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2000-01-0354
G. Sovran
GM Research, retired
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ISSN 0148-7191
Copyright 2000 Society of Automotive Engineers, Inc.
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Printed in USA
2000-01-0354
G. Sovran
GM Research, retired
Copyright 2000 Society of Automotive Engineers, Inc.
ABSTRACT
At the relatively large ground clearance typical of passenger cars, drag reduction that is important for fuel economy was achieved under some circumstances. Large
downforce production that is important for race cars was
achieved under many circumstances, particularly at the
small ground clearances typical of that application.
The focus of this paper is on racing-car applications of a
diffuser, and specifically on the effect of diffuser length
and area ratio on downforce generation. An analysis is
performed that permits diffuser measurements from [1] to
be generalised and applied to the identification of optimum underbody geometries.
The previous paper
explored the physics of downforce generation. This
paper extends the understanding gained and applies it to
primarily flat-bottomed, diffuser-equipped racing cars like
contemporary sports-racing prototypes.
BACKGROUND
The simple, wheel-less model of this investigation is
shown in Figures 1 and 2. It was fitted with diffusers of
either 25% or 75% of its length. The angle of the diverging wall was adjustable from 0 to more than 16. The
diffusers were fitted with partial side plates, and nearly all
the measurements were made at zero pitch angle. Figure 1 presents a photograph of the model on its overhead
sting.
INTRODUCTION
In an initial paper [1], an extensive set of wind tunnel test
results was reported for a simple rectangular-block model
with circular-arc front corners that was fitted with plane-
Figure 1.
Figure 2.
DOWNFORCE MECHANISMS
Lift coefficient data were used in [1] to identify three different downforce mechanisms for the test body: underbody upsweep (body camber), ground interaction and
diffuser pumping. In the present paper, surface-pressure
distributions will be used for the same purpose. These
offer a more detailed picture of the physical mechanisms.
C pi
L
C pl C pu
1 Xi
C p ( x )dx
xi 0
(2)
As developed in Appendix A, equation (A5), the lift coefficient of the test body can be expressed as,
CL =
(1)
was the case is demonstrated by Figure 3 for several diffuser wall angles, , and ride heights, (h1/H).
1. 0
With this relative constancy of C pu , equation (1) indicates that the behaviour of CL is essentially determined
by the underbody through C pl . Since downforce is negative lift, it is maximised by making C pl as negative as
possible.
1 .0
P res s ure C o effi ci e n t
=0 .0 0, ( h 1 / H) =0.338
0. 0
s tar t of lo ng
dif f us er
bas e
-1. 0
pres s ur e
s ta rt of s h or t
d if f us er
en d of r a diu s
-2. 0
0 .0
2 00
3 00
4 00
D i sta n ce fro m F ro n t Fa c e , m m
-1 .0
10 0
Figure 4.
-2 .0
0
1 00
20 0
30 0
The general form of the nearly identical pressure distributions is characterised by a strong suction peak at the
front corner, produced by strong streamline curvature in
the flow around its circular-arc geometry. This is followed
by a subsequent pressure relaxation that asymptotes to
the base pressure and is essentially completed by midbody length. The relaxation process has a local reversal
immediately downstream of the front radius that is
thought to be the consequence of a laminar separation
bubble resulting from a strong adverse pressure gradient
in the flow around the second half of the corner.
4 00
D i sta n ce fro m F ro n t F a ce , m m
Figure 3.
N
N
C pl = 1 C pf + C pd
L
L
(3)
1. 0
= 9.64
1.0
P res s ure C o effi ci e n t
=0 .0 0
(h 1 /H) =0.100
(h 1/H)=0.64 6
0.0
(h 1 /H) =0 .1 00
(h 1 /H) =0.192
(h 1 /H) =0.64 6
0. 0
-1. 0
(h 1 /H) =0 .0 62
-2. 0
0
-1 . 0
20 0
30 0
4 00
D i sta nc e from F ro nt F a ce , m m
(h 1/H)=0.06 2
Figure 6.
-2 . 0
0
10 0
20 0
30 0
4 00
There are four curves for different ride heights, all for
rear-underbody upsweep of 9.64, all having the same
general shape. As already discussed, at (h1/H)=0.646
the body is essentially in free air. The upsweep produces
a pressure recovery over its length. Since the base pressure is only slightly increased from its value for the symmetric body, producing a small reduction in drag, the
consequence of this pressure-recovery process is a
reduction in the pressure at the beginning of the
upsweep. The pressure relaxation from the front-corner
suction peak must decrease to this level and so a local
maximum is produced in the flat-underbody pressure,
resulting in a downward-concave profile.
D i sta n ce fro m F ro n t F a ce , m m
Figure 5.
1 00
The area between any two (h 1/H) curves in Figure 6 represents the change in downforce produced with the associated change in ride height with a diffuser. However, not
all of the downforce is due to diffuser pumping. As was
seen in Figure 5, changes in ride height alone, even without a diffuser, also produce changes in ground-proximity
downforce. The separation of these two mechanisms is
illustrated in Figure 7.
The more negative this mean-effective pressure coefficient, the greater the downforce. Its evaluation requires
information on the component mean-effective pressure
1 .0
g r o u n d p r o xim it y
0 .0
-1 .0
dif fu s e r p u m p ing
=0 .0 0, ( h 1 /H) =0.062
The driving force behind the downforce generation process is the diffuser pressure-recovery performance, so
this is the first element of the analysis to be developed.
-2 .0
0
1 00
20 0
30 0
4 00
D i sta n ce fro m F ro n t F a ce , m m
Figure 7.
C pd = 1
1 Cp
(4)
(5)
Cp =
(Cp2 Cp1 )
(1 C p1 )
(6)
N
Cpl = 1 Cpf + Cpd
L
(1 C p2 )
C p 2 = C pb = 0.19
(7)
The diffuser pressure-recovery coefficient, C p , is a function of diffuser area-ratio parameter, (AR-1), and nondimensional length, (N/h1). Its evaluation for particular
combinations of underbody-diffuser geometry and
ground boundary condition (moving ground, fixed
(3)
For each diffuser length in Figure 8, the underbody pressure distribution was numerically integrated to provide
ground) requires a performance map with these variables. In the next section, two such maps will be
extracted from the experimental data.
C pf and C pd . The ratio of these quantities for each diffuser length is shown in Figure 9.
FLAT-UNDERBODY MEAN-EFFECTIVE
PRESSURE COEFFICIENT
Once diffuser performance has been established, an
expression is required for the mean-effective, flat-underbody pressure coefficient that it induces. The axial pressure distribution of the flat underbody is more
complicated than that of the diffuser. As has been seen
in Figure 6, it is characterised by a strong suction peak as
the underflow curves and accelerates around the front
corner of the body, followed by a downward-concave
pressure-recovery profile that terminates at the diffuser
inlet. As diffuser length increases, the length of the concave distribution decreases, as seen in Figure 8. The
corresponding change in diffuser Cp affects the magnitude of the front-corner suction peak and, more significantly, the pressure level of the concavity.
4. 0
(h 1 /H) =0 .0 62, ( A R- 1) =2 .6 7
3. 0
2. 0
y = 3 .61 x + 1.02
R 2 = 0.9 9
1. 0
0. 0
0.2
0.4
0.6
0.8
1.0
D iffu se r L e ng th F ra c ti on , (N / L )
Figure 9.
between C pf and C pd , thereby relating the flat underbody pressures to the diffuser pressure recovery. The
experimental program used only two diffuser lengths, and
this is insufficient for establishing such a correlation.
Recourse has therefore been made to CFD for supplying
suitable information. Computations with moving ground
at (h1/H)=0.062 and (AR-1)=2.67 were made for eight different diffuser lengths over 0.25(N/L)0.75. The results
are shown in Figure 8.
U n d erb o d y P re ss u re C o effc i en t
1. 0
( h 1 /H ) =0.06 2, ( A R- 1) =2. 67
0. 0
(8)
-1. 0
-2. 0
0 .5 4
N/ L = 0.75
0.42
0.28
-3. 0
0
10 0
2 00
30 0
4 00
D i sta n ce fro m F ro n t F a ce , m m
Figure 8.
N C pf
C pl = 1
L
C pd
N
C pd + C pd
L
N
N
C pl = 1.02 + 3.59 3.61 C pd
L
L
In conventional diffuser research, a test diffuser is preceded by a constant-area inlet duct along which the pressure gradient is very small. The inlet pressure to the
diffuser is taken as the wall static pressure a short distance upstream of the inlet, where the influence of flow
curvature resulting from the diverging flow at the inlet is
negligible. Even though the underbody flow path preceding the diffuser is of constant height in the present study,
the pressure along it varies significantly. As was seen in
Figure 6, there is a downward-concave pressure profile
immediately upstream of the diffuser. In view of this, it
was decided that the best measure of the inlet static
pressure coefficient, Cp1 , would be obtained by extrapolating the downstream end of this profile to the diffuser
inlet using a quadratic function.
(9)
1.19
N
N
C pl = 1.02 + 3.59 3.61 1
L
L
1 Cp
(10)
The inlet dynamic head of the diffuser, q1, was not measured, and so has to be inferred. Considering the flow
from far upstream of the body to the diffuser inlet,
o
o
p + q Ploss
p1 + q1 P1o = Po Ploss
giving,
q1
DIFFUSER PRESSURE-RECOVERY
PERFORMANCE
(Cp2 C p1 )
(1 Cp1 )
(13)
which produces an under-estimate of Cp . This concession to practicality does not limit the use of the resulting
diffuser map in the search for maximum vehicle downforce. The major objective of the present study is the
determination of optimum diffuser geometry, not the
value of the corresponding maximum downforce coefficient. The procedure that has been described was used
with the measured underbody pressure distributions to
generate the results of Figure 10 for the short diffuser.
For clarity, only five of the nine available diffuser angles
are shown.
(12)
where Closs is the loss coefficient of this flow. Unfortunately, the value of Closs is not known. In order to pro-
p p1
q
= C p2 C p1
C p 2
q
1
q1
= (1 Cp1 Closs )
(11)
2.87 d eg
9.64 d eg
15 .5 9 deg
6 .8 2 deg
1 3.50 de g
0.6
0.4
0.2
Gr o und f ix ed
0.0
0.0
0. 2
0.4
0. 6
0 .3
4
0 .3 5
0.25 0
N o n -di m e n si o n a l R i d e H e i g h t, (h 1 / H )
6.82 d eg
13 .5 0 deg
0. 2
0. 0
0. 0
0.2
0. 4
0. 6
N o n -d i m e n si on a l R i de H e i gh t, (h 1 /H )
(N / h1 ) N L H = 2.4 N H
(14)
(AR 1) = N tan
(15)
L H h1
h1
L h1
5
10
15
Non-Dimensional Length, (N/h1)
0 .3
4
0 .3
0. 4
20
0 .3
00
00
50
75
0.41
5
0 .41
0 .3 7 5
0.2 50
0 .3 0 0
0.2 00
0.1 00
0. 4
0. 6
2.87 de g
9.64 de g
15.59 d eg
5
0 .3 7 0.
40 0
0.41 0
0
42
0.
5
0.37
0
0 .3 5
00
0 .3 50
0.3 00
0.200
0.100
5
10
15
Non-Dimensional Length, (N/h1)
20
2. the location of the point of maximum pressure recovery is different, with the maximum occurring at lower
area-ratio parameter and higher non-dimensional
length with the ground moving.
Constant-pressure-recovery-coefficient contours near
maximum pressure recovery for both ground simulations
are compared in Figure 12.
8
be lt f ix ed
be lt mov in g
3. 0
2. 0
1. 0
0. 0
0. 0
5 .0
1 0 .0
1 5. 0
2 0. 0
N o n -D im e n si o na l L e ng th , (N / h 1 )
Figure 12. Comparison of C p = 0.40 PressureRecovery Contours with Fixed and Moving
Ground
The effect of ground simulation on optimum diffuser performance is primarily caused by differences in diffuser
blockage. Velocity non-uniformity in cross sections of an
internal flow stream represents blockage. Such non-uniformity in the flat-underbody region upstream of the diffuser, due to viscous flow effects, is increased by the
subsequent diffusion process, as described in [1]. The
distortion in the moving-ground velocity profiles is smaller
than with fixed ground because the ground boundary
layer is reduced by ground motion. Consequently, with
moving ground the effective area ratio at any given geometric area ratio is always greater than that with fixed
ground.
Thus, a given pressure recovery can be
achieved at a smaller geometric area ratio with the moving ground, explaining why the pressure-recovery contour
in Figure 12 with the ground moving falls below that with
the ground fixed.
0 . 50
0 . 25
p r e s s u r e r e co ve r y
0 . 00
(N/L) = 0.24 7
= 15.59 d e g .
-0 . 25
lif t
-0 . 50
-0 . 75
-1 . 00
0 . 00
0 . 20
0 . 40
0. 6 0
0. 8 0
R i d e H e ig h t, (h 1 / H )
(17)
C oe ffi ci e nts
4. 0
Here, the pressure-recovery coefficient and the lift coefficient for the short-diffuser are plotted against ride height
for the moving-ground simulation. When Cp increases
locally, CL becomes locally more negative (more downforce), and when Cp decreases, CL becomes less negative (less downforce). Each change in pressure-recovery
coefficient is mirrored by a reverse change in lift coefficient.
(16)
A more detailed correlation is provided by the constantlift-coefficient contours on the diffuser plane ((AR-1) vs.
(N/h1)) presented in Figure 14. The lift contour plots can
be compared to the pressure-recovery plots of Figure 11.
It is seen that the lift contours are similar to the pressurerecovery contours, but have their maximum magnitudes
at lower values of area ratio and length, and are closed at
longer lengths for both ground simulations.
Short-Diffuser Lift Coefficient
Fixed Ground
-0 .4 00
-0 .5 00
-0.6 00
-0 .7 00
-0.
2
-0
750
-0.80 0
0
.8 2
-0
-0 .
.500
60
-0 .4 0 0
-0 .2 0 0
-0.300
5
10
15
Non-Dimensional Length, (N/h1)
Referring to equation (3), it is seen that the mean-effective underbody pressure coefficient, proportional to
underbody downforce coefficient, is comprised of two
components.
N
N
C p and make Cpd more negative, there is a twofold benefit to the diffuser component. The flat component, how-
.8
-0
-0
-0 .6 0 0
-0.500
-0.400
40
-0
.8
2
.80
(3)
00
0 .6
-0 .7 0 0
0
-0 .7 5
-0
20
The preceding analytical model, summarised in equations (6) and (10), offers the opportunity for examining
optimum diffuser design. This requires a diffuser pressure-recovery map as a function of the dominant variables, area-ratio parameter and non-dimensional length.
It will be assumed that the variation of diffuser inflow conditions with decreasing length of the upstream flat underbody (increasing N/L) is sufficiently small that the diffuser
maps of Figure 11 can be applied over a range of diffuser
lengths. A requirement for this assumption to be valid is
that the diffuser entry flow not interact with the flow entering the underbody region. If there is interaction, the entry
conditions to the diffuser are particularly uncertain and
there can be an effect on diffuser pressure recovery.
Consequently, at some diffuser length it is to be expected
that this assumption will fail, although at what length is
uncertain. The long, three-quarter-body-length diffuser
falls into the interaction category, so the upper-length
limit for general applicability of the analytical model is
less than this. For the flat-underbody racing cars that are
the stated application of the analysis, diffusers are typically less than one-half the underbody length, and it will
be assumed that the existing maps of Figure 11 are adequate to at least this length.
75
-0 .
.700
-0.3 00
5
10
15
Non-Dimensional Length, (N/h1)
20
10
C pl
1.19
N
N
= 1.02 + 3.59 3.61 1
L
L
1 Cp
(10)
0. 5
x2
(19)
1 + x 3 (N / h1 ) x 4
x1
0.27
-0.20
1.40
x2
1.40
-45.00
3.00
x3
0.75
1.50
0.03
d if f us er p ress ure
re c ov er y, e qn. (18)
0. 0
-0. 5
-1. 0
f r om CFD
-1. 5
0 . 00
x4
1.00
3.40
2.50
(18)
U nd er bo dy P r e s s ur e C oe ffic ie nts
0 . 25
0 . 50
0. 7 5
The diffuser map of Figure 11 only extends to a nondimensional length, (N/h 1), of approximately 20. For the
ride height of Figure 15, this transforms to (N/L)=0.52.
Consequently, the curves in Figure 15 calculated from
the analytical model are dotted for (N/L) greater than this
value to indicate that the diffuser map is being extrapolated.
maximum downforce (most-negative C pl ) is not coincident with that for maximum diffuser pressure recovery,
but is greater than it in this example. The latter seems
contrary to intuition and therefore warrants elaboration.
11
( h 1 /H ) =0. 06 2, ( A R -1 ) =2. 00
A n al y ti c al -M od e l C om p o ne n ts
2. 0
qu adra tic pr e-multiplier, eqn . (10)
1. 0
p r es s ure- rec ov e ry c oef ., e qn. (1 8)
0. 0
-1. 0
u nde rbod y me an-e ff e ctiv e
-0. 2
0 .2
0 .4
0. 6
D iffu se r L e ng th F ra c ti o n, (N / L )
(A R-1) = 7.50
P res su re C oe ffi ci e nt
0. 0
U n d e rb o dy M e an -E ffec ti ve
-2. 0
-0. 4
op t
2.20
5 .0 0
-0. 6
3.50
-0. 8
1.30
2.67
-1. 0
(h 1 /H)= 0.062
-1. 2
0 . 00
0 . 25
0 . 50
0 . 75
(A R-1 ) = 7.50
P res su re C oe ffi ci e nt
U n d e rb o dy M e an -E ffec ti ve
-0. 2
-0. 4
o p t.
2.02
5.00
-0. 6
3.50
-0. 8
1.30
2.67
-1. 0
(h 1 /H) = 0.100
-1. 2
0 . 00
0 . 25
0 . 50
0 . 75
D i ffu se r L e n g th F ra c tio n , (N /L )
Figure 17 presents the variation of underbody meaneffective pressure coefficient with area ratio and length
for two ride heights. The area-ratio curve of maximum
downforce is shown in bold in each graph. This area ratio
is different for each ride height, but is near ( AR 1) = 2.0
in both cases, and the optimum lengths are only slightly
different.
12
(h 1 /H), (A R-1 )
P res su re C oe ffi ci e nt
M e an -E ffec ti ve U nd e rb od y
-0 . 2
-0 . 4
0 .1 50, 1 .7 0
-0 . 6
0.100 ,
2.02
-0 . 8
-1 . 0
0.06 2, 2 .2 0
-1 . 2
0. 0 0
0. 2 5
0. 5 0
0. 7 5
D i ffu se r L e ng th Fr a c ti on , (N / L)
CLOSING REMARKS
DISCUSSION
The analysis and the analytical model that have been
presented capture the underlying physics of the downforce generated by underbody diffusers. The understanding that they provide should be generally useful in
guiding vehicle design. However, the assumptions and
constraints involved need to be clearly appreciated, and
are collected here for easy reference.
The caveats for the analytical model are the following:
1. It is assumed that the streamwise pressure distribution p(x) in a real diffuser flow between prescribed
inlet and outlet pressures is approximately the same
as for an ideal flow between the same pressures.
2. It is assumed that the underbody front-corner suction
peak of the simple test model is reasonably representative of actual racing cars and that it does not
interact directly with the diffuser flow.
Specific objectives are to demonstrate that optimum diffuser geometries exist, with the details of the geometries
being a function of regulatory and physical constraints,
and to develop a semi-empirical, mathematical model of
the underbody flow that will permit such optimae to be
predicted. The design problem for any flat underbody
could be to identify the best diffuser subject to no restrictions, or to do so subject to diffuser-length and/or rideheight constraints imposed by a particular set of racing
rules. The approach taken is to model the downforce
The analytical model requires a diffuser pressure-recovery map. The moving-ground map that has been
extracted from the experimental data is, to the authors
knowledge, the first for a diffuser with one wall moving
relative to the other. Although based on data for only the
diffuser length (N/L) = 0.25, it is assumed to be adequate
for determining optimum performance even though:
4. it only extends to a non-dimensional diffuser length
(N/h1) of approximately 20.
13
REFERENCES
1. K. R. Cooper, T. Bertenyi, G. Dutil, J. Syms, G. Sovran - The Aerodynamic Performance of Automotive
Underbody Diffusers, SAE 980030, International
Congress and Exposition, Detroit, MI, USA, Feb.
1998.
CONTACT
The first author can be contacted at:
The National Research Council
Building M-2, Montreal Rd.
Ottawa, Ont.
Canada K1A 0R6
Telephone (613) 993-1141, Fax (613) 957-4309
e-mail Kevin.Cooper@nrc.ca.
This first iteration of underbody downforce prediction provides a preview of what may be possible with more information. It was shown in [1] that body pitch angle has a
C pi
CL =
L
q ( WH)
L
W
(p l p )dx
q ( WH) 0
C pl
(A5)
L N
L
1
C pl ( x )dx + C pl ( x )dx
L 0
L N
N
N
C pl = 1 C pf + C pd
L
L
(A2)
(A6)
where the subscript f denotes the total underbody surface of length (L-N) upstream of the diffuser and d
denotes the diffuser of length N.
L
C pl C pu
So,
(A4)
The mean-effective pressure coefficient on the lower surface can be divided into two components, one for the
mostly flat under-body and one for the diffuser,
(p u p )dx
L
L
1
C L = C pl ( x )dx C pu ( x )dx
H o
1 Xi
C p ( x )dx
xi 0
(A3)
14
p p1 1 N p( x ) p1
dx
q1
q1 N 0
=
A ( x), p( x ), q( x )
A 1 , p 1 , q1
1
q1
p1N p p1
=
p
N q1
(B6)
A 2 ,p 2 ,q2
x
A ( x ) h( x )
x
=
= 1 + tan
A 1 h1
h1
1
Figure B1. Two-Dimensional Diffuser
(B7)
Ignoring any losses, the local conditions at any streamwise station x within the diffuser are related to those at
inlet by,
A
AR = 2
A1
h2
N
=
= 1 + tan
h1
h1
p( x ) + q( x ) P o = P1o p1 + q1
(B8)
Thus,
p , q
p( x ) p1
q( x )
= 1
q1
q1
Applying continuity,
q( x) V( x)
A
=
= 1
q
V
A( x)
1 1
x
N
p p1
1
1
= 1
= 1
C p 2
2
q
(A 2 A1 ) AR 2
1
(B3)
p p1 1
=
q1 N
h( x ), p( x ), q( x)
(B2)
p( x ) p1
1
= 1
q
(A( x ) / A 1 )2
1
1
1
( A( x) / A 1 ) 2
1
N 0
1
1
[1 + ( x / h1 ) tan ]2
dx
dx
resulting in
1
p( x )dx
N o
h2 , p2 , q2
Substituting this into equation (B1) gives the ideal pressure distribution,
(B1)
p p1
1
= 1
q
AR
(B5)
(B9)
=
1
=
AR q1
q
q1
15
(B10)
pp
Cp
q
(B11)
1
= 1 Cp
AR
1
= C p C p1
q1
AR
(B12)
q
= 1 1
(p p ) (p1 p ) q
C p 2
q
q1
(1 C p1 ) =
= 1 C p1
(1 C p2 )
(1 C p )
(B17)
(B13)
1
Cp = 1
1 C p1
AR
C p 2 C p1
=
(B16)
1 C p1
leading to,
so
q1
(B15)
(B14)
C pd = 1
16
(1 Cp2 )
1 Cp
(B18)