?
Demand
(GPM)
(GPM)
% Ti
%Time
Annual
H
Hours
50%
4,380
5%
40
Current
S
Sequencing
i
Current
P
PumpHP
HP
Annual
kW
Future
S
Sequencing
i
Real Example
Future
P
PumpHP
HP
Future
kW
kW
S i
Savings
Pump1
6.0
23,055
Off
23,055
438
Pump1
6.0
2,306
Pump1
1,153
1,153
10%
876
Pump1
10.0
7,685
Pump1
3,843
3,843
80
10%
876
Pump1
13.0
9,991
Pump1
6,148
3,843
120
120
10%
876
1&2
1&2
23 5
23.5
18 060
18,060
Pump 1
Pump1
10
7 685 10,375
7,685
10 375
140
8%
700
1&2
24.2
14,878
Pump1
10
6,148
8,730
160
3%
262
1&2
24.6
5,672
Pump1
13.5
3,112
2,559
200
1%
87
1&2
25.0
1,921
Pump2
15
1,153
769
220
1%
87
1&2
27.8
2,136
Pump2
16.5
1,268
868
240
240
1%
87
87
1&2
1&2
30 7
30.7
2 359
2,359
P mp 2
Pump2
18
1 383
1,383
976
976
280
1%
87
1&2
36.6
2,813
Pump2
27
2,075
738
25,000
Estimated Savings
20,000
0,000
15,000
10,000
5,000
Future KW
Savings
Energy Savings
Tank
Tank Location
Pump Duty Point
Pump Speed
Pump Type
VFD
Tank Location
Additional benefits:
Easy start-ups
More reliable and self-sufficient operation
Increased motor bearing and seal life
Dramatically reduced sound and motor heat
More information is available to the operator
alarm logs
data history
adjustable keypad settings
Remote access to data
Certified Touchsafe
9IP10
9IP20
Pressure Transmitter
9Not the place to save money!
Pressure
Flow
VFD Speed
Power
Combinations thereof
Repressurization Mode
Problem
Flow sequencing is best way to prevent
pump cycling BUT . . .
Flow switches: inaccurate, unreliable
Flow sensors: unreliable,, expensive
p
Installation is expensive, unreliable
Solution
PLAN - sense low flow (power,
pump differential, VFD speed)
DO
O - slow down pump
CHECK to see if pressure
holds (3 psi)
ACT - stop pump if pressure
holds
Added Charge
Just before shutdown
10 p
psi standard
Adjustable
Solution
Pressure
Power
Differential
Pressure
VFD Speed
Low Flow
Energy Savings
Problem:
D t
Dust
Solution:
Other Added
Value
Lonworks or
BACN t
BACNet
Communication
3D CAD
drawings/BIM
integration
Sizing Basics
+ Friction Losses
(10% approximately)
Bernoulli
Bernoullis
s Equation
Most common error today??
Flush Valves
Cooling
C li T
Tower
High-End Showers
Building
B
ilding Height (ft x .433
433 =
PSI)
+ Friction Losses
+ Pressure Required at Top
= Pressure Required at
Base of Building
52 psi +
Friction losses
5 psi +
Pressure Required
q
at top
p
30 +
= 87 psig
System (discharge)
Pressure 87 psig
Minimum Suction (incoming)
Pressure 30 psig
Pump System Differential
87 psig 30 psig = 57 psid
Protect Yourself!
This
System Pressure
Minimum Suction
Maximum Suction
Not This
Pump TDH
162?
173?
173
?
Pressure Control
Bottom Zone
Zone PRVs
PRV s
Estimating Flow
Codes
Practice
Hunters vs Actual
Occupancy Type
Oversized By:
30-75%?
Hotels, Motels
25-55%?
Hospital, Schools
10-40%?
Stadiums
Just Right!
Redundancy Recommendations
Occupancy Type
Redundant Pumps
Apartment, Office,
School,, Hotel
Hospital, Stadiums
E ti ti Flow
Estimating
Fl
Fixture Type
Count
FU
T il t
Toilets
467
10
4670
Urinals
298
1490
Lavatories
Kitchens
Total
150
300
50
200
20 Story Hotel
50 Rooms/Floor
Lower 3 Floors on City Pressure
Flush Tank Toilets in Rooms
20 Story
y Hotel
50 Rooms/Floor
Lower 3 floors on city
Estimating Flow
Fixture Type
Bathroom
Group
Bar Sink
S
Count
FU
Total
850
3.6
3060
850
1.4
1190
Mop Sink
68
204
Icemaker
68
.25?
25?
17
Pump Options
Discussion Points
Close-coupled
p
End Suction
Vertical Turbine
Column-mounted
Turbines
Flex-coupled
p
End
Suction
Vertical Multistage
Horizontal Split
Case
Self-priming
End Suction
Horizontal Split
p Case
Larger foot print
Best for high flows
and high heads
Best design pump
resulting in many
years of trouble free
service
i if . . .
Used in variety of
applications
li ti
iincluding
l di
fire fighting
Vertical Multistage
VT Pump Curve
Self Priming
Self-Priming
Mainlyy used
for lifting
waste water
Solids
handling
capability
Air
Ai control?
t l?
Pump
curve
HEAD
System
y
Curves
FLOW
General Recommendations
Boost Pressure
Total System Flow
<50 psi
> 50 psi
2 ES
2 VMS
VMS*
3 ES
3 VMS*
3 HSC
3 VT
>900 gpm b
booster
t
* If VFD
Tank Sizing
Tank Efficiency
Recommendations
100 Gallon minimum
36 x 80 maximum
i
Top of building if any of these
VFD
No PRV
>200 psi
Steady suction pressure
ASPE Recommendation
Leak load
0.5% for most commercial buildings
g
4% for Hospitals
Conclusion
Find a partner that you trust to provide a
design that meets your needs
OR
Confirm that some product can meet your
WHOLE specification and drawing
Online Resources
http://www.pumpsystemsmatter.org/
http://www.pmengineer.com/Articles/Cover
_Story/BNP_GUID_9-52006 A 10000000000000327145
2006_A_10000000000000327145