Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Telephone: +46 8 530 650 00
Telefax:
+46 8 530 310 40
Contents
1
Overview .................................................................... 17
The Process Section .............................................. 20
Inlet and outlet............................................................... 20
Separator bowl .............................................................. 22
Selection of gravity disc ................................................ 28
Sensors (optional) ................................................... 32
The liquid balance in the bowl ...................................... 33
Separation By Gravity............................................ 15
Temperatures ........................................................... 16
575093-02
6.6.1
6.7.2
6.7.3
6.8.1
575093-02
SEPARATOR MANUAL
Safety Instructions
Operating Instructions
575093-02
SEPARATOR MANUAL
Fault Finding
Technical Reference
Installation
NOTE
A complete reading of this manual by personnel in
contact with the machine is essential to safety.
Do not allow personnel to clean, assemble, operate
or maintain the separator until they have read and
fully understood this manual.
Ensure that all personnel who operate and service
the separator are well-trained and knowledgeable
concerning the machine and the work to be carried
out.
575093-02
2 Safety Instructions
G0010421
S0151211
2 Safety Instructions
S01512G1
S0151241
S01512L1
S01512P1
S01512N1
S01512F1
Disintegration hazards
2 Safety Instructions
Entrapment hazards
S0151261
S01512O1
S0151271
Electrical hazard
Crush hazards
S01512M1
2 Safety Instructions
Noise hazards
Burn hazards
10
S01512D1
2 Safety Instructions
Cut hazards
Flying objects
Health hazard
11
2 Safety Instructions
2.1
R
DANGE
ING
WARN
ON
CAUTI
NOTE
12
2 Safety Instructions
2.2
Environmental issues
Unpacking
Packing material consists of wood, plastics,
cardboard boxes and in some cases metal straps.
Wood and cardboard boxes can be reused,
recycled or used for energy recovery.
Plastics should be recycled or burnt at a licensed
waste incineration plant.
Metal straps should be sent for material recycling.
Maintenance
During maintenance oil and wear parts in the
machine are replaced.
Oil must be taken care of in agreement with local
regulations.
Rubber and plastics should be burnt at a licensed
waste incineration plant. If not available they
should be disposed to a suitable licensed land fill
site.
Bearings and other metal parts should be sent to
a licensed handler for material recycling.
Seal rings and friction linings should be disposed
to a licensed land fill site. Check your local
regulations.
Worn out or defected electronic parts should be
sent to a licensed handler for material recycling.
13
2 Safety Instructions
2.3
Requirements of
personnel
14
SEPARATOR MANUAL
G 08 70 11 1
Gravity
Heavier
liquid
Sediment layer of
heavier particles
G 0 87 02 1 1
Lighter
liquid
575093-02
15
SEPARATOR MANUAL
Lighter liquid
Heavier liquid
G 0 87 03 1 1
3.3 Temperatures
For some types of process liquids (e.g.
mineral oils) a high separating temperature
will normally increase the separation
capacity. The temperature influences oil
viscosity and density and should be kept
constant throughout the separation.
Viscosity
Density difference
16
Low viscosity
575093-02
G 0 88 6 01 1
High viscosity
G 08 85 91 1
SEPARATOR MANUAL
4 DESIGN
4 Design
Process section
The feed inlet and outlets
are situated at the top of
the separator.
Electric motor
The rotating bowl is driven
by the electric motor via a
belt transmission.
Sensors (optional)
Drive section
Frame feet
Sludge outlet
G 0 8 70 68 1
4.1 Overview
The separator comprises a process section and
a drive section powered by an electric motor.
The separator frame comprises a lower body
and a frame hood. The motor is attached to the
frame. The frame feet dampen vibration.
The bottom part of the separator contains a flat
belt transmission, a centrifugal clutch and a
vertical spindle. The lower body also contains
an oil sump for lubrication of spindle bearings.
575093-02
17
SEPARATOR MANUAL
4 DESIGN
Flat belt
The flat belt transmission has a
ratio which increases the bowl
speed several times compared
with the motor speed.
G 0 87 07 7 1
18
575093-02
4 DESIGN
SEPARATOR MANUAL
575093-02
19
SEPARATOR MANUAL
4 DESIGN
20
575093-02
4 DESIGN
SEPARATOR MANUAL
Pipe
Uncleaned oil
Water
Cleaned oil
Paring disc
G 08 8 61 81
Connecting housing
575093-02
21
SEPARATOR MANUAL
4 DESIGN
22
575093-02
4 DESIGN
SEPARATOR MANUAL
Bowl hood
Gravity disc
Top disc
Oil paring chamber
Bowl body
Disc stack
Level ring
Lock ring
Seal ring
Discharge
slide
Operating slide
Sludge space
G 08 86 98 1
Distributor support
Distributor
575093-02
23
SEPARATOR MANUAL
4 DESIGN
Purifier bowl
G 0 6 85 5A 1
Position of interface
G 0 0 47 03 1
24
575093-02
4 DESIGN
SEPARATOR MANUAL
G 00 11 72 1
575093-02
25
SEPARATOR MANUAL
4 DESIGN
G 0 01 18 2 1
A. High viscosity/density/
throughput
B. Low viscosity/density/
throughput
Gravity disc
G 0 0 11 92 1
26
G 0 01 20 2 1
575093-02
4 DESIGN
SEPARATOR MANUAL
Clarifier bowl
G 0 6 85 5B 1
575093-02
27
SEPARATOR MANUAL
4 DESIGN
Clarification
G 0 68 55 A 1
Purification
28
G 0 73 2 92 1
575093-02
4 DESIGN
SEPARATOR MANUAL
575093-02
29
SEPARATOR MANUAL
4 DESIGN
G 0 8 69 77 1
NOTE
Use level ring with 45.
30
575093-02
4 DESIGN
SEPARATOR MANUAL
Example I in nomogram
Reference in graph:_________________
Oil density:965 kg/m3 at 15 C
Separating temperature:98 C
Throughput:3,5 m3/h
The nomogram indicates that a gravity disc
with a hole diameter of 53,3 mm should be
tried.
r = Density of oil in kg/m3 at 15 C
= Throughput in m3/h
= Separating temperature in C or F
= Density ratio
Example II in nomogram
Reference in graph:_ _ _ _ _ _ _ _ _ _
Oil density:875 kg/m3 at 15 C
Separating temperature:90 C
Throughput:1,5 m3/h
The nomogram indicates that a gravity disc
with a hole diameter of 70,9 mm should be
tried.
575093-02
31
SEPARATOR MANUAL
4 DESIGN
Unbalance sensor
G 08 73 47 1
Speed sensor
32
575093-02
4 DESIGN
SEPARATOR MANUAL
Level ring
Unseparated oil
Separated oil
Water
R
A
Top disc
Distributor
V
I
Oil/water interface
T
G 0 88 64 61
Unseparated oil
Separated oil
Water
SETTLING TANK
575093-02
33
SEPARATOR MANUAL
4 DESIGN
34
575093-02
4 DESIGN
SEPARATOR MANUAL
Unseparated oil
Water
Bowl hood
Separated oil
Level ring
Sludge
space
Oil/water interface
G 0 88 6 27 1
Uncleaned oil
Cleaned oil
Liquid seal / displacement- / separated water
575093-02
35
SEPARATOR MANUAL
36
4 DESIGN
575093-02
SEPARATOR MANUAL
5 OPERATING INSTRUCTIONS
5 Operating Instructions
These operating instructions describe routine
procedures to be followed before and during
the start sequence, during the running and
stopping sequence of the separator.
If system documentation is available, always
follow the operating instructions therein. If
there is no system documentation, the
instructions below are to be followed.
Technical data
Connection list
Interface description
Foundation drawing.
575093-02
37
SEPARATOR MANUAL
5 OPERATING INSTRUCTIONS
ING
WARN
Breakdown hazard
Assemble the separator completely before start. All
couplings, covers, and guards must be in place and properly
tightened. Non compliance may lead to breakdown.
ING
WARN
Electrical hazard
G 08 70 6B 1
ING
WARN
Breakdown hazard
ING
WARN
Use the separation system for the purpose, and within the
limits, specified by Alfa Laval. Failure to do so could cause a
violent breakdown.
38
50 Hz?
60 Hz?
P0 0 39 92 A
575093-02
5 OPERATING INSTRUCTIONS
SEPARATOR MANUAL
Remove the oil pin and make sure that the oil
level is above the lower end of the pin see
6.7.2 Check oil level on page 142.
NOTE
Too much or too little oil can damage the separator
bearings.
NOTE
G 08 68 7K 1
575093-02
39
SEPARATOR MANUAL
5 OPERATING INSTRUCTIONS
5.3 Start
1
Make sure that the bowl is clean and that the separator is properly assembled and check..
... the direction of rotation by doing a quick
start/stop. The motor fan should rotate
clockwise.
... that all couplings and connections are
securely tightened to prevent leakages.
Leaking hot liquid can cause burns.
ON
CAUTI
If power cable polarity has been
reversed, the separator will rotate
in reverse, and vital rotating parts
can loosen.
G 0 87 06 B 1
ON
CAUTI
Disintegration hazards
After change of feed the sludge discharge interval
must be adjusted.
Breakdown may result if the intervals between
discharges are too long.
40
575093-02
5 OPERATING INSTRUCTIONS
SEPARATOR MANUAL
Start of separator
575093-02
41
SEPARATOR MANUAL
5 OPERATING INSTRUCTIONS
NOTE
Normal vibration
Note the normal occurrence of critical speed periods.
Some vibrations occur for short periods during the
starting cycle, when the separator passes through its
critical speeds. This is normal and passes without
danger. Try to learn the vibration characteristics of
the critical speed pattern.
ING
WARN
Excessive vibration
G 0 8 71 87 1
If vibration increases, or
continues at full speed, keep
bowl filled and stop the
separator.
The cause of the vibration must
be determined and corrected
before starting again!
Excessive vibration may be due
to incorrect assembly or
insufficient cleaning of the bowl.
NOTE
Be alert for unusual noises and
any other unusal conditions.
42
575093-02
5 OPERATING INSTRUCTIONS
SEPARATOR MANUAL
Ensure that the separator is at full speed (after about 190 - 210 seconds).
G 08 71 9 21
For purification:
Supply water to form the water-seal. The
water should have the same temperature as
the process liquid.
a.
b.
For clarification:
a.
575093-02
43
SEPARATOR MANUAL
5 OPERATING INSTRUCTIONS
5.4 Operating
1
ING
WARN
ING
WARN
Burning hazard
G 08 71 5 81
Disintegration hazard
44
575093-02
5 OPERATING INSTRUCTIONS
SEPARATOR MANUAL
Performing a discharge
a Close the feed (connection 201)
G08 7 06 C1
NOTE
Before turning on the feed,
make sure that the oil has the
correct temperature.
575093-02
45
SEPARATOR MANUAL
5 OPERATING INSTRUCTIONS
G0 87 0 6C1
ING
WARN
Entrapment hazard
Make sure that rotating parts have come
to a complete standstill before starting
any dismantling work.
46
575093-02
5 OPERATING INSTRUCTIONS
SEPARATOR MANUAL
G 08 71 27 1
NOTE
Keep the bowl filled during run-down to
minimize the vibrations.
ING
WARN
Disintegration hazard
Never discharge a vibrating
separator.
ING
WARN
G 08 7 13 71
ING
WARN
Entrapment hazard
Disintegration hazard
After an emergency stop, the cause of the fault must be
identified.
If all parts have been checked and the cause not found,
contact Alfa Laval for advice before restarting the
separator.
575093-02
47
SEPARATOR MANUAL
5 OPERATING INSTRUCTIONS
ING
WARN
Entrapment hazard
Make sure that rotating parts have come to a
complete standstill before starting any dismantling
work.
ING
WARN
Entrapment hazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
ING
WARN
Disintegration hazard
Do not start the separator after a emergency stop
without first remedying the cause of the emergency.
Make sure that the bowl is clean before restart.
48
575093-02
5 OPERATING INSTRUCTIONS
SEPARATOR MANUAL
Separator reassembled
ING
WARN
Breakdown hazard
G 08 7 06 B1
575093-02
49
SEPARATOR MANUAL
50
5 OPERATING INSTRUCTIONS
575093-02
SEPARATOR MANUAL
1
6.1.1 Maintenance intervals
The following directions for periodic
maintenance give a brief description of parts to
be cleaned, checked and renewed at different
maintenance intervals.
The maintenance log for each maintenance
interval on page 53 gives a detailed list of
actions to be performed.
Inspection i i
Overhaul o
ING
WARN
Disintegration Hazards
Oil change
575093-02
ON
CAUTI
51
SEPARATOR MANUAL
Example:
a Fit the O-ring
ii .
NOTE
Always use Alfa Laval genuine parts as
otherwise the warranty may become invalid.
Alfa Laval takes no responsibility for the
safe operation of the equipment if nongenuine spare parts are used.
Torque
ING
WARN
Metric
thread
Stainless steel
Carbon steel
Disintegration hazards
Nm
kpm Ib.ft
Nm
M4
1,7
0,17 1,2
M5
3,4
0,34 2,5
4,9
0,49 3,6
M6
0,7
0,8
5,9
M8
17
1,7
13
20
14,7
M10
33
3,4
24
39
3,9
28,7
M12
57
5,8
42
68
6,9
50
M16
140
14
100
155
15,8 114
M20
270
28
200
325
33
239
M24
470
48
340
570
58
420
kpm Ib.ft
575093-02
SEPARATOR MANUAL
Manufacture No./Year:
Date:
Signature:
Part
Check
Separator: P 625
Overhaul
Local identification:
Inspection
Name of ship/plant:
Action
Page
Note
Frame hood
- All parts
Clean
90
- All parts
92
- All parts
93
- Connecting housing
94
Renew O-ring
132
133
133
- Frame hood
Bowl
- All parts
90
- All parts
92
- All parts
93
- All parts
94
- Bowl body
118
119
Renew O-rings
119
119
- Operating slide
120, 123
118
- Discharge slide
123
Renew O-rings
127
- Gravity disc
- Distributor
Change O-ring
124
- Level ring
Change O-rings
124
- Bowl hood
129
Renew O-ring
129
120
575093-02
53
Check
Overhaul
Part
Inspection
SEPARATOR MANUAL
Action
Page
Note
Frame
- Frame feet
95
Renew washers
117
- Oil pin
Renew O-ring
117
- All parts
Clean
90
- All parts
92
- All parts
93
Renew O-ring
106
107
Renew O-ring
107
Renew springs
109
- Flat belt
113
- Bowl spindle
108
110
Driving device
116
Renew O-ring
111
Renew O-ring
115
- Deflector ring
Renew O-ring
115
Renew O-ring
116
116
- Fan
112
- All parts
Clean
90
- All parts
92
- All parts
93
- Coupling hub
99
99
99
---
Coupling
- Friction blocks
Electrical motor
- Electrical motor
54
575093-02
Has to be ordered
separately
SEPARATOR MANUAL
Check
Overhaul
Part
Inspection
Action
Page
Note
137
137
- Lifting instructions
137
- Safety labels
137
137
- Name plate
- Representative label
575093-02
137
55
SEPARATOR MANUAL
6.3 Dismantling
6.3.1 Introduction
The frame hood and heavy bowl parts must
be lifted by means of a hoist. Position the
hoist exactly above the bowl centre. Use a
lifting sling and lifting hooks with safety
catches.
The parts must be handled carefully. Dont
place parts directly on the floor, but on a
clean rubber mat, fibreboard or a suitable
pallet.
NOTE
For safety reasons, it is essential that all personnel
who work with the separator read this manual
thoroughly and completely.
Do not allow personnel to clean, assemble, operate
or maintain the separator until they have read and
fully understood this manual.
Ensure that all personnel who operate and service
the separator are well-trained and knowledgeable
concerning the separator and the work to be
carried out.
6.3.2 Tools
Special tools from the tool kit must be used
for dismantling and assembly, as well as
Standard tools (not included). The special
tools are specified in the Spare Parts Catalogue
and are illustrated at the beginning of each
dismantling section.
ING
WARN
Entrapment hazard
To avoid accidental start, switch off and lockout power supply before starting any
dismantling work.
Make sure that machine has come to a complete
standstill before starting any dismantling work
(takes about 22 minutes from switch off).
56
575093-02
SEPARATOR MANUAL
Standard Tools
5
3
2
4
6
12
7
9
8
10
11
14
Screwdriver
Drift ( 4 mm)
Sliding calliper
G 09 11 6 61
13
575093-02
57
SEPARATOR MANUAL
Inlet bend
O-ring
Snap ring
Nut
Safety device
Screw
G 0 8 63 3B 1
Connecting housing
O-ring
Screws
G 0 86 05 M
Support ring
Height adjusting rings
Frame hood
1 Spanner (nut)
ING
WARN
G 0 8 63 4B 1
Entrapment hazard
To avoid accidental start, switch off and lockout the power supply before starting any
dismantling work.
O-ring
58
575093-02
NOTE
Remove connections before
starting dismantling.
ON
CAUTI
Check, through the hole,
that the bowl has stopped
rotating.
NOTE
Left hand thread!
G 0 8 63 5A 1
SEPARATOR MANUAL
575093-02
59
SEPARATOR MANUAL
NOTE
G 08 6 36 F1
Do not place
the hood
upside down.
60
575093-02
SEPARATOR MANUAL
6.3.4 Bowl
Lock ring
Bowl hood
Seal ring
O-ring
Gravity disc
O-rings
G 08 6 16 51
Top disc
O-rings
Bowl discs
O-ring
Distributor
O-rings
Level ring
Distributor support
3
Cap nut
4
Screw
6
Nut
Discharge slide
7
Rectangular ring
O-ring
Bowl body
G 08 60 5I 1
10
Rectangular ring
O-ring
Valve plugs
Operating slide
Rectangular ring
O-ring
Holder
575093-02
G 0 8 62 6N 1
Nozzle
Operating water ring
Screws
Seal ring
61
SEPARATOR MANUAL
NOTE
Be sure not to
cover the threaded
holes.
Screw
Clamp
5
6
62
575093-02
G 0 8 62 79 1
NOTE
NOTE
The bowl hood must be pulled off
straight up, in order not to get stuck.
Recommendation: Take
measurements with a calliper around
the bowl, between the upper edge of
the bowl body and the bowl hood, to
check that the bowl hood is being
pulled off straight up.
ING
WARN
Crush hazard
The top disc can adhere to the
bowl hood when lifting. Be
careful not to accidentally drop
it.
G 0 8 62 8F 1
SEPARATOR MANUAL
575093-02
63
SEPARATOR MANUAL
G 08 62 9 A1
NOTE
It is very important not
to damage the bottom of
the groove!
Seal ring
ING
WARN
64
575093-02
G 0 86 2 44 1
SEPARATOR MANUAL
ON
CAUTI
Cut hazard
G 08 63 1 61
Level ring
Distributor support
G08 62 6 H1
575093-02
65
SEPARATOR MANUAL
Nut
Sling
Clamp
66
575093-02
G 09 23 86 1
Screw
NOTE
If discharge slide is
difficult to remove,
tap lightly on outside
edge with a soft
faced hammer.
Ring on tool
Puller rod
Discharge slide
Bowl body
ING
WARN
Crush hazard
The ring on the lifting tool must be
pushed down against the discharge
slide, otherwise the discharge slide
may come loose from the tool.
575093-02
G 0 86 32 7 1
SEPARATOR MANUAL
67
SEPARATOR MANUAL
NOTE
G 08 60 6 71
Left-hand thread!
G 0 8 60 73 1
68
575093-02
SEPARATOR MANUAL
ING
WARN
G 0 86 08 21
Crush hazard
Support the bowl body when turning to prevent it from rolling.
NOTE
G 0 8 60 92 1
575093-02
69
SEPARATOR MANUAL
NOTE
G 0 86 10 21
NOTE
70
G 0 86 11 21
575093-02
SEPARATOR MANUAL
G 0 85 79 7 1
G 08 57 85 1
7
1 Puller (spindle pulley,
ball bearing).
2 Tool (bearing housing).
3 Cover puller
(neck bearing cover).
4 Lifting tool
(spindle assembly)
5 Drift (bottom bearing).
6 Sleeve (ball bearing in
top bearing seat
7 Pin spanner (oil fan).
Seal ring
Operating water cover
Air deflector
O-ring
O-rings
Spindle pulley
Deflector ring
Seal ring
Neck bearing cover
Belt
O-ring
O-ring
Self-aligning roller
bearing
Lubrication oil orifice
Fan
Snap ring
O-ring
Oil pump
Bowl spindle
Ball bearing
Labyrinth ring
Wing insert
Springs
O-ring
Bottom bearing
holder
Composite springs
Screw
G 08 58 07 1
O-ring
Plugs
Strainer
575093-02
71
SEPARATOR MANUAL
G 0 85 8 13 1
G 0 86 85 7 1
72
575093-02
Motor
Separator frame
Nut
Screw
ING
WARN
Crush hazard
c Remove the flat belt from the motor pulley.
575093-02
G 08 58 8A 1
SEPARATOR MANUAL
73
SEPARATOR MANUAL
NOTE
G 0 85 89 3 1
Cover
Frame
74
575093-02
G 08 5 90 51
NOTE
To facilitate later removal
of plugs, loosen (do not
remove) the plugs on the
bearing housing.
a Remove the screws
NOTE
If the cover sticks, fit
two M8 screws to the
threaded holes and
tighten.
G 0 85 91 51
SEPARATOR MANUAL
575093-02
75
SEPARATOR MANUAL
ING
WARN
Crush hazard
G 09 07 8 31
76
575093-02
SEPARATOR MANUAL
Make a support
~185 mm
~120 mm
08 59 24 1
G 0 85 9 21 1
~6,5 mm
free space
575093-02
77
SEPARATOR MANUAL
NOTE
Key-grip
G 09 23 9 21
Left-hand
thread!
Puller tool
NOTE
78
575093-02
G 08 6 59 81
SEPARATOR MANUAL
NOTE
d Collect the
axial springs.
G 08 5 82 21
575093-02
79
SEPARATOR MANUAL
ING
WARN
NOTE
Do not damage threads on
spindle.
NOTE
Take care not to damage the
vibration indicator when
separating the top bearing
seat from the spindle.
Vibration indicator
Piece of wood to
protect the spindle
threads.
NOTE
Always discard
used bearings.
G 0 85 83 5 1
NOTE
Be careful not to damage the bearing seat.
80
575093-02
SEPARATOR MANUAL
NOTE
G 0 85 8 6C 1
575093-02
81
SEPARATOR MANUAL
T-handle
Extension rod
Socket
Tool
G 0 85 86 D1
82
575093-02
SEPARATOR MANUAL
Snap rings
G 08 64 78 1
Spacing ring
Belt pulley
Coupling
hub
ING
WARN
Parallel pin
Entrapment hazard
To avoid accidental start, switch off and lockout power supply before starting any
dismantling work.
Friction blocks
(3=60 Hz)
Cover
Snap ring
G 08 65 1 B1
Ball bearings
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
G 0 86 5 04 1
575093-02
83
SEPARATOR MANUAL
G 0 85 81 3 1
Motor
Separator frame
Nut
Screw
ING
WARN
Crush hazard
The motor will come off if the screws
are unscrewed.
84
575093-02
G 0 8 58 8A 1
SEPARATOR MANUAL
ING
WARN
Electrical hazard
If the cables are not disconnected during lifting
procedures, they may become damaged.
c Tense the lifting sling to support the motor and
remove the screws. Lift the motor while supported.
ING
WARN
Crush hazard
G 0 86 46 A 1
Friction blocks
(3=60 Hz)
Cover
Snap ring
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
G 0 86 52 3 1
575093-02
85
SEPARATOR MANUAL
ON
CAUTI
NOTE
Inhalation
hazard
When handling
friction blocks/
pads wear a mask
to avoid inhalation
of dust.
Do not use
compressed air to
remove dust.
Remove dust using
vacuum or a damp
cloth.
NOTE
Make sure that there is no oil on the
pads.
NOTE
Be sure that the pins on the back of the
blocks project into the grooves in the
clutch hub.
G 08 65 3 31
86
575093-02
SEPARATOR MANUAL
Washer
Spring washer
Screw
Attach a socket with extension
rod and handle to the screw.
Place a piece of wood according
to the illustration. Push the
handle to start the rotor moving,
when the handle hits the piece of
wood, the weight and movement
of the rotor loosens the screw.
Repeat until screw is loose.
Piece of wood
Puller tool
c Ease off the friction coupling.
Flat areas for spanner.
!
NOTE
ING
WARN
Crush hazard
The centrifugal clutch is heavy
and can fall, causing injury,
when loosened from the motor
shaft.
575093-02
G 0 86 5 4G 1
87
SEPARATOR MANUAL
Removing the coupling from the motor using the optional hydraulic tool.
NOTE
First remove the screw, spring washer
and washer according to instructions
a -b, on previous page.
Motor shaft
Coupling nave
Sleeve
Holder
f Attach the hose from the hand pump to the hydraulic oil inlet.
Ease off the friction coupling by pumping the handle on the
pump until stop.
Release pressure on the hand pump and adjust the nut on the
stud bolt.
Repeat until coupling is loose.
ING
WARN
Crush hazard
The centrifugal clutch is heavy and can fall,
causing injury, when loosened from the motor
shaft.
88
575093-02
G 0 86 54 N1
Wooden support
Support
NOTE
Always discard used bearings.
G 0 86 55 6 1
SEPARATOR MANUAL
575093-02
89
SEPARATOR MANUAL
Procedure
Cleaning agents
Frame and
motor
ING
WARN
Electrical hazard
Never wash down a separator with a direct
water stream.
Never play a water jet on the motor. Totally
enclosed motors can be damaged by direct
hosing to the same extent as open motors,
resulting in short-circuit and internal corrosion.
Clean the inside of the frame with a clean cloth and remove
visible particles.
90
575093-02
SEPARATOR MANUAL
Part
Procedure
Cleaning agents
Bowl
Inlet/ outlet
1 Remove the bowl discs from the distributor and place them
individually in the cleaning agent.
2 Allow the discs to remain in the cleaning agent until the
deposits have been dissolved. This will normally take
between two and four hours.
3 Lastly, clean the discs with a soft brush.
ON
CAUTI
Cut hazard
Clean the nozzle on the operating slide using a soft iron wire
or a similar object.
Driving device
Use a sponge or a soft brush and clean the oil orifice, bearing
holder and oil pump thoroughly.
Centrifugal
clutch
Belt pulley
Solvent
575093-02
91
SEPARATOR MANUAL
ING
WARN
G 0 2 05 24 1
Disintegration hazards
Always contact your Alfa Laval representative if
you suspect that the depth of the corrosion
damage exceeds 0,2 mm for bowl body and
bowl hood (0,5 for other parts) or if cracks have
been found. Do not continue to use the
separator until it has been inspected and given
clearance for operation by Alfa Laval.
Material
Type of corrosive
environment
Appearance
Measure
Non-stainless steel
and cast iron parts
Water or dampness
Rust
Stainless steel
Chlorides or acidic
solutions
Aggressive
environment
ING
WARN
Disintegration hazard
Pits and spots forming a line may indicate
cracks beneath the surface.
All forms of cracks are a potential danger and
are totally unacceptable.
Replace any part where corrosion can be
suspected of affecting its strength or function.
92
575093-02
SEPARATOR MANUAL
ING
WARN
Disintegration hazard
All forms of cracks are potentially dangerous as
they reduce the strength and functional ability
of components.
Always replace a part if cracks are present.
ING
WARN
Disintegration hazards
Always contact your Alfa Laval representative if
you suspect that the depth of the damage
exceeds 0,2 mm for bowl body and bowl hood
(0,5 for other parts).
Do not continue to use the separator until it
has been inspected and given clearance for
operation by Alfa Laval.
575093-02
93
SEPARATOR MANUAL
Lock ring
Bowl body and holder.
94
575093-02
ING
WARN
Disintegration hazard
Erosion damage weakens parts by reducing
the thickness of the material.
Pay special attention to the pillars between
the sludge ports in the bowl wall.
Replace parts if erosion is suspected of
affecting strength or function.
G 0 91 1 89 1
SEPARATOR MANUAL
NOTE
Discard the old frame feet, screws and washers.
G 08 74 42 1
575093-02
95
SEPARATOR MANUAL
= Molykote 1000
= D321R + Molykote 1000
Bowl hood
(apply D321)
Bowl body
(also apply D321 on guide pin)
Discharge slide
Operating slide
(apply D321)
Screw
96
Nut
575093-02
G 0 91 17 B 1
Holder
SEPARATOR MANUAL
1
1
NOTE
This instruction is also valid
for the operating slide and the
holder.
G 0 8 74 86 1
575093-02
97
SEPARATOR MANUAL
1
1
NOTE
b Using an emery cloth (e.g. No. 320) to smooth the
metal edges.
98
575093-02
G 0 8 74 85 1
SEPARATOR MANUAL
6.5 Assembly
6.5.1 Centrifugal clutch
1
a Slip the belt pulley over the coupling hub and place them on a firm and level
foundation.
ING
WARN
Disintegration Hazard
If the belt pulley must be renewed, check that the new pulley has
the correct diameter. An incorrect pulley will cause the
separator bowl to run at either an excessive or insufficient
speed.
d=283 mm 50 Hz
d=235 mm 60 Hz
NOTE
Remove rust from the
belt pulley using a steel
brush.
NOTE
Never re-fit used ball bearings.
The ball bearings must not be heated as they
are packed with grease and sealed with plastic
membranes.
G 0 86 56 41
575093-02
99
SEPARATOR MANUAL
NOTE
Make sure that the
key is in place on the
motor shaft.
NOTE
G08 65 4 H1
Piece of wood
100
575093-02
SEPARATOR MANUAL
NOTE
Make sure that the
key is in place on the
motor shaft.
Motor shaft
Sleeve
Hydraulic cylinder
575093-02
G 0 86 54 O 1
Piece of wood
101
SEPARATOR MANUAL
Guide pin
NOTE
NOTE
50 Hz = 5 Friction blocks
60 Hz = 3 Friction blocks
Snap ring
G 0 86 54 51
Cover
102
575093-02
ING
WARN
Crush hazard
If not supported, the motor
with coupling may drop
when lifted.
c Fit the screws.
Do not tighten until the
belt has been mounted.
G 0 86 46 A 1
SEPARATOR MANUAL
NOTE
If carrying out change of friction blocks only,
continue with steps 6 to 7.
If carrying out a complete machine assembly,
continue with the driving device instructions
on page 106.
575093-02
103
SEPARATOR MANUAL
NOTE
Clean the inside of the frame before
fitting the flat belt, and make sure that
there is no oil on the belt.
a Lift up the belt to the middle (centre) of the
spindle pulley.
NOTE
Clearance
For correct
position, centre
the belt on the
spindle pulley
camber.
NOTE
G0 85 8 8D1
104
575093-02
G 0 85 8 14 1
SEPARATOR MANUAL
575093-02
105
SEPARATOR MANUAL
NOTE
Clean the strainer before fitting.
Socket
Tool
Bottom bearing holder
G 08 66 1 91
106
575093-02
Frame
G 0 86 63 7 1
SEPARATOR MANUAL
575093-02
107
SEPARATOR MANUAL
to the spindle.
ING
WARN
Burn hazard
NOTE
Always fit a new bearing.
Pre-lubricate before fitting.
Use protective
gloves when
handling any
heated parts.
ING
WARN
Puller
Sleeve
e Wipe off the spindle
and fit the top bearing
seat to the spindle
using the sleeve and
puller.
NOTE
G 0 9 84 83 1
108
575093-02
to the top
Axial springs
b Carefully lower the bowl spindle.
Make sure that the springs enter the
recesses on the top bearing seat.
G 0 86 66 2 1
SEPARATOR MANUAL
~2 mm
575093-02
109
SEPARATOR MANUAL
NOTE
At least 1mm free space between
support and spindle assembly to
protect the bearing.
G 0 86 67 31
NOTE
Always fit a new bearing.
Pre-lubricate before fitting.
ING
WARN
Burn hazard
G 0 86 68 41
110
575093-02
NOTE
Clean the oil pump and make
sure that the bottom hole is not
clogged.
G 08 6 69 61
SEPARATOR MANUAL
575093-02
111
SEPARATOR MANUAL
NOTE
Ensure that the spindle is seated against
the inner ring of the ball bearing.
Silicone grease
NOTE
Make sure that the
bearing is pre
lubricated before
fitting the fan.
G 0 92 4 03 1
Key-grip
G 0 85 92 41
112
575093-02
SEPARATOR MANUAL
ING
WARN
Crush hazard
Do not rotate the spindle assembly during lifting. The spindle
assembly may otherwise come loose from the lifting tool.
NOTE
Check that the hole at the bottom of the oil pump is clean
before lowering the assembly down.
ING
WARN
Space
Cut hazard
Do not put fingers between the frame
and air deflector while lowering the
assembly.
d Fit and tighten the screws.
NOTE
Check the direction arrows on the belt and
the machine plate for correct position.
575093-02
G 08 67 9 71
113
SEPARATOR MANUAL
NOTE
Clearance
For correct
position, centre
the belt on the
spindle pulley
camber.
NOTE
G 0 85 8 8B 1
114
575093-02
SEPARATOR MANUAL
Deflector ring
NOTE
G 08 68 05 1
575093-02
115
SEPARATOR MANUAL
NOTE
G 08 68 14 1
NOTE
Permissible radial wobble: max.
0,04 mm. If the spindle wobble
exceeds this value, contact an
Alfa Laval representative.
G 0 85 87 1 1
Max. 0,04 mm
116
575093-02
SEPARATOR MANUAL
G 08 58 1 41
NOTE
For grade and quality of oil see
6.7.6 Lubricating oils on page
146
d Fit new O-ring i
575093-02
117
SEPARATOR MANUAL
6.5.3 Bowl
1
ON
CAUTI
Disintegration hazard
Impact marks may cause the separator
to vibrate while running.
G 08 74 6 11
NOTE
Drift
G 0 8 74 84 1
118
575093-02
SEPARATOR MANUAL
NOTE
The guide pin in the bowl
body should enter the hole in
the operating slide (this hole
is marked with a drill mark).
Alignment hole
Operating slide
Bowl body
G 0 8 61 34 1
G 0 86 12 41
Guide pin
NOTE
It is very important not to refit used screws
and washers. Always fit new ones included
in the Inspection kit!
575093-02
119
SEPARATOR MANUAL
NOTE
a Fit the ring and screws i
NOTE
120
575093-02
G 08 61 44 1
ING
WARN
Crush hazard
Support the bowl body when turning to
prevent it from rolling.
575093-02
G 0 8 61 73 1
SEPARATOR MANUAL
121
SEPARATOR MANUAL
NOTE
Left-hand thread!
Sling
Screw
Cap nut
122
575093-02
G 0 86 18 7 1
Clamp
SEPARATOR MANUAL
O-ring
!
c Fit the lifting tool and
lower the discharge
slide into the bowl.
ING
WARN
Crush hazard
The ring on the lifting tool must be
pushed home against the discharge
slide, otherwise it may come loose
from the tool.
d Remove the lifting tool.
G 08 61 9 71
575093-02
123
SEPARATOR MANUAL
NOTE
124
575093-02
G 0 86 26 G 1
SEPARATOR MANUAL
ING
WARN
ON
CAUTI
Cut hazard
Sharp edges on the bowl discs may cause
cuts.
G 0 86 20 71
575093-02
125
SEPARATOR MANUAL
NOTE
The guide pin on the bowl body should
face the drill mark on the distributor.
The guide ribs inside the distributor
support then enter the recesses on the
bowl body nave.
Guide rib on
distributor
G 0 8 62 1C 1
126
575093-02
SEPARATOR MANUAL
G 08 6 22 I1
575093-02
127
SEPARATOR MANUAL
o and
a Fit the O-rings i
gravity disc to the top disc.
Gravity disc
Drill mark
Top disc
G 0 86 23 B 1
Guide lug
128
575093-02
SEPARATOR MANUAL
o
b Fit the seal ring i
Press
the ring down evenly until bulges
appear.
G 08 62 49 1
575093-02
129
SEPARATOR MANUAL
NOTE
Make sure that the groove
in the bowl body which
retains the lock ring is
clean.
NOTE
Check that the lock ring is
correctly positioned all way
around!
c Release the
pressure on the
compressing
tool and
remove it.
NOTE
Never remove
any material
from the lock
ring. A
hazardous
situation could
result.
Lock ring
Bowl hood
Before compressing
130
575093-02
8 62 57 1
Bowl body
SEPARATOR MANUAL
NOTE
Do not use more power than 50
Nm/screw at a time, alternately.
NOTE
Always refit the disc
without caulks on top
of the disc stack!
G 0 87 49 71
575093-02
131
SEPARATOR MANUAL
.
NOTE
G 0 86 3 7J 1
NOTE
Make sure that the support ring (normally not removed
and mounted on the frame hood) is fitted with its lug
into corresponding groove on the pipe.
132
575093-02
NOTE
Do not mount upside down!
Support ring
A. Guide screw
Frame hood
Bowl hood
Paring disc
Distributor
G 0 9 11 5M 1
SEPARATOR MANUAL
575093-02
133
SEPARATOR MANUAL
NOTE
Make sure that the cylindrical
pin, on top of the frame hood,
enters the guide hole of the
connecting housing.
NOTE
134
G 0 8 63 5B 1
Fit connections.
575093-02
SEPARATOR MANUAL
Sensor holder.
Sensor arm
Frame
Screw M8
M10
Sensor
holder
NOTE
O-ring
NOTE
See next page for fitting and
correct adjustment of the sensor.
G 0 8 73 48 1
575093-02
135
SEPARATOR MANUAL
Nut
Sensor
Nut.
+ = brown or red
J = black or white
G 24 V DC
0V = blue
G 0 8 73 4B 1
73
1+ 0,1
102
136
575093-02
SEPARATOR MANUAL
Machine plate
Safety label.
Lifting instructions
S00 50 1 F1
Space for
additional label as
specified.
575093-02
137
SEPARATOR MANUAL
! WA R N I N G
XXXXXXXXXXXXXXXXX
XXXX XXXX XXXX
XXXXXXXXXXXX XXX
XXXXXXX XXXXX XX
XXXXX XXXXXXX
XXXXXXXXX.
XX X XXXXX XX X XXXX
XXX XXX X XXXXXX
XXX XXX XXX X XXXXX
XXX X XXXX .
WARNING
Read the instruction manuals before installation, operation and maintenance.
Consider inspection intervals.
Failure to strictly follow instructions can lead to fatal injury.
If excessive vibration occurs, stop separator and keep bowl filled with liquid
during rundown.
Out of balance vibration will become worse if bowl is not full.
Separator must stop rotating before any dismantling work is started.
138
575093-02
SEPARATOR MANUAL
ON
CAUTI
Check the oil level before start. Top up when necessary.
Oil volume = see Technical Data.
575093-02
139
SEPARATOR MANUAL
Remove the oil pin and make sure that the oil
level is above the lower end of the pin.
ON
CAUTI
Oil fill
Burn hazard
The lubricating oil and various machine
surfaces can be sufficiently hot to cause burns.
Oil drain plug
Fill with new oil until oil flows out of oil filler
hole.
Max.
Min.
G 0 8 68 7K 1
NOTE
NOTE
140
575093-02
SEPARATOR MANUAL
Plugs (7)
G 0 87 54 71
Lubricating points
Type of lubricant
Interval
Oil change:
At assembly
At assembly.
At assembly
Electric motor.
Plug thread
(neck bearing assembly)
Lubricating oil
At assembly
NOTE
!
Check and pre lubricate new spindle bearings
and those that have been out of service for one
month or longer.
If not otherwise specified, follow the suppliers
instructions about applying, handling and
storing of lubricants.
575093-02
ON
CAUTI
Check the oil level before start.
Top up when necessary.
Do not overfill.
141
SEPARATOR MANUAL
6.7.5 Lubricants
Alfa Laval ref. 553217-01 rev. 10
NOTE
The data in below tables is based on supplier
information in regards to lubrication properties.
Trade names and designations might vary from
country to country, contact your local supplier for
more information.
Brands with Alfa Laval article numbers are
approved and recommended for use.
Designation
Fuchs Lubritech
Gleitmo 805K
Alfa Laval No
Gleitmo 705
Dow Corning
537086-02(1000 g)
537086-03 (100 g)
537086-04 (50 g)
Rocol
Klber
Wolfracoat C (Paste)
Bonded coatings:
Manufacturer
Designation
Fuchs Lubritech
Dow Corning
535586-01(400 ml)
142
Alfa Laval No
575093-02
SEPARATOR MANUAL
Hygienic Comment
Fuchs Lubritech
Gleitmo 805
Geralyn 2
NSF Registered H1
(3 sep 2004)
Rivolta F.L.A
NSF Registered H1
(15 Feb 2003)
German 5 Absatz 1 LMBG
approved
Dow Corning
Molykote TP 42
Alfa Laval No
561764-01 (50 g)
Molykote D
Klber
Rocol
Molykote P1900
NSF Registered H1
(7 Jan 2004)
Klberpaste 46 MR 401
NSF Registered H1
(25 Feb 2004)
NSF Registered H1
(13 Apr 2001)
575093-02
143
SEPARATOR MANUAL
Designation
Follows according. to
Manufacturer
Dow Corning
Molykote 111
(Compound)
Molykote 111
(Compound)
Fuchs Lubritech
Molykote Foodslip SR
grease
Chemplex 750
Unisilkon L 250 L
Bel-Ray
NSF Registered H1
(19 June 2002)
MMCC
ALCO 220
NSF Registered H1
(25 March 2002)
Rocol
Foodlube Hi-Temp
NSF Registered H1
(18 April 2001)
144
575093-02
Alfa Laval No
569415-01 (50 g)
SEPARATOR MANUAL
Manufacturer
Designation
BP
Energrease MP-MG2
Alfa Laval No
Energrease LS2
Energrease LS-EP2
Castrol
APS 2
Spheerol EPL 2
Chevron Texaco
Dow Corning
Molykote G-0101
Molykote Multilub
ExxonMobil
Beacon EP2
Unirex N2
Mobilith SHC 460
Mobilux EP2
Fuchs Lubritech
Lagermeister EP2
Q8/Kuwait Petroleum
Rembrandt EP2
Shell
Alvania EP 2
Albida EP2
SKF
LGEP 2
LGMT 2
Total
Multis EP2
575093-02
145
SEPARATOR MANUAL
Standard
Designation
ISO-L-HM or HV* 68
Viscosity index (ISO 2909) VI>95
The following is the list of recommended oil brands. Trade names and
designations might vary from country to country. Please contact your local oil
supplier for more information.
Manufacturer
Designation
Alfa Laval
567334-01
1 litre
567334-02
4 litres
BP
Bartran 68
Bartran HV 68*
Castrol
Hyspin AWS 68
Hyspin AWH (-M) 68*
Chevrontexaco / FAMM
Hydraulic oil AW 68
Rando HD 68 (H2)
Rando HDZ 68 (H2)*
Rykon Premium 68 (H2)*
ExxonMobil
Nuto H 68
Univis N 68*
Mobil DTE 16 (ISO VG 68)
Mobil DTE 16M (ISO VG 68)*
Q8/Kuwait Petroleum
Haydn 68
Shell
Tellus Oil 68
Tellus Oil S 68
Tellus Oil T 68*
Statoil
HydraWay HMA 68
Hydra Way HVXA 68*
Total
Azolla ZS 68
Elf Lubmarine Visga 68*
146
575093-02
SEPARATOR MANUAL
Manufacturer
Designation
Bel-Ray
ChevronTexaco
Lubricating Oil FM 68
Cygnus Oil 68
ExxonMobil
Mobil DTE FM 68
Fiske Brothers
Total
Keystone Nevastane AW 68
The list of recommended oil brands is not complete. Other oil brands may
be used as long as the follow the above standards and have equivalent
high quality as the brands recommended. The use of other lubricants
than recommended is done on the exclusive responsibility of the user or
oil supplier.
575093-02
147
SEPARATOR MANUAL
G 08 6 84 51
148
575093-02
SEPARATOR MANUAL
ING
WARN
Crush hazards
A falling separator can cause accidents
resulting in serious injury and damage.
Never lift the separator by any other method
than described in this manual.
NOTE
When lifting parts without weight
specifications, always use lifting straps with
the capacity of at least 500 kg.
Weight to lift 40 kg
Tightening torque 35 - 40 Nm
NOTE
Never try to lift the bowl while it is still in the
frame. The bowl body is fastened to the frame
with the cap nut.
Lock ring
G 0 86 84 7 1
575093-02
149
SEPARATOR MANUAL
150
575093-02
SEPARATOR MANUAL
7 FAULT FINDING
7 Fault Finding
These fault finding instructions are for the
separator only.
If a fault occurs, study the System
Documentation fault finding section (if
applicable).
ING
WARN
Disintegration hazards
NOTE
Cause
Corrective action
- poor cleaning
- incorrect assembly
- incorrect disc stack compression
- bowl assembled with parts from other separators
Uneven sludge deposits in the sludge space.
575093-02
151
SEPARATOR MANUAL
7 FAULT FINDING
7.1.2 Smell
Cause
Corrective action
None.
If smell continues when separator is at full speed,
stop the separator and replace friction blocks.
7.1.3 Noise
Cause
Corrective action
Corrective action
Motor failure.
Bearing(s) damaged.
ING
WARN
152
575093-02
7 FAULT FINDING
SEPARATOR MANUAL
Corrective action
ING
WARN
Corrective action
ING
WARN
Corrective action
ING
WARN
Motor failure.
575093-02
153
SEPARATOR MANUAL
7 FAULT FINDING
Corrective action
Motor failure.
154
575093-02
7 FAULT FINDING
SEPARATOR MANUAL
Corrective action
Correct.
Corrective action
Correct.
Corrective action
Adjust.
Adjust.
575093-02
155
SEPARATOR MANUAL
7 FAULT FINDING
Corrective action
Clean nozzle.
Hoses reversed.
Adjust.
No water.
156
575093-02
SEPARATOR MANUAL
8 TECHNICAL REFERENCE
8 Technical Reference
8.1 Product description
Alfa Laval ref. 573471, rev. 5
NOTE
The separator is a component operating in an
integrated system including a monitoring
system.
If the technical data in the system description
does not agree with the technical data in this
instruction manual, the data in the system
description is the valid one.
Machinery directive
89/336EEC
EN 12547
Operational limits:
Feed temperature: 0C to +100C.
Ambient temperature: +5C to +55C.
Discharge intervals: 2 minutes to 4 hours.
Maximum allowed density of operating liquid: 1000 kg/m3
Viscosity max. 600 cSt at 50C.
Max. light phase density, mineral oil/fresh water separation: 991 kg/m3 at 15C.
Max. allowed speed: 12150 r/minute.
Not to be used for liquids with flashpoint below 60C.
Risk for corrosion and erosion has to be investigated in each case by the application centre.
Remote restart allowed under certain conditions, see Interface description.
575093-02
157
SEPARATOR MANUAL
8 TECHNICAL REFERENCE
NOTE
The separator is a component operating in an integrated system including a
monitoring system.
If the technical data in the system description does not agree with the
technical data in this instruction manual, the data in the system description is
the valid one.
Subject
General technical data:
Motor power: 50 Hz / 60 Hz
Gear ratio
Gear ratio
Alarm levels for vibration monitor,
connection 752, 1st/2nd
Bowl max. inner diameter
Discharge interval, min./max.
Max. density of operating liquid
Max. density of feed/sediment
Min./Max. ratio of density:
Feed temperature, min./max.
Max. running time without flow,
- empty bowl
- filled bowl
Bowl body material
Other metallic materials than stainless
steel in bowl:
Operating data:
Bowl speed, synchronous
Motor speed synchronous
Max. allowed speed:
Power consumption at start-up, max.
Power consumption idling/max.
capacity:
Starting time, min./max.
Stopping time min./max.
Sound power/Uncertainty
Sound pressure/Uncertainty
Max. vibration level, separator in use
Volume and capacity data:
Bowl liquid volume
Fixed discharge volume
Lubricating oil volume:
Sludge volume, efficient/total
Weight information:
Motor weight
Bowl
Separator (without motor)
158
Value
Unit
5,5 / 6,4
283 / 70
235 / 70
kW
50Hz
60Hz
0,15 / 0,3
208,5
2 / 240
1000
1100 / 2367
0,795 / 0,977
0 / 100
mm
mm
minutes
kg/m
kg/m
30
30
AL 111 2377-02
minutes
minutes
Yes
12129/12086
3000 / 3600
12150
7,2
r/min 50Hz/60Hz
r/min 50Hz/60Hz
r/min
kW
2,5 / 4,9
1,5 / 2,5
10 / 25
8,8 / 0,3
74 / 3
9
kW
minutes
minutes
Bel(A)
dB(A)
mm/s (r.m.s)
1,7
1,7
1,7
0,23 / 0,71
litres
litres
litres
litres
33
37
285
kg
kg
kg
575093-02
8 TECHNICAL REFERENCE
SEPARATOR MANUAL
No.
Description
201
Requirements/limits
Inlet pressure
206
220
Quality requirements
222
Interface
(221)
(377)
(463)
375
Quality requirements
Temperature
< 80 oC
462
701
5%
10%
Type
8V
740
575093-02
159
SEPARATOR MANUAL
752
760
160
8 TECHNICAL REFERENCE
Type
Supply voltage
15 to 30 V DC
3,5 mm +0,25mm
4 to 20 mA
Load resistance, RL
Max. 1 k
Type
3 A (at 48 V DC)
1 A (at 220 V AC)
575093-02
8 TECHNICAL REFERENCE
SEPARATOR MANUAL
8.4.1 Scope
This document gives information, requirements,
and recommendations about operational
procedures and signal processing for safe and
reliable operation of the separator. It is intended
to be used for designing auxiliary equipment and
control systems for the separator.
8.4.2 References
This Interface Description is one complementary
document to the separator. Other such documents
that contain necessary information and are referred
to here are:
Interconnection diagram
Connection List
Technical Data
575093-02
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8.4.3 Definitions
For the purpose of this document, the following
definitions apply:
8.4.4 Goal
To eliminate situations that can cause harm,
i.e. injury, damage to health or property and
unsatisfactory process result are e.g.:
Situation
Effect
Bowl leakage.
Product losses.
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Starting means:
Running means:
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Stopping means:
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Electrical connections
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Fluid connections
Shall be closed.
Processing in STARTING:
Processing in RUNNING:
Shall be open.
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Poor quality of the operating water may with time cause erosion,
corrosion and/or operating problems. The water shall be treated
to meet certain demands.
Total hardness less than 180 mg CaCO3 per litre, which corresponds
to 10 dH or 12,5 E. Hard water may with time form deposits in the
operating mechanism. The precipitation rate is accelerated with
increased operating temperature and low discharge frequency.
These effects become more severe the harder the water is.
NOTE
Alfa Laval accepts no liability for
consequences arising from unsatisfactorily
purified operating water supplied by the
customer.
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8.6 Drawings
8.6.1 Basic size drawing
G 08 67 6 V1
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G 09 37 8 81
A
B
C
D
E
F
G
H
I
J
K
L
M
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Junction box
Wiring without
junction box
Wire colour codes:
RD=A
BU=B
GN=C
YW=D
WT=E
BK=F
BN=G
PU=H
BK=Black
BN=Brown
BU=Blue
RD=Red
GN=Green
PU=Purple
YW=Yellow
WT=White
G 0 86 75 61
Wiring of connector X:
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G 09 65 9 11
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G 09 65 92 1
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G 09 6 59 31
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G 0 96 59 41
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G 0 96 59 51
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G 0 96 59 61
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1
2
3
4
5
Close the operating slide valves by supplying discharge water (connection 375) for 5 seconds.
Pause for 5 seconds.
Close the bowl by supplying make-up water (connection 375) for 15 seconds.
Apply liquid seal by opening connection 206 for 6 seconds.
Open the feed (connection 201).
G 08 69 7 21
Performing a discharge:
1
2
3
4
5
6
7
G 08 69 78 1
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No sealing
Operational
envelope
G 0 86 97 51
Non physical
NOTE
Max. allowed operating liquid
density: 1000 kg/m3
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Shaft dimensions
External
earthing bolt
G 0 9 38 26 1
depth 20
j6
Manufacturer
ABB Motors
Manuf. drawing
Standards
Size
IEC 112MB
Type
M3AA 112 MB
Weight
33 kg
Poles
Insulation class
Bearings
D-end 6206-2Z/C3
Type of mounting
Degree of
protection
IEC 34-7
IEC 34-5
IM 2111
IP 55
Note!
High output design (Genelec +1)
Cast iron bearing shield at N-end
NOTE
N-end 6205-2Z/C3
For complete information about motor variants,
please contact your Alfa Laval representative.
Method of cooling
Spec.
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9 Installation
9.1 Introduction
These installation specifications are valid for
the P 625 separator.
The installation instructions are specifications,
which are compulsory requirements.
Any specific requirements from classification
societies or other local authorities must be
followed.
NOTE
If the specifications are not followed, Alfa Laval
can not be held responsible for any
malfunctions related to the installation.
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a When lifting the separator, make sure that tools and lifting
devices are fastened securely. See chapter 6.8.1 Lifting
the separator on page 150.
ING
WARN
Crush hazards
Use correct lifting tools and follow lifting
instructions.
b When lifting the bowl see 6.8.2 Lifting the bowl on page
151.
G 0 87 35 61
c During transport of the separator, the inand outlet device, frame hood and bowl
must always be removed.
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G 08 73 6 51
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9.3 Planning of
Installation
G 08 73 71 1
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NOTE
G 0 87 38 81
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G 0 8 73 91 1
Service media
G 0 8 74 02 1
G 0 87 4 31 1
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6 months or longer
18 months or longer
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