AA-0380a - ACC20 B&W ME Instruction Manual

Instruction manual AutoChief C20
AutoChief C20
Instruction Manual
MAN B&W ME Engines
Fixed Propeller installation
AA-00380-A
ii
AA-00380-A
Revisions
Rev.
A
B
C
D
Written by
Date
06.10.2004
Sign.
T
Checked by
Date
06.10.2004
Sign.
SM
Approved by
Date
Sign.
06.10.2004 SM
Document history
Issue No.
ECO No.
Paragraph No.
Paragraph Heading / Description of change

First Issue
The information contained in this document is subject to change without prior notice.
Kongsberg Maritime AS shall not be liable for errors contained herein or for incidental
or consequential damages in connection with the furnishing, performance, or use of this
document.
2004 Kongsberg Maritime AS. All rights reserved. No part of this work covered by
the copyright hereon may be reproduced or otherwise copied without prior permission
from Kongsberg Maritime AS.
Kongsberg Maritime AS
Bekkajordet
P.O.Box 1009
N-3194 Horten,
Norway
AA-00380-A
Telephone: +47 33 03 20 00
Telefax: +47 85 02 80 28
www.kongsberg.com
iii
Table of contents
1
INTRODUCTION ............................................................................................................................1
FUNCTIONAL DESCRIPTION .....................................................................................................2

2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.5
2.5.1
2.5.2
2.6
2.6.1
2.7
2.7.1
2.8
2.8.1
2.8.2
2.8.3
2.8.4
2.8.5
2.8.6
2.8.7
2.8.8
2.8.9
2.9
2.9.1
iv
REMOTE CONTROL SYSTEM FUNCTIONAL DESCRIPTION............................................................2

AUTOCHIEF CONTROL PANEL (ACP)......................................................................................5
LCD Display.........................................................................................................................6
Cancel functions ...................................................................................................................6
Alarm Acknowledge and in command functions...................................................................7
Multifunctional knob.............................................................................................................7
AUTOCHIEF COMBINED LEVER AND TELEGRAPH UNIT (LTU) ................................................8
Emergency Stop ....................................................................................................................8
Command Transfer functions ...............................................................................................9
Sub-Telegraph functions.....................................................................................................10
Lever function.....................................................................................................................11
AUTOCHIEF BRIDGE WING CONTROL UNIT BWU..................................................................12
Emergency Stop ..................................................................................................................12
Transfer functions...............................................................................................................13
Safety functions...................................................................................................................14
Lever function.....................................................................................................................15
Indicators............................................................................................................................15
Panel Dimming ...................................................................................................................16
AUTOCHIEF PUSH-BUTTON TELEGRAPH (PBT) ....................................................................17
Command Transfer functions .............................................................................................18
Sub-Telegraph functions.....................................................................................................19
SAFETY SWITCH PANEL ............................................................................................................20
Safety functions...................................................................................................................20
PBT IN CABINET FOR ME ENGINE ............................................................................................22
function and indicators.......................................................................................................22
DISTRIBUTED PROCESSING UNITS .............................................................................................23
General...............................................................................................................................23
Dual Process Segment Controller (dPSC)..........................................................................25
RPMD Unit (RPMD) ..........................................................................................................26
Remote Analogue Input (RAi-16)........................................................................................27
Remote Analogue Input (RAi-10tc).....................................................................................28
Remote Digital Input (RDi-32 and RDi-32a)......................................................................29
Remote Analogue Output (RAo-8) ......................................................................................29
Remote Digital Output (RDo-16)........................................................................................30
Process Segment Starcoupler (PSS) ...................................................................................30
REMOTE CONTROL SYSTEM FUNCTIONS ...................................................................................31
Start fail/block ....................................................................................................................31
2.9.1.1
Start failed............................................................................................................................... 31
2.9.1.2
Start air pressure low............................................................................................................... 31
AA-00380-A

2.9.1.3
Engine tripped ......................................................................................................................... 31
2.9.1.4
Start blocked ........................................................................................................................... 31
2.9.1.5
Engine blocked........................................................................................................................ 31
2.9.2
Engine state ECS ................................................................................................................31
2.9.2.1
Start air distributor blocked..................................................................................................... 31
2.9.2.2
Main Start air valve blocked ................................................................................................... 31
2.9.2.3
Turning gear engaged.............................................................................................................. 31
2.9.2.4
Control air vented.................................................................................................................... 31
2.9.2.5
Engine not ready/ready............................................................................................................ 31
2.9.3
Starting the main engine.....................................................................................................31
2.9.3.1
Prepare Start............................................................................................................................ 31
2.9.3.2
Starting.................................................................................................................................... 31
2.9.3.3
Repeated start.......................................................................................................................... 31
2.9.3.4
Running................................................................................................................................... 31
2.9.4
RPM limiters.......................................................................................................................31
2.9.4.1
Load Limitation....................................................................................................................... 31
2.9.4.2
Slow Down.............................................................................................................................. 31
2.9.5
Operation modes ................................................................................................................31
2.9.5.1
Emission mode ........................................................................................................................ 31
2.9.5.2
Economy mode ....................................................................................................................... 31
2.9.6
Reversing the main engine..................................................................................................31
2.9.7
Stopping the main engine ...................................................................................................31
2.10
SAFETY SYSTEM FUNCTIONS ....................................................................................................31
2.10.1
Safety function Shut down..............................................................................................31
2.10.1.1
Shut Down Function (1 6) .................................................................................................... 31
2.10.1.2
Cancellable Shut Down........................................................................................................... 31
2.10.1.3
Emergency Stop function ........................................................................................................ 31
2.10.1.4
Over-speed Shut Down ........................................................................................................... 31
2.10.2
Safety function Slow Down ............................................................................................31
2.10.2.1
Slow Down Function (1 20) ................................................................................................. 31
2.10.2.2
Cancellable Slow Down .......................................................................................................... 31
2.11
RPM MEASUREMENT FUNCTIONS .............................................................................................31
2.11.1
Dual engine speed detector system for MAN B&W ME Engines...................................31
2.11.2
RPM detector failure .....................................................................................................31
3
OPERATING INFORMATION....................................................................................................31
3.1
INTRODUCTION ........................................................................................................................31
3.2
AUTOCHIEF CONTROL PANEL (ACP)....................................................................................31
3.2.1
General operation from bridge...........................................................................................31
3.2.1.1
Preparing engine for start in ECR ........................................................................................... 31
3.2.1.2
Transfer control from ECR to Bridge...................................................................................... 31
3.2.1.3
Start Auxilliary blowers .......................................................................................................... 31
3.2.1.4
Start engine ahead ................................................................................................................... 31
3.2.1.5
Stop engine.............................................................................................................................. 31
3.2.1.6
Start engine astern ................................................................................................................... 31
3.2.2
AA-00380-A
Normal operations from Bridge..........................................................................................31

3.2.2.1
Cancel SHD............................................................................................................................. 31
3.2.2.2
Cancel SLD ............................................................................................................................. 31
3.2.2.3
Cancel Limits .......................................................................................................................... 31
3.2.2.4
Sound off................................................................................................................................. 31
3.2.2.5
Alarm ack................................................................................................................................ 31
3.2.3
3.2.3.1
Transfer from bridge to bridge wing ....................................................................................... 31
3.2.3.2
Manoeuvring from the bridge wing......................................................................................... 31
3.2.3.3
Transfer from Bridge Wing to Bridge ..................................................................................... 31
3.2.4
General operation from ECR..............................................................................................31
3.2.4.1
Transfer control from bridge to ECR ...................................................................................... 31
3.2.4.2
Start engine ahead ................................................................................................................... 31
3.2.5
Normal operations from ECR.............................................................................................31
3.2.5.1
Cancel SHD from ACP ........................................................................................................... 31
3.2.5.2
Cancel SLD from ACP............................................................................................................ 31
3.2.5.3
Cancel Limits from ACP......................................................................................................... 31
3.2.5.4
Sound off................................................................................................................................. 31
3.2.5.5
Cancel Shut Down from SSP .................................................................................................. 31
3.2.5.6
Cancel Slow Down from SSP ................................................................................................. 31
3.2.5.7
Cancel Limiter from SSP ........................................................................................................ 31
3.2.5.8
Stop engine.............................................................................................................................. 31
3.2.5.9
Start engine astern ................................................................................................................... 31
3.2.6
General operation from Local Stand, ME Engine ..............................................................31
3.2.6.1
Transfer control from ECR to Local stand .............................................................................. 31
3.2.6.2
Start engine ahead from Local Stand....................................................................................... 31
3.2.6.3
Cancel Shut down from local stand......................................................................................... 31
3.2.6.4
Stop engine from Local Stand ................................................................................................. 31
3.2.6.5
Start engine astern from Local Stand ...................................................................................... 31
3.3
General Operation from the bridge Wing...........................................................................31
ADVANCED OPERATION BRIDGE AND ECR. .............................................................................31

3.3.1.1
Guide to the Graphic pages ..................................................................................................... 31
3.3.1.2
Home Display ......................................................................................................................... 31
3.3.1.3
Fine tuning .............................................................................................................................. 31
3.3.1.4
Control position transfer.......................................................................................................... 31
3.3.1.5
Misc. menu.............................................................................................................................. 31
3.3.1.6
Safety System.......................................................................................................................... 31
3.3.1.7
B&W Modes ........................................................................................................................... 31
MAINTENANCE............................................................................................................................31
4.1
4.2
4.3
4.3.1
4.4
4.4.1
4.4.2
INTRODUCTION ........................................................................................................................31
OVERVIEW ...............................................................................................................................31
UNIT REPLACEMENT .................................................................................................................31
Recommended tools ............................................................................................................31
PREVENTIVE MAINTENANCE .....................................................................................................31
General...............................................................................................................................31
Weekly maintenance ...........................................................................................................31
4.4.2.1
vi
Distributed Processing Units ................................................................................................... 31
AA-00380-A

4.4.3
3-monthly maintenance.......................................................................................................31
4.4.4
6-monthly maintenance.......................................................................................................31
4.4.5
Yearly maintenance ............................................................................................................31
4.5
TROUBLESHOOTING .................................................................................................................31
4.5.1
Troubleshooting Distributed Processing Units ..................................................................31
4.5.1.1
How to handle Distributed Processing Units error codes ........................................................ 31
4.5.1.2
How to handle Distributed Processing Units communication errors ....................................... 31
4.5.2
Additional Troubleshooting for AutoChief Control Panel (ACP),......................................31
4.6
REPLACEMENT OF UNITS .........................................................................................................31
4.6.1
How to replace the HMI units of the Autochief Propulsion Control System ......................31
4.6.2
How to replace Distributed Processing Units, MEI, DGU, ESU, RPMU ..........................31
4.6.3
How to replace printers......................................................................................................31
5
AS BUILT CONFIGURATION FROM SEAMATE ..................................................................31
AA-00380-A
vii
1 INTRODUCTION
This manual is generated through the configuration tool called
Seamate. The manual is therefore customised for each system
delivery.
The intention with this manual is to explain the functionality for
each mayor component and the total system as its configured
for each delivery.
How to operate the system is described in a manner where we
assume that the system is in operation and that normal
operations shall be carried out. This manual is not made for
advanced troubleshooting.
The manual contains five chapters
Introduction
Functional Description
Operation
Maintenance
As Built Configuration From Seamate.
AA-00380-A
2 FUNCTIONAL DESCRIPTION
2.1 Remote Control System Functional
Description
The Kongsberg Maritime C20 Marine Automation system
consists of, among others the AutoChief C20 Propulsion
Control System. Modular design allows flexibility in
configuring the system to individual requirements, covering the
whole range from standard propulsion configurations to highly
advanced twin or quadruple engine installations with high,
medium or low speed engines connected to reduction, reversing
gear or variable pitch propellers. This system may be a part of a
total integrated ship control system consisting of other sub.
Systems such as:
Alarm and monitoring system.
Auxiliary control system.
Power management system.
Ballast automation system.
HVAC (air conditioning).
Management support
The system is based on Kongsberg Maritime unified automation

concept, where each individual ship configuration is built up
using standard modules communicating on CAN- and local area
networks. The C20 system is configurable for all ship types.
The AutoChief C20 Propulsion Control System is designed for
remote control of the main engine from the combined telegraph
and manoeuvring lever in the wheelhouse. By moving this lever,
the system will automatically start, reverse, stop and speed-set
the main engine.
AA-00380-A
PORT WING
BRIDGE
Order Printer
STB. WING
Bridge Manoeuvring Unit
AST
AHE
ER
AD
N
AST
AHE
ER
AD
N
Bridge Wing
Manoeuvring Unit
Bridge Wing
Manoeuvring Unit
Dual CAN
CONTROL ROOM
SSP
Panel
Control Room Manoeuvring Unit
Dual CAN
EICU
A&B
Hard wired 2x 4-20 mA and 2x stop.
ENGINE ROOM
Telegraph Lines
Engine Safety Unit

Slow Down
Em.stop line
DPU
(Hardwired)
Local
Control Line
(Hardwired)
ESU
Engine Safety Unit

Shut Down
Dual overspeed Lines
(Hardwired)
ECU
A&B
Dual RPM Units (Including

overspeed system)
Local Control Panel

with Engine Telegraph
RPM
Detectors
MAN B&W ME
AA-00380-A

The main components of the AutoChief C20 Propulsion
Control System are:
Control panel
Remote control system
Engine telegraph system
Engine safety system
Digital governor system
Manoeuvring recorder
Distributed processing units
AutoChief C20 complies with the requirements of IMO, local

maritime authorities, IACS, and eleven classification societies.
It is designed to meet the classification societies requirements
for periodically unmanned engine room operation. The system
conforms to all rules and regulations, and all modules are type
approved. The system incorporates the latest advances in
hardware and software technology. AutoChiefC20 is developed
to strict military QA standards
AA-00380-A
2.2 AutoChief Control Panel (ACP)

At Sea
Bridge
Eng Ready
START AIR PRESS
ME RPM
0
10
-60
60
System Ready
SETP
20
40
20 bar
-120
120
FUEL INDEX
0 rpm
50
25
75
Running
0
100
0%
Cancel
SHD
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Cancel
SLD
69 rpm
69 rpm
Misc Menu
HOME
In
command
Cancel
limits
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
Sound
off
Alarm
ackn.
The control panel is designed for ease of operation. An

advanced yet simple to use multifunction controller gives
access to all system functions. Information is provided only
when needed to keep operation simple. A colour display
presents key information graphically for easy understanding.
Custom designed mimic pictures are available for each engine
type, and all main variables such as RPM, consumption, pitch,
start air and scavenging air pressure, engine state etc. are
always available. The control panel can be installed into any
standard console. To distinguish between user groups several
levels of control are available.
AA-00380-A
functions
Indications
Control position
Cancel
shutdown/slowdown
Analogue RPM and setpoint
Analogue start air pressure
Alarm ackn./sound off
Current main engine state
Changing of parameters
Start blockings
General alarm ind.
Shutdown/slowdown
Bump-less control transfer
2.2.1 LCD Display

At Sea
Bridge
Eng Ready
Start air pressure low

20
ME RPM
0
-60
10
60
ACT
40
20 bar
-120
120
0
rpm
Fuel index
50
25
75
Running
0
100
0%
Alarms
Limiters
Safety System
Engine State
Sub Tel Transfer
Control Pos.
Start Blocked
Ready for Start
69 rpm
69 rpm
Misc Menu
HOME
Bridge
STATE
SETP
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
Eng Ready
START FAIL/BLOCK
ENGINE NOT READY
3 Starts failed
Start air distributor blocked
Start too long
Main start air valve blocked
Slow Turning
Slow turning fail
Turning gear engaged
Starting
Governor disconnected
Repeated Start
Running
Rpm detector fail
Crash Astern
Engine not ready
Engine tripped
Stopping
Engine Tripped
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
The ACP LCD display is used for the mayor interface

between the operator and the system to be monitored. All
interaction such as monitoring of starting air pressure, main
engines RPM and load, adjustment of operational parameters
and displaying of safety related and conventional alarms are
carried out with the aids of this display.
The information is selected from menus via soft-keys. When a
menu is chosen a corresponding mimic picture will appear.
The mimic pictures may consist of textual information,
analogue indicators, bar graphs or soft-keys making the
operator able to navigate into other related mimics.
However, functions which require direct access, such as,
emergency stop, cancel functions and alarm acknowledge /
sound off is accessible via push-buttons on the front of the
ACP.
2.2.2 Cancel functions
Cancel
SHD
Cancel
SLD
Cancel
limits
The cancel functions available on the AutoChief control

panel are:
Cancel SHD, only cancellable Shut Downs will respond to
this function.
Cancel SLD, only cancellable Slow Downs will respond to
this function.
Cancel limits, used to cancel RPM, fuel and load limiters
which is active in the remote control system.
AA-00380-A
2.2.3 Alarm Acknowledge and in

command functions
In
command
Sound
off
Alarm
ackn.
The alarm and command functions available on the

AutoChief control panel are:
In Command, indicates with a green LED that the actual ACP
is in command
Sound off, used for silencing buzzer when an alarm is active.
Alarm Ackn., used for accepting alarm indications. When the
alarm condition has returned to normal state the alarm text
will disappear from the display
2.2.4 Multifunctional knob

The multifunctional knob (Rotary Knob):
For navigating through mimic pictures and objects in in the
mimic pictures.
To be turned clockwise or counter clockwise, until required
field is high-lighted, push the wheel for entering into a new
mimic picture or field to be operated.
Change value, move graphic levers or handles or scroll
through roll-up menus, press knob for activating required
function.
The multifunctional knob has no stop in turning either way, it
will navigate the operator through available fields in each
picture.
AA-00380-A
2.3 AutoChief Combined Lever and telegraph

unit (LTU)
Essentially, an Engine Telegraph System is designed to
control the engine and comprises an AutoChiefC20
Lever Telegraph Unit (LTU) at the following locations:
Bridge
Control room
The AutoChiefC20 Lever Telegraph Unit (LTU) is a
combined telegraph & manoeuvring lever with telegraph
handle and emergency stop switch
Bridge
At sea
D.Slow AST
ECR
Local
Stand by
Emergency
Stop
FWE
2.3.1 Emergency Stop
Bridge
At sea
D.Slow AST
ECR
Local
Stand by
Emergency
Stop
Bridge
The emergency stop button in the bridge console is located

in the LTU. At the lower part of the lever, a cover marked
with emergency stop can be opened.
The emergency stop button is located below this cover
FWE
At sea
STOP
ECR
Stand by
Local
FWE
The emergency stop function activates the emergency stop

system in the main engine safety system.
Additionally the conventional stop system is activated and
the speed order to the rpm control system is set to zero
rpm.
Functions
Push-button pressed once for emergency stop

Push-button pressed twice for reset
Indications
The push-button illumination is red.

When active the illumination is enhanced.
The cover has a translucent section, so if its closed
the light will show through
AA-00380-A
2.3.2 Command Transfer functions
Bridge
ECR
The command transfer section is used for selecting the

location for controlling the main engine
Bridge
The operator on the bridge is controlling the engine via the
automatic Remote Control System. The Engine Telegraph
System is disabled.
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions
Push-button pressed once for request of command

Push-button pressed twice for accept of command
Indications
AA-00380-A
The push-button LED indicator is lit to confirm

control position
The push-button LED indicator is flickering when a
control position is requested but not accepted.
2.3.3 Sub-Telegraph functions
At sea
Stand by
The sub-telegraph functions are included for informing the

engine crew about the subsequent need for propulsive and
electric power.
At Sea
The operator on the bridge is informing that all systems
has to be prepared and set-up for seagoing.
FWE
Stand by
has to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.
FWE ( Finished with engine)
The operator on the bridge is informing that there will be
no need for propulsive power. The crew will block main
start valve and drain the line, Start air distributor will be
locked and control air drained. For the MAN B&W
engines this lamp will flicker until all actions is made to
inhibit the engine to start unintentionally. This function is
called FWE Loop abnormal.
Functions
Push-button pressed for request of mode
Indications
10
The push-button LED indicator is lit to confirm subtelegraph mode
AA-00380-A
2.3.4 Lever function
SLOW
Bridge
At sea
ECR
Local
The telegraph handle enables an operator on the bridge to be

in direct command of the ship by allowing speed and rotation
control of the engine.
The lever operates in eleven fixed steps, where each step
represents an RPM command in ahead or astern direction.
The steps are the following:
Ahead:
D.Slow, Slow, Half, Full, Navigation Full,
Stop
Astern:
D.Slow, Slow, Half, Full, Emergency Astern
The lever can be moved between the steps as well for
adjusting the rpm level Additionally its possible to use a fine
tuning parameter available on the ACP mimic.
Stand by
Emergency
Stop
FWE
Functions
Lever set to required position.
Indications
SLOW
SLOW
AA-00380-A
A corresponding led is lit on each side of the lever.

Above the cover for emergency stop button there are
a digital display which shows textual information,
which telegraph position which is selected.
On each side of the lever there are a digital display
which shows textual information and a arrow
indicating the direction of rotation
11
2.4 AutoChief Bridge wing control unit BWU

Safety functions
Cancellable
20
Cancel SHD
Cancel SLD
rpm
0
Not Cancellable
40
START AIR PRESSURE
-100
ASTERN
100
AHEAD
Shut Down
Slow Down
Transfer functions
In Command
NAV.FULL
FULL
HALF
Panel dim.
SLOW
D.SLOW
STOP
D.SLOW
EMERGENCY STOP
SLOW
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
2.4.1 Emergency Stop
EMERGENCY STOP
The emergency stop button in the bridge wing console is

located in the BWU C20. At the lower part of the panel, a
cover marked with emergency stop can be opened.
The emergency stop button is located below this cover
The emergency stop function activates the emergency stop
system in the main engine safety system.
Additionally the conventional stop system is activated and
the speed order to the rpm control system is set to zero
rpm.
EMERGENCY STOP
Functions
Push-button pressed once for emergency stop

Push-button pressed twice for reset
Indications
EMERGENCY STOP
12
The push-button illumination is red.

AA-00380-A
2.4.2 Transfer functions

The command transfer function is solved by functions in
the push-button panel at the left side of the BWU (bridge
wing unit
Safety functions
Cancellable
Cancel SHD
Cancel SLD
Not Cancellable
Shut Down
Slow Down
Transfer functions
In Command
Panel dim.
In Command
Port or starboard. Wing control is selected from the ACP

in the centre bridge console. When the request is done the
indicator lamp In Command on the bridge wing will
flicker. The system is equipped with an electric shaft
system between the levers, which makes a bump-less
transfer possible. The pushbutton In command will,
when pressed, transfer the control from bridge to
requested bridge wings.
Functions
Push-button pressed once for activation
Indications
AA-00380-A
The push-button LED indicator is green.
13
2.4.3 Safety functions

The Safety functions in the BWU are divided in two
section, cancellable and not cancellable.
The safety functions which is cancellable will be
announced on the following indicators:
Cancel SLD
Cancel SHD
Cancel Slow Down

The pushbutton will, when activated, cancel slow downs
which are predefined as cancellable.
Cancel Shut Down
The pushbutton, will when activated, cancel shut downs
which are predefined as cancellable.
The safety functions which is not cancellable will be
announced on the indicators:
Shut Down
Slow Down
Functions
Push-button pressed once for activation

Push-button pressed twice de-activation
Indications
14

safety function is active.
If the push-button is pressed and the cancel function
is activated the LED indicator gets fixed red light.
If the push-button is pressed again the cancel
function is switched off and the LED indicator starts
flickering if the Safety function is still active but
extinguishes if the safety function is no longer
active.
AA-00380-A
2.4.4 Lever function

The manoeuvre lever on the bridge wing unit has the same
divisions as the bridge lever. Each division has a step.
NAV.FULL
FULL
HALF
SLOW
D.SLOW
Functions
STOP
D.SLOW
SLOW
HALF
FULL
Lever to be moved to required step

Electric shaft function will move lever in center
bridge and the other bridge wing accordingly.
EM.AST.
Indications
Illuminated scale showing each lever position.
2.4.5 Indicators
The BWU C20 includes indicators for starting air

pressure, engine rpm and optionally engine pitch, The
indicators does always be operative whether the wing
control station is in command or not.
20
40
START AIR PRESSURE
Indications
Start air pressure, indicates available starting air

pressure
Engine rpm, indicates the engine rpm in astern or

ahead direction. Astern is indicated with negative (-)
rpm value and red scale. Ahead is positive and green
scale.
rpm
-100
100
AA-00380-A
15
2.4.6 Panel Dimming
Panel dim.
The BWU instrumentation and lever do all include

background illumination. The intensity can be adjusted by
dedicated pushbuttons on the push-button panel.
Functions
Panel dim.
Panel dim.
Indications
16
By pressing + button intensity will be enhanced

By pressing - button intensity will be reduced
LED indicator is lit as long as pushbutton is pressed.
AA-00380-A
2.5 AutoChief Push-Button Telegraph (PBT)
Nav.
full
Full
Half
Slow
Wrong
way
Dead
Slow
Emergency
Stop
Stop
Lamp
Test
Dead
Slow
Slow
In addition to the Lever Telegraph Unit, another unit provides

a simple sub telegraph system for the engine room. The Push
Button Telegraph (PBT) enables an operator to
transmit/receive messages between the bridge, control room
and engine room.
The following standard functions are available as explained
above:
Engine Telegraph Modes:
Engine Telegraph Control Location
Engine Telegraph Status
Emergency Stop
Half
Full
Bridge
ECR
Local
At sea
Emerg.
Astern
Stand by
FWE
The following telegraph divisions are provided by push

buttons with indicators:
Ahead:
D.Slow, Slow, Half, Full, Navigation Full,
Stop
Astern:
D.Slow, Slow, Half, Full, Emergency Astern
Functions
Push-buttons activated for accepting and confirming

order received from the bridge
Emergency Stop pushbutton pressed once for
activation and pressed again for reset.
Lamp test pushbutton for testing all indicators and
background illumination.
Indications
AA-00380-A
A corresponding led is lit on each pushbutton when

activated
Emergency Stop pushbutton, illumination is red.
Wrong way alarm.
17
2.5.1 Command Transfer functions
Bridge
ECR
The command transfer section is used for selecting the

location for controlling the main engine
Bridge
The operator on the bridge is controlling the engine via the
automatic Remote Control System. The Engine Telegraph
System is disabled.
Local
ECR
The control room personnel have control of the engine.
Communication is established between the bridge and
engine control room via the telegraph system
Local
The engine room personnel have control of the engine
from the local control system. Communication is
established between the bridge and engine room via the
telegraph system.
Functions
Push-button pressed once for request of command

Push-button pressed twice for accept of command
Indications
18
The push-button LED indicator is lit to confirm

control position
control position is requested but not accepted.
AA-00380-A
2.5.2 Sub-Telegraph functions
At sea
Stand by
The sub-telegraph functions are included for informing the

engine crew about the subsequent need for propulsive and
electric power.
At Sea
has to be prepared and set-up for seagoing.
FWE
Stand by
has to be prepared for stand by. Engine to be prepared for
start. It may also inform the crew that the vessel is
entering channel or harbours where special attention has to
be made to the machinery or steering plant.
FWE ( Finished with engine)
The operator on the bridge is informing that there will be
no need for propulsive power. The crew will block main
start valve and drain the line, Start air distributor will be
locked and control air drained. For the MAN B&W
engines this lamp will flicker until all actions is made to
inhibit the engine to start unintentionally. This function is
called FWE Loop abnormal.
Functions
Push-button pressed for request of mode
Indications
AA-00380-A
The push-button LED indicator is lit to confirm subtelegraph mode
19
2.6 Safety switch panel
NORMAL
SLOW
DOWN
SHUT
DOWN
CANCEL
SLOW
DOWN
CANCEL
SHUT
DOWN
RESET
SLOW
DOWN
LAMP
TEST
FORCED ECR
CONTROL NORMAL
INCREASE
LIMIT
SSP
The safety switch panel is located in the engine control room
2.6.1 Safety functions

Indicates that shut down is activated.
SHUT
DOWN
CANCEL
SHUT
DOWN
20
Pushbutton for cancelling shut down.
AA-00380-A

Indicates that slow down is activated.
SLOW
DOWN
CANCEL
SLOW
DOWN
NORMAL
NORMAL
INCREASE
LIMIT
FORCED ECR
CONTROL
Pushbutton for cancelling slow down.
Selector switch for increasing limiters in the remote control

system.
Selector switch for forced control take-over, from remote to

Engine Control room control.
Pushbutton for testing all lamps in the Safety switch panel.

LAMP
TEST
RESET
SLOW
DOWN
AA-00380-A
Pushbutton for reset slow down.
21
2.7 PBT in cabinet for ME engine
Nav.
full
Full
Half
Slow
Wrong
way
Dead
Slow
Lamp
Test
Dead
Slow
Emergency
Stop
Stop
Slow
AHEAD
DEAD
SLOW
S
T
O
P
ASTERN
DEAD
SLOW
SLOW
Half
SLOW
Full
Bridge
HALF
At sea
HALF
FULL
FULL
NAV.
FULL
EMERG.
ASTERN
ECR
Local
Emerg.
Astern
Stand by
FWE
For the MAN B&W ME engine the pushbutton telegraph is

mounted in a cabinet together with a control dial for local
control of the ME engine
2.7.1 function and indicators

AHEAD
DEAD
SLOW
S
T
O
P
ASTERN
DEAD
SLOW
SLOW
SLOW
HALF
HALF
FULL
The control dial is used for local start / stop and speed control
of the main engine. The dial is directly connected to the MAN
B&W ECU A&B units. The control dial has a scale indicating
all the telegraph positions similar to the pushbutton telegraph.
FULL
NAV.
FULL
EMERG.
ASTERN
There is also a buzzer mounted in the cabinet for announcing

new telegraph commands given from the bridge to the local
telegraph.
See separate description of the pushbutton Telegraph
22
AA-00380-A
2.8 Distributed processing units

2.8.1 General
A number of different Distributed Processing Units are available
for different tasks. The main functions of the Distributed
Processing Units are to monitor analogue or digital sensors and
to provide analogue and digital output to different devices. All
units have the same mechanical construction and are built using
the same electronic design principles. The main characteristics
of the Distributed Processing Units are:
Distributed Processing Units (DPU)
LED indicators on the housing for Watch-dog, Run, General

information, unit initialised and power polarity.
Three-way isolation between:
-
I/O and power.
I/O and process-bus.
Power and process-bus.
Single printed circuit board design.

Easy service replacement without setting trimmers, dip switches,
jumpers or sockets.
No additional EMC protection required (only IP).
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Time synchronisation.
Non-volatile memory.
Remote alarms function.
Dual CAN-bus interfaces.
23
Software can be downloaded into the unit.
Built In Self-Test (BIST) monitoring temperature, power

and sensor excitation overload.
All parameters are stored in each unit.
Each unit is remotely configurable.
No serviceable parts inside.
All connections are pluggable.
Each Distributed Process Unit contains its own microprocessor.

These are programmed for a number of different tasks such as
detecting when a monitored signal move outside set limits.
Unwanted alarms are inhibited during start-up and shut-down of
the machinery. Status information is continuously monitored by
the AutoChiefC20 AMSs Remote Operator Stations through
the system network.
When an unacceptable condition is detected, the Distributed
Process Unit and AutoChiefC20 AMS generates an alarm
signal, identifies the responsible sensor, and provides
information about the condition. The following gives a short
description of each Distributed Processing Unit type:
24
AA-00380-A
2.8.2 Dual Process Segment Controller

(dPSC)
The dual Process Segment Controller (dPSC) is a dual two
channel CAN gateway. Its main task is to process messages
from the local CAN segment and send them on the global
process bus, where they are available for other dPSCs and the
Remote Operator Stations. In most cases the two channels are
working in parallel on redundant CAN lines. Commands and
downloading of parameters and software from any Remote
Operator Station to the Distributed Processing Units connected
to the local process bus is handled as well.
The main features are:
AA-00380-A
Redundant routing of messages between local and global

CAN segments.
Application mastership with active running backup.
PLC algorithm for controlling I/O-signals connected to the

local DPUs.
Self checking
Remote configurable
No serviceable parts
All connections pluggable
All parameters stored in module
Dual redundant 24VDC input (power)
25
2.8.3 RPMD Unit (RPMD)

The RPMD module is a module with pickup inputs and digital
outputs, two relay output and two solenoid driver output. The
value from the pickups can be used to activate the outputs and
will be reported on CAN.
The main features are:
4 pickup inputs, 2 or 3 wire (NPN or PNP pickup required).
2 Relay output, one changeover contact
2 channels for Solenoid driver
Scaled in technical units.
Limit check.
Alarm and monitoring for all channels.
Trend.
Time stamp of alarms and events (0.001 seconds).
Self checking.
Sensor excitation power overload.
CAN net status, error handling.
RPMD C20
26
AA-00380-A
2.8.4 Remote Analogue Input (RAi-16)

This unit has 16 analogue input channels. Each channel is
selectable as voltage, current and resistance input in different
ranges and has free technical units scaling. It also incorporates a
5-500Hz counter channel. The main features are:
AA-00380-A
16 analogue or digital input channels.
1 Counter 5 - 500 Hz.
Limit check.
Trend.
Time stamp of alarms and events (0.001 seconds).
Self checking.
27
2.8.5 Remote Analogue Input (RAi-10tc)

This unit has 10 analogue input channels. It is used for
temperature measurements with Thermo Coupler (TC) elements
of different type. It is particularly suited to monitor engine
exhaust temperatures. A large variety of temperature elements
can be connected, with ranges
50,
200, 0 to + 600C. A
Cold Junction Compensation function is included. If external
compensation is needed, the use of external Thermo Coupler
amplifiers and RAi-16 is recommended. The main features are:
28
10 thermo-coupler input channels.
Limit check.
Trend.
Time stamp of alarms and events.
Self checking.
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2.8.6
Remote Digital Input (RDi-32 and

RDi-32a)
These units have 32 digital input channels/dry contacts and

includes LED status indicators. The main features are:
32 digital input channels with LED status indicators.
Input dry contacts.
Trend.
Time stamp of alarms and events.
Self checking.
2.8.7 Remote Analogue Output (RAo-8)

This unit has 8 analogue output channels. Each channel is
selectable for voltage or current output in different ranges and
almost free technical units scaling. This module is suited to
drive analogue indicators. By placing the module close to
instruments long cables can be avoided. The main features are:
AA-00380-A
8 analogue output channels.
10VDC /
20 mA.
29
2.8.8 Remote Digital Output (RDo-16)

This unit has 16 digital output channels and includes LED status
indicators. The maximum output current for each channel is 3
Amperes (resistive load). Maximum voltage is 230 VAC. The
main features are: 16 digital output channels with LED status
indicator. The main features are:
Change over, brake before make relay-contacts.
Pulse on output.
Pulse off output.
2.8.9
Process Segment Starcoupler

(PSS)
CAN lines are vulnerable against short circuit and un-terminated

lines. A short-circuit or a broken line will disable the entire
CAN segment. The PSS will protect two sections of a CAN
segment from each other. A typical application is to protect
CAN segments running across fire- or flood-zones.
30
Protection of sections in a single CAN segment
Extension of bus topology
No configuration
No serviceable parts
All connections pluggable
AA-00380-A
2.9 Remote control system functions

2.9.1 Start fail/block
As long as any of the below mentioned conditions is active the
engine is inhibited for starting.
2.9.1.1 Start failed
Starting failure is announced from the MAN B&W ECS when

one of the following conditions occurs, and is indicated on ECR
and Bridge ACP.
3 failed starts
Slow turning failure
2.9.1.2 Start air pressure low
To secure a safe starting of the main engine a minimum starting

air pressure is required. The value for minimum starting air
pressure allowed is preset in parameters in the remote control
system. If the pressure is below this preset level Start Block is
activated.
2.9.1.3 Engine tripped
Engine has tripped because of a shut down detected and created

by the safety system.
Details to be found in the alarm list on the Safety system mimic
pages.
2.9.1.4 Start blocked
If one or more of the following conditions are present the ECS

will block the start:
AA-00380-A
Shut down
Main starting valve blocked
Starting air distribution system blocked
Control air vented
Starting air pressure low and bridge control active
Auxiliary blowers not operational and bridge control active
31

When the start is blocked the ECS will release an alarm and
route Start Blocked signal to the RCS via the serial connection.
The ECS will automatically reset the start blocking when the
condition has returned to normal and stop command is released.
2.9.1.5 Engine blocked
This is a signal from the Electronic Control System to the

remote control system via serial line informing that the engine is
blocked for operation. Its active if one or all of the following
conditions is active:
Main starting valve blocked
Starting air distribution system blocked
Control air vented
2.9.2 Engine state ECS

2.9.2.1 Start air distributor blocked
For safety reasons, when the main engine is not in use, the start
air distributor is blocked. To be able to start the engine the start
air distributor has to be unblocked.
2.9.2.2 Main Start air valve blocked
For safety reasons, when the main engine is not in use, the main
start air valve is mechanically blocked. To be able to start the
engine the main start air valve has to be unblocked.
2.9.2.3 Turning gear engaged
The turning gear is mechanically engaged to the flywheel. The

main engine is therefore inhibited from starting.
2.9.2.4 Control air vented
The control air valve is closed and the line is pressure released
with a ventilation valve.
32
AA-00380-A

2.9.2.5 Engine not ready/ready
Engine Not Ready is used for an indication at the bridge, ECR

and LOP. The purpose of the Engine Not Ready indication is to
inform the navigator/engine staff that the engine is not fully
capable of functioning. For example it may not be possible to
start the engine again if it has been stopped.
It is allowed to perform a start attempt if the Engine Not Ready
indication is on. However, the normal procedure is to wait until
Engine Not Ready deactivates before a start attempt is carried
out e.g. after black-out.
The ECS will route Engine Not Ready to the remote control
system via serial connection. The Engine Not Ready signal is set
active if the condition for engine ready is not fulfilled Engine
Not Ready is thus the inverse of the following signals:
Main starting valve in service position
Starting air distribution system in service position
Turning gear disengaged
Control air pressure OK
Hydraulic supply system OK
Auxiliary blowers operational
ECS OK
AA-00380-A
33
2.9.3 Starting the main engine

The engine is started automatically in ahead (or astern) direction
from bridge (if the engine is prepared for start), simply by
setting the bridge handle from stop to any position in ahead (or
astern) direction.
2.9.3.1 Prepare Start.
This function is activated from the ACP mimic pages, its

activated for starting the auxiliary blowers prior to the normal
start of the engine. As long as this sequence is not performed the
engine will be in the state Delayed Start. When the sequence
is ready the engine state will be Ready for Start,
2.9.3.2 Starting
Starting of the main engine is performed when the bridge lever

is moved from stop to any position in ahead (or astern
direction). The remote control system will send a signal called
Not Stop through a switch in the LTU and a current signal
(420 mA) informing the ECS about rpm request and thrust
direction.
2.9.3.3 Repeated start
If the engine fails to start (run on fuel) after the starting air is
switched off, the system will automatically try to restart the
engine. Indication for "repeated starts" will show on bridge and
ECR. If the second start also fails, the system will try once
more. After 3 starting attempts, start failed alarm will be
activated.
2.9.3.4 Running
The signal Running is transferred to the RCS from the ECS

when the engine is running on fuel.
34
AA-00380-A
2.9.4 RPM limiters

For protecting the engine against thermal stress and destruction
some fixed RPM Limiters are included in the ECS.
2.9.4.1 Load Limitation
This function is including the operational limiters:
Chief rpm limit
Torque Limiter
Scavenging air Limiter
The limiter functions is adjustable only in the MAN B&W ECS.
2.9.4.2 Slow Down
RPM
A slow down is caused by a input signal detected by the slow

down module. If such a signal is detected, the safety system will
send a slow down request to the ECS. The speed set-point will
after a pre-warning time be reduced to the predefined slow down
level.
SLD RPM
Level
SLD Active
Time
During pre-warning time an alarm "slow down cancellable" or

"slow down none cancellable" will be displayed on the ACP.
2.9.5 Operation modes

2.9.5.1 Emission mode
This mode is selectable from the ACP mimic. Emission mode is

a special feature controlled by the MAN B&W Electronic
Control System. It secures operation of the main engine with the
lowest emissions for the actual engine type.
AA-00380-A
35

2.9.5.2 Economy mode
This mode is selectable from the ACP mimic. Economy mode is

a special feature controlled by the MAN B&W Electronic
Control System. It secures the operation of the main engine with
the lowest consumption and thereby in the most economic way.
2.9.6 Reversing the main engine

The engine is reversed automatically to ahead (or astern)
direction from bridge by setting the bridge handle from stop to
any position in ahead (or astern) direction.
Reversing sequence will be carried out prior to the starting
sequence.
If the engine is running above the brake air level, brake air will
be supplied when engine has reached down to brake air level, in
order to perform the reversing sequence as fast as possible.
2.9.7 Stopping the main engine

The engine is stopped automatically by setting the bridge handle
to STOP position. The stop solenoid valve is activated, and stop
signal is given to governor to set the fuel rack in zero position.
36
AA-00380-A
2.10 Safety system functions

2.10.1 Safety function Shut down
2.10.1.1 Shut Down Function (1 6)
Then engine will automatically shut down (stop), if any of the

shut down sensors is activated. The emergency stop solenoid
valve will be activated, and the fuel rack to zero order is given
to the governor. The engine will then stop. The following inputs
for shut down sensors are provided:
Shut down 1:
(Fixed as over speed)
Shut down 2-6:
(To be project specified for the actual

project)
Custom Shut down 1-5

project)
The input sensors may be of digital (on/off) or analogue type.

The shut downs may be configured as cancellable or non
cancellable type. Non cancellable types will stop the engine
immediately.
Shut down is reset (after the sensor is de-activated) by setting
the manoeuvring lever at the control stand in control to stop
position. The engine may then be restarted.
2.10.1.2 Cancellable Shut Down
It will be possible, during the time delay, to cancel the shut

down by pressing the "Cancel SHD" pushbutton on the ACP
unit.
There will be time delay on the cancellable shut downs. The
delay time may be adjusted individually for each sensor. The
cancellable shut-downs may be cancelled individually from the
ACP in control room, regardless of control position, it will
additionally be possible to cancel all shut-downs from bridge
while in bridge control, control room in control room control
and from engine side while in emergency control. The
indications mentioned will be shown on the LCD display of the
ACP unit.
AA-00380-A
37

2.10.1.3 Emergency Stop function
Safety System has possibility for total 5 emergency stop push

buttons
Normally 3 emergency stop pushbuttons will be used:
Bridge
Pushbutton with light with integrated

in bridge LTU.
Control Room
Pushbutton with light with cover

integrated in the ECR LTU
Local Control:
Pushbutton with light with cover

integrated in emergency control PBT.
Emergency stop solenoid valve is directly activated through the

ESU when one of the pushbuttons is activated. Stop signal is
sent to the RCS and fuel rack to zero order is given to the
governor. The engine will stop, and an alarm "emergency stop",
emergency stop valve activated", and information of which of
the emergency stop pushbutton is activated will be shown on the
ACP.
Emergency stop may be activated from all control stands at all
time, regardless of the control position. Emergency stop is
simply deactivated when the pushbutton are pressed once more.
2.10.1.4 Over-speed Shut Down
Over speed is detected by the RPM detection system, from tacho

pick-ups which are mounted towards engine fly-wheel, when the
engine revolution exceeds the over speed level (107% of MCR,
adjustable).
A hardwired signal from the RPM detection system is connected
to a shut down input on the ESU for direct activation of
emergency stop solenoid valve.
And the RPM detection system will by dual redundant CAN
order shut down of engine to RCS, Safety System and Governor
System. This will cause the emergency stop solenoid valve to be
activated and the fuel rack position moved to zero.
The engine will stop and the alarm "over speed" will be shown
on the ACP.
Over speed is reset by setting the manoeuvring lever at the
control stand to stop position. The engine may then be restarted.
38
AA-00380-A
2.10.2 Safety function Slow Down

2.10.2.1 Slow Down Function (1 20)
The engine will automatically reduce the speed corresponding to

slow (adjustable) if any of the slow down sensors is activated.
Slow down signal will be sent to the remote control system
and/or the governor, which takes action. Slow down is indicated
on the ACP. The inputs for slow down sensors are as follows:
Slow down 1-20:

project)
The input sensors may be of digital (on/off) or analogue type.

The slow downs may be configured as cancellable or non
cancellable type. Non cancellable types will reduce the engine
speed immediately; while there will be time delay on the
cancellable ones. The delay time may be adjusted individually
for each sensor. The cancellable slow-downs may be cancelled
individually from the ACP in control room, regardless of control
position, it will additionally be possible to cancel all slowdowns from bridge while in bridge control, control room in
control room control and from engine side while in emergency
control.
Slow down is automatically reset after the sensor is de-activated,
alternatively it is reset when the sensor is de-activated, and the
bridge handle is set below the slow down level.
A none cancellable slowdown will activate speed reduction
immediately after the time delay has run out.
Slow down action is performed as follows:
Bridge Control
Automatically by the remote control

system.
Control Room Contr. Automatically by the governor or

manually by the operator
Local Control:
AA-00380-A
Manually by the local speed device.
39

2.10.2.2 Cancellable Slow Down
It will be possible during the time delay to cancel the slowdown

by pressing the "Cancel SLD" pushbutton on the ACP unit.
If not cancelled, the slow down will be activated and be
indicated as "slow down activated" and the speed set-point will
be reduced to the slow down level, normally corresponding to
dead slow (adjustable).
It will be possible to adjust main engine speed in the area
between minimum run and slow down level.
Slow down is reset automatically, when the slow down signal
goes off.
The indications mentioned will be shown on the LCD display of
the ACP unit.
40
AA-00380-A
2.11 RPM measurement functions

2.11.1 Dual engine speed detector system
for MAN B&W ME Engines
The AutoChiefC20 is furnished with two independent RPM
measurement systems. These systems will at all time ensure
correct reading of the RPM pickups and give alarm in case of
irregularities.
There is a hardwired connection for activating overspeed shut
down from the RPME to the ESU (Safety system).
The RPM detector system is used to detect over speed, critical
RPM, wrong rotation as well as driving a variety of RPM
indicators located on bridge, in control room and engine side.
2.11.2 RPM detector failure

RPM monitoring is critical for starting and running of the
engine, So if the RPM measuring system is experiencing a
redundant detector failure the engine is inhibited for starting.
A principle diagram of the RPM detector system is shown
below:
ESU
Pick-ups
RPME
Notch
filter
AA-00380-A
RPMD
Low pass
filter
RPME
Display
filter
41
3 OPERATING INFORMATION
3.1 Introduction
This chapter describes normal operation from the different
control locations for a normal delivery. This covers operation
from the following locations:
Bridge
Bridge Wings
Engine Control Room
Local Control Stand
The operational description is built on the case that the engine
shall be started ahead, stopped and reversed for starting astern
from each control location. Normal events during these
operations are described. More advanced operations is not
covered in this chapter.
42
AA-00380-A
3.2 AutoChief Control Panel (ACP)

3.2.1 General operation from bridge.
3.2.1.1 Preparing engine for start in ECR
Before starting the engine it has to be made ready for start.

1. Use the Rotary knob and scroll to the soft key Engine
State
2. Press the Rotary knob for activating Engine State.
Stand by
ECR
START AIR PRESS

20
ME RPM
0
-60
Eng Ready
10
60
System Ready
SETP
30
40
30 bar
-120
120
FUEL INDEX
50
0 rpm
25
75
Stopped
0
100
0%
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
0 rpm
0 rpm
Fine Tuning
HOME
3. Observe the start block conditions and act accordingly.

Stand by
ECR
Eng Ready
System Ready
STATE
START FAIL/BLOCK
ENGINE STATE ECS
Start Blocked
Start failed
Ready for Start
Delayed Start
Engine tripped
Preparing Start
Start blocked
Control air vented
Starting
Repeated Start
Engine blocked
Engine not ready
Running
Stopping
Engine Tripped
Engine State
AA-00380-A
Engine Line
HOME
43

4. When all start block conditions is cancelled the engine is
ready for start.
Stand by
ECR
Eng Ready
System Ready
STATE
START FAIL/BLOCK
ENGINE STATE ECS
Start Blocked
Start failed
Ready for Start
Delayed Start
Engine tripped
Preparing Start
Start blocked
Control air vented
Starting
Repeated Start
Engine blocked
Engine not ready
Running
Stopping
Engine Tripped
Engine State
Engine Line
HOME
3.2.1.2 Transfer control from ECR to Bridge
1. Press the pushbutton Bridge on the LTU in ECR.

Bridge
At sea
STOP
ECR
Local
Stand by
Emergency
Stop
FWE
2. The led in the pushbutton marked bridge flickers,

buzzers sounds in ECR and Bridge.
3. The upper section of the ACP mimic Home, changes
status.
Stand by
Control transfer Eng Ready
System Ready
4. Press the pushbutton Bridge on the LTU on the bridge.

Bridge
Bridge
5. The led in the pushbutton marked ECR extinguishes.
ECR
ECR
6. The led in the pushbutton Bridge turns to steady light.

Buzzers on the bridge and in ECR turns off
Local
Local
7. The upper section of the Home mimic changes status.

Stand by
In
command
44
Sound
off
Alarm
ackn.
Bridge
Eng Ready
System Ready
8. Control station is now bridge, and the led In Command

is lit on the ACP
AA-00380-A

3.2.1.3 Start Auxilliary blowers
1. Select the B&W modes page.

Alarms
Safety System
Limiters
Control Pos.
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
The B&W Modes page will appear on the screen.

At Sea
Bridge
Eng Ready
System Ready
Prepare Start
Engine Running Mode

Emmission Mode
Economy Mode
Preparing Start
Spare
Start Blocked
Spare
2. Navigate to the field Preparing Start.

At Sea
Engine Running Mode
Bridge
Eng Ready
System Ready
Prepare Start
Emmission Mode
Economy Mode
Preparing Start
Spare
Spare
Start Blocked
3. This function will start the auxiliary blowers and the field
below the preparing Start will change the text to Ready
for start when the sequence is ready
AA-00380-A
45

3.2.1.4 Start engine ahead
1. Move the bridge lever from Stop to any position ahead.

2. Observe the ACP mimic.
Stand by
Bridge
ME RPM
0
-60
Eng Ready
System Ready
START AIR PRESS

20
10
60
SETP
40
26 bar
-120
120
FUEL INDEX
24 rpm
50
25
75
Running
0
100
24 rpm
At sea
ECR
Local
24 rpm
12 %
D.SLOW
Bridge
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
Stand by
Emergency
Stop
FWE
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
3. The engines rpm, fuel index, available starting air. press.

can be monitored.
4. Increase to full speed by moving the lever to requested
position.
Stand by
Bridge
ME RPM
0
-60
Eng Ready
System Ready
START AIR PRESS

20
10
60
SETP
30
40
26 bar
-120
120
FUEL INDEX
58 rpm
50
25
75
Running
0
100
48 %
FULL
Bridge
58 rpm
96 rpm
Man RPM Lim.
At sea
ECR
Local
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Stand by
Emergency
Stop
FWE
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
5. Observe that the lever command is set to Full and 96

RPM. The graph SETP indicates 58 rpm, this means that a
limiter is active.
46
AA-00380-A
6. To inspect which limiter that is active, use the rotary knob

and navigate to the Limiters page and press the knob for
activation.
Alarms
Limiters
Control Pos.
7. This picture indicates which limiter that is active.
Stand by
Bridge
Eng Ready
System Ready
SETP
RPM Limiters
Load Limitation
48 rpm
Set Limiter
Lim. Curves
Show Limiters
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Load Program
48 rpm
HOME
8. To be able to increase the rpm, this limiter has to be

adjusted to a higher value.
AA-00380-A
47

3.2.1.5 Stop engine
1 Move the bridge lever to Stop position.

2 The RPM will be reduced according to preset limiters in
the system such as load program, acceleration limiter and
critical RPM limiter.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
40
36 bar
-120
120
FUEL INDEX
0 rpm
50
STOP
Bridge
25
At sea
ECR
75
Stopped
0
Stand by
100
0%
Local
Emergency
Stop
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
0 rpm
0 rpm
FWE
3.2.1.6 Start engine astern
1 Move the bridge lever to any position in astern direction.

2 The start sequence will be activated. As the lever
command is lower than the required start set point the
engines rpm will, during the start sequence, increase
above the requested rpm. This is just during the start
sequence.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
28 bar
-120
D.SLOW
Bridge
At sea
ECR
Stand by
120
FUEL INDEX
30 rpm
Local
Emergency
Stop
50
25
FWE
75
Starting
0
100
40 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
-30 rpm
-24 rpm
Start setpoint limit
3 As soon as the start sequence is ready the engines rpm will

stabilize according to the request initiated by the
manoeuvre lever.
48
AA-00380-A
3.2.2 Normal operations from Bridge

3.2.2.1 Cancel SHD
During normal operation a shutdown message will appear like

the figure below. Its stated whether the SHD is cancellable or
not. If its cancellable and if it is required to keep ships speed
follow the instructions below.
At Sea
Bridge
Eng Ready
START AIR PRESS

20
ME RPM
SHUTDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
SHUT
DOWN ACTIVE
120
-120
72 rpm
FUEL INDEX
Engine will be stopped50

25
75
Running
0
100
SHUT DOWN
Cancel
SHD
Cancel
SHD
Cancel
SLD
Cancel
SLD
Cancel
limits
Cancel
limits
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
Between detection and activation of a shut down there is a

time delay. Shut down should be cancelled before its
activated.
2 Press the pushbutton Cancel SHD on the ACP.

3
Engine will keep on running
Press Cancel SHD pushbutton again and the shut down

goes active.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
40
26 bar
-120
120
FUEL INDEX
38 rpm
50
25
75
STOPPING
0
SHUT DOWN
100
0%
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
0 rpm
72rpm
SHUT DOWN ACTIVE

JACKET COOLING W. TEMP HIGH
Note!
Its possible to cancel the shut down also after its activated.
As long as the engine does rotate with a speed above whats
obtainable on starting air, the stop valve will be released and
fuel applied to the engine.
AA-00380-A
49

3.2.2.2 Cancel SLD
During normal operation a slow down message will appear

like the figure below. Its stated whether the SLD is
cancellable or not. If its cancellable and if it is required to
keep ships speed follow the instructions below.
At Sea
Bridge
Eng Ready
START AIR PRESS

20
ME RPM
SLOWDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
SLOW
120DOWN ACTIVE
-120
FUEL INDEX
72 rpm
Engine speed will be reduced
50
25
75
Running
0
100
SLOW DOWN
Cancel
SHD
Cancel
SHD
Cancel
SLD
Cancel
SLD
Cancel
limits
Cancel
limits
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
Between detection and activation of a slow down there is

a time delay. Slow down should be cancelled before its
activated.
2 Press the pushbutton Cancel SLD on the ACP.

3
Engine will keep the requested rpm.
Press Cancel SLD pushbutton again and the slow down

goes active.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL INDEX
38 rpm
50
25
75
Running
0
SLOW DOWN
100
25 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
38 rpm
72rpm
SLOW DOWN ACTIVE

THRUST PAD HIGH TEMP, SLDN
Note!
Its possible to cancel the slow down function also when no
function is active, this is normal i.e. during maintenance work
50
AA-00380-A

3.2.2.3 Cancel Limits
Cancel
SHD
Cancel
SLD
Cancel
limits
1 Press the pushbutton Cancel Limits on the ACP.

2 The led indicator is lit and the text Limits cancelled from
ACP will appear in the ACP display.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL INDEX
96 rpm
50
25
Running
75
100
80 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
96 rpm
120 rpm
Load program active
LIMITS CANCELLED FROM ACP

Cancel
SHD
Cancel
SLD
Cancel
limits
3 Press the pushbutton Cancel Limits once more and the

function is disabled.
3.2.2.4 Sound off

In
command
Sound
off
Alarm
ackn.
In
command
Sound
off
Alarm
ackn.
AA-00380-A
1 Press the pushbutton Sound Off on the ACP for

silencing of buzzer.
2 The led indicator is lit until pushbutton is pressed.
51

3.2.2.5 Alarm ack.
At Sea
Bridge
Eng Ready
START AIR PRESS

20
ME RPM
SLOWDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
In
command
Sound
off
Alarm
ackn.
SLOW
120DOWN ACTIVE
-120
FUEL INDEX
72 rpm
50
25
75
Running
0
100
SLOW DOWN
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
JACKET COOLING WATER TEMP. HIGH
In
command
Sound
off
Alarm
ackn.
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
1 Press the pushbutton Alarm Ack. on the ACP for

Accepting alarm.
2 The Led indicator beside the soft keys Alarms and
Safety System is lit.
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
3 Use the rotary knob to navigate to the page Alarm, press

the knob for activating the picture
4 Observe the Alarm page and verify which alarm
conditions that are present.
At Sea
Bridge
Description
Eng Ready
Value
System Ready
Alarm
Tags in alarm:
HIGH
HIGH
JACKET COOLING WATER PRESS. LOW
LOW
LOW
Sys. Critical
Sys. Non-Crit.
I/O Fail
Governor Fail
HOME
Al.Summary
52
AA-00380-A
3.2.3 General Operation from the bridge

Wing.
3.2.3.1 Transfer from bridge to bridge wing
Before manoeuvring from the bridge wing is possible the control

has to be transferred from bridge to bridge wing.
Safety functions
Cancellable
20
Cancel SHD
Cancel SLD
rpm
0
Not Cancellable
40
START AIR PRESSURE
-100
ASTERN
100
AHEAD
Shut Down
Slow Down
Transfer functions
In Command
NAV.FULL
FULL
HALF
Panel dim.
SLOW
D.SLOW
STOP
D.SLOW
EMERGENCY STOP
SLOW
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
In Command
1 Press the pushbutton In Command on the BWU C20

panel for control take over.
2 The led indicator will flash until transfer is ready.
NAV.FULL
FULL
HALF
SLOW
D.SLOW
STOP
D.SLOW
3 The lever will start to move to match position with the

bridge lever. This is an automatic function.
SLOW
HALF
FULL
EM.AST.
In Command
AA-00380-A
4 The led indicator in the In Command pushbutton will

turn to steady light when the control is transferred.
53

3.2.3.2 Manoeuvring from the bridge wing
The control position is now the bridge wing. The operation is

the same whether the port or starboard wing is selected.
Safety functions
Cancellable
20
Cancel SHD
Cancel SLD
rpm
0
Not Cancellable
40
START AIR PRESSURE
-100
ASTERN
100
AHEAD
Shut Down
Slow Down
Transfer functions
In Command
NAV.FULL
FULL
HALF
Panel dim.
SLOW
D.SLOW
STOP
D.SLOW
EMERGENCY STOP
SLOW
HALF
FULL
EM.AST.
BWU C20
BRIDGE WING UNIT
1 Use the lever for selecting required rpm and direction of

thrust. The bridge lever will follow the bridge wing lever.
NAV.FULL
FULL
HALF
SLOW
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
NAV.FULL
FULL
HALF
SLOW
2 Stop Engine by moving the lever to Stop position.
D.SLOW
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
3 The rpm is monitored on the rpm indicator.
rpm
-100
ASTERN
54
100
AHEAD
AA-00380-A
NAV.FULL
FULL
HALF
SLOW
D.SLOW
4 Start engine astern by moving the lever to any position in

astern direction.
STOP
D.SLOW
SLOW
HALF
FULL
EM.AST.
5 Observe that the engine start and run astern.

0
rpm
-100
100
ASTERN
Safety functions are divided in cancellable and not

cancellable. If a cancellable safety function appears follow
the description below. A none cancellable safety function will
appear like this:
AHEAD
Shut Down
Safety functions
Cancellable
Slow Down
Cancel SHD
Cancel SLD
Not Cancellable
Shut Down
6 To cancel Shut Down use the dedicated pushbutton.
Slow Down
Transfer functions
Cancel SHD
In Command
Panel dim.
7 To cancel Slow Down, use the dedicated pushbutton.

Cancel SLD
EMERGENCY STOP
To Activate Emergency Stop, lift the protection cover
Press the pushbutton, and emergency stop is activated.
EMERGENCY STOP
10 To reset emergency stop the pushbutton has to be pressed

once more. Manoeuvre lever in command to be set to
stop, then engine can be started again
AA-00380-A
55

3.2.3.3 Transfer from Bridge Wing to Bridge
Bridge Wing Control is a sub mode of bridge control. To take

the control back from bridge wing the following procedure has
to be used
At Sea
Bridge
Eng Ready
START AIR PRESS
ME RPM
0
10
-60
60
System Ready
SETP
20
40
36 bar
-120
120
FUEL INDEX
0 rpm
50
25
75
Stopped
0
100
0%
Cancel
SHD
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Cancel
SLD
0 rpm
0 rpm
Misc Menu
HOME
In
command
Cancel
limits
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
Sound
off
Alarm
ackn.
The upper section of the ACP page Home indicates that the
Bridge Wing control station is in control.
At Sea
In
command
In
command
Sound
off
Sound
off
Alarm
ackn.
Alarm
ackn.
Port Wing
Eng Ready
System Ready
1. Press the pushbutton In Command on the ACP on the

bridge
2. The led in the pushbutton marked In Command,
indicates that the bridge main operation station is in
control
status.
At Sea
56
Bridge
Eng Ready
System Ready
AA-00380-A
3.2.4 General operation from ECR.

When the engine is operated from control room, orders for rpm
and direction of thrust is given from the bridge. The telegraph
system is active by transmitting orders from bridge to control
room. The order is confirmed in control room by moving the
lever to the position that is requested from bridge.
3.2.4.1 Transfer control from bridge to ECR
1. Press the pushbutton ECR on the LTU in the bridge.

Bridge
At sea
STOP
ECR
Local
Stand by
Emergency
Stop
FWE
2. The led in the pushbutton marked ECR flickers, buzzers

sounds in ECR and Bridge.
status.
Stand by
System Ready
4. Press the pushbutton ECR on the LTU in the ECR.

Bridge
Bridge
5. The led in the pushbutton marked bridge extinguishes.
ECR
ECR
6. The led in the pushbutton ECR turns to steady light.

Buzzers on the bridge and in ECR turns off
Local
Local
7. The upper section of the Home mimic changes status.

Stand by
ECR
Eng Ready
System Ready
8. Control station is now ECR, and the led In Command is

lit on the ACP in the control room.
In
command
AA-00380-A
Sound
off
Alarm
ackn.
57

3.2.4.2 Start engine ahead
1. Move the ECR lever from Stop to any position ahead.

2. Observe the ACP mimic.
Stand by
Bridge
ME RPM
0
-60
Eng Ready
System Ready
START AIR PRESS

20
10
60
SETP
40
26 bar
-120
120
FUEL INDEX
24 rpm
50
25
75
Running
0
100
24 rpm
At sea
ECR
Local
24 rpm
12 %
D.SLOW
Bridge
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
Stand by
Emergency
Stop
FWE
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
3. The engines rpm, fuel index, available starting air. press.

can be monitored.
4. Increase to full speed by moving the lever to requested
position.
Stand by
Bridge
ME RPM
0
-60
Eng Ready
System Ready
START AIR PRESS

20
10
60
SETP
30
40
26 bar
-120
120
FUEL INDEX
58 rpm
50
25
75
Running
0
100
48 %
FULL
Bridge
58 rpm
96 rpm
Man RPM Lim.
At sea
ECR
Local
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Stand by
Emergency
Stop
FWE
Alarms
Limiters
Safety System
Engine State
Control Pos.
Misc Menu
HOME
5. Observe that the lever command is set to Full and 96

RPM. The graph SETP indicates 58 rpm, this means that a
limiter is active.
58
AA-00380-A
6. To inspect which limiter that is active, use the rotary knob

and navigate to the Limiters page and press the knob for
activation.
Alarms
Limiters
Control Pos.
7. This picture indicates which limiter that is active.

Stand by
Bridge
Eng Ready
System Ready
SETP
RPM Limiters
Load Limitation
48 rpm
Set Limiter
Lim. Curves
Show Limiters
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Load Program
48 rpm
HOME

cancelled.
AA-00380-A
59
3.2.5 Normal operations from ECR

3.2.5.1 Cancel SHD from ACP
During normal operation a shutdown message will appear like

the figure below. Its stated whether the SHD is cancellable or
not. If its cancellable and if it is required to keep ships speed
follow the instructions below.
At Sea
Bridge
Eng Ready
START AIR PRESS

20
ME RPM
SHUTDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
SHUT
DOWN ACTIVE
120
-120
72 rpm
FUEL INDEX
Engine will be stopped50

25
75
Running
0
100
SHUT DOWN
Cancel
SHD
Cancel
SHD
Cancel
SLD
Cancel
SLD
Cancel
limits
Cancel
limits
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
Between detection and activation of a shut down there is a

time delay. Shut down should be cancelled before its
activated.
6 Press the pushbutton Cancel SHD on the ACP.

7
Engine will keep on running
Press Cancel SHD pushbutton again and the shut down

goes active.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL INDEX
38 rpm
50
25
75
STOPPING
0
SHUT DOWN
100
0%
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
0 rpm
72rpm
SHUT DOWN ACTIVE

JACKET COOLING W. TEMP HIGH
Note!
Its possible to cancel the shut down also after its activated.
As long as the engine does rotate with a speed above whats
obtainable on starting air, the stop valve will be released and
fuel applied to the engine.
60
AA-00380-A

3.2.5.2 Cancel SLD from ACP
During normal operation a slow down message will appear

like the figure below. Its stated whether the SLD is
cancellable or not. If its cancellable and if it is required to
keep ships speed follow the instructions below.
At Sea
Bridge
Eng Ready
START AIR PRESS

20
ME RPM
SLOWDOWN
ALARM, CANCELLABLE
0
10
30
-60
60
System Ready
SETP
40
26 bar
SLOW
120DOWN ACTIVE
-120
FUEL INDEX
72 rpm
50
25
75
Running
0
100
SLOW DOWN
Cancel
SHD
Cancel
SHD
Cancel
SLD
Cancel
SLD
Cancel
limits
Cancel
limits
45 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
72 rpm
72rpm
Between detection and activation of a slow down there is

a time delay. Slow down should be cancelled before its
activated.
6 Press the pushbutton Cancel SLD on the ACP.

7
Engine will keep the requested rpm.
Press Cancel SLD pushbutton again and the slow down

goes active.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
40
26 bar
-120
120
FUEL INDEX
38 rpm
50
25
75
Running
0
SLOW DOWN
100
25 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
38 rpm
72rpm
SLOW DOWN ACTIVE

THRUST PAD HIGH TEMP, SLDN
Note!
Its possible to cancel the slow down function also when no
function is active, this is normal i.e. during maintenance work
AA-00380-A
61

3.2.5.3 Cancel Limits from ACP
Cancel
SHD
Cancel
SLD
Cancel
limits
4 Press the pushbutton Cancel Limits on the ACP.

5 The led indicator is lit and the text Limits cancelled from
ACP will appear in the ACP display.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
26 bar
-120
120
FUEL INDEX
96 rpm
50
25
Running
75
100
80 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
96 rpm
120 rpm
Load program active
LIMITS CANCELLED FROM ACP

Cancel
SHD
Cancel
SLD
Cancel
limits
6 Press the pushbutton Cancel Limits once more and the

function is disabled.
3.2.5.4 Sound off
62
In
command
Sound
off
Alarm
ackn.
In
command
Sound
off
Alarm
ackn.
3 Press the pushbutton Sound Off on the ACP for

silencing of buzzer.
4 The led indicator is lit until pushbutton is pressed.
AA-00380-A

3.2.5.5 Cancel Shut Down from SSP
NORMAL
SLOW
DOWN
SHUT
DOWN
CANCEL
SLOW
DOWN
CANCEL
SHUT
DOWN
RESET
SLOW
DOWN
LAMP
TEST
FORCED ECR
CONTROL NORMAL
INCREASE
LIMIT
SSP
1. When a shut down is active, the lamp Shut Down is lit.

SHUT
DOWN
CANCEL
SHUT
DOWN
2. Press the pushbutton Cancel Shut Down to avoid that

the shut down goes active,
3. By pressing the pushbutton once more the engine is
allowed to stop.
AA-00380-A
63

3.2.5.6 Cancel Slow Down from SSP
NORMAL
SLOW
DOWN
SHUT
DOWN
CANCEL
SLOW
DOWN
CANCEL
SHUT
DOWN
RESET
SLOW
DOWN
LAMP
TEST
FORCED ECR
CONTROL NORMAL
INCREASE
LIMIT
SSP
1. When a slow down is active, the lamp Slow Down is lit.

SLOW
DOWN
CANCEL
SLOW
DOWN
2. Press the pushbutton Cancel Slow Down to avoid that

the slow down goes active, or to allow the engine to
operate without rpm limitation
3. By pressing the pushbutton once more the engines speed
will be reduced to the preset slow down level.
4. Manoeuvring is allowed between stop and up to the slow
down rpm level in both direction. .
64
AA-00380-A

3.2.5.7 Cancel Limiter from SSP
NORMAL
SLOW
DOWN
SHUT
DOWN
CANCEL
SLOW
DOWN
CANCEL
SHUT
DOWN
RESET
SLOW
DOWN
LAMP
TEST
FORCED ECR
CONTROL NORMAL
INCREASE
LIMIT
SSP
NORMAL
INCREASE
LIMIT
5. To increase limiter from the control room the SSP panel

has to be used
6. Turn the selector switch from Normal to Increase
Limit.
cancelled.
AA-00380-A
65
3.2.5.8 Stop engine
Move the ECR lever to Stop position.
The RPM will be reduced according to preset limiters in

the system such as load program, acceleration limiter and
critical RPM limiter.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
40
36 bar
-120
120
FUEL INDEX
0 rpm
50
STOP
Bridge
25
At sea
ECR
75
Stopped
0
Stand by
100
0%
Local
Emergency
Stop
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
0 rpm
0 rpm
FWE
3.2.5.9 Start engine astern
Move the ECR lever to any position in astern direction.
The start sequence will be activated. As the lever

command is lower than the required start set point the
engines rpm will, during the start sequence, increase above
the requested rpm. This is just during the start sequence.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
40
28 bar
-120
Bridge
120
FUEL INDEX
30 rpm
D.SLOW
50
At sea
25
ECR
Local
Stand by
Emergency
Stop
75
Starting
0
FWE
100
40 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
-30 rpm
-24 rpm
Start setpoint limit
3 As soon as the start sequence is ready the engines rpm will

stabilize according to the request initiated by the
manoeuvre lever.
66
AA-00380-A
3.2.6 General operation from Local Stand,

ME Engine
3.2.6.1 Transfer control from ECR to Local stand
Operation of the main engine from local control stand is done by

the engine builders electric control facilities. This equipment
may vary between the different engine types. The illustrations
used in this description may differ from the real equipment on
your vessel.
1. Press the pushbutton Local on the PBT in the control
room
Bridge
Bridge
ECR
ECR
Local
Local
2. The led in the pushbutton marked Local flickers, buzzers

sounds in ECR Bridge and on local stand
status.
Stand by
System Ready
4. Press the pushbutton Local on the PBT on the local

control stand.
5. The led in the pushbutton marked ECR extinguishes.
6. The led in the pushbutton Local turns to steady light.
Buzzers on the bridge, ECR and on local stand turns off
7. The upper section of the Home mimic on the ACP on the
bridge and in ECR changes status.
Stand by
LOCAL
Eng Ready
System Ready
8. Control station is now Local Control Stand.
AA-00380-A
67

3.2.6.2 Start engine ahead from Local Stand
When the engine is operated from the local control stand, orders
for rpm and direction of thrust is given from the bridge.. The
order is confirmed in control room by pressing the pushbutton
representing the order requested from bridge. The panels
involved in operation from the local stand are the MAN B&W
LOP and the pushbutton telegraph unit.
Nav.
full
Full
Half
Slow
Wrong
way
Dead
Slow
Emergency
Stop
Stop
Lamp
Test
Dead
Slow
Slow
AHEAD
DEAD
SLOW
S
T
O
P
ASTERN
DEAD
SLOW
SLOW
Half
SLOW
Full
Bridge
HALF
At sea
HALF
FULL
FULL
NAV.
FULL
EMERG.
ASTERN
ECR
Local
Emerg.
Astern
Stand by
FWE
1. Command given from bridge. Buzzer will sound in bridge

and at local stand.
Slow
2. Accept by pressing the pushbutton Slow at the PBT at

Local Stand. Buzzers on bridge and bell at local stand will
be silenced.
AHEAD
DEAD
SLOW
ASTERN
S
T
O
P
DEAD
SLOW
SLOW
SLOW
HALF
3. Start the engine ahead by the control dial located in the

pushbutton telegraph cabinet. The speed command is
Slow.
HALF
FULL
FULL
NAV.
FULL
EMERG.
ASTERN
4. The rpm can be monitored on the rpm indicator on the

MAN B&W LOP
rpm
-100
68
100
AA-00380-A

3.2.6.3 Cancel Shut down from local stand
SHUT
DOWN
SHUT
DOWN
CANCEL
1. If a shut down condition is detected it will be indicated on

the LOP. If it is a cancellable shut down, it may be
cancelled by the Cancel Shut Down function.
2. Press the pushbutton Cancel shut down for inhibiting

engine to stop.
3. For resetting the function press once more and shut down
will go active.
AA-00380-A
69

3.2.6.4 Stop engine from Local Stand
1. Command given from Bridge. Buzzer sounds on local

stand
STOP
2. Accept by pressing the pushbutton Stop at the PBT at

be silenced.
AHEAD
DEAD
SLOW
S
T
O
P
ASTERN
DEAD
SLOW
SLOW
SLOW
HALF
HALF
FULL
FULL
NAV.
FULL
3. Set the control dial to Stop position
EMERG.
ASTERN
4. Observe that the engines rpm moves to zero and stop.
rpm
-100
70
100
AA-00380-A

3.2.6.5 Start engine astern from Local Stand
1. Command given from Bridge. Buzzer sounds on local

stand
SLOW
2. Accept by pressing the pushbutton Slow at the PBT at

be silenced.
AHEAD
DEAD
SLOW
S
T
O
P
ASTERN
DEAD
SLOW
SLOW
3. Select the engine to be started astern by setting the control

dial to Slow Astern
SLOW
HALF
HALF
FULL
FULL
NAV.
FULL
EMERG.
ASTERN
4. Observe the engines rpm on the LOP indicator.
rpm
-100
AA-00380-A
100
71
3.3 Advanced operation Bridge and ECR.

3.3.1.1 Guide to the Graphic pages
To find the required page for monitoring or adjusting parameters

the following illustration may be used.
HOME
Misc
Menu
Safety
System
Alarms
Engine
State
Limiters
Engine
State
Nodes
72
Control
Pos.
Engine
Line
Set
Limiter
Lim.
Curves
Show
Limiters
Load
Program
Sys.
Critical
Sys .
Non-Crit
I/O Fail
Governor
Fail
Al.
Summary
Shut
Down
Slow
Down
Reset
SLD
EMG.
Stop
RPM
Detector
Home
Palette
menu
Date&
Time
Invalid
Tags
User
Access
Lamp
Test
Alarm
Test
Day
Palette
Dawn
Palette
Night
Palette
Auto
Dimming
Home
B&W
Modes
Fine
Tuning
Home
Home
Home
B&W
ECS
Home
AA-00380-A

3.3.1.2 Home Display
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
30
40
30 bar
-120
120
FUEL INDEX
50
0 rpm
25
75
Stopped
0
100
0%
Alarms
Safety System
Limiters
Control Pos.
Engine State
B&W Modes
Misc Menu
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
0 rpm
0 rpm
Fine Tuning
HOME
The Home page is serving as the main menu for selection of

all the other specific pictures. On top of the picture there is a
dynamic status line informing the operator about the following:
Sub telegraph status.
At Sea
Stand by
FWE
Control Position.
Bridge
ECR
Local
Eng. Ready
Eng.n.Ready
Engine Status.
System Status.
System Ready System Not Ready
The grey field below the analogue instruments is the status bar
for indicating alarms.
JACKET COOLING WATER PRESS.LOW
The field may contain more than one alarm

When the alarm condition is acknowledged the field returns to

normal with a grey background only.
AA-00380-A
73
The lower section of the page is the menu where the operator
does the selection of other pages related to handling alarms,
adjustments of limiters, fine tuning etc. To navigate through
the different alternatives use the multifunctional knob.
The soft keys or operational fields in the picture will be
highlighted as the operator use the rotary knob
3.3.1.3 Fine tuning
1. Select the Fine Tuning Page.

Alarms
Limiters
Misc Menu
Control Pos.
Fine Tuning
The fine tuning function will appear on the Home page

START AIR PRESS
20
ME RPM
0
-60
10
60
SETP
30
40
30 bar
-120
120
FUEL INDEX
50
48 rpm
25
75
Running
0
100
35 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
48 rpm
48 rpm
2. Use the rotary knob and navigate to the potentiometer

field.
3. Press the knob, the fine tuning potentiometer is now active
START AIR PRESS
20
ME RPM
0
-60
10
60
SETP
40
30 bar
-120
120
FUEL INDEX
50
48 rpm
25
75
Running
0
100
35 %
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
48 rpm
52 rpm
4. Use the bar graph Lever to adjust the required rpm
74
AA-00380-A

3.3.1.4 Control position transfer.
4. Select the Control Pos. page.

Alarms
Limiters
Misc Menu
Control Pos.
Fine Tuning
The control position page will appear on the screen.

At Sea
Bridge
Eng Ready
System Ready
SETP
Port wing
Bridge
Stbd. wing
ECR
Forced Local
48 rpm
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
Misc Menu
48 rpm
Fine Tuning
HOME
5. Use the rotary knob and navigate to control position to be

selected.
6. Press the knob, the control transfer is now active
AA-00380-A
75

3.3.1.5 Misc. menu
1. Select the Misc. menu page.

Alarms
Limiters
Control Pos.
Misc Menu
Fine Tuning
The lower section of the Home page will change to the misc.
menu bar.
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
2. Select the Palette page.

Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Eng Ready
HOME
System Ready
Limits:
Night/Dawn
Dawn/Day
Automatic Light
adjustment
Screen Backlight
Y1
Y2
Y3
Y4
Y5
Y6
Light Measurement
Day Palette
Dawn Palette
Night Palette
HOME
3. The palettes available are:

Day Palette
Dawn Palette
Night Palette
4. By using the rotary knob each palette can be selected

manually.
5. The other potentiometer is for limit setting and individual
adjustment within each palette.
76
AA-00380-A
6. Select the Date & Time page.

Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Current Time
20 june 2004 22:09:39
Time:
June
22
System Ready
Volume
Analog Input 0: 688
Analog Input 1: 692
Analog Input 2: 686
Analog Input 3: 696
Adjust date & time

20
Eng Ready
HOME
2004
09
39
Set Time
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
7. By using the rotary knob each field for adjusting date and
time can be selected
8. When the soft key Set Time is selected the adjustments
is made active.
AA-00380-A
77

9. Select the User Access page.
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Eng Ready
Commissioning
--
1 min.
Change
Commissioning
Super User
--
1 min.
Change
Super User
--
1 min.
Change
User
User
Monitoring
--
Super User
--
User
--
System Ready
Change Password
Timeout
Commissioning
HOME
Active
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
10. By using the rotary knob the entrance level can be

selected, by activating one of the following fields:
At Sea
Bridge
Eng Ready
System Ready
Change Password
Timeout
Commissioning
--
1 min.
Change
Commissioning
Super User
--
1 min.
Change
Super User
--
1 min.
Change
Enter password for commissioning level
User
Monitoring
--
Password Input
User
"
% &
``
M N
V W
DELETE
CANCEL
OK
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
11. Dependant of whom entrance level that is selected a

dedicated password is required.
12. To enter the password a Pop-up appears, use the rotary
knob to enter the password for the requested user access.
Commissioning ACTIVE
13. Press OK in the dialog box. The status field beside the
access level changes to Active
14. When the access level is accepted the other fields on the
User Access page is available for adjustments.
78
AA-00380-A
1. To change the password individually for each access level

select one of the access levels in the field Change
password.
Change Password
At Sea
Bridge
Eng Ready
System Ready
Commissioning
Super User
User
Change Password
Timeout
Commissioning
Super User
User
Monitoring
Active
1 min.
--
1Enter
min.
--
1Write
min.
Change
the new password
for commissiong level
--
Change
Commissioning
Change
new
password
Super User
User
"
% &
``
M N
V W X
DELETE
CANCEL
OK
LNPU
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
2. Type the new password in the dialog box. The input

provided may be monitored in the lower left section of the
dialog box.
3. When the new password for the selected access level is
entered select OK in the dialog box.
AA-00380-A
79

1. To change the Timeout parameters select one of the
access level timeout parameter. In this case the timeout
for commissioning level is selected.
Timeout
At Sea
1 min.
Change
1 min.
Change
1 min.
Change
Bridge
Eng Ready
Change Password
Timeout
Commissioning
Super User
Active
--
User
--
Monitoring
--
1 min.
System Ready
Change
Commissioning
1 min.
Change
Access
timeout
Super User level

commissiong
ENTER VALUE
1 min.
Change
User
1 min.
1 min.
30 sec.
1 Hour
CANCEL
OK
Timeout
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
2. The pop-up makes the operator able to enter a new

Timeout value, press OK when a new value is entered
1 Hour
Change
1 min.
Change
3. The new value will be visible in the Timeout Field
1 min.
Change
4. To return to normal monitoring mode select the field

Monitoring
At Sea
Monitoring
Monitoring
--
Active
Eng Ready
System Ready
Change Password
Timeout
Commissioning
--
1 min.
Change
Commissioning
Super User
--
1 min.
Change
Super User
User
--
1 min.
Change
User
Monitoring
80
Bridge
Active
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
AA-00380-A

1. Select the soft key Lamp Test.
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
2. All lamps in the ACP panel will be lit for test purposes.
Cancel
SHD
Cancel
SLD
Cancel
limits
In
command
Sound
off
Alarm
ackn.
3. When the soft key Lamp Test is activated once more the
lamp test function is turned off.
4. Select the soft key Alarm Test
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
5. This is for testing the alarm function in the ACP and

connected systems.
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
6. Alarm shall be handled according to normal procedure.

7. Activate the soft key once more for turning the function
off.
AA-00380-A
81

1. Select the Nodes page.
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Eng Ready
HOME
System Ready
1/1.00.20 ESU 5.00p01 Ready Active CAN A Hot Back-up CAN B

2/1.00.21 RPMU 5.00p01 Ready Active CAN A Hot Back-up CAN B
3/1.00.22 RPMU 5.00p01 Ready Active CAN A Hot Back-up CAN B
4/1.00.23 DGU 5.00p01 Ready Active CAN A Hot Back-up CAN B
5/1.00.24 MEI 5.00p01 Ready Active CAN A Hot Back-up CAN B
6/1.00.25 LTU 5.00p01 Ready Active CAN A Hot Back-up CAN B
7/1.00.26 LTU 5.00p01 Ready Active CAN A Hot Back-up CAN B
8/1.00.27 PBT 5.00p01 Ready Active CAN A Hot Back-up CAN B
9/1.00.28 MPP 5.00p01 Ready Active CAN A Hot Back-up CAN B
10/1.00.29 ACP 5.00p01 Ready Active CAN A Hot Back-up CAN B
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
2. This page is just informing the operator about the status for
each connected node in the system.
3. Scroll down the list by selecting the scroll bar on the right
side of the information field.
4. Select the Invalid Tags page.
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
At Sea
Bridge
Description
Eng Ready
Value
HOME
System Ready
Alarms
Current Invalid tags: (1)

Revolution counter
INVALID
Nodes
Palette Menu
Date & Time
Invalid Tags
User Access
Lamp Test
Date
Alarm
& Test
Time
B&W ECS
HOME
5. This page is just informing the operator about which tags
82
AA-00380-A

that is not active in the system.
3.3.1.6 Safety System
1. Select the Safety System page.

Alarms
Safety System
Limiters
Control Pos.
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
The Home page will remain but the lower section provides a
different set of soft keys.
At Sea
Bridge
ME RPM
0
-60
Eng Ready
START AIR PRESS

20
10
60
System Ready
SETP
40
30 bar
-120
120
FUEL INDEX
50
48 rpm
25
75
Running
0
100
35 %
Shut Down
Slow down
EMG. Stop
RPM Detector
LEVER
120
96
72
48
24
0
-24
-48
-72
-96
-120
30
48 rpm
Reset SLD
48 rpm
HOME
2. Use the rotary knob and navigate to Shut Down soft

key, and press the knob once.
At Sea
Active
Cancelled
Bridge
Loopfail
Shut Down
Slow down
EMG. Stop
RPM Detector
Eng Ready
Description
System Ready
Value
Reset SLD
Alarms
HOME
3. A list of all Shut Down inputs which is active are

displayed.
AA-00380-A
83

4. If the Shut Down soft key is pressed twice the list of all
shut downs connected to the system is displayed.
At Sea
Active
Cancelled
Bridge
Loopfail
Eng Ready
Description
System Ready
Value
SHUT DOWN OUTPUT
Alarms
OPEN
0
ENGINE TRIPPED
LUB OIL INLET FOR NO.1 T/C
NORMAL
LUB OIL INLET FOR NO.2 T/C
NORMAL
JACKET COOLING WATER INLET
NORMAL
THRUST BEARING TEMP. HIGH
NORMAL
SHD CANCELLABLE EICU A
NORMAL
SHD CANCELLABLE EICU B
NORMAL
OVERSPEED FROM RPM UNIT
NORMAL
MAIN LUB OIL INLET LOW PRESS
NORMAL
Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
Reset SLD
HOME
1. Select the Slow Down page.

Shut Down
Slow down
EMG. Stop
RPM Detector
2. If no slow downs are active the page is empty.

At Sea
Active
84
Cancelled
Bridge
Loopfail
Shut Down
Slow down
EMG. Stop
RPM Detector
Eng Ready
Description
System Ready
Value
Reset SLD
Alarms
HOME
AA-00380-A

3. Press slow down twice.
Shut Down
Slow down
EMG. Stop
RPM Detector
At Sea
Active
Cancelled
Reset SLD
Bridge
Loopfail
HOME
Eng Ready
System Ready
Description
Value
SLOW DOWN ACTIVE
Alarms
OPEN
MAIN LUB OIL INLET LOW PRESS
0
NORMAL
PISTON COOL OIL INLET LOW PRESS
JAC. COOL WATER INLET LOW PRESS NORMAL

AXIAL VIBRATION HIGH
NORMAL
OIL MIST DETECTION HIGH
NORMAL
THRUST PAD TEMP. HIGH
NORMAL
SEA WATER PRESS LOW
NORMAL
Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
4. A list of all slow down inputs is displayed.
1. Select the RPM Detector page.

Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
The RPM detector page will appear on the screen.

At Sea
Bridge
RPM detector system 1

Pickup 1
78,8 rpm
Fail
System Ready
Pickup 2
Pickup 1
78,8 rpm
Pickup 2
78,8 rpm
Fail
Engine RPM
Fail
78,8 rpm
Fail
Overspeed Level
78,8 rpm
AA-00380-A
Eng Ready
78,8 rpm
Shut Down
Slow down
EMG. Stop
RPM Detector
Overspeed Test
Reset SLD
HOME
85
2. Observe status on the individual pick-ups on this page.

3. By selecting the soft key Over-speed test and pressing
the knob the system will simulate over-speed and the
engine will stop.
At Sea
Bridge

Pickup 1
Pickup 1
78,8 rpm
Fail
System Ready
Pickup 2
78,8 rpm
Eng Ready
Fail
Engine RPM
Pickup 2
78,8 rpm
Fail
78,8 rpm
Fail
Overspeed Level
78,8 rpm
78,8 rpm
Shut Down
Slow down
EMG. Stop
RPM Detector
Overspeed Test
Reset SLD
HOME
Reset SLD
HOME
1. Select the soft key EMG. Stop.

Shut Down
Slow down
EMG. Stop
RPM Detector
At Sea
Active
Bridge
Loopfail
Eng Ready
Description
System Ready
Value
Alarms
SHUT DOWN OUTPUT
NORMAL
EMERGENCY STOP LOCAL
NORMAL
EMERGENCY STOP BRIDGE
NORMAL
EMERGENCY STOP CTRL ROOM
NORMAL
Shut Down
Slow down
EMG. Stop
RPM Detector
Reset SLD
HOME
2. The status of all emergency stop switches is displayed. If

a loop failure occurs, or the emergency stop switch is
activated a red indicator is lit.
86
AA-00380-A

3.3.1.7 B&W Modes
3. Select the B&W modes. page.

Alarms
Safety System
Limiters
Control Pos.
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
The B&W Modes page will appear on the screen.

At Sea
Bridge
Eng Ready
System Ready
Prepare Start
Engine Running Mode

Emmission Mode
Economy Mode
Preparing Start
Spare
Start Blocked
Spare
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
4. Use the rotary knob and navigate to the operation mode to

be selected.
At Sea
Bridge
Eng Ready
System Ready
Prepare Start
Engine Running Mode

Emmission Mode
Economy Mode
Preparing Start
Spare
Start Blocked
Spare
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
5. Press the knob, the indicating field beside the soft key will
get green colour. The operation mode selected is now
active.
AA-00380-A
87
6. Navigate to the field Prepare Start.

At Sea
Bridge
Eng Ready
System Ready
Prepare Start
Engine Running Mode

Emmission Mode
Economy Mode
Preparing Start
Spare
Start Blocked
Spare
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
Fine Tuning
HOME
7. Use the rotary knob and select the soft key Preparing
Start. This feature will help the operator to make the
engine ready for start. When all operation required is
carried out the field below the preparing Start will change
the text to Ready for start
At Sea
Bridge
Eng Ready
System Ready
Prepare Start
Engine Running Mode

Emmission Mode
Economy Mode
Preparing Start
Spare
Ready for Start
Spare
88
Alarms
Limiters
Control Pos.
Safety System
Engine State
B&W Modes
Misc Menu
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AA-00380-A
4 MAINTENANCE
4.1 Introduction
This chapter explains how to keep the system in good working
order and what to do if the system fails.
The following subjects are covered:
Overview
Unit replacement
Preventive maintenance
Troubleshooting of all parts of the system
4.2 Overview
This maintenance chapter is intended for trained maintenance
technicians or engineers with experience of electronic and
digital circuits, computers and electro mechanical design. The
level of information is based on Kongsberg Maritime
maintenance philosophy: The onboard technical personnel shall,
with the help of the documentation and the systems built-in test
functions, be able to identify malfunctions, locate the fault, and
replace major parts, modules and components on a Line
Replaceable Unit (LRU) level. He/she will however not
attempt to repair the LRUs.
Note
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Cleaning with abrasive material or strong chemical cleaning

solutions is not recommended as these may damage the system.
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4.3 Unit replacement

Warning
Turn power off before replacing any parts!
Note
AutoChief C20 units are not field repairable. Any attempt will
void the warranty.
Package faulty units using the box from the replacement unit
and send it to Kongsberg Maritime for repair.
Refer to page NO TAG for information on how to get in touch with us.
4.3.1 Recommended tools

Drawings of the installation.
Digital multimeter.
Sensor simulator.
Screwdriver for wire terminals: Flat 3 x 0.7 mm.
Screwdriver for screen termination board: Flat 7 x 1.0 mm.
Screwdriver Pozidriv: POZI #1.
Cable ties.
4.4 Preventive maintenance
4.4.1 General
Kongsberg Maritime recommends the following preventive
maintenance routine for the AutoChief C20 Propulsion Control
system with process control and power management:
Weekly:
Clean all operator panels, and run the on-line lamp
and unit function tests. Clean all filters for units
equipped with fans.
3-Monthly: Check rpm pickups
6-Monthly: Check cables and cable entrances, electrical screwterminals, fuse connections and plug connections.
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Yearly:
Check and if necessary calibrate the input sensors

and output actuators according to the
manufacturers instructions.
The Classification Societies and/or the Ships Maintenance Plan

(or Sites Maintenance Plan) should be referred to for obtaining
a recommended preventive maintenance schedule for test of
measuring-points and the alarm-system.
Kongsberg Maritime recommends that the operation of each unit
and its functions is checked after any major maintenance. By
major maintenance is understood the removing, testing,
calibrating and re-installing or replacement of pressure sensors,
temperature sensors etc. After this type of maintenance, we
recommend each unit to be re-commissioned according to the
instruction given in this manual.
4.4.2 Weekly maintenance

This maintenance routine applies to units equipped with lamp
and/or function test buttons. Pushing function test buttons will
not interrupt normal system operation.
AutoChief Control Panel (ACP), Lever Telegraph Unit (LTU),
Push-button Telegraph (PBT), Multiple Purpose Panel (MPP)
and the multiple Purpose display (MPD)
Each week do the following for each of these Units:
1.
Clean the surface of the units. Wipe the surfaces with a

clean damp cloth. For heavier cleaning, use a clean, damp
cloth which has been dipped in a solution of a mild dish
detergent and water. Wring out firmly before wiping the
unit. Never use cleaning solutions containing spirit or
alcohol.
2.
Push LAMP TEST.

All LEDs should be lit for about five seconds.
if the test fails, refer to the trouble shooting section.
4.4.2.1 Distributed Processing Units
The distributed processing units do not require weekly

maintenance.
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4.4.3 3-monthly maintenance

Visual inspection of system parts is recommended to prevent
malfunctions and to ensure safe operation. For rpm pick-ups :
Remove dirt and check distance, while engine is stopped
4.4.4 6-monthly maintenance

Where applicable; check the following parts of the system each
6-month period:
1
Check cables and cable entrances for damage to the cable.
Tighten all electrical screw-terminals.
Tighten all plug connections.
4.4.5 Yearly maintenance

Visual inspection of system parts is recommended to prevent
malfunctions and to ensure safe operation. Each year, check and
if necessary calibrate the input sensors and output actuators
according to the manufacturers instructions. In general, it is not
necessary to re-calibrate sensors if the input signal is correct.
Compare the input signal to this system, with the input signals
on other systems or local gauges.
Refer to the Classification Societies and/or the Ships
Maintenance Plan (or Sites Maintenance Plan) for obtaining a
recommended preventive maintenance schedule for test of
measuring-points and the alarm-system. The societies normally
recommend a 3-monthly to 6-monthly schedule.
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4.5 Troubleshooting
4.5.1 Troubleshooting Distributed
Processing Units
4.5.1.1 How to handle Distributed Processing
Units error codes
All Distributed Processing Units have Built In Self-Test. These

report errors to the AutoChief Control Panel on the system
channel.
The following table gives an overview of the error codes and
appropriate actions:
Error
Error description
Action
49
RAM fail
Replace module
48
Transmitter Overcurrent
Check all channels for high

current load
47
Fuse fail
Check all inputs
46
CPU Board temperature

high
Check ambient temperature
45
Parameter Flash fail
Reset module and try again, if

fail again, replace module
code
CAN 1 - plug X8:

40
CAN controller busoff
39
CAN controller error status

set
38
CAN controller overrun
37
Rx queue overrun
36
HP Tx queue overrun
35
LP Tx queue overrun
34
Transmit fault
Check CAN connections
CAN 2 - plug X9:
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30
CAN controller busoff
29
CAN controller error status

set
28
CAN controller overrun
27
Rx queue overrun
26
HP Tx queue overrun
25
LP Tx queue overrun
24
Transmit fault
Check CAN connections
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4.5.1.2 How to handle Distributed Processing

Units communication errors
When a communication error occurs for one of the Distributed

Processing Units, then do the following:
1
Locate the Distributed Processing Unit.
Check LED power and status indicators.
Green indicates that power is available and red that the power
has wrong polarity.
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Read the status for each indicator above and check it

against the table below.
LED indicators
Fault type:
Run
Watch
Info.
dog
Normal operation
Green
Dark
End
Power
Init.
Flashing
Green
Green
yellow
No application loaded
Dark
Red
Dark
Green
Green
Not initialised
Dark
Red
Dark
Dark
Green
Application stopped
Dark
Red
Dark
Green
Green
Power has wrong
Dark
Dark
Dark
Dark
Red
Dark
Dark
Dark
Dark
Dark
polarity
No power
Follow the action for the fault you found as described

below.
Normal operation
Indicators lit: Run (Green), Info. (flashing yellow), End Init.

(green) and Power (green).
- The unit seems to be working OK.
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Check the cabling.
Restart the unit by turning power off and then on again.
It the Remote Operator Station is still reporting an error

replace the module. See procedure below.
95

No application loaded
Indicators lit: Watch Dog (red), End Init. (green) and Power
(green).
1
Indicates that the distributed processing unit has boot

software installed, but no basic software. Use the Rioload
program to install the appropriate software.
Not initialised
Indicators lit: Watch Dog (red) and Power (green)

1
Return the item to us.
Application stopped
Indicators lit: Watch Dog (red) and End Init (green)

1
Restart the unit by turning power off and then on again.
If the WatchDog indicator is still lit replace the module.

See procedure below.
Power connected with wrong polarity
Indicators lit: Power (red)

1
Correct the power polarity and check again.
If the Power indicator is still red, replace the module. See

procedure below.
No power
Indicators lit: None
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Check power supply and wiring.
If the power supply and wiring is OK, replace the module.
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4.5.2 Additional Troubleshooting for

AutoChief Control Panel (ACP),
Troubleshooting checklist
Symptom
Check
No picture on display
screen.
Check that the supply

Faultfind supply
voltage is between 10 voltage.
32 VDC.
Check fuse in power
cable fuse holder.
Remedy
Replace fuse. Use slow

type 4.0A slow.
Picture appears on the

display screen, but
image is too dark or too
bright.
Adjust light/ contrast.
No normal picture or
key operation.
Disconnect power and

connect power again.
Replace unit.
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4.6 Replacement of Units

4.6.1 How to replace the HMI units of the
Autochief Propulsion Control System
This chapter cover the replacement of
WARNING
AutoChief Control Panels (ACP)
Lever Telegraph Unit (LTU)
Push-button Telegraph (PBT)
Multiple Purpose Panel (MPP)
Multiple Purpose display (MPD)
These Units are sealed and contains no user serviceable parts.

Opening the units will void the warranty.
Do the following:
98
Remove the mounting screws.
Lift the unit up.
Disconnect the power cable and then the data cable.
Place the new unit in the place of the old one.
Connect the data cables and then the power cable.
Put the unit back in its place.
Mount the screws securely.
Test that the unit is working correctly.
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4.6.2 How to replace Distributed

Processing Units, MEI, DGU, ESU, RPMU
Note!
Never replace more than one Unit at a time!

All DPUs look very similar. Make sure the replacement unit is
of exactly the same type as the failed unit. Type specification is
available on the label for each unit. Do the following:
1.
Remove the screws for the termination bracket.
2.
Disconnect all connectors.
3.
Remove the mounting screws.
Electrical disconnection.
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Mechanical disconnection.
4.
5.
6.
7.
8.
9.
10.
11.
100
Install the replacement unit.

On the ACP push System Info Display.
Use the up/down arrowkeys to select ReplaceModules
and push Enter.
The prompt Enter Password is displayed.
Type in the password: *****
Under DPUs withCOMM error, select the failed unit and
push Install Replacement DPU.
After a few moments the system indicates Successfully
Replaced DPU. The alarm related to the failing unit
disappears.
Confirm that the DPU is working correctly.
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4.6.3 How to replace printers

It is recommended that the replacement printer is of the same
make and model as the old one. Do the following:
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Make sure the printer is turned off.
Disconnect the power cable and then the data cable.
Remove the printer.
Place the new printer in the place of the old one.
Connect the data cable and then the power cable.
Turn the printer on.
Print any log.
Confirm that the printer is working correctly.
101
5 AS BUILT CONFIGURATION FROM SEAMATE

AutoChief C20
KONGSBERG MARITIME a.s
MARINE AUTOMATION - HORTEN
MAN B&W ME with Fixed Propeller.
PORT BRIDGE WING
BRIDGE
Bridge Wing
Manoeuvring Unit
RPM Indicators
STB. BRIDGE WING
Bridge Wing
Manoeuvring Unit
Bridge Manoeuvring Unit

(witn Engine Telegraph)
Order Printer
RPM Indicators
RPM Indicator
AST
AHE
ER
AD
N
AST
AHE
ER
AD
N
RAO
DPU
DPU
PSS
Dual CAN
PSS
RPM instrument lines (hardwired)
DataChief C20
RPM Indicators
Remote Operating Stations (ROS)
Control Room Manoeuvring Unit

(with Engine Telegraph)
CONTROL ROOM
SSP
Panel
PSS:
CAN
Star
Couplers
RAO
INSTR.DRIV.
Emergency
Stop Line
(Hardwired)
PSS
Dual
LAN
Dual CAN
PSS
dPSC
Serial line.
Global CAN
dPSC
dPSC
dPSC
DPU
DPU
Remote
Control
System
DPU
DPU
DPU
DPU
DPU
DPU
Control
Segment
No. 1
Power
Management
Control
Segment
No. 2
Auxillary
Machinery
EICU
A&B
Hard wired 2x 4-20 mA and 2x stop.
Engine Safety Unit

Slow Down
Telegraph Lines
Control
Segment
No. 3
Propulsion
Control
Important note:
This area of the drawing show how the
AutoChief C20 system can be integrated with,
and be a self-contained part of the DataChief
C20 integrated automation system.
DPU
Local Control Panel

with Engine Telegraph
DPU
ESU
Em.stop line
(Hardwired)
Local
Control Line
(Hardwired)
This is an example only, the DataChief C20 is

NOT a part of the correspondig quotation.
Dual overspeed Lines

(Hardwired)
ECU
A&B
RPM
Detectors
MAN B&W ME
Standard configuration for MAN B&W ME engine
102
ENGINE ROOM
Engine Safety Unit

ShutDown
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Dual RPM Units (Including

overspeed system)
Fixed
Propeller

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Instruction manual AutoChief C20

Instruction manual AutoChief C20

Instruction manual AutoChief C20

Paragraph Heading / Description of change

Instruction manual AutoChief C20

FUNCTIONAL DESCRIPTION .....................................................................................................2

REMOTE CONTROL SYSTEM FUNCTIONAL DESCRIPTION............................................................2

Start air pressure low............................................................................................................... 31

Instruction manual AutoChief C20

Engine tripped ......................................................................................................................... 31

Start blocked ........................................................................................................................... 31

Engine state ECS ................................................................................................................31

Start air distributor blocked..................................................................................................... 31

Main Start air valve blocked ................................................................................................... 31

Turning gear engaged.............................................................................................................. 31

Control air vented.................................................................................................................... 31

Engine not ready/ready............................................................................................................ 31

Starting the main engine.....................................................................................................31

Operation modes ................................................................................................................31

Emission mode ........................................................................................................................ 31

Economy mode ....................................................................................................................... 31

Shut Down Function (1 6) .................................................................................................... 31

Cancellable Shut Down........................................................................................................... 31

Emergency Stop function ........................................................................................................ 31

Over-speed Shut Down ........................................................................................................... 31

Safety function Slow Down ............................................................................................31

Slow Down Function (1 20) ................................................................................................. 31

Cancellable Slow Down .......................................................................................................... 31

Preparing engine for start in ECR ........................................................................................... 31

Transfer control from ECR to Bridge...................................................................................... 31

Start Auxilliary blowers .......................................................................................................... 31

Start engine ahead ................................................................................................................... 31

Start engine astern ................................................................................................................... 31

Normal operations from Bridge..........................................................................................31

Instruction manual AutoChief C20

Cancel SLD ............................................................................................................................. 31

Cancel Limits .......................................................................................................................... 31

Transfer from bridge to bridge wing ....................................................................................... 31

Manoeuvring from the bridge wing......................................................................................... 31

Transfer from Bridge Wing to Bridge ..................................................................................... 31

General operation from ECR..............................................................................................31

Transfer control from bridge to ECR ...................................................................................... 31

Start engine ahead ................................................................................................................... 31

Normal operations from ECR.............................................................................................31

Cancel SHD from ACP ........................................................................................................... 31

Cancel SLD from ACP............................................................................................................ 31

Cancel Limits from ACP......................................................................................................... 31

Cancel Shut Down from SSP .................................................................................................. 31

Cancel Slow Down from SSP ................................................................................................. 31

Cancel Limiter from SSP ........................................................................................................ 31

Start engine astern ................................................................................................................... 31

General operation from Local Stand, ME Engine ..............................................................31

Transfer control from ECR to Local stand .............................................................................. 31

Start engine ahead from Local Stand....................................................................................... 31

Cancel Shut down from local stand......................................................................................... 31

Stop engine from Local Stand ................................................................................................. 31

Start engine astern from Local Stand ...................................................................................... 31

General Operation from the bridge Wing...........................................................................31

ADVANCED OPERATION BRIDGE AND ECR. .............................................................................31

Guide to the Graphic pages ..................................................................................................... 31

Home Display ......................................................................................................................... 31

Fine tuning .............................................................................................................................. 31

Control position transfer.......................................................................................................... 31