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SHT 1 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
GENERAL
NOTE: The items listed below are generic in nature, and must be supplemented with any specific instructions for
commissioning and start-up, that may have been supplied by the manufacturer.
Yes
No
NA
1- Check that the name plate is installed correctly and that the
information on it is correct and legible.
2- Note any modifications or alterations during construction and
erection and ensure that they are according to specifications.
All deviations should be recorded.
3- Make sure that non-destructive examination has been conducted
and the results are recorded on field welds.
4- Make sure that welding procedures are documented and heat
treatment and stress relieving are conducted and recorded.
5- Ensure that the safety instruction sheet is completed.
6- Check that hydrotest is conducted in accordance with codes and
specifications.
7- Ensure that all exposed surfaces, easily accessible by operators, and
with a temperature above 150 deg. F are insulated for
personnel protection.
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 2 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 3 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
Yes
No
NA
HEATER CASING
1- Check for sources of air infiltration. Entry and exit points for all
tubes require sealing devices. Packing should be provided
around convection section tubes at the end of the tube sheets.
Convection section header boxes should be gasketed.
2- Check that large panels are adequately supported. Additional
stiffening may be required to prevent bowing.
3- Check that rain water cannot accumulate in arches, angles, or
channels.
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 4 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 5 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
Yes
No
NA
4- Make sure that any explosion on pressure release doors will not
discharge flue gas in a direction where personnel exposure
could occur.
BURNERS
1- Installed burners should be protected from mechanical damage and
all refractory material kept dry.
2- Make sure there is no serious refractory damage and that burner
internals are clear of debris.
3- Check for adequate clearance between burner tiles and floor
refractory.
4- Check gun size, position, and alignment.
5- Ensure that suitable ignition equipment has been provided. Check
that spares have been provided.
6- Make certain that both ignitor guns and burner assembly can be
removed while heater is in operation.
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 6 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 7 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
DAMPERS
Yes
No
NA
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 8 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
BURNER PIPING
Yes
No
NA
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 9 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
No
NA
SOOT BLOWERS
1- Check that steam piping is properly sloped and trapped.
2- Ensure that blowers have been properly serviced for start-up, in
accordance with the manufacturer's instructions.
3- Conduct blower run-in test, in accordance with the manufacturer's
instructions, to ensure that limit switches are positioned
properly and that the lance has adequate clearances when in
the soot blower cavity. Make sure that all poppet valves are
adjusted to provide the required lance steam pressure.
AIR PREHEATERS
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 10 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
FANS
Yes
No
NA
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 11 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 12 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
Yes
No
NA
DRYOUT
1- Following the hydrotest, ensure that the test water has been
removed from the coils, to the maximum extent practical.
2- Ensure that all fuel lines have been steam blown dry, but not
through the burner guns.
- Check the performance of all burners during the dryout operation.
3- Monitor the thermal movement of tubes, tube support systems and
refractory during dryout for evidence of any problems.
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS
SHT 13 of 13
USER REFERENCE:
DESCRIPTION:
PLANT NO. / LOCATION:
SERIAL NO.:
NOTE: This non-mandatory form may be used as the starting point to assemble a pre-commissioning checklist.
Entries should be revised, added and deleted and approvals adjusted to reflect the needs of the Project
Acceptance Committee.
APPROVALS
Signature & Date
SAPMT
INSPECTION
OTHER DEPT.
OPERATIONS