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APSC 498P
COURSE NOTES
2014-2015 Winter
Module 1 - Pipe Materials, Specifications,
Manufacturing, and Pipe Components
Instructor: Dr. Hung M. Ha
Department of Materials Engineering
University of British Columbia
Vancouver, B.C.
Canada
Learning Objectives
Understand modern pipeline materials and
their applications
Knowledge of important material properties
Understand corrosion and degradation issues
of materials
Understand the basics of pipe manufacturing
processes
Understand the basic pipe components
Modern Pipelines
Plastic pipe
Concrete pipe
Steel pipe
Sub-sea stainless
steel pipe
Pipe/Tubing Materials
Metallic pipes
Steel pipe
Cast-iron pipe
Ductile-iron pipe
Stainless steel pipe
Copper pipe
Polymeric pipes
Plastic pipe (PVC, PE,
PP)
Rubber pipe
Elastomer pipe
Composite pipes
Fiberglass pipe
Concrete pipe
Steel Pipe
Alloy of Fe and C (~0.022% by weight)
Strong and durable
Seamless steel pipe
Susceptible to corrosion
Widely used in the oil and
gas industry
Plastic Pipe
Not as strong and
durable as metallic
pipes
Excellent chemical and
corrosion resistance
Light weight
Used for
Water
Waste water
Fiberglass Pipe
Stronger than plastic
pipes
Excellent chemical and
corrosion resistance
Light weight
Used for
Water
Waste water
Natural gas
Concrete Pipe
Strong and corrosion
resistant
Rigid and inflexible
Bulky and heavy
Used for
Waste water
Drainage
Stress-Strain Curve
STRESS
Yield strength
Steel
Stone
Rubber
STRAIN
CAST-IRON
DUCTILE-IRON
CONCRETE
PVC, PP, PE
CONCRETE
PVC, PP, PE
PVC, PP, PE
( ~ 0.9 1.4 g/cm3)
STEELS
( ~ 7.7 8 g/cm3)
Corrosion - Principle
Metal Oxide (Corrosion)
Corrosion is a thermodynamically favorable
process
G < 0
Stainless metals/alloys are not truly noncorrodible. The kinetics of corrosion is just
slow.
Corrosion of Metals
Zn
Cu
H2SO4
H2SO4
In sea water
Patina on Copper
Copper oxide: Cu2O (cuprite), CuO (cupric oxide)
Copper chloride: Cu2Cl(OH)3 (atacamite)
Copper sulfate: Cu4SO4(OH)6 (brochantite),
Passive Layer
Dense oxide layer
Good bonding to the base material
Act as a barrier to separate the base material
with the environment
Metals promoting passivity include: Cr, Al, Ni,
(Fe), etc
several nm
Stainless Steels
%Cr 12%
Environmental Factors
Chemicals degradation (oxidation, hydrolysis,
)
Thermal degradation
T
Discoloring of paint