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1. Detonator description
The principle of operation of an electric detonator is
that, when a high enough electric current is passed
through the leg wires, a bridge wire is heated in the
fuse head, which then deflagrates and initiates the delay element which in turn initiates the explosive in
bottom of the detonator after a time determined by the
length and content of the delay element.
Dyno Nobels electric detonators have a strength rating of No. 8 (according to Prior test 10) for the safe
initiation of cap sensitive explosives and primers.
They are known as NPED*-detonators (Non Primary
Explosive Detonator), this means they do not contain
any primary explosive (e.g. lead azide). NPEDdetonators are considerably less sensitive to impact
and rough handling than detonators that contain primary explosive.
The sensitive lead azide in a conventional detonator is
replaced by an I-element in which PETN is enclosed
in a steel tube. In the I-element a deflagration turns
into a detonation, which in turn initiates the base
charge.
The detonator shell, which is made of aluminum, contains, in addition to the secondary explosive in the Ielement, a base charge of RDX (also a secondary explosive) which initiates the explosive in contact with
the detonator. The total amount of explosives in the
detonator is approx. 1 g. In the delay element the
detonation is delayed pyrotechnically for a predetermined time after the firing impulse has reached the
detonator.
The delay times vary in steps between 25 ms (0.025
sec.) and 5000 ms (5 sec.). Enclosing the fuse head is
an electrostatic protective sleeve that decreases the
risk of unintentional initiation due to static discharge.
The detonator is fitted with a sealing plug to make it
water resistant.
Electric detonators are manufactured with two types of delay, millisecond delay (MS) and
half-second delay (HS). In the MS-detonators the delay time increases in increments of 25
ms between each period number while the increment is 500 ms in the HS-detonators Electric. HS-detonators are designed for use in underground operations. HS-detonators should
be used in surface operations as the delay times are too long and can cause fly rock, which
can damage explosives charges placed near to. HS-detonators should only be used for destruction of UXO buried in stacks.
HS-detonators can be replaced by non-electric initiation systems such as NONEL LP,
which reduce the risk of unintentional initiation.
Electric MS-detonators are used in surface operations and mostly for single shot or in
smaller operations. When placed on the surface only detonators with one delay number
should be used.
* US patent No. 4.727.808
Dyno Nobel Danmark A/S, 1/2004
4
The delay time of an electric detonator is the sum of the delays in the delay element, the
intermediate composition, used for fine-tuning of the accurate delay time, and the Ielement.
For safe and successful blasting with electric detonators the following is needed:
1. A blasting machine capable of firing the size of the round with the type of detonators being used.
2. Knowledge of electric hazards at the worksite and ensuring they are eliminated.
3. That each series in series/parallel blasts are of the same size. Careful connection of
lead wires and scrupulous testing of the different parts of the round.
The design of the firing pattern depends on the number of detonators in the round and the
type of blasting machine that is used. Generally rounds with less than 50 detonators can be
connected in one series. Larger rounds can be divided into several series which are then
connected together in parallel.
The appropriate authority in the country where it is used must approve the source of energy that is used for the initiation of an electric blast.
A capacitor-blasting machine, which is capable of firing the number of detonators in the
round, is the most reliable means of initiation.
Knowledge of the hazards at the worksite that could cause unintentional initiation of one or
several electric detonators is absolutely necessary in order to be able to eliminate them.
See page 23 for the risks that may occur and recommendations for their elimination.
It is important to take extreme care when firing with electric detonators. Lack of attention
to detail can result in damage to property and injury to people. All electrical connections
must be well made and all joints well insulated. Bare electric wires must not come into
contact with earth. The resistance of all series must be checked and must tally with the calculated values. Each series in a round connected in series/parallel should have the same
resistance and only approved connecting wire and firing cable must be used.
For a successful simultaneous initiation of a great number of detonators, sufficient electrical power must be delivered to all detonators within a few milliseconds. The time required
to heat up the bridge wire until the fuse head deflagrates is a function of the voltage and
the current.
It is important that all detonators in a firing circuit are initiated instantaneously. If one
detonator in the round fires before any other the circuit breaks and one or several detonators will not get the firing impulse and misfires will occur.
Therefore, Dyno Nobels instantaneous detonators have a very short delay time, which is
obtained by a pyrotechnical batch, which is pressed directly into the detonator. Due to the
very short delay time, there is no risk that the firing current breaks the circuit too early in a
circuit with several detonators connected in series. Therefore, instantaneous detonators
should not be connected in series.
Different types of detonators have different firing properties and must not be used in the
same round. The same is true for detonators from different manufacturers.
5
Electric detonators are classified in 4 Groups or 4 Classes depending on their electric properties. The denomination Group is the traditional Nordic conception with the subdivisions
1, 1A, 2 and 3.
In the proposed new European Standard (prEN 13763-1) the denomination is Class with
subdivisions 1, 2, 3, 4. In this manual the denomination Group will be used.
Nordic denomination
Group 1
Group 1a
Group 2
Group 3
Older denomination
Type A/S/NT
Type U
Type VA
Type HU/XS
European denomination
Class 1
Class 2
Class 3
Class 4
A, S
L1A2
NT
(Group 1)
Type
F, U
(Group 1a)
VA
(Group 2)
HU, XS
(Group 3)
-25 C - + 50C
Normal room temperature, occasionally max + 50C
at max. RH 50 %. The magazines should be well
ventilated as well.
3 bar during 7 days
4 kg max + 50C
4 kg during 2 minutes up to + 50C
7. MS and HS detonators.
Dyno Nobel manufactures three series of electric detonators:
- MS-series
- Extended MS-series
- HS-series
MS series detonators are intended use in bench and trench blasting and are suitable for
demining and bulk demolition of UXO as well.
The extended MS-series detonators are used in underground operations and bench blasting
with large burdens (8 - 10 m).
HS-series detonators are intended only for underground blasting or for bulk demolition of
UXO.
Delay times:
MS-series:
No. 0 Instantaneous
No. 1 25 ms
HS-series:
No. 0 25 ms
No. 2 1000 ms (1 second)
No. 4 2000 ms (2 second)
No. 6 3000 ms (3 second)
No. 8 4000 ms (4 second)
No. 10 5000 ms (5 second)
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Connection in series.
Connection in series/parallel
RESISTANCE
NUMBER OF SERIES
In the top example there are 18 VA detonators connected in one series.
The resistance is then 18 x 3.6 = 65 .
Resistance after connection in parallel =
In the lower example there are 30 VA detonators connected in 2 series. The resistance in
each series is 15 x 3.6 = 54 .
The resistance of the round connected in parallel is then 54/2 = 27 .
Note that the resistance of the firing cable is added on to these values when connected.
11
0-1.999,9
1 mA
-10 C to + 50 C
147 x 85 x 38,5 mm
0,5 kg
1 p.c. 9 V battery 6F22
Connect the shot firing cables to the two terminals. Press the switch button to see the circuit resistance displayed.
An open circuit or resistance above 1.999,9 is displayed as a 1on the left hand side of
the display.
When the battery requires replacement, a battery symbol will appear on the display. To
replace the battery, remove the case screws and lid, this will allow access to the battery
compartment.
12
The CB is a capacitor-blasting machine designed for initiation of up to 20 VA detonators connected in one series with a firing
cable that has a maximum resistance of 5.
The blasting machine is battery powered
and requires a two handed operation to
avoid unintended initiation of the round. CB
is delivered with rechargeable batteries that
are located in the handle. The batteries are
charged by connecting the terminals of the
blasting machine to a DC source of 12 or 14
V, i.e. the cigarette lighter outlet in a car or
to a battery charger.
13
General
CB 20 VA and CB 400 NT is a capacitor-blasting machine designed for the initiation of 20
Group2 (type VA) detonators in one series alternatively 120 Group la detonators in 3 series
with a firing cables resistance of 5 .
The firing machine requires a two handed operation to avoid unintended initiation of the
round. With in-built test functions the charge level of the batteries may be checked as well
as if the resistance of the round is within the blasting machines capacity.
The blasting machine must not be used as circuit tester for the round.
Built-in batteries power the blasting machine. As standard CB 20 VA and CB 400 NT are
delivered with rechargeable Ni-Cad batteries.
The capacity of CB 20 VA and CB 400 NT for different types of detonators.
For the types of detonators that have different resistance among them, also the total permitted resistance is stated.
Group 1 (type A/S/NT)
Number Number of
Total
Maximum
of parallel detonators number of
resistance
series
per series detonators per series,
1
2
3
4
170
140
120
100
170
280
360
400
425
350
300
250
Group 1a (type U)
Number Number of
Total
Maximum
of parallel detonators number of
resistance
series
per series detonators per series,
1
2
3
70
50
40
70
100
120
20
20
Group 2, VA detonators.
CB can initiate up to 20 detonators. In
the table on the left the following data
has been used:
Firing current < 3.5 A, firing impulse
< 140 mWs/.
The
resistance of each detonator is as72
sumed to be 3.5 and the firing cable
resistance to be 5 .
The resistance of Group 2 detonators
is independent of leg wire length.
14
Group 3 (type HU/XS)
Number Number of Leg wire
Maximum Group 3, HU/XS detonators
of parallel detonators length, m
resistance CB can initiate up to 3 HU/XS detonaseries
per series
per series, tors In the table on the left, the following data have been used:
Firing current < 25 A, firing impulse <
1
3
4
1.8 2500 mWs/. The resistance of each
1
2
6
1.8 detonator is assumed to 0.6 and the
1
1
10
1.8 firing cable resistance 5 . HU/XS
detonators are connected only in a single series circuit.
The resistance of Group 3 detonators
depends on the leg wire length.
The electric detonators in the round must all be of the same type and the lowest period
number must be No.1
Instantaneous detonators must not be used in rounds connected in series as they may break
the firing circuit too early.
Repair
Any repair to the blasting machine must be made by a person who has knowledge and experience of the electrical, mechanical and safety requirements (standards) that applies to
the machine.
If the machine has been opened up it is of utmost importance that the sealing is made correctly when re-assembling.
Battery testing
Press the RED button TESTING. The lamp BATT shall light up. If the lamp does not light
up, the batteries must be recharged at the earliest opportunity, or if dry cell batteries are
used they should be replaced.
NOTE! If the lamp BATT does not light up or if it goes out during the charging operation,
the machine can be used only if the lamp CHARGE lights up within 30 sec after the green
button CHARGING being pressed.
The normal charging time to reach firing voltage is approx. 15 sec.
If the lamp CHARGE does not light up within 30 sec after the green button CHARGING
being pressed, the batteries must be recharged (or replaced) before the machine is used.
Replacement of batteries
Unscrewing the battery cover on the handle of the blasting machine makes battery pack or
battery holder replacement of batteries.
When changing rechargeable Ni-MH, 4.8 V and 12 mAh, battery pack or to holder for dry
cell the connecting cables must be detached from the old battery pack and soldered to the
new pack or battery holder. If dry cells are used instead of rechargeable Ni-Cad batteries
they must be of Alkaline type and placed in the battery holder according to instruction in
the holder. Note! Do not recharge dry cell batteries.
Dyno Nobel Danmark A/S, 1/2004
15
Instruction
DANGEROUS VOLTAGE! Do not touch the terminals and firing cable when firing.
Max. voltage 550 V.
Firing
1. First step: Evacuate the danger zone.
2. Connect the firing cable to the terminals by introducing the cables both ends into the
holes on top of the blasting machine at the same time, as the terminals buttons are kept
depressed.
3. Press the red button TESTING
The lamp ROUND shall light up and remain lit as long as the button is depressed.
Also the lamp BATT lights up.
4. If the lamp ROUND lights up when the button is depressed and thereafter goes out, the
resistance of the round is too high and no firing should be attempted as a misfire most
probably will follow.
5. If the round test is satisfactory: release the button TESTING.
Press the green button CHARGING and keep it pressed until the lamp CHARGE
lights up. Charging time is approx. 15 sec.
6. FIRE the round by pressing the RED button FIRING while the green charging button
is kept depressed.
7. Disconnect the firing cable.
16
The dc voltage required to initiate the detonators is supplied by a hand-operated generator, which charges a capacitor to 950 V.
The control panel on top of the blasting machine has a lamp that indicates if the capaciAll types of dc electric detonators can be tor is sufficiently charged.
initiated with consideration given to the
output power generated by the MK 22/3.
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General
Beethoven MK 22/3 is a capacitor-blasting machine designed for the initiation of 15 Group
2 (type VA) detonators in one series alternatively 80 Group la detonators in 2 series with a
firing cables resistance of 5 .
Firing is achieved by a two handed operation to avoid unintended initiation of the round.
With in-built test functions the charge level of the capacitor may be checked.
The capacity of Beethoven MK 22/3 for different types of detonators.
For the types of detonators that have different resistance among them, also the total permitted resistance is stated.
Group 1 (type A/S/NT)
Number Number of
Total
Maximum
of parallel detonators number of
resistance
series
per series detonators per series,
1
2
3
4
100
80
72
64
100
160
216
256
250
200
180
160
Group 1a (type U)
Number Number of
Total
Maximum
of parallel detonators number of
resistance
series
per series detonators per series,
1
2
51
40
51
80
15
15
Group 2, VA detonators.
In the table on the left the following
data has been used:
Firing current < 3.5 A, firing impulse
< 140 mWs/.
The resistance of each detonator is as60 sumed to be 3.5 and the firing cable
resistance to be 5 .
The resistance of Group 2 detonators
is independent of leg wire length.
18
Group 3 (type HU/XS)
Number Number of Leg wire
Maximum Group 3, HU/XS detonators
of parallel detonators length, m
resistance In the table on the left, the following
series
per series
per series, data have been used:
Firing current < 25 A, firing impulse <
2500 mWs/. The resistance of each
1
3
4
1.8 detonator is assumed to 0.6 and the
1
1
6
1.8 firing cable resistance 5 . HU/XS
detonators are connected only in a single series circuit.
The resistance of Group 3 detonators
depends on the leg wire length.
The electric detonators in the round must all be of the same type and the lowest period
number must be No.1
Instantaneous detonators must not be used in rounds connected in series as they may break
the firing circuit too early.
Repair
Any repair to the blasting machine must be made by a person who has knowledge and experience of the electrical, mechanical and safety requirements (standards) that applies to
the machine.
If the machine has been opened up it is of utmost importance that the sealing is made correctly when re-assembling.
Instruction
DANGEROUS VOLTAGE! Do not touch the terminals and firing cable when firing.
Max. voltage 950 V.
Firing
1. First step: Evacuate the danger zone.
2. Connect the firing cable to the terminals by introducing the cables both ends into the
holes on front of the blasting machine.
3. Depress the Green button CHARGING and keep it pressed whilst turning the generator handle.
4. When the neon indicator lights pressing the RED button FIRING while the green
charging button is kept depressed fires the exploder.
5. Disconnect the firing cable.
The exploder becomes automatically safe if the Green charge button CHARGING is released at any time.
19
13. Faultfinding.
Discontinuities
After the round has been charged and connected it may occur that the resistance meter
shows infinite resistance (it shows nothing), which means there is a break in the circuit.
This can happen due to carelessly made joint, or a broken wire, or that a detonator is damaged or faulty. (If the detonator is damaged it must be replaced. Therefore it is a good practice to check the circuit before adding the stemming.
When measuring connected series it is important that the measured reading is the same as
the calculated value. If the reading is higher than expected it is an indication that one or
several series are not correctly connected or there is a break in one or several circuits.
A lower resistance in a round or a series
than the calculated value indicates that all
detonators are not connected or that the
measuring current has short circuited If
wires become damaged when using blast
mats the damaged wires could short circuit
giving rise to earth faults where the measuring or firing current could bypass some
detonators.
To identify breaks in a circuit a resistance meter is used. The circuit is divided in two and
each circuit is measured. The part that now is
faulty is divided in two and the procedure repeated until the fault is identified and then it
may be corrected.
Earth faults
Earth faults are leakage currents that go to
earth allowing the firing current to miss out
part of the circuit. This may happen when a
leg wire of a detonator has been damaged
during charging work, if not insulated joints
are in contact with electrically conducting
rocks or when connections lay under water.
Special care should be observed when using
heavy covering as damaged insulation on
the leg wires may come in contact with the
wires in the blasting mat and cause earth
faults.
When blasting with heavy covering it is important to measure the blasting circuit after
each mat is placed.
If earth fault is discovered, the search for
the fault is made in the same way as search
for discontinuities.
Dyno Nobel Danmark A/S, 1/2004
20
Connecting wire
is used to connect series that shall be connected in parallel and to connect the round
to the firing cable.
Type
Resistance per
100 m
Type
Wire
area
mm
2,5
ELUB
0,64
The connecting wire is a single, well insulated, wire with low resistance. If the resistance is too high it may affect the capacity
of the blasting machine, reducing the numbers of detonators that may be connected in
Competent persons may only repair the fir- the circuit. The connecting wire should be
used only once. Used connecting wire may
ing cable.
cause misfires.
REXV
Wire
area
mm
2 x 1,50
Insulation
thickness
mm
0,8 + 1,3
Insulation
thickness
mm
0,60
Resistance per
100 m
5,6
21
22
23
24
With regard to radar installations, contact should be taken with the owner for information
about the danger zone.
Static electricity can be built up during sand and snowstorms causing unintentional initiation.
Static electricity can also build up during covering work with heavy mats under dry conditions. A person charged up with static electricity can constitute a risk to safety, especially
when using Group 1 (type A/S/NT) detonators.
If larger amounts are to be destroyed or if the detonators are damaged, contact Dyno Nobel
or its representative.
25
26
18. Certificates
Latest issue of declarations, certificates, safety data sheets etc. is available on request.
www.dynonobel.dk