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Combustion in SI Engines
The combustion process of SI engines can be divided
into three broad regions
ignition and flame development
Generally considered to be the consumption of the first 5%
of the air-fuel mixture (some sources use the first 10%)
During this period, ignition occurs and the combustion
process starts, but very little pressure rise is noticeable and
little or no useful work is produced
flame propagation
Bulk of the fuel and air mass, about 80-90%, is burned
during this period
Work produced in an engine cycle is the result of the flame
propagation period of the combustion process
Combustion in SI Engines
Combustion in SI Engines
Pressure in the cylinder is greatly increased which provides
the force to produce work in the expansion stroke
flame termination
The final 5% (some sources use 10%) of the air-fuel mass
burns in this period
During this time, pressure quickly decreases and combustion
stops
Combustion in SI Engines
Combustion in SI Engines
Combustion in SI Engines
Combustion in SI Engines
Combustion in SI engine ideally consists of an
exothermic subsonic flame progressing through a
premixed homogeneous air-fuel mixture
The spread of the flame front is greatly increased by
induced turbulence, swirl, and squish within the cylinder
Combustion in a gaseous fuel-air mixture ignited by
spark is characterized by the more or less rapid
development of a flame that starts from the ignition
point and spreads in a continuous manner outward from
the ignition point
When this spread continues to the end of the chamber
without change in its speed or shape, the combustion is
called normal
Combustion in SI Engines
When the mixture appears to ignite and burn ahead of the
flame, the phenomenon is called autoignition
When there is a sudden increase in the reaction rate,
accompanied by measurable pressure waves, the
phenomenon is called detonation
Combustion in SI Engines
Combustion in SI Engines
Combustion in SI Engines
Combustion in SI Engines
Applied potential is generally 25,000 - 40,000 volts, with a
maximum current on the order of 200 amps lasting about
10 nsec (1 nsec = 10-9 sec)
This gives a peak temperature on the order of 60,000 K
Overall spark discharge lasts about 0.001 second, with an
average temperature of about 6000 K
A stoichiometric mixture of hydrocarbon fuel requires
about 0.2 mJ (0.2 X 10 -3 J) of energy to ignite selfsustaining combustion
This varies to as much as 3 mJ for non-stoichiometric
mixtures
The discharge of a spark plug delivers 30 to 50 mJ of
energy, most of which, however, is lost by heat transfer
Combustion in SI Engines
Combustion in SI Engines
Combustion in SI Engines
Combustion in SI Engines
The P-V diagram of actual engines differs somewhat
from the ideal Otto cycle diagram due to heat losses,
friction, and the finite amount of time required for
release of the fuel energy
Combustion in SI Engines
Spark ignition timing has a significant
impact on the performance of an SI
engine
To produce the maximum torque for a
given rpm, the best timing is found when
the peak pressure occurs around 510
CAD after TDC
This optimal timing is referred to as the
maximum brake torque (MBT) timing
When the engine speed increases, timing
is advanced to achieve the best thermal
efficiency
If timing is advanced too early, an engine
may experience knocking
Combustion in SI Engines
The relation between flame development and pressure
depends on many factors
Effect of engine speed
The average flame speed remains nearly proportional to the
piston speed
If the spark is advanced as speed increases in such a way as
to keep peak pressure at the optimum crank angle (15 to
20 ATC), the apparent time loss will be nearly independent
of speed
Combustion in SI Engines
At a given rpm, average flame speed will be nearly proportional
to bore, and effective burning angle will again be independent
of the bore
spark-knock
Schematic
representation of engine
knock
Pressure trace in knocking combustion
Combustion in CI Engines
CI engines are merited with high engine efficiency (up to
45%) because of (1) higher compression ratios, (2) no
throttling, (3) lower running speed than SI engines,
therefore less friction losses, and (4) lean air/fuel
mixture
At most load ranges, CI engines are more fuel efficient
than SI engines
These engines are heavier than spark ignition engines
because of the need to support higher internal pressures
in the cylinders
They are also noisier because of the spontaneous
ignition of the charge
Combustion in CI Engines
Advantages of diesel engines as compared to SI engines
Compression ratio (CR) is higher, leading to higher thermal
efficiency
Since no throttling valve is needed, intake losses are
lower, thus efficiency is higher
Overall equivalence ratio is lean (f ~ 0.70.8), so less
unburned hydrocarbons and CO are leftover from the gas
phase combustion
Walls and crevices contain air only during the compression
stroke, so in principle, no hydrocarbons and CO go
unburned due to quenching in the crevices
Combustion in CI Engines
Disadvantages of diesel engines as compared to SI
engines
The liquid spray flame burns in diffusion flame mode,
causing high temperatures that result in high NOx
At high loads, soot/particles are formed
Cost of diesel engines is high due to the high-pressure
injection system
Engines must be heavier to withstand the higher pressures
Maximum operable engine speed (RPM) is lower than in SI
engines, so peak power output is lower
Combustion in CI Engines
Diesel spray consists of several
processes in sequence including
evaporation, mixing with air, and
ultimately combustion
Diesel spray consists of three distinct
zones
(1) spray evaporation
(2) mixing with surrounding hot air
(3) combustion
An estimate of the total physical
time required to complete the entire
spray combustion process in a diesel
engine is:
ttotalphysicaltime = tevap + tmix + tcomb
Combustion in CI Engines
The total physical time places an upper limit on how fast
the engine can run
Usually the injection timing is set around 30 Before Top
Dead Center (BTDC) with a total burn duration of 70
Crank Angle Degrees (CAD)
When the engine is run at 3,000 rpm, the total time
available for spray combustion is about 3.9 ms
For reference, droplets of size of 10 mm can be vaporized at
900 K and 4 MPa (40 bar) within 0.5 ms
Combustion in CI Engines
The combustion processes themselves are principally
governed by mixture formation, auto-ignition and
turbulent diffusion
The basic feature of a CI engine is operation with
heterogeneous mixture
This enables operation with extremely lean overall fuel-toair (F/A) ratio, since local values can be kept well within
the flammability limits
The consequences are the two persistent problems with
the diesel engine emissions: formation of nitric oxides
(NOx) and soot particles
Combustion in CI Engines
Mixture preparation and in-cylinder motion have a critical
impact on autoignition, combustion, and formation of
pollutants in a CI engine
Over a period of time, the direct injection concept has
achieved absolute dominance over the divided chamber
(prechamber or swirl-chamber) owing to the significant
efficiency advantages
Combustion in CI Engines
In CI engines, fresh air enters the cylinder during the
intake process and mixes with whatever amount of
exhaust residual might be present
The air often enters the cylinder at pressures higher than
the ambient pressure owing to turbocharging
After the intake valve (or port) closes, the fresh charge
is compressed by the piston to very high pressures and
temperatures
The fuel is injected at high velocities through small holes
on the injector nozzle just before the piston reaches the
TDC
The piston top is shaped in a way that allows
development of the spray, fuel atomization, and good
mixing with air
Combustion in CI Engines
Fuel evaporates and mixes with air, and owing to very
high gas temperatures, autoignites after a delay of only
a few crank-angles
Fuel/air mixture prepared during the ignition-delay
period burns rapidly and this is referred to as a
premixed phase of burning
The injection continues after ignition, and the
subsequent stage of the process controlled by mixing
rates is called a diffusion phase
The premixed burning is much more dominant at low
loads (relatively small amount of fuel injected), and
diffusion burning is more dominant at high load (large
amount of fuel injected)
Combustion in CI Engines
Spray combustion
Combustion processes in a
typical diesel engine
Temporal trajectories
of local f and T values in the
combustion chamber
Combustion in CI Engines
Combustion in CI Engines
The rate of heat release is defined as the rate at which
the chemical energy of the fuel is released by the
combustion process
The overall compression-ignition diesel combustion
process can be defined as:
Ignition delay (ab): The period between the start of fuel
injection into the combustion chamber and the start of
combustion [determined from the change in slope on the
p-q diagram, or from a heat-release analysis of the p(q)
data, or from a luminosity detector]
Premixed or rapid combustion phase (bc): In this
phase, combustion of the fuel which has mixed with air to
within the flammability limits during the ignition delay
period occurs rapidly in a few crank angle degree
Combustion in CI Engines
for SI engine
Combustion in CI Engines
When this burning mixture is added to the fuel which
becomes ready for burning and bums during this phase, the
high heat-release rates characteristic of this phase result
Combustion in CI Engines
Late combustion phase (de): Heat release continues at a
lower rate well into the expansion stroke
Several reasons for this are:
A small fraction of the fuel may not yet burned
A fraction of the fuel energy is present in soot and fuel-rich
combustion products and can still be released
The cylinder charge is non-uniform and mixing during this
period promotes more complete combustion and lessdissociated product gases
The kinetics of the final burnout processes become slower as
the temperature of the cylinder gases fall during expansion
Combustion in CI Engines
Spray Evaporation
The fuel injected into the engine cylinder through orifices
of an injector undergoes breakup, atomization and
evaporation, and simultaneously mixes with air entrained
into the spray plume
The initial droplet size depends on the orifice diameter,
injection pressure and air density, and ranges generally from
10 to 20mm in diameter
The cavitation bubbles generated in the nozzle and orifice
flow collapse instantly when released in the high pressure
ambient air
When the injection pressure is over some 200MPa, the
injection velocity exceeds the sound velocity in the incylinder air, and shockwaves originating from the orifice exit
is observed
Combustion in CI Engines
The spray droplets transfer their momentum to the
entrained air and decrease rapidly their relative velocities,
and simultaneously receive heat from the entrained air
The increased vapor pressure on the hot surface of the
droplets drives molecular mass transport, i.e., evaporation
With the progress of droplets evaporation inside the spray
plume, both local mixture temperature and vapor pressure
approach to their adiabatic-saturation conditions which
depend on the local fuelair ratio and initial air
temperature
When the ambient air pressure exceeds twice the fuel
critical pressure and the ambient air temperature is higher
than around 1.5 times the fuel critical temperature, the
fuel droplet reaches critical temperature during
evaporation and turns instantly into gas phase
Combustion in CI Engines
Auto Ignition
Fuel air mixtures formed during ignition delay period burn
explosively when combustion starts and therefore, ignition
delay together with the fuel injection rate and air motion
plays a key role in determining the initial heat release rate
As the extent of homogeneity of fuel air mixtures formed
during ignition delay is responsible for the spatial and
temporal distributions of and T in the flame during the
early stage of combustion, ignition delay affects largely the
formation of NO and soot
Auto-ignition of diesel sprays depends essentially on two
processes that progress simultaneously, the physical
process governing mixture formation and the chemical
process leading to exothermic reactions
Combustion in CI Engines
The physical properties of a fuel such as density, surface
tension, viscosity, and volatility concern closely
atomization, evaporation and mixture formation in the
spray of this particular fuel
The cetane number is also an important index that relates
closely chemical process
The in-cylinder air conditions such as pressure,
temperature and oxygen concentration are all involved in
both processes
The effect of orifice diameter on ignition delay attracts
attention because it tends to become smaller with the
increase in injection pressure
Ignition delay decreases with the decrease in orifice diameter
but remains unchanged when the orifice diameter is smaller
than 0.05 mm
Combustion in CI Engines
At temperatures above 1000 K, the difference between
ignition delays for large and small orifices is bigger than
that at lower temperatures, because the physical delay
occupies a major portion in the total ignition delay at high
ambient temperatures
Combustion in CI Engines
Instead of one state for the premixed flame, two
boundary states are considered for diffusion flames: fuel
(which may be diluted in other gases) and oxidizer
(diluted or not)
Fuel and oxidizer diffuse towards the reaction zone where
they burn and generate heat
Temperature is maximum in this zone and diffuses away
from the flame front towards the fuel and oxidizer streams
Combustion in CI Engines
The figure illustrates some important considerations:
Far away on each side of the flame, the gas is either too
rich or too lean to burn
Chemical reactions can proceed only in a limited region,
where fuel and oxidizer are mixed adequately
The most favorable mixing is obtained where fuel and
oxidizer are in stoichiometric proportions: a diffusion flame
usually lies along the points where mixing produces a
stoichiometric mixture
Combustion in CI Engines
A diffusion flame does not exhibit a reference speed as
premixed flames: the flame is unable to propagate
towards fuel because of the lack of oxidizer and it cannot
propagate towards oxidizer stream because of the lack of
fuel accordingly, the reaction zone does not move
significantly relatively to the flow field
Combustion in CI Engines
Combustion in CI Engines
Combustion in CI Engines
Pressure drop
A pressure loss occurs in a combustor because of
diffusion, friction, and momentum
The pressure drop value is 2-10% of the static pressure
(compressor outlet pressure) the efficiency of the engine
will be reduced by an equal percent