Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.918

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No:

Project Rev.: A

Page 2 of 10

5887

QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION

27.07.08

Ready for Construction

AB

EO

AG

RFC

23.12.07

Issued for Company comments

BR

AU/MC

ZG

ICC

15.12.07

Issued for Review

BR

AU/MC

ZG

IFR

02.12.07

Issued for Internal Review

BR

AU/MC

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved

By
By
By
ORIGINATOR

Status

Document Title:

LINDEGINEERING AG

INSPECTION TEST PLAN FOR PIPING INSTALLATION

A/G AND U/G
Document No.

Contractor

LOC470
Gama Qatar Co. W. L. L.

GAM

ITP

QAC

GTL

033

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.250.918

Vendor Code

Rev No: A

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-033

C2 ASU Construction Works

ITP FOR PIPING INSTALLATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 27.07.08 REV. D

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

1.0

DOCUMENTATION

1.1

Contractor isometric drawings /

Spool drawings

1.2

Approved W.P.S.

1.3

Approved PQRs

100%

1.4

Welder Performance
Qualifications

T.4.
100%

1.5

Verify calibration of inspection,

measuring and test equipment

100%

2.0

MATERIALS

2.1

Receiving inspection /
Verification of Material

100%

2.2

Storage & Segregation of

Material

100%

2.3

Welding consumable control &

storage procedure

100%

100%

Reference Document

T.4.234.542;T.4.250.935;
T.4.250.936

Acceptance Criteria

Respon
sible
Party

Verifying Documents

RFC

QCI

RFC

WI

GAM-QCR-QAC-GTL-106

WI

GAM-QCR-QAC-GTL-105

T.4.251.025; T.4.250.938
T.4.251.025; T.4.250.938

DEP 30.10.60.18;ASME SEC

IX;ASME B31.3;

GAM-QCR-QAC-GTL-100

T.13.377.441;T.13.377.433E;
T.4.250.939

WI

WSD-QC 2
WSD-QC 3

DEP 30.10.60.18; T.13.377.433E;

T.13.377.441; T.13.377.437E

QCI

Calibration certificate

I/R

T.4.250.927;T.4.250.928;

T.13.376.797E; T.13.377.438E

QCI

LINDE MRCR SYSTEM

T.4.250.927;T.4.250.928;
T.4.250.932

T.13.377.454E; T.13.377.438E

QCI

I/R

T.4.250.915

ASME SEC II PART C

T-4.250.918 Rev.A

100%
WPSs / PQRs; T.4.250.931

DEP 30.10.60.18; T.13.377.433E;

T.13.377.437E
T.13.377.441;T.4.096.687

WI

Test certificate 3.1 B

Page 4 of 10

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-033

C2 ASU Construction Works

ITP FOR PIPING INSTALLATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 27.07.08 REV. D

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

2.4

Cutting /Transfer of heat No.s

2.5

PAMI

3.0

WELDING

3.1

Welder identification and

performance verification

Test
Frequency

100%

100%

100%

Issue of welding consumable

to welder

100%

3.3

Fit-up and tack welding

100%

Root pass visual inspection

3.5

Root pass magnetic check for

Drawings;T.4.250.928

Acceptance Criteria

DEP 30.10.60.18; ASME B 31.3

T.13.377.433E; T.13.376.815E
DEP 31.38.01.11; DEP
31.38.01.31; T.13.376.796E;

T.4.250.934;T.4.250.938

T.4.250.938;T.4.250.939

Respon
sible
Party

Verifying Documents

QCI

GAM-QCR-QAC-GTL-072

WI

WSD-QC 4

WI

WSD-QC 2

I/R

WI

GAM-QCR-QAC-GTL-060

DEP 30.10.60.18; T.13.377.433E ;

T.13.377.441 ASME B 31.3

3.2

3.4

Reference Document

100%

T.4.250.931: T.4.250.938
T.4.250.938;T.4.250.936
WPSs / PQRs
T.4.250.938;T.4.250.935;
T.4.250.937

DEP 30.10.60.18;ASME B 31.3

T.13.377.433E; DEP 31.38.01.31;
T.13.376.796E; T.13.377.441

WI

DEP 30.10.60.18; ASME B31.3

T.13.377.433E; T.13.377.441

WI

100%

Stainless steel materials

GAM-QCR-QAC-GTL-098

WI

GAM-QCR-QAC-GTL-098

WI

GAM-QCR-QAC-GTL-107

T.4.250.938
DEP 30.10.60.18 T.13.377.433E

3.6

Dissimilar joint welding

T-4.250.918 Rev. A

100%

Page 5 of 10

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-033

C2 ASU Construction Works

ITP FOR PIPING INSTALLATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 27.07.08 REV. D

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

3.7

Activity

Test
Frequency

Inter pass temp controlling /

100%

Reference Document

Acceptance Criteria

Respon
sible
Party

Verifying Documents

T.4.250.938

DEP 31.38.01.31;ASME B31.3

T.13.376.796E;

WI

AS PER WPS

WI

GAM-QCR-QAC-GTL-042
GAM-QCR-QAC-GTL-043

WI

GAM-QCR-QAC-GTL-098

DEP 30.10.60.18;ASME B31.3

T.13.377.433E; T.13.377.441 DEP
31.38.01.31; T.13.376.796E;

WI

GAM-QCR-QAC-GTL-090

T.4.250.931

DEP 30.10.60.18; ASME B31.3

T.13.377.433E; T.13.377.441

WI

GAM-QCR-QAC-GTL-098

WI

GAM-QCR-QAC-GTL-083

T.4.250.913;T.4.250.938

DEP 30.10.60.18;ASME B31.3

T.13.377.433E DEP 31.38.01.31;
T.13.376.796E; T.13.377.441

WI

WSD-QC 5

S/R

S/R

S/R

T.4.250.914;T.4.250.938

DEP 31.38.01.31; ASME B31.3

T.13.376.796E;

WI

WSD-QC 6
WSD-QC 7

I/R

I/R

cleaning
3.8

Arc strike control and repair

3.9

Weld identification and

marking

3.10

Welding, purge log (St-steel),

process parameter monitoring

3.11

Visual Inspection of Welds

4.0

POST WELD HEAT TREATMENT

4.1

PWHT

4.2
5.0
5.1

HARDNESS Test (if required)

100%
100%
100%

100%

T.4.250.938

DEP 30.10.60.18;ASME B 31.3

T.13.377.433E; T.13.377.441

T.4.250.938;T.4.250.935

T.4.250.938; T.4.250.901
WPSs / PQRs

100%
100%

NON DESTRUCTIVE EXAMINATION

Radiographic Film Interpretation/
ultrasonic examination

T-4.250.918 Rev. A

100%

Page 6 of 10

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-033

C2 ASU Construction Works

ITP FOR PIPING INSTALLATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 27.07.08 REV. D

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

5.2

Activity

Liquid Penetrant

Respon
sible
Party

Verifying Documents

T.4.250.909;T.4.250.938

WI

WSD-QC 9

I/R

I/R

WI

WSD-QC 8

I/R

I/R

WSD-QC 10

I/R

I/R

I/R

Test
Frequency

Reference Document

100%

Acceptance Criteria

5.3

Magnetic particle

100%

T.4.250.911;T.4.250.938

5.4

FERRITE CHECK

100%

T.4.250.933

DEP 30.10.60.18; T.13.377.433E

;T.13.377.441

WI

6.0

REPAIR CONTROL

6.1
6.2

Repair authorization

100%

T.4.250.940

DEP 30.10.60.18; T.13.377.433E

WI

Removal of defects

100%

T.4.250.940

ASME B31.3

WI

Repair welding

100%

T.4.250.940; T.4.250.901

PWHT control

100%

T.4.250.913

6.5

Hardness test (if required)

100%

T.4.250.912

6.6

NDE of repaired weld

100%

6.7

NDE (TRACERS)

100%

T.4.250.940;T.4.250.938

7.-0

FINAL INSPECTION

7.1

Dimensional check

100%

T.4.250.936;
Spool Drawings

7.2

Flanges Alignment

100%

T.4.250.936

6.3
6.4

T-4.250.918 Rev. A

T.4.250.940;T.4.250.938

DEP 30.10.60.18;ASME B31.3

T.13.377.433E;T.13.377.441
DEP 30.10.60.18;ASME B31.3
T.13.377.433E; T.13.377.441 DEP
31.38.01.31; T.13.376.796E;
DEP 31.38.01.31;ASME B 31.3
T.13.376.796E;
ASME B 31.3
ASME B 31.3;DEP 31.38.01.31;
T.13.376.796E;DEP 31.38.01.11;
T.13.376.815E
DEP 31.38.01.11; T.13.376.815E;
ASME B 31.3;DEP 31.38.01.31;
T.13.376.796E;DEP 61.10.08.11

GAM-QCR-QAC-GTL-097

WI

WI

GAM-QCR-QAC-GTL-083

S/R

S/R

S/R

WI

WSD-QC 5

I/R

I/R

WI

SAME AS ACTIVITY 5.0

I/R

I/R

WI

WSD-QC 11

I/R

I/R

QCI

GAM-QCR-QAC-GTL-091

QCI

GAM-QCR-QAC-GTL-058

Page 7 of 10

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-033

C2 ASU Construction Works

ITP FOR PIPING INSTALLATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 27.07.08 REV. D

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

Acceptance Criteria

Respon
sible
Party

Verifying Documents

7.3

Torquing of bolts

100%

T.4.250.936

DEP 31.38.01.11; T.13.376.815E

QCI

GAM-QCR-QAC-GTL-041

7.4

Hydraulic Tensioning of bolting

in special flanges/components

100%

T.4.250.936

DEP 31.38.01.11; T.13.376.815E

QCI

GAM-QCR-QAC-GTL-041

7.5

Piping properly supported

T.4.250.936

DEP 31.38.01.11;ASME B 31.3

T.13.376.815E;DEP
31.38.01.29:T.13.376.807E

QCI

GAM-QCR-QAC-GTL-091

7.6

Installation of spring supports

QCI

GAM-QCR-QAC-GTL-093

7.7

Installation of cold/special
supports

QCI

GAM-QCR-QAC-GTL-092

7.8

Support base grouting (if

required)

7.9

Painting of support

7.10
7.11

Inspection and verification of

orifice meter run installation
Valve installation (direction of
flow)

100%
100%
100%

T.4.250.936
T.4.250.936
T.4.250.935

DEP 34.19.20.31;
T.13.376.815E;ASME B 31.3

QCI

GAM-QCR-QAC-GTL-086

T.4.250.916

DEP 30.48.00.31; T.13.376.799

QCI/WI

GAM-QCR-QAC-GTL-055

100%

T.4.250.936

DEP 31.38.01.11; T.13.376.815E

DEP 61.38.10.10;T.13.375.791E

QCI

GAM-QCR-QAC-GTL-095

100%

T.4.250.936

QCI

GAM-QCR-QAC-GTL-091

W/R

QCI

GAM-QCR-QAC-GTL-094

QCI

GAM-QCR-QAC-GTL-091

I/R

100%
100%

7.12

Installation of bellows

100%

T.4.250.936

7.13

Installation of inline items

100%

T.4.250.936

7.14
7.15

Test pack preparation and

submission
Preparation of pre-test punch
list

T-4.250.918 Rev. A

DEP 31.38.01.11; T.13.376.815E;

DEP 31.38.01.29; T.13.376.807E

DEP 31.38.01.11; T.13.376.815E

ASME B 31.3

100%

QCI
T.4.250.908;Test Pack

100%

DEP 31.40.40.38;DEP 61.10.08.11

QCI

GAM-QCR-QAC-GTL-066

Page 8 of 10

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-033

C2 ASU Construction Works

ITP FOR PIPING INSTALLATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 27.07.08 REV. D

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

7.16

Activity

Clearance of pre-test punch

list

Test
Frequency

Reference Document

Acceptance Criteria

100%

Respon
sible
Party

Verifying Documents

QCI

I/R

7.17

As-built documentation

100%

T.4.250.908;T.4.250.936

DEP 31.40.40.38;T.13.377.441

QCI

7.18

Material traceability records

100%

T.4.250.928

T.13.377.438E

QCI

GAM-QCR-QAC-GTL-072

100%

T.4.250.908; T.4.250.938

DEP 31.40.40.38

WI

GAM-QCR-QAC-GTL-087
NDE REPORTS

T.4.250.936; T.4.250.915

DEP 31.38.01.11; T.13.376.815E

QCI

GAM-QCR-QAC-GTL-111

7.19

Check of welding / NDE

records

7.20

Calibration verification and

Installation of safety / Relief
valves

7.21

Pressure test

100%

T.4.250.908

DEP 31.38.01.11; T.13.376.815E;

ASME B 31.3;DEP 31.38.01.31;
T.13.376.796E

QCI

GAM-QCR-QAC-GTL-065
GAM-QCR-QAC-GTL-112

7.22

Preparation of post test punch

list

100%

T.4.250.908

DEP 61.10.08.11

QCI

GAM-QCR-QAC-GTL-067

7.23

Post test punch list clearance

100%

QCI

GAM-QCR-QAC-GTL-067

7.24

Flawless Start-up Initiative

(FSI) - Cleanliness

7.25

Flawless Start-up Initiative

(FSI) - Tightness

T-4.250.918 Rev. A

100%

Internal
Cleaning
a) Loose
Bolt
b) Wrong
Type of
Bolt
c) Bolt
tightening

T.4.250.908
T.13.377.360 Rev E
&T.4.096.688

No external materials inside the

pipe & Internal Cleaning shall be
done before erection the pipe

Site Eng

T.13.377.360 Rev E,
DEP 31.38.01.11- Gen

Full Tight without leak

Site Eng

Visual
Joint Integrity Control
Procedure T.13.377.453 ,
T.13.376.815 & Flaw
List

Page 9 of 10

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-033

C2 ASU Construction Works

ITP FOR PIPING INSTALLATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 27.07.08 REV. D

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

7.26

Turn over of quality documents

100%

T-4.250.918 Rev. A

Reference Document

T.4.250.908: T.4.251.035

Acceptance Criteria

Respon
sible
Party

Verifying Documents

QCI

QC DOSSIER

Page 10 of 10

I/R