Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.078

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No :
Project Rev.: B

Page 2 of 19

5887

QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION

28.01.2008

Ready For Construction

SB

UA

MC/ZG

RFC

28.11.2007

Company Comments Incorporated

IO

UA

MC/ZG

CCI

20.10.2007

Issued for Company Comments

IO

MC

ZG

ICC

07.10.2007

Issued for Review

IO

MC

ZG

IFR

07.10.2007

Issued for Internal Review

IO

MC

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved

By
By
By
ORIGINATOR

Status

Document Title:

LINDE ENGINEERING AG

METHOD STATEMENT FOR A/G AND U/G COATING

OF CONCRETE SURFACES
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

MTS

CIV

GTL

012

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T- 4.234.078

Vendor Code

Rev No: B

Q A T A R

Doc. Title

Method Statement for Protection and Coating of Concrete Surfaces

Doc. No

GAM-MTS-CIV-GTL-012 Rev. E

Date

28.01.2008

TABLE OF CONTENTS
1.

PURPOSE _____________________________________________________________________5

2.

SCOPE________________________________________________________________________5

3.

HSSE _________________________________________________________________________5

4.

DEFINITIONS _________________________________________________________________6

5.

REFERENCES _________________________________________________________________6

6.

RESOURCES __________________________________________________________________7
6.1.

Responsibility ________________________________________________________________________7

6.1.1. Site Manager _________________________________________________________________________________

6.1.2. Civil Works Manager __________________________________________________________________________
6.1.3. Site Engineer _________________________________________________________________________________
6.1.4. Work Supervisor ______________________________________________________________________________
6.1.5. QA/QC Officer / Inspector ______________________________________________________________________

6.2.

7
7
7
7
8

Equipment & Manpower _______________________________________________________________8

6.2.1. Equipment ___________________________________________________________________________________ 8

6.2.2. Manpower ___________________________________________________________________________________ 8

7.

METHOD OF EXECUTION ______________________________________________________8

7.1.

Pre-commencement Works _____________________________________________________________8

7.2.

Blinding Concrete _____________________________________________________________________9

7.3.

Coating of Blinding Concrete ___________________________________________________________9

7.4.

Application of Protective Coating ________________________________________________________9

7.4.1. Surface Preparation ____________________________________________________________________________ 9

7.4.2. Application __________________________________________________________________________________ 9
7.4.3. Refill ______________________________________________________________________________________ 10

8.

QA/QC _______________________________________________________________________10

9.

ATTACHMENTS ______________________________________________________________10

Job Safety Analysis _____________________________________________________________________10

Sika Bitumen Data Sheet (Approved Bituminous Coating Material) ____________________________10

T-4.234.078 Rev. B

Page 4 of 19

Q A T A R

Doc. Title

Method Statement for Protection and Coating of Concrete Surfaces

Doc. No

GAM-MTS-CIV-GTL-012 Rev. E

Date

28.01.2008

1. PURPOSE
The document describes the methods proposed to be used for the coating operations that
will be carried out as part of ASU Construction Works of Qatar Shell GTL Plant (Pearl) in
Ras Laffan Industrial City of Qatar including similar works in TSF Area.

2. SCOPE
This method statement identifies the general steps, arrangements & precautions for the
protection and coating of concrete surfaces. Actual concrete works (i.e. preparation of
formworks & reinforcements and pouring and curing of the concrete) as well as repair of
the defects on the concrete surface are beyond the scope of this document. Although
considered to be a different activity, the work described in this method statement is
complementary to concrete curing. The scope of this document also includes the coating
of below-ground concrete surfaces with water-based bituminous emulsion as well as the
works for blinding concrete and building paper.

3. HSSE
All works will be in compliance with the State of Qatar laws and regulations, Ras Laffan
Industrial City and international standards/codes, and Company and Contractor
requirements and instructions.
All personnel will go through Gama, Linde and Company Safety Induction courses as well
as other trainings as identified by their supervisor. Please see Document Number GTLGM-001-A-5635 for details.
A Job Safety Analysis (JSA) specific for this work including a Risk Assessment, is
prepared as per Gama procedure GTL-GM-001-A-5626 and is attached herein. Such JSA
addresses the hazards associated with each task within the scope of this Method
Statement and introduces the controls that will be implemented to reduce the associated
risks to acceptable levels. The JSA will be used by the Site Supervisor as the basis of his
TSTI / TSTO and Toolbox Talks.
All personnel will have PPE required for their specific tasks in addition to the minimum
PPE (coveralls, safety goggles, safety shoes, high-visibility vests, gloves) at site at all
times as required.
In the event of a release, fire or explosion, employees will secure their area and evacuate
to the nearest muster point. Once all employees are evacuated the supervisor will conduct
a headcount to verify all employees are out of harms way. The supervision will report this
to Contractor. Emergency Contact numbers for Company, Contractor and Gama will be
posted onsite.
All vehicles and equipment used for the subject work will be inspected and certified as
required.
Drivers and operators will be competent and will have attended all required trainings set
forth in project procedures and specifications.
T-4.234.078 Rev. B

Page 5 of 19

Q A T A R

Doc. Title

Method Statement for Protection and Coating of Concrete Surfaces

Doc. No

GAM-MTS-CIV-GTL-012 Rev. E

Date

28.01.2008

4. DEFINITIONS
Company

: QSGTL and/or its PMC

Contractor

: Linde Engineering AG

Subcontractor or Gama

: Gama Qatar Co. W. L. L.

Contract

: QSGTL Pearl Project C2 ASU Construction

Works (2MH127)

QCP

: Quality Control Procedure

ITP

: Inspection and Test Plan

QA/QC

: Quality Assurance / Quality Control

HSSE

: Health, Safety, Security and Environmental

JSA

: Job Safety Analysis

5. REFERENCES
Qatar Construction Standard
DEP 31.00.01.30-Gen

: Minimum Requirements for Structural Design and

Engineering

DEP 34.19.20.31-Gen

: Reinforced Concrete Foundations and Structures

DEP 34.24.27.31-Gen

: Reinforced Concrete Stacks

T-13.376.358

: Amendments and/or Supplements to Reinforce

Concrete Foundations and Structures

T-13.376.351

: Amendments and/or Supplements to Minimum

Requirements for Structural Design and Engineering

T-13.376.365

: Concrete General Notes and Abbreviations

T-13.376.392

: Selection of Structural Concrete Mix

T-4.234.067

: Method Statement for Surveying Works

T-4.234.069

: Method Statement for Excavation Works

T-4.234.074

: Method Statement for Backfilling

T-4.234.079

: Method Statement for Mass Concrete Works

T-4.234.075

: Method Statement for Concrete Works

T-4.234.541

: QCP for Concrete Works

T-4.234.575

: ITP for Concrete Works

BS 4449

: High Yield Hot Rolled Deformed Reinforcement Bars

BS 4461

: High Yield Cold Rolled Deformed Reinforcement Bars

T-4.234.078 Rev. B

Page 6 of 19

Q A T A R

Doc. Title

Method Statement for Protection and Coating of Concrete Surfaces

Doc. No

GAM-MTS-CIV-GTL-012 Rev. E

Date

28.01.2008

BS 4483

: Specification for Steel Fabric or Wrapping Fabric

BS 8666 (BS EN ISO-4066)

: Specification for steel cutting, bending and

Dimensioning

ASTM-C494

: Standard Specification for Chemical Admixtures for

Concrete

BS EN 934

: Admixture for Concrete Mortar and Grout

BS EN 206

: Concrete Works

BS 4027

: Specification for Sulfate Resisting Portland cement

BS 6610

: Specification for Pozzolanic Pulverized-Fly Ash

Cement

6. RESOURCES
6.1.

RESPONSIBILITY
6.1.1. Site Manager
The site manager will provide inputs to the project execution plan to ensure that
strategies & philosophy are properly addressed.
6.1.2. Civil Works Manager
The Civil Works Manager is responsible for the overall management of the project
construction team to ensure that safe and effective operations are conducted and
properly documented.
6.1.3. Site Engineer
He will be overall responsible for safe execution of the whole job including:
Confirming the installation location from schedule of approved construction
drawings.
Organizing of equipments and tools needed for the job.
Assigning skilled personnel for the job.
Sequence of activities to be carried out for the work as per this method of statement.
Conduct inspection and surveillance.
Notify to Contractor engineer for inspection as applicable.
Ensure all Contractor and Company regulations are followed.
Ensure all personnel involved are in safe working condition.
6.1.4. Work Supervisor
He will be responsible for safe execution of the following activities:
Conduct TSTI with the concerned work force prior to start the work.
Ensure that relevant work permits for the job are obtained prior to start the work.

T-4.234.078 Rev. B

Page 7 of 19

Q A T A R

Doc. Title

Method Statement for Protection and Coating of Concrete Surfaces

Doc. No

GAM-MTS-CIV-GTL-012 Rev. E

Date

28.01.2008

Conduct daily toolbox talks for the entire work force prior to start day work.
Assigning a competent work crew for specific activities, details of activities and task
information will be given to the work crew.
Organizing tools and equipment needed to the work site.
Inspection and supervision of work.
Ensure all Contractor and Company safety regulations are followed as applicable.
6.1.5. QA/QC Officer / Inspector
He will be responsible for:
Assurance of approved methods and materials are being used and conformance of
the specifications.
Stage inspections and surveillance in accordance with ITP and assurance of quality
of work as per specification and erection procedures.
Incoming material inspection and review of test certificates.

6.2.

EQUIPMENT & MANPOWER

All equipment will be inspected and approved by the Contractor, when required, and all
personnel will be inducted and trained before and during mobilization.
6.2.1. Equipment
Equipment specified by the vendors will be used for execution. Please see attached
Product Data Sheets for details.
6.2.2. Manpower

Site Engineer
Foreman (Work Supervisor)
HSSE Officer
Common Labourer

If the above-listed equipment or manpower proves not sufficient for the timely
completion of the facilities and project; additional will be provided to complete the works
on time and in line with rules, regulations and specifications of Contractor, Company
and RLIC.

7. METHOD OF EXECUTION
7.1.

PRE-COMMENCEMENT WORKS
Prior to work commencement, the existing and possible underground structures and
installations will be checked by means of As-Built Drawings issued by the Contractor or
the Company. The locations of such installations will be marked at site and posted with
signs. After the area has been barricaded, possible relocation or removal applications
for the same will be studied. Same studies will be submitted to the Contractor and the
Company for approval. Should any underground facility be encountered in spite that
they have not been pointed out in the drawings, Contractor will be informed

T-4.234.078 Rev. B

Page 8 of 19

Q A T A R

Doc. Title

Method Statement for Protection and Coating of Concrete Surfaces

Doc. No

GAM-MTS-CIV-GTL-012 Rev. E

Date

28.01.2008

immediately; and approval of Contractor and Company will be waited before proceeding
with the relocation or removal of the same. The barricades for such activities will be
temporary.

7.2.

BLINDING CONCRETE
A layer of blinding concrete of 50 mm minimum thickness will be placed under
foundations. The blinding layer will be laid immediately after excavation, draining and
compacting of the bed area, in order to avoid disturbance of soil by rain or ground
water.
Minimum 7 days and maximum 14 days after pouring blinding concrete, a protective
coating, with the materials and using the procedures described herein, will be applied to
the blinding concrete. The protective coating will form part of the foundation protection
system.
Blinding concrete will be C20/25 concrete with a minimum thickness of 50-mm unless
otherwise specified by the Contractor and/or the Company.

7.3.

COATING OF BLINDING CONCRETE

Referred to 7.4.1 and 7.4.2

7.4.

APPLICATION OF PROTECTIVE COATING

All buried concrete surfaces, including the top surface of the blinding, will be coated with
bituminous emulsion; which will be extended 250-mm to above-ground. The material to
be used for this task will be submitted for approval of Contractor and/or Company prior
to commencement.
The material will be applied as per manufacturers recommendations. Product Data
Sheet of sample material (already approved by Contractor and Company) is attached.
In general, the recommendation of the manufacturer of the protective coating will be
followed; however, some guidelines are described below.
7.4.1. Surface Preparation

All surfaces must be sound, even, and free from dust, loose particles and any
contamination.

Surfaces will be dry when coating is applied.

Manual chipping may be used to remove bubbles and holes on the surface

7.4.2. Application

Coating will be placed by brush for small areas or by broom or roller for large areas.

T-4.234.078 Rev. B

Page 9 of 19

Q A T A R

Doc. Title

Method Statement for Protection and Coating of Concrete Surfaces

Doc. No

GAM-MTS-CIV-GTL-012 Rev. E

Date

28.01.2008

The coating will be dry before the onset of rain.

Special care will be taken that the coating of the blinding layer fills potential
irregularities of the blinding layer and the other concrete surfaces.

If a first coating layer does not provide a sufficient surface without any gaps in the
coating a second layer will be applied. Each layer must be allowed to dry before
applying the next one.

7.4.3. Refill

For the refill works care will be taken that the coating is not destroyed.

Only non destructive sandy backfill material will be used for the refill areas in contact
with the coating.

Backfilling will not be placed before coating has thoroughly dried.

During hot weather, a drying time of 3 days will be allowed.

8. QA/QC
A Quality Assurance System will be operated conforming to related standards.
Controls and checks will be established and documented through QCP and ITP for
Concrete Works (T-4.234.541 and T-4.234.575 respectively).

9. ATTACHMENTS
JOB SAFETY ANALYSIS
SIKA BITUMEN DATA SHEET (APPROVED BITUMINOUS COATING MATERIAL)

T-4.234.078 Rev. B

Page 10 of 19

Q A T A R
JSA Number:
Job being analysed: Coating of Concrete
Department/Section doing JSA:
HSE & Construction
Normal Approvals:
JSA by:

JOB SAFETY ANALYSIS FORM

NEW

Page No:

REVISED

Name

JSA Members:
Job Performers:
Signature

Date

Job Supervisor:
Additional Approvals (Determined by Job Supervisor in correlation withLINDE SHES Manager).
Signature
Name
Discipline Superindent(LINDE)
SHES Representative(LINDE)
OTHERS(List Below):

Date

General job requirements / Common

Personnal Protective Equipment.
1. The following Personal Protective
Equipment shall be worn while coating of
concretes: Approved coveralls, safety glasses,
safety helmet, safety shoes and gloves.

2.Permit To Work.

Approval required for hazardous work detailed in the LINDE work permit procedure.
Changing conditions and emergency procedures
Stop work. Switch of equipment.Supervisor directs personnel to nearest and safest muster point considering wind direction. Supervisor counts all employees. Missing
employees are reported to LINDE SHES Dept. When all clear is given check with LINDE SHES before returning to work.
LINDE EMERGENCY TELEPHONE NO.

SHES MANAGER:
HOT LINE :

Note: 1) If any of the tasks involves biological, physical or chemical hazards, then The LINDE Industrial Hygienist must also approve the work.
2)Use additional sheets as necessary.
3)Details on safety (PPE,Hazard etc) and environmental requirements can be found in LINDE and Qatar Gas Safety and Environment Procedures.

JOB SAFETY ANALYSIS / RISK ASSESSMENT

Q A T A R

SCOPE : Coating of concrete

Initial Risk
ITEM

ACTIVITY

HAZARD / POTENTIAL
CONSEQUENCES

1.1
Cleaning &
Degreasing the
surface using
solvent.

P C

Residual Risk

CURRENT
CONTROLS

RISK
RANK

Skin irritation

1.1.1

6
1.1.2

1.2

Eye injury due to water

splash.

1.2.1
2

1.3

Improper used of
equipment.

1.3.1
2

1.3.2

1.4

Electric shock.

1.4.1
2

1.4.2

1.4.3

ADDITIONAL
CONTROLS

When using cleaning up chemicals,

1.1.1.1
chemical resistant PPE such as face
shield, face mask, aprons, clothing,
gloves and boots shall be worn to
protect against contact and exposure.
Ensure a copy of MSDS for hazardous
substances, in a readily
understandable form, shall kept at the
job site at all times for workers
When using cleaning up chemicals,
chemical resistant PPE such as face
shield, face mask, aprons, clothing,
gloves and boots shall be worn to
protect against contact and exposure.

Prior to entry of any chemical

substances into the site MSDS
shall be produced to the LINDE
SHES Manager for approval.
MSDS copies to be attached.

The cleaning team shall check daily

1.3.1.1
before starting work and whenever the
equipment is moved to ensure that
grounding and bonding of the
equipment and hoses are not worn or
faulty.
Air compressors and airlines shall be
inspected or tested before the
commencement of work, and observed
by a watchman during operation.

The lance must be fitted with a

dead man switch that, when
released by the operator, shutsoff the blast.

The required precautions shall be

1.4.1.1
specified against electrostatic
discharges and shall include
grounding of metal casing and frame
of the compressor and all other metal
equipment in the area.
The lance must be fitted with a dead
man switch that, when released by the
operator, shuts-off the blast.
Grounding shall be provided for all
electrical equipment.Grounding cables
shall have their continuity and
conductivity checked by a competent
electrician.

A grounding wire with screw

clamp and grounding stake of
minimum 1 m. length, if
necessary, shall be provided at
the compressor and a bonding
wire connection to the work
piece shall be provided at the
cleaning lance.

P C

JOB SAFETY ANALYSIS / RISK ASSESSMENT

SCOPE : Coating of concrete

Q A T A R
Initial Risk
ITEM

ACTIVITY

HAZARD / POTENTIAL
CONSEQUENCES
1.5

P C

Residual Risk

CURRENT
CONTROLS

RISK
RANK

Fire Hazard

1.5.1
2

8
1.5.2

1.6

Poor illumination

1.6.1
1.6.2

Coating with
primer.

2.1

2.1.1

Skin irritation to affected

open body parts.

2.2

Painting works. 3.1

Slip.trip.fall hazard.

2.1.2

2.2.1
2

Breathing problem due

to toxic atmosphere.

3.1.1

3.1.2
2

6
3.1.3
3.1.4

ADDITIONAL
CONTROLS

Ensure all necessary precautions shall

be taken for the absence of flammable
atmosphere including the air intake of
the air compressor.
Maintained at least one fully charged 9
kg multipurpose dry powder fire
extinguisher in the workplace,(within
15m).
Adequate lighting shall be furnished
throughout the work areas.
Provide adequate lighting ( Light
Towers or Flood Lights) around the
work fronts, access roads and welfare
facilities.
Ensure to wear chemical resistant
PPE such as face shield, face mask,
aprons, clothing, gloves and boots to
protect against contact and exposure.
Ensure a copy of MSDS for hazardous
substances, in a readily
understandable form, shall kept at the
job site at all times for workers
reference and use.
Supervisor/foremen shall be
responsible for ensuring that after the
work of the day their areas are
cleaned up and kept tidy.
Warning signs shall be placed in the
area to alert the employees in the
vicinity concerning the painting activity.

1.5.1.1

Respirators shall be worn to prevent

inhalation of chemical vapors, where
necessary.
Provisions for mechanical ventillation.
Respirators shall be worn to prevent
inhalation of chemical vapors, where
necessary.

3.1.1.2

Obtained Hot Work Permit.

1.6.1.1
1.6.1.2

Refer to Lighting Plan.

Obtained Extended Work
Hours/Night Work Request with
LINDE approval prior to night
work.

2.1.1.1

Prior to entry of any chemical

substances into the site MSDS
shall be produced to the LINDE
SHES Manager for approval.

3.1.1.1

P C

Prior to entry of any chemical

substances into the site MSDS
shall be produced to the LINDE
SHES Manager for approval.
Ensure a copy of MSDS for
hazardous substances, in a
readily understandable form,
shall kept at the job site at all
times for workers reference and
use.

JOB SAFETY ANALYSIS / RISK ASSESSMENT

Q A T A R

SCOPE : Coating of concrete

Initial Risk
ITEM

ACTIVITY

HAZARD / POTENTIAL
CONSEQUENCES
3.2

P C

Residual Risk

CURRENT
CONTROLS

RISK
RANK

Fire hazard.

3.2.1

3.2.2
3.2.3
3.2.4

3.3

Sub-standard
equipment.

3.3.1
3.3.2
2

6
3.3.3

3.3.4

3.3.5
3.4

Poor housekeeping.

3.4.1
3.4.2

3.4.3

3.4.4

3.4.5
3.5

Paint liquid splash. ( Eye

injury).

3.5.1
2

6
3.5.2
3.5.3

Maintained at least one fully charged 9 3.2.1.1

kg multipurpose dry powder fire
3.2.1.2
extinguisher in the workplace,(within
15m).
Keep a trained fire watches with vest
and whistle.
No smoking in painting area.
All sources of heat/igniton shall be
cleared from the area.
Inspection and color-coding of
3.3.1.1
equipment by LINDE.
Equipment inspection records shall be
maintaned appropriate to the nature of
the plant unit.
Ensure equipment must be provided
with a unique identification to allow for
easy recording and tracking of
inspections.
Ensure no modification of equipment
shall be done without Manufacturer
and/or LINDE agreement.
Ensure compressor pump gauges are
calbrated.
Ensure hazardous materials is
3.4.1.1
properly identified with signs for
3.4.1.2
different types of chemical.
Ensure that area is properly
barricaded and secured during
operation.
Hoses shall be laid straight as
possible from spray pump up to the
coating point.
Disposal of emptied paint cans shall
be properly disposed according to
waste segregation plan and MSDS.
Avoid spilling/polluting any materials
into the environment.
Approved PPE including face shield by 3.5.1.1
employees working is close proximity
of spray painting.
Competent personnel.
MSDS communicated.

ADDITIONAL
CONTROLS

P C

The area shall be isolated by

proper covers, in order to control
the spread of particles
1

Obtained Hot Work Permit.

Removal of combustible
materials near the area.

All rejected equipment shall be

immediately Red Tagged and
removed from site and not
permitted to return unless
adequately repaired and reinspected by LINDE.

Walkway and access to be clear.

Paint materials should stored
only in protected and
designated area.

JOB SAFETY ANALYSIS / RISK ASSESSMENT

Q A T A R

SCOPE : Coating of concrete

Initial Risk
ITEM

ACTIVITY

HAZARD / POTENTIAL
CONSEQUENCES
3.6

P C

Residual Risk

CURRENT
CONTROLS

RISK
RANK

Skin irritation to affected

open body parts.

3.6.1
3.6.2
2

3.7

Improper handling,
storing & disposal of
materials.

3.7.1

3.7.2
3.7.3

Ensure employee wear the approved 3.6.1.1

coverall & safety gloves.
Ensure a copy of MSDS for hazardous
substances, in a readily
understandable form, shall kept at the
job site at all times for workers
reference and use.
Ensure all container shall be labeled
3.7.1.1
with the chemical name, ingredients,
warning pictograms and precautions
for storage and handling.
3.7.1.2
Flammable liquid shall be safely stored
in proper containers.
The storage shall be equipped with
appropriate warning signs and locked
to avoid unathorized entry.

ADDITIONAL
CONTROLS

P C

Prior to entry of any chemical

substances into the site MSDS
shall be produced to the LINDE
SHES Manager for approval.

The name of the responsible

person shall be posted at the
storage.
Proper disposal as per
LINDE/GAMA/MSDS procedure.

~'-

Product Data Sheet

Edition 0307 / 1
BC Bitumen Coating

BC Bitumen Coating
Bituminous waterproofing basecoat
Product
Description

BC Bitumen Coating is a bitumen emulsion composed of selected grades of flexible

bitumen. Dark brown in colour drying to a black flexible coating. When dry, it will not
re-emulsify in water.

Uses

..

To provide a waterproof membrane on structural reinforced concrete not exposed

to UV, for example retaining walls

,
,

Characteristics
Advantages

As a priming coat for bituminous membranes

The film of BC Bitumen Coating has no significant tendency to creep and has great
stability over a wide range of temperatures. The coating is flexible and jointless.
Application requires no special skill and it may be brushed or sprayed on to any
inclination of surface. BC Bitumen Coating may be applied to:

,
I

CemenUsand rendering
Reinforced concrete

All types of concrete blocks

I
I

All clay and calcium silicate blocks

Asbestos cement sheeting

Cementpaint

Product Data
Form

Colour

Black

Packaging

20 kg pails and 200 kg drums

Storage
Storage Conditions I
Shelf Life
Technical

24 months from the date of production if stored properly in original, unopened and
undamaged sealed packaging in dry conditions.

Data

Specific Gravity

- 1.0

Flexibility

Provides a firm but flexible coating which softens at higher temperatures

--

--

BC Bitumen Coating

1/3

Resistance
Chemical Resistance

Resistant to water, alcohol, most salt solutions, some dilute acids and alkalis.
resistant to oils, solvents and some detergent solutions.

Wet
Dry

Fire Resistance

Heat Flow Resistance

System

Not

Non-flammable
Will burn slowly

The cured film will not flow or sag under direct sunlight

Information

Application Details
Consumption

Substrate Preparation

,....

Priming coat:
Neat coat:

0.075 - 0.1 kg/m2 (dilute 1: 1 with clean water)

0.6 kg/m2

New Concrete, Screed or Render

Should have a brushed or wood float finish, and should be free from contamination
by any material that could impair adhesion. All surface defects should be repaired by
approved methods. Protrusions greater than 3 mm should be removed.
For Old Painted Surfaces
Loose material and/or organic growth must be removed with a stiff bristle (not wire)
brush and spores should be killed with a suitable fungicide which should be
scrubbed in, left for 24 hours and washed off with clean water.
Where surfaces are chalking and friable, remove all loose material, liberally apply
stabilising solution and allow to dry for at least 24 hours. Cracks should be made
good, allowed to dry and then covered with BC Bitumen Coating into which is
embedded open weave glass fibre scrim. Spalled concrete should be made good.

Application Conditions I
Limitations
Application Temperature Not below +5C

Application Instructions

--

Mixing

As a priming coat, add an equal volume of clean water and stir well.
coat, the material is ready for use from the can after stirring thoroughly.

For the neat

Mixing Time
Mixing Tools

Application Method /
Tools

By Brush Or Spray
Ensure substrate is thoroughly dry before applying BC Bitumen Coating.
Scrub in the priming coat to give a dense overall cover and allow to dry. The second
coat shall be applied evenly and thickly with a well loaded brush and allowed to dry.
Touch in any 'misses' the following day. Wash brush frequently in clean water to
prevent clogging and wipe off splashes immediately with clean water.
Do not apply in wet weather or in direct sunlight.

Cleaning of Tools

Clean all tools and application equipment with water immediately after use.
Hardened and/or cured material can only be removed mechanically.

Setting or Drying Time

Under normal conditions, 4 - 6 hours but a period of 24 hours should be allowed

between coats (it may be considered dry when rubbing with a wet finger does not
produce a brown stain).

BC Bitumen Coating

2/3

Notes on Application I
Limitations

Scaffolding must be independently tied to allow uninterrupted application. Any faults

in the structure, particularly those which may lead to moisture penetration must be
rectified.

Value Base

All technical data stated in this Product Data Sheet are based on laboratory tests.
Actual measured data may vary due to circumstances beyond our control.

Health and Safety

Information

For information and advice on the safe handling, storage and disposal of chemical
products, users should refer to the most recent Material Safety Data Sheet (available
upon request) containing physical, ecological, toxicological and other safety-related

data.

Legal Note

,.....

The information, and, in particular, the recommendations relating to the application

and end-use of Sika products, are given in good faith based on Sika's current
knowledge and experience of the products when properly stored, handled and
applied under normal conditions in accordance with Sika's recommendations.
In
practice, the differences in materials, substrates and actual site conditions are such
that no warranty in respect of merchantability or of fitness for a particular purpose,
nor any liability arising out of any legal relationship whatsoever, can be inferred
either from this information, or from any written recommendations, or from any other
advice offered. The user of the product must test the product's suitability for the
intended application and purpose. Sika reserves the right to change the properties
of its products. The proprietary rights of third parties must be observed. All orders
are accepted subject to our current terms of sale and delivery. Users must always
refer to the most recent issue of the local Product Data Sheet for the product
concerned, copies of which will be supplied on request.

Sika Kimia Sdn Bhd

Lot 689 Nilai Industrial Estate

Phone:
Fax:
e-mail:

71800 Nilai, Negeri Sembilan DK

MALAYSIA

www.sika.com.my

+606799
1762
+6 06 799 1980
info@mv.sika.com

GlJI klJll
BC Bitumen Coating

3/3