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Petroleum Gas
Compression
Part of the
Petroleum Processing Technology Series
OPITO
Contents
Page
Training Targets
4.2
Visual Cues
Introduction
4.3
Lobe Compressors
Sliding Vane Compressors
Liquid Ring Compressors
4.11
4.18
4.1
Training Targets
When you have completed Unit 4 of the Petroleum Gas Compression series you will be able to :
List the main types of compressor used in the petroleum industry other than centrifugal and
reciprocating compressors
Describe the construction and operation of four types of rotary positive displacement compressors
Describe the construction and operation of the axial and mixed flow of dynamic compressors
Describe the construction and operation of the ejector type fluidic compressor
4.2
Introduction
4.3
screw type
lobe type
vane type
liquid ring type
Lets now look at each of these in turn.
4.4
Lobe Compressors
Lobe compressors are often used where large volumes
of relatively low pressure gas are required,
From the answer to this Test Yourself you can see that
the back pressure in the delivery pipework determines
the outlet pressure of this compressor.
The machine we have just been looking at is a two
lobe compressor. However, lobe compressors may be
found with two, three or four lobes per rotor.
Because of these low pressure applications often
referred to as blowers.
Lobe compressors can be found on petroleum
croductlon installations as Fuel Gas compressors, or
as Booster compressors and other lower pressure
applications.
Within the casing of the compressor is mounted a rotor or drum. The drum is designed to rotate eccentrically
within the casing.
The drum carries a number of vanes. These are free to slide back and forth within slots machined into the rotor.
As the drum rotates. the vanes are thrown out by centrifugal force so that they contact the casing. Sometimes
spring loading assists in this.
4.6
4.7
4.8
Summary of Section 1
In this section you have seen how a selection of rotary compressors work. These were:
screw type
lobe type
vane type
liquid ring type
You saw the lobe type of compressor was the only one which did not trap gas and then reduce its volume. In
fact the trapped gas in such a machine is pushed towards the discharge at an almost constant volume.
We did not go into a great deal of detail regarding the construction of rotary compressors. However, Section 1
should have given you an idea of how these machines work and what their main applications are.
Before moving to Section 2, have a go at the following Test Yourself to check your
understanding of Section 1.
4.9
2.
3.
These compressors are for low pressure applications and are sometimes called blowers
4.
5.
6.
7.
8.
The small diameter of the rotors allows shaft speeds of up to 20 000 rpm.
You will find the answers in Check Yourself 4.3 on page 4.19
4.10
4.11
4.12
You will find the answers in Check Yourself 4.4 on page 4.19
4.13
Fluidic Compressors
In Fluidic compressors, a carrier fluid is accelerated in
order to transfer its energy to another fluid.
Fluidic compressors have no pistons, valves, rotors or
any other moving parts.
They are relatively inefficient but are often favoured
for use with corrosive materials or in inaccessible
situations,
Ejectors (also called Eductors) and Diffusion
Pumps are the two most common types of fluidic
compressor. However, because diffusion pumps are
seldom found in petroleum producing operations, we
will not be considering them in this Unit.
Ejectors
Ejectors (or Eductors) are names used to describe
equipment which operates to the Bernoulli Principle.
Bernoulli was a scientist who discovered that there is a
relationship between pressure and velocity of a fluid as
it flows across a restriction.
Take a look at the two diagrams in Figure 7.
Figure 7(a) shows fluid flowing across a restriction.
Figure 7(b) illustrates this relationship in the form of a
graph.
4.15
Summary of Section 2
In this short section we have had a look at some of the other compressors which fall into the
continuous flow category. These were:
axial flow compressors
mixed flow compressors
ejectors
You saw that the first two were dynamic machines. They work in a similar manner to the centrifugal
compressor which we considered in Unit 2 of this Compression Series
The axial flow compressor uses rotor blades which act as impeller blades, and stator blades which act as
diffusers. The flow of gas through such a machine is parallel to the shaft, hence the name axial flow.
The ejector, however, works in a different way and has no moving parts. It relies on a driving fluid creating a
low pressure zone. This type of equipment is often used in water injection and produced water applications.
Further units in the Petroleum Processing Technology Series will explore these applications more fully.
Now, before leaving the Unit, try the final Test Yourself question.
4.16
piston rod
reciprocating compressor
positive displacement
2.
splined rotors
.............................................
.......................................
3.
.............................................
.......................................
4.
crosshead
.............................................
.......................................
5.
venturi tube
.............................................
.......................................
6.
water ring
.............................................
.......................................
7.
figure of 8 rotor
.............................................
.......................................
8.
.............................................
.......................................
9.
.............................................
.......................................
10.
stator blades
.............................................
.......................................
You will find the answers in Check Yourself 4.5 on page 4.20
4.17
4.18
1.
screw type
2.
vane type
1.
3.
lobe type
2.
4.
reciprocating type
5.
vane type
3.
6.
4.
7.
lobe type
8.
screw type
5.
4.19
piston rod
reciprocating compressor
positive displacement
2.
splined rotors
screw type
positive displacement
3.
mixed flow
continuous flow
4.
crosshead
reciprocating
positive displacement
5.
venturi tube
ejector
continuous flow
6.
water ring
liquid ring
positive displacement
7.
figure of 8 rotor
lobe type
positive displacement
8.
sliding vane
positive displacement
9.
centrifugal
continuous flow
1O.
stator blades
axial flow
continuous flow
4.20