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562
DEUTSCHE NORM
I
January 1992
I
DIN
2093
Supersedes September 1990 edition.
In keeping with current practice in standards published by the International Organization for Standardization (ISO), a comma
has been used throughout as the decimal marker.
Contents
1 Scope and field of application ....................................
2 Concept ........................................................................
3 Symbols and units .......................................................
Classif~cat~on
...............................................................
Page
Page
1
2
12 Materials
...................................................................
....... 10
Standards referred to
......................................................
11
Dimensions in mm
Concept
Conical disc springs ('springs', for short) are annular coned elements that offer resistance to a compressive force applied axially. They may be designed as single discs or as discs stacked in parallel or in series, either singly or in multiples. They may
be subjected to both static and fatigue loading, and may have ground end surfaces ('ground ends', for short).
Continued on pages 2 to 11
Beuth Vedag GmbH, Berlin. has the exclusive right of sale for G e m a n Standards (DIN-Nonnen).
07.94
Price group 10
Sales No. O1 10
Page 2
DIN 2093
Unit
Term
mm
mm
mm
N/rnm2
N
N
mm
mm
mm
mm
mm
mm
mm
mm
N/rnm2
N/mm2
N/rnm2
N/mm2
N/rnm2
N/mm2
Group
No
From 1,25 to 6
No
Over 6 up to 14
Yes
DIN 2093
Page 3
Figure 1: Cross section of a single disc, including the relevant points of loading
Designationof a conical disc spring of spring series A with an outside diameter, De, of 40 mm:
Page 4
DIN 2093
De
ho
Table 2: Conical disc springs of series A (with - = 18; - 0,4, E = 206OlJO Nlmm2, and ru = 0,3)
I
~~
0
.
5
Di
h12
H i2
ror(/)')
(where s = 0,75 ho)
Group
N
8
10
12,5
14
02
0,25
03
03
0,6
0,75
1
1,1
16
18
20
0,35
0,4
0,45
1,25
14
1,55
210
329
673
813
0,15
0,19
0,23
0,23
0,45
056
0,77
0,87
22,5
25
28
31,5
35,5
40
45
50
56
63
10,2
18,3
20,4
22,4
25,4
28,5
31
2,25
25
3
3
3s
N
-
mm2
mrn2
- 1200
1220*
1240*
1420*
1340*
- 1210
- 1280
- 1190
- 1160
0,26
0.3
0,34
0,38
0,41
0,49
053
N
-
- 1170
- 1180
1290*
1300*
1300*
- 1170
- 1210
- 1180
- 1190
- 1210
1320'
1410"
1280*
1310'
1330*
1340"
1300*
1430'
1280*
1300*
1,75
2,05
2,15
2,45
28
2910
2 850
3 900
5190
3,15
3,5
4,1
4,3
4,9
6540
7720
12000
11400
15000
0,68
0,75
0,83
0,98
1,05
2,47
2,75
3,27
3,32
3,85
- 1210
- 1150
- 1250
- 1180
1,64
1.66
0,6
1140
71
80
90
1O0
112
36
41
46
51
57
5,6
67
7
82
1,2
1,28
1,5
1,65
1,88
4,4
5,42
595
6,55
6,62
- 1200
- 1260
8,s
20500
33700
31400
48000
43800
- 1170
- 1250
- 1130
1330*
1460'
1300*
1420*
1240*
125
140
160
180
64
72
82
92
10,6
11,2
13,5
14
85900
85300
139000
125000
1,95
2,4
2,63
3
8,65
8,8
10,87
11
- 1280
- 1260
- 1320
-1180
1330*
1280*
1340*
1200
16,2
17
19,6
183000
171000
249000
3,15
3,75
4,2
13,05
13,25
15,4
- 1210
- 1120
1230*
1140
1220
3
200
225
250
1200
The values specified for t are nominal values. In the case of group 3 springs, the values given in parentheses apply for /
(reduced thickness). Limit deviations for thickness are specified in subclause 6.2.
2) Design (compressive) stresses at the point designated OM, .e. on the conical surface of the spring.
3) The values specified apply for the largest tensile stresses on the lower edges of the spring. The values specified with an
asterisk (*) apply to the point designated II, those without an asterisk, to the point designated III.
1)
In the case of springs with ground ends (cf. group 3 in clause 4), the desired spring load, F (where s is equal to approximately
0,75 ho),is to be obtained by reducing the thickness of single discs, 1, which then gives the value f. In the case of spring series A
and B, t' shall be equal to approximately 0,941, and in the case of spring series C, it shall be equal to approximately 0,961.
Di
h l2
H12
or (i)1)
N
mm2
N
mm2
1330
1300
1110
1100
1120
0,25
03
0,35
0,4
0,45
0,55
0,7
0,851
03
1 ,O5
119
213
291
279
412
0,19
0,23
0,26
0,3
0,34
0,36
0,47
059
0,6
0,71
- 1140
- 1170
- 1000
18
20
03
0,65
0,7
0,8
0,38
0,41
0,49
0,53
0,6
0,82
0,94
0,96
1 ,O7
1,8
572
745
710
868
1110
- 1040
22,5
172
1,35
1,45
1,6
1920
1700
2620
3660
4760
0,68
0,75
0,86
0,98
1,05
4440
7180
6730
1 O 500
14200
12
63
72
83
9
10,5
11,l
13,6
14,5
17
8
10
12,5
14
16
0,55
25
28
31,5
35,5
40
45
50
16,3
18,3
20,4
22,4
25,4
1,75
2
2,151
2,25
2,65
3,05
3,4
56
63
71
28,5
31
36
41
46
2
23
2,s
3
3,5
3,6
4,25
4s
5,3
6
160
180
51
57
64
72
82
92
3,5
4
5
5
6
6
200
225
250
102
112
127
80
90
1 O0
112
125
140
1,25
1,25
1,s
- 970
-
1010
- 1030
- 962
- 938
1 2
1,47
15
- 1090
- 944
1,79
2,07
2.35
- 1020
- 1050
- 1060
2,4
2,94
3
357
4,12
- 963
1,31
1,5
1,73
1,88
13100
17800
30 O00
27900
41 100
37500
2,1
2,4
2,63
3
3,38
3,83
42
43
5,87
6
7,12
7,27
- 926
- 963
76400
70 800
119000
42
4,88
5,25
9,4
9,62
11,75
- 1060
961
- 1020
- 934
- 1030
- 1030
- 1060
- 970
- 1000
895
951
- 1050
1130
1110
1 O80
1 O30
1 O90
1190
1070
1130
1150
1140
1 O90
1 O90
1060
1140
1120
1050
1 O90
1150
1110
1110
1040
1250
1180
1240
9,see table 2.
In the case of springs with ground ends (cf. group 3 in clause 4),the desired spring load, F (where s is equal to approximately
0,75ho), is to be obtained by reducing the thickness of single discs, t, which then gives the value .?i In the case of spring series A
and B, f shall be equal to approximately 0,942,and in the case of spring series C , it shall be equal to approximately 0,96t.
Page 6
DIN 2093
De
ho
Table 4: Conical disc springs of series C (with - = 40; - = 1,3 , E = 206000 N/mm2, and ,u = 0,3)
t
t
De
Di
h12
H12
t or (t) 1)
h0
Group
N
N
mm2
N
mm2
8
10
12,5
14
16
18
42
52
62
72
82
92
39
58
152
123
155
214
0,19
0,23
0,34
0,34
0,38
0,45
0,26
0,32
0,46
0,46
0,52
O,6
- 762
- 734
- 944
- 769
- 751
- 789
1040
980
1280
1060
1020
1110
20
22,5
25
28
31,5
35,5
40
10,2
11,2
12,2
14,2
16,3
18,3
20,4
254
425
601
801
687
831
1 020
0,49
0,6
0,68
0,75
0,79
0,86
0,98
0,66
03
0,92
1,O5
1,O6
1,19
1,32
- 772
- 883
- 936
- 961
- 810
- 779
- 772
1070
1230
1270
1300
1130
1080
1070
45
50
56
63
71
22,4
25,4
28,5
31
36
1890
1 550
2 620
4 240
5140
12
172
1,46
1,76
1,95
1,65
1,65
1,99
2,39
2.65
- 920
- 754
- 879
- 985
- 971
1250
1040
1220
1350
1340
1370
1290
1240
1220
1320
For l ) ,
2),
80
90
1O 0
112
125
41
46
51
57
64
6610
7 680
8610
10500
15400
2,21
2,4
2,63
2,93
3,38
2,99
383
3,57
3,97
4,62
- 982
- 935
140
160
180
200
72
82
92
102
17200
21 800
26 400
36 100
3,68
42
4,65
5,25
5,02
57
6,35
7,25
- 904
- 892
- 869
- 910
1250
1240
1200
1250
225
250
112
127
44 600
50 500
5,33
5,85
8,27
8,95
- 840
- 814
1140
1120
13,6
14,8
- 895
- 882
- 956
In the case of springs with ground ends (cf. group 3 in clause 4), the desired spring load, F (where s is equal to approximately
0,751ho), is to be obtained by reducing the thickness of single discs, t, which then gives the value t. In the case of spring series A
and B,t shall be equal to approximately 0,94t, and in the case of spring series C, it shall be equal to approximately 0,96t.
DIN 2093
Page 7
6 Tolerances
6.1 Tolerances on diameter
For all springs, tolerance class h12 shall apply for the outside
diameter, De.
The coaxiality tolerance for the outside diameter, where D,
does not exceed 50, shall be 2 . IT 11 or, where De exceeds
50, it shall be 2 . IT 12.
Tolerance class H12 shall apply for the inside diameter, Di.
t o r t'
below 1,25
From 1,25
- 0,09
Over6,O up to 14,O
to 3,8
- 0,12
- 0,15
10,io
.) In the case of group 3 springs, the limit deviations specified apply to the reduced thickness, t' (cf. clauses 4
and 5).
to 3,O
+ 0,05
Over3,8 up to 6,O
3
Group
to 0,6
From 0,2
Over 0.6
Limit deviations4)
Limit deviations
for F,
at lo - 0,75ho,
as a
percentage
+ 25
- 73
+ 15
7,5
+ 10
Over3,O up to 6,O
- 5
i.5
Group
Limit deviations
I
I
I
I
From 1,25
to 2,O
1
I
Over3,O up to 6,O
Over6,O up to 14,O
+ 0,lO
- 0,05
+ 0,15
- 0,08
-+Ogrn
0,lO
- 0,15
i0.30
Table 8
I
Group
Spring load, F
92,5
87,5
95
90
Page 8
DIN 2093
Approximate play
Dior De
Over 16
Up to 16
072
up to 20
0,3
Over 20 upto 26
Over 26
Over 50
up to 80
Over 80
up to 140
Over 140
up to 250
04
up to 315
I
I
I
0,6
03
1
Series A 1
05
I
I
I
Over 31,5up to 50
After 48hours
After 1O00 hours
1,6
Series B I
-2000
1
-1000
-1500
I
- 500
-1500
I
-500
Series C I
-1000
-500
bon
Permissible set
48 hours
-After
After 1000 hours
Y--
11.2 Stresses
Series A
Series B 1
Series c 1
-500
-1000
-500
I
- 500
-2000
-1500
-1000
-1500
I
DIN 2093
Page 9
1400
N/nni2
1200
p 1000
m
a
i3
6800
gln6 0 0
'j
400
Minimum stress, q,
-0
3200
.-E
2,
'O
200
400
60b
800
Minimum stress, qJ
loo0 N / I *
1400
Minimum stress, q,
Figure 6: Graphical representationof endurance life
of springs where 1,25 mm 5 15 6 mm (The dot-dash line
illustrates the examples covered in subclauses 10.2.1
and 10.2.2 of DIN 2092.)
It should be noted that stress cycles in practice are generally
not sinusoidal in form. Where additional types of loading (e.9.
sudden dynamic loading or that which results from resonance) act on the spring, it may be assumed that their
endurance life will be shorter. Where such is the case, the
values given in the above figures shall be converted by
12
Materials
Group
Manufacturingprocess
Surface roughness**),
in ,um, on
upper and outer and
inner
lower suredges
faces
R a < 3,2
Ra < 12,5
R a < 6,3
R a < 6,3
R a < 6,3
R a < 3,2
Ra< 12,5
Deand Diturned,
edges rounded
15 Testing
Determination of the properties covered in subclauses 15.1
and 15.2 shall be the subject of agreement between purchaser and manufacturer.
15.1
Ra < 12,5
*) Unless otherwise specified, the particular manufacturing process shall be up to the manufacturer (cf.
clause 5).
**) The values specified do not apply to shot peened
springs.
The surface shall be free from defects such as scars, cracks
and the effects of corrosion.
The specifications given in DIN 267 Part 5 shall apply in addition to the characteristics and quality levels specified in
table 11.
Table 11
Spring characteristics
AQLvalue
Major characteristics
Spring load, F (where s 0,75 ho)
Outside diameter, De
Inside diameter, Di
Minor characteristics
Free overall height in initial position, lo
Spring thickness, t o r t'
Surface roughness, R,
1 3
Standards referred to
DIN 267 Part 5
DIN 1777
DIN 2092
DIN 6796
Fasteners; technical delivery conditions; acceptance inspection (modified version of I S 0 3269 : 1984)
Wrought copper alloy strip for springs; technical delivery conditions
Design of conical disc springs
Conical spring washers for bolffnut assemblies
DIN 17 221
Hot rolled steel for springs suitable for quenching and tempering; technical delivery conditions
DIN 17 222
Stainless steel wire and strip for springs; technical delivery conditions
DIN 17 224
DIN 50 103 Part 1 Rockwell hardness testing of metallic materials; C, A, B, F scales
Vickers hardness testing of metallic materials; HV 0,2to HV 100
DIN 50 133
Heat treatment of chemically and/or electrochemically treated high-strength steel components to prevent
DIN 50 969
hydrogen embrittlement
Hot rolled steel sheet and strip; tolerances on size, form and mass
DIN 1544
Steel flat products; cold rolled steel strip; dimensions, limit deviations and form tolerances
DIN 50 942
DIN 59 200
Hot rolled wide steel flats; dimensions and tolerances on size, form and mass
Previous editions
DIN 2093:05.57,04.67,04.7a,
09.90.
Amendments
In comparison with the September 1990 edition, the following amendments have been made.
a) In table 4, the value specified for Di where De is equal to 50 has been corrected.
b) In table 5, the limit deviation specified for group 2 springs has been corrected.