TUC-6 Weigh Feeder o & M Manual

OPERATION & MAINTENANCE MANUAL FOR
WEIGH FEEDER
OPERATION & MAINTENANCE MANUAL

FOR
WEIGH FEEDER
FLSmidth Pfister India Ltd.
FPIL JOB NO : 90.1291

CUSTOMER : SAIL-ROURKELA STEEL PLANT
EQPT
: WEIGH FEEDER (WF)
TABLE OF CONTENTS
DESCRIPTION
SR. NO.
1.0
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
PAGE NO.
OPERATION & MAINTENANCE MANUAL FOR TUC-6

CONTROLLER
MECHANICAL DATA.
ASSEMBLY & STARTUP INSTRUCTION.
MAINTENANCE INSTRUCTION.
LUBRICATION CHART.
TESTING / ADJUSTING MANUAL.
ERECTION INSTRUCTION MANUAL.
SAFETY & STORAGE MANUAL.
OPERATION & MAINTENACE MANUAL FOR AC MOTOR.
INSTALLATION & MAINTENANCE MANUAL FOR GEAR BOX.
OPERATION & MAINTENACE MANUAL FOR VIBRATORY
MOTOR
100
01
10
04
02
04
02
20
21
62
3.0
3.1
3.2
3.3
TECHNICAL DATA.
TACHOMETER TECHNICAL LITERATURE.
LOADCELL SPECIFICATION WF.
DATA SHEET
01
03
01
4.0
ELECTRICAL DRAWING
53
5.0
MECHANICAL GAD
01
6.0
INVERTER MANUAL FOR ACS 550
322
TUC 6 OPERATION & MAINTENANCE MANUAL
TUC 6 OPERATION & MAINTENANCE

MANUAL
OPERATION & MAINTENANCE MANUAL - INDEX

Weigh Feeder with TUC-6CAN Electronics
Page 1 of 1
1.0
Technical data............................................10
TUC6CAN-010-EE23.0-R0
2.0
Functional Description.................................... 06
3.0
Operator's Manual.........................................12
4.0
Commissioning Instructions.................................. 26
5.0
Menu Operations...........................................11
6.0
Parameter Listing..........................................06
7.0
PLC Program.................................................16
8.0
Appliance Description..................................... 12
9.0
Front Facia Layout........................................01

TUC6CAN-010-EE25-R0
Software_version: 4.1 (onwards)

2010-11-29
TECHNICAL DATA
1.0
System
1.1
1.2
Microprocessor
Memory
2.0
Construction
2.1
Housing
2.2
2.3
2.4
2.5
2.6
Page 1 of 10
:
:
8xC51FA
64K EPROM
16K Data EEPROM
32K RAM with integral Battery
Backup.
Colour
Dimensions (W*H*D)
Control Panel cutout
Control Panel thickness
Mounting space
:
:
:
:
:
:
:
2.7
Wall clearance
2.8
2.9
2.10
Weight
Mounting
Protection type
:
:
:
Aluminum enclosure in DIN

format
Silver anodized
144 * 72 * 245 mm
138 * 68 mm
Min. 1 mm, max. 15 mm
Approx. 300 mm deep with
connectors
Min. 100 mm upwards.
Min. 60 mm on each side with
natural convection
Approx. 1.0 Kg
2 Grub screws at the sides
IP 54 (Front)
3.0
Display
3.1
Display
3.2
3.3
3.4
3.5
3.6
Colour
Type
Digit height
Reading angle
Dimension sign
:
:
:
:
:
4.0
Control panel
4.1
Type

2008-05-17
2 lines * 16 Characters Vacuum

Fluorescent Display
Blue
VFD, alphanumeric
5.5 mm legible to approx. 2 m
Approx. 40 .
kg, t (User selectable)
Membrane foil with pressure

sensitive keyboard.
TECHNICAL DATA
5.0
Environment
5.1
5.2
5.3
Operating temperature
Storage temperature
Humidity
6.0
Measurement Input - Loadcell
6.1
6.2
6.3
Page 2 of 10
:
:
:
0 C to +55 C
-20 C to +85 C
Max 85 % relative, without
condensation
Terminal
Measurement input range
Supply voltage
:
:
:
6.4
Measuring cable
9 pole, DB connector
0 to 28 mV
Internal 12 V 5 %, Max. 110mA
(e.g. 3 loadcells of 350 ohms in
parallel)
6 core, shielded (min. 80%
optical cover)
Isolation resistance min.120
Mohm/Km
Core cross-section min. 0.34 mm
to 0.5 mm solderable directly to
connector. Cable diameter up to
8mm mountable in connector.
Connect greater cross-sections
with solderable connectors.
6.5
Cable length
l = 5.1 * R * A / n
R = Loadcell resistance in ohm
A = Cable cross-section in mm
n = no. of loadcells in parallel
l = Cable length , max. 1000 m
7.0
Measurement Input - Tacho
7.1
Terminal
7.2
7.3
7.4
7.5
Input signal
Supply voltage
Measuring cable
:
:
:
:

2008-05-17
Screw clamped terminals.

Conductor size 0.14 to 1.5 mm2.
Max. 15 V
10 - 2500 Hz, 12 V
Internal 12 V 5 %; max. 10 mA
TECHNICAL DATA
Page 3 of 10
7.6
Cable length
8.0
Digital Outputs
8.1
Output type
8.2
Terminal
8.3
Functions
9.0
Power supply
9.1
Terminal
9.2
9.3
Voltage
Power consumption
:
:
10.0
Analog output
10.1
Function

2008-05-17
optical cover)
Mohm/Km
to 1.5 mm2.
Max. 1000 m
4 Nos. Relay contacts, 220Vac,

2 Amp contact rating
Screw clamped terminals
Conductor size from 0.5 to 1.5
mm2
2 Nos. outputs can be assigned
as totaliser outputs.
Non-assigned outputs can be
used in SPSS program for any
desired function.

18-36 Vdc
12 VA max.
0 -20 mA / 4-20 mA isolated o/p

corresponding to any of the
following functions,
-Actual feedrate
-Belt Load
-Belt Speed
-Weigh Feeder drive setpoint
-Pre-feeder drive setpoint
-Current setpoint
-Pre-Hopper Level
-Control measurement error
TECHNICAL DATA
Page 4 of 10
10.2
10.3
10.4
Isolation type
Load
Terminal
:
:
:
10.5
Cable type
11.0
Impulse outputs
11.1
Function
11.2
Terminal
12.0
RS-485 Interface (X2)
12.1
12.2
Terminal
Transmission
:
:
12.3
12.4
12.5
Baud rate
Format
Cable type
:
:
12.6
Function
13.0
13.1
13.2
Terminal
Transmission
:
:
13.3
13.4
Baud rate
Format
13.5
Cable type

2008-05-17
Galvanic
500 Ohm
2 core ,shielded.
Individual core connectable
directly to connector.
2 relay outputs corresponding to

either Totaliser1 or Totaliser2.
50mSec to 500mSec
programmable ON time pulses
5 pole DIN socket

Half duplex, serial bit,
asynchronous mode
19200 baud
8 bite, 1 stop, No Parity
2 core ,shielded ,max 0.5 mm2
individual core connectable
Used to interface I/O cards to
TUC-6 unit.
asynchronous mode
4800,9600,19200 baud
8 bits, 1 stop bit,
None, Even or Odd Parity
TECHNICAL DATA
13.5
Function
14.0
Profibus-DP Interface (X4)
14.1
14.2
14.3
14.4
Terminal
Transmission mode
Baud rate
Station Address
15.0
CANBUS Interface (X7)
15.1
15.2
15.3
Terminal
Baud rate
Cable Type
Page 5 of 10
Modbus-RTU
:
:
:
:
RS 485
9600 bps to 12 Mbps max
01 to 99
:
:
:
5 pole, DIN socket

10 kbps to 1 Mbps max
Circular cable, 2x2 core, twisted
pair, plus total shield, max
0.56mm2 connectable directly.
to connector.
8 Nos, opto-coupled, 24 Vdc

positive logic, max. 5 mA.
Screw less Terminals.
Conductor size from 0.5 to
1.5 mm2.
Inputs/Outputs can be assigned
any desired function through
SPSS program.
2 Nos maximum
Optional Interface Modules

16.0
Digital I/O Interface Card (F-866)
16.1
Input type
16.2
Output type
16.3
Terminal
16.4
Functions
16.5
Max. cards supported
17.0
Digital I/O Interface Card (F-889/F-890)
17.1
Input type
17.2
Output type

2008-05-17
8 Nos, opto-coupled, 24 Vdc

positive logic, max. 5 mA.
TECHNICAL DATA
Page 6 of 10
17.3
Terminal
17.4
Functions
17.5
18.0
Analog I/O Interface Card (F- 868 card)
18.1
Input Type
18.2
Output Type
18.3
18.4
Isolation type
Load - Input
:
:
18.5
18.6
Load - Output
Terminal
:
:
18.7
Cable type
18.8

2008-05-17

Screw less Terminals.
Conductor size from 0.5 to
1.5 mm2.
Inputs/Outputs can be assigned
any desired function through
SPSS program.
1 No. F889 card along with 1 No.
F890 card
2 Channels.
0/4-20 mA/0-10 V isolated
Inputs corresponding to,
-Feeder Setpoint.
-Gate Position for Flow Control
Gates
1 Channel
0/4-20 mA isolated output
-Actual feedrate
-Belt Load
-Belt Speed
-Current setpoint
-Pre-Hopper Level
Optical.
4 - 20 mA - 100 Ohm
0 -10 V < 1 mA
4 - 20 mA - 500 Ohm (max.)
Screw less terminations
2 core ,shielded.
Max. 3 cards can be interfaced
TECHNICAL DATA
Page 7 of 10
to TUC-6 unit.
19.0
Analog I/O Interface Card (F- 875 card)
19.1
Input Type
19.2
Output Type
19.3
19.4
Isolation type
Load - Input
:
:
19.5
19.6
Load - Output
Terminal
:
:
19.7
Cable type
19.8
2 Channels.
0/4-20 mA/0-10 V isolated
Inputs corresponding to,
-Feeder Setpoint.
-Gate Position for Flow Control
Gates
2 Channels
0/4-20 mA isolated output
-Actual feedrate
-Belt Load
-Belt Speed
-Current setpoint
-Pre-Hopper Level
Optical.
4 - 20 mA - 100 Ohm
0 -10 V < 1 mA
4 - 20 mA - 500 Ohm (max.)
Screw less terminations
2 core ,shielded.
Max. 2 cards can be interfaced
to TUC-6 unit.
20.0 Field Interface Module (F- 892)

20.1
Power supply (X1)

20.1.1
Terminal

2008-05-17
TECHNICAL DATA
20.1.2
20.1.3
20.2
20.3
20.4
Voltage
Power consumption
Page 8 of 10
:
:

18-36 Vdc
12 VA max.
Measurement Inputs Loadcell (X10, X11)

20.2.1 Terminal
20.2.2 Measurement input range
20.2.3 Supply voltage
:
:
:
20.2.4 Measuring cable
0 to 28 mV
Internal 12 V 5 %, Max. 110mA
(e.g. 3 loadcells of 350 ohms in
parallel)
optical cover)
Mohm/Km
to 0.5 mm solderable directly to
connector. Cable diameter upto
8mm mountable in connector.
Connect greater cross-sections
with solderable connectors.
Measurement Inputs Tacho (X9) - 2 Nos

20.3.1 Terminal
20.3.2
20.3.3
20.3.4
20.3.5
Input signal
Supply voltage
Measuring cable
:
:
:
:
20.3.6
Cable length
Screw clamped terminals.

Max. 15 V
10 - 2500 Hz, 12 V
Internal 12 V 5 %; max. 10 mA
optical cover)
Mohm/Km
to 1.5 mm2.
Max. 1000 m
0-20mA/ 4-20mA/ 0-10V input
Analog Inputs (X9) -2 Nos

20.4.1
Input Type

2008-05-17
TECHNICAL DATA
20.5
20.4.2
Terminal
20.4.3
Cable Type
20.7
corresponding to setpoint
Conductor size 0.14 to 1.5mm2.
2 core shielded.
Analog outputs (X8) -2 Nos

20.5.1
20.6
Page 9 of 10
Function
20.5.2 Isolation type

20.5.3 Load
20.5.4 Terminal
:
:
:
20.5.5 Cable type
0/4-20 mA isolated o/p

-Actual feedrate
-Belt Load
-Belt Speed
-Current setpoint
-Pre-Hopper Level
Optical
500 Ohm
2 core ,shielded.
Digital Inputs (X3) -12 Nos

20.6.1 Input Type
20.6.2 Terminal
:
:
20.6.3 Function
12 Nos, opto-coupled 24Vdc

Screw clamped terminal
Inputs can be assigned any
desired function through SPSS
program.
Digital Outputs (X2) -8 Nos

20.7.1
Output Type

2008-05-17
8 Nos, opto-coupled,
24Vdc, 250 mA max load
TECHNICAL DATA
20.8
20.9
Page 10 of 10
20.7.2 Terminal
20.7.3 Function
Screw clamped terminal

Outputs can be assigned any
desired function through SPSS
program.

20.8.1 Terminal
20.8.2 Transmission
:
:
20.8.3 Baud rate

20.8.4 Format
20.8.5 Cable type
:
:
20.8.6 Function
asynchronous mode
19200 baud
8 byte, 1 stop, No Parity
Modbus-RTU, can be used to
Interface to local display

20.9.1 Terminal
20.9.2 Transmission
:
:
20.9.3 Baud rate

20.9.4 Format
20.9.5 Cable type
20.9.6 Function
asynchronous mode
9600 to 19200 baud
8 bits, 1 stop bit, None, Even or
Odd Parity options
2 core, shielded, max 0.5 mm2
Modbus-RTU
20.10 CANBUS Interface (X6)

20.10.1 Terminal
20.10.2 Baud rate
20.10.3 Cable Type

2008-05-17
:
:
:
10 kbps to 1Mbps max.
Circular cable, 2x2 core, twisted
pair, plus total shield, max
0.56mm2 connectable directly
to connector.
FUNCTIONAL DESCRIPTION
Page 1 of 6
TABLE OF CONTENTS
1.0
Principle.................................................... 2
1.1 TUC-6 Weigh Feeder system, Overview................... 2
1.2 System Features......................................... .. 2
2.0
Functions.................................................. 3
2.1 Modes of operation.................................... 3
-Interlock - Gravimetric Mode........................ 3
-Interlock - Volumetric Mode..........................3
-De-Interlock - Gravimetric Mode...................... 3
-De-Interlock - Volumetric Mode....................... 3
-Local Mode............................................3
2.2 Belt off-track monitoring............................. 4
2.3 Zero Setting............................................ 4
2.4 Linearization of belt load............................ 4
2.5 Programmable Scale Control............................ 4
2.6 Error Messages.......................................... 4
2.7 Scale types............................................. 4
2.7.1 Directly extracting Weigh Feeder................ 4
2.7.2 Weigh Feeder with pre-feed regulation........... 4
2.7.3 Flow metering device............................5
2.7.4 Batch operation................................. 5
2.7.5 Control Measuring............................ 5
2.7.6 Measuring Mode............................5
3.0
Interfaces.................................................. 6
3.1 Computer Interface................................. 6
3.2 Modbus Interface................................ 6
3.3 Canbus Interface................................ 6
3.4 Pulse outputs......................................... 6
3.5 Analog outputs....................................... 6
3.6 Digital I/O............................................ 6

2008-11-15
1.0
Page 2 of 6
Principle
The Weigh Feeder consists of a conveyor belt whose material load is continuously
weighed with a measuring device. The mass flow is calculated from the product of Belt
Load (Loadcell value) and belt speed (Tacho frequency).
The amount of material being conveyed is controlled by controlling the belt speed. This
is done by generating the setpoint and control signals to control a suitable drive
controller. Belt speed is monitored to ensure that the required speed is being achieved
by the drive controller.
In addition to controlling the material flowrate, the system can also control a Pre-feeder
to control the material bed-height
1.1
TUC-6 Weigh Feeder System, Overview:
The unit is operated using the TUC-6 keypad and the 2 line * 16 digit VFD display. The
display values are called using fixed keys or displayed through pull-down selection.
The Configuration of the system is determined by the parameter values. To do this, a
selection is made from the fixed values in the configuration menus or a parameter is
entered using the front keypad.
1.2
System Features
- Fail safe EEPROM memory for configuration parameters

- Battery buffered RAM for working data
- Date/Time in battery buffered Real Time Clock
- Integrated keyboard and display
- Data memory even with replacement of interface cards
- Up to 36 inputs / 28 outputs
- 2 Impulse outputs
- Analog to Digital and Digital to Analog signal interfaces
- Auto-Calibration
- Curve correction
- Zero correction
- Inbuilt PLC for easy adaptation to different control schemes
- Alphanumeric Text displays for Fault diagnosis

2008-11-15
2.0
Functions
2.1
Modes of operation
Page 3 of 6
The system can operate in any one of the following 5 modes,

i)
Interlock - Gravimetric Mode
In this mode, the system operates through External setpoint in the form of analog 4-20
mA signal or setpoint through the serial interface.
Start/Stop to the system is either through external digital Inputs or through the serial
Interface.
ii)
Interlock - Volumetric Mode
In this mode, the system operation is un-regulated (Volumetric). Setpoint in this mode is
from an external 4-20 mA signal and Start/Stop to the system is through external digital
Inputs.
iii)
De-Interlock - Gravimetric mode.
In this mode, the system operates through setpoint entered through the TUC keypad.
System Start/Stop is through the keys provided on the keypad.
iv)
De- Interlock - Volumetric mode.
In this mode, the system operation is un-regulated (Volumetric). Setpoint and Start/Stop
is from the TUC keypad.
v)
Local Mode.
In this mode, Setpoint & Start/Stop commands to the system are from the Local Control
station.
In this mode, system operation is un-regulated (Volumetric) i.e. the setpoint from the
Local control station directly varies the belt speed.

2008-11-15
2.2
Page 4 of 6
Belt off-track monitoring
Off-track running of the belt can be monitored via an external signal from the Belt
tracking sensors to the control unit.
2.3
Zero setting
Belt related influences on the belt load can be compensated by means of zero
correction. To do this, the correction process is started with the belt running idle. The
zero correction value, with which the belt load is set off, is calculated automatically after
the zero correction process. The zero correction is initiated from the front keypad.
2.4
Linearization of belt load
If the load on the measuring cell is not linear in the whole range, the load can be
laniaries by entering up to ten correction points.
2.5
Programmable Scale Control
To achieve optimum adjustment of the dosing control as per the customer's

requirements, a PLC is built into the Controller. This enables digital signals within the
control unit and to the process to be freely defined.
Standard PLC programs are implemented internally for standard configurations. These
may be called directly and used or modified to suit diverse application needs.
2.6
Error Messages
Faults/Errors caused by incorrect operations are displayed in clear text in the control
display.
Faults are also made available at the output in the form of potential free contacts.
2.7
Scale types
2.7.1 Directly extracting weigh feeder

Material is extracted directly from a hopper, without a pre-feeding device.
2.7.2 Weigh Feeder with pre-feed regulation

2008-11-15
Page 5 of 6
As a result of variation of belt speed, required for output regulation, a varying bed-height
of material may occur on the conveyor belt. If a constant bed-height of material is
required or in the event of unfavorable material properties which do not permit direct
extraction, pre-feed regulation is necessary.
For this purpose, an output setpoint can be generated to control a pre-feed device. This
output value is coupled to the flow regulator i.e. changes in flow setpoint automatically
adjusts the pre-feed device.
2.7.3 Flow metering device
With flow metering devices no speed tachometer is available. Regulation of mass flow is
realized by regulation of material load. In this mode, system operation is with fixed
internal tachometer.
2.7.4 Batch operation
By specifying a target quantity, it is possible to proportion individual batches. In this
mode, proportioning is done as per the prescribed setpoint. After the target quantity
of material has been conveyed, an alarm or automatic belt stop command can be
generated.
2.7.5 Control measuring
If a hopper with a measuring device is present on the weigh feeder, it is possible to
perform control measuring. In this case, the material volume removed from the hopper
within a defined period of time is compared with the volume of material which the weigh
feeder has recorded for the corresponding period. In the event of a difference, a
correction value is calculated, which is taken into account when measuring the belt
loading. Thus, it is possible to compensate zero point fluctuations, which may have
occurred during operation.
2.7.6 Measuring Mode
It is possible to bypass feed regulation and operate the unit only in measuring mode, for
equipments like Belt Weighers.

2008-11-15
3.0
3.1
Page 6 of 6
Interfaces
Computer Interface
It is possible to enable remote monitoring and control of the system, by connecting the
unit to a master controller through the serial interface. Modbus RTU and Profibus
protocol options are supported through use of optional modules.
3.2
Modbus Interface
The controller can be directly connected to PLC through this MODBUS interface. It is
possible to enable remote monitoring and control through this interface.
3.3
CAN bus Interface
The controller can communicate to the Field Interface Module (FIM) through CAN
protocol. Data collected locally at the field can be communicated to the controller through
a single cable.
3.4
Pulse Output
Two pulse outputs are available from the system corresponding to the quantity being
conveyed. The resolution & pulse width of the Totaliser pulses are configurable.
3.5
Analog outputs
Analog outputs are available for display and/or measurement tasks. Up to 4 analog
current outputs can be generated from the system. Each individual output can be
selected to various measurement/control variables, such as Feeder setpoint, Pre-feeder
setpoint, Material Feedrate, Belt loading, Belt Speed.
3.6
Digital I/O
A maximum of 36 inputs and 28 outputs are available for controlling the weigh feeder
and other plant interlocks. Outputs are available corresponding to various status and
fault conditions in the system.

2008-11-15
OPERATORS MANUAL
Page 1 of 12
TABLE OF CONTENTS
1.0
Keypad and display............................................. 2

1.1 Keypad................................................. 2
1.2 Display................................................. 4
2.0
Functions................................................... 5
2.1 Start.................................................. 5
2.2 Stop.................................................. 5
2.3 Zero setting.......................................... 6
2.4 Interlock/De-Interlock.................................. 6
2.5 Batch Operation...................................... 7
2.6 Control Measurement................................. 7
2.7 Error Acknowledgement................................. 8
Modes................................................................................................ 9
3.1 Local mode......................................................................................9
3.2 Remote mode.....................................................................................9
3.2.1 Interlock - Gravimetric Mode..................................................... 9
3.2.2 De-Interlock - Gravimetric Mode................... 9
3.2.3 Interlock - Volumetric Mode...................... 9
3.2.4 De-Interlock - Volumetric Mode.................... 10
3.0
4.0
Parameter input............................................ 10
4.1 Control Parameters (SET1)............................ 10
4.2 Setpoint (SET2).................................................................................. 10
4.3 PF parameters (SET3)................................... 10
5.0
Error Messages............................................ 10
6.0
Abbreviations............................................... 12

2008-11-15
OPERATORS MANUAL
1.0
Keypad and display
1.1
Keypad
Page 2 of 12
TUC-6 has a multi-function keypad; the definition of keys change as per the menu
operations. Some keys have alphabets in the lower left hand corner. These are used in
editing the PLC programs. The numbers 0 to 9 in the upper right hand corner of some
keys are used for numeric entries.
Characters/Symbols used in the keys have following meaning,
Display current setpoint
BB - Display Belt Load in %
Switch between Gravimetric / Volumetric selections
Display Actual Flowrate
Display Totaliser 1
Switch between Interlock/De-interlock modes

Display Tacho Frequency
2008-11-15
OPERATORS MANUAL
Page 3 of 12
Display Totaliser 2
Start Zeroing in Manual/Local modes
Call online menus within Main_Program

Cancel (CL)
-In Main_Program, S1 value displayed in Line 2 is cleared
-Used to Clear Fault displays
-When used with 'Esc' key, is used to exit from menu.
-Used to accept values modified in the SET menu.
HOR
-Selection of options from list.
-'ENTER' key to accept Password value
Start/Stop
ESC
-Used in combination with 'CL' key to exit from menu.
-Used to discard values modified in the SET menu.
-Display mV value in Calibration menu
UP/DOWN - Scroll Menu/parameter list being displayed.

2008-11-15
OPERATORS MANUAL
1.2
Page 4 of 12
Display
When the TUC-6 is powered on from the mains, the display "Transweigh" is shown for 5
secs.
The system then displays either the Online Menu or the Offline menus, depending on the
status of keypressed during the 5 secs. delay.
-Press 'VER' to bypass 5 sec. delay & jump to Main_Program menu.
-Press 'CL'to bypass 5 sec. delay & jump to Offline menus.
If no key is pressed, the system enters Main_Program menu at the end of 5 sec. delay.
a)
In the Online menu - Main_Program, the following parameters can be displayed

by selecting keys from the keypad, 'W','BB','X', 'S1','S2','T':
Wc
BB
X
S1
S2
Ta
Current setpoint in units selected

Belt load value in %
Actual flowrate value in units selected
Totaliser1 value
Totaliser2 value
Weigh Feeder Tacho frequency in Hz.
Other Values are selectable with the '' key. These values are shown below with their
designated names.
W1
W2
W3
Wm
Xd
L
L
F
W
D
Sk
De-Interlocked setpoint
Interlocked setpoint
Interlocked setpoint through X4
Manual mode setpoint
Deviation in %
Weight of pre-hopper in units selected
Weight of pre-hopper in %
Weighed quantity during control measuring
Quantity extracted during control measuring
Difference between F and W
Control measuring error
BS
Date
Belt Speed in m/sec

In format yy-mm-dd

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OPERATORS MANUAL
Time
Q
q
GATE
b)
Page 5 of 12
In format Hour:Minute
Quantity Setpoint
Dribble setpoint
Gate position in % (For Flow Control Gates)
Error messages
The error messages have the highest priority, i.e. they are not overwritten by any
other display and remain in display until they are acknowledged.
The error messages are listed in section 5.0 "Errors Messages" of this manual.
2.0
Functions
2.1
Start
Conditions - Interlock input high

Mode
Start trigger
De-Interlock-Gravimetric
De-Interlock-Volumetric
Interlock-Gravimetric
'Start' from TUC

'Start' from TUC
'Start' from external digital input
Start' from superior computer
(For configuration with Computer)
'Start' from external digital input
Local pushbutton
Interlock-Volumetric
Local
Display - LED 'START' on.
2.2
Stop
Stop trigger for all modes

-An Error condition leading to stop
-Interlock input removed
Mode
Stop trigger
De-Interlock-Gravimetric
De-Interlock-Volumetric
'Stop' from TUC

'Stop' from TUC
'Stop' from external digital input

2008-11-15
OPERATORS MANUAL
Interlock-Volumetric
Local
Display - LED 'START' off.
2.3
Page 6 of 12
'Stop' from superior computer

(For configuration with Computer)
'Stop' from external digital input
Local pushbutton
Zero setting
With this key, Zero correction process is initiated.
Conditions
- System in Local/De-Interlock-Volumetric mode
- Belt started
Display - LED over '>0<' flashing.
Note:
Zero setting operation can be canceled by pressing '>0<' key during zeroing process.
With canceling, the old zero setting value is not lost.
Operation:
The zero setting runs for one belt revolution determined by the belt revolution time set in
configuration. After zero setting operation, the mean value over the zero curve is
calculated and the belt load is re-calculated with the zero correction value. An error
message occurs when the correction limit is exceeded.
2.4
Interlock/De-Interlock
With this key, it is possible to switch between the two
modes.
Display:
Interlock :
LED over 'Int./De-Int.' ON
De-Interlock: LED over 'Int./De-Int.' OFF
Note:
Switching between the modes is only possible in Weigh Feeder Stop mode.
2008-11-15
OPERATORS MANUAL
2.5
Page 7 of 12
Batch Operation
The Feeder can be selected for Batch mode operation. In this mode, a fixed quantity of
material can be delivered by the Feeder and an alarm generated or the system stopped,
if required.
The quantity setpoint values are entered in SET2 menu. Two Setpoint parameters, 'Q1'
& 'Q2', are provided in the system. Selection between 'Q1' and 'Q2' is through marker
'M024'.
Each Quantity setpoint (Qx) is associated with a corresponding Dribble value (qx). When
operating in the Batch mode, an alarm is generated after delivering 'Q-q' quantity of
material. 'q' is usually the amount of material overfed by the feeder after it is stopped.
Conditions:
- Weigh feeder configured for Batch mode operation
Operation :
When the feeder is started in Batch mode, Totaliser, S1 is cleared if greater than 'Q'.
Totaliser, S1 increments up to 'Q-q' and "Quantity Over!" is displayed. Marker 'M059' is
set.
This marker can be used in SPSS to stop the feeder if requried.
Pressing 'CL' key clears the alarm display and resets 'M059' marker if set.
2.6
Control measurement
With this key, it is possible to initiate a control measurement cycle.
Conditions :
- Feeder configured with pre-hopper scale
- Started in automatic mode.
Display : LED over >O< flashing
Note:
During the control measurement, no level regulation will take place. The control
measurement is aborted if,
the hopper weight falls below the pre-hopper Limit1.
2008-11-15
OPERATORS MANUAL
Page 8 of 12
the hopper is being filled.

an abort request is received from the keypad or super-ordinate system.
System is switched to manual operation.
Operation:
Initiate control measurement via front keyboard, Master computer or external
input.
Automatic filling of pre-hopper to pre-hopper Limit3 if the hopper weight is lower
than Limit2 at the time of starting the control measurement.
Wait for the damping period.
Control measurement is started for time defined by Parameters
"Belt_Revolution_Time" * "No_of_Belt_Rev".
Values, "F"-Material conveyed by feeder and "W"-Material extracted from
Hopper, are calculated.
On completion of control measurement, the following values are calculated,
D =F-W
Sk = D x 100 x Current Setpoint , % error
F
System capacity
The error value can be corrected via front keyboard ('
'key), Master computer
or external input.
The correction can be applied to either Feeder Tare or Span value.
The correction for control measurement error is limited by the maximum
correction limit parameter entered in TUC-6.
2.7
Error Acknowledgment
key is used to acknowledge errors.
Display
The Error text message is displayed in line 2. All Error texts are characterized with "!" in
the last column
Note:
If an error is already in the display, further errors will not be displayed until this error has
been acknowledged.
3.0
Modes

2008-11-15
OPERATORS MANUAL
3.1
Page 9 of 12
Local mode
This mode is invoked by a "Low" signal on the 'Local/Remote' digital input. In this mode,
Setpoint & Start/Stop commands to the system are from the Local Control Station.
System operation in this mode is unregulated. Zero setting operation is possible in this
mode.
3.2
Remote mode
This mode is invoked by a "High" signal on the 'Local/Remote' digital input. This mode is
further sub-divided into the following four modes.
3.2.1 Interlock - Gravimetric mode
This mode is invoked by a "Low" signal on the 'Int/De-Int' digital input & "High" signal on
'Vol/Grav. Select' digital input or selected through TUC-6 keypad. Selection either from
External Inputs or from Keypad is defined in the Configuration Menu. In this mode,
Start/Stop & Setpoint are through external I/Os
3.2.2 De-Interlock - Gravimetric mode
This mode is invoked by a "High" signal on the 'Int/De-Int' digital input & "High" signal on
External Input or from Keypad is defined in the Configuration Menu. In this mode,
Start/Stop & Setpoint are through the keypad.
3.2.3 Interlock - Volumetric mode
This mode is invoked by a "Low" signal on the 'Int/De-Int' digital input & "Low" signal on
External Input or from Keypad is defined in the Configuration Menu. System operation in
this mode is unregulated. In this mode, Start/Stop & Setpoint are through external I/Os.
3.2.4 De-Interlock - Volumetric (Manual) mode
This mode is invoked by a "High" signal on the 'Int/De-Int' digital input & "Low" signal on
External Input or from Keypad is defined in the Configuration Menu. System operation in
this mode is un-regulated.
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OPERATORS MANUAL
Page 10 of 12
In this mode, Start/Stop & Setpoint are through the keypad.

Zero setting operation is possible in this mode.
4.0
Parameter input
Operating the menus via the TUC keys is described in the Operating Instructions section
of this manual (see Menu Operations, section 2.0)
4.1
Control Parameters (SET1)
In this menu, control parameters related to the PI regulator are set.

4.2
Setpoint (SET2)
In this menu, it is possible to input the setpoints for system operation. The setpoints are
entered with the units and decimal points as selected in configuration.
Operating mode
De-Interlock - Volumetric
De-Interlock - Gravimetric
4.3
Valid setpoint
Wm
W1
Pre-feeder parameters (SET3)
Parameters for Pre-feeder control are set in this menu.

5.0
Error Messages
Errors are characterised by "!" display in the last position of the

messages occurring during operation are shown below.
" Message
!"
" Tacho Fault
!"
"Drive Int. Err.
!"

2008-11-15
=
>
=
>
=
>
Meaning
Help
Tacho freq. input missing
Check tacho, tacho cable
external drive disturbance
check drive interlocks
display. Error
OPERATORS MANUAL
"Belt Tracking
"Corr.>set-limit
!"
>
=
>
"Corr. Aborted
"Deviation
!"
>
=
" AIO1 Commun.
!"
"EEProm read
!"
"EEProm write
!"
"Integration Off
!"
" Overload
!"
>
=
>
=
>
=
!"
>
=
" Underload
"Emergency Stop
!"
"Anal. i/p Error
!"
" No PLC File
!"
"In-correct Inst
!"

2008-11-15
>
=
>
=
>
=
>
=
>
=
>
=
>
Page 11 of 12
Belt off track message at input for time
greater than permissible time
Set belt
Zero correction or control measurement
error, greater than permitted
Check load, repeat zero correction or
control measuring
Zero correction or Control Measurement
cycle aborted
Check Tacho input, Drive Interlock input.
Actual capacity outside the tolerance band
longer than =deviation time=
check load, setup
Communication error AIO card
Check AIO connection, interface, setup
Data and checksum in EEProm do not
match
Enter parameters anew.
Not possible to write to EEProm
Hardware fault. Replace unit.
Downstream Interlock input not present
Check input.
BB > MAX. LOAD value set in Measuring
param.
Check material on belt
BB < MIN. LOAD value set in Measuring
Param.
Emergency stop switch pressed
Check Switch status, cable.
This error occurs during AIO scaling if
Max_Value selected is lower than
Min_Value or Communication error with
Analog input module
Check analog input value, Interface
No assembled PLC file in memory.
Enter PLC program, Assemble
Error found in PLC file during assembly.
Check line indicated.
OPERATORS MANUAL
"Quantity Over
!"
"Inverter1 Comm.
!"
"Inverter2 Comm.
!"
" DIO 1 Commun.
!"
" DIO 2 Commun.
!"
" SIO Communicat.
" Master Commun.
!"
=
>
=
>
=
>
=
>
=
>
=
>
=
" Belt Slip
!"
>
=
" CAN Communicatn
!"
>
=
" Loadcell Fault
!"
Zero Correction
!"
" Bin LC Fault
!"
" Error Scaling
!"
>
=
>
=
>
=
>
=
>
6.0
'....'
=....=
LED
VFD
SPSS
Page 12 of 12
Totaliser S1 greater than Q-q value set.
Check set values
Communication error with Inverter1
Check connection, interface, setup
Communication error with Inverter2
Communication error with DIO card 1
Communication error with DIO card 2
Communication error with SIO module
Communication error between TUC &
master (Modbus/Profibus)
Tail Pulley tacho input missing for time
greater than permissible time
Set belt
Communication error between FIM &
CAN master (TUC)
Check connection, power, baudrate
Hopper Loadcell not connected
Check Loadcell connection.
BB > limit value set in config.
Bin Loadcell not connected
Check Loadcell connection.
Dimensions of weigh feeder and hopper
do not match.
Check parameters
Abbreviations
key...
Parameter in configuration
Light emitting diode
Vacuum Fluorescent display (16 characters X 2 line)
PLC program

2008-11-15
COMMISSIONING INSTRUCTIONS
Page 1 of 26
TABLE OF CONTENTS
1.0
First start................................................ 2
2.0
Parameters.................................................... 2
3.0
OFFline parameters......................................... 2
3.1 Password................................................2
3.2 Measuring Parameters.................................. 3
3.3 Configuration Parameters............................. 4
3.4 Interface.............................................. 7
3.5 Analog input........................................... 9
3.6 TUC Analog Output............................... 10
3.7 AIO Analog Output 11
3.8 Calibration - Feeder............................ 11
3.8.1 Calibration using weights......................... 12
3.8.2 Calibration without weights...................... 13
3.9 Calibration correction ....13
3.10 CAN Configuration................................. 14
3.11 Hopper Parameters15
3.12 Calibration - Hopper.. 16
3.13 Analog Inputs FIM.. 16
3.14 Analog Outputs FIM17
3.15 System data........................................... 18
4.0
ONline parameters........................................... 18
4.1 Main program......................................... 18
4.1.1 SET1............................................. 19
4.1.2 SET2............................................. 21
4.1.3 SET3............................................. 22
4.1.4 SET4............................................. 23
4.1.5 SET5............................................. 24
4.1.6 Zero Correction................................. 25
4.1.7 Control Measuring............................ 25

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1.0
Page 2 of 26
First start
When starting for the first time the following procedure must be followed:
Steps
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2.0
Check jumpers
Connect peripheral appliances
Enter parameters
Enter PLC Program
Calibrate system
Zero setting
Calibration correction
Parameters
See "Menu Operations" (section 2.0) for description about menu parameters and
operations.
3.0
OFFline parameters
3.1
Password
=Password=
When power is turned ON and 'CL' key is pressed during the 5 sec. delay, the
system comes to this option Press '/' keys to scroll through the different menus.
To select any menu,Press '' key with that menu being displayed in the 2nd display line.
=Enter Password=
Enter the 5 digit Password and press '' key.
The OFFline parameter access is disabled if the wrong password is entered. The
same can be accessed only on right password entry. Once enabled, the
parameters can be accessed till the ONline menu is accessed or power to the
system is turned 'Off'.
Display: "Y" - On right password entry
"N" - On wrong password entry
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3.2
Page 3 of 26
Measuring parameters
=M. RANGE= Measuring Range

The voltage rise is defined as the voltage difference which the measuring cell
delivers between a belt loaded with 100% load and an empty belt.The value to
be set is the next lowest setting value to this value.
Select : 1.0 / 3.0 / 6.0 / 12 mV
=Units,X= Units,Capacity
Designation of all capacity displays.
If "t/h" is selected as designation,all other values are automatically defined with
"t".
Select : kg/h, t/h
=D. Pt,X= Decimal point,capacity
Definition of the position of the decimal point within the 4 digit capacity display.
Select : 000000 / 00000,0 / 0000,00 / 000,000
=Nom. Cap.= Nominal capacity
Flow rate with 100% belt load and nominal tacho frequency = 100% capacity.
Input : Numerical value of capacity
=D. Pt,S1=Decimal point, Totaliser 1
Definition of the position of the decimal point within the 6 digits display of
Totaliser 1
Select : 000000 / 00000,0 / 0000,00 / 000,000
=Units,S1= Units ,Totaliser 1
Definition of designation for resettable Totaliser 1
Select : kg / t
=D. Pt,S2= Decimal point, Totaliser 2
Definition of the position of the decimal point within the 6 digits display of
Totaliser 2
Select : 000000 / 00000,0 / 0000,00 / 000,000
=Units,S2 = Units ,Totaliser 2
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Page 4 of 26
Definition of designation for non-resettable Totaliser 2

Select : kg / t
=Freq. I/P= Frequency input source
Select : Fixed - Tacho frequency is simulated internally (1000 Hz)
Tacho - Tacho frequency is read from tacho input
Inv. Tacho frequency is read from the inverter (Requires inverter to be
connected to TUC-6 on the RS-485 serial bus)
=Tacho Freq= Nominal tacho frequency
Input : 0-9999 Hz (Only used for fixed frequency = "No")
=Belt Speed= Nominal Belt speed in m/sec at nominal tacho frequency
Input : 0-0,000 m/s (Only used for fixed frequency = "No")
=Max. Load= Limit maximum load
Maximum limiting value causing error message "Overload!".
Input : Numerical value in %
=Min. Load= Limit minimum load
Minimum limiting value causing error message "Underload!".
3.3
Configuration Parameters
=Block mode= Block mode

Definition of the weigh feeder as a Block system i.e with or without Control
Measuring.
Selection: Yes = Weigh feeder with pre-hopper and control measuring
No = Weigh feeder without pre-hopper
=Reg. mode= Regulation mode
Definition of 2nd regulator
Selection :
Direct Removing = no 2nd regulator
Feed regulation = With supplementary regulation of load
=Batch mode= Batch mode
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Page 5 of 26
In Batch mode operation feeder can be made to generate an alarm or stop, after
delivering a set quantity of material.
Quantity setpoints for this operation are entered in SET2 menu in Main_Program.
Selection :Yes = Weigh feeder selected for Batch operation
No = Weigh feeder not selected.
=Rev. Time= Belt revolution time
Time for one revolution of the belt with nominal tacho frequency.
Input : Numerical value in 0,1 s steps
=No. of Rev.= No. of belt revolutions
Number of revolutions for control measurement.
Input : numerical value with 2 digits
=Zero Limit= Zero correction limit
This parameter determines the number of percentage points by which the zero
correction value may differ from the zero value. If the difference is greater, the
error message "CORR.>SET-LIMIT!" is displayed and the zero value calculated
is discarded.
Input : numerical value in %
=Belt track= Belt tracking monitoring time
Time for monitoring the belt tracking input.
Input : numerical value in 0,1 sec. steps
=Run Time= Tacho supervision time
Time for monitoring the tacho input pulses.
Input : 0-999.9 s in 0.1s steps
(No monitoring with input "0")
=Impulse1=
The impulse output can be assigned to Totaliser 1, Totaliser 2 or kept Off.
Select : 1 / 2 / Off
=On_Time=
The impulse ON time can be set using this parameter.
Select : 50mS / 100mS / 250mS / 500mS
=Impulse2=
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Page 6 of 26
A 2nd Inpulse output can be enabled/disabled with this parameter.

Select : NO / YES
=I1 value= I1 value
Definition of analog output type at I1
Select : TPH/BB/Ta/Wc/WFsp/PFsp/Sk/LEVEL
NOTE :
TPH - Actual Material Flowrate
BB
- Instantaneous Belt Load
Ta
- Weigh feeder Tacho frequency (Belt speed)
Wc
- Current setpoint
WFsp - Weigh feeder drive setpoint
PFsp - Prefeeder drive setpoint
Sk
- Control measurement error
LEVEL- Hopper level
=Limit 1= Limit value 1
The potential free output for Belt load value above this value.
Select : Numerical value in %
=Limit 2= Limit value 2
The potential free output for Belt load value above this value.
=L_Delay= Hysteresis time
Time after which the output goes high when Belt load remains above limit values
1 or 2
Input : Numerical value in 0,1 sec steps.
=Clear,S2=
Clear Totaliser2 value
Input : No / YES
=Meas_Filt=
Meas_Filt provides Loadcell input signal filtering. Select 0 to de-select filtering.
Select: 0/ 1 / 2 / 3 / 4 / 5 steps

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Page 7 of 26
=Display_Step=
Digit step provides damping of display and analog output values.
Select : 1 / 2 / 3 / 4 / 5 / 6 steps
=Mode_Sel=
This parameter defines the selection for switching between Interlock/Un-Interlock
& Gravimetric/Volumetric modes. Selecting "External" defines mode selections
from external digital inputs. Selecting "Internal" defines mode selections through
TUC-6 keypad.
Select : External/Internal
=Setpoint %=
Multiplying factor for setpoint to Drive in Volumetric modes.
=CTRL_Mode=
Selects the control mode for WF drive. Selecting "PI" selects PI control action.
Selecting "tCTRL" selects "TRANScontrol" action for WF drive control. In this
mode, the drive setpoint is automatically adjusted by the controller based on an
internal algorithm.
Selecting Off for this parameter, TUC-6 works in measuring mode, bypassing
corrective action on drive setpoint. With Off, SET1, SET2, SET3 menus are
disabled.
Select : PI / tCTRL / Off
3.4
Interface
=No_Of_Inv= Inverter selection

Inverters can be connected to TUC-6 serial interface. When connected to serial
interface, drive setpoint, start/stop, feedback signals are exchanged between TUC
& Inverters via the serial interface only. The number of inverters connected to
TUC-6 is selected with this parameter.
Select : 0 / 1 / 2
NOTE :
i) The address for each Inverter interfaced with TUC-6 should be separate.
Address for Inverters are selected with the help of =Address= parameter in
Inverter.

2010-29-11
Page 8 of 26
ii) The =Address= parameter in Inverter should be set to '01' for the 1st Inverter
and '02' for the 2nd Inverter.
iii) TUC-6 communicates with Inverters at 19200 baud, 8 bits, 1 stop, NO parity.
=Inv_Type= Select Inverter type
Select the Inverter type with this parameter.
Select : ATV28 / MM4 / J7/V7 / ATV31 / PF4/40 / ACS550
=No_Of_DIO= Digital I/O card interface
The number of DIO cards interfaced TUC-6 is selected with this parameter.
Select : 0 / 1 / 2
NOTE:
i) The address for each DIO card interfaced with TUC-6 should be separate.
ii) Address for DIO cards are selected with the help of jumper plugs on the DIO
card. (Refer "Appliance Description" for jumper selection details)
=No_Of_AIO= Analog I/O card interface
The number of AIO cards interfaced TUC-6 is selected with this parameter.
Select : 0 / 1 / 2 / 3
NOTE:
i) The address for each AIO card interfaced with TUC-6 should be separate.
ii) Address for AIO cards are selected with the help of jumper plugs on the AIO
card. (Refer "Appliance Description" for jumper selection details)
=AIO_Type= Select AIO type
Select the type of AIO interfaced in the system.
Select : F868 / F875
=Ext_SP= External setpoint
Selects source of external analog setpoint
Select : OFF / AIO1 / Inverter
=SP_Filter=
Filter step provides damping for analog input setpoint value.
Select : 0 / 1 / 2 in seconds
=AIO1_OP=
Definition of analog output (4-20mA) type from the 1st AIO card
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Page 9 of 26
=AIO2_OP=
Definition of analog output (4-20mA) type from the 2nd AIO card
=AIO3_OP=
Definition of analog output (4-20mA) type from the 3rd AIO card
=SIO_INT= SIO Interface
Selection of the peripheral device at the serial interface
Select: Off / Modbus / Profibus
=SIO_BAUD= SIO baud rate
Setting the baud rate at serial interface
Select: 4800 / 9600 / 19200 baud
=SIO_SETUP= SIO data format
Definition of data format at serial interface
Select: Data
Stop
Parity
8
1
None
8
1
Even
8
1
Odd
=SIO_ADDR= SIO address
Address of controller when connected to a multi-drop bus on the Serial network
Input: Numerical value from 00-99.
=SIO_MONITOR= SIO monitoring time
Monitoring time for communication.
Input: Numerical value in 1 sec. steps
Note: IF "00" selected, SIO communication monitoring is disabled. In systems, where
"Remote Interlock" mode of operation is used, i.e. Setpoint & Start/Stop through SIO,
this parameter should not be set to "00".
=CAN_Int=
Selection of Field Interface Module via CAN is selected through this parameter.
Select: Off / On

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3.5
Page 10 of 26
AIO AnalgInp Cal
=Re-Calibrate?= AIO1 analog input re-calibration

The calibration menu is released on selecting '' for this parameter.Pressing ''
key will not affect the existing values stored in memory.
Selection : /
=CHANNEL1= Recalibration of analog input for AIO1 channels
=CHANNEL2=
The Channel for calibration is selected by '' key. Press '' key for scrolling to
next channel
Selection : /
=Min_Value= AIO Min. value
With the analog input at the minimum value, Press '' key to accept the value
as 0% value for the channel selected.
=Max_Value= AIO Max. value
With the analog input at 100%, press '' key to accept the value as 100% for the
channel selected.
3.6
TUC AnalgOut Cal
=Re-Calibrate?= Analog output re-calibration

The analog output calibration menu is released on selecting '' for this
parameter.Pressing '' key will not affect the existing values stored in memory.
Selection : /
=Min_Value= I1 Output Min. value
This is used to adjust the minimum output value at the Analog output I1. The
present analog output count value is displayed.
Press '' key to increase/decrease the analog output value.
Esc key is used to toggle assignment of '' key as increase or decrease key.
Press to save value and proceed further.
=Max_Value= I1 Output Max. value

2010-29-11
Page 11 of 26
This is used to adjust the maximum output value at the Analog output I1. The
present analog output count value is displayed.
3.7
AIO AnalgOut Cal
=Re-Calibrate?= AIO card Analog outputs re-calibration

parameter.Pressing '' key will not affect the existing values stored in memory.
Selection : /
=OUTPUT1= AIO card output1 recalibration
=OUTPUT2=
=OUTPUT3=
The enter key will proceed for recalibration of selected Output. The down key will
give options for other channel outputs.
Selection : /
=Min_Value= AIO Output Min. value
This is used to adjust the minimum output value at the Analog output.
The present analog output count value is displayed.
=Max_Value= AIO Output1 Max. value
This is used to adjust the maximum output value at the Analog output1.
3.8
Calibration - Scale
Calibration of the scale can be carried out in 2 ways,
i) Using Calibration weights

2010-29-11
Page 12 of 26
ii) Using previous calibration values.

In this mode, previous calibration values , viz
'COUNT_DL' and 'COUNT_BL', are used to calibrate the scale.
=Re-calibrate? ->= Recalibrate?
The 2 modes in calibration menu are initiated by the following procedure,
i)
Mode 1 - Calibration using Weights

Press ''. Pressing '' key will exit the menu without recalibration.
ii)
Mode 2 - Calibration without weights

Press keys '1','2','3' and '' in sequence. Pressing '' key will exit the menu
without recalibration.
Input : As above
3.8.1 Mode 1 - Calibration using Weights
=Dead load=
The actual value is displayed in terms of "d" in the lower display line.With a
completely empty belt , delete the dead load with the '' key.The actual value
displayed then shows 0000 d; the dead load is compensated.Press '' key to
switch further.
Input : None
TIP : Press 'ESC' key to display the actual value in mV.
=Calibration load= Calibration load
The actual value is displayed in terms of "d" in the lower display line. Load a
known weight and wait for a steady display.
The display then shows the actual value on the left and is ready to accept the new
value.
CALIBRATION LOAD
1230 => 0000
Enter the calibration load value on the right hand side. A value of 2000
corresponds to 100% Belt load. Scale the input value according to the calibration
load. Conclude the calibration procedure with '' key.The value entered is saved
on exit.

2010-29-11
Page 13 of 26
Input : Numerical value of calibration load in terms of "d".

TIP : Press 'ESC' key to display the actual value in mV.
3.8.2 Mode 2 - Calibration without Weights
=Count_DL= Dead Load Count
The Dead Load is displayed in terms of internal calibration counts. The numerical
keys can be used to change this value. Press '' key to switch further.
Input : Numerical value
=Count_BL= Belt Load Count
The Belt Load corresponding to 100% load is displayed in terms of internal
calibration counts. The numerical keys can be used to change this value. Press
'' key to switch further.
3.9
If measurement of the momentary load shows non-linear characteristics, correction in

order to increase the linearity is possible.
For this upto 10 measuring points can be taken and stored from 0....100% capacity.
Between these measuring points, the curve is then linearized.
To start the calibration correction process, calibrate the system. Take a measuring point
e.g at 20% capacity and operate the system at 20% of nominal capacity.
Switch on the capacity display on the unit and note the average indicated capacity.
Bypass a determined quantity (at completed belt revolutions) and reweigh it using a
static weigher. Take the measurement time by a stop watch. From the actual conveyed
capacity and the time taken, calculate the true conveying capacity.
Conveying capacity (t/h) = Reweighed quantity (t)
Time (sec)
x 3600
Input the displayed value (S1)and the measured value in the unit. Repeat the
procedure for other calibration points,if necessary.
2010-29-11
Page 14 of 26
=Curve_Correction=
=Edit ->=
Press '' key to enter the curve correction menu. Press '' key to exit the menu.
Pressing '' key will display the correction points as shown,
N DISP MEASURED
0 0123,00000,0
"N"
- The correction point number,from 0 to 9
"DISP."
- Input for quantity of conveyed material as displayed
Input : Numerical value in units & resolution of S1.
"MEASURED" - Input for measured quantity of material using a static scale.
Input : Numerical value in units & resolution of S1.
Press '" key to increment to the next correction point. After 10 correction points are
displayed, next '" press will display the following in the lower line,
"Exit ->"
Press '' to exit the menu and '' to move to correction point number 0
3.10
CAN Configuration
This menu is displayed only if =CAN_Int= is selected as Yes in Interface menu

=CAN_Baud=
The Baud rate for communication between TUC6 and FIM can be selected
through this parameter.
Select: 10K / 20K / 50K / 100K / 125K / 250K / 500K / 1000K.
=X5_Int= Modbus Interface
Selection of MODBUS interface
Select: Off / Modbus
=X5_Baud= Modbus Baudrate
Setting the baud rate for Modbus
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Select: 4800 / 9600 / 19200 baud

=X5_Setup= Modbus data format
Definition of data format at modbus interface
Select: Data
Stop
Parity
8
1
None
8
1
Even
8
1
Odd
=X5_Addr= Modbus Address
Address of FIM when connected to a multi-drop bus through MODBUS
Input: Numerical value from 00-99.
=X5_Monitor= Modbus monitoring time
Monitoring time for modbus communication.
Input: Numerical value in 1 sec. steps
Note: IF "00" selected, communication monitoring is disabled.
=AO1_output=
Definition of analog output type from channel 1 (X8) of FIM.
Select: TPH/BB/Ta/Wc/WFsp/PFsp/Sk/LEVEL
=AO2_output=
Definition of analog output type from channel2 (X8) of FIM.
Select: TPH/BB/Ta/Wc/WFsp/PFsp/Sk/LEVEL
3.11 CAN HopperParam
=M. RANGE= Measuring Range
The voltage rise is defined as the voltage difference which the measuring cell
delivers between a belt loaded with 100% load and an empty belt. The value to be
set is the next lowest setting value to this value.
Select1.0 / 3.0 / 6.0 / 12 mV
=Units, L= Units, Hopper
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Page 16 of 26
Designation of capacity display.

Select: kg, t
=D. Pt, L= Decimal point, Hopper
Definition of the position of the decimal point within the 5 digit capacity display.
Select: 000000 / 00000,0 / 0000,00 / 000,000
=Nom. Cap, L= Nominal capacity, Hopper
Input: Numerical value of capacity
=L_MIN= Limit Value Minimum
Marker M061 set high, if Hopper level below this limit
Input: Numerical value in %
=L_NOM= Limit Value Nominal
=L_MAX= Limit Value Maximum
=Meas_Damp, L=
Meas_Filt provides Loadcell input signal filtering.
Select: 1 / 2 / 3 steps
3.12 Calibration Hopper
The calibration procedure for hopper is similar to that explained in section 3.7 for
Feeder.
3.13
CAN AnalgInp Cal

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=Re-Calibrate?= AIO re-calibration

The calibration menu is released on selecting '' for this parameter. Pressing
'' key will not affect the existing values stored in memory.
Selection: /
=Channel1= Channel Selection
=Channel2=
next channel
Selection: /
=Min_Value= AI Min. value
With the analog input at the minimum value, Press '' key to accept the value as
0% value for the Channel selected.
=Max_Value= AI max. value
With the analog input at 100%, press '' key to accept the value as 100% for the
Channel selected
3.14
CAN AnalgOut Cal

=Re-Calibrate?= Analog output re-calibration
parameter. Pressing '' key will not affect the existing values stored in memory.
Selection: /
=Channel1= Channel Selection
=Channel2=
next channel
Selection: /
=Min_Value= Output Min. value
This is used to adjust the minimum output value at the Analog output.
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Press '' key to increase/decrease the analog output value. Esc key is used to
toggle assignment of '' key as increase or decrease key.
=Max_Value= Output Max. Value
This is used to adjust the maximum output value at the Analog output.
Press '' key to increase/decrease the analog output value. Esc key is used to
toggle assignment of '' key as increase or decrease key.
3.15
System data
=CPU crystal=
CPU crystal frequency is displayed
Input : None
=S/W Ver.= Software version
Display of software version
Input : None
=Date=
The date can be changed through this parameter.
Input : Numerical value in format YY:MM:DD
=Time=
The system time can be changed through this parameter.
Input : Numerical value in format HH:MM:SS
4.0
ONline parameters
If 'CL' key is not pressed during the 5 sec. power on delay, system goes to the ONline
mode when power is switched ON.
4.1
Main Program

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The display in the ONline mode can be switched directly by using keys 'W','BB','Ta','X',
'S1' and 'S2'. Other parameters are called by pressing '' key.
The following parameters can be displayed in this mode,
X
S1
S2
BB
Ta
BS
W1
W2
W3
Wm
Wc
Xd
Y0
Y1
L
L
F
W
D
SK
Date
Time
Q
q
GATE
Actual flowrate value in units selected

Totaliser1 value
Totaliser2 value
Belt load value in %
Weigh Feeder Tacho frequency in Hz.
Belt Speed in m/sec
Un-Interlocked setpoint
Interlocked setpoint
Remote, Interlocked setpoint
Manual mode setpoint
Current setpoint
Deviation in %
WF drive setpoint in %
PF drive setpoint in %
Weight of pre-hopper in units selected
Weight of pre-hopper in %
Weighed quantity during control measuring
quantity deducted during control measuring
difference between F and W
Control measurement error in %
In format yy-mm-dd
In format Hour:Minute
Quantity setpoint.
Dribble setpoint.
Gate Position in % (for Flow Control gates)
4.1.1 SET1
This menu allows access to the PI regulator of the system. The P-share of the regulator
is represented by =Amplification P1= and the I-share by =Reset Time I1=.

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For Weigh Feeders with Feeding regulation or level regulation, a second regulator is
implemented in the system to regulate the material on the belt or the pre-hopper content
to a defined level. The parameters for second regulator are represented by =Reset Time
I2= and =Amplification P2=.
Since regulator1 and regulator2 mutually influence each other,an evaluation factor
=Regulator Tracking= must be entered. This establishes a coupling between the output
value for the drive speed setpoint and the output value for the feeding device. A setpoint
change can thus be followed quickly.
Note: SET1 menu is disabled if =CTRL_Mode= parameter in Configuration menu is
selected Off.
=Reset Time I1=

"I" time of the PI regulator for belt speed setpoint.If this value is zero, the "I" part
is ignored in the regulator action.
Input : Numerical value in 0,1 sec steps
=Amplification P1=
"P" part of the PI regulator for belt speed setpoint.
Input : Numerical value in 0,1 steps
=Deviation Limit=
Tolerance range around the actual flow rate.
Input : Numerical value in percent
=Deviation Time=
Maximum time that the actual flow rate is allowed to remain outside the tolerance
range. At the end of this time, the scale trips due to "Deviation" error.
Input : Numerical value 0,1 sec steps
=Reset Time I2=
Similar to =Reset Time I1=
=Amplification P2=
Similar to =Amplification P1=
=Dead Band=
% Error band for which no control action takes place on the drive setpoint.
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Input : Numerical value 0,1 % steps

4.1.2 SET2
This menu allows access to setpoints effective in different modes. The actual setpoint
for system operation is dependent on the operational mode.
selected Off.
=W1= De-Interlock - Gravimetric setpoint
Setpoint W1, can be entered in the units and resolution selected in config.
Input : Numerical value,4 digit number
=Wm= De-Interlock-Volumetric (Manual) setpoint
Setpoint Wm, can be entered in the units and resolution selected in config.
Input : Numerical value, 4 digit number
=Capacity Limitation=
The setpoint input can be scaled from 0 to 100% using this parameter.
=Q1= Quantity setpoint1
Setpoint Q1, can be entered in the units and resolution selected of S1.
=q1= Dribble setpoint1
Setpoint q1, can be entered in the units and resolution selected of S1.
Input : Numerical value,6 digit number
=Q2= Quantity setpoint2
Setpoint Q2, can be entered in the units and resolution selected of S1.
=q2= Dribble setpoint2
Setpoint q2, can be entered in the units and resolution selected of S1.

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4.1.3 SET3
This menu allows access to pre-feeder control parameters.
selected Off.
=BB_Limit=
Used for Weigh Feeder with "Feed regulation" mode selected. When Belt Load
value is less than this value, the pre-feeder is started with a fixed setpoint, for time
defined by parameter =BB_Delay=. After this time period, the setpoint value
changes as per the 2nd PI regulator settings. The initial setpoint for Pre-feeder is
defined by parameter =BB_Setpnt=.
=BB_Delay=
Description as above.
Input : Numerical value in seconds.
=BB_Setpnt=
Description as above.
=BB_Control=
This parameter determines the level about which Belt Load regulation takes
place.
=BB_Band=
Percentage Belt loading band within which no correction of the 2nd PI regulator
takes place.
Input : Numerical value in 0,1 % steps
=PF_Limit=
Multiplying factor for limiting maximum setpoint to prefeeder drive. Set value equal
to 100,0 % for maximum PF setpoint equal to 10 Vdc; set correspondingly lower
values for clamping maximum PF setpoint value.
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=Reg_Type= PI / WSP / DSP

This parameter selects the control action of 2nd regulator.
Select,
PI
- Pre-feeder drive control as per PI control action
WSP - pre-feeder drive setpoint tracks the current WF setpoint,Wc
DSP - pre-feeder drive setpoint tracks the WF drive setpoint
Select : Use '' key to select
=Regulator Tracking=
When WSP or DSP is selected for parameter =Reg_Type=, pre-feeder drive
setpoint tracks the selected variable by a multiplying factor defined by this
parameter.
Input : Numerical value in 0,1 % steps
4.1.4 SET4
This menu allows access to certain offline parameters. These paramters may be
viewed/edited in this menu. Entry to this menu is allowed only after entry of the 5 digit
system password.
=Count_DL=
The Dead Load count value is displayed in terms of internal calibration counts.
=Span_Cnt=
The Belt Load corresponding to 100% load is displayed in terms of internal
calibration counts.
Input : Numerical value in count
=AI_Tare=
The Tare value is displayed in terms of internal calibration counts for the Analog
input.
Input: Numerical value
=AI_Span=
The Analog Input corresponding to 100% value is displayed in terms of internal
calibration counts.
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Input : Numerical value in count

=Rev. Time= Belt revolution time
Time for one revolution of the belt with nominal tacho frequency.
Input : Numerical value in 0,1 s steps
=Drv_Const=
Used with "tCTRL" control mode for WF drive. Select the initial drive setpoint
value with this parameter.
Input : Numerical value in %.
=tCTRL_Cnt=
Used with "tCTRL" control mode for WF drive. Select the speed of control action
with this parameter.
Input : Numerical value in 01 step
4.1.5 SET5
This menu displays the status of Digital Inputs, Digital Outputs, Markers and Timer bits.
E00_ 9 2
A00_ 5 0
Bit status 0 is indicated by and Bit status1 is indicated by the corresponding bit
number.
Example:
In the above display, E002, E009, A000 & A005 are with status 1 while all remaining
bits are with status 0
Press key to switch the 2nd line display to next block
Press or to scroll the display lines
Press either Esc or CL to exit and return to Main_Program

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4.1.6 Zero correction

Since the belt conveyor scale shows system related oscillation around the zero position,
the zero point is corrected during one belt revolution in order to improve the measuring
precision.
The deviation of the zero point is measured and stored with a plus or minus prefix. This
value is used to correct the momentary load during each measuring cycle.
Zeroing can be started with the system in "Local" or "Manual" mode and in "Start"
condition. Press
key to initiate the zero correction cycle.
When zero correction is in progress, deviation of zero point is displayed continuously. At
the end of the zero correction cycle, the average deviation is displayed in percent. If the
deviation is greater than the =Zero_limit= parameter, an error message is displayed and
the value calculated is discarded. Zero correction has to be repeated.
Press
key to stop zeroing in progress.
4.1.7 Control Measurement

Feeders with pre-hopper scale can be selected to operate as a "Block" system. In this
mode, material conveyed by the feeder for a fixed time can be compared with the
amount of material extracted from the hopper for the same time period. The difference
between can be measured and used to correct the feeder calibration automatically.
Control Measuring (CM) can be started with the system in "Gravimetric" mode and in
"Start" condition. Press
key to initiate the zero correction cycle.
When CM is in progress, "F"-Material conveyed by feeder and "W"-Material extracted
from Hopper are displayed continuously. At the end of the CM cycle the following results
are calculated and displayed,
D Difference between F and W
Sk Control Measurement error in %.
The feeder calibration can be corrected on the basis of the error value calculated by
pressing the
key. The correction can be applied to either Feeder Tare or Span
value.

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If deviation is greater than the =Zero_limit= parameter, an error message is displayed

and the value calculated is discarded.
Press
key to stop Control Measuring in progress.
Control Measurement can also be initiated and controlled through Serial I/O or Digital
I/O.

2010-29-11
MENU OPERATIONS
Page 1 of 11
TABLE OF CONTENTS
1.0
General............................................... 2
1.1 Parameter save...................................... 2
2.0
Parameter menus......................................... 2
2.1 OFFline parameters............................... 2
2.2 ONline parameters................................. 2
2.3 Parameter label.................................. 2
2.4 Menu structure................................... 3
2.5 Keys inside the menu............................. 8
2.6 Calling and operating the menus.................. 8
2.7 Menu operation example........................... 11

2010-11-29
MENU OPERATIONS
1.0
Page 2 of 11
General
The Parameters are entered using the keypad and a 16 digit x 2 line display. The
arrangement of parameters within the menus, options available for each parameters and
writing the parameters are explained in the commissioning instructions.
1.1
Parameter save
The parameters of the system are stored in an EEPROM. On each power ON, the data
in the EEPORM is checked with the contents of the Battery Buffered RAM. If a mismatch
occurs, error message is displayed. Acknowledging the error, reloads the RAM from
EEPROM.
Instantaneous values during system operation are stored in the Battery buffered RAM.
The parameters in a menu are automatically saved when the display is scrolled to
display the next parameter.
When the Online menu "Main_Program" is called,the parameters set in various menus
are checked for logical settings.In case of mismatch, error message is generated.The
corresponding parameter should then be correctly set.
2.0
Parameter Menus
The menu structure is divided into 2 categories,

2.1
OFFline parameters
These parameters can be changed only when the measuring mode is "OFF".
2.2
ONline parameters
These parameters can be changed even when the system is in operation.

2.3
Parameter Label
A differentiation is made between 2 types of parameters:

Parameter label
1.
Parameter whose value is entered numerically
2.
Parameter whose value is selected from a list
2010-11-29
Display
xxxxxxx
Selection
MENU OPERATIONS
2.4
Page 3 of 11
Menu structure
The parameters are arranged in different menus. The menus and the parameter listing is
as shown below.
Power ON
Password
Enter Password
Measuring Parameters
Measuring range
Units, Capacity
Decimal point, Capacity
Nominal capacity
Decimal point, S1
Units, S1
Decimal point, S2
Units, S2
Frequency Input
Nominal Tacho frequency
Belt Speed
Limit max. load
Limit min. load
Configuration
Block mode
Regulation mode
Batch mode
Belt revolution time
No. of Belt Revolutions
Zero correction limit
Belt track monitoring time
Tacho supervision time
Impulse1 (S1,S2,OFF)
On_Time for Impulse output
Impulse2
I1-Output Value
Limit value1
Limit value2
Limit delay time
Clear Totaliser2
2010-11-29
MENU OPERATIONS
Measurement Filter
Display Filter Step
Mode selection (Internal/External)
Setpoint %, Wm
Ctrl_Mode
Interface
No of Inverter
Inverter Type
No of DIO
No of AIO
AIO Type
Ext. Setpoint source
Ext. SP filter
AIO1 output
AIO2 output
AIO3 output
SIO Interface
SIO Baud
SIO Setup
SIO address
SIO monitor
CAN Interface
AIO Analog input
Re-Calibrate?
Channel1
Channel2
Min_Value
Max_Value
TUC Analog Output
Re-Calibrate?
Min_Value
Max_Value
AIO Analog output
Re-Calibrate?
Channel1
Channel2
Channel3
Min_Value
Max_Value
2010-11-29
Page 4 of 11
MENU OPERATIONS
Calibration - Scale
Recalibrate?
Dead load set
Calibration load set
PLC Program
Edit?
N Displayed_value Measured_value
CAN Configuration
CAN Baudrate
X5 Interface
X5 Baudrate
X5 setup
X5 Addr
X5 Monitor
AO1 output
AO2 output
CAN Hopper Parameters
Measuring Range
Units, L
Decimal Point, L
Nominal Capacity
Limit Min
Limit Nom
Limit Max
Measurement Damp, L
Calibration - Hopper
Recalibrate?
Dead load set
Calibration load set
Analog Inputs - FIM
Recalibrate?
o Channel1
o Channel2
Min_Value
Max_Value
Analog Outputs - FIM
Recalibrate?
o Channel1
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Page 5 of 11
MENU OPERATIONS
Page 6 of 11
o Channel2
Min_Value
Max_Value
System data
Main Program
CPU crystal frequency

Software version
Date
Time
Display Actual Flowrate

Display S1
Display S2
Display belt load, BB
Display WF Tacho frequency, Ta
Display belt speed in m/sec, BS
Display Internal setpoint, W1
Display External setpoint, W2
Display setpoint through X4, W3
Display Manual setpoint, Wm
Display current setpoint, Wc
Display Deviation, X0
Display WF drive setpoint, Y0
Display PF drive setpoint, Y1
Display Pre-hopper level, L
Display material weighed during control measuring, F
Display material extracted from hopper during control
measuring, W
Display D, difference between F & W
Display Sk, control measurement error
Display Date
Display Time
Display Quantity setpoint, Q
Display dribble setpoint, q
Display Gate Position
Reset Time I1
Amplification P1
Deviation Limit
SET1

2010-11-29
MENU OPERATIONS
Deviation Time
Reset time I2
Amplification P2
Dead Band
W1,Un-interlocked setpoint
Wm,Manual setpoint
Capacity limitation,%
Q1,Quantity setpoint1
q1,Dribble setpoint1
Q2,Quantity setpiont2
q2,Dribble setpoint2
Page 7 of 11
SET2
SET3
Belt Loading Limit,BB_Limit
Belt Loading delay,BB_Delay
Initial PF setpoint,BB_Setpnt
BB Load control,BB_Control
Belt Load Band,BB_Band
Max. PF setpoint,PF_Limit
Regulation Type
Regulator Tracking
SET4 (Entry with Password)
Dead Load count, Count_DL
Span count, Span_Cnt
Analog Input, Tare
Analog Input, Span
Belt Revolution time
Drive constant,Drv_Const
tControl count value,tCTRL_Cnt
SET5 -Display E,A,M,T variables status
See "Commissioning Instructions" for descriptions of each parameter.
2.5
Keys inside the Menu

-Entry into a Menu/Sub-menu or
-Selection of various options available for that
parameter

2010-11-29
MENU OPERATIONS
.....
Page 8 of 11
-Saving an entry and/or

-Move further in the menu list
-Numerical data input from the keypad
-Exit from menu
-Call Online parameters from Main_Program

menu
SET
2.6
Calling and operating the menus
1.
Power On
TRANSWEIGH
Version_1.0
a]
Possibility 1
X = 00,00 t/h
BB = 100,0 %
The system enters Main_Program menu after 5 Secs., if no key is pressed during this
delay period. If 'VER' is pressed during the 5 sec. delay, the delay is bypassed.
a.1]
Password
Press 'Esc' and 'CL' to exit the online menu and enter the offline menus. Exit to Offline
menus is possible in Weigh Feeder 'Stop' condition.
a.2]
Password
Enter Password

2010-11-29
MENU OPERATIONS
Page 9 of 11
Press
key to enter the menu.
All Offline menus are Password protected. Entry into the menu is allowed only if the right
password is pressed.
a.3]
Password
Enter Password
..
5 Digit PASSWORD entry using 1 TO 9 keys.

a.4]
Password
Enter Password:Y
If PASSWORD is right, the configuration menus can be accessed
a.5]
Password
Measuring Param
The Offline menus can be accessed by pressing '' key. Press 'Esc' and '' key to
scroll the menu backwards.
a.6]
M. Range 1,0 mV
Press
key to enter the menu. The first menu parameter is displayed in the 2nd
display line.
a.7]
M. Range
Press
a.8]
3,0 mV
to change this value.

2010-11-29
Configuration
MENU OPERATIONS
Page 10 of 11
Press 'Esc' and 'CL' to exit the sub-menu and enter the main menu list.
b]
Possibility 2
b.1]
Password
The system enters the Offline menu directly, if 'CL' key is pressed during the 5 sec.
delay.
2. Calling Online parameters from Main_Program menu
STEP 1
Main_Program menu
X = 00,00 t/h
BB = 100,0 %
STEP 2
Press
2.7
SET
IT_Time =000,0s
P1_Gain =000,0%
to return back to Main_Program
Menu operation Example
Example : Change the digit step from 1 to 2 in the Measuring parameters menu.
STEP 1
Enter Offline menu as per 2.6 above.

Password
STEP 2
Password
Enter Password

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MENU OPERATIONS
Page 11 of 11
STEP 3
Password
Enter Password
5digit password, using numerical keys

STEP 4
Password
Enter Password:Y
Only on right password entry.

STEP 5
Password
Measuring Param
STEP 6
M. Range 1,0 mV
STEP 7
M. Range 1,0 mV
UNITS,X
kg/h
STEP 8
M. Range 1,0 mV
UNITS,X
t/h
STEP 9
UNITS,X
D.Pt. X
t/h
0000,00
Step 9 saves the change made in the Units, X in Step 9.

2010-11-29
PARAMETER LISTING
Sr. No.
Parameter
1.0
Measuring parameters
1.1
M. Range
1.2
Units, X
1.3
D. Pt, X
1.4
Nom. Cap.
1.5
D. Pt, S1
1.6
Units, S1
1.7
D. Pt, S2
1.8
Units, S2
1.9
Freq. I/P
1.10
Tacho Freq.
1.11
Belt Speed
1.12
Max. load
1.13
Min. Load
2.0
Configuration Parameters
2.1
Block Mode
2.2
Reg. Mode
2.3
Batch mode
2.4
Rev. Time
2.5
No. of Rev.
2.6
Zero Limit
2.7
Belt track
2.8
Run Time
2.9
Impulse 1
2.10
On_Time
Software_version: 2.0
2008-11-15
Page 1 of 6
Value 1
Value 2
PARAMETER LISTING
Sr. No.
Parameter
2.11
Impulse 2
2.12
I1 value
2.13
Limit 1
2.14
Limit 2
2.15
L_ Delay
2.16
Clear, S2
2.17
Meas_Filt
2.18
Disp_step
2.19
Mode_sel
2.20
Setpoint %
2.21
Ctrl_mode
3.0
Interface
3.1
No_Of_Inv
3.2
Inv_Type
3.3
No_Of_DIO
3.4
No_Of_AIO
3.5
Ext_SP
3.6
SP_Filter
3.7
AIO1_Output
3.8
AIO2_Output
3.9
AIO3_Output
3.10
SIO_Interface
3.11
SIO_Baud
3.12
SIO_Setup
3.13
SIO_Addr
3.14
SIO_Monitor
2008-11-15
Page 2 of 6
Value 1
Value 2
PARAMETER LISTING
Sr. No.
Parameter
3.15
CAN_Int
4.0
AIO AnalgInp Cal
4.1
Channel 1 Min_value
4.2
Channel 1 Max_value
4.3
Channel 2 Min_value
4.4
Channel 2 Max_value
5.0
TUC AnalgOut Cal
5.1
Min_Value
5.2
Max_Value
6.0
AIO AnalgOut Cal
6.1
Channel 1 Min_value
6.2
Channel 1 Max_value
6.3
Channel 2 Min_value
6.4
Channel 2 Max_value
6.3
Channel 3 Min_value
6.4
Channel 3 Max_value
7.0
Calibratn - Scale
7.1
Count_DL
7.2
Count_BL
8.0
PLC Program
8.1
SPSS_00
8.2
SPSS_01
8.3
SPSS_02
8.4
SPSS_03
8.5
SPSS_04
9.0
9.1
Displayed Value
2008-11-15
Page 3 of 6
Value 1
Value 2
PARAMETER LISTING
Measured Value
9.2
Displayed Value
Measured Value
9.3
Displayed Value
Measured Value
9.4
Displayed Value
Measured Value
9.5
Displayed Value
Measured Value
9.6
Displayed Value
Measured Value
9.7
Displayed Value
Measured Value
9.8
Displayed Value
Measured Value
9.9
Displayed Value
Measured Value
9.10
Displayed Value
Measured Value
10.0
CAN Configuration
10.1
CAN_Baud
10.2
X5_Int
10.3
X5_Baud
10.4
X5_Setup
10.5
X5_Addr
10.6
X5_Monitor
10.5
AO1output
10.6
AO2 output
2008-11-15
Page 4 of 6
PARAMETER LISTING
Page 5 of 6
Sr. No.
Parameter
11.0
CAN HopperParam
11.1
M. Range
11.2
Units, L
11.3
D. Pt, L
11.4
Nom. Cap
11.5
L_Min
11.6
L_Nom
11.7
L_Max
11.8
Meas_Damp, L
12.0
Calibration Hopper
12.1
Count_DL
12.2
Count_BL
13.0
CAN AnalgInp Cal
13.1
Channel 1 Min value
13.2
Channel 1 Max value
13.3
Channel 2 Min value
13.4
Channel 2 Max value
14.0
CAN AnalgOut Cal
14.1
Channel 1 Min value
14.2
Channel 1 Max value
14.3
Channel 2 Min value
14.4
Channel 2 Max value
15.0
System Data
15.1
CPU Crystal
16 MHz
16 MHz
15.2
S/W Version
Ver_2.0
Ver_2.0
16.0
Main Program-SET1
16.1
I1_Time
2008-11-15
Value 1
Value 2
PARAMETER LISTING
Sr. No.
Parameter
16.2
P1_Gain
16.3
Dev_Limit
16.4
Dev_Time
16.5
I2_ Time
16.6
P2_Gain
16.7
Dead_Band
17.0
Main Program-SET 3
17.1
BB_Limit
17.2
BB_Delay
17.3
BB_Setpoint
17.4
BB_control
17.5
BB_Band
17.6
PF-Limit
17.7
Reg_Type
17.8
Reg_Track
2008-11-15
Page 6 of 6
Value 1
Value 2
OPERATING INSTRUCTIONS - PLC

Page 1 of 16
TABLE OF CONTENTS
1.0
Programmable Logic Controller................................ 2

1.1 Description........................................... 2
1.2 PLC Operation......................................... 2
1.3 Instructions.......................................... 3
1.4 Inputs,Outputs and Markers.............................. 4
1.5 Timers................................................. 4
2.0
Programming Functions........................................ 5
2.1 General................................................ 5
2.2 Functions............................................. 5
2.2.1 Assemble...................................6
2.2.2 Delete........................................ 6
2.2.3 Editor......................................... 6
2.2.4 Insert...................................... 7
2.2.5 List......................................... 7
2.3 Error Messages........................................... 8
3.0
Allocation of Variable...................................... 8
3.1 Inputs............................................... 8
3.2 Outputs................................................ 9
3.3 Markers................................................ 9
3.3.1 Input Markers................................ 9
3.3.2 Output Markers................................. 10
3.4 Timers.................................................. 12
4.0
Standard Programs and I/O Assignments................ 12

4.1 Standard Program 1...................................12
4.1.1 Program List - SPSS_00..........................12
4.1.2 I/O Assignment.................................... 14
4.2 Standard Program 2.................................... 15
4.2.1 Program List - SPSS_01..........................15
4.2.2 I/O Assignment.....................................16

2008-11-15

1.0
Programmable Logic Controller
1.1
Description
Page 2 of 16
TUC-6 has an inbuilt PLC, that is used to control the Digital Inputs, Digital Outputs and
Internal Memory Flags (Markers).
The Programmable control system processes the instructions from the control program,
SPSS.
The Input data and Output data for the control program are physically in the TUC RAM,
logically in the so called "process images". The instructions in the control program with
the variables "A E M T" always refer to the process image in RAM.
The programmable control system continuously operates on the control program in the
following sequence,
-Transfer hardware inputs to the TUC RAM
-Execute instructions in the control program (SPSS)
-Transfer output process image to the Hardware Outputs
Several variable types are used in the PLC program. "A" stands for outputs, "E" for
inputs, "M" for marker and "T" for timers. Addition of "N" (UN or ON) means that the
associated variable is scanned for signal status "0" ; otherwise the scanning of variables
is for signal status "1".
1.2
PLC Operation
The programmable control system consists of a 1_bit_wide

BIT accumulator.
Instructions in the PLC can be classified into two types; one type operating on the
result of previous instruction (Result Instruction) and second changing the accumulator
value (Command instruction).
The control program is always started with accumulator = "1". ' Command ' instructions
change the accumulator value till a ' Result ' instruction is encountered. After execution
of
all ' Result ' instructions, accumulator is again made ' 1 ' and the sequence is
continued.
2008-11-15

Example:
000
001
002
*SPSS01
UM 045
UM 068
003
UNE 050
004
005
=A 008
UE 000
1.3
Page 3 of 16
;Comment Line
;Command Instruction - Accumulator = '1'
;Command Instruction - 'AND' result of above
instruction with M068 value
;Command Instruction - 'AND' result of above instr.
with 'NOT'of E050 input.
;Result Instruction
;Command Instruction - Accumulator = '1'
Instructions
Instruction
Meaning
UE xxx
UA xxx
UM xxx
UT xxx
AND operation with INPUT

AND operation with OUTPUT
AND operation with MARKER
AND operation with TIMER
Y
Y
Y
Y
N
N
N
N
UNExxx
UNAxxx
UNMxxx
UNTxxx
AND + NOT operation with Input

AND + NOT operation with Output
AND + NOT operation with Marker
AND + NOT operation with Timer
Y
Y
Y
Y
N
N
N
N
OE xxx
OA xxx
OM xxx
OT xxx
OR operation with INPUT

OR operation with OUTPUT
OR operation with MARKER
OR operation with TIMER
Y
Y
Y
Y
N
N
N
N
ONExxx
ONAxxx
OR + NOT operation with Input

OR + NOT operation with Output
Y
Y
N
N
ONMxxx
ONTxxx
OR + NOT operation with Marker

OR + NOT operation with Timer
Y
Y
N
N
SA xxx
SM xxx
SET Output
SET Marker
N
N
Y
Y
RA xxx
RESET Output

2008-11-15
Command
Result

RM xxx
RT xxx
RESET Marker
RESET Timer
N
N
Y
Y
=A xxx
=M xxx
Equate Output to result

Equate Marker to result
N
N
Y
Y
LT xxx
Load Timer xxx with value in next

Instruction
Start Timer with xxx sec. in
ON-delay mode
SITxxx
1.4
Page 4 of 16
Inputs, Outputs and Markers
These are one bit variables that can have status "LOW" (Logical 0) or "HIGH" (Logical
1). The differentiation between inputs and outputs is done by the "signal direction" on
which these variables are based. Inputs are signals from "outside" to the control
program, and outputs are signals from the control program to the external system. Thus
inputs can only be read, while outputs can be allocated. Inputs and Outputs are available
outside the TUC-6 system with the help of digital I/O card.
Markers are internal variables and serve as memory within the control system. They are
available outside the control system when they have been copied onto outputs. Markers
are classified into Input Markers and Output Markers. Input markers are used to control
the software execution while Output markers are derived as a result of the software
execution.
1.5
Timers
Ten ON-delay timers are available in the system for timing functions.
Instruction "LT xxx" loads timer "xxx" if the result of previous instruction is "1".
Instruction "SIT yyy" starts the previously loaded timer with time "yyy".
Timers continue to run till the input condition is "1" or till the set time is over, which ever
is earlier. After completion of set time, the respective Timer "Txxx" bit status is made "1".
Timers are reset (Txxx is made "0") with "RT xxx" instruction. Instruction "RT xxx", if
executed while timer is running, stops the timer.

2008-11-15

2.0
Programming Functions
2.1
General
Page 5 of 16
The Programmable Logic Controller in TUC-6 serve to adjust the scale to the plant
control logic. The control program can be edited via the TUC keypad and display.
Designation of files in the PLC menu is as follows,
SPSS - Source file containing lit of instructions
SPSA - Assembler file after translation from SPSS
2.2
Functions
The following functions are available in the "PLC Program" menu,

PLC EDITOR
A, D, E, I, L
Key.
Meaning
Function
A
D
E
I
Assemble
Delete
Editor
Insert
List
Assembles SPSS file to generate SPSA file

Delete SPSS file from memory
Open editor for reading/altering SPSS file
Append a std. SPSS file from EPROM to current
SPSS file.
List SPSS, SPSA file lengths
2.2.1 Assemble
This function is invoked by pressing 'A' in the PLC Editor menu.
PLC EDITOR
Assemble
Press '' key to assemble the SPSS file in memory or 'VER' to exit without
assembling.

2008-11-15

Page 6 of 16
2.2.2 Delete
This function is invoked by pressing 'D' in the PLC Editor menu.
PLC EDITOR
Delete? Yes
Press key to delete the SPSS file from memory or 'VER' to exit without
deleting.
2.2.3 Editor
Press 'E' in the PLC Editor menu, to edit the SPSS file in memory.
The following functions are available within the Edit option,
Key
Function
ESC + CL
Save and exit
ESC + I
Insert blank line
ESC + D
Delete line - The line indicated by cursor is

deleted.
ESC + ANY OTHER KEY
Cancel "ESC" status
Keys used in this menu,

Key
Function
0 to 9
Numeric entry
A,D,E,I,L,M,N,O,P,R,S,T,U,=,*
SPSS command characters
UP
Previous line
DOWN
Next line
HOR
Scroll to next/prev character position

2008-11-15

Page 7 of 16
based on ESC key status

ESC
Used in combination with other keys.
2.2.4 Insert
This function is invoked by pressing 'I' in the PLC Editor menu.
PLC EDITOR
Insert
SPSS=00
Standard SPSS files are resident in the EPROM memory, which can be used directly.
These files are called into memory with the help of this function.
Enter the SPSS file number to be inserted into memory and Press '' key. Press 'VER'
key to exit command without inserting the file.
2.2.5 List
This function is invoked by pressing 'L' in the PLC Editor menu.
SPSS = 120 LINES
SPSA = 050 BYTES
Press any key to return back to the Editor menu.
2.3
Error Messages
Text
In-correct Inst.
3.0
Meaning
Assembling: non-existent address or instruction at the cursor
line indicated.
Allocation of Variable
The variables are sub-divided into inputs, outputs, markers and timers. Free variables
(read Markers) can be used by the control program as general purpose variables.

2008-11-15

3.1
Inputs
E000 to E007
E008 to E015
E016 to E019
E020
E021
E022
E023
E024
E025
E026
E027
E028
E029
E030
E031
E032
E033
E034
E035
E036 to E037
E038 to E049
3.2
Page 8 of 16
- DIO #1 Inputs
- DIO #2 Inputs
- Free
;Inverter #1 Inputs
- LI1 input
- LI2
- LI3
- LI4
- RL1
- RL2
- LI5 (J7, ATV31 & ACS550 Inverters only)
- LI6 (ATV31 & ACS550 Inverters only)
- Inverter Running (PF4 Inverter only)
- RL3 (ACS550 Inverter only)
;Inverter #2 Inputs
- LI1 input
- LI2
- LI3
- LI4
- RL1
- RL2
- Free
- Feild Interface Module - Digital Inputs
Outputs
A000 to A007
A008 to A015
A016
A017
A018
A019
A020
A021 to A029
- DIO #1 Outputs
- DIO #2 Outputs
;TUC-6 Outputs
- RL1 (Totaliser 1 Pulse output, if selected)
- RL2 (Totaliser 2 Pulse output, if selected)
- RL3
- RL4
;Inverter #1 Outputs
- Start/Stop
- Free
;Inverter #2 Outputs

2008-11-15

A030
A031 to A037
A038 to A045
A046 to A049
3.3
Page 9 of 16
- Start/Stop
- Free
- Field Interface module - Digital Outputs
- Free
Markers
Marker are classified into Input markers (M000 - M031) and Output markers (M032 M071). Input markers are read by the control program while Output markers are written
by the control program. Reading access is allowed to both these types of markers.
3.3.1 Input Markers
Marker
Meaning "1"
M000
M001
M002
M003
M004
M005
M006
M007
Start via SIO

Stop via SIO
Free
Free
Accept Count_DL, Span_Count (Only with Profibus)
Reset Totaliser1
Remote ON (Control through SIO)
Zeroing Start
M008
M009
M010
M011
M012
M013
M014
M015
Remote Mode
Belt Track status-Healthy
Emergency status-Healthy
Local Start-WF
Local Stop-WF
Local Start-PF
Local Stop-PF
De-Interlock Mode
Local Mode
Fault
Fault
M016
M017
M018
M019
M020
M021
M022
Remote Start
Downstream Interlock-Healthy
Error Reset
WF Drive Interlock-Healthy
PF Drive Interlock-Healthy
Material Low (Fault)
Local Start-Vibrator Motor
Stop
Fault

2008-11-15
Meaning "0"
Interlock Mode
Fault
Fault
High
Stop

Page 10 of 16
M023
Gravimetric mode select
Volumetric mode
M024
M025
M026
M027
M028
M029
M030
M031
Select Q1,q1
Select Q2,q2
Bin Pre-feeder Start/Stop feedback
Start Control Measurement
Stop Control Measurement
Accept Control Measurement Error
Free
Free
Free
3.3.2 Output Markers

Marker
Meaning "1"
Meaning "0"
M032
M033
M034
M035
M036
M037
M038
M039
Load Disturbance Fault

Belt Tracking Fault
Drive Disturbance
Deviation Disturbance
General Fault
Belt Slip
Zeroing: Correction>Limit
Zeroing: Aborted
Healthy
Healthy
Healthy
Healthy
Healthy
M040
M041
M042
M043
M044
M045
M046
M047
Free
Feeder Selected
Free
Local Mode
Gravimetric mode
Interlock Mode
Free
Vibrator Start
M048
M049
M050
M051
M052
M053
M054
Limit Value 1
Limit Value 2
Overload Error
Underload Error
Free
Bin Pre-feeder Start
Control Measurement ON

2008-11-15
Remote Mode
Volumetric mode
De-Interlock Mode
Stop
Healthy
Healthy
Stop

M055
Control Measurement Aborted
M056
M057
M058
M059
M060
M061
M062
M063
Zeroing: In Progress
Zeroing: OK
Correction max exceeded
Quantity Reached
Free
BLMS Level < L_min
BLMS Level < L_nom
BLMS Level < L_max
M064
M065
M066
M067
M068
M069
M070
M071
WF-Start
PF-Start
WF-Start
PF-Start
System Healthy
Loadcell Fault
AI Card Communication fault
PF Tacho Fault
M072
M073
M074
M075
M076
M077
M078
M079
Free
Free
Free
Free
Free
Free
Free
Free
M080
M081
Free
Free
M082
M083
M084
M085
M086
M087
M088
M089
Input from Profibus

Input from Profibus
Input from Profibus
Input from Profibus
Input from Profibus
Input from Profibus
Input from Profibus
Input from Profibus

2008-11-15
Page 11 of 16
Stop
Stop
Stop
Stop
Fault
Healthy
Healthy
(Blinking-Fault)
(Blinking-Fault)

3.4
Page 12 of 16
Timers
T000 to T009 are timers available for use in the SPSS program.
4.0
Standard Programs and I/O Assignments
4.1
Standard Program 1
Standard Program for 8 Digital I/O card.
4.1.1 Program List - SPSS_00

/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
*SPSS00/
UE 001/
=M 009/
UE 004/
=M 023/
UE 005/
=M 015/
UE 006/
=M 017/
UE 007/
UM 045/
SM 016/
UNE007/
UM 045/
RM 016/
UE 021/
SM 011/
RM 012/
UNE020/
SM 012/
RM 011/
UNE022/
=M 008/
UE 023/
=M 010/
UE 024/
=M 019/
=M 020/
UM 064/
;BELT TRACK SWITCH

;GRAV/VOL. SELECT
;INT./DE-INT. SELECT
;DOWNSTREAM INTERLOCK
;START/STOP - INTERLOCK MODE
;SET START MARKER
;RESET START MARKER
;LOCAL START - PB
;SET "START"
;RESET "STOP"
;LOCAL STOP - PB
;SET "STOP"
;RESET "START"
;LOCAL/REMOTE SELECTION
;EMERGENCY S/W
;DRIVE INTERLOCK
;DRIVE INTERLOCK - WF
;DRIVE INTERLOCK - PF
;WF START/STOP/FAULT - LCS INDICATION

2008-11-15

/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
=A 000/
UM 066/
=A 001/
UM 066/
=A 002/
UM 033/
=A 003/
UM 036/
=A 004/
UM 045/
UM 068/
=A 005/
UM 035/
=A 006/
UM 034/
=A 007/
UM 066/
=A 020/
Page 13 of 16
;WF DRIVE START/STOP - NO

;BELT TRACKING FAULT O/P
;GENERAL FAULT O/P
;INT. MODE
;SYSTEM HEALTHY
;READY TO START O/P - INT. MODE
;DEVIATION FAULT
;DRIVE FAULT
4.1.2 I/O Assignment

Digital Inputs - DIO #1
Input
High
Low
E000
E001
E002
E003
Free
Belt Track S/W-Healthy Fault
Free
Free
E004
E005
E006
E007
Volumetric
Interlock
D. Interlock-Healthy
Start
Gravimetric
De-Interlock
Fault
Stop
Signal Type
Steady
Steady
Steady
Steady
Steady
Digital Outputs - DIO #1

Output High
Low
A000
Stop
Start

2008-11-15
(Blinking-Fault)

Page 14 of 16
A001
A002
A003
Drive Start
Drive Start
Belt Track. Fault
Stop
Stop
Healthy
A004
A005
A006
A007
General Fault
Ready to Start
Deviation Fault
Drive Fault
Healthy
Fault/Not-Healthy
Healthy
Healthy
Inverter 1 Inputs
Input
High
Low
Signal Type
E020
E021
E022
E023
Start-Local
Local
Emg. Switch-Healthy
Stop-local
Impulse
Impulse
Steady
Steady
E024
Drive Interlock_Healthy Fault
Remote
Fault
Inverter 1 Outputs
4.2
Output
High
Low
A020
Drive Start
Stop
Standard Program 2
Standard Program for Pre-Feeder
4.2.1 Program List - SPSS_01

/ *SPSS01/
/ UNE030/
/ SM 014/
/ RM 013/
/ UE 031/
/ SM 013/
/ RM 014/
/ UE 034/
/ =M 020/
;PF STOP FROM LCS

;
;PF START FROM LCS
;
;PF DRIVE INTERLOCK

2008-11-15
Steady

/
/
/
/
UM 067/
=A 030/
UM 065/
=A 001/
Page 15 of 16
;PF DRIVE START/STOP

;PF START/STOP/FAULT - LCS INDICATION
NOTE:SPSS_01 when used with SPSS_00, the following changes should be made to
the standard SPSS_00 program
i) SPSS_00:
.
.
/ UE 024/
/ =M 019/
/ =M 020/
;DRIVE INTERLOCK
;DRIVE INTERLOCK - WF
;DRIVE INTERLOCK - PF *****Delete******
Pre-Feeder 'Drive Interlock' Marker is assigned in SPSS_01. Duplicate

assignment in SPSS_00 should be deleted.
ii) SPSS_00:
.
.
/ UM 066/
/ =A 001/
;WF DRIVE START/STOP *****Delete*****

*****Delete*****
Output A001 is used in SPSS_01 for 'Pre-Feeder Start/Stop/Fault' indication.

Above lines in SPSS_00 should be deleted.
4.2.2 I/O Assignment
Digital Outputs - DIO #1
Output High
Low
A001
PF Stop
(Blinking-Fault)
Low
Signal Type
Stop-local
Impulse
PF Start
Inverter 1 Inputs
Input
High
E030
2008-11-15

E031
E034
Start-Local
Drive Interlock_Healthy Fault
Inverter 1 Outputs
Output High
Low
A030
Stop
Drive Start

2008-11-15
Page 16 of 16
Impulse
Steady
APPLIANCE DESCRIPTION

Page 1 of 12
TABLE OF CONTENTS
1.0
General................................................... 2
2.0
System Representation....................................... 2
3.0
Configuration of Jumpers...................................3
3.1
Main Board...........................................3
3.2
Measuring Card.......................................3
3.3
Field Interface Module3
4.0
Rear View of TUC6CAN................................... 4
5.0
Main Board External Connectors.............................. 5
6.0
Layout of Main Board...................................... 6
7.0
AIO Card Connector Details................................... 7

7.1
F868..7
7.2
F875..8
DIO Card Connector Details............................... 9
8.1
F866..9
8.2
F889..10
8.2
F890..11
8.0
9.0
Field Interface Module Connector Details..12

9.1
F892..12

2008-11-15

1.0
Page 2 of 12
General
Each member of the TUC-6 family comprises a Basic unit & several I/O modules
connected to the Basic unit on the RS-485 serial Interface. The I/O modules are suited
for external mounting on an assembly plate.
2.0
System Representation
TUC-6
X1
F1
0.5A
Mains Connections
24Vdc
+Main Board
Measuring card
X6 X1

2008-11-15
X3
Loadcell connection 12V/0.11A for

max. 3 loadcells 350 Ohm
X1
4 Digital outputs
4-20mA Isolated Output
Tacho Pulse Input
X2
Serial interface RS485
X4
Profibus Interface
TUC-6 Display & Keypad
Interface Card
X5
X1
X7
CANbus connection to FIM card

(F892)

Page 3 of 12
3.0
Configuration of Jumpers & Dip Switches
3.1
Main Board
Jumper J1 : 1-2 Terminating resistor for X2 Interface RS485

(Connects 120E resistor)
Jumper J2 : 1-2 Terminating resistor for X7 Interface CAN Interface
(Connects 120E resistor)
Jumper J4 : 1-2 Modbus interface with X4 connector(BUS+ line)
3-4 Modbus interface with X4 connector(BUS- line)
3.2
Measuring Card
Jumper J1 : 1-2 / 9-10

1-2 / 7-8
3-4 / 9-10
3-4 / 7-8
5-6 / 9-10
5-6 / 7-8
measurement period

2008-11-15
4ms
8ms
8ms
16ms
16ms
32ms
ASSEMBLY & START UP INSTRUCTION MANUAL

FOR WEIGH FEEDER
The Assembly At Site Is Done According To The Corresponding Implantation Drawing.
Furthermore the following has to be observed ( maintenance instructions and
instructions ).
1)
lubrification
The fixation of the weigh feeder has to be done in a way, that the belt frame may not be
distorted. It also has to be horizontal in both directions.
2) Detach Transport Saftenings.

2.1) Protection Of Weigh Lever.
Unscrew protection plate 1 of the load cell. Unscrew protection plate 3 which is lacquered
in red at the upper screw and pull it out. Do not change the overload buffer 5 see also point
4 of the maintenance instructions.
3)
Discharge hood normally the discharge hood is mounted at the belt frame for transport. In
case the discharge hood is fixed at site at a chute, The screws between hood and arm straps
have to be screwed out.
4)
Check oil filling of drive gear. Quantity and quality can be seen from the type plate and
lubrification plan.
5)
Connect the scale and start it in manual mode. See electrical start-up instructions.
6)
Adjustment of belt tracking see maintenance instructions point.
7)
Check function of scrapers and belt tracking sensors.
8)
Fix all protection facilities. For the assembly the regulations for preventation of acciedents
have to be observed.
MAINTENANCE INSTRUCTION MANUAL FOR

WEIGH FEEDER
Interrupt the power supply before starting any work on rotating parts or parts being under voltage.
Drive motor
All motors are supplied in completely assembled condition ready for operation. The bearings are
filled with the requisite amount of grease at the time of assembly of the motors. While regreasing
the bearings, a lithium based grease should be used. Do not force in the grease. The bearing shall
be cleaned thoroughly and be refilled with grease upto 2/3 of their empty internal space. More
grease would cause overheating of the bearings.
Drive gear
Gear units are supplied in completely assembled condition ready for operation after first filling of
oil. Care should be taken to fill the oil to the correct oil mark. It should be emphasized that excess
oil must not be put in to the unit,because this may result in excessive temperature rise due to
running. Cleanliness of oil is of prime importance and it is imperative to flush the gear unit with
flushing oil before refilling. Flushing fluid is to be drained off completely before filling the fresh
oil. If the gear has to be replaced or repaired, the supply tubes to the motor and tacho have to be
disconnected. Unscrew the motor at its flange, and remove the tacho in the drive casing. Unscrew
at the gear flange. Pull gear off the drive shaft with the help of the puller. Suspend the gear unit
with the pull lift device and lower at the platform with the lever. Hoist has to be used for removal
or replacement of the gear unit.
Digital tachometer
The digital tachometer is installed in the drive casing. Accessible by dismounting the motor. The
distance between counting wheel and inductive transducer is 1.5 mm.
The impulse pause ratio is about 1:1.

WEIGH FEEDER
All the works at the weighing system have to be carried out with special care. The load Cell 1 is
maintenance - free. It can only be destroyed by inadmissibl, external machanical
Or electrical influences. The exchange of the load cell must be followed by a new Adjustment of
the overload stop 5. Check of the adjustment by electrical measurement.
The overload stop must becomeeffective at 125% of the rated load of the load cell. Check the
adjustment of the height of the measuring idler 2. This idler is about 2mm
Higher than the neighbouring idlers 3 when the belt is not loaded. An adjustment can be Made at
the screws 4 under the measuring idler shaft. By means of the excenter 6 the Lever movement is
limited to the opposed direction. It is adjusted in a way, so that the Tension rod at the load cell has
a stroke of about 4 mm when relieved.

WEIGH FEEDER
Support- weigh lever
Check the v-ring seal to correct function. For the dismounting of the bearing or the
V-ring the tension rod to the load cell is unscrewed (adjustment of lever see above
Point). The bearings are maintained according to lubrification instructions.
Conveyor belt
Belt change
In case of excessive wear or destruction of the when changing the belt the rubber blades of the
inner belt scrapers and the pulley
Scraper be readjusted,replaced at the same time. If necessary, also clean the idlers and
Pulleys and check if they are rotating easily. The belt change is made at the side opposite to the
belt drive as described below.
1) unscrew the side covers 1 and their supports 2 at the side on which the belt is taken off as well
as the protection covers 3 of the tail pulley. Screws 4.

WEIGH FEEDER
2) unscrew discharge hood cover 4.

3) dismount outer belt scrapers (see point 11).
4) in case of weighers having a distance of pulley centers of more than 3500 mm unhinge
The return idlers.
5) put in the isolating gate at the hopper and if needed, lower the gate for bed depth of material.
6) displace the tail pulley by turning the nuts 1 on the spindles 2.

7) suspend the supplied support for belt change on the frame structure, put on the new belt and lift
the support slightly on its end.
Weighers with a distance of pulley centers of up to 3500 have one and weighers of more than 3800
mm have two belt change supports.

WEIGH FEEDER
8) dismount the support resp. Suspension of the weigher on the side of belt changing.
A) weighers with support
Slightly undo the screwings between support and conveyor frame. Lift the belt change
Support till the supports are free. Dismount the supports.
B) weighers with suspension
Undo the screwings between suspensions and conveyor frame. Lift the belt change
Support till the screwings are relieved of the load and can be removed. Dismount the
Suspensions by lowering themdown a little from the girder.
9) cut up the old belt or take it off and put on the new belt. Now the maintenance works
Mentioned at the beginning can be carried out. Mount new belt.
10) mount the supports resp. Suspensions and the return idlers if there are any.
11) shift the tail pulley uniformly (1) towards outside till the belt has the correct tension according
to the belt tension indication (see point 7).
12) mount outer belt scrapers, discharge hood, protection covers of tail pulley and
Supports for the side covers.
13) adjustment of belt tracking ( in manual operation).
A) without material
If the belt deviates to one side, the distance of the pulley centers has to be increased on
This side by the pressure spindles at the return pulley resp.to be decreased on the
Opposite side, depending on the belt tension.

WEIGH FEEDER
The belt tension is indicated by indications on the side covers, see 8. Indication belt
Tension. The belt tension can be changed by turning the nuts 1 (evenly on both sides).
During the first operating hours the belt has to be adjusted more often.
B) with material
When the belt is standing still lift gate for bed depth, if it has changed, and pull out the Isolating
gate. If the form of the belt is not quite cylindric, the belt may be displaced Laterally under load.
This deviation can be avoided by a horizontal displacement of the Idlers. The conical form is
determined by measuring the pulley centers on both sides. Spacings ant the idlers, ie. The idler
supports are shifted in a corresponding way.The first 3 idlers seen from the drive, must not be
shifted. The axes of the remaining idlers And pulleys intersect in a common point

WEIGH FEEDER
Belt tension holding rod
The belt tension must be checked regularly & readjusted if necessary. It is indicated,
When the return roller is not in contact with belt, so to do the tensioning raise
The upper nut of tensioning rod till the return roller touches the belt & the belt is
Tightend. After tensioning raise the spacer of the indicating rod & raise the lower nut
This act as a lock for the tensioning rod.
Belt tracking controls

Check function of the limit switches and switching point position of the lever.

WEIGH FEEDER
Pulley bearings
For maintenance please see lubrification plan.
Idlers
Dirty idlers are to be cleaned and checked for easy running. The 3 carrying idlers of the Measuring
section have a higher true running accuracy as the other carrying idlers and May be exchanged
against one another. The idlers have lifetime greasing. Principal position of idlers and pulleys.
Outer belt scraper

The correct pressure of the scraper 1 has to be adapted to the operating conditions. The pressure
can be modified by the nuts 2 at the end of the pull 3. For replacement or Readjustment of the
rubber blade it is useful to take out the scraper 1 . After having Removed the nuts 2 and the
springs 4 it can be taken out of its support.
See lubrification plan

WEIGH FEEDER
Inner belt scraper
Check function of the scraper.for readjustment or replacement of the rubber blade the Whole
scraper is taken out from the conveyor structure. Extract guide bolt 2,remove Scraper 1 from its
guidance,hang out chain 3 at belt frame.eventually the return pulley Has to be shifted some what
towards inside for an easier dismounting.
Pulley scraper
(not for cage pulleys or rubber-lagged pulleys)
.
The scrapers on head and tail pulleys function free of contact.the distance between Blade and
pulley is about 1 mm. It can be checked and adjusted during belt change.
Cover/skirt boards
Weighers for granular material. Check the wear of the skirtboards. A gap of at least 1 mm must
exist between belt and rubber blade.
Weighers for powdery material. Check the wear of the skirtboards. The thin rubber Blades are bent
by 90 deg. And lie on the belt with the wide side.
Weighers with flexowell board for powdery material do not have any skirtboards or Else
skirtboards as described above.

WEIGH FEEDER
Check the electrical connections and replace damaged cables.

Observe lubrification plan .
Check the screw connections of parts under load or mobile parts.
Clean the weigher, especially in the zone of the measuring sections,drive and
flexible parts.all dust protections have to be remounted after the end of the
maintenance work..
LUBRICATION INSTRUCTION MANUAL FOR

WEIGH FEEDER

WEIGH FEEDER

WEIGH FEEDER
Legend to lubrication list
Column-1
No.of the lubrication point in accordance with the numbering in the drawing.
Column-2
Number of lubication points (per machine unit).
Column-3
Designation of the machine part to be lubicated
Column-4
Type of lubrication
The lubrication methods listed below are identified in column 4 by a figure.
Lubrication nipple
Splash lubrication
Grease filling
Central grease
Lubrication system
Circulating oil
Lubrication
Spray lubrication
Application of the
Lubrication by means
Of a brush,spray can,etc
Hydraulic or
Power transmission
Oil filling
Lifetime lubrication

WEIGH FEEDER
Column-5
Lubricant designation
k=servogem no.2-i.o.c
2k= bharat mp grease 2-bp
Clp=benzene or kerosene
Column-6
First filling (oil in liters, grease in cub cm)
Column-7
Relubrication volume (oil in liters,grease in cub cm)
Column-8
Lubrication intervals in operating hours of the entire plant. Basis:24 hours operation.
640-1000 operating hours (4 weeks or 6 weeks)
2200 operating hours (a quarter of a year)
4400 operating hours (half a year)
6600 operating hours (three quarters of a year)
8800 operating hours (1 year)
Column-9
Lubricant replacement (in operating hours as above).
Column-10
Observations to the above columns.
TESTING / ADJUSTING MANUAL FOR

WEIGH FEEDER
The tests described below shall be called the acceptance tests.
The acceptance tests shall comprise of the following:
1) GENERAL ECHANICAL & ELECTRICAL TESTS:
CONTINUOUS RUN
During the tests , the equipment shall be operated for a period of 48 hours continuously At the
maximum rated capacity/speed. During the last 4 to 6 hours of this time a check
Shall be carried out to observe that the operation of all the elementsof the machinery, Such as
bearings,grease,scrapers,etc. Are free from abnormal defects such as noise,
Vibration and over heating. During this period the shift in the variable speed shall also be noted.
CAPACITY TEST
After the completion of the continuous run test, the feeders shall be tested for Establishing their
maximum carrying capacity.this shall be done under simulated loading With calibrated load.the
capacity of the equipment shall be calculated as follows:
Q = 3600 a x s x d , tonnes/hour where:
A = cross sectional gate opening in sq.meters.
S = velocity in meters/sec.
D = bulk density in tonnes/cubic meter.
2) THE WEIGHING AND INDICATING SYSTEM TEST (SEE BELOW)
3) THE FEED BACK CONTROL SYSTEM TEST
The test for both above systems should be carried out simultaneously for a period of 48 hours,after
the general mechanical and electrical tests are conducted. the tests
Should be either continuous,or aggregate of 48 hours,depending on the availability of
material,operating staff,power etc.
The tests are designed to check the dependability, accuracy, repeatability and the degree of drift in
calibration of the system and shall comprise the following procedure:
TESTING / ADJUSTING MANUAL FOR

WEIGH FEEDER
The accuracy of the weighing & indicating system to be ascertained by means of the calibration
weight laid on the empty, running belt,and the indicating checked against
The oretical through put at a particular belt speed. The epeatability to be ascertained
By repeating the above checks three times at the same setting and noting the difference in the
indication at each check.
This test to be carried out at 0 hours,24 hours and 48 hours of the test period.
As soon as the above test at zero hours is satisfactory, it shall be assumed that the weighing and
indicating system is functioning correctly.and the indications shall
Thereafter be used to check the feedback control system as follows:
Material shall be feed as in normal operation through the feeder and the steadiness of
The feed maintained by the feedback control as indicated by the indication system shall be noted
periodically manually.
This test shall be continued till is necessary to interrupt the flow of material for carrying out test 2
(a) at 12 hours,and recommenced immediately thereafter.
Should it not be possible to conduct the tests specified herein for any reason not attributable to the
supplier, within 30 days from the supplier having given their readiness
To carry out such tests to the purchaser,in writing,the tests shall be deemed to have been carried
out and accepted. Apart from the preliminary acceptance
Test for the individual equipment, the performance guarantee test shall be completed by the
supplier with all weighfeeders at a time for 72 hours in continuous operation of the plant.
During this test, the supplier shall show the performance guarantee figures as offered
By them and should they fail to do so, on account of faulty design or defects in manufacturing of
the equipment, the necessary changes / modifications shall be carried
Out by them to comply with the offered quarantee figures, free of cost,without which the system
shall not be accepted by the purchaser.
ERECTION INSTRUCTION MANUAL FOR

WEIGH FEEDER
ERECTION QUALITY CONTROL PLAN FOR WEIGH FEEDER
Sr.no.
Desciption
Responsibility
Supervisory staff should be well trained in enforcing Erection

safety regulation & be able to distinguish safe unsafe Contractor
workmanship.
While engaging men for the job the supervisor should

check up & make sure that they are skilled in the
particular job they have to perfor
Package & equipment should be check for damage

during transit.
Quantity should be checked as per packing list to ensure

completeness of supply.
Special care should be taken so as to avoid the damage

to the load sensing mechanism of supplied equipment.
All the points mentioned in the erection manual for

weigh feeder & belt weighers should be complied with
Wire rope,clams, lifting tackles should be inspected for
their condition before used.
The safe working load of the ropes, tackles needed to

lift the weighfeeder & belt weigher should never be
exceeded.
When moving the weigh feeder, belt weigher in to place

the area should be cordoned off to prevent persons from
hitting against structural component etc.

WEIGH FEEDER
During transit the storage of equipment after it has reached at site considerable dust & foreign
material may have lodged on the various parts of the weigh feeder.
All parts / assembled unit must be cleaned & checked with grat care before commencing erection.
It is necessary to remove the anti-rust coat given on the machined surfaces.
Check all the bolts & nuts for their tightness as there is possibility of nuts getting loose during
transit & handling.
Though all parts are inspected & duly packed while dispatching from works.
There is possibility of damage to the machined portions during transit.
Hence following checks should be made before commencing the installation:
1) All the mating surfaces fit properly.
2) While assembling do not apply undue force.
3) Avoid use of hammer.
4) Ensure perfect matching of contact surfaces.
5) Take care that no part is left out through over sight. Every single item, however small has an
importance in the proper functioning of the equipment.
6) Take care that no foreign substance is dropped or left inside. They will get stuck up & cause
jamming.
7) all tools are kept ready on h & before starting the erection. General arrangement drawing should
be referred to during erection.
8) Erection should be done by experienced personnel.

WEIGH FEEDER
ERECTION SHOULD BE CARRIED OUT CONSIDERING THE FOLLOWING:
1) The floor on which weigh feeder is to be installed should be properly leveled & foundation
should be correctly marked. all levels should tally with general arrangement drawing of the
equipment.
2) Check that weigh feeder assembly frame assembly is perfectly aligned & correctly leveled,
before clamping to the foundation plate at four places.
3) Ensure that all carring idlers at the top & return idlers at bottom, these set are correctly mounted
& that all the rollers are rotating freely.
4) Ensure that the self aligning idler set provided on the return side when fitted is pivoting freely.
5) Ensure that the screw take-up arrangement at the tail end is adjusted initially to remove under
slack from the belt.
6) Ensure that rubber strips of skirt board, scrappers are correctly filled & adjusted, so that they
touch the feeder belt.
7) Eheck that all components like motors, gearbox, couplings of drive unit are installed on the
drive pulley shaft & torque arm is fixed to the main frame.
8) Ensure that electric wiring for electric motor, belt sway switch & loadcell are correctly carried
out & that no loose electric connection is left out.
9) Ensure that all parts of the weigh feeder are greased or oiled as per lubrication chart given in
this manual.
10) Eee that belt is not creased, folded or strained any where along the weigh feeder.
11) Check drives machinery for correct alignment.
12) Before starting the weigh feeder check motor insulation resistance.
13) Check along the length of the weigh feeder & ensure that there are no items left, lying about
which could obstruct & cause damage to moving equipment.
14) check that matching flange of the infeed hopper assembly is as per the drawing requirment.
15) install the infeed hopper below material silo & above weigh feeder frame, holding on
to top flange.
16) adjust the height of the gate as required through the height adjustment screws provided.
17) install discharge hood at the discharge end side of weigh feeder.

WEIGH FEEDER
LOADCELLMOUNTING PROCEDURE
Load cell is mounted an angle bracket with a machined pad at its bottom as base. Weight of
material on the belt is transferred to a swinging cradle and finally through a hook bolt no.-2to the
load cell.
The hook bolt and lode cell 1 are connected to each other through a wire rope and collect rope
gripe at bolt ends.
For the replacement of lode cell slacken the wire rope by loosening the nuts provided on collet
gripe remove not no. 3 . Remove the collet rope gripe from the hole of lode cell.
Now remove the base bolts of the lode cell and remove the same from its place.
Install new lode at the same place.connect the other end of the lode cell to the hook through wire
rope and firm collect wire grips.
Adjust and stopper 4 so that grip face and stopper face is 0.2 mm.
SAFETY & STORAGE MANUAL

SAFETY & STORAGE MANUAL FOR WEIGH FEEDER
Sefety Note
General information
All work related to transport, putting in to storage, setting up/mounting
Connection, start up, trained personnel observing should only perform
Maintenance and repair
The corresponding detailed operating instructions and wiring diagrams,
The warning and safety sign
The specific regulations and requirements for the system and
Normal / regional regulations governing safety and prevention of accidents.
Severe injuries and damage to property may result from
Incorrect use
Incorrect installation or operation
Remove of required protective covers or the housing when this is not permitted.
Designated use
These equipments are intended for industrial systems. They correspond to the
applicable Standards and regulations.
The technical data and the information about permitted condition are to be found on
the nameplate and in the documentation.
It is essential that you observe all specified information!
Transportation
Inspect the delivery for any damage in transit as soon as you receive The
Delivery. Inform the shipping company immediately. It maybe Necessary To
preclude startup.
Use suitable, sufficiently rated handling equipment if necessary. Remove any
transportation fixture prior startup.
SAFETY & STORAGE MANUAL

STORAGE
Comply with the storage conditions specified in the following table for Storage:
Climate zone
Packing 1
Storage location
Storage time
Temperature
(Europe,
USA,
Canada,
China and
Russia,
excluding
tropical
zones)
With roof, protected against rain and Max .3 year with regular
Packed in
snow, no shock loads.
checks on the packaging
containers, with
and moisture indictor
desiccant and
(rel. atmospheric humidly
moisture and
< 50%)
moisture indicator
sealed in the
plastic film.
Open
Tropical
(Asia, Africa,
central and
south
America,
Australia ,
new Zealand
excluding
temperate
zone)
With roof, enclosed, at constant

temperature
and
atmospheric
humidity (5c<v>60C, 50% relative
atmospheric humidity) No sudden
temperature fluctuation with filter
(free from dirt and dust.) no
aggressive vapors and shock loads.
2 years or more given

regular inspections. And
mechanical damage as
part of the inspection.
Check the corrosion
protection as intact.
With roof, protected against, no Max. 3 yeasr with regular

Packed in
shock loads.
checks on the packaging
containers, with
and
moisture
desiccant and
indicator(rel. atmospheric
moisture indicator
humidity <50%)
sealed in the
plastic film.
Protected against
insect damage and
mildew by
chemical
treatment.
Open
With roof, enclosed, at constant

temperature
and
atmospheric
humidity (5c<v>60C, 50% relative
atmospheric humidity) No sudden
temperature
fluctuation
and
controlled ventilation with filter (free
From dirt and dust). No aggressive
vapors and no shock loads.
Protection against insect damage.
2 year or more gave

regular
inspections.
Check for cleanliness and
mechanical damage as
part of the inspection.
Check the corrosion
protection is intact.
1) Packing must be performed by an experienced company using the packing materials,

Which have been expressly qualified for the particular application.

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR

AC MOTOR
INSTALLATION & MAINTENANCE MANUAL FOR

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

GEAR BOX

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR

VIBRATORY MOTOR
TACHOMETER TECHNICAL LITERATURE

TACHOMETER PROBE
Tachometer probe may be regarded as having three parts.
1) an oscillator
2) a trigger circuit
3) an output stage
Immediately an exitation voltage is applied, oscillation begins which causes the emmission, Of a radio
frequency electromagnetic sensing particular current to be drawn.
The coil is wound on a ferrite core which concentrates the sensing field in the axial direction through the
active face of the tachometer probe.
When a metel object enters the radiated field, it absorbs energy from the field.a load is placed upon the
oscillator and the output amplitude is reduced.
This alters the amount of current being drawn. The trigger circuit recognises this and changes the state of
the switching device in the output stage. If the metal object is removed, the oscillation will begin again, and
the device will return to its orginal state.
Sensor type
:-
inductive
Switching distance
:-
1.5 mm
Housing dia.
:-
6.5 mm
Voltage range
:-
5-25v dc
Switching range
:-
5 khz
Conduction type
:-
cable
Housing material
:-
metal
Length
:-
22 mm
Make
:-
pepperl + fuchs
LOADCELL SPECIFICATION
DATA SHEET
ELECTRICAL DRAWING
ELECTRICAL DRAWING
ELECTRICAL DOCUMENTATION FOR

WEIGH FEEDER
ELECTRICAL DRAWINGS -R0

DETAIL ELECTRICAL DRAWINGS R0
TERMINATION DETAILS -R0
AND SPSS PROGRAM
JOB NO
: 90.1291
CUSTOMER
: SAIL-ROURKELA STEEL PLANT
PROJECT
P.O. NO.
: 003/315/1202001030/1300300060 DTD. 01-06-2013
CATEGORY OF DRG.
REFERENCE
APPROVAL
AS BUILT
FLSMIDTH PFISTER INDIA Ltd.

Mumbai - 400067, India
Tel.: +91 22 67726000/2868 2311. Fax +91 2267726100
90A1291
124, ABCD, Govt.Indl. Estate, kandivli (West),
10
11
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TABLE OF CONTENTS
PAGE NO.
PAGE DESIGNATION
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FC
DRAWING NO.
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TABLE OF CONTENTS
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=A1_TOC/2
TABLE OF CONTENTS
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=A1_BAS/1
SYSTEM BLOCK DIAGRAM
011-EE01-R0
=A1_BAS/2
SINGLE LINE DIAGRAM
011-EE02-R0
=A1_BAS/3
CABLE SCHEDULE FOR
POWER CABLES
011-EE04-1-R0
=A1_BAS/4
CABLE SCHEDULE FOR
CONTROL CABLES
011-EE04-2-R0
=A1_BAS/5
CABLE SCHEDULE FOR
SCREENED CABLES
011-EE04-3-R0
=A1_BAS/6
ELECTRICS ENCLOSURE GA
011-EE05-R0
=A1_BAS/7
ELECTRICS ENCLOSURE LAYOUT
011-EE06-R0
=A1_BAS/8
ELECTRICS ENCLOSURE MOUNTING DETAILS
011-EE07-R0
=A1_BAS/9
LOCAL CONTROL STATION
011-EE09-1-R0
=A1_BAS/10
OP (OPERATORS PANEL)
011-EE09-2-R0
=A1_BAS/11
JUNCTION BOX DETAIL (BIG)
011-EE10-R0
=A1_BAS/12
TUC-6 WEIGH FEEDER
011-EE25-R0
=A1/1
ELECTRICAL WIRING DIAGRAM
011-EE16-R0
=A1/2
011-EE16-R0
=A1/3
VOLTAGE SUPPLY
011-EE16-R0
=A1/4
MCC SUPPLY
011-EE16-R0
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UPS SUPPLY
011-EE16-R0
=A1/6
LOADCELL & TACHO
011-EE16-R0
=A1/7
ANALOG INTERFACE
011-EE16-R0
=A1/8
INPUTS E000-E003
011-EE16-R0
=A1/9
INPUTS E004-E007
011-EE16-R0
=A1/10
OUTPUTS A000-A003
011-EE16-R0
=A1/11
OUTPUTS A004-A007
011-EE16-R0
=A1/12
INPUTS E008-E011
011-EE16-R0
=A1/13
INPUTS E012-E015
011-EE16-R0
=A1/14
OUTPUTS A008-A011
011-EE16-R0
=A1/15
OUTPUTS A012-A015
011-EE16-R0
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
SAIL-ROURKELA STEEL PLANT
TITLE:
TABLE OF CONTENTS
= A1_TOC
DRG.NO.: 90.1291
- ----
90A1291
APPROVED BY
SHEET
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PAGE NO.
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DRAWING NO.
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OUTPUTS A016-A019
011-EE16-R0
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INVERTER
011-EE16-R0
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AC INVERTOR
011-EE16-R0
=A1/19
VIB MOTOR
011-EE16-R0
=A1_TER/1
=A1-X9
011-EE17-R0
=A1_TER/2
=A1-X10
011-EE17-R0
=A1_TER/3
=A1-X11
011-EE17-R0
=A1_TER/4
=A1-X12
011-EE17-R0
=A1_TER/5
=A1-X13
011-EE17-R0
=A1_TER/6
=A1-LCS-X14
011-EE17-R0
=A1_TER/7
=A1-JB1-X15
011-EE17-R0
=A1_TER/8
=A1-X21
011-EE17-R0
=A1_TER/9
=A1-X22
011-EE17-R0
=A1_TER/10
=A1-X23
011-EE17-R0
=A1_TER/11
=A1-LCS-X41
011-EE17-R0
=A1_TER/12
=A1-OP-X42
011-EE17-R0
=A1_TER/13
=A1-OP-X43
011-EE17-R0
=A1_BOM/1
BILL OF MATERIALS
011-EE03-R0
=A1_BOM/2
BILL OF MATERIALS
011-EE03-R0
=A1_BOM/3
BILL OF MATERIALS
011-EE03-R0
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
TABLE OF CONTENTS
= A1_TOC
DRG.NO.: 90.1291
- ----
90A1291
APPROVED BY
SHEET
2
2
10
11
12
1. INPUTS /OUTPUTS OF WF.

OUTPUTS : RELAY CONTACTS MAX. 220V./5A LOAD
INPUTS
14
13
EPT. NO.
MATERIAL
CAPACITY
WF-01
LIMESTONE &
60 TPH
DOLOMITE
: 220VAC
1. CONTROL CABLES TO & FROM CUSTOMER'S

PANEL CAN BE COMBINED TOGETHER
HOWEVER 4-20mA SIGNALS
CABLES ARE SEPERATE.
3. * FLSMIDTH PFISTER (FPIL) SCOPE
VM
HOPPER
OPERATOR PANEL
LCS
ZSS
T
WF
BELT TRACKING
S2
S1
*WC 01
LOADCELL
*WCS 02
*WC 02
*WC 06
*WC 08
*WCS 01
TACHO
JUNCTION BOX (JB1)
WC 12
WC 10
WC 11
WCS 10
WC 05
WCS 08
WC 07
WCS 09
*WCS 04
*WCS 03
WP 02
WP 03
AT FIELD
ELECTRICS ENCLOSURE WITH
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
4-20mA ISO O/P

MOTOR CURRENT
WCS 07
= A1_BAS
SYSTEM BLOCK DIAGRAM
DRG.NO.: 90.1291
PLC/DCS PANEL
CUSTOMER
- 011-EE01-R0
90A1291
WCS 06
WCS 05
TITLE:
4-20mA ISO I/P

SET POINT
WF ON
(CUSTOMER)
4-20mA ISO O/P

FEEDRATE
MCC
START/STOP
3 SUPPLY
(CUSTOMERS)
VIB ON
50 Hz 3%
UPS
WC 04
WC 03
415 V 10%
50 Hz
REMOTE SEL
220 V 5%
GENERAL FAULT
WP 01
WP 04
TUC-6 ELECTRONICS
SHEET
1
12
MCC/UPS (CUSTOMER)
10
11
12
13
14
415 V 10%
50 Hz 3%
UPS SUPPLY
3 SUPPLY
4 KW.
220 V 10%
50 Hz 3%
Q1
TX1
ELECTRIC ENCLOSURE
I >
F1
Fb
I
> >
> >
Fa
K1
U1
Fc
I >
F2
~
~
~
~
CONTROL SUPPLY
K4
220V AC
L2
K2
ILLUMINATION
U3
220V AC
U2
FIELD
K3
~
~
> >
TUC-6
M
~
M
~
WF MOTOR - M1
VIB MOTOR - M2
PW-2.2 KW
PW-0.27 KW
4POLE
2POLE
1500RPM
3000RPM
IL-4.4 AMPS
IL-0.52 AMPS
90A1291
NOTE: ACTUAL DISTANCE BETWEEN PANEL AND MOTOR IS MAX. 250 MTRS.
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
= A1_BAS
SINGLE LINE DIAGRAM
DRG.NO.: 90.1291
- 011-EE02-R0
SHEET
2
12
01
WP 01
ELECT. ENCL
MCC
13
YWY
14
3x50
3x35
3x25
4x10
4x6
4x4
3x16
3x4
3x2.5
3x1.5
3x6
YWY
YWY
REMARKS
INCOMER
415VAC
WF MOTOR
VIB MOTOR
INCOMER
CUSTOMER
03
WP 03
ELECT. ENCL FIELD
CUSTOMER
04
WP 04
MCC
CUSTOMER
415VAC
220VAC
90A1291
ELECT. ENCL
12
415VAC
ELECT. ENCL FIELD
WF-01
11
CUSTOMER
WP 02
02
YWY
2x50
SCOPE
2x35
TO
2x6
FROM
2x4
NO.
2x2.5
CABLE.
NO.
2x1.5
EQUIP.
OPERATING
VOLTAGE
NO.
10
2
CABLE TYPE NO. OF LEADS x AREA IN mm
CABLE
SR.
NO.OF RUNS
2x25
2x16
2x10
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
CABLE SCHEDULE FOR

POWER CABLES
= A1_BAS
DRG.NO.: 90.1291
- 011-EE04-1-R0
SHEET
3
12
11
12
14
13
NO.OF RUNS
YWY
-----
-----
-----
-----
-----
-----
-----
2x1.5
-----
22x1.5
16x1.5
18x1.5
YY
14x1.5
SCOPE
5x1.5
TO
FROM
4x1.5
NO.
3x1.5
CABLE.
NO.
2x1.5
EQUIP.
OPERATING
VOLTAGE
NO.
10
2
CABLE
SR.
12x1.5
10x1.5
8x1.5
6x1.5
REMARKS
JB1
FPIL
220 VAC
BELT SWAY (L)
JB1
FPIL
220 VAC
BELT SWAY (R)
DIGITAL O/P
220VAC
DIGITAL I/P
----
CONTROLS
WC 01
FIELD
WC 02
FIELD
03
WC 03
EE
04
WC 04
PLC/DCS PANEL
EE
CUSTOMER
05
WC 05
LCS
EE
CUSTOMER
06
WC 06
FIELD
JB1
07
WC 07
JB1
LCS
CUSTOMER
220 VAC
BSS,ZSS, FLAP TYPE. SW
08
WC 08
FIELD
JB1
FPIL
220 VAC
FLAP TYPE SW.
09
WC 10
OPERATOR PANEL
EE
CUSTOMER
220 VAC
DIGITAL I/P
SUPPLY 220VAC
BC117 ILK(CUS)
01
02
WF-01
10
11
CUSTOMER
PLC/DCS PANEL
220 VAC
FPIL
WC 11
OPERATOR PANEL
EE
CUSTOMER
220 VAC
WC 12
OPERATOR PANEL
EE
CUSTOMER
220 VAC
ZSS
YWY - ARMOURED CABLE

YY - UNARMOURED CABLE
* - POTENTIAL FREE
90A1291
JB-JUNCTION BOX
EE-ELEC.ENGG
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
CABLE SCHEDULE FOR

CONTROL CABLES
= A1_BAS
DRG.NO.: 90.1291
- 011-EE04-2-R0
SHEET
4
12
WCS 01
FIELD
WCS 02
FIELD
WCS 03
JB1
04
WCS 04
JB1
05
WCS 05
EE
06
WCS 06
PLC/DCS PANEL
07
WCS 07
EE
01
02
03
WF-01
08
WCS 08
EE
09
WCS 09
EE
10
11
12
14
13
NO.OF RUNS
-----
-----
-----
-----
-----
-----
4x0.35++
2x0.35++
24x0.75
YY
19x0.75
14x0.75
16x0.75
YWY
12x0.75
SCOPE
REMARKS
JB1
FPIL
8.2V
TACHO
JB1
FPIL
12V
LOADCELL
EE
FPIL
8.2V
TACHO
EE
FPIL
12V
LOADCELL
CUSTOMER
----
4-20mA ISO O/P

FEEDRATE
CUSTOMER
----
4-20mA ISO I/P

SET POINT
CUSTOMER
----
CUSTOMER
----
FEEDRATE DISPLAY
CUSTOMER
----
FEEDRATE SET
CUSTOMER
----
FEEDRATE SET
PLC/DCS PANEL
EE
PLC/DCS PANEL
OPERATOR
PANEL
LCS
OPERATOR
EE
WCS 10
TO
4x0.35++
FROM
3x0.75
NO.
2x0.75
CABLE.
NO.
2x0.35++
EQUIP.
OPERATING
VOLTAGE
NO.
10
2
CABLE
SR.
10x0.75
7x0.75
6x0.75
4x0.75
PANEL
4-20mA ISO O/P

MOTOR CURRENT
YY - UNARMOURED CABLE
YWY - ARMOURED CABLE
EE - ELECTRIC ENCLOSURE
90A1291
JB-JUNCTION BOX
++ INTEGRAL CABLE SUPPLIED WITH LOADCELL & TACHO
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
CABLE SCHEDULE FOR

SCREENED CABLES
= A1_BAS
DRG.NO.: 90.1291
- 011-EE04-3-R0
SHEET
5
12
10
11
12
13
14
NOTE
1) MAX. FLOOR OPENING FOR CABLE :

- 630 mm x 350 mm
NAME PLATE
2) DESIGN FEATURES :
- FRONT SIDE WITH SWIVEL DOOR.
TUC-6
- REAR SIDE FIXED ON BOLTS.
INVERTER DISPLAY
- PROTECTION SYSTEM IP54 WITH DOORS CLOSED.

- INLINE INSTALLATION.
- GLAND PLATES:- DRILLED GLAND HOLES WITH
1800
WF ON
BC 117 RUN
DOOR LOCK
2 WAY SEL. SW.

4 WAY SEL. SW.
BLANKING PLUGS.
2000
PANEL LABEL
3) SHEET THICKNESS :
POWER ON
- FRONT DOOR
- 2.0 mm THK.
- SIDE COVERS
- 1.6 mm THK
DOOR ISOLATOR
4) WEIGHT :-
200
- APPROX. 200 KGS.
100
1000 (MIN)
600
25
100
MAINTENANCE
SPACE REQD.
800
5) SURFACE PROTECTION :
INSIDE & OUTSIDE
2 N0S
EARTHING
BOLT
(M10)
POWDER COAT
460
(STRUCTURE FINISH)
500
AS PER SHADE NO. RAL 7035
SPACE FOR CABLES

RUNNING ACROSS
BASE - AS PER IS:5 - DARK BLACK

6) PACKED SIZE:
- 880 mm x 590 mm x 2110 mm.
DATE/NAME
CHKD
8) TOTAL NO OF SIDE COVER 2 NOS./PANEL PROVIDED

9) EARTHING BOLT - 2 NOS./PANEL PROVIDED.
SPACE REQD.
QTY.: 1 NO.
90A1291
DATE
CHANGE
1000 (MIN)
MAINTENANCE
30
MAX. FRONT
70
PROJECTION 70 mm.
14 HOLE
4 NOS
500
420
7) ALL DIMENSIONS ARE IN `MM'.
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
ELECTRICS
ENCLOSURE GA
= A1_BAS
DRG.NO.: 90.1291
- 011-EE05-R0
SHEET
6
12
10
11
12
13
14
PANEL SIDE
(MIN)
(MIN)
(MIN)
2.5 Mtr
1 Mtr.
EE01
500
1 Mtr.
(MIN)
1 Mtr.
COVER (1 NO)
FRONT
1 Mtr
PANEL SIDE
COVER (1 NO)
0.8 Mtr
2.8 Mtr.(MIN.)
NOTE:
2) ACTUAL LAYOUT TO BE DECIDE BY CUSTOMER

DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
= A1_BAS
ELECTRICS ENCLOSURE
LAYOUT
DRG.NO.: 90.1291
- 011-EE06-R0
SHEET
7
12
90A1291
1) TYPICAL LAYOUT DRAWING FOR REFERENCE
10
11
12
14
13
A
400
- ALL DIMENSIONS ARE IN MM.
400
OF
C
L
50 x 50 x 6 THK. 100
MOUNTING DETAILS
100
(BY CUSTOMER)
FIELD WELD (TYP.)

(NO WELDING ON
- ELECT.ENCLOSURE 1 NO.
470
420 (CRS)
25
600 (TYP)
- TYPICAL ELECT.ENCLOSURE
ELECTRICS ENCL.
8, SLOT HOLES
14 x 50 LG.
300
300
TYP
TYP
25
TOP FACE)
800
A
FLOOR CUT-OUT(TYP.)
ANGLE FRAME
630 x 350
80
470
420 CRS
45
ANGLE FRAME
630 (TYP)
85
400
5 THK.PLATE
350
470
M-10 EARTHING BOLTS

2 NOS.@500 CRS.ON
EACH PANEL
75
BASE.FR
350 TYP.
ELECTRICS
ENCLOSURE
FRONT
200
75
ANGLE FRAME DETAIL
(FLR.CUT-OUT)
85
400
FLOOR CUT-OUT DETAIL

90A1291
SEC.- AA
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
= A1_BAS
ELECTRICS ENCLOSURE
MOUNTING DETAILS
DRG.NO.: 90.1291
- 011-EE07-R0
SHEET
8
12
10
11
12
13
14
EMERGENCY STOP
4 NOS. 10 HOLES FOR
NOTE:1) ALL DIMENSION ARE IN MM.
MTG. WITH M8 BOLT
2) DOUBLE DOOR ENCLOSURE WITH ALL SWITCHES

AND INDICATIONS MOUNTED ON INNER DOOR,
ACRYLIC WINDOW AND DOOR LOCK
ON OUTER DOOR,
75
EMERGENCY OFF MOUNTED ON RIGHT SIDE.

3) GLAND PLATE :- DRILLED GLAND HOLES WITH
S3
BLANKING PLUGS.
- 1.5 mm DOOR
120
- 1.38mm REST
L1
LOCK
320(CTC)
5) WEIGHT :
295
300
L2
VIB ON VIB OFF
- APPROX. 10 KGS.
- OUTSIDE & INSIDE
EPOXY POWDER COAT-
65
S1
S2
S4
(STRUCTURE FINISH)
P1
7)
PROTECTION/CLASS : IP55
55
8) PACKED SIZE:
- 250mm x 340 mm x 440 mm.
9) MAINTENANCE SPACE REQUIRED:
LCS IDENTIFICATION
LABEL
- 1.5 m. IN FRONT
- 1.0 m. AT SIDES
175 (CTC)
360 (CTC)
QTY.- 1 NO.
220
.
400
EARTHING
CONTROLS/INDICATIONS
C
L OF CABLE
ENTRY
BOLTS M6
2 NOS.
S1
START - TEKNIC MAKE.
S2
STOP - TEKNIC MAKE.
S3
EMG OFF. TEKNIC MAKE
S4
VIB ON/OFF SWITCH- TEKNIC MAKE
L1
BELT RUN LAMP - TEKNIC MAKE.
L2
VIB ON LAMP - TEKNIC MAKE.

FEEDRATE POT(10 TURNS) - BOURNS MAKE
90A1291
P1
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
= A1_BAS
LOCAL CONTROL STATION
DRG.NO.: 90.1291
- 011-EE09-1-R0
SHEET
9
12
10
11
12
4 NOS. 10 HOLES FOR
13
14
NOTE:1) ALL DIMENSION ARE IN MM.
MTG. WITH M8 BOLT
2) DOUBLE DOOR ENCLOSURE WITH ALL SWITCHES

AND INDICATIONS MOUNTED ON INNER DOOR,
ACRYLIC WINDOW AND DOOR LOCK
ON OUTER DOOR,
3) GLAND PLATE :- DRILLED GLAND HOLES WITH

BLANKING PLUGS.
DPM
- 1.5 mm DOOR
- 1.38mm REST
D1
LOCK
320(CTC)
5) WEIGHT :
295
300
- APPROX. 10 KGS.
- OUTSIDE & INSIDE
EPOXY POWDER COAT-
65
S1-1
S2-1
(STRUCTURE FINISH)
P1
7)
PROTECTION/CLASS : IP55
55
8) PACKED SIZE:
- 250mm x 340 mm x 440 mm.
9) MAINTENANCE SPACE REQUIRED:
LCS IDENTIFICATION
LABEL
- 1.5 m. IN FRONT
- 1.0 m. AT SIDES
175 (CTC)
360 (CTC)
QTY.- 1 NO.
220
.
400
EARTHING
CONTROLS/INDICATIONS
C
L OF CABLE
ENTRY
BOLTS M6
2 NOS.
S1-1
START/STOP SWITCH- TEKNIC MAKE
S2-1
FAULT RESET PB- TEKNIC MAKE
P1-1
FEEDRATE POT(10 TURNS) - BOURNS MAKE
FEEDRATE INDICATOR (DPM) - TRANSWEIGH MAKE

90A1291
D1
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
= A1_BAS
OP (OPERATORS PANEL)
DRG.NO.: 90.1291
- 011-EE09-2-R0
SHEET
10
12
10
11
12
13
14
247
225
200
BACKGROUND / OUTER SURF.

COLOUR - RAL 7035
30
45
160
200
45
45
45
45
45
45
30
45
35
6.5 EARTHING BOLT

(2 nos)
22.5 HOLE FOR
83.14
83.14
120
CABLE GLAND (3 Nos.)
120
M5, SCREW (4 nos)
FOR COVER FITTING
22.5 HOLE FOR

CONDUIT GLAND (6 Nos.)
LABEL DETAIL
M6 SCREW (4 nos)
(ON COVER)
FOR JB MTG.
QTY : 1 NO.
NOTE:
1. OVERALL DIMENSIONS :
120
200.0 W x 200.0 HT. x 120.0 D

2. WEIGHT :
2.05 KGS.
3. MATERIAL SPECIFICATION :
CRCA SHEET 1.5 mm THK.
4. SURFACE :
POWDER COAT RAL 7035
5. PROTECTION CLASS :
IP 65
6. ALL UNUSED HOLES WILL BE PLUGGED.
90A1291
7. ALL DIMENSION ARE IN `MM'
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
= A1_BAS
JUNCTION BOX DETAIL

(BIG)
DRG.NO.: 90.1291
- 011-EE10-R0
SHEET
11
12
10
11
12
14
13
245
62
144
5
TRANSWEIGH
TUC-6
2
D
X
I
2
M
VFD DISPLAY
1
E
O
--
72
W
A
CL
*
SET
R
ESC
WEIGHT 2.0 Kgs (approx.)
ELEVATION
SIDE VIEW
QTY : 1 NO.
PANEL CUTOUT
138.0 mm x 68.0 mm
NOTE:
- ALL DIMENSIONS ARE IN MM.
90A1291
MOUNTING
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
TUC-6 WEIGH FEEDER
= A1_BAS
DRG.NO.: 90.1291
- 011-EE25-R0
SHEET
12
12
10
11
12
13
CUSTOMER
SAIL - ROUREKLA STEEL PLANT
TITLE
WEIGH FEEDER
DRG. NO
90.1291-011-EE16-R0
QTY.
1 NO.
EQPT. NO. :
WF-01
14
90A1291
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
1
19
10
11
EQPT. NO.
MATERIAL
WF-01
LIMESTONE & 60 TPH
12
13
14
REVISED
REV
SHEET
NAME
DATE
KIND OF REVISION
NAME
CAPACITY QTY.
1 NO.
DOLOMITE
PANEL WIRING COLOR CODE

COLOR
415V -
BLACK
(L1, L2, L3)
220/110VAC
RED
(PHASE/NEUTRAL)
24VDC
GREY
BLACK
(+VE)
(-VE)
EARTHING
YELLOW / GREEN
POT. FREE.
BLUE
90A1291
VOLTAGE
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
2
19
10
11
12
14
13
MCC
POWER SUPPLY
415 V 10%
50 Hz 3%
3 SUPPLY
R
WP01
3x4
L3
X13
LAMP
L N
S1
1
2
S2
DOORLIMIT
SWITCH
Q1
32Amps
E/4.12
L2
L1
P
S
0V
Fb
TX1
1 Amp.
415V I/P
220V O/P @ 1 Amp.
1L
P/4.2
220vac
LP1
2
N/4.2
L3.1/19.3
L2.1/19.3
L1.1/19.3
L3/18.5
L2/18.5
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
VOLTAGE SUPPLY
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
90A1291
L1/18.5
SHEET
3
19
220VAC
3.13
3.13
X6
X6
X6
X6
1
Fc
1 Amp.
X6
X6
X6
X6
X6
X6
X6
X6
X6
X6
10
11
12
14
13
220N1.10/12.9
220N1.9/12.2
220P1.9/12.2
220N1.8/9.8
220P1.8/9.8
220N1.7/7.11
220P1.7/7.11
220N1.6/10.12
220P1.6/10.12
X6
X6
X6
220N1.5/17.3
220N1.4/16.11
220P1.4/16.11
220N1.3/12.13
220P1.3/12.13
X6
X6
X6
220N1.2/12.10
220P1.2/12.10
220N1.1/9.4
220P1.1/10.5
220N/8.3
POWER SUPPLY
220 VAC
220P/8.3
90A1291
E/3.4
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
MCC SUPPLY
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
4
19
10
11
12
14
13
UPS
SUPPLY
220 VAC 3%
50 Hz
WP04
2x2.5
X13
10
U3
11
220VAC
N
V-
Fa
1 Amp.
X4
X4
24VDC @2.2Amps.
X5
X5
X5
X5
X5
X5
X5
X5
24P.4/12.2
24N.4
24P.3/12.4
24N.3/12.4
24P.2/8.6
24N.2/8.6
24P.1/7.2
24N.1/7.2
V+
24P/6.3
POWER SUPPLY
+24V DC
24N/6.3
WCSX-1
2X0.75
X4
X4
X4
N1.1/18.9
POWER SUPPLY
220 VAC
P1.1/18.9
N1/7.3
P1/7.3
90A1291
X4
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
UPS SUPPLY
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
5
19
10
11
12
13
14
UPS
SUPLLY
5.12/24N
5.12/24P
24V DC
X11
X1:12
SIGNAL
X1:11
X1:10
+12V
SUPPLY X3:9
X3:8
SENSE -
SIGNAL X3:6
SENSE +
X3:4
2
X3:2
X1:3
SUPPLY +
X1:2
X3:1
X1:1
X3:5
TUC-6
SIGNAL +
U2
7.1
16.2
17.10
WCSB
WCSC
6x0.35
2x0.35
10
WCS04
WCS03
6x0.75
2x0.75
JB1
X15
10
WCS02
WCS01
4x0.35
2x0.35
-LC1
DATE
CHANGE
DATE/NAME
CHKD
NAME
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
90A1291
FIELD
FIELD
18.Jun.2013
TACHO WF
TITLE:
LOADCELL & TACHO
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
6
19
PLC/DCS
OP
PANEL (CUSTOMER)
SET POINT
WCS06
X9
SUPLLY
5.12/N1
I/P+
14
13
FEEDRATE INDICATOR
OP
4-20mA ISO O/P
10
PANEL
D1
ACTUAL FEEDRATE
2
1
WCSD
OPERATOR
2x0.35
PANEL
I/P-
WCS10
WCS05
3x0.75
2x0.75
I/V
O/P+
U8
L
12
3x0.35
X43
5.12/P1
11
OPERATOR
WCSK-1
2x0.75
10
PANEL (CUSTOMER)
1 VOLUME
SETPOINT
PLC/DCS
P1.1
4-20mA ISO I/P
UPS
X9
O/P-
X9
X42
7
X43
9
WC11
220VAC
2x1.5
WCS08
2x0.75
500
5.12
K5
500
12.9
SUPLLY
24
23
K6
UPS
WCSE2-1
2x0.35
12.12
5.12
24P.1 24N.1 PE
23
X23
WCSL1
4.12/220P1.7
X4:3
2 J3
2 J4
AIC
4 J4
(F-875)
2 J1
0-10V
4 J1
4-20mA
2 J2
0-10V
4 J2
X3:4
X2:6
X3:1
4-20mA
X3:5
X3:2
WCSA
WCSA1
3x0.35
3x0.35
X2:4
X2:7
PE
X2:+5
X3:3
X1B:4
X1B:-3
X1B:+2
PE
X1A:4
X1A:-3
0-5VDC
X1A:+2
2x0.35
4.12/220N1.7
X2:1
X4:2
X2:3
X2:2
U4
X4:1
X22
24
U4:X1B:4:U5:X2A:4
/8.4
U4:X1B:3:U5:X2A:3
/8.4
DATE
CHANGE
DATE/NAME
CHKD
90A1291
TUC-6
PE
X2:5
X2:-3
6.1
X2:+2
U4:X1B:2:U5:X2A:2
/8.4
U2
X1:+13 X1:-14
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
ANALOG INTERFACE
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
7
19
10
11
12
13
14
7.4/U4:X1B:4:U5:X2A:4
7.4/U4:X1B:3:U5:X2A:3
7.4/U4:X1B:2:U5:X2A:2
24N.2/5.12
24P.2/5.12
24VDC
UPS
SUPLLY
E0
J1
X1:2
X1:1
DIO ( F-889)
PE
9.1
10.2
11.2
X2A:4
X2A:2+
3x0.35
U5
X2A:3-
WCSA1
E2
E1
E3
X3:E3
X3:24N
X3:24P
X3:E2
X3:24N
X3:24P
X3:E1
X3:24N
X3:24P
X3:E0
X3:24P
X3:24N
220V AC RELAY BOARD
RL1
COM
RL2
RL3:P
RL3:O
4 CH, 1C/O
RL2:O
RL1:P
RL1:O
9.2
RL2:P
U7:RL3:O"RL4:O
U7
RL3
F1
18.8
220V AC
INTERLOCK
14
NON UPS
SUPLLY
WF DRIVE
13
F2
19.8
4.12/220N
VIB DRIVE
13
INTERLOCK
14
4.12/220P
X10
X14
WC05
14x1.5
LCS
2
9.2/220PA.4
10.7/220NA.4
WC07
4x1.5
JB1
FIELD
WC06
15
16
11
12
13
WC01
WC02
2x1.5
2x1.5
X15
14
18
1
2x1.5
LEFT
17
WC08
2x1.5
RIGHT
90A1291
X15
BELT SWAY
ZERO SPEED SW.
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
CUSTOMER:
PROJECT:
CONSULTANT:
S/W
WEIGH FEEDER
MATERIAL DETECTION .
TITLE:
INPUTS E000-E003
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
8
19
10
11
12
13
14
U5:X2B:+2:U1:29
/18.5
U5:X2B:-3:U1:30
/18.5
U5:X2B:4:U1:31
/18.5
WCSG
PE
X2B:4
DIO ( F-889)
E6
X3:E7
RL1:P
RL1:O
U11
1CH, 1C/O
14
1 CH, 1C/O
220V AC
220VAC RELAY CARD
RL4
13
K6
12.9
14
RL1:P
RL1:O
RL4:P
U12
4CH, 1C/O
X3:24N
X3:24P
X3:E6
X3:24N
X3:24P
X3:E5
X3:24P
X3:E4
12.12
RL4:O
U7
13
K5
U7:RL3:O:RL4:O
8.3
E7
E5
X3:24N
X3:24P
E4
X3:24N
8.2
X2B:3-
X2B:2+
3x0.35
U5
RL1
COM
220V AC RELAY BOARD
RELAY BOARD
RL1
COM
4.12/220N1.8
4.12/220P1.8
X12
K4
220N1.1/4.12
10
VIB START/STOP
S4
220PA.4/8.3
1
3
5
13
13A
2
4
6
14
14A
WC10
WC04
3x1.5
2x1.5
OP
X42
19.7
19.7
19.7
10.6
13.4
S2.1
220PA.3/17.2
VIB. ON /OFF
S1.1
START/STOP
FAULT RESET
START/STOP
220VAC
220VAC
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
BC-117 ILK
220VAC
PLC/DCS
PANEL(CUSTOMER)
OPERATOR PANEL
DATE
CHANGE
A1
A2
14x1.5
LCS
WC05
X14
90A1291
X10
TITLE:
INPUTS E004-E007
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
9
19
10
11
12
14
13
U5
DIO F-889
X5:2
X5:1
X4:3NO
X5:2
X4:2C
X5:1
A3
X4:2NO
X5:2
X5:1
X5:2
X5:1
X4:0C
A3
A2
X4:1NO
A1
X4:0NO
A0
A2
X4:3C
A1
A0
X4:1C
8.2
220N1.6/4.12
220P1.6/4.12
220VAC
NON UPS
SUPLLY
4.12/220P1.1
K4
9.4
X10
13
14
10
11
11
12
WC05
14x1.5
X14
L1
LP2
L2
WF ON
220NA.4/8.3
VIB ON F/B
LCS
EE DOOR
DATE
CHANGE
DATE/NAME
CHKD
90A1291
BELT RUN F/B
LAMP
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
OUTPUTS A000-A003
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
10
19
10
11
12
13
14
/12.4/
U5
X6-M
9PINDB
DIO F-889
X5:2
X5:1
X5:2
X5:1
X4:7C
A7
X4:6C
X5:2
X5:1
X5:2
X5:1
X4:4C
X21
A7
A6
X4:5NO
A5
X4:4NO
A4
A6
X4:7NO
A5
X4:6NO
A4
X4:5C
8.2
WC03
8x1.5
WF ON
PLC SEL
220VAC
220VAC
GENERAL
MATERIAL OVERLOAD
FAULT
ON BELT
PLC/DCS
90A1291
PANEL(CUSTOMER)
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
OUTPUTS A004-A007
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
11
19
10
11
12
13
14
/11.5/
U6
X6-F
13.1
14.1
15.2
17.9
EE PANEL
9PINDB
DIO ( F-890)
X3:E11
X3:24P
X3:E10
X3:24N
X3:24P
X3:E9
X3:24N
X3:24P
X3:E8
X3:24N
X3:24P
E11
E10
X3:24N
E9
E8
5.12/24N.3
UPS
5.12/24P.3
SUPLLY
COM
RL1
RL1
COM
COM
RL1
RL1:O
U16
RL1:P
RL1:O
U15
RL1:P
RL1:O
U14
RL1:P
RL1:O
U13
RL1:P
5.12/24P.4
COM
RL1
1 CH 1 C/O
220V AC
1
4.12/220N1.9
4.12/220P1.9
4.12/220N1.10
A4
SW2
U18
COM
RL1:O
RL1:P
RL1:O
RL1
RL1:P
COM
RL1
4 PLC MODE
A3
3.PANEL - TUC MODE
A2
2 OPERATING PANEL
VOLUMETRIC
A1
1 LCS VOLUMETRIC
U17
NON UPS
A1
K6
SUPLLY
220P1.3/4.12 NON UPS

220N1.3/4.12 SUPLLY
OPERATOR PANEL MODE
A2
PLC MODE
13
23
14
24
9.12
7.3
A1
K5
220P1.2/4.12
220N1.2/4.12
A2
13
23
14
24
9.9
7.6
EE DOOR
90A1291
SW1
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
INPUTS E008-E011
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
12
19
10
11
12
U6
EE PANEL
DIO ( F-890)
K4
9.4
X3:E15
X3:24N
X3:24P
E15
X3:E14
X3:24N
X3:24P
E14
X3:E13
X3:24P
X3:E12
E13
X3:24N
X3:24P
E12
X3:24N
12.1
14
13
13A
14A
VIB ON/OFF
SW1
4 GRAV/VOL
ON DOOR
ONLY APPLICABLE
FOR PLC AND
PANEL MODE
90A1291
EE DOOR
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
INPUTS E012-E015
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
13
19
10
11
12
U6
14
EE PANEL
DIO (F-890)
A10
A8
A11
A9
A10
A11
X8:11NO
X8:10C
X8:10NO
X8:9C
X8:8C
X8:9NO
A9
X8:8NO
A8
X8:11C
12.1
13
LOC SEL
90A1291
/17.9/
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
OUTPUTS A008-A011
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
14
19
10
11
12
U6
12.1
13
14
EE PANEL
DIO (F-890)
A13
A14
A15
A12
A13
A14
A15
90A1291
X8:15C
X8:15NO
X8:14C
X8:14NO
X8:13C
X8:13NO
X8:12C
X8:12NO
A12
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
OUTPUTS A012-A015
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
15
19
10
11
12
14
13
NON UPS
SUPPLY
U2
220P1.4/4.12 220 VAC
6.1
TUC-6
A016 A017 A018 A019
1
NORMAL/BYPASS SW.
X4:8-
X1:9
COMMUNICATION
X4:3+
RL4
COMMUNICATION
X4:7-
RL3
PROFIBUS
X4:2+
RL2
X1:8
X1:6
X1:5
X1:4
RL1
X1:7
SW3
MODBUS
X21
4x1.5
LOC SEL
/17.13/
REM SEL
/17.12/
WC12
SW4
33
STOP BYPASS
BC117
34
CUSTOMER SCOPE
A1
K3
A1
K1
A2
K2
A2
.11
13
4
WC12
SW5
4x1.5
START BYPASS
X21
14
10
A1
K2
A2
LP3
K2
.11
21
K3
.9
22
21
22
220N1.4/4.12
2
4
6
22
18.7
18.7
18.7
.11
1
3
5
2
4
6
18.7
18.7
18.7
1
3
5
13
21
2
4
6
14
22
18.2
18.3
18.3
.11
.10
90A1291
1
3
5
21
220 VAC
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
OUTPUTS A016-A019
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
16
19
10
U1
11
REMOTE SEL
U2
AC INVERTER
6.1
(ACS550)
16
17
13
10
14
15
X1:7
18
RL2
A17
12
RL3
A18
13
14
LOCAL SEL
X1:8
X1:6
NOTE:
FAULT I/P USED
RL3
COM
FAULT RESET
12.1
U1
LOCA/ SEL.
.1
RL2:25
X8:10C
AS STOP FOR
U6
RL1:P
RL1:O
RL2:P
RL2:O
RL3:O
U10
RL3:P
X8:10NO
A10
RL2:27
A10
RL2
RL1
4 CH, 1C/O
NON UPS
220V AC RELAY BOARD
SUPPLY
4.12/220N1.5
X10
X21
WC05
WC12
14X1.5
4X1.5
X14
LCS
S3
12
S1
2
11
S2
BC-117
CONVEYOR RUNNING
EMG.OFF
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
START
STOP
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
90A1291
9.2/220PA.3
PLC / DCS
TITLE:
INVERTER
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
17
19
10
11
12
14
13
E1
3.13/L3
415 V/50Hz
3.13/L2
3.13/L1
13
F1
14
8.13
4-6 AMPS
2
NOTE:
DESIGN SCHEME IS SUITABLE FOR MAX.250 MTRS.

BETWEEN INVERTER & INDIVIDUAL MOTOR
NORMAL
K1
16.10
6
WCS09
U1
V1
W1
X22
X41
X22
X41
X22
X41
3x0.35 X22 7
X41
4
9.5/U5:X2B:+2:U1:29
X1:29
MODBUS
9.5/U5:X2B:-3:U1:30
X1:30
9.5/U5:X2B:4:U1:31
X1:31
K2
16.11
25
26
WCSM
2.2 KW
11
U2
V2
W2
L2
NORMAL
K3
16.9
A1
B1
C1
A2
B2
C2
WCSR
UPS
VOLUME
1 SET POINT
PE
12
NOCH-0016/15 AMPS
3x0.35
P1
AC INVERTER
(ACS 550)
WCSK-2
LCS
3x0.75
U1
2x0.35
SUPPLY
U9
5.12/P1.1
L I/P+ I/P-
5.12/N1.1
I/I
O/P1+ O/P1-
WCSQ
2x0.35
WP02X13
X9
4x4
TERMINAL BOX
10
11
12
WCS07
1
2x0.75
M1
4-20mA ISO O/P
4POLE,1500RPM
IL-4.4AMPS
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
CURRENT
M
3
PLC/DCS
90A1291
PW-2.2KW
PANEL (CUSTOMER)
WF MOTOR
TITLE:
AC INVERTOR
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
18
19
10
11
12
13
14
3.13/L3.1
415V/50Hz
3.13/L2.1
3.13/L1.1
13
F2
14
8.13
0.4-0.6 Amps.
2
X13
X17
K4
9.4
WP03
3x2.5
M2
M
3
2POLE,1500RPM
IL-0.52AMPS
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
VIB MOTOR
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
90A1291
PW-0.27KW
TITLE:
VIB MOTOR
= A1
DRG.NO.: 90.1291
- 011-EE16-R0
SHEET
19
19
10
11
12
13
Terminal diagram
14
=A1-WCSQ
=A1-WCSE2-1
=A1-W2
Type
Cable name
Target design.
Connection
Connection
Target design.
Terminal
number
Function text
Jumpers
=A1-X9
Connection
=A1-WCS06
Cable name
Strip designation
Type
=A1-WCS10
=A1-WCS05
=A1-WCS07
ESSK034E
Page/
path
4-20mA ISO I/P SET POINT
-PLC/DCS
-U8
I/P+
=A1/7.4
-PLC/DCS
-U8
I/P-
=A1/7.4
SH
SH
SHIELD
=A1/7.4
VOLUME SETPOINT
-OP-X43
-U4
X2:1
=A1/7.5
-OP-X43
-K5
23
=A1/7.6
-OP-X43
-U4
X2:3
=A1/7.6
4-20mA ISO O/P ACTUAL FEEDRATE
-PLC/DCS
-U4
X3:1
=A1/7.8
-PLC/DCS
-U4
X3:2
=A1/7.8
SH
SH
SHIELD
=A1/7.9
4-20mA ISO O/P CURRENT
-PLC/DCS
10
-U9
O/P1+
=A1/18.10
-PLC/DCS
11
-U9
O/P1-
=A1/18.10
SH
12
SH
=A1/18.11
90A1291
SHIELD
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-X9
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
1
13
10
11
12
13
Terminal diagram
14
Target design.
Type
Connection
Connection
Terminal
number
Target design.
Jumpers
=A1-X10
Connection
Function text
Cable name
Strip designation
Type
=A1-WC05
Cable name
ESSK034E
Page/
path
-LCS-X14
-X6
=A1/8.4
220N
-LCS-X14
-U7
COM
=A1/8.4
ZERO SPEED SW.
-LCS-X14
-U7
=A1/8.5
BELT SWAY S/W
-LCS-X14
-U7
=A1/8.7
-LCS-X14
-U7
=A1/8.9
STOP
-LCS-X14
-X21
11
=A1/17.7
START
-LCS-X14
-U10
=A1/17.6
EMG.OFF
-LCS-X14
-U10
=A1/17.4
VIB. ON /OFF
-LCS-X14
10
-K4
A1
=A1/9.2
BELT RUN F/B
10
-LCS-X14
11
10
-U5
X4:0C
=A1/10.3
VIB ON F/B
11
-LCS-X14
12
11
-K4
14
=A1/10.6
90A1291
220P
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-X10
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
2
13
10
11
12
13
Terminal diagram
14
=A1-WCSC
=A1-WCSB
Type
Cable name
Target design.
Connection
Connection
Target design.
Terminal
number
Function text
Jumpers
=A1-X11
Connection
=A1-WCS04
Cable name
Strip designation
Type
=A1-WCS03
ESSK034E
Page/
path
SUPPLY -
-JB1-X15
-U2
X3:9
=A1/6.7
SUPPLY +
-JB1-X15
-U2
X3:5
=A1/6.5
SIGNAL +
-JB1-X15
-U2
X3:2
=A1/6.6
SIGNAL -
-JB1-X15
-U2
X3:6
=A1/6.6
SH
SHIELD
SH
=A1/6.5
SENSE -
-JB1-X15
-U2
X3:8
SENSE +
-JB1-X15
-U2
X3:4
=A1/6.7
=A1/6.5
+12V
-JB1-X15
-U2
X1:10
=A1/6.8
SIGNAL
-JB1-X15
-U2
X1:11
=A1/6.9
SH
10
SH
=A1/6.9
90A1291
SHIELD
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-X11
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
3
13
10
11
12
13
Terminal diagram
14
Cable name
Target design.
Type
Connection
Connection
Target design.
Terminal
number
Function text
Jumpers
=A1-X12
Connection
=A1-WC10
Cable name
Strip designation
Type
=A1-WC04
=A1-WC04.2
ESSK034E
path
220P
-OP-X42
-X6
START/STOP 220VAC
-OP-X42
-U12
220P
START/STOP 220VAC
Page/
=A1/9.8
=A1/9.9
-PLC/DCS
=A1/9.11
=A1/9.12
-PLC/DCS
-PLC/DCS
BC-117 ILK
-PLC/DCS
-U11
=A1/9.13
-U7
=A1/9.7
-OP-X42
90A1291
FAULT RESET 220VAC
=A1/9.12
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-X12
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
4
13
10
11
12
13
Terminal diagram
14
Cable name
Target design.
Type
Connection
Connection
Target design.
Terminal
number
Function text
Jumpers
=A1-X13
Connection
=A1-WP01
Cable name
Strip designation
Type
=A1-WP02
=A1-WP03
=A1-WP04
ESSK034E
Page/
path
415 V 10% 50 Hz 3% 3 SUPPLY
-MCC
-Q1
=A1/3.2
-MCC
-Q1
=A1/3.2
-MCC
-Q1
=A1/3.2
-TERMINALBOX
-K3
=A1/18.7
-TERMINALBOX
-K3
=A1/18.7
-TERMINALBOX
-K3
-X17
-K4
=A1/19.7
-X17
-K4
=A1/19.7
-X17
-K4
=A1/19.7
-TERMINALBOX
-U1
PE
-MCC
-E
=A1/3.3
-E
=A1/19.8
VIB MOTOR
EARTH
=
=
=A1/18.7
=A1/18.8
-UPSSUPPLY
10
-Fa
=A1/5.2
-UPSSUPPLY
11
-Fa
=A1/5.2
90A1291
220 VAC 3% 50 Hz
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-X13
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
5
13
10
11
12
13
Terminal diagram
14
ZERO SPEED SW.
220N
15
-LCS-L2
-X10
-JB1-X15
X
ZERO SPEED SW.
-LCS-S4
Target design.
=A1-WC07
=A1-WC05
Type
Connection
Connection
Jumpers
Terminal
number
Target design.
Connection
=A1-LCS-X14
Function text
220P
Cable name
Cable name
Strip designation
Type
=A1-WC07
=A1-WC05
ESSK034E
Page/
path
-X10
-X10
-JB1-X15
=A1/8.4
=A1/8.4
16
=A1/8.4
3
=A1/8.5
BELT SWAY S/W
-JB1-X15
14
-X10
-JB1-X15
17
-X10
=A1/8.7
=A1/8.9
-LCS-S2
-X10
=A1/17.7
START
-LCS-S1
-X10
=A1/17.6
EMG.OFF
-LCS-S3
-X10
=A1/17.4
VIB. ON /OFF
-LCS-S4
10
-X10
=A1/9.2
BELT RUN F/B
-LCS-L1
11
-X10
10
10
=A1/10.3
VIB ON F/B
-LCS-L2
12
-X10
11
11
=A1/10.6
90A1291
STOP
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-LCS-X14
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
6
13
10
11
12
13
=A1-WC07
=A1-WCS03
Type
=A1-WCS04
Cable name
Target design.
Connection
Connection
Target design.
Terminal
number
Function text
Jumpers
=A1-JB1-X15
Connection
=A1-WCS02
Cable name
Strip designation
Type
=A1-WC01
=A1-WCS01
=A1-WC02
ESSK034E
=A1-WC06
=A1-WC08
Terminal diagram
14
Page/
path
SUPPLY -
-FIELD-LC1
-X11
=A1/6.7
SUPPLY +
-FIELD-LC1
-X11
=A1/6.5
SIGNAL +
-FIELD-LC1
-X11
=A1/6.6
SIGNAL -
-FIELD-LC1
-X11
=A1/6.6
SH
SENSE -
-X11
SENSE +
-X11
SHIELD
SH
=A1/6.5
=A1/6.7
=A1/6.5
+12V
-FIELD
-X11
=A1/6.8
SIGNAL
-FIELD
-X11
=A1/6.9
SHIELD
SH
10
SH
=A1/6.9
BELT SWAY S/W
-FIELD
11
=A1/8.6
-FIELD
12
=A1/8.6
-FIELD
13
-FIELD
14
-LCS-X14
=A1/8.7
=A1/8.7
ZERO SPEED SW.
-FIELD
15
-LCS-X14
=A1/8.4
-FIELD
16
-LCS-X14
=A1/8.5
-LCS-X14
=A1/8.9
-FIELD
17
-FIELD
18
=A1/8.8
90A1291
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-JB1-X15
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
7
13
10
11
12
13
Terminal diagram
14
Type
=A1-WC12
Cable name
Target design.
Connection
Connection
Target design.
Terminal
number
Function text
Jumpers
=A1-X21
Connection
=A1-WC03
Cable name
Strip designation
Type
=A1-WC12
ESSK034E
Page/
path
WF ON 220VAC
-PLC/DCS
-U5
X4:4NO
=A1/11.3
-PLC/DCS
-U5
X4:4C
=A1/11.4
PLC SEL 220VAC
-PLC/DCS
-U5
X4:5NO
=A1/11.6
-PLC/DCS
-U5
X4:5C
=A1/11.7
GENERAL FAULT
-PLC/DCS
-U5
X4:6NO
=A1/11.9
-PLC/DCS
-U5
X4:6C
=A1/11.10
-PLC/DCS
-U5
X4:7NO
=A1/11.12
-PLC/DCS
-U5
X4:7C
33
-SW3
10
-CUSTOMERSCOPE-BC117
MATERIAL OVERLOAD
ON BELT
=
1
-CUSTOMERSCOPE-BC117
-SW4
=A1/11.12
X
34
=A1/16.14
2
=A1/16.14
-PLC/DCS
11
-X10
=A1/17.9
-PLC/DCS
12
-U10
=A1/17.10
90A1291
BC-117 CONVEYOR RUNNING
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-X21
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
8
13
10
11
12
13
Terminal diagram
14
=A1-WCSM
Type
=A1-WCSL1
Cable name
Target design.
Connection
Connection
Target design.
Terminal
number
Function text
Jumpers
=A1-X22
Connection
=A1-WCS08
Cable name
Strip designation
Type
=A1-WCS09
ESSK034E
Page/
path
FEEDRATE INDICATOR
-OP-X43
-U2
X1:+13
=A1/7.13
-OP-X43
-U2
X1:-14
=A1/7.13
SH
SHIELD
SH
=A1/7.14
FEEDRATE SET
-LCS-X41
-U1
=A1/18.9
-LCS-X41
-U1
=A1/18.9
-LCS-X41
-U1
=A1/18.9
SH
=A1/18.9
90A1291
SHIELD
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-X22
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
9
13
10
11
12
13
Terminal diagram
14
Target design.
Type
Connection
Connection
Terminal
number
Target design.
Jumpers
=A1-X23
Connection
Function text
Cable name
Strip designation
Type
=A1-WC11
Cable name
ESSK034E
Page/
path
-OP-X42
-X6
=A1/7.11
220PN
-OP-X42
-X6
=A1/7.12
90A1291
220P
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-X23
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
10
13
10
11
12
13
Terminal diagram
14
Target design.
Type
Connection
Connection
Jumpers
Target design.
Terminal
number
Function text
Connection
=A1-LCS-X41
=A1-WCS09
Cable name
Strip designation
Type
=A1-WCSK-2
Cable name
ESSK034E
Page/
path
FEEDRATE SET
-LCS-P1
-X22
=A1/18.11
-LCS-P1
-X22
=A1/18.11
-LCS-P1
-X22
=A1/18.11
SH
SH
=A1/18.11
90A1291
SHIELD
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-LCS-X41
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
11
13
10
11
12
13
Terminal diagram
14
Target design.
=A1-WC10
=A1-WC11
Type
Connection
Connection
Terminal
number
Target design.
Jumpers
=A1-OP-X42
Connection
Function text
Cable name
Strip designation
Type
=A1-W4
Cable name
ESSK034E
Page/
path
220P
-OP-D1
-X23
220PN
-OP-D1
10
-X23
=A1/7.11
=A1/7.12
-OP-S2.1
-X12
=A1/9.8
START/STOP 220VAC
-OP-S1.1
-X12
=A1/9.9
FAULT RESET 220VAC
-OP-S2.1
-X12
=A1/9.7
90A1291
220P
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-OP-X42
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
12
13
10
11
12
13
Terminal diagram
14
=A1-WCS10
Type
=A1-WCS08
Cable name
Target design.
Connection
Connection
Target design.
Terminal
number
Function text
Jumpers
=A1-OP-X43
Connection
=A1-WCSD
Cable name
Strip designation
Type
=A1-WCSK-1
ESSK034E
Page/
path
FEEDRATE INDICATOR
-OP-D1
-X22
=A1/7.13
-OP-D1
-X22
=A1/7.13
SH
SHIELD
SH
=A1/7.14
VOLUME SETPOINT
-OP-P1.1
-X9
=A1/7.5
-OP-P1.1
-X9
=A1/7.6
-OP-P1.1
-X9
=A1/7.6
SH
SH
=A1/7.6
90A1291
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
=A1-OP-X43
= A1_TER
DRG.NO.: 90.1291
- 011-EE17-R0
SHEET
13
13
10
11
12
14
13
BILL OF MATERIAL
COMPONENT LEGEND
QTY.
TIL-FLS BOM
TYPE NUMBER
DEVICE
GENERAL SPECIFICATION
PAGE/PATH
MAKE
=A1-F1
MPCB
3VU 1340-1MKOO
4-6 Amp
SIEMENS
=A1/18.
=A1-F2
MPCB
3VU1340 1MEOO
0.4-0.6 Amp
SIEMENS
=A1/19.
=A1-Fa
MCB
DP
1 Amp(2P)
MDS/SIEMENS
=A1/5.
=A1-Fb
MCB
DP
1 Amp(2P)
MDS/SIEMENS
=A1/3.
11
=A1-Fc
MCB
DP
1 Amp(2P)
MDS/SIEMENS
=A1/4.
=A1-K1
CONTACTOR
3TF30 10-0A PO
9 Amp
SIEMENS
=A1/16.
10
=A1-K1
SURGE SUPRSSOR
3TX7402-3TY2
220VAC (RC)
SIEMENS
=A1/16.
10
=A1-K2
CONTACTOR
3TF30 10-0A PO
9 Amp
SIEMENS
=A1/16.
11
=A1-K2
AUXILLIARY CONTACT BLOCK
3TX4 001-2A
1 NC
SIEMENS
=A1/16.
11
=A1-K2
SURGE SUPRSSOR
3TX7402-3TY2
220VAC (RC)
SIEMENS
=A1/16.
11
=A1-K3
CONTACTOR
3TF3O 01-0A-PO
9 Amp
SIEMENS
=A1/16.
=A1-K3
SURGE SUPRSSOR
3TX7402-3TY2
220VAC (RC)
SIEMENS
=A1/16.
=A1-K4
CONTACTOR
3TF3O 10-0A-PO
9 Amp
SIEMENS
=A1/9.
=A1-K4
SURGE SUPRSSOR
3TX7402-3TY2
220VAC (RC)
SIEMENS
=A1/9.
=A1-K5
CONTACTOR
3TH30 40-0A PO (4NO)
10A
SIEMENS
=A1/12.
12
=A1-K5
SURGE SUPRSSOR
3TX7402-3TY2
220VAC (RC)
SIEMENS
=A1/12.
12
=A1-K6
CONTACTOR
3TH30 40-0A PO (4NO)
10A
SIEMENS
=A1/12.
=A1-K6
SURGE SUPRSSOR
3TX7402-3TY2
220VAC (RC)
SIEMENS
=A1/12.
=A1-L2
OUTPUT CHOKE
NOCH-0016
15 Amp
ABB
=A1/18.
=A1-L3
CFL LAMP
8020070V0200
8 WATT
PHILIPS
=A1/3.
=A1-LCS-L1
LAMP
P2PL BR4L-RED
220VAC
TEKNIC
=A1/10.
=A1-LCS-L2
LAMP
P2PL BR4L-RED
220VAC
TEKNIC
=A1/10.
=A1-LCS-P1
POTENTIOMETER
808006000100
1K,10 TURNS
BOURNS
=A1/18.
13
=A1-LCS-S1
START PUSH BUTTON
P2AF3-GREEN(1NO)
------
TEKNIC
=A1/17.
=A1-LCS-S2
STOP PUSH BUTTON
P2AF4-RED (1NC)
------
TEKNIC
=A1/17.
7
90A1291
11
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
BILL OF MATERIALS
= A1_BOM
DRG.NO.: 90.1291
- 011-EE03-R0
SHEET
1
3
10
11
12
14
13
BILL OF MATERIAL
COMPONENT LEGEND
QTY.
TIL-FLS BOM
TYPE NUMBER
DEVICE
PAGE/PATH
MAKE
=A1-LCS-S3
EMG STOP SW
P2AML4-RED (1NC)
MUSHROOM HEAD
TEKNIC
=A1/17.
=A1-LCS-S4
VIB ON/OFF SW.
P2AS2-2P (1NO+1NC)
------
TEKNIC
=A1/9.
=A1-LP1
LAMP
P2PL BR4L-RED
220VAC
TEKNIC
=A1/3.
=A1-LP2
LAMP
P2PL BR5L-AMBER
220 VAC
TEKNIC
=A1/10.
=A1-LP3
LAMP
P2PL BR5L-AMBER
220 VAC
TEKNIC
=A1/16.
14
=A1-OP-D1
DISPLAY(TPH)
3 1/2 DIGIT
220VAC
FPIL
=A1/7.
12
=A1-OP-P1.1
POTENTIOMETER
808006000100
1K,10 TURNS
BOURNS
=A1/7.
=A1-OP-S1.1
START / STOP SW.
P2AS2-2P (1NO)
------
TEKNIC
=A1/9.
=A1-OP-S2.1
FAULT / RESET SW.
P2AS2-2P (1NO)
------
TEKNIC
=A1/9.
=A1-Q1
DOOR ISOLATOR
FFO
32 Amp
L & T
=A1/3.
=A1-S1
SURFACE MOUNLED ON/OFF SW
50G0090C0200
5 Amp
ANCHOR
=A1/3.
10
=A1-S2
DOOR LIMIT SWITCH
3SE3-020-0A
500V AC, 600 VDC, 10A
SIEMENS
=A1/3.
11
=A1-SW1
GRAV / VOLL SWITCH
P2AS2-2P (1NO+1NC)
------
TEKNIC
=A1/13.
10
=A1-SW2
4 WAY SELECTOR SW.
-----
1 POLE - 4 WAY
KAYCEE
=A1/12.
=A1-SW3
NORMAL BYPASS SW.
P2AS2-2P (1NO+1NC)
------
TEKNIC
=A1/16.
12
=A1-SW4
STOP BYPASS PB
P2AF4-RED (1NC)
------
TEKNIC
=A1/16.
11
=A1-SW5
START BYPASS PB.
P2AF3-GREEN(1NO)
------
TEKNIC
=A1/16.
11
=A1-TX1
TRANSFORMER
------
415 VAC/220VAC@1.0Amp,200VA
FPIL
=A1/3.
=A1-U1
INVERTER
ACS 550-01-5A4-4
2.2 KW
ABB
=A1/18.
=A1-U2
CONTROLLER
TUC 6
WEIGHING CONTROLLER
FPIL
=A1/6.
=A1-U3
POWER PACK
NES-50-24
24VDC@2.2Amp
MEANWELL
=A1/5.
=A1-U4
ANALOG I/O CARD
F875
2CH AIO INTERFACE
FPIL
=A1/7.
=A1-U5
DIGITAL I/O CARD
F889
DI-8 CH, DO-8 CH
FPIL
=A1/8.
=A1-U6
DIGITAL I/O CARD
F890
DI-8 CH, DO-8 CH
FPIL
=A1/12.
=A1-U7
RELAY BOARD
1CHANGE OVER
4 CHANNEL/220 VAC
FPIL
=A1/8.
90A1291
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
BILL OF MATERIALS
= A1_BOM
DRG.NO.: 90.1291
- 011-EE03-R0
SHEET
2
3
10
11
12
14
13
BILL OF MATERIAL
COMPONENT LEGEND
QTY.
TIL-FLS BOM
TYPE NUMBER
DEVICE
PAGE/PATH
MAKE
SINGLE ISOLATOR
I TO V
220 VAC
MESIBUS
=A1/7.
=A1-U9
SINGLE ISOLATOR
I TO I (SIGNAL ISOLATOR)
220 VAC
MESIBUS
=A1/18.
10
=A1-U10
RELAY BOARD
1CHANGE OVER
4 CHANNEL/220 VAC
FPIL
=A1/17.
=A1-U11
RELAY BOARD
1CHANGE OVER
1 CHANNEL/220 VAC
FPIL
=A1/9.
10
=A1-U12
RELAY BOARD
1CHANGE OVER
1 CHANNEL/220 VAC
FPIL
=A1/9.
=A1-U13
RELAY BOARD
1CHANGE OVER
1 CHANNEL/220 VAC
FPIL
=A1/12.
=A1-U14
RELAY BOARD
1CHANGE OVER
1 CHANNEL/220 VAC
FPIL
=A1/12.
=A1-U15
RELAY BOARD
1CHANGE OVER
1 CHANNEL/220 VAC
FPIL
=A1/12.
=A1-U16
RELAY BOARD
1CHANGE OVER
1 CHANNEL/220 VAC
FPIL
=A1/12.
=A1-U17
RELAY BOARD
1CHANGE OVER
1 CHANNEL/220 VAC
FPIL
=A1/12.
=A1-U18
RELAY BOARD
1CHANGE OVER
1 CHANNEL/220 VAC
FPIL
=A1/12.
12
90A1291
=A1-U8
DATE
CHANGE
DATE/NAME
CHKD
NAME
18.Jun.2013
HS
ENGG
18.Jun.2013
HS
CHKD
18.Jun.2013
HS
DRN
18.Jun.2013
HS
WEIGH FEEDER
CUSTOMER:
PROJECT:
CONSULTANT:
TITLE:
BILL OF MATERIALS
= A1_BOM
DRG.NO.: 90.1291
- 011-EE03-R0
SHEET
3
3
SPSS I/O LISTING FOR TUC - 6 WF
JOB NO:90.1291-R1
INVERTER:- ABB ACS 550
SR NO.
CODE
DT. 25.07.2013
IO
INPUTS TO DIO CARD
SM017
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
UE000
UM066
=M060
UM060
LT000
SIT020
UT000
=M063
UNE000
UM066
=M061
UM061
LT001
SIT020
UT001
=M040
UM063
OM040
=M062
UNM062
=M020
UNM066
RT001
RT000
UM062
=M037
E000
28
29
UE001
=M009
E001
30
31
32
UE003
UE024
=M019
E003
E024
33
34
UE004
=M018
E004
35
36
UE002
=M021
E002
37
38
UNE012
=M022
E012
39
40
UM047
=A001
A001
ZERO SPEED SWITCH
BELT SWAY SWITCH
WF INTERLOCK
FAULT RESET
MAT. DET. SW
VIB ON/OFF SW.
VIB IN LAMP

41
42
43
44
45
46
47
48
UE006
OE007
UM045
SM016
UNE006
UNE007
UM045
RM016
E006
E007
49
50
51
52
53
54
55
UE008
RM015
RM023
RM008
RA010
UNE014
=M023
E008
56
57
58
59
60
61
62
63
UE010
SM015
SM008
SA010
UE011
RM015
SM008
SA010
E010
64
65
66
67
68
69
70
UE009
RM015
RM023
SM008
SA010
UE022
=M008
E009
71
72
UE023
=M010
E023
73
74
75
76
77
78
79
80
UE025
UNM008
SM011
RM012
UNE025
UNM008
SM012
RM011
E025
81
82
UM064
=A000
A000
BELTRUN
83
84
UM066
=A004
A004
WFON
85
86
UM036
=A006
A006
GENERALFAULT
87
88
UNM043
=A005
A005
REMOTESELECTION
89
90
UM064
=A002
A002
91
92
UM050
.=A007
A007
MAT.O/L
93
94
95
UNM043
UE022
=A017
A017
REMOTESELECTION
96
97
98
UM043
UNE022
=A018
A018
LOCALSELECTION
99
100
UM066
=A020
A020
LOCALSTART
START / STOP
LCS-VOLUMETRIC
E014
GRAV/VOL.(On door -
PANEL - TUC MODE
E011
PLC MODE
OPERATING PANEL VOL.
E022
LOCAL / REMOTE
EMG
DRIVE RUNNING
WF ON LAMP
JOB NO:- 90.1291

INVERTER:- ABB ACS 550
INPUTS
E000
E001
E002
E003
E004
E005
E006
E007
ZERO SPEED SWITCH

BELT SWAY SWITCH
MATERIAL DET.SW.
WF INTERLOCK
FAULT RESET
FREE
START / STOP - OPERATOR PL.
START/STOP - PLC/DCS
E008
E009
E010
E011
E012
E013
E014
E015
LCS-VOLUMETRIC
OPERATING PANEL VOL.
PANEL - TUC MODE
PLC MODE
VIB ON / OFF
FREE
GRAV/VOL.(On door - only applicable for panel mode )
FREE
E020
E021
E022
E023
E024
E025
LOCAL START
LOCAL STOP
LOCAL / REMOTE
EMG STOP
DRIVE INTERLOCK
DRIVE RUNNING
OUTPUTS
A000
A001
A002
A003
A004
A005
A006
A007
BELT RUN LAMP

VIB.ON LAMP
WF ON LAMP
FREE
WF ON
PLC SELECTION
GENERAL FAULT
MAT.O/L
A008
A009
A010
A011
A012
A013
A014
A015
FREE
A017
A018
A019
A020
REMOTE SELECTION
LOCAL SELECTION
FREE
DRIVE START STOP
FREE
LOCAL SEL
FREE
FREE
FREE
FREE
FREE
MECHANICAL GAD
MECHANICAL GAD

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OPERATION & MAINTENANCE MANUAL FOR

OPERATION & MAINTENANCE MANUAL

FLSmidth Pfister India Ltd.

FPIL JOB NO : 90.1291

OPERATION & MAINTENANCE MANUAL FOR TUC-6

INVERTER MANUAL FOR ACS 550

FLSmidth Pfister India Ltd.

TUC 6 OPERATION & MAINTENANCE MANUAL

TUC 6 OPERATION & MAINTENANCE

FLSmidth Pfister India Ltd.

OPERATION & MAINTENANCE MANUAL - INDEX

Front Facia Layout........................................01

Software_version: 4.1 (onwards)

Aluminum enclosure in DIN

Software_version: 2.0 (onwards)

2 lines * 16 Characters Vacuum

Membrane foil with pressure

Measurement Input - Loadcell

Measurement Input - Tacho

Software_version: 2.0 (onwards)

Screw clamped terminals.

Software_version: 2.0 (onwards)

4 Nos. Relay contacts, 220Vac,

Screw clamped terminals

0 -20 mA / 4-20 mA isolated o/p

RS-485 Interface (X2)

RS-485 Interface (X4)

Software_version: 2.0 (onwards)

2 relay outputs corresponding to

5 pole DIN socket

Profibus-DP Interface (X4)

CANBUS Interface (X7)

5 pole, DIN socket

8 Nos, opto-coupled, 24 Vdc

Optional Interface Modules

Digital I/O Interface Card (F-866)

Max. cards supported

Digital I/O Interface Card (F-889/F-890)

Software_version: 2.0 (onwards)

8 Nos, opto-coupled, 24 Vdc

Max. cards supported

Analog I/O Interface Card (F- 868 card)

Max. cards supported

Software_version: 2.0 (onwards)

2 Amp contact rating

Analog I/O Interface Card (F- 875 card)

Max. cards supported

20.0 Field Interface Module (F- 892)

Power supply (X1)

Software_version: 2.0 (onwards)

Screw clamped terminals

Conductor size 0.14 to 1.5 mm2.

Measurement Inputs Loadcell (X10, X11)

20.2.4 Measuring cable

Measurement Inputs Tacho (X9) - 2 Nos

Screw clamped terminals.

0-20mA/ 4-20mA/ 0-10V input

Analog Inputs (X9) -2 Nos

Software_version: 2.0 (onwards)

Analog outputs (X8) -2 Nos

20.5.2 Isolation type

20.5.5 Cable type

0/4-20 mA isolated o/p