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Page 1
Operation Manual
for the
N-Sensor
N-Sensor (RNS.EXE)
Version 3.00
Terminal (FO-200.UPD)
CardWriter
Version 3.10
Contact address:
YARA GmbH & Co. KG
Research Centre for Plant Nutrition, Hanninghof
Hanninghof 35
D-48249 Dlmen
Germany
Operation Manual
N-Sensor
Page 2
Table of contents
1.
PREFACE..................................................................................................................5
1.1.
Declaration of conformity...................................................................................................... 6
2.
SAFETY.....................................................................................................................7
2.1.
General ................................................................................................................................ 8
2.2.
Contractual use.................................................................................................................... 8
2.3.
2.4.
2.5.
2.6.
2.7.
3.
2.5.1.
2.5.2.
3.1.
System components........................................................................................................... 17
4.
4.1.
Function ............................................................................................................................. 19
4.2.
4.3.
Measurement ..................................................................................................................... 20
4.4.
4.5.
4.6.
5.
INSTALLATION.......................................................................................................24
5.1.
Overview............................................................................................................................ 24
5.2.
6.
START-UP...............................................................................................................27
6.1.
6.2.
Radiometric calibration....................................................................................................... 27
7.
OPERATION............................................................................................................29
7.1.
Operating elements............................................................................................................ 29
3.1.1.
3.1.2.
3.1.3.
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Page 3
7.2.
7.3.
7.4.
7.5.
7.6.
Tasks screen...................................................................................................................... 42
7.7.
7.8.
7.9.
7.10.
8.
8.1.
Switching on....................................................................................................................... 57
8.2.
8.3.
8.4.
Agronomic calibration......................................................................................................... 61
8.5.
8.6.
8.7.
9.
MAINTENANCE ......................................................................................................67
10.
8.4.1.
8.4.2.
8.4.3.
10.1.
10.2.
10.3.
10.4.
10.5.
10.6.
10.7.
11.
11.1.
How to work with raster maps produced with Sensor Office ........................................... 80
11.2.
11.1.1.
11.1.2.
11.1.3.
11.1.4.
11.2.1.
11.2.2.
11.2.3.
Operation Manual
N-Sensor
11.2.4.
11.3.
11.3.1.
11.3.2.
11.3.3.
11.3.4.
11.3.5.
Page 4
How to control where you are............................................................................................................................ 85
APPENDIX ........................................................................................................................89
Operation Manual
N-Sensor
Page 5
1. Preface
The N-Sensor has the objective to optimise the use of fertiliser
and to increase the production. However, Yara cannot guarantee neither a fertiliser optimisation nor a production increase. If
the given objectives cannot be obtained, no claims for compensation can be derived from this.
We carefully select the materials and components used in the
production process of the N-Sensor. Therefore, we cannot accept any liability for any damages to N-Sensors and other objects of legal protection caused by the use of accessories and
spare parts not delivered by Yara. Neither can Yara take over
any liability for improper use and application of the N-Sensor,
for any procedures not described in the installation and adjustment manual or the operation manual.
We have a policy of constant product improvement and reserve
the right to discontinue or to modify product specifications,
models or designs without previous notice.
This manual describes the utilisation, handling and the application of the N-Sensor. Apart from the general operation procedures, the agronomic calibration in the field, the work with the
N-Sensor as well as the storage of working data, are described
in this manual. Thus, this manual is directed to the user.
The utilisation of the N-Sensor requires a specialised and
proper installation of the N-Sensor on a tractor equipped with
fertiliser spreader and spreader controller.
A proper and trouble-free operation of the N-Sensor is only
possible if the installation was carried through by trained personnel of the distribution partner or the manufacturer.
Yara
Operation Manual
N-Sensor
1.1.
Page 6
Declaration of conformity
CE DECLARATION OF CONFORMITY
(According to the EEC guideline 89/392)
The company
Yara GmbH & Co. KG
Hanninghof 35
D-48249 Dlmen
Tel:
Fax:
(0 25 94) 79 80
(0 25 94) 74 55
Signed
YARA GmbH & Co. KG
Date:
Jan. 26th, 2001
Operation Manual
N-Sensor
Page 7
2. Safety
A proper utilisation and a trouble-free operation are only possible in case of a competent and specialised installation. A faulty
installation, or an installation not corresponding to this manual,
any system modifications, as well as the use of accessories and
spare parts not delivered by Yara, can lead to malfunctions and
cause damages to the N-Sensor as well as personal and property damage; Yara does not take over any liability for these
damages.
Work very careful in the proximity of watercourses, ponds,
drainage channels, buildings, gardens or sensible economically
used plants. Consider the wind speed and the wind direction as
well as the possible windward drift. Never stop a completely or
partially loaded machine in the proximity of a water course.
Agrochemicals must be stored in a safe building.
Operation Manual
N-Sensor
2.1.
Page 8
General
The concept N-Sensor is only valid for the components installed
by Yara GmbH & Co. KG according to the scope of supply described in the section 3 (Technical Data). For any components
or parts necessary for the operation of the N-Sensor installed
by the operator or by other manufacturers, the operator must
have perform the measures necessary for safety.
The N-Sensor is designed to the state of the art, according to
the valid regulations and to rules of technology.
Nevertheless, there are dangers to persons and properties,
which can be caused by the N-Sensor, if:
Thus, any person responsible for the operation, must read and
observe the safety regulations. This has to be assured by the
operator of the N-Sensor for every single case.
Furthermore, the operator must assure that all safety regulations for add-on parts or peripheral parts, which do not belong
to the N-Sensor, are known to the persons responsible for the
operation.
Furthermore, the following is valid:
2.2.
Contractual use
The N-Sensor system, described in the present manual, exclusively serves for the regulation of the spreader, or the field
sprayer with controller, respectively, for the variable dispersion
of nitrogen fertiliser.
All components must only be used within the intended purpose
for the N-Sensor.
Any other use is regarded as not contractual.
Operation Manual
N-Sensor
2.3.
Page 9
Operation Manual
N-Sensor
2.5.
Page 10
2.5.1.
DANGER
Passages marked with this sign point to possible personal hazards.
CAUTION
Passages marked with this sign point to a possible hazard to
the N-Sensor or to parts of the N-Sensor.
2.5.2.
ALARM
A malfunction has occurred and is displayed.
It is not possible to proceed the work, or only with uniform application rate.
355-e-013
WARNING
A malfunction has occurred and is displayed.
Work can be proceeded.
355-e-022
Operation Manual
N-Sensor
2.6.
Page 11
CAUTION
Accordingly trained staff of Yara and its contracting partners
should only perform the installation described here.
CAUTION
The tractor roof mounting set is only designed for mounting the
system to the tractors specified in section 3 (Technical Data).
Mounting to other tractors will be at your own risk.
CAUTION
The fixing of the system to the roof of the drivers cabin must be
performed exactly according to the instructions of this manual.
In case of faulty installation, or in case of using spare parts or
accessories, which are not a part of the system, Yara cannot
take over any liabilities for any arising damages.
CAUTION
Accordingly trained staff of Yara and its contracting partners
should only perform the initial start-up.
CAUTION
Perform software updates only on explicit order and under instruction of your contracting partner for the N-Sensor.
CAUTION
Before starting the fertilisation with the N-Sensor, agronomic
Edition: 22 Dezember 2004
Operation Manual
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Page 12
Operation Manual
N-Sensor
2.7.
Page 13
ALARM
The overall light intensity is too low for the N-Sensor operation.
The system changes over to a uniform application rate.
355-e-013
ALARM
The light intensity of at least one sensor is too high for the NSensor operation. The system changes over to a uniform application rate. This alarm should not occur under normal conditions of operation.
355-e-020
ALARM
Alarm is displayed if one spectrometer (either reflectance or
irradiance) does not receive any signal.
Typically, the visors are down or the irradiance sensor is covered.
Could also indicate that a light fibre is broken.
355-e-020-b
(If the overall light level is too low, the not enough light alarm
will be displayed instead.)
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Page 14
ALARM
The system changed over to uniform application rate due to a
hardware failure. Contact your Yara contracting partner.
355-e-021
WARNING
The solar elevation is too low for N-Sensor operation. The system still works but accuracy decreases.
355-e-022
WARNING
This warning only appears if the selected spreader controller
expects a feedback about the actually applied product quantity
(bi-directional serial connection).
355-e-019-a
WARNING
Appears if a growth stage and a crop type is entered where it
makes no sense to apply fertiliser with the N-Sensor:
Work can be proceeded.
355-e-019-b
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Page 15
WARNING
This warning appears after the termination of the calibration in
the reference plot, if the Biomass Cutoff under AgroCal is
greater than the average sensor value S2 (biomass indicator) in
the reference plot.
355-e-023
WARNING
Remark will be shown if the protein quality calibration is selected (only cereals
EC 59...69), because this is significantly different to the usual calibration.
Work can be proceeded.
355-e-023a
ALARM
Possible causes:
The N-Sensor does not work (software or hardware failure).
The plug-in connection between terminal and N-Sensor is interrupted, or the contacts are dirty.
355-e-024
ALARM
Causes:
The N-Sensor is still booting (takes approx. max. 20 seconds)
The N-Sensor does not work (interruption of power supply,
software or hardware failure).
The plug-in connection between terminal and the N-Sensor is
interrupted or the contacts are dirty.
355-e-025
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N-Sensor
Page 16
Three beeps
GPS signal loss
It is possible that the tractor is in an area with weak signal intensity. However, malfunctions of the DGPS system, or a satellite malfunction, are also possible. Two beeps indicate that the
signal is recognised once again.
WARNING
The cause for this warning may be one of the following malfunctions:
355-e-026
The data card, or the used data file, is full. Check the content
of the data card with a computer. If necessary, insert an
empty card and select a new task.
WARNING
This warning appears if the N-Sensor starts a job, but the logfile on the data card, which is linked to the job, is missing.
Setuo Popup
WARNING
In the System Setup menu, many settings are essential for the
proper use of the N-Sensor. Modification might lead to malfunctions of the whole system.
Operation Manual
N-Sensor
Page 17
3. Technical Data
Minimum solar elevation
25
Power supply
GPS
Data format:
NMEA-0183
Message category:
GGA 4800,8,N,1
or GGA 9600,8,N,1
Operating temperature:
0 to +50C
Storage temperature:
-30 to +50C
Visual geometry
Measuring frequency
3.1.
System components
3.1.1.
3.1.2.
3.1.3.
Equipment options
The N-Sensor system is conceived for the application with following machines:
Operation Manual
N-Sensor
Page 18
Tractors
The fixing support for the sensor box of the N-Sensor system is
designed for mounting of the drivers cabin of following tractor
types:
Case
Case
* Deutz
Fahr Agrotron 80, 85, 90, 100, 105, 106, 110, 120, 135, 150,
160, 175, 200, 230, 260
Fendt
Fendt
* Fendt
Farmer Vario 409, 410, 411, 711, 712, 714, 716, 916, 920, 924,
926
Fendt
Fendt
John Deere
New Holland
GPS receivers
The system can be operated with GPS and DGPS receivers.
The system can also be operated without GPS/DGPS receiver,
however, not all system functions are available in this case.
Operation Manual
N-Sensor
Page 19
4. System Documentation
4.1.
Function
The N-Sensor system serves for the site-specific determination
of the nitrogen requirements of agricultural cultivated plants,
and for the simultaneous automatic control of a spreader (using
a spreader controller) with the objective of optimising the application of fertilisers in a site-specific way. If desired, the system
stores the working data, so that an application map can be created after the fertilisation.
4.2.
System requirements
The N-Sensor can generally be used as an independent measuring system for the determination of the site-specific nitrogen
requirements of cultivated plants. For the site-specific fertilisation with the N-Sensor, a spreader with corresponding spreader
controller is necessary, too. The spreader as well as the
spreader controller is not a part of the N-Sensor. Please contact
your N-Sensor contracting partner with respect to the requirements of the spreader and the spreader controller.
Operation Manual
N-Sensor
4.3.
Page 20
Measurement
355-e-004
At the left and at the right border of the sensor unit mounted on
the tractors roof, four sensors obliquely directed downwards
are mounted, capturing the ambient light reflected by the plants
on both sides of the tractor. The current chlorophyll content and
the biomass of the crop is determined from the spectral analysis
of the light; the optimal nitrogen amount to be applied is derived
from this measurement.
The ambient light sensor provides a signal, which is used for
the compensation of light intensity variations.
Operation Manual
N-Sensor
4.4.
Page 21
355-e-003
355-e-013
Operation Manual
N-Sensor
4.5.
Page 22
Spreader control
355-e-002
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N-Sensor
4.6.
Page 23
CAUTION
For data storage, only data cards recommended by the manufacturer of the N-Sensor should be used. These have an extended temperature range. Yara does not take over any responsibilities for data loss.
A task number can be assigned to each working unit (e.g. a fertilised field). The working data for this task will be stored on a
Yara data card inserted into the card slot at the terminal.
The data of up to 32 tasks can be stored on a single card. After
the end of the work, the data can be downloaded from the card
into a computer for further processing or for archiving.
If a GPS or DGPS receiver is integrated into the system, it is
possible to create a nitrogen application map with the data of
the task.
Operation Manual
N-Sensor
Page 24
5. Installation
CAUTION
Accordingly trained staff of Yara and its contracting partners
should only perform the installation described here.
5.1.
Overview
355-e-005
1
Sensor box
2
Bracket
3
Application rate controller
4
Bulkhead connector
5
Power supply cable
6
Cable to tractors starter switch
7
8
9
10
11
Operation Manual
N-Sensor
5.2.
Page 25
CAUTION
The tractor roof mounting set is only designed for mounting the
system to the tractors specified in section 3 (Technical Data).
Mounting to other tractors will be at your own risk.
355-e-005
1. Fix two brackets (2) to the tractor roof and secure them with
the clamps and nuts. The threads must be greased.
2. Fix the tie rod and turnbuckle (11) to the brackets and tension them with the tensioning screw.
3. Fix the sensor box (1) to the brackets; set the groove at the
bottom of the box onto the nuts. Tighten the nuts.
CAUTION
The fixing of the system to the roof of the drivers cabin must be
performed exactly according to the instructions of this manual.
In case of faulty installation, or in case of using spare parts or
accessories, which are not a part of the system, Yara cannot
take over any liabilities for any arising damages.
Operation Manual
N-Sensor
Page 26
355-e-005
Realisation of connections
Realise the required connections, see figure.
The connection to the starter switch of the tractor should be effected in a way that the system is supplied with current when
the ignition is turned on. Preferably the system is plugged into a
free COBO-socket inside the tractors cabin.
CAUTION
The N-Sensor must be switched on and off with the ignition of
the tractor, with the switch on the cable harness or with a special switch provided by Yara or its N-Sensor service partners.
If in doubt, please contact your N-Sensor service partner.
If the power supply in not installed properly, the N-Sensor might
lose internal system data while shutting down after use. This
can lead to a breakdown of the N-Sensor system.
Operation Manual
N-Sensor
Page 27
6. Start-Up
Before the first use of the N-Sensor, an initial start-up has to be
carried out. The initial start-up comprises of a Software Activation and a Radiometric Calibration.
CAUTION
Accordingly trained staff of Yara and its contracting partners
should only perform the initial start-up.
6.1.
Software Activation
Before using software version 2.xx the first time, an 8-digit software release code must be entered once.
Codes are available at Yara.
Without the code, the system cannot be activated.
If a wrong code is entered, the N-Sensor will shut down and the
screen will display Data connection to job computer lost. To
enter the code again, the system must be switched off and on.
355-e-006b
6.2.
Radiometric calibration
CAUTION
Accordingly trained personnel of the contracting partner or of
the manufacturer must only perform the radiometric calibration.
The utilities used for this must be acquired from the manufacturer or from the contracting partner.
Note:
Typically, the radiometric calibration is only necessary during the initial start-up.
Edition: 22 Dezember 2004
Operation Manual
N-Sensor
Page 28
CAUTION
For radiometric calibration, the sun must be at an angle of min.
30 above the horizon.
The calibration is not affected by a partially or entirely clouded
sky.
Set up and calibrate the system according to the section 7
(Operation).
Operation Manual
N-Sensor
Page 29
7. Operation
7.1.
Operating elements
Overview
355-e-001
Operation Manual
N-Sensor
Page 30
Main menu
355-e-001-a
Select the desired option in the main menu by pressing the corresponding button. Following options are available:
Work
Display of the Work screen for fertiliser application (see also
section 7 (Operation)).
Setup
Opens the System Setup screen, where the initial adjustments
and the calibration are performed. described in the installation
and adjustment manual.
Task
Assignment of a task number, used for data logging, before
work start (see section 7.10 (Operation modes)).
System
Opens the screen System Data, which contains indications on
the terminal adjustments (e.g. language, buzzer and DGPS coordinates).
Map
Opens the screen Terminal Field Map. The field map is only
available if a raster map with field boundary has been stored to
the data card in advance.
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N-Sensor
Page 31
Submenu
355-e-001-a
Select the desired option in the submenu by pressing the corresponding button. The options displayed depend on the selection
of options in the main menu.
Keys
355-e-001-b
Alphanumeric
key pad
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Page 32
ESC key
Enter key
Keys (continued)
355-e-001-c
Arrow keys
Cursor movement
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Page 33
START/STOP key
Resets the application rate to 100%, after the options -10% and
+10% have been selected.
Starts and stops the fertiliser application and the data logging
during work.
Operation Manual
N-Sensor
7.2.
Page 34
8
4
9
9
10
10
6
7
1 GPS symbol
All symbols
5 Next page
Operation Manual
N-Sensor
Page 35
6 Symbol
STOP/Work
Displays the ratio of the selected application rate to the application rate calculated by the system.
Example: If the system calculates a rate of 50 kg/ha N, and
+10% is pressed, the system applies 55 kg/ha N, and the display shows 110%.
8 Light condition
Insufficient light
9 Low crop
10 Raster map
Operation Manual
N-Sensor
7.3.
Page 36
355-e-007
Previous page
1 Set Marker
2 Marker enabled
Operation Manual
N-Sensor
7.4.
Page 37
355-e-014a
Status
Gives information on software version, sensor serial number,
operating hours of N-Sensor and N-Sensor with spreader operation, integration time (Tint), intensity of reflected light (Refl),
intensity of global radiation (Global), sensor values S1, S2, date
and UTC time.
355-e-011c
Back
Back to Agronomic Calibration
Operation Manual
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Page 38
System Setup
355-e-011a
Back
Back to Agronomic Calibration.
Type +/Type
Adjustment of controller type.
Press repeatedly on the keys Type + or Type -, until the correct
controller type is displayed.
Units
Selection of the unit of measurement, either metric or English.
Next page
Operation Manual
N-Sensor
Page 39
Normal Speed
Enter the normal working speed in
the line Normal Speed.
Signal delay
You can calculate this time delay as follows:
A = Distance between sensor box and the
centre of fertiliser application. The
centre of fertiliser application depends
on the working width of the spreader
see manufacturers notes.
B = normal (tractor) speed (m/s)
C = Time constant of the spreader (s) - see
manufacturers notes
X=
A
B
- C 0.5* (s)
Operation Manual
N-Sensor
7.5.
Page 40
355-e-011b
Previous page
License details
Check the license date. If there is no valid licence on the system (padlock is displayed on work screen), select License from
the submenu.
The screen displays:
355-e-012
Operation Manual
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Page 41
Enter the license code and press the enter key in order to
return to the System Setup screen.
The license code is available from your Yara contracting partner.
Operation Mode
Change of operation mode. So far, only N-Application is available.
Zero Rate
Send zero rate: (yes/no)
Determines what happens when the system is stopped through
the START/STOP-key:
If yes, a zero rate (0 kg/ha) is sent to the controller, then the
communication is stopped. The spreader controller closes the
spreader. However, some spreader controllers produce errors
when they receive a zero rate.
If no, the communication is stopped immediately. The spreader
controller remains on the last rate that has been sent.
Appl. Mode
Different application modes can be used with the N-Sensor.
Sensor (default): N-recommendation due to N-Sensor measurement.
Sensor with offset map: N-recommendation due to N-Sensor
measurement combined with offset map (if enable), which adds
or subtracts N-rates due to the offset map.
Sensor with overlay map: either N-Sensor or background
map. If a map is enabled the sensor will apply fertilizer due to
the map, if the raster cell contains an N-rate. If the raster cell of
the cell does not contain any value, the N-Sensor will apply due
to N-Sensor measurement.
Application map: (Nitrogen)
Application due to enabled map, not due to N-Sensor measurement. The cell contents are interpreted as kg/ha nitrogen.
These rates will be divided by the percentage of N in fertiliser
given in the agronomic calibration.
Application map: (Product)
Application due to enabled map, not due to N-Sensor measurement. The cell contents are interpreted as kg/ha product.
This is particularly useful if anything else than nitrogen is
spread. These rates are sent to the controller as they are.
Operation Manual
N-Sensor
7.6.
Page 42
Tasks screen
Check that a data card is inserted into the terminal of the NSensor.
Select Tasks in the main menu.
The screen displays:
355-e-018
Set the cursor, using the arrow keys Left and Right, onto the
desired task number (tasks 9 to 16 can be reached by changing from task 8 to the right, to block 2 task 1) and press Start
task.
The data of up to 32 tasks can be stored on the data card. The
indication Task State informs you whether the selected task
was already used before.
The pencil in the lower right corner indicates the amount of free
storage capacity. The pencil fills with black colour if data is being stored in a task.
By means of the cursor keys Up and Down it is possible to access to the individual selection fields. The field currently to be
spread can be selected from the fields given in CardWriter (see
section 10.5 (Preparation of the data card with field information)).
At the bottom of the Tasks screen specific information of this
tasks is provided.
Start task
Press Start task to activate the selected task. From now on
data will be stored on the data card. The display automatically
changes over to the Work menu.
Selecting Tasks in the main menu again, the Start taskcommand will be replaced by the Break task and Finish taskcommand. With these commands, data logging can be interrupted or completed, respectively.
Edition: 22 Dezember 2004
Operation Manual
N-Sensor
Page 43
Grid On
The raster map can be switched on and off with the function
Grid ON. The current status is marked with ON or OFF.
If Grid ON is selected, the N-Sensor is reading the application
rate directly from the raster file.
If Grid ON is selected, the command Balk ON or Balk Off appears. Balk ON/OFF defines whether the rate 0 or the amount
defined under Setpoint is interpreted as application rate.
If Grid OFF is selected, the Balk key automatically disappears.
For more details about raster files see also section 10.6
(Working with raster files (backed-up maps)).
Balk On
Only available if Grid On is enabled.
The current status is marked with Border ON or Border OFF.
The Balk selection determines how much is applied if the NSensor is located outside the field boundaries defined in the
raster map.
If Balk ON is selected, the system will read the rate specified in
Setpoint on the N-Sensor terminal. If Balk OFF is selected, the
N-Sensor outside the field boundary will read the value 0 kg/ha.
If a raster file is used as Offset Map, it is strongly recommended
to set Balk On. Using this option, sensor readings will not be influenced if the vehicle is located outside the field boundary.
For details see also section 10.7 (Offset maps).
Erase Data
Select Erase Data to delete all data stored in the selected task.
Operation Manual
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7.7.
Page 44
355-e-007
Tractor signals
Select Tractor Signals in the submenu:
355-e-008
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Page 45
355-e-007
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Page 46
Press the Enter key in order to store the settings and in order
to return to the screen System Data.
DGPS ON/OFF
Select DGPS ON/OFF in the submenu
In the submenu DGPS ON/OFF, the user can select whether he
wants to admit only DGPS signals (DGPS=ON) or DGPS as
well as GPS reception (DGPS=OFF).
Note:
If DGPS is set to ON, no positions are being recorded if the
DGPS cannot receive and only GPS can be received instead.
If the DGPS is set to OFF, DGPS signals are received for
DGPS reception and GPS signals are received for DGPS nonreception, provided that the GPS signal can be properly received.
Beep ON/OFF
Select Beep ON/OFF in the submenu.
Enables/disables the sound for error messages.
Further submenus
Select arrow key in the submenu.
This function leads to the second part of the system data submenu:
355-e-009
Operation Manual
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Page 47
Data Mode
The Data Mode option generally determines under which conditions the task area and time counter are being incremented and
data is being logged.
This setting does not have any influence on the N-Sensor operation and data storage at all and can be neglected.
It is recommended to use mode 6 in order to count hectares
and working hours of the N-Sensor and in order to log data only
if the N-application is started by pressing the Start-/Stop-button.
LBS-Monitor
Information for service purposes
Memory intern
Information for service purposes
Error notes
Information for service purposes
Download
Downloading new N-Sensor software:
355-e-010
Operation Manual
N-Sensor
7.8.
Page 48
Map screen
Select Map in the main menu.
The Map screen is implemented as help while working with digital maps on the N-Sensor. The user can set up to 3 positions in
the field in order to navigate back to these positions later. E.g. if
the driver has to interrupt the fertiliser application in order to refill his spreader, he can set a position marker and navigate back
to this position later.
It is not required to work with a digital map to set positions. The
only restriction is that a task must be is activated.
A map will only be displayed if a raster file with field boundary is
available on the data card and linked to the active task.
The 3 position markers are only for in-field navigation and must
not be mixed up with the 4 N-Sensor markers, which will be
logged with the data file.
The set positions will be stored as long as they will be overwritten by new positions.
2
3
1
4
10
6
7
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1 Current row
and column in
grid cell
2 Current grid
cell value
3 Navigation
window
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5 Navigate to
position markers
6 Navigate to
field
7 Window position
8 Field boundary
9 Position markers
10 Current vehicle position
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7.9.
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355-e-020
No Light detected
ALARM
Alarm is displayed if one spectrometer (either reflectance or
irradiance) does not receive any signal.
Typically, the covers are down or the irradiance sensor is covered.
Could also indicate that a light fibre is broken.
(If the overall light level is too low, the not enough light alarm
will be displayed instead.)
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Hardware malfunctions
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ALARM
The system changed over to uniform application rate due to a
hardware failure. Contact your Yara contracting partner.
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The data card, or the used data file, is full. Check the content
of the data card with a computer. If necessary, insert an
empty card and select a new task.
Note:
In order to avoid the logging of too many data, stop data logging
when the tractor is stopped.
WARNING
This warning appears if the N-Sensor starts a job, but the logfile on the data card, which is linked to the job, is missing.
Setuo Popup
WARNING
In the System Setup menu, many settings are essential for the
proper use of the N-Sensor. Modification might lead to malfunctions of the whole system.
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Uniform
Application of a uniform application rate, which must be previously set in AgroCal below Uniform Rate. On the screen, the
given value of Uniform Rate is displayed.
In order to return to the sensor control after the use of other
modes of operation: Press Sensor.
Minimum
Application of a minimum application rate, which must be previously set in AgroCal below Minimum Rate. This mode of operation serves for a spontaneous switch-over to a low N quantity, on parts of the field where N-Sensor recommendation is not
desired (dry spots, proximity to waters etc.).
Options +10% and -10%
These options increases or decreases the application rate calculated by the system in steps of 10%. (If you have chosen one
of these options and if you want to return to the application rate
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8. Standard procedure
In this section the standard procedure of N-Sensor operation in
the field is described.
8.1.
Switching on
Note:
12 V DC of the tractor supplies the system. It is switched on
with the tractor ignition or by a separately mounted switch.
Switching on
Flap open the covers on both sides of the sensor box and remove the cap from the ambient light sensor.
Switch on the ignition or the separate switch until the screen
Work appears on the terminal display (this lasts about 20 seconds):
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Set up the system and do the agronomic calibration as described in the following sections.
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8.2.
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DANGER
Caution when passing below bridges and trees, danger of damages.
1
Spreader preparation
Drive onto the field and fill up the spreader. Perform the required calibration and the adjustments of the spreader and of
the spreader controller according to the instructions of the
manufacturer.
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8.3.
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Work start
1. Check that a data card is inserted into the terminal of the NSensor; subsequently press the key Task.
The screen displays:
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3. Drive the tractor to the first track and press the key
START/STOP.
Note:
Only if the symbol System works is visible, data is transferred
to the spreader controller and stored on the data card.
If the Stop sign is visible, the N-Sensor performs the measurement of the crop, as well as the calculation of the nitrogen
rate. However, the data are neither transmitted to the spreader
controller nor stored on the data card.
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Agronomic calibration
The agronomic calibration sets the system up for the normal
operation (i.e. with sensor control with variable application rate),
the parameters are used as shown.
During work, the sensor signals generate a sensor value,
which is applied for the application rate. The parameters of cultivated plant and product modify the ratio between sensor value
and application rate according to the current task.
8.4.1.
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Indicates the type of crop to be worked. The quantity of fertiliser recommended by the N-Sensor depends on the type of
crop set here.
Growth Stage
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% N Fertiliser
Percental proportion of nitrogen in the product (weight proportion) (can be taken from the manufacturers specifications).
The application rate of product application is always given in
kg/ha N (quantity of nitrogen per hectare) and not as product quantity per hectare. The application rates can be calculated from the nitrogen content of the fertiliser (%N fertiliser)
(can be taken from the manufacturers specifications); use
following formula to do this:
Application rate = (product quantity, kg/ha) x %N fertiliser / 100
Minimum and
maximum rate
Uniform rate
Reference rate
The limit values in kg/ha N; the system is supposed to be operated in-between these values.
Application rate for a sensor error (e.g. low light level), or as
default for a uniform fertilisation (in kg/ha N).
The reference application rate is kg/ha N in the reference plot.
This value should only be calculated via the calibration in a
reference plot (see section 8.4.2 (Calibration ). The calibration
is to be carried through in a part of the field where the plants
cultivated there are typical for that field (reference plot).
Ref. Sensor
Biomass Cutoff
The level of a (measured) biomass indication, where the application rate is reduced for very thin crop stands. The N-Sensor
predetermines this value, depending on the type of crop and on
the growth stadium. In individual cases, this value may be
adjusted to the individual of the field.
CAUTION
The entered value influences the indication of the application,
and thus, to a vast extent, the control characteristics of the NSensor.
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3.
Move the cursor with the arrow down key onto the parameters
to be edited and introduce the desired value or accept the
default values.
4.
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8.4.2.
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2. Follow the instructions and work the reference plot; the system captures the measured values once a second.
If the reference plot is big:
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8.4.3.
8.5.
Fertiliser application
Once the system is started, the mode Sensor is automatically
selected in the screen Work, and the N-Sensor applies the fertiliser with variable application rate, according to the current requirements.
Drive along your track and observe the application rate in the
screen Work and on the spreader controller.
Please observe that the controller typically gives the application
rate in kg/ha product. However, on the terminal the application
rate is given in kg/ha nitrogen. According to the signal delay
entered in the screen System Setup, the quantity displayed at
the controller is delayed.
8.6.
Work finish
1. Press the START/STOP key at the end of your last track.
2. In the Task menu, press the key Finish task. Data logging is
now finished.
3. Cover the sensors and the ambient light sensor.
4. If necessary, go to the next field.
If your working day is over, cover the sensors. Remove the data
card and copy the task files onto a computer. For downloading
the files to a computer, we recommend the program
CardWriter.
8.7.
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9. Maintenance
DANGER
Caution when passing below bridges and trees, danger of damages.
Before each use, check the tight fit of the device on the roof
of the tractor.
Keep the sensors clean and flap down the covers when the
sensors are not in use.
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If you are working with Microsoft Windows you will find CardWriter by clicking Start on the Windows toolbar, and then clicking Programs, N-Sensor and CardWriter.
After the first program start you will be asked to enter the drive
letter of your PCMCIA drive:
355-e-027
If this window does not show up, check in Options and Data
card whether the drive letter for your drive is assigned correctly;
if necessary, change the drive letter.
CAUTION
Please note that all files in the root directory of the selected
drive will be deleted. Therefore it is strongly recommended to
double-check again whether the drive letter is really correct and
whether you are sure to erase the files on that data card.
In Options and Directory you can define whether you want to
store your data always in the same directory or if you want to
choose a new directory before each data download.
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options for the target directory is enabled, you can start to work
with CardWriter.
After starting CardWriter, the following screen appears:
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Confirm with Yes if the data card does not contain any important information still to be used.
If you previously have chosen 8x 896 KB (about 8 hours per
task), the following information is displayed:
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Choose the target directory where you want to store the data
files recorded by the N-Sensor.
After pressing the Ok button all tasks that have been used on
the N-Sensor will be downloaded from the data card and copied
to the target directory. Unused tasks will not be copied.
The filename will be created automatically and consists of the
N-Sensor serial number, possibly customer name, field name,
date of recording and task number.
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of all files that have been read from the data card in the previous step. You can modify this list by adding more files or removing files. If you remove a file, it will still be present on your
hard disk, but will not be transmitted to Sensor Office.
Select Start Sensor Office.
Your default Internet browser will be started automatically and
you will be connected to the Sensor Office homepage. The files
in the list will be automatically transferred to the server. Just follow the instructions given in Sensor Office.
Note:
The software Sensor Office is offered as an additional service
by Yara. However, it is not a part of the N-Sensor.
In case you want to process your files later, just exit CardWriter.
You can open Sensor Office directly with your internet browser
and process the files without starting CardWriter again.
Archive Data
If you do not want to process the data on your own, but send
them to a service provider, select the Archive Data button and
create a compressed ZIP archive containing all listed task files.
Send this file with your standard email client to the desired recipient.
Send Data
With the option Send Data, you can send all log-files from the
list to an Email-address, which was pre-defined in Options and
Email.
This command will automatically open your Email-software to
send the data.
Please note that the option Send Data is only available if an
Email-software is installed on your computer and an Emailaddress was entered under Options and Email.
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In the Master data tab different fields can be generated in a database. Information can be entered in the columns Field name,
Size [ha], Crop, Customer and Comment, respectively. In a
next step, these fields can be assigned to tasks and become
visible when the tasks are displayed on the N-Sensor terminal.
In order to generate fields in the database, go to an empty line
below Field name and enter the desired name.
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+
-
Enter the field size in the Size [ha] column and select the Crop.
Clicking the Crop column, a table with specified crops will open.
If the desired crop does not display here, you can enter it manually. Once inserted this crop, it will then be available in the list of
specified crops.
Alternatively, crops can be edited separately in the File - Crops
menu.
Clicking the Customer column, a table with specified customers opens. If the desired customer does not display here, you
can enter it manually. Once inserted this customer, it will then
be available in the list of specified customers.
Alternatively, customers can be edited separately in the File Customers menu.
All columns can be sorted by clicking the column header. Click
once to get an ascending order, twice to get a descending order.
Tasks
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Click on the small grey square with the three dots and select a
raster file (*.RST). If necessary, change to the directory where
you have previously stored the raster files.
As Amount [kg/ha] enter the quantity you want to apply in
those areas not covered by the raster file. This is typically the
area outside the field boundaries.
Nitrogen-rate or product-rate can be entered for the Amount
[kg/ha], respectively. If the raster-map is applied with the NSensor, it has to be defined on the N-Sensor terminal in the
window System Setup (2) under Appl.map, whether Amount
[kg/ha] and the grid cell values are to be interpreted as nitrogen
or product rates, respectively. See also section 7.5 (System
Setup (2) screen).
If the card is initialised through Initialise Data Card and then
inserted into the N-Sensor terminal, the field information defined
in CardWriter becomes visible.
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The raster map can be switched on and off with the functions
Grid OFF and Balk OFF. The current status is marked with ON
or OFF.
If Grid OFF is selected, the Balk key automatically disappears.
The Balk selection determines how much is applied if the system is outside the field boundaries defined in the raster map:
If set to Balk ON, the system will apply the rate specified in the
CardWriter as Amount [kg/ha] and displayed in Setpoint on
the N-Sensor terminal.
If Balk OFF is selected, 0 kg/ha will be applied outside the field
boundary.
If Picture is selected, the map will be displayed.
After starting the task the N-Sensor displays the Work menu.
Change to the Appl. Map operating mode. If you are within the
given boundaries, the raster map symbol appears.
You can display the field boundary by pressing the Map key. In
addition, the current location in the field is displayed with a
crosshair.
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Consequently, to create a negative offset (i. e. to reduce the NSensor recommendation on a certain spot in the field) the value
in the map must be smaller than the Setpoint rate. Map values
larger than the Setpoint lead to an increase of the application
rate and if the map value is equal to the Setpoint rate the NSensor recommendation will not be changed at that location.
CAUTION
If a raster file is used as Offset Map, Balk On must be enabled
in the Task-menu of the N-Sensor.
Using this option, sensor readings will not be influenced if the
vehicle is located outside the field boundary.
A detailed description, how to work with offset maps is given in
section 11.3 (How to use raster maps as offset map).
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11.1. How to work with raster maps produced with Sensor Office
What is a raster map?
A raster map is a digital map, which contains product- or Nrates to be applied on the field. These data are transferred to a
job-controller and sent to the spreader or sprayer.
The digital map can also be applied with the N-Sensor, if you
select Appl. Map instead of Sensor or Uniform on the NSensor in the Work-menu.
11.1.1.
On the Point data Preview you will see the points as dotted
lines, select Raster Map.
On the Preview Raster map page you can define the Cell
size of your raster map. This will of course highly influence
the accuracy of your grid. Please note that the grid size of
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11.1.2.
If needed, you can modify the raster map if you select Edit
Raster Map. Keep in mind that the upload of this page can
last a couple of minutes if you are working with a dense
grid, e.g. 6m.
Select Export.
Click Next.
After writing the files to the data card, take the card out to
the tractor.
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11.1.3.
11.1.4.
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Select Setup.
If Application Map is set to Nitrogen, the values in the digital map will be interpreted as N-rates and will be multiplied
by the N-content, which is defined in the agronomic calibration, before the values are sent to the controller.
If Application Map is set to Product, the values in the digital map will be interpreted as product-rates and will not be
multiplied by the N-content, which is defined in the agronomic calibration. Instead, the values are sent to the controller as they are.
Select Tasks
Select Grid On, if the grid is not enabled (Usually the grid
should be enabled by default, if Map-mode is selected in the
Work manu).
Select Balk On
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Click Next.
On the Point data Preview you will see the points as dotted
lines, here you have the possibility to define new field
boundaries, if you only want to take a part of the field into
account.
Select next.
Select Next.
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11.2.2.
11.2.3.
Click Next.
After writing the files to the data card, take the card out to
the tractor.
Select Setup.
If Application Map is set to Nitrogen, the values in the digital map will be interpreted as N-rates and will be multiplied
by the N-content, which is defined in the agronomic calibration, before the values are sent to the controller.
If Application Map is set to Product, the values in the digital map will be interpreted as product-rates and will not be
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nomic calibration. Instead, the values are sent to the controller as they are.
11.2.4.
Select Tasks
Select Grid On, if the grid is not enabled (Usually the grid
should be enabled by default, if Map-mode is selected in the
Work manu).
Select Balk On
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11.3.2.
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11.3.3.
Page 87
Click Next.
On the Point data Preview you will see the points as dotted
lines, select Raster Map.
On the Preview Raster map page you can define the Cell
size of your raster map. This will of course highly influence
the accuracy of your grid. Please note that the grid size of
your raster map is limited to only 16,384 data points. If the
number of data points is too high, the N-Sensor terminal
cannot handle the raster file anymore. In Sensor office you
will get an error message. In that case reprocess the map
with a bigger Cell size.
If needed, you can modify the raster map if you select Edit
Raster Map. Keep in mind that the upload of this page can
last a couple of minutes if you are working with a dense
grid, e.g. 6m.
Select Export
Click Next.
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your task.
11.3.4.
11.3.5.
After writing the files to the data card, take the card out to
the tractor.
Select Setup
Go down the menu until you find the option Appl. Map
Select Tasks
Select Grid On
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Appendix
Calculating the Signal Delay
Scanned
area
Scanned
area
Sensors
Sensor housing
Terminal
SpreaderController
Spreader
Irradiance
Sensor
Scanned
area
Sensors
Signal Delay
caused by
Distance (A)
Scanned
area
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0.5
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Distance Sensor
housing to centre of
fertilizer application
8km/h
10 k m / h
12 k m / h
14 k m / h
16 k m / h
18 k m / h
20 k m / h
2.22 m/s
2.78 m/s
3.33 m/s
3.89 m/s
4.44 m/s
5.00 m/s
5.56 m/s
10 m
12 m
14 m
16 m
18 m
20 m
22 m
24 m
26 m
10
28 m
11
30 m
12
Attention
In the calculations of this table a time constant for the
spreader C of 1 second is included, which is valid for most of
the spreaders. In some cases, especially for sprayers the time
constant for the spreader C can be different to that value.
A possible deviation from this value has to be taken into account before this table is used.
Operation Manual