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ANALYSIS
REVISION
DATE
ORIG. BY
APP. BY
SIGNATURE
FOSTER WHEELER
ENGINEERING
STANDARD
01
June 99
D1
July 99
A.
CLIPSTONE
A.
CLIPSTONE
A.
CLIPSTONE
A.
CLIPSTONE
A.
CLIPSTONE
6960-8230-SP-0004
PAGE: 1 OF 32
REV: D1
D2
Contract:
1-14-6960/89
Clients Name:
VIETROSS
Project Title:
Project Location:
760
Document Category:
CLASS 1
CONTENTS
SECTION
1
2
SUBJECT
PURPOSE
SCOPE
REFERENCES
OUTLINE EXECUTION
ORGANISATION
BASIC RESPONSIBILITIES
ANALYSIS REQUIREMENTS
6960-8230-SP-0004
PAGE: 2
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
ATTACHMENTS
RD1
RD1
Joints)
4. EXPANSION COEFFICENTS
5. EXPANSION COEFFICENTS
6. NEMA CHECK DATA SHEET
7. STRESS LOOP SIZING FOR PIPERACKS
8.
LOOP FORCES AND STRESSES
1.
PURPOSE
1.1
2.
SCOPE
2.1
2.1.2
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
3.
REFERENCES
3.1
3.2
6960-8230-SP-0004
PAGE: 3
REV: D1
Power Piping
Chemical Plant and Petroleum Refinery Code
Liquid
Transportation
Systems
for
LPG, Anhydrous Ammonia, and Alcohols
Steel Pipe Flanges and Flanged Fittings
Centrifugal Pumps
Reciprocating Compressors
Steam Turbines
Air Fin Coolers
Welding Research Council Bulletin
Storage Tanks
VietRoss Standards
6960-8300-SP-0001 Wind, Earthquake and Snow and Ice Loading
6960-8230-SP-0001 Piping Material Specification
6960-8230-SP-0002 Piping Layout and Design
6960-8411-SP-0001 Centrifugal Pumps for Heavy Duty
Services
6960-8411-SP-0002 Positive Displacement Reciprocating
Pumps
6960-8411-SP-0003 Positive Displacement Pumps - Controlled
Volume
6960-8411-SP-0004 Special Purpose Centrifugal Compressors
6960-8411-SP-0005 Special Purpose Reciprocating
Compressors
6960-8411-SP-0008 General Purpose Steam Turbines
6960-8411-SP-0009 Special Purpose Steam Turbines
6960-8411-SP-0021 Centrifugal Pumps for General Duty
Services
6960-8480-SP-0001 General Requirements for Shell & Tube
Heat
Exchangers
6960-8480-SP-0002 General Requirements for Air Cooled Heat
Exchangers
6960-8480-SP-0003 General Requirements for Double Pipe &
Multi-Tube Heat Exchangers
6960-8480-SP-0004 General Requirements for Plate & Frame
Heat
Exchangers
6960-8230-SP-0004
PAGE: 4
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
OUTLINE EXECUTION
Contractor is responsible for the mechanical integrity of all the
designed piping systems. Contractor shall demonstrate the
above by under taking and providing the following
requirements:
4.1
RD1
4.2
4.3
RD1
4.4
Equipment Specification
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
6960-8230-SP-0004
PAGE: 5
REV: D1
4.6
Formal Analysis
As a minimum, formal flexibility analysis shall be undertaken
on lines (including terminations) as defined in the Critical Line
List.
4.7
4.9
4.10
Interface Piping
Contractor shall liase, agree and formalise design basis at
other contractor battery limits, packaged unit limits and at
VietRoss interfaces.
This includes piping, services and
ductwork designed by others.
5.
ORGANISATION
Contractor shall perform all stress calculation work employing
highly competent stress engineers experienced in similar work
and projects. In general, the personnel shall be in a group
(task force) environment with the piping design team.
6960-8230-SP-0004
PAGE: 6
REV: D1
6.
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
BASIC RESPONSIBILITIES
Stress analysis forms an integral part of piping engineering,
and as such, Contractor shall report progress and other
prescribed administrative matters to representatives of, or
directly to VietRoss.
PIPE STRESS
ANALYSIS
RD1
FOSTER WHEELER
ENGINEERING
STANDARD
6960-8230-SP-0004
PAGE: 7
REV: D1
7.
7.1
Introduction
7.1.1
The Contractor shall ensure that piping systems are safe for all
specified design conditions. These guidelines are concerned
with the piping flexibility aspect of this function, other related
activities include piping design for pressure containment.
7.1.2
7.1.3
7.2
General
7.2.1
7.2.2
6960-8230-SP-0004
PAGE: 8
REV: D1
RD1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
7.2.3
7.2.4
8.
ANALYSIS REQUIREMENTS
RD1 8.1
General
All Systems shall be analysed in accordance with Attachments
1, 2 and 3. These out-line the methods of examination
required for all piping systems covered by this standard and
diagrammatically represent the potential need for computer or
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
6960-8230-SP-0004
PAGE: 9
REV: D1
8.1.3
8.2
8.2.1
8.2.2
8.2.3
6960-8230-SP-0004
PAGE: 10
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
8.3
8.3.1
PIPE STRESS
ANALYSIS
6960-8230-SP-0004
PAGE: 11
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
8.3.2.1.
contained.
Physical
characteristics
of
the
piping
and
fluid
8.3.4
9.
9.1
Temperature Conditions
9.1.1
6960-8230-SP-0004
PAGE: 12
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
9.1.3
9.1.4
9.1.5
9.2
Equipment Considerations
9.2.1
PIPE STRESS
ANALYSIS
RD1
FOSTER WHEELER
ENGINEERING
STANDARD
6960-8230-SP-0004
PAGE: 13
REV: D1
9.2.2
6960-8230-SP-0004
PAGE: 14
REV: D1
9.2.3
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
9.2.4
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
6960-8230-SP-0004
PAGE: 15
REV: D1
9.2.5.1.
Amount of settlement.
9.2.5.2.
that
occurs
When large storage tanks are filled, the walls bulge and
nozzles located in the lower course are rotated downwards.
Any restraint to this rotation by the stiffness of the connected
piping will cause a stress in the tank shell, which must be
limited to values defined by the Specialist Vessel Engineer. It
is imperative for design to proceed that the values of tank
bulge and nozzle rotation and the methods of calculation to be
used are agreed early in the project. The definition of these
values is the responsibility of the Specialist Vessel Engineer.
The combined effects of settlement and nozzle rotation may
suggest supporting the piping on springs. However, before
pursuing this course a check should be made on the possibility
of the line becoming drained during a normal operation cycle.
If this should occur the supporting springs may impose an
6960-8230-SP-0004
PAGE: 16
REV: D1
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
excessive upward force on the tank nozzle. Where the line can
only be drained when the tank is out of service, instructions
shall be issued for the springs to be locked before draining.
9.3.
Surge/Slug Flow
9.3.1.
9.3.2.
[ =pav5
(1)
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
6960-8230-SP-0004
PAGE: 17
REV: D1
[ =2 x pav5
9.3.3.
9.4.
Earthquake Forces
9.4.1.
9.4.2.
9.4.3.
9.5
Wind Loading
9.5.1
6960-8230-SP-0004
PAGE: 18
REV: D1
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
9.6
Foundation Settlement
9.6.1
5 mm
10 mm
10 mm
5 mm
5 mm
10 mm
10 mm
10 mm
15 mm
15 mm
9.6.2
9.7
Rack Deflection
9.7.1
9.8
Buried Piping
9.8.1
9.9
9.9.1
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
6960-8230-SP-0004
PAGE: 19
REV: D1
Bowing of Pipe
9.10.1
9.10.2
9.10.3
9.11
Stress Loops
9.11.1
9.11.2
9.12
Support Design
9.12.1
9.12.2.
9.13
Branch Reinforcement
6960-8230-SP-0004
PAGE: 20
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
Expansion Joints
9.14.1
9.14.2
9.14.3
9.15
Spring Supports
9.15.1
9.15.2
9.15.3
9.15.4
9.16
Other Considerations
PIPE STRESS
ANALYSIS
9.16.1
FOSTER WHEELER
ENGINEERING
STANDARD
6960-8230-SP-0004
PAGE: 21
REV: D1
RD1
Where:
90
60
45
30
Degrees
Degrees
Degrees
Degrees
SIF
SIF
SIF
SIF
x
x
x
x
1
1.25
2.25
3.5
6960-8230-SP-0004
PAGE: 22
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
PIPE STRESS
ANALYSIS
6960-8230-SP-0004
PAGE: 23
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
T C
400
T 330 C
T < 330 C
T 230 C
T < 230 C
1
300
200
T 180 C
T < 180 C
T 80 C
T 80 C
100
0
0
10
12
14
16
18
20
3
Nominal Pipe Size (Inches)
22
24
230
C
230
C
LEGEND:
T 40 C
T < 40 C
6960-8230-SP-0004
PAGE: 24
REV: D1
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
T C
400
2
1
300
T 180 C
200
T < 180 C
100
T 80 C
T < 80 C
0
0
10
12
14
16
18
20
LEGEND:
22
24
PIPE STRESS
ANALYSIS
6960-8230-SP-0004
PAGE: 25
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
T C
400
300
T 230 C
T < 230 C
200
T 180 C
T < 180 C
100
T 80 C
T < 80 C
0
0
10
12
14
16
18
20
LEGEND:
22
24
6960-8230-SP-0004
PAGE: 26
REV: D1
RD1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
DEG C
-10
-5
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
mm/M DEG C mm/M DEG C mm/M DEG C mm/M DEG C mm/M DEG C mm/M DEG C mm/M DEG C
-0.32
100
0.92
200
2.2
300
3.61
400
5.16
500
6.81
600
8.49
700
-0.27
105
0.98
205
2.27
305
3.69
405
5.24
505
6.89
605
8.57
705
-0.22
110
1.04
210
2.34
310
3.76
410
5.32
510
6.98
610
8.65
710
-0.16
115
1.11
215
2.41
315
3.84
415
5.4
515
7.06
615
8.73
715
-0.11
120
1.17
220
2.48
320
3.91
420
5.49
520
7.14
620
8.81
720
-0.05
125
1.23
225
2.54
325
3.99
425
5.57
525
7.22
625
8.89
725
0
130
1.29
230
2.61
330
4.06
430
5.65
530
7.3
630
8.97
730
0.05
135
1.35
235
2.68
335
4.14
435
5.74
535
7.38
635
9.04
735
0.11
140
1.42
240
2.75
340
4.22
440
5.82
540
7.47
640
9.13
740
0.17
145
1.48
245
2.82
345
4.29
445
5.9
545
7.55
645
9.21
745
0.22
150
1.55
250
2.89
350
4.37
450
5.99
550
7.64
650
9.29
750
0.28
155
1.61
255
2.96
355
4.45
455
6.07
555
7.72
655
9.37
0.33
160
1.67
260
3.03
360
4.52
460
6.15
560
7.81
660
9.45
0.39
165
1.74
265
3.1
365
4.6
465
6.23
565
7.9
665
9.54
0.45
170
1.8
270
3.18
370
4.68
470
6.31
570
7.98
670
9.62
0.51
175
1.87
275
3.25
375
4.76
475
6.4
575
8.06
675
9.71
0.56
180
1.94
280
3.32
380
4.84
480
6.48
580
8.15
680
9.79
0.62
185
2
285
3.39
385
4.92
485
6.57
585
8.23
685
9.88
0.68
190
2.07
290
3.46
390
5
490
6.65
590
8.32
690
9.96
0.74
195
2.14
295
3.54
395
5.08
495
6.73
595
8.41
695
10.04
0.8
0.86
mm/M
10.13
10.21
10.29
10.38
10.46
10.54
10.63
10.71
10.8
10.88
10.97
PIPE STRESS
ANALYSIS
RD1
FOSTER WHEELER
ENGINEERING
STANDARD
6960-8230-SP-0004
PAGE: 27
REV: D1
DEG C
-10
-5
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
mm/M DEG C mm/M DEG C mm/M DEG C mm/M DEG C mm/M DEG C
-0.49
100
1.35
200
3.1
300
4.93
400
6.83
500
-0.41
105
1.43
205
3.19
305
5.03
405
6.93
505
-0.33
110
1.52
210
3.28
310
5.12
410
7.03
510
-0.24
115
1.61
215
3.37
315
5.21
415
7.13
515
-0.16
120
1.69
220
3.46
320
5.31
420
7.23
520
-0.08
125
1.78
225
3.56
325
5.4
425
7.32
525
0
130
1.87
230
3.65
330
5.5
430
7.42
530
0.08
135
1.95
235
3.74
335
5.59
435
7.52
535
0.16
140
2.04
240
3.83
340
5.68
440
7.62
540
0.25
145
2.13
245
3.92
345
5.78
445
7.72
545
0.33
150
2.22
250
4.01
350
5.87
450
7.82
550
0.41
155
2.3
255
4.1
355
5.97
455
7.92
555
0.5
160
2.39
260
4.19
360
6.06
460
8.01
560
0.58
165
2.48
265
4.28
365
6.15
465
8.11
565
0.66
170
2.57
270
4.37
370
6.25
470
8.21
570
0.75
175
2.66
275
4.47
375
6.34
475
8.31
575
0.83
180
2.75
280
4.56
380
6.44
480
8.41
580
0.92
185
2.84
285
4.65
385
6.54
485
8.51
585
1
190
2.92
290
4.75
390
6.64
490
8.61
590
1.09
195
3.01
295
4.84
395
6.74
495
8.71
595
1.18
1.26
mm/M DEG C
8.81
600
8.92
605
9.02
610
9.12
615
9.23
620
9.33
625
9.43
630
9.53
635
9.64
640
9.74
645
9.84
650
9.94
655
10.04 660
10.14 665
10.25 670
10.35 675
10.45 680
10.55 685
10.66 690
10.76 695
mm/M DEG C
10.86
700
10.96
705
11.06
710
11.17
715
11.27
720
11.38
725
11.48
730
11.58
735
11.68
740
11.78
745
11.89
750
11.99
755
12.09
760
12.19
765
12.29
770
12.39
775
12.49
780
12.59
785
12.7
790
12.8
795
mm/M DEG C
12.9
800
13
805
13.1
810
13.2
815
13.31
13.41
13.51
13.61
13.71
13.82
13.92
14.02
14.12
14.23
14.35
14.46
14.58
14.7
14.81
14.93
mm/M
15.04
15.16
15.29
15.41
6960-8230-SP-0004
PAGE: 28
REV: D1
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
PIPING ENGINEERING
VIETROSS
FOSTER WHEELER
ENERGY LIMITED
Fy
Fz
Mz
My
+ ve system
Fx
Mx
Tota
l
Area
Fx
Fy
Fz
Mx
My
Mz
3F+M
(inch (inch)
) 0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
<=500
0 D OK
0
0
0
0
Stres
s
Calc
No.
OK
OK
OK
OK
F=
Fx + F y + Fz
M =
Mx + My + Mz
D = Nom.Dia
if Nom.Dia 8"
16 + Nom .Dia
if Nom .Dia > 8"
3
2
Area = ( Nozzle bore Dia )
4
D=
FWEL * * * * / 1
g:\piping\form\2101a6
PIPE STRESS
ANALYSIS
6960-8230-SP-0004
PAGE: 29
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPING ENGINEERING
VIETROSS
FOSTER WHEELER
ENERGY LIMITED
Nozzle
No.
Fx
Fy
Fz
Line
No.
Sum
0
0
0
0
0
0
Allowable 50 D c
125 D c 100 D c 250 D c 125 D c 125 D c
=
0
0
0
0
0
0
Area
Dia (inch)
Dc
Fc
Mc
Actual
Allowable
Factor 'K'
0
0
0
0
0
#DIV/0!
Dc =
Total Area
up to 9"
18 + Equiv . Dia
Dc =
Fc =
Mc =
Fx + F y + Fz
2
over 9"
2
M x + M y + M z
Actual = Fc +
Mc
2
Allowable = 125 D c
Factor ' K ' =
Actual
Allowable
M x = + ( F y Z ) ( Fz Y )
M y = ( F x Z ) + ( Fz X )
M z = + ( Fx Y ) ( F y X )
FWEL * * * * / 2
g:\piping\form\2101a6
6960-8230-SP-0004
PAGE: 30
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
PIPE STRESS
ANALYSIS
TYPICAL NOMOGRAPH
PIPE STRESS
ANALYSIS
6960-8230-SP-0004
PAGE: 31
REV: D1
FOSTER WHEELER
ENGINEERING
STANDARD
VIETROSS
PIPING ENGINEERING
LOOP FORCES AND STRESSES
FOSTER WHEELER
ENERGY LIMITED
Page 1 of 1
G=
W=
A
FX
FX
H=
CL
B
G
6m
(min
)
h=
tR
r2
6m
(min)
S=
k=
( SIF Inplane ) =
1.65
h
0.9
2
h3
L = 2 RK + 2 H + G 8R
Y = ( RK +W + H 4 R ) H / L
2
I X = AA , BB ,CC Y L
Where:
( 2W + H 6 R ) H 2
2
( H 2 R) 3
BB =
6
AA =
CC =[( H 2 +3R 2 2 HR )
+ HR 2 R 2 ]4 RK
EC I S
10 5 I X
E
FX ( HOT ) = H FX
EC
FX =
FWEL ****/ 1
MAX
= [( H Y ) FX ] / Z if G 2W
MAX
= Y FX / Z if G < 2W
g:\piping\form\2101a8
6960-8230-SP-0004
PAGE: 32
REV: D1
PIPE STRESS
ANALYSIS
FOSTER WHEELER
ENGINEERING
STANDARD
PIPING ENGINEERING
VIETROSS
FOSTER WHEELER
ENERGY LIMITED
Page 2 of 2
Line No:
Input
Nominal Size
inches
Wall thickness
inches
Calculation
inches
inches
Material
0 cm 4
0 cm 3
h
K
#DIV/0!
#DIV/0!
(SIF in)
#DIV/0!
Temperature
degC
mm/m
#DIV/0!
#DIV/0!
Ec
MN/m
#DIV/0!
Y *L
Eh/Ec
0 m3
BB
CC
m
N
Allowable Stress
MN/m
0 m3
Allowable Force
AA
Relbow rad
Ix
0 mm
#DIV/0!
#DIV/0!
Result
Fx
Fx HOT
#DIV/0!
#DIV/0!
#DIV/0!
MAX
N
N
MN/m
#DIV/0!
#DIV/0!
#DIV/0!
FWEL ****/ 1
g:\piping\form\2101a8