Wilo Circulation Pumps

Catalogue Heating, Air-Conditioning, Cooling
Glandless Pumps
Glandless Circulators
and Accessories,
Package Heat Exchanger Assembly
Catalogue A1 - 50 Hz - 2007
A1
1
5
11
9
2
Wilo-ComfortVario CO 1/MVIE
B4
13
10
12
Series
Catalogue
Wilo-Jet WJ
Wilo-Sub
TW5/TW5-SE
B1
WiloSilentMaster
B1
Wilo-Sub TWU 3
Wilo-RainSystem
AF Comfort
Wilo-ComfortVario CO 1/MVIE
B1
B1
B4
B1
Wilo-EasyStar
10
Wilo-Safe
Wilo-StarZ 15 TT
A1
A1
A1
11
WiloDrainLift Con
12
Wilo-Stratos
C3
13
Wilo-Drain TM/
TMW 32 Twister
Wilo-DrainLift S
C1
C3
A1
4
8
WiloCronoBloc-BL
A3
10
11
Series
Catalogue
WiloEMU KS
C1
Wilo-RainSystem
AF 150
Wilo-Comfort-Vario
COR 3/MHIE VR
Wilo-Stratos-D
WiloCronoLine-IL-E
B1
B4
A1
A2
Wilo-TOP-Z
A1
Wilo-Stratos-Z
A1
WiloCronoBloc-BL
A3
WiloDrainLift M
C3
10
11
WiloDrainLift WS
Wilo-VeroNormNP/NPG
C3
A3
Program overview and fields of application
Glandless pumps
Pump type
Main field of application

Page
Heating, Air-conditioning, Cooling
36
High-Efficiency Pumps
Single-head pumps
Wilo-Stratos ECO
S/M
Wilo-Stratos
M/C
M/C
Twin-head pumps
Wilo-Stratos-D
Energy-saving Pumps
Single-head pumps
Wilo-Star-E (EasyStar)
S/M
76
Wilo-TOP-E
M/C
76
Twin-head pumps
Wilo-TOP-ED
76
Automatic Pumps
Single-head pumps
Wilo-Smart
Standard Pumps
Single-head pumps
Wilo-Star-RS (ClassicStar)
S/M
Wilo-AXL (max. 2440/1 min)
M/C
Wilo-TOP-RL (max. 2660/1 min)
Twin-head pumps
S/M
40
108
S/M
116
M/C
116
Wilo-SE (max. 2880/1 min)
M/C
118
Wilo-TOP-S (max. 2880/1 min)
M/C
118
Wilo-TOP-D (max. 1400/1 min.)
M/C
118
Wilo-RP (max. 1400/1 min)
S/M
120
Wilo-P (max. 1400/1 min)
M/C
120
Wilo-Star-RSD (ClassicStar)
S/M
S/M
122
122
122
S/M
116
Wilo-SE-TW (max. 2880/1 min)

Wilo-DOP (max. 1400/1 min)
124
Potable water circulation
245
M
246
Single-head pumps
Wilo-Stratos ECO-Z
Twin-head pumps
Wilo-Stratos-ZD
Standard Pumps
Single-head pumps
Wilo-Star-Z 15 (CircoStar)
Wilo-Star-Z 20/25 (CircoStar)
M/C
M/C
M/C
M/C
Wilo-Stratos-Z
M/C
M/C
Wilo-TOP-Z (max. 2850/1 min)

Wilo-VeroLine-IP-Z
M/C
M/C
246
246
272
272
272
M/C
272
Solar thermal
303
Single-head pumps
Wilo-Stratos ECO-ST
Standard Pumps
Single-head pumps
Wilo-Star-ST (SolarStar)
Legend:
S
M
C
40
S/M
Wilo-TOP-SD (max. 2850/1 min)
- Special single-head pumps
40
Applicable
Single- and two-family houses
Multi-family houses
Commercial
S/M
304
S/M
314
Fields of application:
Heating
Air-conditioning/cooling sector
Solar
New in the program or series expansion or modification

Floor heating
Energy efficiency class A.

Also for one- and two-family homes.
Up to 80 % power savings.*
Highly efficient.
*compared to uncontrolled heating pumps.
High-efficiency pumps Wilo-Stratos and Wilo-Stratos ECO.

The Wilo-Stratos-ECO is the world's first high-efficiency pump. And it is the reference
for the energy label. Allowing power savings of up to 80 %*, it set the standard for the
energy efficiency class A as early as in 2001. The Wilo-Stratos ECO offers this
state-of-the-art technology now also for one- and two-family homes.
Ingenious? We call it Pumpen Intelligenz.
www.wilo.com
Contents
General Notes and Abbreviations
Planning Guide
Contents
Wilo-Stratos ECO, Stratos, Stratos-D
Wilo-Star-E, TOP-E, TOP-ED
Wilo-Smart
Wilo-Star-RS, AXL, TOP-RL
Wilo-SE, TOP-S, TOP-D
Wilo-RP, P
Wilo-Star-RSD, SD, SE-TW, DOP
Heating, Air-conditioning,
Cooling

36

245
Contents
Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Wilo-Star-Z, TOP-Z, VeroLine-IP-Z
Solar thermal
303
Solar thermal
Contents
Wilo-Stratos ECO-ST
Wilo-Star-ST
Contents Service/Accessories
Wilo-TOP Motor Technology, circuit diagrams
Switching plug, servicing apparatus
Threaded pipe unions, adapter fittings
Wilo thermal insulation shells, ClimaForm, Motor-Modules (MOT)
Contents Systems
Wilo-Safe-WS, DrainLift Con
Service/Accessories, Systems
Service/Accessories
Systems
325
343
Contents Switchgears and Control Devices

Wilo-S1.../S2.../S4, SK, SR, SD, AS, VR-HVAC, CRn, CR
Contents Pump Management Systems Wilo-Control
Wilo-IF-Moduls, IR-Monitor, Protect-Modul-C
Wilo-Control AnaCon/DigiCon/DigiCon-A
Wilo Catalogue A1 - Circulating pumps in glandless design
Switchgears and Control Devices

Pump Management Systems

Pump Management Systems Wilo-Control
351
421
Abbreviations and what they mean
Abbreviation
Meaning
Abbreviation
Meaning
1~
1-phase alternating current
MOT
1/min
Revolutions per minute (rpm)
Motor module (drive motor + impeller + terminal

box/electronics module) for replacement in the
TOP .. Series
3~
3-phase alternating current
PLR
Pump master computer, Wilo-specific data interface
Autopilot
Automatic adjustment of pump performance during

setback phases, e.g. boiler setback mode overnight
PT 100
Platinum temperature sensor with a resistance value

of 100 : at 0 C
blsf
Blocking current-proof, no motor protection

required
Q (= V )
Flow volume
DM
3-phase AC motor
SBM
Run signal or collective run signal
'p-c
Control mode for constant differential pressure
SSM
Fault signal or collective fault signal
'p-T
Control mode for differential-pressure control as a

function of fluid temperature
Control input
0 - 10 V
Analogue input for external activation

of functions
'p-v
Control mode for variable differential pressure
WiloControl
Building automation management with pumps and

accessories
'T
Control mode for differential temperature
EM
1-phase AC motor
EnEV
German energy saving act (Energie-Einsparverordnung)
ECM
technology
Electronically commutated motor with new wet rotor

encapsulation, newly developed glandless drive concept for high-efficiency pumps
Ext. Aus
Control input Overriding Off
Ext. Min
Control input Overriding Min, e.g. for setback mode

without autopilot
FI
Residual-current device
GA
Building automation
GRD
Mechanical seal
GTW
Special cast iron: white malleable cast iron
Degree of German water hardness, unit for assessing

water hardness
No. of poles for the pumps: 4-pole
Delivery head
IF
Interface
Inox
Stainless steel
Int. MS
Internal motor protection: Pumps with internal protection against unacceptably high winding temperatures
IR
Infrared interface
KDS
Capacitor
KLF
PTC thermistor sensor
KTL coating
Cataphoretic painting: Paintwork with high adhesive

strength for long-lasting corrosion protection
KTW
Authorisation for products with plastics, for utilisation in potable water applications
LON
Local operating network (open, nonmanufacturer-dependent, standardised data bus

system in LONWORKS networks)
TrinkwV 2001 German potable water ordinance of 2001

(valid from 01.01.2003)
VDI 2035
VDI guideline for the prevention of damage in hotwater heating installations
WRAS
Water Regulations Advisory Scheme
WSK
thermal winding contacts (in motor for monitoring

winding temperature, full motor protection through
additional tripping unit)
Operating mode of twin-head pumps:
Individual operation of the respective operating
pump
Operating mode of twin-head pumps:

Parallel operation of both pumps
Subject to change without prior notice 09/2006 WILO AG
Cooling
WILO General Terms of Delivery and Service

The latest version of our General Terms of Delivery and Service can be
found on the Internet at
www.wilo.com
Wear and tear

Pumps or parts of pumps are subject to wear in accordance with
state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear
may vary depending on operating parameters (temperature, pressure,
water conditions) and the installation/usage situation and may result
in the malfunction or failure at different times of the aforementioned
products/components, including their electrical/electronic circuitry.
Wearing parts are all components subject to rotary or dynamic strain,
including electronic components under tension, in particular:
- seals/gaskets (including rotating mechanical seals), seal ring
- bearings and shafts
- stuffing boxes
- capacitors
- relays/contactors/switches
- electronic circuits, semiconductor components, etc.
- impellers
- wearing rings/wearing plates
We do not accept liability for faults or defects arising from natural
wear and tear.
Solar thermal
Note
According to the German energy saving act EnEV, starting from
1.2.2002, boilers with outputs in excess of 25 kW must be equipped
with either switchgear-equipped heating pumps for automatic performance control or electronically controlled pumps.
In accordance with TrinkwV 2001 and DIN 50930-6 only circulating
pumps with corrosion-resistant pump housings in stainless steel or
red bronze (CC 491K) are to be used in potable water circulation
systems.
Switchgears and Control

Devices Pump Management
Systems
Pump replacement
Please refer to the current Wilo heating pumps replacement guide for
more detailed information on replacing heating pumps.
Planning Guide
Glandless Pumps (General)
Pump selection: General Notes
Maximum potable water temperature

In view of the hardness-forming particles contained in water, potable
water circulation systems should not be operated at temperatures in
excess of 65 C.
This limit is required to avoid the formation of lime deposits.
Circulating pumps should always be selected such that the specified

duty point is located on or as near as possible to the point of max.
efficiency (optimum capacity) of the max. speed H/Q pump curve.
ma
x. (
min
. (3
(2
Circulation pipe
A gravity brake should always be installed in order to exclude the
possibility of incorrect circulation and for the prevention of gravity
circulation when the pump is switched off.
Control systems for automatic time-sensitive On/Off switching:
Wilo-SK switchgear 601 for Wilo-TOP-Z Series pumps
)
)
Optimal flow rate
Fig.: Pump curve
If the specified duty point is between two possible pump curves, it is

always good practice to choose the smaller pump.
max. 1
Pump A
Duty point
max. 2
ll
Fig.: Wilo-SK switchgear 601
Pump B
Flow rate
Fig.: Pump selection
The resulting flow volume reduction has no appreciable effect on the

actual heating performance in heating systems. This applies to
pumps for chilled water applications.
Pump selection: Potable water circulation systems

Pump selection
- In order to ensure correct configuration of the potable water circulator, the pipeline system must be designed in accordance with both
DIN 1988 and the DVGW Worksheets W 551 to W 553.
- The necessary flow volume should be based on the figures recommended in the standard and the DVGW guideline.
- If the hydraulic duty point lies between two pump curves, then the
next-largest circulator pr speed stage is to be selected in accordance
with DVGW Worksheet W 553.
- The thermal losses in the ascending and circulation pipelines for
potable water are to be reduced to a minimum through the installation of appropriate insulation.
- Wall-mounted installation, protection class IP 31

- Direct connection for AC pumps (EM) without thermal winding contacts (WSK)
Not for three-phase pumps or for AC pumps with WSK except in conjunction with Wilo-SK 602 or contactor
- Time switch for On/Off daily programme with 15-minute switch
interval
Special-design time switch with daily/weekly program and battery
backup (120 hrs.), with digital display
Variable speed control
Experience shows that variable speed control is only required in circulating pumps in potable water circulation systems for basic adjustment of performance. Automatic speed control is not required. A
time-sensitive On/Off control should however be provided for each
installation.
Motor protection
Blocking current-proof pumps and pumps with internal protection
against unacceptably high winding temperatures do not require
motor protection. All other pumps contain integrated full motor protection including trip electronics or are equipped with full motor
protection (thermal winding contacts [WSK]) for utilisation in conjunction with the Wilo-SK 602/SK 622 tripping units.
Because most potable water circulation systems permit periodic

stops of the circulating pump (generally at night), a time switch for
automatic On/Off control should always be part of standard equipment.
The German EnEV requires periodic pump shutdown.
Legionellae blocking circuits in the heat generator and/or in the heating control unit are to be observed and taken into account during
programming.
Planning Guide
Rates of flow in pipes and pump
Operating modes for twin-head pumps

Twin-head pumps are suitable for operation in either of two distinctly different modes:
- Main/Standby operation
- Parallel operation
Main/Standby operation
(STANDBY)
Parallel operation
(ADDITION)
No. I or No. II pump operating
Both pumps operating
The model-specific pump performance is provided by whichever one of

the two pumps is acting as the main
pump; the second pump remains on
standby, ready for time- or faultactuated switchovers.
The model-specific pump performance will be provided by both pumps

operating in parallel. One pump can be
switched off during partial-load
states.
Cooling
Rate of flow v
[m/s]
In building installations
Up to Rp 11/4 or DN 32
DN 40 and DN 50
DN 65 and DN 80
DN 100 and greater
In long-distance heating pipes
up to 1.2
up to 1.5
up to 1.8
up to 2.0
2.5 to a max. of 3.5
Advantages of splitting the performance output between two

pumps:
- Reduced operating costs of between 50 % and 70 %
- Increased reliability thanks to the constant availability of a standby
unit ready for operation
The individual pump duty charts for twin-head pumps featured in the
relevant chapters specify the hydraulic performance values for both
individual and parallel operation.
Nominal connection diameter DN

[ mm]
Rates of flow inside the pump [m/s] are shown on all individual Wilo
pump curves in relation to flow performance.
Viscous fluids
All the pump curves contained in this catalogue apply to the pumping
of water (kinematic viscosity = 1 mm2/s). The hydraulic characteristics of both pump and pipe system will change when handling fluids
with different densities and/or viscosities (e.g. water/glycol mixtures)!
Documents for calculating the correction factors for pump selection can be obtained from Wilo on request.
Correction factors applicable to the individual pipe system
(increased pressure loss, lower specific heat capacity) cannot be furnished by the pump manufacturer.They must be calculated by the
planner in co-operation with the chemical additive suppliers and the
makers of pipes, valves and fittings.
Solar thermal
Pump-performance splitting
Splitting the assigned max. design performance to a twin-head
pump in parallel operation makes possible - particularly in the heating field - significantly improved adaptability to partial-load conditions and optimum economic efficiency.The average partial-load
pump performance required for a particular season, i.e. during 85% of
the heating season, can be achieved through the operation of only
one pump; the second pump is available for parallel operation on the
occasions that full-load requirements need to be met.
The rate of flow of the fluid through the pipe system is determined by
the cross-section sizes in the pipeline network.
The values listed below should not be exceeded:
Minimum inlet pressure for the prevention of cavitation

To avoid cavitation (vapour bubble formation within the pump), it is
necessary to maintain at the pump suction port a sufficiently high
positive pressure (suction head) in relation to the vapour pressure of
the fluid being handled.
The minimum suction heads are shown in respective tables for all
glandless pumps. These guide values apply to heating systems
with feed temperatures of up to 130C that are installed at altitudes up to 300 m above seal level.
For higher altitudes: 0.1 m/100 m head increase.
These minimum heads must be respectively increased when handling
fluids of higher temperatures or lower densities, with there is greater
flow resistance on the pump suction side and in regions of lower
atmospheric pressures.
General notes on twin-head pumps

- Two pump heads mounted in a common housing, hydraulically separated by a switchover valve
- Specific design features in accordance with single-head pump series
- Replacement of an equal-performance single-head pump with identical installation dimensions
- Wide range of applications thanks to standard series 3-/4-speed
control

Systems
Pump-performance splitting
Planning Guide
Notes on installation and operation

Permissible ambient temperature: 0 C to +40 C
Installation
Glandless pumps must be installed in dry, well-ventilated, frost-free
spaces. They are not suitable for outdoor installation.
Condensation
All standard series pumps for cold-water operation that are intended
for standard usage down to -10 C/-20 C are fully condensationproof.
The grey cast iron pump housing that comes with the following
series:
- Stratos/Stratos-D
- TOP-E/-ED
- TOP-S/-SD
- TOP-D
- TOP-RL
- P/RP (not RP 25/60-2)
- DOP
- AXL/SE/SE-TW
is provided with a special coating for surface finishing
(KTL: cataphoretic painting).
The benefits provided by this coating are:
- optimum corrosion protection against condensation formation on
the pump housings in cold-water installations
- very high scratch and impact resistance
To avoid condensation forming on Wilo-Top-E/-ED pumps, it is
essential to ensure that the fluid temperature is equal to or greater
than the ambient temperature at all times.
Intermittent operation
The series
- Stratos/Stratos-D
- Star-RS/RSD
- TOP-S/-SD
- TOP-D
- TOP-Z
- TOP-RL
- AXL/SE/SE-TW
can also be utilised for intermittent operation.
Operating pressure
The max. system pressure (operating pressure) and the flange versions for the pumps are listed in the relevant tables. All flanges on
glandless pumps (except Stratos, Stratos-Z, Stratos-D and
Stratos-ZD) have pressure-measurement connections R 1e8.
Connections
Screw-end pumps
Screw-end pumps are equipped with connecting threads in accordance with DIN EN ISO 228 Part 1. Seals are included in the scope of
delivery. Threaded pipe unions with threads in accordance with
DIN 2999 must be ordered separately.
DIN 2999
(pipe thread sealed in thread)
Female thread of pipe Rp 11/2
Male thread of pipe R 11/2
Flange-end pumps
The pump flanges are designed in accordance with DIN 2531 or
DIN 2533 and/or in accordance with DIN EN 1092-2. Detailed information on the respective Data Sheets.
Combination flange pumps
Flange-ended pumps with combination flanges can be mounted with
mating flanges PN 6 and PN 16 in accordance with DIN or DIN EN up to
and including DN 65. Installation linking combination flanges to one
another is not permissible. Bolts of tensile strength class 4.6 or higher
must be used for the flanged connections. The washers supplied must
be mounted between the bolt head and the combination flange.
Recommended bolt lengths:
Thread
Starting torque
Minimum bolt length

DN 32/DN 40
DN 50/DN 65
Flanged connection PN 6
M12
40 Nm
55mm
60mm
60mm
65mm
Flanged connection PN 10
M16
95 Nm
Motor
Glandless pump motors with protection class:
- Wilo-Stratos Series
IP 44
- Wilo-EasyStar Series
IP 42
- Wilo-ClassicStar Series
IP 44
- Wilo-TOP product range IP 44
- Other pump product rangeIP 42
- Insulation class
F
- Emitted interference:
EN 61000-6-3
- Immunity to interference: EN 61000-6-2
Electrical connection
- All Wilo pumps are designed to run on European standard voltage
230/400 V (10 %) in accordance with DIN IEC 60038.
- As of 1.1.1995, all Wilo pumps are labelled with the CE mark in
accordance with EU machinery directives.
- When pumps are utilised in installations with pumping media temperatures above 90C, a corresponding heat-resistant connection
line must be used.
Electronic performance control

Heating pumps are, due to their high annual operating hours, among
the largest power-consuming appliances in buildings.
Automatic pump performance control helps drastically reduce power
consumption in heating pumps. Reductions of up to 50% can be
achieved. With high-efficiency pumps, it is possible to achieve power
savings of up to 80% over standard pumps.
Automatic pump performance control will hydraulically optimise
operations in all load conditions, particularly the partial-load periods
so typical for heating systems.
A further significant effect connected with the prevention of a rise in
pump pressure is the avoidance of flow noise in thermostatic valves.
DIN EN ISO 228/1

(sealing pipe thread with flat
gasket at the front)
Female thread of pipe G 11/2
Male thread of pipe G 11/2
Planning Guide
Pump curves
The pump curves apply to water at + 20C and with a kinematic viscosity of 1 mm2/s.
The pump curves take into account the standard European voltages
of 230/400 V.
Pump control
When operating Wilo pumps with control units or module accessories, it is essential to adhere to the electrical operating conditions as
set out in VDE 0160.
When operating glandless and glanded pumps in conjunction with
frequency-converter models not supplied by Wilo, it is necessary to
use output filters to reduce motor noise and prevent harmful voltage
peaks and to adhere to the following limit values:
- Glandless pumps with P2 d 1.3 kW and glanded pumps with
P2 d 1.1 kW
Rate of voltage rise du/dt < 500 V/s
Voltage peaks < 650 V
For noise reduction on glandless pump motors, it is recommended
that sine filters (LC filters) be used rather than du/dt filters
(RC filters).
- Glanded pumps with P2 > 1.1 kW
Rate of voltage rise du/dt < 500 V/s
Voltage peaks < 850 V
Cooling
Minimum flow volume
Larger pumps require a minimum flow volume to ensure trouble-free

operation. Operation against closed gate valves, flow volume Q = 0,
can lead to overheating inside the dry well and damage to the shaft
seal.
- Constraints on pump operation when Q = 0:
Permitted operating temperature 10 K less than Tmax
- to P2 = 1 kW unproblematic
- starting with P2 > 1 kW continuous operation, a minimum flow
volume of
Q = 10 % QNom is required
Further information in special cases on request.
Motor protection
Service life and operational reliability of a circulating pump depend to
a great extent on the choice of the correct motor protection device.
Motor protection switches are unsuitable for utilisation in conjunction with multi-speed pumps due to their different nominal current
ratings at different speed settings which require correspondingly different fuse protection.
All circulating pumps are either
- blocking current-proof
- provided with internal protection against unacceptably high winding
temperatures
- provided with full motor protection in the form of thermal winding
contacts (WSK) and a separate Wilo tripping unit (e.g. Wilo-SK 602/
SK 622)
- equipped with full motor protection and a fully integrated trip
mechanism (Wilo-Stratos Series, Wilo-TOP Series, except TOP-D,
see pump data).
No further motor protection by the customer is required except
where this is stipulated for blocking current-proof motors and
motors with internal protection against unacceptably high winding
temperatures by the energy supply company.
Solar thermal
Standards/guidelines
- CE mark (all Wilo pumps)
- Certification in accordance with:
- ISO 9001,
- ISO 14001,
- VDA 6.1
The following limit values at the pump connection terminals must not
be undershot if TOP-S/-SD, TOP-D and TOP-Z Series glandless
pumps are operated in conjunction with a frequency converter:
Umin = 150 V
fmin = 30 Hz
Within the framework of statutory measures for CO2 reduction in

connection with the power consumption of heating circulating
pumps, the German legislature has established in the EnEV that circulating pumps fitted after 01 Feb. 2002 with nominal thermal output ratings starting at 25 kW must be configured in such a way that
electrical power consumption is automatically adjusted in at least
three stages to the delivery demands required by operation.
Although EnEV prescribes the application of automatic pump performance controls starting with a nominal thermal output of 25 kW,
by far the greater savings potential for power and CO2 can be found
in single- and two-family houses, i.e. in systems that fall below the
25 kW minimum.
Pump performance control does not replace the need for correct
dimensioning of the circulating pump! The pump performance
installed must also be checked when the pump is replaced. Controlled
pumps that are slightly overdimensioned do not pose any risk if they
are correctly set to the nominal load requirement.

Systems
German energy-saving ordinance EnEV
Installations with large cable lengths (l > 10 m) between converter

and motor may cause increases of the du/dt and levels (resonance).
The same may happen for operation with more than 4 motor units at
one voltage source.
The output filters must be selected as recommended by the converter manufacturer or filter supplier, respectively.
The pumps must be operated at a max. of 95 % of their rated motor
speed if the frequency converter causes motor losses.
Planning Guide
Sound pressure level
Quality and safety marks
The construction of the glandless pumps is the reason for their lownoise operation. Its air-borne noise values with measuring-surface
sound pressure level Lp (A) [dB] depend on the motor power output
and are determined under normal operating conditions.
[dB] 60
30
For pump types:

Star-E 25/ ..., -E 30/ ...,
Stratos ECO
Star-RS 25/ ..., -RS 30/ ...,
RSD 30/ ..., Star-Z 20/1, -Z 25/6, Star-ZE 25/ ...,
Rp 25/60-2
20
Certificate of conformity/acceptance test certificate
50
40
10
0
10
20
50
100
200
500
1000
2000
3000
Rate motor output P2
5000
W
Lp (A) [dB], 2-pole standard pumps (max. 2900 1/min.) and Stratos series
Lp (A) [dB], 4-pole standard pumps (max. 1450 1/min.) and TOP-E series
Fig.: Sound pressure level of glandless pumps, determined in accordance with

DIN EN ISO 3745
Heat insulation with heating applications

All Wilo-Stratos/Stratos-Z, Wilo-TOP-E/-S/-Z/-D and Stratos ECO
single-head pumps are standard-equipped with thermal insulation
shells for the prevention of thermal losses at the pump housing.
Material: EPP, polypropylene foam
Thermal conductivity: 0.04 W/m K in accordance with DIN 52612
Flammability: Class B2 in accordance with DIN 4102; FMVSS 302
When insulating the pump on-site, care must be taken to cover the
pump up to the top edge of the pump housing only (the motor must
be left uncovered).
Thermal insulation for air-conditioning/cooling applications
Available upon request at additional charge for all glandless circulating pumps of the series
- Stratos, Stratos-D, Stratos-Z
- TOP-E/-ED
- TOP-S/-SD
- TOP-D
- TOP-Z
- TOP-RL
- P/RP (not RP 25/60-2)
- DOP
- SE/SE-TW
- Certificate of conformity 2.1
Contents: Certification that the product supplied conforms to the
order, without details of test results.
- Certificate of conformity 2.2
order, with details of series test results.
- Acceptance test certificate 3.1B
order, with details of test results actually measured on the product.
The required test procedure and scope must be specified with the
order.
If pumps from the following series:

- Stratos, Stratos-D, Stratos-Z
- TOP-S/-SD
- TOP-D
- TOP-Z
- TOP-RL
- SE/SE-TW
are utilised in air-conditioning/cooling applications, no vapour-proof
insulation is permitted to cover the drain labyrinth between the pump
housing and the motor. This is to ensure that any condensate having
possibly accumulated in the motor can drain off freely through the
condensate drain openings in the motor housing.
The Wilo-ClimaForm vapour-proof insulation that is obtainable as an
accessory for the Stratos, TOP-S, TOP-RL and SE series for insulating
pump housings in cold water applications guarantees this automatically, thanks to its specific construction.
Wilo-ClimaForm:
- Water vapour diffusion resistance t 7000
- Normal flammability, in accordance with DIN 4102-B2, Part 1
- Quality-monitored in accordance with DIN 18200
10
Planning Guide
Non-standard versions
Cooling
Pumps for other voltages or 60 Hz frequency possible on request (at

additional charge).
Other materials and design versions (RG, PN 16) for pumps are listed
in the pump tables.
Winding
The glandless circulating pump
Rotor
Bearings
Impeller
Spacer can
Hydraulic seal
Pumping medium
With this design, all of the rotating components inside the canned
motor run in the fluid being pumped. Shaft sealing by means of a
stuffing box or mechanical seal as required with conventional pumps
is not required. The pumped fluid lubricates the shaft bearings and
cools the electric-motor components.
The electrical section of the pump motor (stator with winding) is
separated from the encapsulated rotor compartment by means of an
encapsulated motor cartridge (TOP-Wilo Series) or by a can sealed
with O-rings.
Installation positions for glandless pumps1)

Permitted without limitation
All energy-saving pumps,
stepless control
1) For installation positions for Wilo-Stratos/-Stratos-Z/-Stratos-D/-Stratos-ZD, refer
Permitted without limitation

All standard and potable water circulators,
1-, 3- or 4-speed stages
to Planning Guide High-Efficiency Pumps

Solar thermal
Installation positions not

permitted
Additional terminal box positions for single and twin-head pumps
Pump types
Energy-saving pumps
Star-E 20 (25, 30)
TOP-E 25 (30)/1-7
TOP-E 30/1-10
TOP-E 40/1-4
TOP-E 50/1-6
TOP-ED 32/1-7
TOP-ED 40/1-7
TOP-ED 50/1-6
Star-RS, Star-Z
RP 25/60-2
Stratos ECO-Z
Star-RSD

Systems
Standard and potable water circulators
Install pumps under voltage-free conditions. Valid for all operating conditions.
TOP-ED twin-head pumps can not be utilised for additional installation units because of the tilted alignment of the terminal boxes.
If in doubt, please contact Wilo.
11
Planning Guide
Connection Notes Wilo-TOP and Wilo-Stratos
Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

Switchgear connection
possible as per circuit diagram
New
pump
type
Wilo-TOP-S
Wilo-TOP-Z
Wilo-TOP-RL
Wilo-SE
1~
Wilo-TOP-SD
Wilo-SE-TW
or
2 x Wilo-TOP-S
2 x Wilo-TOP-Z
2 x Wilo-TOP-RL
2 x Wilo-SE
3~
1~
Accessories: Modules
Wilo-IF-Module
AC
Wilo-TOP-D
3~
1~
WiloWilo-TOP-ED
TOP-E
Stratos-D
Stratos
Stratos-ZD
Stratos-Z
or
2 x TOP-E
2 x Stratos
2 x Stratos-Z
3~
Existing Wilo
switchgear
IS
WSK
SSM
IS
SSM
IS
WSK
SSM
IS
SSM
IS
WSK
IS
WSK
SK 601
C 1)
D 1)
G 1)
D 1)
Y 1)
WiloWilo-TOP-ED
TOP-E
Stratos-D
Stratos Stratos-ZD or
Stratos-Z
2 x TOP-E
2 x Stratos
2 x Stratos-Z
1~
1~
1~
1~
Yes
Yes
SK 602/622
Y1
Z1
Yes
Yes
SK 632
Yes
Yes
S2R 0,2-1
Switchgear not suitable with pumps of the Wilo-TOP series. Alternatively use exchange motor for faulty pump.
S2R 2,5
S2R 3D
S4R 2,5
Q or R
Yes
Yes
Switchgear not suitable with Wilo-TOP series. Alternatively use exchange motor for faulty pump.
S4R 2.5D
AS 08/1.5(P)
2 Pcs.
AS 08/1.5(P)
AS 08/1.5(P)
plus S2R 3D
N+S
P+T
AR/DR/CR
IS: Internal protection against unacceptably high winding temperatures, WSK: Thermal winding contacts, SSM: Collective fault signal
= Connection not possible,
1) Only in conjunction with contactor or Wilo-SK 602/622; SK602/622 also can be used as On/Off switch or contactor
Circuit diagram A
Mains 1~230 V/N/50 Hz
L
SK 601
Circuit diagram B
Mains 1 ~230 V/N/50 Hz
PE
L1 N PE PE N
SK 601
PE
L1 N PE PE N
PE L1
SK 602
SK 622
Circuit diagram C
SK 601
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
WSK
V W N 15 10 10 11
PE U
V W N 15 10 10 11
1)
PE L1 L2 L3 N
WSK
PE U
PE
L1 N PE PE N
Wilo-TOP-S/-Z/-SD/-RL
Wilo-SE/SE-TW
1) 3)
WSK
Wilo-TOP-S/-Z/-SD
L1 L2 L3
1) 3)
Wilo-TOP-S/-Z/-SD
1) Automatic restart after power failure

2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear
3) SK 622 additionally with terminals for collective operation and fault signals
Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not
supplied by Wilo.
For circuit diagrams for Wilo circulating pumps, refer to the Service/Accessories chapter or to the pump data.
12
Planning Guide
SK 601
Circuit diagram E
PE
L1 N PE PE N
SK 601
Circuit diagram F
PE L
PE
L1 N PE PE N
SK 602
SK 622
PE L1 L2 L3 N
PE U
PE L1 L2 L3 N
WSK
PE L1 L2 L3 N
SK 602
SK 622
Cooling
Circuit diagram D
V W N 15 10 10 11
WSK
PE U
V W N 15 10 10 11
L
SSM
L1 L2 L3 SSM
1)
Wilo-TOP-E/-ED
Wilo-Stratos/-Z/-D/-ZD
Circuit diagram G
PE L
SK 602
SK 622
Circuit diagram H
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
1) 3)
PE U
V W N 15 10 10 11
WSK
Wilo-TOP-S/-Z/-SD
1)
Wilo-TOP-S/-Z/-SD
1) 2) 3)
Wilo-TOP-E/-ED
Wilo-TOP-S/-Z/-SD
PE L1 L2 L3
PE L1 L2 L3
WSK
PE U
SSM
WSK
V W N 15 10 10 11
PE U
Wilo-TOP-S/-Z/-SD
V W N 15 10 10 11
L1 L2 L3 SSM
L1 L2 L3
1)
Circuit diagram L
PE L1 L2 L3
V W N 15 10 10 11
V W N 15 10 10 11
SK 632
WSK
PE U
WSK
PE U
PE L1 L2 L3
SK 632
PE L1 L2 L3 N
PE L1 L2 L3 N
L1 L2 L3 SSM
Circuit diagram K
PE L1 L2 L3 N
1) 2) 3)
V W N 15 10 10 11
L1 L2 L3
Circuit diagram J
or 1~230 V/N/50 Hz
SK 602
SK 622
PE L1 L2 L3 N
SK 602
SK 622
WSK
WSK
PE U
Circuit diagram I
PE L1 L2 L3 N
Wilo-SE/SE-TW
1)
Solar thermal
Wilo-TOP-S/-Z/-SD
1) 2) 3)
1) 2)
Wilo-TOP-S/-Z/-SD

Systems

supplied by Wilo.
13
Planning Guide

Circuit diagram M
PE L
Circuit diagram N
PE L
S2R 3D
S2R 3D
PE L1 L2 L3 N
WSK
PE U
V W N 15 10
PE U
V W N 15 10
Circuit diagram P
PE U
1)
WSK
1)
PE L1
PE L1 L2 L3 N
PE L1 L2 L3 N
PE L1 L2 L3 N
V W N 15 10
WSK
WSK
11
PE U
V W N 15 10
PE U
11
SSM
Wilo-TOP-S/-Z/-SD
1) 2)
L1
SSM
PE L
Wilo-TOP-E/-ED
1) 2)
WSK
AS 08/1,5
AR/DR/CR
1)
SSM
Wilo-TOP-E/-ED
L1
SK 601
PE
L1 N PE PE N
PE L1 L2 L3 N
WSK
V W N 15 10
PE U
N WSK/SSM
Wilo-TOP-S/-Z/-SD
Circuit diagram U
V W N 15 10
TOP-D
11
PE L1 L2 L3 N
PE L1 L2 L3 N
PE U
Circuit diagram T
AS 08
L1
Circuit diagram S
V W N 15 10
1
L1 L2 L3
S2R 3D
WSK
PE U
Wilo-TOP-S/-Z/-SD
Circuit diagram R
S2R 3D
PE L1 L2 L3 N
11
L1 L2 L3
Wilo-TOP-S/-Z/-SD
PE L1 L2 L3 N
V W N 15 10
1
L
Circuit diagram Q
S2R 3D
1) 2)
WSK
11
1
L
Wilo-SE/SE-TW
PE L1 L2 L3 N
WSK
11
1)
PE L1 L2 L3 N
S2R 3D
PE L1 L2 L3 N
Circuit diagram O
L1 L3 L3
1) 2)
SSM
Wilo-TOP-S/-Z/-SD
U1
V1
W1
W2
U2
V2
1)

supplied by Wilo.
14
Planning Guide
PE L1
SK 602
SK 622
Circuit diagram W
N
SK 601
PE L1 L2 L3 N
PE
PE L1
L1 N PE PE N
WSK
PE U
Circuit diagram X
PE L1
V W N 15 10 10 11
SK 602
SK 622
SK 602
SK 622
Cooling
Circuit diagram V
PE L1 L2 L3 N
WSK
PE U
PE L1 L2 L3 N
V W N 15 10 10 11
WSK
TOP-D
U1
V1
W1
W2
U2
V2
PE U
V W N 15 10 10 11
TOP-D
U1
V1
W1
15 10
W2
TOP-D
U1
V1
U2
WSK
V2
W1
15 10
U2
WSK
V2
1)
1) 3)
1) 3)
Circuit diagram Y
Circuit diagram Y1
Circuit diagram Z
PE
PE L1 L2 L3 N
L1 N PE PE N
SK 602
SK 622
PE L1 L2 L3 N
PE L1 L2 L3 N
PE U
PE
L1 N PE PE N
PE L1 L2 L3 N
V W N 15 10 10 11
SK 602
SK 622
PE L1 L2 L3 N
WSK
PE U
TOP-D
V1
W1
W2
U2
V2
WSK
V W N 15 10 10 11
U1
WSK
PE L1 L2 L3 N
SK 602
SK 622
SK 601
TOP-D
U1
V1
W1
W2
U2
V2
PE U
TOP-D
V W N 15 10 10 11
U1
V1
W1
W2
U2
V2
Solar thermal
SK 601
W2
15 10
1) 3)
1)
WSK
1) 3)
Circuit diagram Z1
PE L1 L2 L3 N
SK 602
SK 622
PE L1 L2 L3 N
WSK
PE U
TOP-D
V W N 15 10 10 11
U1
V1
W1
W2
U2
V2
15 10
WSK

Systems
1) 3)
supplied by Wilo.
15
Planning Guide
Identification Code
Nameplate designation for Wilo-Stratos Series

Standard version
Series abbreviations for Wilo-Stratos
products
Insulation class
Protection class IP
PN = nominal pressure d. Pump
Tmax = max. fluid temperature
SW = Software Version
Type:
Wilo-...
Voltage
Frequency
1~230 V
50 Hz
310 1,37
18
Class F
IP 44
PN 6/10
Tmax.110C
SW 3.06
0,17
Made by WILO
WILO AG
Nortkirchenstr.100
44263 Dortmund Germany
Maximum power consumption

Maximum current I
Series/Pump type
Typ Stratos 40/1-8

Art.-No.2030570/0601
Art. No./Date of Manufacture
Stratos
Stratos-D
Stratos-Z
Stratos-ZD
Design
High-efficiency pumps
stepless speed control:
Individual pump
Twin-head pump
Individual pump for potable
water circulation systems
Twin-head pump for potable water circulation
systems
S/N70000100008
06 01
Month
Year
Sequential numbering
Nameplate designation for Wilo-TOP-Programme series

Standard version
Series abbreviations for Wilo-TOP products
Voltage
Frequency
Three-phase current 3~400V
or 3~230V with
switching plug 230V
SW = Software Version
Insulation class
Protection class IP
PN = nominal pressure
of the pump
max. fluids
temperature Tmax
Type:
Wilo-...
TOP-E
TOP-ED
1~230 V
50 Hz
390 1,70
SW 4.00
Class F
70
IP 43
PN 6/10
0,35
Tmax 110C
Made by WILO
WILO AG Nortkirchenstr.100 44263 Dortmund Germany
Series/Pump type
Typ TOP-E50/1-6
Art.-No.-2039649/0601
S/N20000100004
Maximum current I
Maximum power
consumption
Sequential
numbering
TOP-S/-RL,
SE
TOP-SD,
SE-TW
TOP-D
06 01
Month
Year
TOP-Z
16
Design
Energy-saving pumps,
stepless speed control:
Single-head pump
Twin-head pump
Standard pumps
2 or 3 speed stages:
Single-head pump
Twin-head pump
Standard pumps
1 speed stage:
Single-head pump
Circulating pumps for
potable water circulation
systems
3 speed stages:
Single-head pump
Planning Guide
Identification Code
1 ~ 230 V
50 Hz
27-68 W
Imax 0,28 A
PN 10
TF 110
IP 44
Star-RS 25/4
Series/Pump type
WILO AG
Nortkirchenstr.100
44263 Dortmund
Germany
Standard version
Series abbreviations for Wilo-Star and
Wilo-Stratos ECO products.
Type:
Design
Wilo-...
Energy-saving pumps
Stepless speed control:
Star-E
Single-head pump
Standard pumps
3 speed stages:
Star-RS
Single-head pump
Star-RSD
Twin-head pump
Star-RSL
Venting pump
Potable water circulators:
Voltage
Frequency
Power consumption
Maximum current I
Pressure stage PN
Maximum fluid temperature Tmax
Protection class
Cooling
Nameplate designation Wilo-Star, Wilo-Stratos ECO
Art.-No. 4032954/0503

05 03
Star-Z
Single-head pumps,
1 or 3 speed stages
Stratos ECO
Individual pump in high-efficiency design

Individual pump in high-efficiency design for potable
water circulation systems
Month
Year
Stratos
ECO-Z
Solar thermal
Non-standard versions
Several pumps can be supplied in the following non-standard versions at additional charge, if desired
(the type of the special version is marked on the name plate):
- PN 10
Maximum permitted pump operating pressure
- RG
Red bronze version

Systems
Example:
Star-RS 25/4 RG = Star-RS 25/4 with red-bronze housing
17
Planning Guide
Identification Code
Type key
High-efficiency pumps
Example: Wilo-Stratos 30/1-12
Standard pumps, max. 2800 1/min

Example: Wilo-Star-RS 25/6
Wilo-TOP-S 50/4
30/
stepless electronic control

Flange twin-head pump
Screw-end or flange-end pump for stepless elecpotable water circulation systems
tronic control
Flange twin-head pump for potable stepless elecwater circulation systems
tronic control
Screw-end pump in Economy ver- stepless elecsion, specially for
tronic control
1-6-family houses
Screw-end pump in Economy version for potable water circulation
systems
Nominal connection diameter
1-12
Nominal delivery head range (m)
Stratos
Stratos-D
Stratos-Z
StratosZD
Stratos
ECO
Stratos
ECO-Z
BMS
ST
L
Star-EP
Star-EL
Star-ZE
TOP-E
Screw-end pump
Screw-end pump with RG housing
for floor heating
Screw-end pump with connection
for automatic ventilation
Screw-end pump for potable water
circulation systems
Screw-end or flange-end pump
TOP-ED
50/
1-6
Nominal delivery head range (m)
SSM
Version with collective fault signal
Star-RS
Star-RSD
Star-Z
Star ST
Star-AC
TOP-S
Version with Building Management

System
Version with special hydraulics for
utilisation in solar thermal installations
Venting pump
TOP-RL
SE
TOP-Z
Energy-saving pumps
Example: Wilo-Star-E 25/1-5 SSM,
Wilo-TOP-E 50/1-6
Star-E
Screw-end pump
TOP-SD
stepless
electronic
control
SE-TW
25/
3 speed stages,
manually reversible
Screw-end twin-head pump
3 speed stages,
manually reversible
Screw-end pump for potable water 1/3Speed stages,
circulation systems
manually reversible
Screw-end pump for solar thermal
3 speed stages,
manually reversible
Screw-end pump for air-condition- 3 speed stages,
ing/cooling
manually reversible
2 or 3 speed
stages, manually
reversible
3 speed stages,
manually reversible
Screw-end or flange-end pump for 3 speed stages,
potable water circulation systems
manually reversible
2 or 3 speed
stages, manually
reversible
3 speed stages,
manually reversible
EM
Nominal delivery head (m) at

Q = 0 m3/h
Version with single-phase AC motor
DM
Version with three-phase AC motor
Venting pump
Standard pumps, max. 1400/1 min

Example: Wilo-RP 25/80 r,
Wilo-TOP-D 40
Screw-end pump
RP
Flange-end pump
P
TOP-D

DOP
18
25
/80
Nominal impeller diameter
4-stage manual switching
3/
4Speed stages,
manually reversible
4 speed stages,
manually reversible
1 speed stage
4 speed stages,
manually reversible
Planning Guide
Energy efficiency classification
180%
Energy efficiency classification
Energy Class
Energy Efficiency Index
EEI < 0.4
0.4 d EEI < 0.6
0.6 d EEI < 0.8
0.8 d EEI < 1.0
1.0 d EEI < 1.2
1.2 d EEI < 1.4
1.4 d EEI
Cooling
140%
120%
100%
80%
60%
40%
20%
0%
A
D
Energy class
Fig.: Comparison of the energy consumptions of pumps with the same

hydraulic output
Fig.: Energy label for heating circulating pumps,

Example: Energy Class A
Solar thermal
Within the framework of the Kyoto Convention, European governments in particular are pursuing the goal of drastically reducing CO2
emissions. Energy-specific designations, particularly for high-consumption household devices such as washing machines and refrigerators, is prescribed as an important control element for providing the
end consumer with an aid for making decisions in favour of energysaving appliances.
Because of the fact that heating circulating pumps are numbered
among the biggest energy consumers in household use because of
their long running times, leading European heating pump manufacturers have voluntarily declared their intention of henceforth attaching energy consumption labels to their heating pumps. This makes it
possible for users and end consumers to recognise, on the basis of an
already familiar classification system, to recognise whether a heating
circulating pump being utilised is especially energy-efficient.
The energy efficiency classification of heating pumps is carried out
through the application of a measurement technology procedure
that provides the Energy Efficiency Index (EEI). The smaller the EEI,
the less electrical energy the pump consumes and the better the
energy classification.
Relative power consumption
160%
Tab.: Breakdown of the Energy Efficiency Index into 7 different Energy Classes

Systems
The following tables identify the associated Energy Class for all of the
heating pumps to be labelled, which can be seen to be incorporated
into the energy label on the packaging. In accordance with the lettering system familiar from household appliances, A is the best possible
and G is the worst possible of the Energy Classes.
When comparing hydraulically similar pumps with different Energy
Classes, it should be recognised that adjacent Energy Classes differ
by approximately 22 percentage points in energy expenditure. A
pump of Energy Class A requires accordingly on average only around
33% of the electrical energy used by a Class D pump.
Even though the energy requirements of a Class A pump are themselves very high, high-efficiency Energy Class A pumps are nevertheless available for the entire performance spectrum ranging from
single-family houses to large buildings.
19
Planning Guide
EEI Classifications
EEI Classification Single-head pumps/ twin-head pumps (area of application: single- and two-family houses)
Nominal diameter
Wilo-Stratos
ECO...
EEI
Class
Wilo-Star-E...
(EasyStar)
EEI
Class
Wilo-Smart...
EEI
Class
Wilo-Star-RS...
(ClassicStar)
EEI
Class
WiloStar-RSD...
EEI
Class
(ClassicStar)
DN 15 (Rp )
DN 25 (Rp 1)
DN 30 (Rp 1 )
15/1-3
15/4
15/1-5
15/6
25/1-3
25/1-3
25/4
25/2
25/1-5
25/1-5
25/6
25/4
25/6
30/1-3
30/1-3
30/4
30/2
30/4
30/1-5
30/1-5
30/6
30/4
30/6
EEI Classification Single-head pumps (area of application: multifamily houses, commercial applications)
Nominal diameter
DN 25 (Rp 1)
DN 30 (Rp 1 )
Wilo-Stratos...
EEI
Class
Wilo-TOP-E...
25/1-6
25/1-7
25/1-8
DN 40
DN 50
DN 65
DN 80
DN 100
20
Wilo-TOP-S...
EEI
Class
Wilo-RP/P...
EEI
Class
25/5 EM/DM
25/7 EM/DM
D/D
RP 25/80 r EM/DM
G/G
D/D
RP 25/100 r EM/DM
F/E
25/10 EM/DM
D/D
30/1-6
30/1-7
30/4 EM/DM
D/D
RP 30/80 r EM/DM
G/F
30/1-8
30/1-10
30/5 EM/DM
D/D
RP 30/100 r EM/DM
F/F
30/1-12
30/7 EM/DM
D/D
30/10 EM/DM
D/D
DN 32
EEI
Class
32/1-12
40/1-4
40/1-4
40/4 EM/DM
D/D
P 40/100 r EM/DM
F/D
40/1-8
40/1-10
40/7 EM/DM
D/C
P 40/160 r
40/1-12
40/10 EM/DM
D/C
40/15 EM/DM
D/D
50/1-8
50/1-6
50/4EM/DM
D/D
P 50/125 r
50/1-9
50/1-7
50/7EM/DM
E/D
P 50/160 r
50/1-12
50/1-10
50/10 EM/DM
D/C
P 50/250 r
50/15
65/1-9
65/1-10
65/7 EM/DM
F/D
P 65/125 r
65/1-12
65/10 EM/DM
F/D
P 65/160 r
65/13
P 65/250 r
65/15
80/1-12
80/1-10
80/7 EM/DM
F/D
P 80/125 r
80/10
P 80/160 r
P 80/250 r
100/1-12
100/1-10
100/10
P 100/160 r
P 100/200 r
Planning Guide
EEI Classifications
Wilo-TOP-D...
DN 25 (Rp 1)
EEI Class
Wilo-AXL...
EEI Class
Wilo-SE...
EEI Class
D
25/7.5
80-25-130
125-N
G/F
30/4
110-N
30/6.5
30/7.5
40 EM/DM
E/E
40/4
150-N
200-N
50 EM/DM
E/E
DN 32
DN 50
Wilo-TOP-RL...
30 EM/DM
DN 30 (Rp 1 )
DN 40
EEI Class
DN 65
65 EM/DM
E/E
DN 80
80 EM/DM
E/E
DN 100
100 EM/DM
E/E
DN 125
125
Nominal diameter
Cooling
EEI Classification Single-head pumps (range of applications: multifamily houses, commercial applications) (Continued)
WiloStratos-D....
EEI
Class
Wilo-TOP-ED...
EEI
Class
Wilo-TOP-SD...
EEI
Class
Wilo-DOP...
EEI
Class
WiloSE-TW...
EEI Class
DN 25 (Rp 1)
DN 30 (Rp 1 )
30/5 EM/DM
D/D
125-N-TW
32/1-8
32/1-7
32/7 EM/DM
E/D
32/1-12
40/1-8
40/1-7
40/3 EM/DM
E/D
40/100 r EM/DM
F/E
150-N-TW
40/1-12
40/1-10
40/7 EM/DM
D/D
40/160 r
200-N-TW
40/10 EM/DM
E/C
DN 32
DN 40
DN 50
40/15 EM/DM
E/D
50/1-8
50/1-6
50/7 EM/DM
F/C
DOP 50/100 r
50/1-12
50/1-7
50/10 EM/DM
E/D
50/160 r
50/1-10
50/15
65/1-12
65/1-10
65/10 EM/DM
F/D
65/125 r
65/13
65/160 r
65/15
80/1-12
80/1-10
80/7 EM
80/125 r
80/10
80/160 r
DN 100
100/160 r
DN 125
DN 65

Systems
DN 80
Nominal diameter
Solar thermal
EEI Classification Twin-head pumps (area of application: multifamily houses, commercial applications)
21
Planning Guide
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Planning guide:
Wilo-Stratos is the first high-efficiency pump of glandless design
world-wide to feature the following advantages:
- up to 80 % energy savings compared to standard pumps
- for all heating, air-conditioning and cooling systems in the temperature range of -10 C to +110 C
- automatic adjustment of pump performance to the continually
changing hydraulic system load conditions
- preventing flow noise
- reliability and comfort during installation and operation
Air-conditioning/cooling application
Wilo-Stratos pumps are not subject to the usual restrictions on conventional speed-controlled pumps regarding the dependency of fluid
temperature on ambient temperature.
Condensation takes place on cold surfaces if the fluid temperature is
lower than the ambient air temperature. Wilo-Stratos pumps can
nonetheless be used in such cases. They are constructed in such a
way that damage to electrical parts caused by condensation water is
prevented.
Fields Of application
The Wilo-Stratos series features high-efficiency pumps used in circulation systems for the heating, ventilating, air conditioning of
commercial residential and functional buildings:
- Large residential buildings
- Apartment blocks
- Residential complexes
- Hospitals
- Schools
- Administrative office buildings
- Real-estate developments
Temperature range
Fluid temperature range of -10 C to +110 C without restrictions at
ambient temperatures of 0 C to a max. of + 40 C.
Heating application
In nearly all circulation systems, correctly sized controlled glandless
pumps ensure adequate heat supply at all times at significantly
reduced energy costs, while at the same time preventing noise generation.
Since the introduction of the German energy-saving ordinance
(EnEV) of 01.01.2002, heating circulating pumps with nominal
thermal outputs of 25 kW or more are required to include control
units.
On account of its corrosion-resistant red bronze pump housing,
Wilo-Stratos-Z are particularly suitable for systems subject to the
possible ingress of oxygen, such as e.g. floor heating systems made
of plastic piping.
Thermal insulation for heating

In order to prevent thermal losses through the pump housing, WiloStratos/-Stratos-Z series single-head pumps are standard-equipped
with thermal insulation shells. The PP material used, foamed polypropylene, has the following properties:
- Environmental compatibility: easily recyclable
- Heat resistance: up to 120 C
- Transmission coefficient: 0.04 W/mK according to DIN 52612
- Flammability: Class B2 4102in accordance with DIN (normal flammability)
In Germany, normally flammable materials can, in accordance with
fire protection regulations, be used in boiler rooms as long as a minimum distance of 20 cm from the burner is maintained.
22
1
1 drain labyrinth for condensation water
Thermal insulation for air-conditioning/cooling

If vapour-proof insulation is installed on-site, care must be taken
that the drain labyrinth between pump housing and motor is left free
to ensure that any condensate having possibly accumulated in the
motor can drain off freely through the condensate drain openings in
the motor housing.
The Wilo-ClimaForm vapour-proof insulation that is obtainable as an
accessory for the Wilo-Stratos series for insulating pump housings in
cold water applications guarantees this automatically, thanks to its
specific construction.
Corrosion-proof pump design

Corrosion-proof designs are required for e.g. radiant cooling or heating ceiling panels. For these applications, the pump housing is coated.
Alternatively, the Wilo-Stratos-Z can be used as the ultimate design
with a corrosion-resistant red bronze pump housing.
Planning Guide
The pump overall efficiency is determined by the hydraulic and motor

efficiencies. Both components have been doubled in the WiloStratos in comparison with the glandless pump previously used in
building engineering and thus significantly improved.
The applied ECM technology drastically reduces the annual power
consumption, achieving significant cost savings in comparison to
conventional pumps.
Annual power consumption of a heating pump (DN 30) with setback operation*
Comparison of different pump types
High-efficiency pump
Stratos 30/1-12
Energy-saving pump
TOP-E 30/1-10
Standard pump
TOP-S 30/10
396
1216
1832
0
* Load profile with 5500 operating hours per year:
1000
Power consumption [kWh/a]
2000
2% (110 hrs.) at 100% QN(peak load)

25% (1375 hrs.) at 65% Q N(partial load)
40% (2200 hrs.) at 30% Q N(low load)
33% (1815 hrs.) setback operation
Cooling
Wilo-TOP-E with AC motor
Wilo-Stratos with EC motor
Advantage: The magnetic field required in the rotor does not first
have to be generated with losses.
Advantage: Particularly in the partial-load range (up to 98% of the
operating time), the difference in efficiency in comparison with an asynchronous motor will be even greater
than it already is anyway in the full-load range.
Advantage: This motor can be operated at higher speeds than with
an asynchronous motor. This leads to a reduction in size
and weight of the pump with comparable hydraulics.
Wet rotor encapsulation
The rotor of the glandless pump motor runs in the pumping medium.
This fluid serves to lubricate the bearings and cool the motor.
The current-carrying stator is separated from the pumping medium
by a can, this being known as the wet rotor encapsulation.
This wet rotor encapsulation directly influences efficiency
- through the size of the necessary gap between stator and rotor,
- through the magnetic resistance of the selected can material.
- In this respect the efficiency improvement on the Wilo-Stratos
results from:
- reduction of the air gap and
- utilisation of an innovative can material with smaller losses to the
magnetic flux between stator and rotor.
Solar thermal
Comparison of motor components
Planning
Utilisation of potable water circulation
Guide
(Wilo-Stratos-Z/Stratos-ZD)
HighEfficiency Pumps used in potable water circulation systems are subject to
specific requirements which are satisfied by the Wilo-Stratos-Z/
Pumps
Stratos-ZD series:
WiloStratos/ - The fluids involved are potable water and water for food businesses
in accordance with the TrinkwV 2001 (German Potable Water OrdiStratosnance). The design of the pumps take into account calcification in
Z/Stratos-D/
such a way as to permit total carbonate hardness of 20d at a max.
Stratosfluid temperature of +80 C.
ZD
- All plastic parts that come into contact with the conveyed media
conform to the KTW recommendations.
- The differential-pressure control modes 'p-c and 'p-v allow automatic adjustment of pump performance in variable volumetric-flow
potable water circulation systems with thermostatically controlled
line shutoff valves.
- The manual control mode allows optimum manual adjustment of
pump performance to the constant volumetric-flow circulation system. This can be performed for example with the Wilo-IR-Monitor.
The criterion for this is the temperature of the potable water in the
circulation pipe which upon entry into the potable water accumulator
is permitted to be a max. of 5 K below the accumulator temperature
Hydraulic optimisation
Optimised hydraulic conditions are provided by a 3D spiral housing,
an 3D impeller and a smooth surface in the pump housing (cataphoretic painting).
The suction throat seal between impeller and pump housing reduces
radial gap losses. Axial losses are reduced by the lip seal at the front
of the impeller.
ECM technology

Systems
The new ECM technology is the basis for the outstanding efficiency
of the Wilo-Stratos. It consists of:
EC motor
EC stands for electronically commutated motor. Its basis is a synchronous motor with a permanent magnet rotor. The rotating stator
flux is generated by electronic commutation, meaning that the stator
windings are specifically activated for the reciprocal action of the
electrical and magnetic poles.
23
Planning Guide
Suction throat seal

Smooth inside
surface
Advantage: The automatic venting of the rotor space is

accelerated, thus reducing the times of dryrunning and of air venting noise.
Advantage: Damage to the radial bearing or to the can
is reduced through this filtering-out process.
3-D impeller
Motor protection
Lip seal
3-D spiral
Automatic performance control

The volumetric flow conveyed through a circulating pump is dependent on the thermal output/cooling output requirement of the system
being supplied.
This requirement varies in accordance with
- climatic changes
- user behaviour
- external heat influence
- influence of hydraulic control devices, etc.
The circulating pump designed for max. load status is adapted by
means of a continuous setpoint/actual-value comparison to the relevant system operating state. This automatic control functions serves
to adapt the pump performance and thus also the power consumption continuously to the actual requirement/demand.
The sum total of all the measures described here enable the WiloStratos high-efficiency pumps to achieve energy savings of up to
80% in comparison with conventional standard pumps.
The standard series integrated protection device reliably protects the

pump, in all settings, against overtemperature, excess current draw
and rotor locking.
Advantage: No external motor protection switch is required.
The instructions for electrical power connections published by the local power supply companies are to be
taken into account.
If a motor protection switch is present in the electrical
installation in cases of replacements and can not be
bypassed, for example, then it is to be set to the max.
current allowed by the specifications listed on the
nameplate.
Manual operation
Control button
The Wilo-Stratos is operated by means of tried-and-tested Red Button technology (1single-button operation). The important basic
functions can be set easily and safely, directly at the pump.
All-way (non-position-dependent) display
Important information during pump operation can at all times be
obtained from the front-readable pump display screen with its position-independent display.
Extension of the manual operating facilities for wireless communication can be obtained from the Wilo-IR-Monitor Operating and Service
Unit.
Automatic air venting

Air venting from the rotor space is effected automatically by the filter
and flow channel system. As the pumping medium flows into the
rotor space, a filter plug in the shaft and a filter disc in the bearing
plate reduce infiltration by miniscule abrasive particles.
The seal between impeller and bearing plate prevents dirt from accumulating in the A-bearing gap on the motor side.
Bearing plate
Impeller
Fig.: All symbols can be read in horizontal or vertical set-up installation
Lip seal
A-bearing
24
Planning Guide
Control modes
Operating modes
Control mode 'p-c

In the 'p-c control mode, the electronics circuitry maintains the differential pressure generated by the pump constant at the setpoint
value Hs over the permitted flow-rate range.
Auto operating mode (setback function)

130
65
Power consumption
60
50
80
40
H max
60
30
Hs
40
20
Feed temperature
10
0
12:00
18:00
0:00
6:00
12:00
18:00
0:00
6:00
12:00
20
H min
Power consumption [%]
Feed temperature [C]
120
100
Cooling
0
18:00
Time
Fig.: Measurement of an electronic pump with automatic setback mode
Fig.: Control mode 'p-c
Control mode 'p-v

In the 'p-v control mode, the electronic circuitry varies the differential pressure to be maintained by the pump on a linear basis between
Hs and 1e2 Hs. The setpoint differential-pressure value H varies with
the flow volume Q.
H max
The patented setback feature, by means of fuzzy control, further

optimises the power input requirements of the pump during periods
of low-load demand on heating systems. During periods where there
is no pump performance (e.g. reduction of feed temperature by
weather-/time-prompted heating controller) the pump performance
is set back to a reduced constant speed.
Advantage: This operating mode offers further savings of up to
25 % compared with previous stepless heating circulating pumps.
Hs
1
/2 Hs
Solar thermal
Manual control mode

This operating mode deactivates the control function in the electronics module. The pump speed can be manually set to a constant
value (setting range, see pump motor data).
H min
Q
Fig.: Control mode 'p-v
Control mode 'p-T

In the 'p-T control mode (programmable only with the IR-Monitor)
the electronics circuitry varies the setpoint differential pressure value
to be maintained by the pump as a function of the measured fluid
temperature. This temperature-prompted differential-pressure control mode can be used in constant-volume (e.g. one-pipe systems)
and variable-flow systems with varying feed temperature. Conversely, the 'p-T control mode supports condensing-boiler technology, provided the pump is installed in the return pipe of the system.

Systems
Hs
Hs
H s max
Hs var.
H s min
T min
T max
T med
Q min
Q max
Fig.: Control mode 'p-T
25
Planning Guide
DDC operating mode
In this mode the actual/setpoint level assessment required for control
is referred to a remote controller. The Wilo-Stratos receives an analogue signal (0 - 10V) from the external controller as the manipulated
variable. The current speed is shown on the pump display, manual
operation of the pump is deactivated.
Required accessory: IF-Modul Stratos (also see chapter Pump
Management Systems).
n[1/mn]
n max
n min
Off
1
10U[V]
Remote setpoint adjustment

The setpoint value for internal differential-pressure control ('p-c,
'p-v) is preset for the Wilo-Stratos by way of an analogue signal 0 10 V.
Required accessory: IF-Modul Stratos (also see chapter Pump Management Systems).
Collective fault signal SSM

A standard-equipped potential-free normally closed contact in
accordance with VDI 3814 is provided for collective fault signalling.
Contact rating: 250 VAC, 1A
Contacts are closed under the following conditions:
- the pump has zero current,
- no apparent fault is present,
- total breakdown of the control module
Contacts open under the following conditions:
- the pump is activated and one of the following faults exists:
Motor overtemperature
Control module overtemperature
excess current draw
Locking of shaft
Short circuit and fault to ground
Faulty contact between motor/module
Mains undervoltage
Mains overvoltage
Accessories
IF-Modul Stratos LON
(also see chapter Wilo-Control Pump Management Systems).
Retrofittable module with serial LON interface for connection to LON
networks and double pump interface for communication with
another IF-Modul PLR.
IF-Modul Stratos PLR
Retrofittable module with serial PLR interface for connection to BA
building automation via Wilo interface converter or on-site coupling
modules and double pump interface for communication with another
IF-Modul PLR.
H[m]
H max
H min
Off
Aus
10U[V]
IF-Modul Stratos Ext. Aus

Retrofittable module with control input Overriding Off, control
input 0 - 10 V and double pump interface for communication with
another IF-Modul PLR.
BA linkup
The Wilo-Stratos pump features standard and optional interfaces for
linkups to external monitoring units (e.g. BA building automation or
DDC stations).
IF-Modul Stratos Ext. Min.

Retrofittable module with control input Overriding Min. (setback
mode without autopilot), control input 0 - 10 V and double pump
interface for communication with another IF-Modul PLR.
IF-Modul Stratos SBM
Retrofittable module with collective run signal SBM, control input
0 - 10 V and double pump interface for communication with another
IF-Modul SBM.
26
Planning Guide
Twin-head pump management
Infrared monitoring
The new high-efficiency pumps are suitable to operate under automatic twin-head pump management without the use of external
switchgears: Required accessory: 2 pc. IF-Modul Stratos (for possible
module combinations, see catalogue section Wilo-Control Pump
Management Systems).
The following operating modes are possible thanks to intelligent
twin-head pump management with one Wilo-Stratos-D twin-head
pump or two Wilo-Stratos single-head pumps.
Wilo-Stratos pumps are equipped with a powerful IR interface for

wireless remote operation control and fault diagnosis.
1400
Solar thermal
Activation of peakload operation
800
Synchronised operation
(2 pumps)
600
Q*
400
P 1[W]
Application in compact manifolds

In narrow and low-clearance situations the control module can be put
in a vertical position by turning the motor. Dimension b4 serves as
the minimum clearance (x) for application of thermal insulation shells
(see chapter Dimensions, Weights).
1200
1000
All the basic functions of the Stratos pumps can be manually adjusted
easily and directly at the pump (1-button operation).
Numerous additional functions and information are available with the
Wilo-IR-Monitor Operating and Service Unit. The main operating
function of the IR-Monitor corresponds to those at the pump itself. It
is however supplemented by some important additional functions
which essentially exceed those available at the pump.
The Wilo-IR-Monitor operating and service unit for:
- inaccessibly installed pumps
- comprehensive information
- special settings/control modes for special requirements
- protection against unauthorised access
- Rotation test unit for all kinds of pumps and IEC standards motors
- Standby operation
The model-specific pump performance is provided by one pump, the
other pump remains available on standby for time changeover
(24hours of pure operating time) or fault-actuated switchover.
- Efficiency-optimised peak-load operation
For the peak duty operating mode the specified hydraulic duty is covered by the two units of the twin-head pump operating in parallel.
During low load operation (the base-duty pump only operating) the
trailing pump is ready for standby operation. It is automatically additionally started on efficiency-optimised operation if load conditions
require a higher pump performance. From this point onwards both
pumps will be synchronously run up to their max. speed (rated motor
speed).
A time-sensitive pump alteration feature (24 hours of pure operating
time) allocates the basic-load function to the different pumps in
alteration. This operating mode (load-sensitive On/Off control)
achieves further energy savings compared to the conventional peakload operation.
Cooling
Q* = Efficiency-optimised
cut-in and out
200
0
05
10
15
20
25
30
35
40
Q [m 3/h]

Systems
Fig.: Simplified illustration, installation dimensions of additional fittings must

be allowed for.
27
Planning Guide
Installation and electrical connection
Installation of Wilo-Stratos pumps is uncomplicated as the flanges
are freely accessible, due to the positioning of control module and
the frontal access to the terminal box. The pump and module installation positions provide for highly variable installations.
All high-efficiency pumps of the Wilo-Stratos/Stratos-Z/Stratos-D/
Stratos-ZD series can be connected to the following voltages and
frequencies:
1~230 V 10%, 50/60 Hz
3~230 V 10%, 50/60 Hz
Permitted installation positions

Single-Head Pumps
Twin-head pumps
Operation on residual-current devices (RCD)

Operation of the Wilo-Stratos on residual-current devices in accordance with DIN EN 1-61008 is permitted without any impairment of
RCD function (DIN VDE 0160). Suitable RCD circuit-breakers are
identified by
or
.
28
Planning Guide
Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST
Motor protection
Fluid temperature range of +15 C to +110 C at ambient temperatures of 0 C to a max. of + 40 C.
The standard series integrated protection device reliably protects the

pump, in all settings, against overtemperature, excess current draw
and rotor locking.
Advantage: No external motor protection switch is required.
The instructions for electrical power connections published by the local power supply companies are to be
taken into account.
If a motor protection switch is present in the electrical
installation in cases of replacements and can not be
bypassed, for example, then it is to be set to the max.
current allowed by the specifications listed on the
nameplate.
Heating application
On account of its corrosion-resistant red bronze pump housing, the
Wilo-Stratos ECO in its RG version are particularly suitable for systems subject to the possible ingress of oxygen, e.g. floor heaters with
heating surfaces composed of plastic piping.
Heat insulation with heating applications

In order to prevent thermal losses through the pump housing, WiloStratos ECO series single-head pumps (except Stratos ECO-ST) are
standard-equipped with thermal insulation shells.The EPP material
used (foamed polypropylene), has the following properties:
- Environmental compatibility: easily recyclable
- Heat resistance: up to 120 C
- Transmission coefficient: 0.04 W/mK in accordance with DIN 52612
- Flammability: Class B2 in accordance with DIN 4102 (normal flammability)
In Germany, normally flammable materials can, in accordance with
fire protection regulations, be used in boiler rooms as long as a minimum distance of 20 cm from the burner is maintained.
Utilisation of potable water circulation

(Wilo-Stratos ECO-Z, ECO-Z-BMS)
Pumps used in potable water circulation systems are subject to specific requirements which are satisfied by the Wilo-Stratos ECO-Z and
ECO-Z-BMS Series:
- The fluids involved are potable water and water for food businesses
in accordance with the TrinkwV 2001 (German Potable Water Ordinance). The design of the pumps take into account calcification in
such a way as to permit an overall carbonate hardness of 20d at a
max. fluid temperature of +65 C.
Cooling
Temperature range
Fields Of application
Solar thermal
The Wilo-Stratos ECO, ECO-BMS, ECO-Z, ECO-Z-BMS and ECO-ST

series can be utilised as high-efficiency pumps in circulation systems
for heating and in solar heating systems in 1-6-family houses.
Air venting from the rotor space is effected automatically by the filter
and flow channel system. As the pumping medium flows into the
rotor space, a filter plug in the shaft and a filter disc in the bearing
plate prevent the ingress of the smallest abrasive particles.
The seal between impeller and bearing plate prevents dirt from accumulating in the A-bearing gap on the motor side.
Advantage: The automatic venting of the rotor space is accelerated,
thus reducing the times of dry-running and of air venting noise.
Advantage: Damage to the radial bearing or to the can is avoided
through this filtering-out process.
Automatic air venting
Manual operation
Control button
All versions of the Wilo-Stratos ECO series are operated using the
proven red-button technology (1-button operation). The important
basic functions can thus be safely and comfortably set and adjusted.
The Wilo-Stratos ECO series with the variants Stratos ECO-BMS,

ECO-Z, ECO-Z-BMS and ECO-ST supplement the previously
described Wilo-Stratos series with the following advantages:
- energy savings of up to 80% compared with standard pumps
- Stratos ECO, ECO-BMS, ECO-Z and ECO-Z-BMS version for all heating systems in the temperature range +15 C to +110 C
- Stratos ECO-ST version for solar thermal systems in the temperature
range +15C to +110C
- automatic adjustment of pump performance to continually changing
hydraulic system load conditions
- preventing flow noise
- reliability and comfort during installation and operation
- All plastic parts that come into contact with the pumped liquid are in
conformance with KTW recommendations.
- The differential-pressure control mode 'p-v allows automatic
adjustment of pump performance in variable volumetric-flow potable water circulation systems with thermostatically controlled line
shutoff valves.
Control mode 'p-v

In the p-v control mode, the differential pressure setpoint is raised
linearly above the permissible volume flow range by between Hs
and Hs. The differential pressure generated by the pump is regulated
to the respective differential pressure setpoint.
H max

Systems
Wilo-Stratos ECO, Stratos ECO-BMS, Stratos ECO-Z,

Stratos ECO-Z-BMS, Stratos ECO-ST
Hs
1
/2 Hs
H min
Q
29
Planning Guide
Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST
Auto operating mode (setback function)
130
65
Power consumption
60
100
50
80
40
60
30
40
20
Feed temperature
20
10
0
18:00
0:00
6:00
120
12:00
Control input 0 - 10 V
In this mode the actual/setpoint level assessment required for control
is referred to a remote controller. An analogue signal (0 - 10 V) is fed
to the Wilo-Stratos ECO-BMS/ECO-Z-BMS and ECO-ST from the
external controller as manipulated variable. As an alternative, a fixed
speed can be set locally at the red button.
12:00
18:00
0:00
6:00
12:00
0
18:00
Time

of low-load demand for heating systems. During periods where there
Advantage: This operating mode offers further savings of up to 25 %
compared with previous stepless heating circulating
pumps.
Control input External OFF

Input for potential-free NC contact.
The pump operates under auto control when the contact is closed.
An open contact stops the pump.
Building automation (BA) connection

(with Stratos ECO-BMS, ECO-Z-BMS and ECO-ST)
The Wilo-Stratos ECO-BMS, ECO-Z-BMS and ECO-ST versions are
standard-equipped with a collective fault signal, the External OFF
function and the control input 0 - 10 V for connection with external
monitoring units (e.g. Building Automation BA or DDC installations).
A potential-free normally closed contact in accordance with
VDI 3814 is provided as standard for collective fault signalling.
Contact rating: 250 VAC, 1A
Contacts are closed under the following conditions:
- the pump has zero current,
- no apparent fault is present,
- total breakdown of the control module
Contacts open under the following conditions:
- the pump is activated and one of the following faults exists:
- motor overheating
- overtemperature control module
- excess current draw
- blocking of the shaft
- short circuit and fault to ground
- faulty contact between motor/module
- mains undervoltage
- mains overvoltage
30
Planning Guide
Energy-Saving Pumps
Wilo-Star-E, Wilo-TOP-E, TOP-ED
Automatic
deblocking
function
E 15 (25/30)/1-3
E 15 (25/30)/1-5
Autopilot
Safety
control
Wilo-Star-E
Hs
p-c
Hs
3/ 4 Hs
p-v
1/ 2 Hs
Cooling
Automatic
electronics
fail-safe
Control Modes
Fault-signal option
Standards
Wilo energy-saving pumps are distinguished by tried-and-tested
standards such as Red Button technology for practical delivery
head presetting.
Red Button
technology
Wilo-Star-E auto control technology
Autopilot automatic setback mode

With the standard series integrated Autopilot Wilo is the first pump
manufacturer world-wide to offer a fully automatic self-teaching
setback mode for small electronically controlled pumps with screwed
connections.
The patented setback process by fuzzy control enables further optimisation on the power input demand of the pump under low-load
conditions of the heating system. When the heating water reaches a
specific lower temperature (e.g. reduction of feed temperature by
weather-/time-prompted heating controller), the pump is run down
to a reduced constant speed.
This operating mode features further savings of up to 25% in comparison with previous steplessly adjustable pumps.
Thermal insulation
as standard
Wilo-Star-E Series energy-saving pumps cover the entire performance range for single dwellings to six-family apartment houses.
Wilo-Star-E Series energy-saving pumps cover the entire small performance range of standard non-auto-controlled pumps.
The Wilo-Star-E.../1-3 offers the option of setting the setpoint
delivery head values between 0.5 m and 3 m.
With the Wilo-Star-E.../1-5, stepless settings are possible between
1 and 5 m differential pressure (delivery head).
The Wilo-Star-E.../1-3 is very well suited for covering the heat-consumption requirements in single- and two-family houses (90% of all
application cases).
The Wilo-Star-E.../1-5 is suitable for all other more complex heating
systems and for low-temperature and condensing-boiler systems.
Wilo-Star energy-saving pumps can be used in all conventional pipe
systems (one- and two-pipe systems).
Automatic
setback with
Fuzzy electronics
Wilo-Star-E (EasyStar) Series
Solar thermal
= available, = not available

Q
Control mode 'p-constant ('p-c):

value Hs over the permitted volume flow range.
Control mode 'p-variable ('p-v):
Hs and 1/2 Hs. The setpoint differential-pressure value H varies with
the flow volume Q.
'p-v
Pipe connection
'p-c
Wilo-Star-E
Delivery
head
Steplessly
adjustable
with a turn
E 15 (25/30)/1-3
0.5 - 3.0 m
DN 15
(25/30)
E 15 (25/30)/1-5
1.0 - 5.0 m
DN 15
(25/30)
Thread
Flange

Systems
Control
mode
31
Planning Guide
Energy-Saving Pumps

Wilo-TOP-E/-ED Series
The worlds first electronically controlled circulating pump with
standard integrated display screen and manual control panel (single
button operation). It comes as standard with the unique, patented
Autopilot automatic setback control facility based on the latest
cutting-edge Fuzzy technology.
Without the need for external switchgears, automatic stepless differential-pressure control offers:
- Energy savings of up to 50 % and thus reduced operating costs and
reduced CO2 emissions
- Elimination of noises from thermostatic valves.
The Wilo-TOP-E Series covers the entire performance range from
Rp 1 to DN 100 and is suitable for a fluid temperature of up to
Tmax = 110 C.
Control operation
Stepless differential pressure control according to the pre-set setpoint value. Combined operating and display panel directly on the
terminal box for:
- selection of different control modes
- setpoint adjustment in m (the lower setpoint value is 1 m)
- indication of the actual operating condition on a graphical display
- logging of fault and alarm signals.
Control mode 'p-c
value Hs over the permitted flow-rate range.
H
Manual operation
The manual operating panel serves to parameterise the basic functions of Wilo-TOP-E/-ED pumps:
- On/Off control
- Control mode ('p-c, 'p-v, manual control mode)
- Differential pressure setpoint
- Automatic setback to minimum speed
- Twin-head pump function (main/standby or parallel operation)
All operating states as well as a wide range of fault and alarm signals
(fault signals result in immediate shutdown) are indicated directly in
the standard series pump display.
H max
Hs
H min
Q
Fig.: Control mode 'p-c
Control mode 'p-v

Hs and 1e2s. The setpoint differential-pressure value H varies with the
flow volume Q.
auto
H
on
H
Fig.: Manual operation level (pump display and operating button)

H max
Pump under auto control
Pump at min. speed
Automatic setback operation
auto
Current set point level

Parallel operation
Standby operation
Hs
Unit, motor speed
H min
Keyboard lock
GLT communication
Control mode Dp-c

Control mode Dp-v
Control mode (n-const.)
Control mode Dp-T
RPM
m x100
10V on off
Hs
Unit, delivery head
Pump Off
Pump On
Analog input 0-10 V
Fig.: Symbols featured in pump display
Control technology
The single and three-phase motors of the Wilo-TOP-S Series serve as
the basis for the Wilo-TOP-E Series, the latter utilising the optimised
hydraulics and motor design of the Wilo-TOP-S Series.
32
Planning Guide
Energy-Saving Pumps
RPM
x100
on
The manual control mode deactivates the control in the electronics

module. The pump speed can be manually set to a constant value
between 800 and 2,800 1/min.
Hs
Hs
Manual control mode

Cooling
Control mode 'p-T

In the 'p-T control mode (programmable only with the IR-Monitor)
the electronics circuitry varies the setpoint differential pressure value
to be maintained by the pump as a function of the measured fluid
temperature. This control mode can be applied in conjunction with
constant-volume (e.g. one-pipe) systems and variable-flow systems
with modulating feed temperature control. Conversely, the 'p-T
control mode supports condensing-boiler technology, provided the
pump is installed in the return pipe of the system.
Hs max
Hs var .
T min
T max
Q min
TMed
Wilo-TOP-E/-ED pumps have standard series and optional interfaces

for connection to external monitoring units (e.g. DDC/BA).
Q max
BA linkup
Hs min
Fig.: Control mode 'p-T
130
65
Power consumption
60
100
50
80
40
60
30
40
20
Feed temperature
20
10
0
12:00
18:00
0:00
6:00
120
12:00
18:00
0:00
6:00
12:00
0
18:00
Time

All Wilo-TOP-E/-ED Series pumps are equipped with a potential-free
contact (NC contact in accordance with VDI 3814) for collective fault
signalling. Contact rating
- min. permissible: 12 V DC, 10 mA,
- max. permissible: 250 V AC, 1 A.
Any fault, due to any one of the following causes, will be signalled by
the collective fault signal:
- motor overtemperature
- module overtemperature
- excess current draw
- blocking
- short circuit and fault to ground
A power failure or a total electronics breakdown will not be assessed
as such, the pump will restart automatically following restoration of
power.
Solar thermal

To enable deactivation by external control units, Wilo-TOP-E/-ED
pumps are equipped with an Ext. Aus control input, starting with
a rated motor output of P2 = 350 W. The control input received here
overrides all other control commands (contacts open: pump off).
Wilo-TOP-E/-ED pumps with lower rated outputs can be switched
off directly via the mains power cable.

of low-load demand for heating systems. During periods where there
This operating mode offers further savings of up to 25 % compared
with previous stepless heating circulating pumps.
Analogue input 0 - 10 V

Systems
RPM
x100
10V on
33
Planning Guide
Energy-Saving Pumps

In the manual control mode, the speed of Wilo-TOP-E/-ED pumps
starting with a rated motor output of P2 = 350 W can be adjusted as a
function of an external control voltage (0 - 10 V). The electronics
module control is deactivated in such case.
Efficiency-optimised peak-load operation

1400
1200
Activation of peakload operation
1000
P 1[W]
n[1/mn]
n max
800
Synchronised operation
(2 pumps)
600
Q*
400
Q* = Efficiency-optimised
cut-in and out
200
n min
0
0
Off
1
10
IF-Modul serial interface

The Wilo-IF-Modul can optionally be retrofitted to the terminal
boxes of Wilo-TOP-E/-ED pumps. The Wilo-IF-Modul makes available extensive operating data on the Wilo-TOP-E/-ED pumps. These
data can then be communicated by means of the Wilo-specific serial
digital PLR interface of the IF-Modul PLR via a two-wire connection
and interface converters or company-specific coupling modules to
modern building-automation systems (BA).
The IF-Modul LON can be used to transmit these data also via a twowire connection through a non-manufacturer-specific, open LONWORKS network to modern BA systems.

The new electronically controlled pumps feature an integrated twinhead pump management without using external switchgears.
Required accessory: 2 pcs. IF-Modul.
The following operating modes can be achieved by intelligent twinhead pump management with one Wilo-TOP-ED pump or two WiloTOP-E pumps:
Main/standby operation
The model-specific pump performance is provided by either one of
the two pumps, the second pump remaining on standby ready for
time- (24 h) or fault-actuated switchover.
Parallel operation
The model-specific pump performance is covered by the two units of
the twin-head pump operating in parallel. The power adjustment is
achieved by synchronous operation of both pumps.
15
20
25
30
35
40
Q [m 3/h]
10U[V]
Fig.: Efficiency-optimised peak-load operation (here: Wilo-TOP-ED 50/1-7;

'p-c; Hs = 2 m)
For peak duty operating mode, the specified hydraulic duty is covered
by the two units of the twin-head pump operating in parallel.
During low load operation (the base-duty pump only operating) the
trailing pump is ready for standby operation. It is automatically additionally started on efficiency-optimised operation if load conditions
require a higher pump performance. Efficiency-optimised cut-in
takes place when the sum total of the power consumptions P1 of
both pumps is lower than the power consumption P1 of one pump.
From this point onwards both pumps will be synchronously run up to
their max. speed (rated motor speed).
Time-sensitive pump duty cycling (24 h operating period) alternately
allocates the basic-load function to the pumps. This operating mode
(load-sensitive On/Off control) achieves further power savings compared to the conventional peak-duty operation.
Infrared monitoring
TOP-E/-ED pumps are equipped with a powerful IR interface for
wireless remote control and remote diagnosis. All basic functions of
TOP-E/-ED pumps can be simply set and adjusted directly at the
pump by means of the manual operating panel (single-button operation).
With the Wilo-IR-Monitor operating and service unit a number of
additional functions and information comes to hand. The main operating function of the IR-Monitor corresponds to operation at the
pump itself. It is however supplemented by some important additional functions which essentially exceed those available at the
pump.
Operation on residual-current devices (RCD)

Operation of the Wilo-TOP-E/-ED Series on residual-current devices
in accordance with DIN EN 61008-1 is permitted without any impairment of RCD function (DIN VDE 0160). Suitable RCD circuit-breakers
are identified by
or
.
34

Systems
Solar thermal
Cooling
Planning Guide
Energy-Saving Pumps
35

Contents

Wilo-Stratos ECO, Stratos, Stratos-D

Series overview
40
Wilo-Stratos ECO
44
Equipment/Function
44
Pump Curves
46
Terminal Diagrams, Motor Data
47
Dimensions, Weights
48
50
Equipment/Function
42
Technical Data
50
Pump Curves
54
61
Dimensions, Weights
62
Wilo-Stratos-D
64
Equipment/Function
64
Technical Data
66
Pump Curves
68
73
Dimensions, Weights
74
Wilo-Star-E, TOP-E, TOP-ED

Series overview
Wilo-Star-E
76
76
80
Equipment/Function
78
Technical Data
80
Pump Curves
82
83
Dimensions, Weights
84
Wilo-TOP-E
86
Equipment/Function
78
Technical Data
86
Pump Curves
88
93
Dimensions, Weights
94
Wilo-TOP-ED
36
42
Technical Data
Wilo-Stratos
Energy-saving Pumps
40
96
Equipment/Function
96
Technical Data
98
Pump Curves
100
104
Dimensions, Weights
105

Contents
Standard Pumps
Technical Data
112
Pump Curves
114
Terminal Diagrams, Motor Data, Dimensions, Weights
115
Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL
Wilo-SE, Wilo-TOP-S, Wilo-TOP-D

Series overview
Wilo-RP, Wilo-P
Series overview
Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW
Series overview
Wilo-DOP
Series overview
Wilo-Star-RS
116
116
118
118
120
120
122
122
124
124
132
Equipment/Function
126
Technical Data
132
Pump Curves
134
135
Dimensions, Weights
136
Wilo-AXL
Equipment/Function
138
126
Technical Data
138
Pump Curves, Terminal Diagrams, Motor Data
140
Dimensions, Weights
141
Wilo-TOP-RL
142
Equipment/Function
126
Technical Data
142
Pump Curves
144
Terminal diagram, motor data
145
Dimensions, Weights
146
Wilo-SE
Cooling
110
Series overview
110
Equipment/Function
Wilo-Smart
108
Solar thermal
Series overview
108
Wilo-Smart

Systems
Automatic Pumps
148
Equipment/Function
126
Technical Data
148
Pump Curves
150
151
Dimensions, Weights
152
37

Contents

Standard pumps (Continued)
Wilo-TOP-S
154
Equipment/Function
129
Technical Data
154
Pump Curves
158
Terminal Diagrams
167
Motor data
168
Dimensions, Weights
171
Wilo-TOP-D
174
Equipment/Function
129
Technical Data
174
Pump Curves
176
Terminal Diagrams
178
Motor data
179
Dimensions, Weights
180
Wilo-RP
182
Equipment/Function
129
Technical Data
182
Pump Curves
184
Terminal Diagrams
185
Motor data
186
Dimensions, Weights
187
Wilo-P
188
Equipment/Function
129
Technical Data
188
Pump Curves
190
Terminal Diagrams
194
Motor data
194
Dimensions, Weights
196
Wilo-Star-RSD
Equipment/Function
198
Technical Data
202
Pump Curves
204
Terminal Diagrams, Motor Data, Dimensions, Weights
205
Wilo-TOP-SD
38
202
206
Equipment/Function
198
Technical Data
206
Pump Curves
210
222
Dimensions, Weights
225

Contents
Equipment/Function
198
Technical Data
228
Pump Curves
230
232
Dimensions, Weights
233
Wilo-DOP
Cooling
228
234
Equipment/Function
198
Technical Data
234
Pump Curves
236
241
Motor data
242
Dimensions, Weights
243

Systems
Solar thermal
Terminal Diagrams
Wilo-SE-TW
39

High-efficiency pumps (single-head pumps/twin-head pumps)
Series overview Wilo-Stratos ECO, Stratos, Stratos-D
H [m]
Series: Wilo-Stratos ECO
Wilo-Stratos ECO
BMS
25(3
0)1-
25(30)1
-3
2
1
0
0
sion:
xpan 25/1-5
e
s
e
i
Ser os ECO S
Strat rsion BM
in VeVersion L
and
0,5
1,5
2,5 Q[m/h]
> Single-head pumps:

Electronically controlled circulating pumps
with screwed connection
> Application:
High efficiency pump especially for singleand two-family houses, as well as for two to
six-family houses. For hot water heating
systems of all kinds.
> Special features:
Obtainable with pump housing in red bronze
in Version RG
Can be connected to building automation
devices in Version BMS (with Building
Management System)
Obtainable as a ventilation pump in
Version L
Series: Wilo-Stratos
with screwed or flanged connection
> Applications:
Hot-water heating systems of all kinds, air
conditioning, closed cooling circuits, industrial circulating systems
Series: Wilo-Stratos-D
> Twin-head pumps:
with flanged connection
> Application:
Hot-water heating systems of all kinds, air
conditioning, closed cooling circuits, industrial circulating systems
40

Series overview Wilo-Stratos ECO, Stratos, Stratos-D
> Additional information:

Planning Guide: . . . . . . . . . . . . . . . . . .
Equipment/Function . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Terminal Diagrams, Motor Data:. . . .
Dimensions, Weights: . . . . . . . . . . . . .
Service/Accessories: . . . . . . . . . . . . . .
Switchgears and Control Devices: . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6/29
42
44
46
47
48
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Equipment/Function: . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6/22
42
50
54
61
62
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6/22
64
66
68
73
74
325
351
421
> Product advantages:

Energy savings up to 80 % over standard pumps
Optimal handling through front operation, variable installation positions
Standard-equipped heat insulation for heating and potable water applications
automatic setback mode (Autopilot)
Minimum electrical power consumption: only 5.8 W
Very high starting torque for secure starting
Cooling
Series: Wilo-Stratos ECO
421

Energy savings up to 80 % over standard pumps
Optimal handling through frontal operation and frontal access to the terminal room, variable
installation positions, all-way (non-position-dependent) display, combination flange
Standard series thermal insulation for heating applications
Utilisation in cooling/air-conditioning systems possible without ambient temperature
restrictions
Manifold interfaces through retrofittable IF-Modul
Solar thermal
Series: Wilo-Stratos

Energy savings up to 80% over standard pumps
Optimal handling through frontal operation and frontal access to the terminal room, variable
installation positions, all-way (non-position-dependent) display, combination flange
Utilisation in cooling/air-conditioning systems possible without ambient temperature
restrictions
System expansion through retrofittable communication modules LON, PLR, DP, etc.
Integrable twin-head pump management via retrofitted IF-Modul
Main/standby operation with fault-dependent switchover

Systems
Series: Wilo-Stratos-D
421
41

High-efficiency pumps (single-head pumps)
Equipment/Function Wilo-Stratos ECO, Wilo-Stratos

Wilo-Stratos ECO
Wilo-Stratos
Speed-stage switching
Manual control mode (n=constant)
Operating modes
(only Stratos ECO...-BMS)

'p-c for constant differential pressure
'p-v for variable differential pressure
'p-T for temperature-prompted differential

pressure
Manual functions
Setting the operating mode
Setting the differential-pressure setpoint

Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages
Stepless power adjustment depending on the

operating mode
Safety control
Full motor protection with integrated trip electronics
Automatic functions
Deblocking function
Soft start
External control functions

Control input Overriding Min
Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V

(remote speed adjustment)

(remote setpoint adjustment)
Signal and display functions

Single/collective fault signal
(potential-free NC contact)
Collective fault signal (potential-free NC contact)
Individual run signal (potential-free NO contact)
42

Equipment/Function Wilo-Stratos ECO, Wilo-Stratos

Wilo-Stratos ECO
Wilo-Stratos
Thermal winding contact

(WSK, potential-free NC contact)
Fault light
Direction-of-rotation telltale lamp
LC display for showing pump data and fault codes
Cooling
Signal and display functions (Continued)
Data exchange
PLR serial digital interface for connection to BA

via Wilo interface converter or company-specific
coupling modules
Serial digital LON interface for connection to a
LONWORKS network
Infrared interface for wireless data exchange with

IR-Monitor (see function table for IR-Monitor)
Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated
switchover/time-sensitive pump alteration)
Addition operation (efficiency-optimised peak-load

cut-in and out)
Various combinations with Stratos IF-Modul

(accessories) possible

Equipment/Scope of delivery
(threaded pipe union pumps
with P2 < 100 W)
Double switchover valve in pump housing
Cable entry possible on both sides
Integrated air extraction fitting for automatic rapid

ventilator Rp 3/8
(only Stratos ECO-L)
Slot for optional extensions with Wilo-IF-Moduls
Blocking current-proof motor
Including washers for flange bolts

(for connections with nominal connection diameters
DN 32 mm - DN 65 mm)
Incl. 1.8 m power cable with grounding plug
Integrated non-return valve
Integrated ball shutoff valve
Including time switch
Particle filter
Including seals for threaded connection (loose)

Including installation and operating instructions
Including thermal insulation
Wilo quick connection with spring clips
Solar thermal

Systems
Wrench attachment point on pump body
43

Technical data Wilo-Stratos ECO

Wilo-Stratos ECO ...
25/1-3
25/1-5
25/1-5 BMS
-L 25/1-5
25/1-5-130
25/1-5 RG
30/1-3
30/1-5
Heating water (In accordance with VDI 2035)
Water/glycol mixtures (max. 1:1; mixtures with more

than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001
2,5
2,5
2,5
2,5
2,5
2,5
Approved fluids (other fluids/media on request)
Performance
Maximum delivery head [m]
Flow volume
max. [m3/h]
Permitted field of application

Temperature range for utilisation in heating, ventilation & air conditioning systems
at max. ambient temperature +25 C [C]
+ 15 to + 110
+ 15 to + 95
Temperature range for utilisation in potable water

circulation systems
at max. ambient temperature +40 C in
short-term operation 2 h [C]
Maximum permissible total hardness in potable

watercirculation systems [d]
Standard version with nominal pressure, p max [bar]
10
10
10
10
10
10
Special version with nominal pressure, pmax [bar]
Screwed connection Rp
11/4
11/4
Nominal connection diameter flange DN
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version

only), special version
Mains connection 1~ [V], standard version
230
230
230
230
230
230
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz]
50
50
50
50
50
50
Pipe connections
44

Technical data Wilo-Stratos ECO

25/1-5
25/1-5 BMS
-L 25/1-5
25/1-5-130
25/1-5 RG
30/1-3
30/1-5
Cooling
25/1-3
Motor/electronics
Electromagnetic compatibility
EN 61800-3
Emitted interference
EN 61000-6-3
Immunity to interference
EN 61000-6-2
Power electronics
Pulse-pack control
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Pump housing
Red bronze
(CC 491K)
as per
DIN EN 1982, Grey cast iron (EN-GJL-200)
in accordance
with
TrinkwV 2001
Grey cast iron (EN-GJL-200)
Impeller
Materials
Plastic (PP - 40% GF)
Shaft
Stainless steel
Bearing
Metal-impregnated carbon
50 C
0.5
0.5
0.5
0.5
0.5
0.5
95 C
3.0
3.0
3.0
3.0
3.0
3.0
110 C
10.0
10.0
10.0
10.0
10.0
10.0
Solar thermal
Minimum suction head at suction branch [m]

for the prevention of cavitation at water delivery temperature

Systems
45

Pump curves Wilo-Stratos ECO

Pump
Curves
Wilo-Stratos ECO/251-3 - 30/1-3
Wilo-Stratos ECO/251-5 -/301-5, ECO-L 25/1-5
'p-v (variable)
'p-v (variable)
0,2
0,6
0,4
0,2
0
3
1,0
0,8
0,4
0,6
1,4 Rp 1
1,2
0,8
Rp 1
[m/s]
6
Wilo-Stratos ECO 25/1-3

p-v
1 ~ 230 V - Rp 1/ Rp 1
2,5
0,4
0,2
0,6
1,0
0,8
0,4
0,6
1,2
0,8
Rp 1
[m/s]
1 ~ 230 V - Rp 1/ Rp 1
p-v
H [m]
ax
1,5
2
.
max
min.
0,5
0
0
0
0,5
1,5
0,4
0,2
4
35
30
2,5
0,6
[m/h]
[l/s]
[lgpm]
2,5
15
2m
10
0
0
0
0,5
50
1,
1m
max.
40
1,5
2,5
0,6
[m/h]
[l/s]
[lgpm]
2,5
1m
min.
0
0
[m/h]
3m
4m
10
0,5
30
20
min.
5
0
0
1,5
0,4
0,2
60
5m
P1 [W]
20
min.
70
max.
25
P1 [W]
1,4 Rp 1

2
H [m]
0,2
1,5
0,5
2,5
[m/h]
Wilo-Stratos ECO/251-5 BMS

'p-c (constant)
0
6
0,2
0,4
0,2
'p-v (variable)
0,6
1,0
0,8
0,4
0,6
1,2
0,8
1,4 Rp 1
Rp 1
[m/s]
6
Wilo-Stratos ECO 25/1-5 BMS
0,2
0,4
0,2
0,6
1,2
0,8
1,4 Rp 1
Rp 1
[m/s]
1 ~ 230 V - Rp 1/ Rp 1
5
p-v
H [m]
ax
H [m]
0,6
Wilo-Stratos ECO 25/1-5 BMS
1 ~ 230 V - Rp 1/ Rp 1
p-c
1,0
0,8
0,4
max
min.
0
0
0
0,5
1,5
0,4
0,2
4
70
2,5
0,6
[m/h]
[l/s]
[lgpm]
40
1,5
0,4
0,2
50
3m
4m
30
P1 [W]
P1 [W]
max.
1m
0,5
1,5
max.
40
2,5
0,6
[m/h]
[l/s]
[lgpm]
2,5
[m/h]
0
0
1m
min.
10
2
3m
4m
30
20
min.
10
46
0,5
60
50
0
0
0
0
0
70
60
20
min.
0,5
1,5
2,5
[m/h]

Terminal diagrams, motor data Wilo-Stratos ECO

Terminal diagram B
Cooling
Terminal diagram A
Standard
PE
SSM
Ext. off
In
0~10V
1~ 230 V, 50 Hz
Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz
Power
consumption
Current max.
Motor protection
Cable
Terminal diagram
screwed connection
p1
PG
[1/min]
[W]
[A]
[-]
[-]
1 x 11
1400 - 2700
5.8 - 32
0.3
25/1-5
1400 - 3500
5.8 - 59
0.46
not necessary
(blocking currentproof)
1 x 11
25/1-5-130
1400 - 3500
5.8 - 59
0.46
not necessary
1 x 11
25/1-5 RG
1400 - 3500
5.8 - 59
0.46
not necessary
1 x 11
25/1-5 BMS
1400 - 3500
5.8 - 59
0.46
not necessary
1x7
1x9
1 x 11
-L 25/1-5
1400 - 3500
5.8 - 59
0.46
not necessary
1 x 11
30/1-3
1400 - 2700
5.8 - 32
0.3
not necessary
1 x 11
30/1-5
1400 - 3500
5.8 - 59
0.46
not necessary
1 x 11

Systems
25/1-3
not necessary
Solar thermal
Speed
Motor data
47

Dimensions, weights Wilo-Stratos ECO

Dimension drawing A
Dimension drawing B
G
b1
b5
b2
I0
b3
I0
b1
b4
l3
l3
b5
b3
I4
I5
I4
b4
I5
I1
a2
a
a2
b2
I1
Dimension drawing C
Dimension drawing D
b1
b1
b5
b3
b3
b5
47,75
b4
I0
b4
71
l3
l3
43
57
I0
48
I4
I5
I5
I4
a2
b2
I1
a2
b2
I1
Dimensions, Weights
Thread
Dimensions
l0
Weight Dimension
about
drawing
Rp
[-]
[-]
25/1-3
11/2
180
96
90
78
50
60
32.5 133 93.5
61
73
25/1-5
11/2
180
96
90
78
50
60
32.5 133 93.5
61
73
25/1-5-130
11/2
130
96
65
78
50
60
32.5 133 93.5
61
25/1-5 RG
11/2
180
96
90
78
50
60
32.5 133 93.5
25/1-5 BMS
11/2
180
96
90
78
50
60
32.5 185 93.5
l1
l3
l4
l5
a2
b1
b2
b3
b4
b5
[kg]
[-]
69
2.6
69
2.6
73
69
2.5
61
73
69
2.6
78
73
94
2.9
[mm]
11/2
180 100
90
78
50
62
28.0 129 93.5
61
73
69
3.2
30/1-3
11/4
180
96
90
78
50
60
32.5 133 93.5
61
73
69
2.7
30/1-5
11/4
180
96
90
78
50
60
32.5 133 93.5
61
73
69
2.7
-L 25/1-5
48
Pipe
connection

Systems
Solar thermal
Cooling
49

Technical Data Wilo-Stratos

Wilo-Stratos...
25/1-6
25/1-8
30/1-6
30/1-8
30/1-12 32/1-12
40/1-4
40/1-8
40/1-12
Water/glycol mixtures (max. 1:1; mixtures with

more than 20% glycol content require rechecking
of the pumping data)

11
12
Flow volume max. [m3/h]
10
13
11
13
21
Approved fluids (other fluids on request)
Performance

- 10 to + 110

circulation systems
at max. ambient temperature +40 C in
short-term operation 2 h [C]

6/10
6/10
6/10
6/10
6/10
6/10
6/10
6/10
6/10
16
16
16
16
16
16
16
16
16
11/4
11/4
11/4
32
40
40
40
Combination flange PN6/10 for mating flanges

PN 6 and PN 16, standard version


230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
Pipe connections

plug
50

Technical Data Wilo-Stratos

25/1-6
25/1-8
30/1-6
30/1-8
30/1-12 32/1-12
40/1-4
40/1-8
40/1-12
Cooling
Wilo-Stratos...
Motor/electronics
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Power electronics
Frequency converter
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Impeller
Fibreglass-reinforced PPS
Shaft
Stainless steel (X46Cr13)
Bearing
Pump housing

50 C
95 C
10
10
10
10
10
10
10
10
12
110 C
16
16
16
16
16
16
16
16
18

Systems
Solar thermal
51

Technical data Wilo-Stratos

Wilo-Stratos...
50/1-8
50/1-9
50/1-12
65/1-9
65/1-12
80/1-12
100/1-12

pumping data)

11
10
11
13
13
13
24
29
29
41
61
61
Performance

- 10 to + 110

circulation systems
at max. ambient temperature +40 C in shortterm operation 2 h [C]

6/10
6/10
6/10
6/10
6/10
16
16
16
16
16
50
50
50
65
65
80
100
Combination flange PN 6/10 for mating flanges PN 6



230
230
230
230
230
230
230
230
230
230
230
230
230
230
50/60
50/60
50/60
50/60
50/60
50/60
50/60

10, 16
Pipe connections

plug
52

Technical data Wilo-Stratos

50/1-8
50/1-9
50/1-12
65/1-9
65/1-12
80/1-12
100/1-12
Cooling
Wilo-Stratos...
Motor/electronics
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Power electronics
Frequency converter
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Impeller
Shaft
Pump housing
Fibreglass-reinforced PP
Bearing

50 C
95 C
10
12
12
12
15
15
15
110 C
16
18
18
18
23
23
23

Systems
Solar thermal
53

Pump curves Wilo-Stratos

Wilo-Stratos 251/-6, 30/1-6
'p-c (constant)
'p-v (variable)
v
v
0
0,5
1,5
0,5
0
7
2,5
3,5 Rp 1
1,5
Rp 1
1,5
0,5
0
7
Wilo-Stratos 25/1-6
Wilo-Stratos 30/1-6
0,5
[m/s]
1 ~ 230 V - Rp1 / Rp1
3,5 Rp 1
1,5
Rp 1
[m/s]
Wilo-Stratos 25/1-6
Wilo-Stratos 30/1-6
1 ~ 230 V - Rp1 / Rp1
v
p-
p-
2,5
H [m]
H [m]
ma
ax
x.
min.
1
0
0
0
0
0
0
min
2
0,5
10
7 [m/h]
2 [l/s]
1,5
20
100
1
10
[lgpm]
2
0,5
100
max.
60
80
4m
5m
6m
3m
2m
40
min.
20
0
1m
60
7 [m/h]
20
[lgpm]
3m
2m
40
min.
20
6m
x.
ma
7 [m/h]
2 [l/s]
max.
P1 [W]
P1 [W]
80
1,5
7 [m/h]
Wilo-Stratos 25/1-8, 30/1-8

'p-c (constant)
0
8
0,5
'p-v (variable)
1,5
0,5
v
2,5
1,5
4 Rp 1
2,5 Rp 1
[m/s]
8
Wilo-Stratos 25/1-8
Wilo-Stratos 30/1-8
0,5
1,5
0,5
5
H [m]
ax
1 ~ 230 V - Rp 1 / Rp 1
ax
min.
1
0
2
0,5
7
2
1,5
1
10
80
60
40
20
0
7
2
1,5
1
10
[lgpm]
20
8 [m/h]
[l/s]
max.
100
P1 [W]
2
0,5
120
7m
6m
5m
4m
3m
2m
1m
min.
x
ma
100
140
max.
120
0
0
0
[lgpm]
20
8 [m/h]
[l/s]
0
0
0
P1 [W]
min
140
54
[m/s]
Wilo-Stratos 25/1-8
Wilo-Stratos 30/1-8
4 Rp 1
2,5 Rp 1
v
p-
3,5
1,5
v
2,5
1 ~ 230 V - Rp 1 / Rp 1
c
p-
H [m]
3,5
80
60
40
6m m
5
4m
3m
2m
min.
20
0
5
8 [m/h]
8 [m/h]


Wilo-Stratos 30/1-12
'p-v (variable)
0,5
v
2
1,5
2,5
3,5
[m/s]
14
0,5
v
2
1,5
2,5
1 ~ 230 V - Rp 1
12
10
p-
p-
H [m]
H [m]
ax
ax
min.
0
0
2
0,5
1,5
10
2,5
20
10
min
[m/h]
3 [l/s]
[lgpm]
30
2
0,5
300
10
2,5
20
[m/h]
3 [l/s]
[lgpm]
30
Q
350
max.
1,5
10
350
0
0
max.
300
x.
200
10 m
8m
250
4m
6m
P1 [W]
ma
250
P1 [W]
[m/s]
1 ~ 230 V - Rp 1
10
150
100
50
0
3,5
14
12
Cooling
'p-c (constant)
10
4m
6m
8m
150
100
2m
min.
1m
200
50
10
[m/h]
min.
0
10
[m/h]
[m/s]
'p-c (constant)
0
0,5
'p-v (variable)
1
1,5
v
2,5
3,5
[m/s]
10
0,5
1,5
v
2,5
3,5
10
1 ~ 230 V - DN 32
1 ~ 230 V - DN 32
8
p-
p-
c
ma
x.
H [m]
H [m]
x.
min.
2
0,5
4
1
6
1,5
10
10
20
2,5
30
12 [m/h]
3,5 [l/s]
[lgpm]
40
6
1,5
10
10
20
2,5
12 [m/h]
3,5 [l/s]
30
40
[lgpm]
max.
250
4m
6m
P1 [W]
8m
200
150
2m
100
7m
6m
5m
4m
150
min.
50
1m
8m
200
100
min.
50
2
4
1
300
.
max
9m
2
0,5
350
max.
250
0
0
0
300
min.

Systems
0
0
350
P1 [W]
ma
4
Solar thermal
10
12 [m/h]
10
12 [m/h]
55


Wilo-Stratos 40/1-4
'p-c (constant)
'p-v (variable)
v
v
0
0.5
1.0
1.5
[m/s]
2.0
0.5
1.0
1.5
Wilo-Stratos 40/1-4
1~230 V - DN 40
1~230 V - DN 40
5
ma
H [m]
H [m]
p
-
-c
x.
ma
x.
min.
2
0.5
5
10
15
20
140
.
max
5m
120
P1 [W]
100
1.5
10
2.0
2.5
25
30
[m/h]
[l/s]
[Igpm]
35
2
0.5
1.0
10
15
2m
3m
100
1m
60
4.
10
2.0
20
120
4m
1.5
3.5
4m
2.5
25
140
80
30
[Igpm]
35
2.5
3m
[m/h]
[l/s]
2m
80
60
40
40
min.
20
0
0
0
4
1.0
0
0
min.
0
P1 [W]
[m/s]
2.0
Wilo-Stratos 40/1-4
min.
20
10
[m/h]
10
[m/h]
Wilo-Stratos 40/1-8
'p-c (constant)
'p-v (variable)
v
0,5
1,5
v
2
2,5
[m/s]
1 ~ 230 V - DN 40
1,5
Wilo-Stratos 40/1-8
0,5
2,5
1 ~ 230 V - DN 40
8
7
p-
p-
ax
H [m]
H [m]
ax
4
3
min
min
1
0
0
2
0,5
4
1
6
1,5
20
10
30
Q
12
3,5
14 [m/h]
4 [l/s]
50 [lgpm]
40
5m
4m
6
1,5
20
10
10
2,5
30
Q
12
3,5
14 [m/h]
4 [l/s]
50 [lgpm]
40
max.
250
3m
P1 [W]
6m
200
150
2m
100
50
6
7m
200
5m
4m
3m
150
50
10
6m
100
min.
1m
4
4
1
300
7m
2
0,5
0
0
350
max
250
56
10
2,5
max.
300
P1 [W]
8
2
350
[m/s]
Wilo-Stratos 40/1-8
12
14 [m/h]
min.
0
10
12
14 [m/h]


'p-v (variable)
v
0
[m/s]
14
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
12
10
10
p-
p-
x.
x.
min.
10
30
x.
ma
12
14
4
40
Q
max.
500
400
12
3
20
10
8
2
16
50
18
5
[m/h]
[l/s]
70 [lgpm]
60
0
0
4
1
20
10
m
8m
6m
4m
200
300
12
3
30
40
Q
14
4
16
50
m
11 10 m m
9 8m
7m m
6 m
5 m
4
200
2m
100
10
18
5
[m/h]
[l/s]
70 [lgpm]
60
max.
400
10
8
2
500
300
4
1
12
min.
P1 [W]
0
0
ma
H [m]
H [m]
ma
P1 [W]
[m/s]
14
12
Cooling
'p-c (constant)
100
0
min.
min.
1m
10
12
14
16
18
[m/h]
10
12
14
16
18
[m/h]
'p-c (constant)
'p-v (variable)
v
0,5
1,5
[m/s]
1 ~ 230 V - DN 50
1,5
Wilo-Stratos 50/1-8
0,5
1 ~ 230 V - DN 50
8
7
p-
p-
ax
H [m]
ax
4
3
min
min
1
0
0
2
0,5
1,5
10
8
2
20
30
Q
350
12
3,5
14 [m/h]
4 [l/s]
50 [lgpm]
40
6m
5m
150
4m
2m
100
50
4
10
10
20
2,5
30
Q
12
3,5
14 [m/h]
4 [l/s]
50 [lgpm]
40
max.
7m
200
5m
4m
3m
150
50
10
6m
100
min.
1m
2
6
1,5
250
3m
P1 [W]
7m
4
1
300
200
2
0,5
max
250
0
0
350
max.
300
P1 [W]
10
2,5

Systems
H [m]
[m/s]
Wilo-Stratos 50/1-8
Solar thermal
Wilo-Stratos 50/1-8
12
14 [m/h]
min.
0
10
12
14 [m/h]
57


Wilo-Stratos 50/1-9
'p-c (constant)
'p-v (variable)
v
3 [m/s]
12
Wilo-Stratos 50/1-9
Wilo-Stratos 50/1-9
1 ~ 230 V - DN 50
1 ~ 230 V - DN 50
10
10
p-
p-
H [m]
ma
x.
min.
4
1
10
2
20
10
30
x.
ma
40
14 16
4
50
Q
18
5
60
20
70
22
6
[m/h]
[l/s]
80
[lgpm]
8m
7m
6m
5m
4m
3m
2m
10
12
14
16
18
20
22
0
0
0
min.
1m
0
12
3
min.
[m/h]
450
400
350
300
250
200
150
100
50
0
4
1
10
2
20
10
12
14 16
4
3
30
40
50
Q
18
5
60
20
70
22
6
[m/h]
[l/s]
80
[lgpm]
22
[m/h]
max.
P1 [W]
0
0
0
P1 [W]
x.
450
400
350
300
250
200
150
100
50
0
ma
H [m]
3 [m/s]
12
8m m
7 m
6
5m
4m
3m
min.
10
12
14
16
18
20
'p-c (constant)
0
'p-v (variable)
v
2
[m/s]
14
v
2
1 ~ 230 V - DN 50
1 ~ 230 V - DN 50
12
12
10
10
p-
p-
H [m]
H [m]
ma
x.
ma
x.
min
min
0
0
0
5
1
2
20
10
3
60
25
7
[m/h]
[l/s]
[lgpm]
80
300
200
100
5
10
15
2
20
10
3
15
4
40
20
5
60
25
7
[m/h]
[l/s]
[lgpm]
80
Q
max.
500
m
11 0 m m
1 9 m
8 m
7 6m
5mm
4
400
300
200
100
min.
1m
5
1
600
x.
m
11 0 m
1 9m
8m m
7 m
6 m
5 m
4
3mm
2
ma
400
0
0
700
max.
500
P1 [W]
20
5
600
58
15
4
40
700
P1 [W]
[m/s]
14
20
25
[m/h]
min.
0
10
15
20
25
[m/h]


Wilo-Stratos 65/1-9
'p-v (variable)
v
0
0,5
1,5
2 [m/s]
12
0,5
1,5
Wilo-Stratos 65/1-9
1 ~ 230 V - DN 65
1 ~ 230 V - DN 65
10
10
p-
p-
ax
H [m]
ax
min
min
0
0
5
1
10
3
20
15
4
20
5
40
25
7
60
[m/h]
[l/s]
[lgpm]
80
5
1
10
3
20
15
4
20
5
40
25
7
60
[m/h]
[l/s]
[lgpm]
80
700
max.
600
max.
600
x.
ma
9m
8m
7m
6m
5m
4m
3m
2m
400
300
200
100
5
10
10
400
300
200
m
9mm
8 m
7 m
6 m
5 m
4
100
min.
1m
0
500
P1 [W]
500
P1 [W]
0
0
0
700
H [m]
m
6
2 [m/s]
12
Wilo-Stratos 65/1-9
Cooling
'p-c (constant)
15
20
25
[m/h]
min.
0
10
15
20
25
[m/h]
'p-c (constant)
'p-v (variable)
v
0,5
1,5
2,5
[m/s]
12
0,5
1,5
1 ~ 230 V - DN 65
1 ~ 230 V - DN 65
10
p-
H [m]
ax
ax
min
min
0
0
5
1
2
25
15
4
50
20
5
25
7
75
30
35
8
9
10
100
125
40 [m/h]
11 [l/s]
[lgpm]
max.
.
max m
10 9 m
8m
7m
6m
5m
4m
3m
2m
min.
1m
0
10
15
20
25
30
35
40 [m/h]
0
0
5
1
P1 [W]
P1 [W]
10
3
900
800
700
600
500
400
300
200
100
0
10
3
25
15
4
50
20
5
25
7
6
75
30
35
8
9
10
100
125
40 [m/h]
11 [l/s]
[lgpm]
max.
10

Systems
p-
900
800
700
600
500
400
300
200
100
0
[m/s]
10
H [m]
2,5
12
Solar thermal
m
9m m
8 m
7 m
6 m
5 m
4
min.
10
15
20
25
30
35
40 [m/h]
59


'p-c (constant)
'p-v (variable)
v
0,5
1,5
v
2
2,5
[m/s]
14
0,5
1,5
2,5
[m/s]
1 ~ 230 V - DN 80
1 ~ 230 V - DN 80
12
12
10
10
v
p-
c
p-
H [m]
H [m]
x
ma
x
ma
n.
0
0
10
3
0
1800
1600
1400
1200
1000
800
600
400
200
0
20
6
50
30
40
9
50
12
100
150
60 [m/h]
18 [l/s]
15
[lgpm]
200
max.
x.
ma
m
12 m
10
8m
6m
4m
2m
min.
1m
10
20
30
40
50
0
0
10
3
min
mi
P1 [W]
P1 [W]
14
60 [m/h]
1800
1600
1400
1200
1000
800
600
400
200
0
20
6
50
30
40
9
50
12
100
60 [m/h]
18 [l/s]
15
150
[lgpm]
200
max.
m
12 1 m m
1 0 m
1 9 m
8 7m
6m
5 mm
4
min.
0
10
20
30
40
50
60 [m/h]
'p-c (constant)
'p-v (variable)
v
v
0
0,5
1,5
2 [m/s]
14
0,5
1,5
1 ~ 230 V - DN 100
1 ~ 230 V - DN 100
12
12
10
10
v
p-
c
p-
H [m]
H [m]
x.
x.
ma
ma
n.
0
0
10
3
P1 [W]
0
1800
1600
1400
1200
1000
800
600
400
200
0
20
6
50
30
40
9
50
12
100
15
150
200
60 [m/h]
18 [l/s]
[lgpm]
max.
x.
ma
m
12 m
10
8m
6m
4m
2m
min.
1m
10
20
30
40
50
60 [m/h]
0
0
10
3
min
mi
P1 [W]
60
2 [m/s]
14
1800
1600
1400
1200
1000
800
600
400
200
0
20
6
50
30
40
9
50
12
100
15
150
200
60 [m/h]
18 [l/s]
[lgpm]
max.
12
m
m
11 0 m m
1 9 m
8 m
7 m
6 5m
4m
min.
10
20
30
40
50
60 [m/h]

Terminal diagrams, motor data Wilo-Stratos
PE
SSM
1~ 230 V, 50 Hz
PE
L1 L3
DP:
PLR:
LON:
SSM
SSM
L2 L3
L1 L2
3~ 230 V, 50 Hz
Cooling
Terminal diagram
Twin-head pump management (2 pumps)
Serial digital BA interface
Serial digital LONWORKS interface
Collective fault signal
(NC contact in accordance with VDI 3814, load capacity 1 A,
250 V ~)
For function, see chapter Wilo-Control Pump Management
Systems, Planning Guide
Option: IF-Module Stratos *)

LON-modul
DP
DP
PLR
LON
PLR-modul
*) For additional Stratos IF-Modul, see chapter Wilo-Control Pump

Management Systems
Rated
power
Speed
Power
Current at
consumption 1~230V
Current at
3~230V
Current at
3~400V
Motor
protection
Cable
screwed connection
PG
p1
[1/min]
[W]
[A]
25/1-6
65
1400 - 3400
9 - 85
0.13 - 0.78
0.13 - 0.78
integrated
1 x 7/ 1 x 9/ 1 x 13.5
25/1-8
100
1400 - 3700
9 - 130
0.13 - 1.20
0.13 - 1.20
integrated
1 x 7/ 1 x 9/ 1 x 13.5
30/1-6
65
1400 - 3400
9 - 85
0.13 - 0.78
0.13 - 0.78
integrated
1 x 7/ 1 x 9/ 1 x 13.5
30/1-8
100
1400 - 3700
9 - 130
0.13 - 1.20
0.13 - 1.20
integrated
1 x 7/1 x 9/1 x 13.5
30/1-12
200
1600 - 4800
16 - 310
0.16 - 1.37
0.16 - 1.37
integrated
1 x 7/1 x 9/1 x 13.5
32/1-12
200
1600 - 4800
16 - 310
0.16 - 1.37
0.16 - 1.37
integrated
1 x 7/1 x 9/1 x 13.5
40/1-4
100
1600 - 3700
14 - 130
0.16 - 1.20
0.16 - 1.20
integrated
1 x 7/1 x 9/1 x 13.5
40/1-8
200
1800 - 4800
18 - 310
0.17 - 1.37
0.17 - 1.37
integrated
1 x 7/1 x 9/1 x 13.5
40/1-12
350
1400 - 4600
21 - 450
0.16 - 2.01
0.16 - 2.01
integrated
1 x 7/1 x 9/1 x 13.5
50/1-8
200
1800 - 4800
18 - 310
0.17 - 1.37
0.17 - 1.37
integrated
1 x 7/1 x 9/1 x 13.5
50/1-9
350
1400 - 4100
21 - 430
0.16 - 1.88
0.16 - 1.88
integrated
1 x 7/1 x 9/1 x 13.5
50/1-12
500
1400 - 4600
21 - 620
0.16 - 2.70
0.16 - 2.70
integrated
1 x 7/1 x 9/1 x 13.5
65/1-9
500
1400 - 4600
21 - 620
0.16 - 2.70
0.16 - 2.70
integrated
1 x 7/1 x 9/1 x 13.5
65/1-12
650
950 - 3300
38 - 800
0.28 - 3.50
0.28 - 3.50
integrated
1 x 7/1 x 9/1 x 13.5
80/1-12
1300
900 - 3300
40 - 1550
0.30 - 6.80
0.30 - 6.80
integrated
1 x 7/1 x 9/1 x 13.5
100/1-12
1300
900 - 3300
40 - 1550
0.30 - 6.80
0.30 - 6.80
integrated
1 x 7/1 x 9/1 x 13.5

Systems
p2
[W]
Wilo-Stratos...
Solar thermal
Motor data
61

Dimensions, weights Wilo-Stratos

Dimension drawing A
Dimension drawing B
Rp
l1
l1
l2
l0
Pg 13,5
l0
Pg 9
Pg 9
l2
Pg 7
Pg 7
Pg 13,5
b3
b4
a2
a3
b3
b5
a1
b3
b4
a1
Permitted installation positions, see Planning Guide

Note:
When arranging pumps vertically, the dimension b5
protrudes over the edge of the pump connection!

Note:
When arranging pumps vertically, the dimension b5
protrudes over the edge of the pump connection!
Dimension drawing C
Dimension drawing D
D
k
d
DN
D
k L2
k L1
d
DN
n x d1
n x d2
62
a2
a3
b3
b5
n x dL

Dimensions, weights Wilo-Stratos
Nominal
Pipe
diameter connection
Thread
Dimensions
DN
Rp
l0
l1
l2
a1
a2
a3
b3
b4
25/1-6
11/2
180
90
48
181
43
58
75
90
25/1-8
11/2
180
90
48
181
43
58
75
30/1-6
11/
180
90
48
181
43
58
30/1-8
11/4
180
90
48
181
43
58
30/1-12
11/4
180
90
55
200
50
32/1-12
32
220
110
55
203
40/1-4
40
220
110
48
40/1-8
40
220
110
40/1-12
40
250
125
50/1-8
50
240
50/1-9
50
50/1-12
50
65/1-9
65
65/1-12
65
80/1-12
100/1-12
b5
[mm]
Weight
about
Dimension
drawing
PN 6/10
[kg]
125
4.1
90
125
4.1
75
90
125
4.2
75
90
125
4.2
56
78
106
127
5.5
48
65
78
106
127
9.0
176
58
72
75
90
125
8.3
55
202
53
63
78
106
127
9.2
65
252
62
84
92
119
142
14.0
120
55
207
50
65
78
106
127
10.6
280
140
65
256
61
83
92
119
142
15.5
280
140
65
256
61
83
92
119
142
15.5
280
140
65
256
61
83
92
119
142
17.5
340
170
78
325
87
112
120
155
170
29.0
80
360
180
78
328
90
120
125
155
170
31.0
100
360
180
78
338
80
120
125
155
170
34.0
Wilo-Stratos...
Cooling
Dimensions, Weights
Flange dimensions
DN
32/1-12
Combination flange PN6/10
40/1-4
40/1-8
40/1-12
50/1-8
50/1-9
50/1-12
65/1-9
65/1-12
80/1-12
Flange PN 6 (dimensioned to PN 16,
80/1-12
Flange PN16
100/1-12
100/1-12
Flange PN16
(flange PN 16 in accordance with EN 1092-2)

according in accordance with EN 1092-2)
(in accordance with EN 1092-2)
according in accordance with EN 1092-2)
Pump flange dimensions
KL1/KL2
[mm]
Dimension
drawing
nx
dL1/dL2
n x dL
[pcs. x mm]
Solar thermal
Nominal
diameter
32
140
76
90/100
4 x 14/19
40
150
84
100/110
4 x 14/19
40
150
84
100/110
4 x 14/19
40
150
84
100/110
4 x 14/19
50
165
99
110/125
4 x 14/19
50
165
99
110/125
4 x 14/19
50
165
99
110/125
4 x 14/19
65
185
118
130/145
4 x 14/19
65
185
118
130/145
4 x 14/19
80
200
132
150
4 x 19
80
200
132
160
8 x 19
100
220
156
170
4 x 19
100
220
156
180
8 x 19
Flange

Systems
Wilo-Stratos...
63

High-efficiency pumps (twin-head pumps)
Equipment/Function Wilo-Stratos-D
Wilo-Stratos-D
Operating modes
'p-T for temperature-prompted differential pressure
Manual functions
Automatic functions
Stepless power adjustment as a function of
operating mode
Deblocking function
Soft start
Safety control




Individual/collective fault signal
(programmable with IR-Monitor)

Fault light
64

Equipment/Function Wilo-Stratos-D
Wilo-Stratos-D
Cooling
Data exchange
IR-Monitor (see function table for
IR-Monitor)
PLR serial digital interface for connection to BA via

Wilo interface converter or company-specific
coupling modules

LONWORKS network

Various combinations with Stratos IF-Modul (accessory) possible

cut-in and out)

ventilator Rp 3/8
Plug-in slot for optional expansion with WiloIF-Moduls

Solar thermal

Systems
65

Technical data Wilo-Stratos-D

s
Wilo-Stratos-D ...
32/1-8 32/1-12 40/1-8 40/1-12 50/1-8
50/1-9 50/1-12 65/1-12 80/1-12
Approved fluids (other fluids/media on request)


pumping data)

Performance
12
11
11
13
13
19
21
32
21
38
43
72
107

- 10 to + 110

circulation systems

water circulation systems [d]
6/10
6/10
6/10
6/10
6/10
6/10
6/10
6/10
16
16
16
16
16
16
16
16
10, 16
32
32
40
40
50
50
50
65
80



230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60
50/60

Pipe connections

plug
66

Technical data Wilo-Stratos-D

Wilo-Stratos-D ...
32/1-8 32/1-12 40/1-8 40/1-12 50/1-8
50/1-9 50/1-12 65/1-12 80/1-12
Cooling
Motor/electronics
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Power electronics
Frequency converter
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Impeller
Fibreglassreinforced PP
Shaft
Pump housing
Bearing

50 C
95 C
10
10
10
12
10
12
12
15
15
110 C
16
16
16
18
16
18
18
23
23

Systems
Solar thermal
67

Characteristic pump curves Wilo-Stratos-D

Wilo-Stratos-D 32/1-8
'p-c (constant)
'p-v (variable)
v
0,5
1,5
2,5
3,5
4 [m/s]
0,5
1,5
2,5
3,5
[m/s]
1 ~ 230 V - DN 32
7
c
H [m]
ax
1 ~ 230 V - DN 32
p-
p-
H [m]
ax
2
min.
0
0
0
2
0,5
4
1
10
0
300
10
2,5
20
12 [m/h]
3,5 [l/s]
[lgpm]
30
40
100
0
0
6m
150
5m
Wilo-Stratos 32/1-8
10
P1
min.
0
12 [m/h]
40
[lgpm]
4m m
3
50
P1
2
3,5 [l/s]
max.
7m
100
1m
min.
30
[m 3 /h]
12
3
250
P1 [W]
2m
2,5
20
10
10
8
2
1,5
200
3m
150
50
2
0,5
4m
5m
6m
300
max.
x.
ma
7m
200
n.
250
P1 [W]
6
1,5
mi
Wilo-Stratos 32/1-8
10
12
[m 3 /h]
[m/s]
'p-c (constant)
'p-v (variable)
v
[m/s]
12
12
1 ~ 230 V - DN 32
p-
ma
H [m]
x.
min.
0
0
20
10
12
3
30
40
14
4
16
x.
50
18[m/h]
5 [l/s]
60
[lgpm]
400
7m
6m
5m
4m
3m
300
200
min.
P1
1m
2
10
1
20
10
12
14
4
3
30
40
50
16
18[m/h]
5 [l/s]
60
[lgpm]
max.
10
500
8m
400
7m
5m
6m
4m
300
200
2m
100
600
8m
P1 [W]
max.
9m
0
0
700
max.
500
min.
600
P1 [W]
10
68
ma
700
10
p-
H [m]
1 ~ 230 V - DN 32
10
12
14
Wilo-Stratos
32/1-12
16 18[m/h]
100
0
P1
min.
0
10
12
14
Wilo-Stratos
32/1-12
16 18[m/h]


'p-v (variable)
v
0
10
6 [m/s]
10
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
p-
p-
H [m]
ax
5
4
ax
min
mi
n.
1
0
0
0
5
20
10
10
3
30
15
4
40
50
20
5
60
25
7
6
70
80
90
[m/h]
[l/s]
[lgpm]
6m
7m
5m
300
2m
200
40
50
20
5
60
25
7
6
70
80
[m/h]
[l/s]
[lgpm]
90
max.
10
7m
400
6m
3m
4m
5m
300
200
1m
100 min.
0
0
30
15
4
500
3m
4m
P1 [W]
8m
20
10
10
3
600
max
400
5
1
700
max.
500
0
0
0
700
600
H [m]
6 [m/s]
P1 [W]
Cooling
'p-c (constant)
P1
15
Wilo-Stratos
40/1-8
25
[m/h]
20
100
0
P1
min.
0
10
15
Wilo-Stratos
40/1-8
25
[m/h]
20
'p-c (constant)
'p-v (variable)
v
Solar thermal
[m/s]
14
[m/s]
14
p-
10
1 ~ 230 V - DN 40
12
p-
10
H [m]
H [m]
ax
1 ~ 230 V - DN 40
12
ax
min.
40
20
60
900
.
800
max
m
12
700
10 m
600
8m
500
6m
400
300
4m
200
2m
100 min.
1m
0
0
5
10
15
25
6
30
80
100
35 [m/h]
10 [l/s]
8
120
[lgpm]
P1
20
25
30
Wilo-Stratos
40/1-12
35 [m/h]
900
800
700
600
500
400
300
200
100
0
0
0
20
10
2
40
15
4
20
25
6
60
30
35 [m/h]
10 [l/s]
80
100
120
[lgpm]
max.

Systems
20
15
4
10
2
12
n.
11
0
0
P1 [W]
P1 [W]
mi
m
10 9 m
8 mm
7 m
6 m
5 m
4
P1
min.
0
10
15
20
25
30
Wilo-Stratos
40/1-12
35 [m/h]
69


'p-c (constant)
'p-v (variable)
v
10
[m/s]
10
1 ~ 230 V - DN 50
1 ~ 230 V - DN 50
p-
p-
H [m]
H [m]
6
m
ax
5
4
ax
min
mi
1
0
0
0
5
1
10
10
3
2
20
30
15
4
40
50
70
25
7
6
60
80
90
[m/h]
[l/s]
[lgpm]
8m
400
6m
7m
5m
4m
2m
200
20
30
15
4
40
50
20
5
70
25
7
6
60
80
90
[m/h]
[l/s]
[lgpm]
max.
10
7m
400
6m
3m
4m
5m
300
200
P1
1m
min.
10
10
3
500
3m
300
100
5
1
600
max
500
0
0
700
max.
600
P1 [W]
20
5
700
n.
P1 [W]
[m/s]
15
Wilo-Stratos
50/1-8
25
[m/h]
20
100
0
P1
min.
0
10
15
Wilo-Stratos
50/1-8
25
[m/h]
20
'p-c (constant)
'p-v (variable)
v
[m/s]
12
1 ~ 230 V - DN 50
10
p-
p-
H [m]
ma
ma
x.
x.
min
min
70
900
800
700
600
500
400
300
200
100
0
0
0
20
10
15
4
2
40
20
25
6
60
30
35 [m/h]
10 [l/s]
80
100
120
[lgpm]
max.
8m
P1 [W]
P1 [W]
[m/s]
1 ~ 230 V - DN 50
10
H [m]
12
6m
4m
2m
1m
min.
0
10
15
P1
20
25
30
Wilo-Stratos
50/1-9
35 [m/h]
900
800
700
600
500
400
300
200
100
0
0
0
20
10
2
40
15
4
20
25
6
60
30
35 [m/h]
10 [l/s]
80
100
120
[lgpm]
max.
8m
7m
6m
5m
4m
3m
P1
min.
0
10
15
20
25
30
Wilo-Stratos
50/1-9
35 [m/h]


'p-v (variable)
v
3
[m/s]
12
[m/s]
1 ~ 230 V - DN 50
9
p-
p-
7
H [m]
ma
x.
ma
x.
mi
n.
1
0
0
10
15
4
25
20
25
6
50
30
35
10
75
100
40 [m/h]
[l/s]
[lgpm]
125
400
200
min.
10
15
10
15
4
2
25
20
25
6
50
30
35
10
75
100
40 [m/h]
[l/s]
[lgpm]
125
Q
max.
m
1000
P1 [W]
600
0
0
1200
m
11 m
10
9m
8m
7m
6m
5m
4m
3m
2m
1m
max
800
n.
1200
1000
mi
11
H [m]
10
P1 [W]
11
1 ~ 230 V - DN 50
10
v
3
12
11
Cooling
'p-c (constant)
800
600
400
P1
20
25
200
Wilo-Stratos
50/1-12
30
35
m
10 m
9 m
8
7 mm
6 m
5 m
4
P1
min.
0
40 [m/h]
10
15
20
25
30
Wilo-Stratos
50/1-12
35
40 [m/h]
'p-c (constant)
'p-v (variable)
v
v
0
[m/s]
11
[m/s]
1 ~ 230 V - DN 65
9
8
8
p-
p-
7
H [m]
7
6
5
ax
6
5
ax
4
3
3
2
mi
n.
1
0
0
10
3
20
6
50
30
40
9
100
50
12
60
15
150
Q
18
70 [m/h]
[l/s]
20
30
40
P1 [W]
.
max m
10 m
9
8m
7m
6m
5m
4m
3m
2m
1m
10
n.
P1
50
60
Wilo-Stratos
65/1-12
70 [m/h]
0
0
10
3
250 [lgpm]
200
max.
min.
mi
1800
1600
1400
1200
1000
800
600
400
200
0
20
6
50
30
40
9
100
50
12
60
15
150
Q
18
70 [m/h]
[l/s]
250 [lgpm]
200
max.
10
9m m
8 m
7 m
6 m
5 m
4
P1
min.
0
10
20

Systems
H [m]
10
P1 [W]
11
1 ~ 230 V - DN 65
10
1800
1600
1400
1200
1000
800
600
400
200
0
12
12
Solar thermal
30
40
50
60
Wilo-Stratos
65/1-12
70 [m/h]
71


'p-c (constant)
'p-v (variable)
v
[m/s]
16
1 ~ 230 V - DN 80
14
12
12
10
10
p-
H [m]
H [m]
p-
8
m
ax
mi
ax
0
0
20
40
10
100
60
80
100
20
200
300
[m/h]
30 [l/s]
[lgpm]
2000
1500
500
min.
40
100
60
60
80
100
20
200
300
[m/h]
30 [l/s]
[lgpm]
Q
max.
m
12 1 m
1 0m m
1 9 m
8 m
7 6m
5 mm
4
2000
1500
1000
P1
1m
20
40
10
2500
6m
4m
2m
1000
20
3000
m
12
m
10
8m
P1 [W]
2500
0
0
3500
max.
x.
ma
n.
3000
mi
n.
3500
P1 [W]
72
8
6
[m/s]
1 ~ 230 V - DN 80
14
16
80
Wilo-Stratos
80/1-12
100 [m/h]
P1
500
0
min.
0
20
40
60
80
Wilo-Stratos
80/1-12
100 [m/h]

Terminal diagrams, motor data Wilo-Stratos-D
PE
SSM
1~ 230 V, 50 Hz
L1 L3
PE
DP:
PLR:
LON:
SSM
SSM
L2 L3
L1 L2
3~ 230 V, 50 Hz
Cooling
Terminal diagram
(Normally closed contact as per VDI 3814, load capacity 1 A,
250 V ~)
For function, see chapter Pump Management Systems WiloControl, Planning Guide

LON-modul
DP
DP
PLR
LON
PLR-modul
*) For additional Stratos IF-Module, see chapter Pump Management Systems

Wilo-Control
Rated
power
Speed
Power
Current at
consumption 1~230V
Current at
3~230V
Current at
3~400V
Motor
protection
Cable
screwed connection
PG
p2
p1
[W]
[1/min]
[W]
[A]
32/1-8
100
1400 - 3700
9 - 130
0.13 - 1.20
0.17 - 1.37
integrated
1 x/71x/91x 13.5
32/1-12
200
1600 - 4800
16 - 310
0.16 - 1.37
0.16 - 1.37
integrated
1 x/71x/91x 13.5
40/1-8
200
1800 - 4800
18 - 310
0.17 - 1.37
0.17 - 1.37
integrated
1 x/71x/91x 13.5
40/1-12
350
1400 - 4600
21 - 450
0.16 - 2.01
0.16 - 2.01
integrated
1 x/71x/91x 13.5
50/1-8
200
1800 - 4800
18 - 310
0.17 - 1.37
0.17 - 1.37
integrated
1 x/71x/91x 13.5
50/1-9
350
1400 - 4100
21 - 430
0.16 - 1.88
0.16 - 1.88
integrated
1 x/71x/91x 13.5
50/1-12
500
1400 - 4600
21 - 620
0.16 - 2.70
0.16 - 2.70
integrated
1 x/71x/91x 13.5
650
950 - 3300
38 - 800
0.28 - 3.50
0.28 - 3.50
integrated
1 x/71x/91x 13.5
80/1-12
1300
900 - 3300
40 - 1550
0.30 - 6.80
0.30 - 6.80
integrated
1 x/71x/91x 13.5

Systems
65/1-12
Wilo-Stratos D...
Solar thermal
Motor data
73

Dimensions, weights Wilo-Stratos-D

Dimension drawing A
b4
b5
a1
l3
b1
l0
l4
l1
b2
a2
Pg 7
Pg 9
Pg 13,5

Note:
When arranging pumps vertically, the dimension b5 protrudes over the edge of the pump connection!
Dimension drawing B
Dimension drawing C
D
k
d
DN
D
k L2
k L1
d
DN
n x d1
n x dL
n x d2
Dimensions, Weights
Wilo-Stratos D...
Nominal
diameter
DN
Dimensions
l0
l1
l3
l4
74
a1
a2
b1
b2
b4
b5
[mm]
Weight
about
Dimension
drawing
PN 6/10
[kg]
32/1-8
32
220
110
90
75
181
43
106
114
106
106
12.0
32/1-12
32
220
110
127
106
203
57
117
130
110
130
16.5
40/1-8
40
220
110
127
106
199
64
125
138
115
135
16.6
40/1-12
40
250
125
142
119
252
62
151
144
145
145
25.0
50/1-8
50
240
120
127
106
203
61
123
135
113
132
18.0
50/1-9
50
280
140
142
119
256
62
159
148
145
145
27.0
50/1-12
50
280
140
142
119
256
62
159
148
145
145
27.0
65/1-12
65
340
170
170
155
325
88
200
210
188
188
52.8
80/1-12
80
360
180
170
150
328
100
220
235
203
203
61.0

Dimensions, weights Wilo-Stratos-D

Flange dimensions
DN

D
KL1/KL2
nx
dL1/dL2
n x dL
[pcs. x mm]
32/1-8

(flange PN 16 in accordance with
EN 1092-2)
32
140
76
90/100
4 x 14/19
32/1-12

EN 1092-2)
32
140
76
90/100
4 x 14/19
40/1-8

EN 1092-2)
40
150
84
100/110
4 x 14/19
40/1-12

EN 1092-2)
40
150
84
100/110
4 x 14/19
50/1-8

EN 1092-2)
50
165
99
110/125
4 x 14/19
50/1-9

EN 1092-2)
50
165
99
110/125
4 x 14/19
50/1-12

EN 1092-2)
50
165
99
110/125
4 x 14/19
65/1-12

EN 1092-2)
65
185
118
130/145
4 x 14/19
80/1-12

according in accordance with
EN 1092-2)
80
200
132
150
4 x 19
80/1-12
Flange PN16
80
200
132
160
8 x 19

Systems
[mm]
Dimension
drawing
Cooling
Nominal
diameter
Flange
Solar thermal
Wilo-Stratos-D ...
75

Energy-saving pumps (single-head pumps/twin-head pumps)
Series overview Wilo-Star-E, TOP-E, TOP-ED
fied
Modi s!
e
i
r
se
H[m]
Series: Wilo-Star-E (EasyStar)

Wilo-EasyStar
St
4
St
ar-
E1
5(
25
ar
-E
,3
0)
15
/1
(2
5,
30
)/1
-5

> Application:
Hot-water heating systems of all kinds
-3
1
0
0
0,5
1,5
2,5
Q[m/h]
H[m]
Series: Wilo-TOP-E
Wilo-TOP-E
10
30/1
-1
0
/1-
65
10
/1
)/ 1 -7
80/1-10
100/1-10
-1
0
50
/1-
/1
40
2 5 (3 0
50
-10

> Application:
Hot-water heating systems of all kinds and
industrial circulation systems
50/1-7
2
1
0
40/1-4
10
20
30
40
Q[m3/h]
50
H[m]
Series: Wilo-TOP-ED
Wilo-TOP-ED
10
8
40/1-10
50
3 2 /1
/1
-1
80/1-10
-7
40/1-7
50/1-6 50/1-7
65/1-10
> Twin-head pumps:

> Application:
Hot-water heating systems of all kinds and
2
1
0
76
10
20
30
40
50
60
70
80
Q[m3/h]

Energy-saving pumps (single-head pumps/twin-head pumps)
Series overview Wilo-Star-E, TOP-E, TOP-ED

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data:. . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Page
6/31
78
80
82
83
84
325

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data:. . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Switchgears and Control Devices. . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page
6/31
78
86
88
93
94
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data:. . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Switchgears and Control Devices. . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page
6/31
96
98
100
104
105
325
351

Energy-saving pumps specially for single- and two-family houses and for two- to
six-family houses
Simple pipe connection thanks to the safe and practical wrench attachment point on the
pump body.
Secure electrical connection through ergonomically optimised terminal box.
Threaded cable connection can be removed and used on both sides.
Quick connection with spring clips
Easy operation. Ex-works setting suitable for 90% of all heating systems requirements. The
Red Button allows individual settings to be made for specific systems.
Activated Autopilot offers automatic adjustment of pump performance in boiler setback
mode.
Operational reliability through deblocking function and Safety Control.
Cooling
Series: Wilo-Star-E (EasyStar)
Series: Wilo-TOP-E
421
Solar thermal

Stepless performance control and various control functions for energy-saving operation.
Autopilot for automatic setback mode through self-teaching Fuzzy Logic.
Easy operation through standard series integrated pump display and manual operation level
(one-button-operation).
IF-Modul with interfaces to building-automation systems can be optionally retrofitted.
Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor.
421

Systems

Stepless performance control and various control functions for energy-saving operation.
Autopilot for automatic setback mode through self-teaching Fuzzy Logic.
Easy operation through standard series integrated pump display and manual operation level
(one-button-operation).
IF-Modul with interfaces to building-automation systems can be optionally retrofitted.
Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor.
Optimum economic efficiency with TOP-ED thanks to efficiency-optimised duty/assist mode.
Series: Wilo-TOP-ED
77

Energy-saving pumps (single-head pumps)
Equipment/Function Wilo-Star-E, Wilo-TOP-E

Wilo-Star-E
(EasyStar)
Wilo-TOP-E

Operating modes
Manual functions


operating mode
Automatic functions
Deblocking function
Soft start
(not with TOP-E 25(30)/1-7,

TOP- E30/1-10, TOP- E40/1-4
and TOP-E 50/1-6)
Safety control


TOP- E30/1-10, TOP- E40/1-4
and TOP-E 50/1-6)



TOP- E30/1-10, TOP- E40/1-4
and TOP-E 50/1-6)
Single/collective fault signal (potential-free

NC contact)
78

Equipment/Function Wilo-Star-E, Wilo-TOP-E

Wilo-Star-E
(EasyStar)
Wilo-TOP-E

Fault light
Cooling
Data exchange

coupling modules
LONWORKS network

Possible with IF-Modul (accessories)

(Twin-head pump management with 2
single-head pumps only possible if the equivalent twin-head pump is listed in the Wilo catalogue)

cut-in and out)
Different combinations with IF-Modul

Different combinations with IF-Modul


ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-IFModuls

(for DN 32 - DN 65 nominal connection diameters)
Including 1.8 m power cable with grounding plug

Systems
Solar thermal
79

Technical Data Wilo-Star-E

Wilo-Star-E...
(EasyStar)
15/1-3
25/1-3
30/1-3
15/1-5
25/1-5
30/1-5

pumping data)

2.5
2.5
2.5
3.5
3.5
3.5
Approved fluids
(other fluids on request)
Performance
Flow volume
max. [m3/h]

Temperature range for utilisation in heating, ventilation
& air conditioning systems
at max. ambient temperature of +25 C [C]
circulation systems
+20 to +110
+20 to +95
+20 to +110
+20 to +95
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar]
10
10
10
10
10
10
Special version for operating pressure pmax [bar]
1/
2
11/4
1/
11/4
Mating flange for PN 16

flange, special version



230
230
230
230
230
230

plug
50
50
50
50
50
50
Pipe connections
2
80

Technical Data Wilo-Star-E

Wilo-Star-E...
(EasyStar)
25/1-3
30/1-3
15/1-5
25/1-5
30/1-5
Cooling
15/1-3
Motor/electronics
EN 61000-6-3
EN 61000-6-3
EN 61000-6-2
Power electronics
Pulse-pack control
Protection class
IP 42
IP 42
IP 42
IP 42
IP 42
IP 42
Insulation class
Pump housing
Materials
Impeller
Plastic (PP -%40 GF)
Shaft
Stainless steel (X40 Cr13)
Bearing

50 C
0.5
0.5
0.5
0.5
0.5
0.5
95 C
110 C
10
10
10
10
10
10

Systems
Solar thermal
81

Pump curves Wilo-Star-E

Wilo-Star-E 15/1-3, E 25/1-3, E 30/1-3
Wilo-Star-E 15/1-5, E 25/1-5, E 30/1-5
'p-v (variable)
'p-v (variable)
3,5
0
0
0
v
3
1
0,5
0,25
0,5
5
1,5
0,75
0,75
Rp
Rp 1 [m/s]
Rp 1
Wilo-Star-E
15/1-3, 25/1-3, 30/1-3
0
0
0
0,5
0,75
5
1,5
0,75
Rp
Rp 1 [m/s]
Rp 1
Wilo-Star-E
15/1-5, 25/1-5, 30/1-5
1 ~ 230 V - Rp , Rp 1, Rp 1
v
3
1
0,5
0,25
1 ~ 230 V - Rp , Rp 1, Rp 1
2,5
4
2
H[m]
H[m]
p-
1,5
p-
ax
ax
.
2
1
1
0,5
min.
min.
0
0
0
0,5
0,2
1
0,4
1,5
2
0,6
2,5
0,8
[m/h]
1,0 [l/s]
0
0
0,5
1,5
0,4
0,2
2,5
0,6
3,5[m/h]
1,0 [l/s]
3,5[m/h]
0,8
Q
100
50
max.
2m
3m
30
P1 [W]
P1 [W]
max.
80
40
min.
20
60
3m
2m
40
min.
20
10
0
82
0,5
1,5
2,5
[m/h]
0,5
1,5
2,5

Terminal Diagrams, Motor Data Wilo-Star-E
Cooling
Terminal diagram
PE

Single-phase AC motor 1~230 V, 50 Hz, with capacitor installed
Speed
Power
consumption
Current at
1~230 V
3~230 V
P1
[1/min]
[W]
[A]
Motor protection
Capacitor
Threaded
cable
connection
Capacity
PG
3~400 V
[mF/VDB]
1,7/400
11
1060 - 2350
18 - 42
0.13 - 0.19
15/1-5-130
1205 - 2680
27 - 72
0.15 - 0.31
not necessary
2,0/400
11
25/1-3
1060 - 2350
18 - 42
0.13 - 0.19
not necessary
1,7/400
11
25/1-3-130
1060 - 2350
18 - 42
0.13 - 0,19
not necessary
1,7/400
11
30/1-3
1060 - 2350
18 - 42
0.13 - 0.19
not necessary
1,7/400
11
25/1-5
1205 - 2680
27 - 72
0.15 - 0.31
not necessary
2,0/400
11
25/1-5-130
1205 - 2680
27 - 72
0.15 - 0.31
not necessary
2,0/400
11
30/1-5
1205 - 2680
27 - 72
0.15 - 0.31
not necessary
2,0/400
11

Systems
15/1-3-130
not necessary
Wilo-Star-E...
Solar thermal
Motor data
83

Dimensions, Weights Wilo-Star-E

Dimension drawing
b1
l4
b2
l0
b3
l2
l3
Rp/DN
a1
b0
l1
Dimensions, Weights
Wilo-Star-E...
84
Pipe connection/
nominal diameter
Thread
Rp
Pump dimensions
a1
I0
l1
l2
l3
Weight about
l4
b0
b1
b2
b3
[mm]
15/1-3-130
Rp 1/2
G1
33
130
96
65
78
160
93
106
56
74
[kg]
2.2
15/1-5-130
Rp 1/2
G1
33
130
96
65
78
160
93
106
56
74
2.5
25/1-3
Rp 1
G 11/2
33
180
96
90
78
160
93
106
56
74
2.4
25/1-3-130
Rp 1
G/112
33
130
96
65
78
160
93
106
56
74
2.2
25/1-5
Rp 1
11/2
33
180
96
90
78
160
93
106
56
74
2.7
25/1-5-130
Rp 1
G 11/2
33
130
96
65
78
160
93
106
56
74
2.5
30/1-3
Rp 11/4
G2
33
180
96
90
78
160
93
106
56
74
2.6
30/1-5
Rp 11/4
G2
33
180
96
90
78
160
93
106
56
74
2.8

Systems
Solar thermal
Cooling
85

Technical Data Wilo-TOP-E
25/1-7
30/1-7
30/1-10
40/1-4
40/1-10
50/1-6
50/1-7
50/1-10
65/1-10
80/1-10
100/1-10
Wilo-TOP-E...

than 20 % glycol content require rechecking of the
pumping data)

11
10
10
10
10
6.5
6.5
11
18
15
24
27
32
62
62
Approved fluids
Performance
circulation systems [C]
+20 to +110

10
10
10
6/10
6/10
6/10
6/10
6/10
6/10
16
16
16
16
16
10
10
16
16
16
Pipe connections
11/4
11/4
40
40
50
50
50
65
80
100




230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

plug
50
50
50
50
50
50
50
50
50
50
50
86

Technical Data Wilo-TOP-E
Cooling
100/1-10
80/1-10
65/1-10
50/1-10
50/1-7
50/1-6
40/1-10
40/1-4
30/1-10
30/1-7
25/1-7
Wilo-TOP-E...
Motor/electronics
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Power electronics
HighFrefreq.
quency
PWM
conv.
process
High-frequency
PWM procedure
Frequency converter
Protection class
IP 43
IP 43
IP 43
IP 43
IP 43
IP 43
IP 43
IP 43
IP 43
IP 43
IP 43
Insulation class
Materials
Pump housing
Grey cast iron

(EN-GJL-200)
TOP-E 30/1-7:
Also as special version in
red bronze
TOP-E 50/1-7, TOP-E 65/1-10, TOP E-80/1-10:

Also as special version in red bronze (CC 491K)
(CC 491K)
Impeller
Plastic (PPS -%40 GF)
Shaft

Solar thermal
Bearing
50 C
0.5
0.5
0.5
0.5
0.5
0.5
95 C
10
10
10
10
10
110 C
11
11
11
11
11
11
16
16
16
16
16

Systems
87

Pump curves Wilo-TOP-E

Pump
curves
WiloTOP-E
Wilo-TOP-E 25/1-7, 30/1-7

'p-c (constant)
'p-v (variable)
v
0,5
Rp 1
[m/s]
2 Rp 11/4
1,5
Pump
Curves
0,5
Rp 1
[m/s]
2 Rp 11/4
1,5
Wilo-TOP-E 25/1-7
Wilo-TOP-E 30/1-7
-c
Wilo-TOP-E 25/1-7
Wilo-TOP-E 30/1-7
1 ~ 230 V - Rp 1/Rp 11/4
1 ~ 230 V - Rp 1/Rp 11/4
p-
ax
H[m]
ax
H[m]
min.
min
0
0
0,5
10
[m3/h]
[l/s]
20
[lgpm]
15
1,5
max.
10
125
125
min.
75
20
[lgpm]
max.
150
2m
1m
100
[m3/h]
[l/s]
15
1,5
175
3m
5m 4m
6m
P1[W]
150
0,5
200
175
P1[W]
200
50
5m 4m 3m
2m
6m
100
75
min.
50
25
0
0
0
25
0
[m3/h]
[m3/h]
Wilo-TOP-E 30/1-10
'p-c (constant)
'p-v (variable)
v
0,5
1,5
v
2
2,5
[m/s]
12
0,5
1,5
Wilo-TOP-E 30/1-10
11
2,5
[m/s]
Wilo-TOP-E 30/1-10
11
1 ~ 230 V - Rp 11/4
10
1 ~ 230 V - Rp 11/4
10
-c
-v
7
H[m]
7
m
H[m]
12
ax
ma
x.
min
min
0
0
2
0,5
5
1
10
15
max.
6m
8m
2m
8
2
25
30
[m3/h]
[l/s]
9
2,5
35
[lgpm]
0
0
2
0,5
5
1
10
15
8m
min.
9
2,5
25
[m3/h]
[l/s]
35 [lgpm]
30
6m
300
7
2
20
Q
max.
4m
6
1,5
400
P1[W]
P1[ W]
10
200
20
Q
400
300
6
1,5
4m
m
10
200
min.
1m
100
88
100
[m3/h]
[m3/h]


Wilo-TOP-E 40/1-4
'p-v (variable)
v
0
0,5
1,5
[m/s]
0,5
1,5
Wilo-TOP-E 40/1-4
1 ~ 230 V - DN 40
4
1 ~ 230 V - DN 40
4
-c
ma
H[m]
x.
x.
min.
0
0
10
10
20
[m3/h]
[l/s]
200
min.
0
0
[lgpm]
30
10
20
[lgpm]
30
Q
200
max.
[m3/h]
[l/s]
10
225
max.
175
150
2m
1m
3m
125
P1[W]
175
225
P1[W]
ma
H[m]
-c
100
150
2m
1m
3m
125
100
min.
75
min.
75
50
50
25
0
[m/s]
Wilo-TOP-E 40/1-4
Cooling
'p-c (constant)
25
0
[m3/h]
10
[m3/h]
10
Wilo-TOP-E 40/1-10
'p-v (variable)
v
v
0
0,5
10
Solar thermal
'p-c (constant)
1,5
2,5
[m/s]
0,5
1,5
2,5
[m/s]
10
p-
Wilo-TOP-E 40/1-10
Wilo-TOP-E 40/1-10
9
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
p
ma
x.
6
H[m]
H[m]
6
5
ax
2
min
.
min
1
0
-v
0
0
10
10
20
30
Q
700
12
3
40
14
4
16 [m3/h]
[l/s]
[lgpm]
50
0
0
10
10
20
30
Q
700
12
16 [m3/h]
[l/s]
14
4
3
40
[lgpm]
50
max.
600
600
max.
7m
P1[W]
P1[W]
400
5m
300
3m
min.
0
4m
5m
6m
100
1m
7m
8m
300
200
200
100
400

Systems
500
500
10
12
14
16
[m3/h]
min.
0
0
10
12
14
16 [m3/h]
89


Wilo-TOP-E 50/1-6
'p-c (constant)
'p-v (variable)
v
0,5
[m/s]
1,5
0,5
[m/s]
1,5
Wilo-TOP-E 50/1-6
Wilo-TOP-E 50/1-6
1 ~ 230 V - DN 50
1 ~ 230 V - DN 50
-c
p
-
ax
0
0
10
10
min.
.
12
14
20
30
40
50
[m3/h]
[l/s]
[lgpm]
0
0
450
10
10
max.
300
30
5m
6m
200
300
min.
150
6m
250
1m
P1[W]
250
100
40
[m3/h]
[l/s]
[lgpm]
50
max.
350
3m
4m
2m
14
400
350
12
3
20
450
400
P1[W]
min
5m
3m
4m
2m
200
min.
150
100
50
0
ax
4
H[m]
H[m]
50
0
10
12
14
[m3/h]
10
12
14
[m3/h]
Wilo-TOP-E 50/1-7
'p-c (constant)
'p-v (variable)
v
3 [m/s]
3 [m/s]
Wilo-TOP-E 50/1-7
7
Wilo-TOP-E 50/1-7
1 ~ 230 V - DN 50
p-
1 ~ 230 V - DN 50
-v
ax
5
H[m]
H[m]
ax
min
min
0
0
0
5
1
10
2
10
20
15
4
3
30
40
50
20
5
60
[m3/h]
[l/s]
80 [lgpm]
70
700
5
1
10
20
30
40
50
5m
P1[ W]
400
4m
3m
200
2m
100
60
10
[m3/h]
[l/s]
80 [lgpm]
70
Q
max.
6m
400
5m
300
4m 3m
200
1m
100
min.
0
20
5
500
6m
300
90
15
4
600
max.
500
10
2
700
600
P1[W]
0
0
min.
15
20
[m3/h]
10
15
20
[m3/h]


Wilo-TOP-E 50/1-10
'p-v (variable)
v
2
[m/s]
10
v
2
Cooling
'p-c (constant)
[m/s]
10
Wilo-TOP-E 50/1-10
Wilo-TOP-E 50/1-10
-c
1 ~ 230 V - DN 50
1 ~ 230 V - DN 50
p-
ax
H[m]
min.
0
0
0
10
10
20
15
4
3
30
40
50
20
5
25
7
60
70
80
[m3/h]
[l/s]
[lgpm]
90
P1[W]
9m
7m
10
20
30
40
50
20
5
60
70
[m3/h]
[l/s]
25
7
6
80
[lgpm]
90
Q
max.
600
8m m
7
3m
6m 5m
4m
200
min.
1m
min.
0
0
15
4
400
5m
200
10
2
800
600
400
5
1
1000
max.
800
0
0
0
1000
P1[ W ]
min.
1
0
ax
H[m]
10
15
20
25
[m3/h]
10
15
20
[m3/h]
25
Wilo-TOP-E 65/1-10
'p-v (variable)
v
0
0,5
Solar thermal
'p-c (constant)
v
1,5
[m/s]
0,5
1,5
[m/s]
Wilo-TOP-E 65/1-10
Wilo-TOP-E 65/1-10
8
1 ~ 230 V - DN 65
-c
1 ~ 230 V - DN 65
-v
ma
x.
H[m]
H[m]
x.
min.
min
ma
10
15
4
25
25
30
50
75
[m3/h]
[l/s]
[lgpm]
100
10
15
4
2
25
20
25
30
50
75
[m3/h]
[l/s]
[lgpm]
100
Q
max.
800
5m
7m
600
1000
max.
800
0
0
0
1000
P1[W ]
20
3m
400

Systems
0
0
P1[W ]
600
7m
400
6m
5m
4m
200
200
min.
1m
0
0
10
15
20
25
30
[m3/h]
min.
0
0
10
15
20
25
30
[m3/h]
91


Wilo-TOP-E 80/1-10
'p-c (constant)
'p-v (variable)
v
0,5
1,5
2,5
[m/s]
10
0,5
1,5
-c
1 ~ 230 V - DN 80
-v
ax
H[m]
H[m]
1 ~ 230 V - DN 80
3
min.
min.
0
0
10
2
20
6
30
8
50
40
10
100
50
14
12
60
150
16
[m3/h]
18 [l/s]
[lgpm]
200
0
0
10
2
Q
max.
1800
20
6
50
30
8
40
10
100
50
14
12
60
150
16
[m3/h]
18 [l/s]
[lgpm]
200
Q
max.
1800
1600
1600
1400
1400
9m
1200
1200
P1[ W ]
7m
1000
5m
800
3m
600
400
200
0
10
20
7m
6m
8m
800
5m
4m
400
1m
min.
1000
600
200
0
ax
5
4
[m/s]
Wilo-TOP-E 80/1-10
Wilo-TOP-E 80/1-10
9
P1[W]
2,5
10
30
40
50
60
[m3/h]
min.
0
10
20
30
40
50
60
[m3/h]
Wilo-TOP-E 100/1-10
'p-c (constant)
'p-v (variable)
v
0,5
[m/s]
1,5
10
0,5
Wilo-TOP-E 100/1-10
Wilo-TOP-E 100/1-10
9
-c
6
m
ax
5
4
ax
min.
0
0
10
2
20
6
50
30
8
40
10
100
12
50
14
150
60
16
[m3/h]
18 [l/s]
[lgpm]
200
0
0
10
2
20
6
1800
50
30
8
40
10
100
12
50
14
150
60
16
[m3/h]
18 [l/s]
[lgpm]
200
Q
max.
1800
max.
1600
1600
9m
1200
1400
7m
1000
P1[W ]
1400
P1[ W]
-v
3
min.
5m
800
400
1000
200
10
20
30
5m
4m
400
200
0
7m
6m
8m
600
1m
min.
1200
800
3m
600
92
1 ~ 230 V - DN 100
H[m]
H[m]
1 ~ 230 V - DN 100
[m/s]
1,5
10
40
50
60
[m3/h]
min.
0
10
20
30
40
50
60
[m3/h]

Terminal Diagrams, Motor Data Wilo-TOP-E

Terminal diagram B
Standard
Standard
Cooling
Terminal diagram A
PE
SSM
L1 L3
PE
In
SSM
+24V Ext. off
PE
SSM
L1 L3
PE
SSM
0 10V
DP:
PLR:
LON:
SSM
L2 L3
L1 L2
L1 L2
3~ 230 V, 50 Hz
3~ 230 V, 50 Hz
Option: IF module PLR
Option: IF module LON
DP
LON
DP
LON
PLR
DP
PLR
DP

NC contact in accordance with VDI 3814, load capacity 1 A,
250 V ~)
For function, see Chapter Wilo-Control Pump Management Systems, Planning Guide
1~ 230 V, 50 Hz
L2 L3
DP:
PLR:
LON:
SSM

250 V ~)
A/In:
Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input Overriding Off for ext. potential-free
contact (NC contact):
Contact closed: Pump enabled,
contact open: Pump Off
Solar thermal
1~ 230 V, 50 Hz
Rated
power
Speed
Power consumption
Current at
1~230V
3~230V
Motor
3~400V protection
Threaded cable
connection
Terminal
diagram
P2
P1
PG
[W]
[1/min]
[W]
[A]
25/1-7
90
1000 2800
30 200
0.2 0.9
0.2 0.9
integrated 1 x 7 / 1 x 11 / 1 x 13.5
30/1-7
90
1000 2800
30 200
0.2 0.9
0.2 0.9
integrated 1 x 7 / 1 x 11 / 1 x 13.5
30/1-10
180
900 2800
45 400
0.25 1.8
0.25 1.8
integrated 1 x 7 / 1 x 11 / 1 x 13.5
40/1-4
90
1250 2700
60 200
0.3 0.9
0.3 0.9
integrated 1 x 7 / 1 x 11/1 x 13.5
40/1-10
350
850 2850
25 625
0.18 2.75
0.18 2.75
integrated 1 x 7 / 1 x 11/1 x 13.5
50/1-6
180
1000 2800
70 390
0.35 1.7
0.35 1.7
integrated 1 x 7 / 1 x 11/1 x 13.5
50/1-7
350
850 2850
25 645
0.18 2.81
0.18 2.81
integrated 1 x 7 / 1 x 11/1 x 13.5
50/1-10
450
850 2850
30 930
0.28 4.1
0.28 4.1
integrated 1 x 7 / 1 x 11/1 x 13.5
65/1-10
570
850 2850
35 980
0,27 4,31
0,27 4,31
integrated 1 x 7 / 1 x 11/1 x 13.5
80/1-10
1100
850 2850
60 1650
0.33 7.2
0.33 7.2
integrated 1 x 7 / 1 x 11/1 x 13.5
100/1-10
1100
850 2850
60 1650
0.33 7.2
0.33 7.2
integrated 1 x 7 / 1 x 11/1 x 13.5

Systems
Wilo-TOP-E...
Motor data
93

Dimensions, Weights Wilo-TOP-E

Dimension drawing A
Dimension drawing B
Rp
Rp
l0
l0
b3
Pg
b3
Pg
a1
b1
a2
b2
b2
a1
b1
l1
a2
l1
b2
b2
Dimension drawing C
Dimension drawing D
Pg
Pg
l0
l0
b3
b3
b1
R 1/8
a1
b2
b2
a2
b1
b2
l1
R 1/8
a1
b2
a2
l1
Dimension drawing E
Dimension drawing F
Pg
Dimension drawing G
D
k
d
DN
l0
b3
D
k L2
k L1
d
DN
n x d1
n x d2
b1
b2
94
R 1/8
b2
n x dL
a1
a2
l1

Dimensions, Weights Wilo-TOP-E
Pipe connection/
nominal diameter
Thread
Rp/DN
Rp 1
G 11/2
180
34
30/1-7
Rp
11/4
G2
180
34
64
232
66
30/1-10
Rp 11/4
G2
180
40
68
257
73
40/1-4
40
220
54
76
237
83
40/1-10
40
250
57
88
306
50/1-6
50
240
39
82
275
50/1-7
50
280
63
82
50/1-10
50
280
69
91
65/1-10
65
340
79
80/1-10
80
360
100/1-10
100
360
25/1-7
Pump dimensions
Weight
about
Dimensional
drawing
PN 6/10
[kg]
125
5.5
88
125
5.5
93
133
7.5
103
125
10.0
90
115
160
16.0
78
112
133
13.0
314
91
116
160
18.0
337
101
120
190
19.0
100
368
118
134
200
26.0
95
130
371
137
152
200
30.5/32.5
95
130
371
137
152
200
33/35
a1
I0
a2
l1
b1
b2
b3
[mm]
56
225
66
80
Wilo-TOP-E...
Cooling
Dimensions, Weights
Flange dimensions
Nominal
diameter
DN

D
kL1/kL2
[mm]
Dimensional
drawing
n x dL1/dL2
[pcs. x mm]
40/1-4
40/1-10
Combination flange PN 6/10

(flange PN 16, in accordance
with DIN 2533)
40
150
84
100/110
4 x 14/19
50/1-6
50/1-7
50/1-10

with DIN 2533)
50
165
99
110/125
4 x 14/19
65/1-10

with DIN 2533)
65
185
118
130/145
4 x 14/19
Flange PN 6
(as per DIN 2531)
80
190
128
150
4 x 19
Flange PN 16
(in accordance with DIN 2533,
drilled in accordance with
EN 1092-2)
80
200
138
160
8 x 19
Flange PN 6
(as per DIN 2531)
100
210
148
170
4 x 19
Flange PN 16
EN 1092-2)
100
220
158
180
8 x 19
80/1-10
100/1-10
Solar thermal
Flange
Wilo-TOP-E...

Systems
n = No. of bolt holes
95

Energy-saving pumps (twin-head pumps)
Equipment/Function Wilo-TOP-ED
Wilo-TOP-ED
Operating mode
Manual functions
Automatic functions
operating mode
Deblocking function
Soft start
(not with TOP-ED 32/1-7, TOP-ED 40/1-7

and TOP-ED 50/1-6)
Safety control


and TOP-ED 50/1-6)


and TOP-ED 50/1-6)

Single/collective fault signal (potential-free NC
contact)
(programmable with IR-Monitor)

96

Equipment/Function Wilo-TOP-ED
Wilo-TOP-ED
Fault light
Cooling
Data exchange
PLR serial digital interface for connection to BA via

Wilo interface converter or company-specific
coupling modules


LONWORKS network

(Twin-head pump management with 2 single-head pumps only
possible if the equivalent twin-head pump is listed in the Wilo catalogue)
cut-in and out)
Different combinations with IF-Modul (accessories) possible

(see Chapter Wilo-Control Pump Management Systems)
Different combinations with IF-Modul (accessories) possible

(see Chapter Wilo-Control Pump Management Systems)

ventilator Rp 3/8


Systems
Solar thermal
97

Technical Data Wilo-TOP-ED

Wilo-TOP-ED...
32/1-7
40/1-7
40/1-10
50/1-6
50/1-7
50/1-10
65/1-10
80/1-10

pumping data)

10
10
10
10
23
27
24
39
43
59
93
Approved fluids
Performance
Flow volume
max. [m3/h]

Temperature range for utilisation in heating, ventilation and A/C systems
circulation systems
+20 to +110
6/10
6/10
6/10
6/10
6/10
6/10
6/10
16
16
16
16
16
16
10
16
Pipe connections
32
40
40
50
50
50
65
80




230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

plug
50
50
50
50
50
50
50
50
98

Technical Data Wilo-TOP-ED

Wilo-TOP-ED...
40/1-7
40/1-10
50/1-6
50/1-7
50/1-10
65/1-10
80/1-10
Cooling
32/1-7
Motor/electronics
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Power electronics
High-frequency PWM Frequency

procedure
converter
High-freq.
PWM
process
Frequency converter
Protection class
IP 43
IP 43
IP 43
IP 43
IP 43
IP 43
IP 43
IP 43
Insulation class
Pump housing
Materials
Impeller
Plastic (PPS - 40% GF)
Shaft
Bearing

50 C
0,5
0,5
0,5
0,5
95 C
10
10
10
10
110 C
11
11
11
11
16
16
16
16

Systems
Solar thermal
99

Pump curves Wilo-TOP-ED

Wilo-TOP-ED 32/1-7
'p-c (constant)
'p-v (variable)
v
0,5
1,5
2,5
[m/s]
Wilo-TOP-ED 32/1-7
-c
ax
2,5
[m/s]
1 ~ 230 V - DN 32
-v
ma
x.
4
H[m]
min
min
0
0
2
0,5
1,5
10
350
10 [m3/h]
[l/s]
9
2,5
20
Q
400
[lgpm]
30
250
2
0,5
4m
5m
10
1m
200
150
10 [m3/h]
[l/s]
9
2,5
20
Q
[lgpm]
30
max.
300
2m
1,5
350
3m
P1[ W ]
6m
0
0
400
max.
300
6m
250
200
5m
4m
3m
2m
150
100
100
P1-
min.
50
0
1,5
H[m]
Wilo-TOP-ED 32/1-7
1 ~ 230 V - DN 32
0,5
Wilo-TOP-E 30/1-7
10 [m3/h]
P1-
min.
50
0
Wilo-TOP-E 30/1-7
10 [m3/h]
Wilo-TOP-ED 40/1-7
'p-c (constant)
'p-v (variable)
v
v
0
[m/s]
[m/s]
Wilo-TOP-ED 40/1-7
Wilo-TOP-ED 40/1-7
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
-c
6
H[m]
ax
.
ax
H[m]
-v
mi
min
n.
0
0
0
5
1
10
10
2
20
15
4
3
30
40
50
60
800
600
P1[W]
70
80
25
7
90
[m3/h]
[l/s]
5m
3m
6m
500
4m
30
40
50
20
5
60
6
70
80
25
7
90
[m3/h]
[l/s]
[lgpm]
800
max.
700
4m 3m
6m
500
5m
2m
300
P1-
min.
20
15
4
400
200
100
10
10
2
600
1m
300
5
1
900
2m
400
0
0
0
[lgpm]
max.
700
100
900
20
5
P1[W]
10
15
20
Wilo-TOP-E 50/1-6
25
[m3/h]
200
0
P1-
min.
100
0
10
15
20
Wilo-TOP-E 50/1-6
25
[m3/h]


Wilo-TOP-ED 40/1-10
'p-v (variable)
v
0
v
3
[m/s]
11
11
10
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
-c
[m/s]
Wilo-TOP-ED 40/1-10
Wilo-TOP-ED 40/1-10
10
9
Cooling
'p-c (constant)
-v
ma
x.
H[m]
3
min
1
0
ax
min
H[m]
0
0
10
15
4
25
20
5
25
7
50
[m3/h]
[l/s]
[lgpm]
75
5
1
10
2
1200
0
0
15
4
25
20
5
25
7
50
[m3/h]
[l/s]
[lgpm]
75
Q
1200
max.
1000
max.
7m
8m
800
P1[W]
P1[ W ]
1000
5m
6m
600
P 1-
1m
Wilo-TOP-E 40/1-10
5m
4m
P1-
200
Wilo-TOP-E 40/1-10
min.
min.
0
600
400
2m
200
7m
6m
3m
4m
400
8m
800
10
15
20
25
[m3/h]
10
15
20
25
[m3/h]
Wilo-TOP-ED 50/1-6
'p-v (variable)
v
0
Solar thermal
'p-c (constant)
v
2
[m/s]
[m/s]
Wilo-TOP-ED 50/1-6
Wilo-TOP-ED 50/1-6
1 ~ 230 V - DN 50
1 ~ 230 V - DN 50
-c
6
p
ax
H[m]
mi
mi
n.
n.
0
0
0
5
1
10
10
2
20
15
4
3
30
40
50
60
6
70
80
25
7
90
[m3/h]
[l/s]
[lgpm]
800
5m
600
6m
500
400
3m
1m
10
10
2
20
15
4
3
30
40
50
20
5
60
6
70
80
25
7
90
[m3/h]
[l/s]
[lgpm]
800
max.
700
4m
2m
4m
600
6m
500
3m
5m
2m
400
300
300
200
P1-
min.
100
0
5
1
900
max.
700
0
0
0
900
P1[W]
20
5
P1[W]

Systems
.
ax
H[m]
-v
10
15
20
Wilo-TOP-E 50/1-6
200
25
P1-
min.
100
[m3/h]
10
15
20
Wilo-TOP-E 50/1-6
25
[m3/h]
101


Wilo-TOP-ED 50/1-7
'p-c (constant)
0
0,5
'p-v (variable)
1,5
v
2,5
3,5
[m/s]
4,5
0,5
1,5
v
2,5
3,5
4,5
[m/s]
Wilo-TOP-ED 50/1-7
Wilo-TOP-ED 50/1-7
1 ~ 230 V - DN 50
p-
1 ~ 230 V - DN 50
ma
-v
x.
ma
H[m]
H[m]
x.
mi
n.
mi
n.
0
0
10
20
15
4
2
40
20
25
60
80
35 [m3/h]
10 [l/s]
30
100
[lgpm]
120
1400
10
20
15
4
2
40
20
25
60
80
100
P1[W]
4m
3m
2m
600
max.
6m
800
5m
1m
P 1-
Wilo-TOP-E 50/1-7
3m
P1-
200
Wilo-TOP-E 50/1-7
min.
min.
0
4m
600
400
400
200
[lgpm]
120
1000
5m
6m
800
35 [m3/h]
10 [l/s]
30
1200
max.
1000
P1[W]
1400
1200
0
0
10
15
20
25
30
35
[m3/h]
10
15
20
25
30
35
[m3/h]
Wilo-TOP-ED 50/1-10
'p-c (constant)
0
'p-v (variable)
v
3
10
[m/s]
1 ~ 230 V - DN 50
c
[m/s]
Wilo-TOP-ED 50/1-10
1 ~ 230 V - DN 50
p-
v
3
10
Wilo-TOP-ED 50/1-10
H[m]
ax
H[m]
-v
ax
min
mi
n.
0
0
P1[W]
25
15
4
20
25
6
50
30
8
75
100
35
10
40 [m3/h]
[l/s]
[lgpm]
125
max.
8m
7m
6m
5m
4m
3m
2m
P1-
1m
5
min.
10
15
20
25
30
Wilo-TOP-E 50/1-10
35
40
[m3/h]
0
0
10
2
2000
1800
1600
1400
1200
1000
800
600
400
200
0
0
102
10
2
P1[W]
25
15
4
50
20
25
6
30
8
75
100
35
10
125
40 [m3/h]
[l/s]
[lgpm]
2000
1800
1600
1400
1200
1000
800
600
400
200
0
max.
8m
7m
6m
5m 4m
P1-
Wilo-TOP-E 50/1-10
min.
0
10
15
20
25
30
35
40 [m3/h]


Wilo-TOP-ED 65/1-10
'p-v (variable)
v
v
0
0,5
1,5
2,5
4 [m/s]
3,5
1 ~ 230 V - DN 65
-c
0,5
1,5
2,5
Wilo-TOP-ED 65/1-10
Cooling
'p-c (constant)
1 ~ 230 V - DN 65
8
7
4 [m/s]
3,5
Wilo-TOP-ED 65/1-10
-v
ma
ma
x.
H[m]
H[m]
x.
min
mi
n.
0
0
0
10
20
20
40
30
8
6
60
80
100
Q
2000
50
14
[m3/h]
[l/s]
180
[lgpm]
40
10
120
12
140
160
0
0
0
10
20
20
40
30
6
60
80
10
100
Q
2000
50
14
[m3/h]
[l/s]
180
[lgpm]
40
8
120
12
140
160
max.
max.
1600
7m
5m
4m
3m
6m
1200
800
P1[W]
P1[W]
1600
7m
1200
6m
5m
4m
800
2m
400
P1-
1m
400
Wilo-TOP-E 65/1-10
10
P1-
Wilo-TOP-E 65/1-10
min.
min.
20
30
40
[m3/h]
50
10
20
30
40
[m3/h]
50
Wilo-TOP-ED 80/1-10
'p-v (variable)
v
0
v
3
10
[m/s]
1 ~ 230 V - DN 80
-c
[m/s]
Wilo-TOP-ED 80/1-10
1 ~ 230 V - DN 80
10
Wilo-TOP-ED 80/1-10
Solar thermal
'p-c (constant)
-v
H[m]
ax
5
4
3
min
min
0
0
0
10
20
4
40
80
30
8
40
12
120
50
160
60
16
200
70
20
240
80
24
280
90 [m3/h]
[l/s]
320 [lgpm]
4000
0
0
10
20
4
40
80
30
8
40
12
120
50
160
60
16
200
240
6m
2000
5m
4m
3m
2m
1000
0
0
10
20
min.
30
280
90 [m3/h]
[l/s]
320 [lgpm]
8m
7m
2000
6m
5m
4m
1000
P1-
1m
40
24
max.
3000
7m
P1[W]
P1[W]
8m
80
4000
max.
3000
70
20

Systems
H[m]
ax
50
60
Wilo-TOP-E 80/1-10
70
80
90
[m3/h]
P1-
Wilo-TOP-E 80/1-10
min.
0
0
10
20
30
40
50
60
70
80
90 [m3/h]
103

Terminal Diagrams, Motor Data Wilo-TOP-ED

Terminal diagram A
Terminal diagram B
Standard
Standard
PE
SSM
L1 L3
PE
SSM
In
+24V Ext. off
PE
SSM
L1 L3
PE
SSM
0 10V
1~ 230 V, 50 Hz
DP:
PLR:
LON:
SSM
1~ 230 V, 50 Hz
L2 L3
L2 L3
L1 L2
L1 L2
3~ 230 V, 50 Hz
3~ 230 V, 50 Hz
DP
LON
DP
LON
PLR
DP
PLR
DP

250 V ~)
DP:
PLR:
LON:
SSM

250 V ~)
A/In:
Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input Overriding Off for ext. potential-free
contact (NC contact):
Contact closed: Pump enabled,
contact open: Pump Off
Motor data
Wilo-TOP-ED...
104
Nominal
power
Speed
Power
consumption
Current at
1~230 V
3~230 V
3~400 V
Motor
protection
Threaded cable
connection
Terminal
diagram
P2
P1
PG
[W]
[1/min]
[W]
[A]
32/1-7
90
1000 - 2800
30 - 200
0.2 - 0.9
0.2 - 0.9
integrated 1 x 7 / 1 x 11/1 x 13.5
40/1-7
180
1000 - 2800
70 - 390
0.35 - 1.7
0.35 - 1.7
integrated 1 x 7 / 1 x 11/1 x 13.5
40/1-10
350
850 - 2850
25 - 625
0.18 - 2.75 0.18 - 2.75
integrated 1 x 7 / 1 x 11/1 x 13.5
50/1-6
180
1000 - 2800
70 - 390
0.35 - 1.7
0.35 - 1.7
integrated 1 x 7 / 1 x 11/1 x 13.5
50/1-7
350
850 - 2850
25 - 645
0.18 - 2.81 0.18 - 2.81
integrated 1 x 7 / 1 x 11/1 x 13.5
50/1-10
450
850 - 2850
30 - 930
0.28 - 4.1
integrated 1 x 7 / 1 x 11/1 x 13.5
0.27 - 4.31 0.27 - 4.31
65/1-10
570
850 - 2850
35 - 980
80/1-10
1100
850 - 2850
60 - 1650
0.33 - 7.2
0.28 - 4.1
0.33 - 7.2
integrated 1 x 7 / 1 x 11/1 x 13.5
integrated 1 x 7 / 1 x 11/1 x 13.5

Dimensions, Weights Wilo-TOP-ED
Cooling
Dimension drawing A
q2
q1
R 1/8
k1
l0
b1
k2
Pg
l1
R 1/8
Dimension drawing B
q2
q1
R 1/8
k1
k2
Pg
l1
R 1/8
Solar thermal
l0
b1
M10
Dimension drawing C
q2
q1
k1
k2
l0
b1
M10
l1

Systems
Pg
R 1/8
l2
105


Dimension drawing D
Dimension drawing E
D
k
d
DN
D
k L2
k L1
d
DN
n x d1
n x dL
n x d2
Dimension drawing F
18
50
18
30
30
18
50
30
Dimensions, Weights
Wilo-TOP-ED...
Pipe
connection/
Nominal
diameter
DN
Pump dimensions
I0
l1
k1
k2
b1
q1
q2
[mm]
Weight
about
Dimension
drawing
PN 6/10
[kg]
32/1-7
32
220
115
232
39
126
119
124
135
158
15.0
40/1-7
40
250
135
267
73
44
150
143
172
108
132
149
176
22.0
B/F
40/1-10
40
250
135
306
75
64
178
172
225
132
165
185
198
32.0
C/F
50/1-6
50
280
160
275
82,5
36
150
143
172
113
132
149
176
24.0
B/F
50/1-7
50
280
160
314
82,5
62
179
169
225
132
165
185
198
33.0
C/F
50/1-10
50
280
155
337
82,5
69
198
192
228
157
195
197
210
38.0
C/F
65/1-10
65
340
185
368
92,5
80
223
209
225
162
205
208
220
51.0
C/F
80/1-10
80
360
205
371
100
94
249
231
240
180
205
240
256
59.5/61.0
C/F
Note for support-bracket mounting:

For all bores with M10 threads for support-bracket mounting for versions TOP-ED 40 and TOP-ED 50 are obtainable upon request.
106


Flange dimensions
Nominal
diameter
DN
32/1-7

(flange PN 16, in accordance with
DIN 2533)
32
140
78
40/1-7
40/1-10

DIN 2533)
40
150
50/1-6
50/1-7
50/1-10

DIN 2533)
50
65/1-10

DIN 2533)
80/1-10

D
kL1/kL2
Dimensional
drawing
n x dL1/dL2
[pcs. x mm]
90/100
4 x 14/19
88
110
4 x 14/19
165
102
125
4 x 14/19
65
185
122
145
4 x 14/19
Flange PN 6
(as per DIN 2531)
80
190
128
150
4 x 19
Flange PN 16
EN 1092-2)
80
200
138
160
8 x 19
[mm]
Cooling
Flange
Wilo-TOP-ED...

Systems
Solar thermal
107

Automatic pumps (single-head pumps)
Series overview Wilo-Smart
ces
Repla-Star-A
o
l
Wi oStar)
(Aut
H[m]
Series: Wilo-Smart
Wilo-Smart
5
4
Sm
art
25
/3
Sm
art
25
0/

Automatic circulating pumps with screw
connection
> Application:
Hot-water heating systems of all kinds
/30
/4
1
0
0
108
0,5
1,5
2,5
Q[m/h]

Series overview Wilo-Smart

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Page:
6
110
112
114
115
115
325

Systems
Solar thermal

Simple pipe connection thanks to the safe and practical wrench attachment point on the pump
body.
Secure electrical connection through ergonomically optimised terminal box.
Easy operation. Ex-works setting suitable for 80% of all heating systems requirements. Simple
selection of the 3 pre-programmed control channels is accomplished with the red button.
The Wilo-Smart automatic control mode prevents flow noise in the heating system and
reduces power consumption.
Operational reliability thanks to automatic deblocking function. A special bronze filter prevents particles from entering the motor space.
Cooling
Series: Wilo-Smart
109

Equipment/function Wilo-Smart
Wilo-Smart
Operating modes
Differential pressure control
dp-c for constant differential pressure
dp-v for variable differential pressure
dp-T for temperature-controlled differential pressure
Manual functions
Setting to Autopilot
(automatic setback mode)
Setting the control channels
Automatic functions
operating mode
Deblocking function
Soft start
Safety control

Control input Analogue In 0 - 10 V



NC contact)

110

Equipment/function Wilo-Smart
Wilo-Smart
Fault light
Cooling

IR-Monitor (see IR-Monitor function table)

coupling modules

LONWORKS network
Data exchange

duty changeover/time-sensitive pump alteration)

cut-in and out)

ventilator Rp 3/8
Particle filter


Systems
Solar thermal
111

Technical Data Wilo-Smart

Wilo-Smart...
25/4
30/4
25/6
30/6

than 20% glycol require checking of the pumping
data)

3.5
3.5
+2 C to +95 C
+2 C to +95C
+2 C to +95 C
+2 C to +95 C

circulation systems

10
10
10
10
11/4
11/4



Mains supply connection 1~ [V], standard version
230
230
230
230

plug
50
50
50
50
Approved fluids
(other fluids/media on request)
Performance
Flow volume
max. [m3/h]

Pipe connections
112

Technical Data Wilo-Smart

25/4
30/4
25/6
30/6
EN 61800-3
EN 61800-3
EN 61800-3
EN 61800-3
EN 61000-6-3
EN 61000-6-3
EN 61000-6-3
EN 61000-6-3
EN 61000-6-2
EN 61000-6-2
EN 61000-6-2
EN 61000-6-2
Protection class
IP 42
IP 42
IP 42
IP 42
Insulation class
Cooling
Wilo-Smart...
Motor/electronics
Power electronics
Materials
Impeller
Pump housing
Plastic (PP 40% GF)
Shaft
Bearing

50C
0,5
0,5
0,5
0,5
95C

Systems
Solar thermal
113

Pump curves Wilo-Smart

Wilo-Smart 25/4, 30/4
Wilo-Smart 25/6, 30/6

v
0,5
0
5
0,5
Rp1
[m/s]
Rp1
1,5
1
1
0,5
0
6
Wilo-Smart 25/4
Wilo-Smart 30/4
Wilo-Smart 25/6
Wilo-Smart 30/6
1~230V - Rp1, Rp1
Rp1
[m/s]
Rp1
1,5
1
0,5
1~230V - Rp1, Rp1
H [m]
H [m]
3
3
2
2
1
1
0
0
0
0,5
1,0
0,25
2,5
1,5
2,0
2,5
0,5
3,0
0,75
7,5
10
3,5 [m3/h]
1,0 [l/s]
12,5
[lgpm]
0
0
0,5
1
0,25
2,5
1,5
3
0,75
7,5
10
3,5 [m3/h]
1,0
[l/s]
12,5
[lgpm]
3,5
[m3/h]
Q
80
40
60
P1[W]
P1[W]
50
30
40
20
0
114
2,5
2
0,5
0,5
1,0
1,5
2,0
2,5
3,0
3,5
[m3/h]
20
0,5
1,0
1,5
2,0
2,5
3,0

Wilo-Smart Terminal Diagram, Motor Data, Dimensions, Weights

Dimension drawing
Cooling
Terminal diagram
b1
G
PE
l0
b4
b2 x b2
l3
b3
l1
Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz

with integrated capacitor
l4
Motor horizontal
Terminal-box position possible for 3, 6, 9 and 12 oclock
Motor data
Power
consumption
Current
Motor protection
Capacitor
Threaded cable
connection
P1
Capacity
PG
[1/min]
[W]
[A]
[PF/VDB]
1.7/400
11
25/4
1250 - 2690
22 - 49
0.10 - 0.22
not necessary
25/6
1595 - 2640
28 - 72
0.13 - 0.31
not necessary
2.0/400
11
30/4
1250 - 2690
22 - 49
0.10 - 0.22
not necessary
1.7/400
11
30/6
1595 - 2640
28 - 72
0.13 - 0.31
not necessary
2.0/400
11
Solar thermal
Speed
Wilo-Smart...
Dimensions, Weights
Pipe connection/
nominal diameter I
Thread
Rp/DN
25/4
Rp 1
G 1
180
97
90
79
34
117
93.5
71
85
2.4
25/4-130
Rp 1
G 1
130
97
65
79
34
117
93.5
71
85
2.3
25/6
Rp 1
G 1
180
97
90
79
34
117
93.5
71
88
2.6
25/6-130
Rp 1
G 1
130
97
65
79
34
117
93.5
71
85
2.5
30/4
Rp 11/4
G2
180
97
90
79
34
117
93.5
71
85
2.6
30/6
11/4
G2
180
97
90
79
34
117
93.5
71
85
2.9
Rp
Pump dimensions
I0
l1
l3
l4
b1
Weight
about
b2
b3
b4
[mm]
[kg]

Systems
Wilo-Smart...
115

Standard pumps (single-head pumps)
Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL
H[m]
Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min)

Wilo-ClassicStar
Sta
r-R
S1
5/6
Star
-RS
Star-
15/
4, 2
RS 2
5/2,
0
0
/6,
5/4
30/
, 30
/4
30/2
fied
Modi s!
serie
, 25
0,5
1,5
3 Q[m/h]

Circulating pumps with screwed connection
> Application:
Hot-water heating systems of all kinds,
industrial circulating systems, cold-water
systems and air-conditioning systems
> Special features:
Obtainable with pump housing in red bronze
in Version RG
Obtainable in version -130 with short
overall length (130 mm)
Obtainable as a ventilation pump in
Version -RSL
H [m]
Series: Wilo-AXL (max. 2440 1/min)

Wilo-AXL
6
5
4
3
1

> Application:
industrial circulating systems, air-conditioning systems and closed cooling circuits
1
0
6 Q [m3/h]
H [m]
Series: Wilo-TOP-RL (max. 2660 1/min)

Wilo-TOP-RL
6
5
30
/6,
25
/7
,5
30/4
,5
/7
30

> Application:
industrial circulating systems, air-conditioning systems and closed cooling circuits.
1
0
0
116
Q[m3/h]

Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Terminal Diagrams, Motor Data: . . .
Dimensions, Weights:. . . . . . . . . . . . .
Page:
6
126
132
134
135
136
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Page:
6
126
138
140
140
141
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6
126
142
144
145
146
325
351

Glandless pumps with 3 speed stages
Suitable for any installation position with horizontal shaft;
Terminal box in 12-3-6-9-o'clock position
Easy, secure installation with the practical wrench attachment point on the pump body
Simplified electrical installation through the terminal box with removable threaded cable connection that can be used on both sides; Quick connection with spring clips
Cooling
Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min)
Series: Wilo-AXL (max. 2440 1/min)
Solar thermal

Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from condensation formation
Pump with short installation length 130 mm.
421

Systems

Can be used in heating systems and in cooling/air-conditioning systems from -20 C to +130 C
Manual power adjustment with 3 speed stages.
Protection class IP 44
Series: Wilo-TOP-RL (max. 2660 1/min)
117

Series overview Wilo-SE, Wilo-TOP-S, Wilo-TOP-D
H [m]
Series: Wilo-SE (max. 2880 1/min)

Wilo-SE
6
SE
20
4
3
SE
12
150
110
, SE
SE

Circulating pumps with screwed or flanged
connection
> Application:
12 Q [m3/h]
10
H[m]
Series: Wilo-TOP-S (max. 2850 1/min)

Wilo-TOP-S
14
12 40/15
65
10
50/15
/10
65/1
/7
20
65
/4
30
/10
/7
65
50
/4
10
/15
50
/7 50
40
30/4
0
0
/1
, 30/5
25/5
40
s
Serie nsion:
a
p
10
x
e
S 25/
TOP- S 40/15
TOP-
40
25
/10/7,30/7
30
80
/7
40

connection
> Application:
80/10
100/10
Q[m/h]
50
H[m]
Series: Wilo-TOP-D (max. 1400 1/min)

Wilo-TOP-D
2,5
D1
25
1,5
D1
118
0
1
D8
s
Serie nsion:
expa D 100
TOP- D 125
TOP-
00
5
D6 0
D5
D40
D30
0,5

connection
> Application:
4 6 8 10 15 20 25 30 3540 50Q[m/h]

Product advantages Wilo-SE, Wilo-TOP-S, Wilo-TOP-D

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6
126
148
150
151
152
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Terminal Diagrams: . . . . . . . . . . . . . . .
Motor Data:. . . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6
129
154
158
167
168
171
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Motor data . . . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6
129
174
176
178
179
180
325
351
421

Easy installation with combination flange PN 6/PN 10 (with DN 40)
With kit including seal for length compensation between the connection pieces from 244 mm
to 250 mm. Standard-equipped for all pump types with flange connection
Cooling
Series: Wilo-SE (max. 2880 1/min)
Series: Wilo-TOP-S (max. 2850 1/min)
3 speed stages
With thermal insulation as standard

Easy installation with combination flange PN6/PN10 (for DN 40 - DN 65)
Cable feed to terminal box possible on both sides (starting with P1 t 250 W) with integrated
strain-relief device
Protection class 44
421
Solar thermal

Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with
421
Systems

Universal application for different mains System operation, 3~400 V as standard connection,
3~230 V with change of terminal assignment and 1~230 V with use of a capacitor (accessory)
Easy installation with combination flange PN6/PN10 (for DN40 - DN65)
Cable feed to terminal box possible on both sides (starting with P1 = 95 W) possible with integrated strain-relief device
Protection class 44
Series: Wilo-TOP-D (max. 1400 1/min)
119

Series overview Wilo-RP, Wilo-P
H [m ]
Series: Wilo-RP (max. 1400 1/min)

Wilo-RP
RP 2
5 /1
0 0 r,
RP 3
0 /1
00r
2
RP 2
5 /8
RP 2
5 /6
0 r, R
P 30
/8 0

> Application:
0-2
5 Q [m 3/h]
H [m]
Series: Wilo-P (max. 1400 1/min)

Wilo-P
P6
P 50
P
12
5/2
/250
50 80/25
r
r
0r
10
9
8
7
P 65
6
/160 P 80/1
P5
60 r
r
0/1
5
60
r
4 P 40/160 r
P8
0/1
3
P
P5
2
0/1
P 40
12 65/ 5 r
2
25
/100
5r
r
r
1
120
4 6 8 10
P1
00/
P 10
15 20 25 30 35 40 45 50
200
0/16

Circulating pumps with flanged connection
> Application:
0r
60 70 Q [m 3/h]

Series overview Wilo-RP, Wilo-P

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Motor Data: . . . . . . . . . . . . . . . . . . . . . .
Page:
6
129
182
184
185
186
187
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Page:
6
129
188
190
194
196
325
351

Cooling
Series: Wilo-RP
Series: Wilo-P

Systems
Solar thermal

121

Standard pumps (twin-head pumps)
Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW
H[m]
Series: Wilo-Star-RSD (ClassicStar)

Wilo-ClassicStar
Sta
Sta
r-R
r-R
SD
SD
30
30/
/6
1
0
> Twin-head pumps:

Multi-speed circulating pumps with
screwed connection
> Application:
industrial circulating systems, cold-water
systems and air-conditioning systems
Q[m3/h]
H[m]
Series: Wilo-TOP-SD (max. 2850 1/min)
12
Wilo-TOP-SD
+
40/15
65
10
8 40/10
65
/1
3
80/10
65
0
/7
/1
50
40/7
3
40/
30/5
/1
/15
32/
50
50/15
> Twin-head pumps:

connection
> Application:
0 10 20 30 40 50 60 70 80 90
Q[m/h]
s
Serie nsion: 5
expa-SD 40/1
TOP
H [m]
Series: Wilo-SE-TW (max. 2880 1/min)

Wilo-SE-TW
SE
20
0-
N-
SE
TW
12
SE 1
5-
50-
TW
N-
1
0
122
10
12
> Twin-head pumps:

connection
> Application:
N-T
14
16
Q [m3/h]

Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Page:
6
198
202
204
205
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Switchgears and Control Devices . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6
198
206
210
222
225
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6
198
228
230
232
233
325
351

Glandless pumps with 3 speed stages
Twin-head pump for single or parallel operation
Increased reliability in individual operation thanks to the constant availability of a standby unit
ready for operation
Cooling
Series: Wilo-Star-RSD (ClassicStar)
Series: Wilo-TOP-SD (max. 2850 1/min)

Twin-head pump for main/standby operation or parallel operation
Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with
3 speed stages
Easy installation with combination flange PN 6/PN 10 (for DN 32 - DN 65)

Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated
421
Solar thermal
421

Systems

Twin-head pump for main/standby operation or parallel operation
Manual power adjustment with 3 speed stages
Easy installation with combination flange PN 6/PN 10 (for DN 40)
With kit including seal for length compensation between the connection pieces from 244 mm
to 250 mm. Standard-equipped for all pump types with flange connection
Series: Wilo-SE-TW (max. 2880 1/min)
123

Series overview Wilo-DOP
H[m]
Series: Wilo-DOP (max. 1400 1/min)

Wilo-DOP
0/160
80/1
60 r
60 r
0/160
0
16
0/
10
DOP 4
DO
P8
0/1
P6
25
5/
00 r
DOP 40/100 r
12
> Twin-head pumps:

Circulating pumps with flanged connection
> Application:
DO
DOP 50/1
3
2
65/1
r
+
P
5
4
DOP
DOP 5
DOP
DO
8
7
6
5r
1
00
124
8 10
15 20
30 40 5060 Q [m 3/h]

Series overview Wilo-DOP

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Motor Data:. . . . . . . . . . . . . . . . . . . . . .
Page:
6
198
234
236
241
242
243
325
351

Systems
Solar thermal

Cooling
Series: Wilo-DOP (max. 1400 1/min)
125

Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE

Wilo-Star-RS
(ClassicStar)
Wilo-AXL
Wilo-TOP-RL
Wilo-SE
(max. 2850 1/min)
(max. 2440 1/min)
(max. 2660 1/min)
(max.
2880 1/min)

operating mode
Operating mode
Manual functions
Automatic functions
Deblocking function
Soft start
Safety control
(optional for all types

with Wilo-ProtectModul C)
(optional for all types (optional for all types

with Wilo-Protect- with Wilo-ProtectModul C)
Modul C)



Individual/collective fault signal (potential-free
NC contact)

Modul C)
126

Wilo-Star-RS
(ClassicStar)
Wilo-AXL
Wilo-TOP-RL
Wilo-SE
(max. 2850 1/min)
(max. 2440 1/min)
(max. 2660 1/min)
(max.
2880 1/min)
Cooling


Modul C)

Fault light

Modul C)

Modul C)


coupling modules

LONWORKS network
Solar thermal
Data exchange

cut-in and out)

Modul C)


ventilator Rp 3/8
(only in version RSL)

Systems
127


Wilo-Star-RS
(ClassicStar)
Wilo-AXL
Wilo-TOP-RL
Wilo-SE
(max. 2850 1/min)
(max. 2440 1/min)
(max. 2660 1/min)
(max.
2880 1/min)
(for connection nominal diameter DN 40)
Equipment/scope of delivery (Continued)
128

Equipment/ Function Wilo-TOP-S, TOP-D, RP, P

Wilo-TOP-D
(max. 2850 1/min)
Wilo-RP
Wilo-P
(max. 1400 1/min)

Cooling
Wilo-TOP-S
Operating mode
3
(2 for 1~pumps with
P2 t 350 W)
4
(3 for RP 25/60-2)
Stepless power adjustment depending on the operating mode
Deblocking function
Soft start
Safety control
Manual functions
Solar thermal
Automatic functions
(Standard equipment
only for 3~pumps with
P2 t 180 W and
1~pumps with
P2 t 350 W,
optional for all types

Control input Analogue in 0 ... 10 V

Control input Analogue in 0 ... 10 V

= available,

Systems
= not available
129


Wilo-TOP-S
Wilo-TOP-D
(max. 2850 1/min)
Wilo-RP
Wilo-P
(max. 1400 1/min)

NC contact)

(Standard equipment
P2 t180 W and
1~pumps with
P2 t350 W,
optional for all
types with WiloProtect-Modul C)
(optional for all

(only for 1~pumps

with P2 180 W)
(for TOP-D 65
to TOP-D 125)
(only for RP 25/100

and RP 30/100)


coupling modules

LONWORKS network
Thermal winding contact (WSK, potential-free

NC contact)
Fault light
(Standard equipment
P2 t180 W and
1~pumps with
P2 t350 W,
optional for all
(only for 3~pumps)

Data exchange


cut-in and out)
= available,
130

= not available


Wilo-TOP-D
(max. 2850 1/min)
Wilo-RP
Wilo-P
(max. 1400 1/min)

Cooling
Wilo-TOP-S
(only for 1~pumps

and 3~pumps with
P2 t 180 W)
(for TOP-D 65
to TOP-D 125)

ventilator Rp 3/8
(only for TOP-D

30, 40, 50)
(not with RP 25/100

and RP 30/100)

= not available

Systems
= available,
Solar thermal
131

Technical Data Wilo-Star-RS

Wilo-Star-RS...
(ClassicStar)
15/4
15/6
25/2
25/4
25/6
30/2
30/4
30/6

data)

4.0
6.0
2.5
4.0
6.0
2.5
4.0
6.0
3.5
4.0
2.5
3.5
4.0
2.5
3.5
4.0
Approved fluids
Performance
Flow volume
max. [m3/h]

at max. ambient temperature +25C [C]
circulation systems
-10 up to +110

10
10
10
10
10
10
10
10
1/
2
1/
2
11/4
11/4
11/4
Flange for mating flange PN 6,

standard version

Combination flange PN 6/10 for mating flange PN 6



230
230
230
230
230
230
230
230

plug
50
50
50
50
50
50
50
50
Pipe connections
= available,
132
= not available

Technical Data Wilo-Star-RS
15/4
15/6
25/2
25/4
25/6
30/2
30/4
30/6
Cooling
Wilo-Star-RS...
(ClassicStar)
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Pump housing
Materials
Impeller
Plastic (PP -40% GF)
Shaft
Bearing

50 C
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
95 C
110 C
10
10
10
10
10
10
10
10
130 C
Solar thermal
= not available

Systems
= available,
133

Pump curves, Wilo-Star-RS

Wilo-Star-RS 15/4, 25/4, RS 30/4
Wilo-Star-RS 15/6, 25/6, RS 30/6
v
0
0,5
0
5
1,5
1,0
0,5
1,5
1,0
2,5
2,0
0,5
1,0
Rp
Rp1 [m/s]
Rp1
0
6
0,5
1,0
1,5
0,5
Rp
1,5
0,5
Rp1 [m/s]
Rp1
1,0
Wilo-Star-RS
15/6, 25/6, 30/6
Wilo-Star-RS
15/4, 25/4, 30/4
1~230 V - Rp / Rp 1 / Rp 1
2,5
2,0
1,0
1~230 V - Rp / Rp1 / Rp1
ma
x.
H[m]
3
H [m]
ma
x.
2
m
in
mi
n.
1,0
2,0
0,25
0,75
[m3/h]
3,0
0,5
1,0
[l/s]
Q
50
3,0
0,75
1,0
10
[m3/h]
[l/s]
[lgpm]
100
max.
2,0
0,5
5
[lgpm]
10
1,0
0,25
max.
80
P1[W]
P1[W]
40
20
60
min.
30
min.
1,0
40
2,0
20
[m3/h]
3,0
1,0
2,0
3,0
[m3/h]
Wilo-Star-RS 25/2, 30/2
0
0
0,25
v
0,75
0,5
0,5
0,25
1,0
0,75
1,25
Rp 1
[m/s]
Rp1
Wilo-Star-RS 25/2
Wilo-Star-RS 30/2
1~230 V - Rp1/Rp1
H[m]
2
ma
x.
1
mi
n.
0
0
0
0
0,5
0,1
1,0
0,2
1,5
0,3
4
2,0
0,5
0,4
0,7
[m3/h]
2,5
0,6
[l/s]
[lgpm]
Q
50
max.
P1[W]
40
30
20
min.
10
0
0
134
0,5
1,5
2,5
[m3/h]

Terminal diagram, Motor Data Wilo-Star-RS
Cooling
Terminal diagram
PE

Rated power
Speed
Power
consumption
Current
Motor protection
Capacitor
Threaded cable
connection
P2
P1
Capacity
PG
[W]
15/4-130
15/6-130
25/2
25/4
25/6
30/2
30/4
30/6
[W]
[A]
[PF/VDB]
2200
1950
1550
39 - 48
30 - 38
22 - 28
0.21
0.17
0.13
not necessary
1.7/400
11
2550
2350
1900
6785
43 - 65
30 - 46
0.37
0.29
0.20
not necessary
2.6/400
11
1800
1500
1450
39 - 45
27 - 30
17 - 18
0.20
0.13
0.08
not necessary
1.6/400
11
2200
1950
1550
39 - 48
30 - 38
22 - 28
0.21
0.17
0.13
not necessary
1.7/400
11
2550
2350
1900
6785
43 - 65
30 - 46
0.37
0.29
0.20
not necessary
2.6/400
11
1800
1500
1450
39 - 45
27 - 30
17 - 18
0.20
0.13
0.08
not necessary
1.6/400
11
2200
1950
1550
39 - 48
30 - 38
22 - 28
0.21
0.17
0.13
not necessary
1.7/400
11
2550
2350
1900
6785
43 - 65
30 - 46
0.37
0.29
0.20
not necessary
2.6/400
11
[1/min]
17
11
6
max
39
22
11
max
7
4
2
max
17
11
6
max
39
22
11
max
7
4
2
max
17
11
6
max
39
22
11
max
min
min
min
min
min
min
min
min
Wilo-Star-RS...
Solar thermal
Motor data

Systems
Always refer to name plate data!
135

Dimensions, Weights Wilo-Star-RS

Dimension drawing A
Dimension drawing B
b2
b1
b3
b4
l0
l0
l3
l3
PG 11
l4
PG 11
l1
b1
l4
Motor horizontal
Terminal-box position possible for 3, 6, 9 and 12 o'clock
At delivery terminal box position is at 3 o'clock.
l1
b2
Motor horizontal
Terminal-box position possible for 3, 6, 9 and 12 o'clock
Dimensions, Weights
Wilo-Star-RS...
136
Pipe
connection/
nominal
diameter
Thread
Rp
15/4-130
Rp 1/2
G1
130
97
65
79
33
119
92.5
15/6-130
Rp 1/2
G1
130
97
65
79
33
122
92.5
25/2
Rp 1
G 11/2
180
97
90
79
33
100
92.5
25/4
Rp 1
G 11/2
180
97
90
79
33
100
25/4-130
Rp 1
G 11/2
130
97
65
79
33
25/6
Rp 1
11/2
180
97
90
79
25/6-130
Rp 1
G 11/2
130
97
65
79
30/2
Rp 11/4
G2
180
97
90
30/4
Rp 11/4
G2
180
97
30/6
114
G2
180
97
Rp
Pump dimensions
I0
l1
l3
l4
b1
Weight
about
b2
b3
b4
Dimension
drawing
[kg]
2.2
2.4
54
73
2.2
92.5
54
73
2.2
100
92.5
54
73
2.2
33
100
92.5
54
76
2.4
33
100
92.5
54
76
2.4
79
33
100
92.5
54
73
2.2
90
79
33
100
92.5
54
73
2.2
90
79
33
100
92.5
54
76
2.4
[mm]

Systems
Solar thermal
Cooling
137

Technical Data Wilo-AXL

Wilo-AXL
80/25
Approved fluids

data)

Performance
Flow volume
max. [m3/h]
8
5,5

circulation systems
-20 up to +120

10
Pipe connections

standard version




400

plug
50
138

Technical Data Wilo-AXL

Wilo-AXL
80/25
Power electronics
Protection class
IP 42
Insulation class
Cooling
Motor/electronics
Materials
Impeller
Shaft
Bearing

Pump housing
Plastic (PPE, trade name Noryl)


50 C
0,5
95 C
110 C
10
130 C

Systems
Solar thermal
139

Pump Curve, Terminal Diagrams, Motor Data Wilo-AXL
H [m]
Wilo-AXL 80/25-130
Wilo-AXL
6
5
4
3
1
2
1
0
6 Q [m3/h]
Terminal diagram A - stage 2 (max.)
Terminal diagram B - stage 1 (min.)
Mains connection 3~400 V, 50 Hz


Motor data
Wilo-AXL...
80/25-130
Rated power
Speed
Maximum power
consumption
Current
Terminal plan
-
P2
P1
[W]
[1/min]
[W]
[A]
Stage 2 (max.): 0.38

Stage 1 (min.): 0.18
A
B
80
Stage 2 (max.): 2440 Stage 2 (max.): 190

Stage 1 (min.): 1710 stage 1 (min.): 100

Current I: On-site thermal overload settings.
140

Dimensions, Weights Wilo-AXL
Cooling
Dimension drawing
L
h
B
P1

Dimensions, Weights
Wilo-AXL...
Thread
Rp/DN
Rp 1
G 11/2
Pump dimensions
B
Weight about
P1
[mm]
130
100
177
[kg]
138
84
4.2

Systems
Solar thermal
80/25-130
Pipe connection/
nominal diameter
141

Technical Data Wilo-TOP-RL

Wilo-TOP-RL...
25/7,5
30/4
30/6,5
30/7,5

data)

7.5
4.0
7.0
7.5
6.5
9.0
10.0
6.5
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems
-20 up to +130

10
10
10
10
11/4
11/4
11/4

standard version




230
230
230
230

plug
50
50
50
50
Pipe connections
142

Technical Data Wilo-TOP-RL

25/7,5
30/4
30/6,5
30/7,5
Cooling
Wilo-TOP-RL...
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Impeller
Pump housing
Plastic (PPE, trade name Noryl)
Shaft
Bearing

50 C
0.5
0.5
0.5
0.5
95 C
5.0
5.0
5.0
5.0
110 C
11.0
11.0
11.0
11.0
130 C
24.0
24.0
24.0
24.0

Systems
Solar thermal
143

Pump curves Wilo-TOP-RL

Wilo-TOP-RL 25/7.5
Wilo-TOP-RL 30/4
v
0,5
1,5
[m/s]
0,5
1,5
Wilo-TOP-RL 25/7,5
7
[m/s]
Wilo-TOP-RL 30/4
1~230 V - Rp 1
1~230 V - Rp 11/4
3,5
3,0
2,5
H[m]
H[m]
2,5
4,0
2,0
ax
.(
1,5
ax
(2
.(
1,0
min
. (3
(2
min
. (3
0
0
0,5
10
1,5
[m3/h]
[l/s]
20
[lgpm]
0,5
15
0
0
2
0,5
5
1
10
1,5
15
20
9 [m3/h]
2,5 [l/s]
8
2
25
30
[lgpm]
250
250
200
150
150
P1[W]
P1[W]
max.
200
min.
100
max.
100
min.
50
50
0
0
[m3/h]
Wilo-TOP-RL 30/6.5
0,5
1,5
9 [m3/h]
2,5
3,5 [m/s]
0,5
1,5
[m/s]
Wilo-TOP-RL 30/7,5
Wilo-TOP-RL 30/6,5
1~230 V - Rp 11/4
1~230 V - Rp 11/4
5
H[m]
H[m]
Wilo-TOP-RL 30/7.5
v
ma
.(
ax
x. (
(2
min.
(3
. (3
0
0
0
2
0,5
5
1
10
1,5
15
8
2
20
Q
(2
min
25
10 [m3/h]
[l/s]
9
2,5
30
35
0
0
[lgpm]
10
15
6
1,5
[m3/h]
[l/s]
20
[lgpm]
250
300
0,5
max.
250
200
max.
P1[W]
P1[W]
200
150
min.
100
144
min.
100
50
50
0
0
150
3
10 [m /h]
0
0
[m3/h]

Terminal Diagram, Motor Data Wilo-TOP-RL
PE
Cooling
Terminal diagram

Internal protection against unacceptably high winding temperatures
Tripping:
Internal interruption of motor voltage
Reset:
Automatic after motor has cooled down
Wilo-TOP-RL...
rated power
Speed
Power
consumption
Current
Capacitor
Threaded cable
connection
P2
P1
Capacity
PG
[W]
[W]
[A]
[PF/VDB]
2420
1950
1350
145 - 205
100 - 165
70 - 115
1.00
0.80
0.60
5/400
1 x 13.5
[1/min]
25/7,5
80
1 max.
2
3 min.
30/4
70
1 max.
2
3 min.
2660
2340
1710
145 - 180
95 - 150
70 - 110
0.85
0.75
0.55
5/400
1 x 13.5
30/6,5
100
1 max.
2
3 min.
2160
1480
1100
150 - 245
120 - 200
95 - 130
1.20
1.00
0.65
5/400
1 x 13.5
30/7,5
80
1 max.
2
3 min.
2420
1950
1350
145 - 205
100 - 165
70 - 115
1.00
0.80
0.60
5/400
1x 13.5
Solar thermal
Motor data

Systems

145

Dimensions, Weights Wilo-TOP-RL

Dimension drawing
b5
l1
l2
b4
l0
Pg
b1
b2
a3
a1

Dimensions, Weights
Wilo-TOP-RL...
Thread
Rp
Pump dimensions
I0
l1
l2
a1
a2
b1
Weight
about
b2
b4
b5
[mm]
[kg]
Rp 1
G 11/2
180
90
92
150
40
50
52
60
44
3.9
30/4
Rp 11/4
G2
180
90
92
156
40
53
65
60
44
4.1
30/6,5
Rp 11/4
G2
180
90
92
156
40
53
65
60
44
4.7
30/7,5
Rp 11/4
G2
180
90
92
150
40
50
52
60
44
4.0
25/7,5
146
Pipe connection/
nominal diameter

Systems
Solar thermal
Cooling
147

Technical Data Wilo-SE

Wilo-SE...
110-N
125-N
150-N
200-N

data)

10
11
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems
-20 to +130 (in short-term operation 2 h: +140)

10
10
6/10
6/10
1/14
40
40

standard version




230
230
230
230

plug
50
50
50
50
Pipe connections
148

Technical Data Wilo-SE

110-N
125-N
150-N
200-N
Cooling
Wilo-SE...
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Impeller
Pump housing
Plastic (PPE, trade name: Noryl)
Shaft
Bearing

50 C
0.5
0.5
0.5
0.5
95 C
110 C
11
11
11
11
130 C
24
24
24
24

Systems
Solar thermal
149

Pump curves Wilo-SE

Wilo-SE 110-N
Wilo-SE 125-N
v
2
v
0
0,5
1,5
2,5
[m/s]
[m/s]
Wilo-SE 125-N
Wilo-SE 110-N
1~230V - Rp1
1~230V - Rp1
5
4
x.
H[m]
ma
3
1
.(
(1
ax
m
H[m]
(2
n.
(2
mi
)
(3
in.
(3
)
0,5
10
1,5
15
9 [m/h]
[l/s]
20
0
0
2,5
25
[lgpm]
30
200
0,5
10
175
[m 3/h]
[l/s]
20
[lgpm]
15
150
max.
1,5
max.
125
100
125
min.
P1[W]
P1[W]
150
100
75
min.
75
50
50
25
25
0
0
9 [m/h]
Wilo-SE 150-N
[m 3/h]
Wilo-SE 200-N
[m/s]
Wilo-SE 150-N
[m/s]
Wilo-SE 200-N
1~230V - DN40
1~230V - DN40
7
4
6
5
H [m]
H [m]
4
3
ma
x. 1
.1
ax
min
.1
0
0
10
15
20
7
2
25
10
3
30
35
[m/h]
[l/s]
[Igpm]
min.
0
0
200
10
15
20
7
2
25
10
3
30
35
max.
max.
P1 [W]
P1 [W]
200
min.
100
50
150
[Igpm]
250
150
[m/h]
[l/s]
150
min.
100
0
10
[m/h]
50
0
10
[m/h]

Terminal diagram, Motor Data Wilo-SE
PE
Cooling
Terminal diagram/motor protection

Tripping:
Reset:
Wilo-SE...
Rated power
Speed
Power
consumption
Current
Capacitor
Threaded cable
connection
P2
P1
Capacity
PG
[W]
[W]
[A]
[PF/VDB]
2660
2340
1740
145 - 180
95 - 150
70 - 110
0.85
0.75
0.55
5/400
1 x 13.5
[1/min]
110-N
70
1 max.
2
3 min.
125-N
50
1 max.
2
3 min.
2320
1640
1200
100 - 140
75 - 110
55 - 75
0.65
0.55
0.35
3,7/400
1 x 13.5
150-N
70
1 max.
2
3 min.
2660
2330
1700
130 - 180
90 - 145
60 - 105
0.85
0.75
0.55
5/400
1 x 13.5
200-N
100
1 max.
2
3 min.
2080
1410
920
145 - 245
125 - 200
100 - 135
1.20
1.00
0.70
5/400
1 x 13.5
Solar thermal
Motor data

Systems

151

Dimensions, Weights Wilo-SE

Dimension drawing A
b5
b4
b5
l1
l1
l2
b4
Dimension drawing B
l0
l0
l2
Pg
b1
b2
a3
a1
b1
b2
a2
a1
Dimension drawing C
d1
57 + 1
d2
DN
G
D2
D1
C
Dimensions, Weights
Wilo-SE...
Pipe connection/
nominal diameter
Thread
Rp/DN
Pump dimensions
I0
l1
l2
a1
a2
b1
b2
b4
b5
Weight
about
Dimension
drawing
[kg]
110-N
Rp 1 1/4
G2
180
90
92
150
[mm]
40
50
52
60
44
4.1
125-N
Rp 1
G/112
180
90
92
150
50
53
65
60
44
3.7
150-N
DN 40
244
122
92
156
60
54
66
60
44
6.9
200-N
DN 40
244
122
92
156
60
54
66
60
44
7.9
Flange dimensions
Wilo-SE...
Flange
Nominal
diameter
DN

D
kL1/kL2
[mm]
Dimension
drawing
n x dL1/dL2
[pcs. x mm]
150-N
Flange PN 16
(as per EN 1092-2)
40
150
84
100/110
4 x 14/19
200-N
Flange PN 16
(as per EN 1092-2)
40
150
84
100/110
4 x 14/19
152

Systems
Solar thermal
Cooling
153

Technical Data Wilo-TOP-S

Wilo-TOP-S...
25/5
25/7
25/10
30/4
30/5
30/7
30/10
40/4
40/7
40/10 40/15

pumping data)

12
12
4,5
10
15
7.5
10.5
7.5
10.5
14
16.5
21
21
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems
-20 to +130 (in short-term operation 2 h: 140)

10
10
10
10
10
10
10
6/10
6/10
6/10
6/10
16
16
16
16
16
1/14
1/14
1/14
1/14
40
40
40
40

standard version




230
230
230
230
230
230
230
230
230
230
230
400
400
400
400
400
400
400
400
400
400
400

plug
230
230
230
230
230
230
230
230
230
230
230
50
50
50
50
50
50
50
50
50
50
50
Pipe connections
154


Wilo-TOP-S...
25/7
25/10
30/4
30/5
30/7
30/10
40/4
40/7
40/10 40/15
Cooling
25/5
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Impeller

Plastic
(PPE,
trade
name:
Noryl)
Plastic
(PP 50% GF)
Plastic (PPE,
trade name:
Noryl)
Shaft
Pump housing
Plastic
(PP - 50% GF)
Bearing
50 C
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
95 C
110 C
11
11
11
11
11
11
11
11
11
11
11
130 C
24
24
24
24
24
24
24
24
24
24
24
Solar thermal


Systems
155


Wilo-TOP-S...
50/4
50/7
50/10 50/15
65/7
65/10 65/13 65/15
80/7
80/10 100/10

pumping data)

10
15
13
15
10
10
23
28
32
36
32
42
49
54
47
69
69
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems
6/10
6/10
6/10
6/10
6/10
6/10
6/10
6/10
10
10
10
16
16
16
16
16
16
16
16
16
16
16
Pipe connections
50
50
50
50
65
65
65
65
80
80
100

standard version




230
230
230
230
230
230
400
400
400
400
400
400
400
400
400
400
400
Mains connection 3~ [V], with optional switching plug
230
230
230
230
230
230
230
230
230
230
230
50
50
50
50
50
50
50
50
50
50
50
156


Wilo-TOP-S...
50/7
50/10 50/15
65/7
65/10 65/13 65/15
80/7
80/10 100/10
Cooling
50/4
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Impeller
Pump housing
Shaft
Bearing

50 C
95 C
10
10
10
10
10
10
10
10
10
10
10
110 C
16
16
16
16
16
16
16
16
16
16
16
130 C
29
29
29
29
29
29
29
29
29
29
29

Systems
Solar thermal
157

Pump curves Wilo-TOP-S

Wilo-TOP-S 25/5, TOP-S 30/5
AC (EM)
Three-phase (DM)
v
2
0,5
Rp1
[m/s]
2 Rp11/4
1,5
0,5
Rp1
[m/s]
2 Rp11/4
1,5
Wilo-TOP-S 25/5
Wilo-TOP-S 30/5
Wilo-TOP-S 25/5
Wilo-TOP-S 30/5
1~230 V - Rp1/Rp11/4
3~400 V - Rp1/Rp11/4
H [m ]
3
m
.(
ax
H [m ]
v
2
ax
.(
(2
in
. (3
(2
in.
(3
)
0,5
10
[m 3/h]
[l/s]
20
[lgpm]
15
Q
150
0,5
10
[m 3/h]
1
15
1,5
[l/s]
20
[lgpm]
max.
125
100
P1 [W]
100
P1 [W]
150
max.
125
1,5
75
min.
75
min.
50
50
25
25
0
0
[m 3/h]
[m 3/h]

AC (EM)
Three-phase (DM)
v
v
2
Rp1
0,5
1,5
[m/s]
Rp11/4
Rp1
0,5
[m/s]
1,5
Wilo-TOP-S 25/7
Wilo-TOP-S 30/7
Wilo-TOP-S 25/7
Wilo-TOP-S 30/7
3~400 V - Rp1/Rp11/4
1~230 V - Rp1/Rp11/4
6
ax
H [m ]
H [m ]
Rp11/4
. (1
ax
. (1
(2
mi
(2
in.
n.
(3
(3
)
0,5
1
10
1,5
15
20
[m 3/h]
[l/s]
[lgpm]
25
1
10
15
[m 3/h]
1,5
20
[l/s]
[lgpm]
25
Q
max.
150
125
P1 [ W ]
P1 [ W ]
175
150
min.
100
75
125
100
min.
75
50
50
25
25
0
0
158
2
0,5
200
max.
175
200
0
0
[m 3/h]
0
0
[m 3/h]


Three-phase (DM)
0,5
v
2
1,5
2,5
[m/s]
3,5
v
2
1,5
2,5
11
Wilo-TOP-S 25/10
Wilo-TOP-S 30/10
10
[m/s]
3,5
1 ~ 230 V - Rp 1
11
Wilo-TOP-S 25/10
Wilo-TOP-S 30/10
10
3 ~ 400 V - Rp 1
8
7
H[m]
ax
.1
ax
.1
3
n.
mi
3
2
1
0
0
2
0,5
10
mi
n.
7
2
1,5
15
20
25
9
2,5
30
10
3
[m 3/h]
[l/s]
[lgpm]
35
400
0
0
2
0,5
10
7
2
1,5
15
20
25
9
2,5
30
12
12
H[m]
0,5
Cooling
AC (EM)
[m 3/h]
[l/s]
10
3
[lgpm]
35
400
min.
max
300
min.
300
P1[W]
P1[W]
350
250
100
200
150
min.
200
0
0
[m 3/h]
10
[m 3/h]
10
Wilo-TOP-S 30/4
Three-phase (DM)
v
0
0,5
1,5
2,5
[m/s]
0,5
1,5
2,5
Wilo-TOP-S 30/4
3~400 V - Rp 11/4
3
ma
x.
H [m ]
H [m ]
(1
x.
)
mi
n.
(2
mi
(3
n. (
3
)
0,5
1
10
1,5
15
25
9 [m 3/h]
8
2
20
2,5
30
[lgpm]
0,5
5
1
10
1,5
15
20
25
2,5
30
175
150
9 [m 3/h]
8
2
[l/s]
[lgpm]
200
max.
175
[l/s]
200
(1
(2
ma
1~230 V - Rp 11/4
max.
125
min.
100
75
125
100
75
50
50
25
25

Systems
150
P 1 [ W]
P 1 [ W]
[m/s]
Wilo-TOP-S 30/4
Solar thermal
AC (EM)
min.
0
0
9 [m 3/h]
9 [m 3/h]
159


Wilo-TOP-S 40/4
AC (EM)
Three-phase (DM)
0,5
v
1,5
2,5
[m/s]
0,5
v
1,5
Wilo-TOP-S 40/4
4,5
Wilo-TOP-S 40/4
4,5
3 ~ 400 V - DN 40
3,5
3,5
H[m]
H[m]
1 ~ 230 V - DN 40
2,5
ax
.(
. (1
)
(2
1,5
(2
mi
ax
1
)
1,5
2,5
n.
in
.(
)
(3
3
)
0,5
0
0,5
10
10
20
30
14 [m3/h]
[l/s]
4
12
40
10
10
12
14
20
30
40
[m3/h]
[l/s]
[lgpm]
50
200
max.
175
[lgpm]
50
0
0
200
max.
175
150
150
125
min.
125
100
P1[W]
100
P1[W]
[m/s]
2,5
75
min.
75
50
50
25
25
0
0
10
12
14
[m3/h]
10
12
14
[m3/h]
[m/s]
Wilo-TOP-S 40/7
AC (EM)
Three-phase (DM)
v
0,5
1,5
2,5
[m/s]
1,5
Wilo-TOP-S 40/7
Wilo-TOP-S 40/7
3 ~ 400 V - DN 40
5
m
H [m]
ax
.(
ax
.(
(2
in
mi
.(
n.
1
)
(2
)
(3
)
10
10
20
12
14
3
30
Q
500
40
50
16 [m3/h]
[l/s]
[lgpm]
0
0
10
10
20
12
3
30
40
14
4
50
16 [m3/h]
[l/s]
[lgpm]
500
450
450
400
400
max.
350
P1 [ W ]
P1 [ W ]
2,5
1 ~ 230 V - DN 40
min.
300
250
300
250
200
150
150
100
100
10
12
14
16 [m3/h]
max.
350
200
160
H [m]
0,5
min.
0
10
12
14
16 [m3/h]


Wilo-TOP-S 40/10
Three-phase (DM)
v
0
0,5
1,0
1,5
Cooling
AC (EM)
2,0
2,5
[m/s]
3,0
0,5
1,5
2,5
[m/s]
3,5
12
Wilo-TOP-S 40/10
10
1 ~ 230 V - DN 40
11
Wilo-TOP-S 40/10
10
3 ~ 400 V - DN 40
ax
H [m]
H[m]
mi
n.
ax
.(
1
)
(2
mi
n.
(3
)
1
0
0
0
0
12
[m3/h]
16
5 [l/s]
4
1
10
10
600
20
30
40
Q
400
P1[W]
300
16
50
[m3/h]
[l/s]
18
5
60
[lgpm]
70
500
500
400
14
4
max.
max.
min.
12
3
600
700
P1 [W]
0
0
min.
300
200
200
100
100
0
0
12
[m3/h]
16
10
12
14
16
18
[m3/h]
[m/s]
Wilo-TOP-S 40/15
1,5
3,5
4,5[m/s]
1~230V - DN 40
ma
ma
x.
mi
n.
2
0
4
12
10
3
2
20
14
4
16
40
18
5
Q [m/h]
Q [l/s]
n.
0
0
2,5
5
1
Q [Igpm]
60
DN 40
mi
x.
10
H [m]
H [m]
3~400 V
12
10
7,5
2
12,5
10
3
20
17,5
5
15
4
40
Q [m/h]
Q [l/s]
Q [Igpm]
60
1000
max.
max.
750
min.
P1 [W]
P1 [W]
Wilo-TOP-S 40/15
14
12
0
1000
900
800
700
600
500
400
300
200
0
Wilo-TOP-S 40/15
14
0
0
0
16
Solar thermal
0,5
min.

Systems
0
16
Three-phase (DM)
v
2,5
AC (EM)
500
250
0
10
12
14
16
18
Q [m/h]
2,5
7,5
10
12,5
15
17,5
Q [m/h]
161


Wilo-TOP-S 50/4
AC (EM)
Three-phase (DM)
v
v
0
0,5
1,5
3 [m/s]
2,5
0,5
1,5
3 [m/s]
2,5
Wilo-TOP-S 50/4
4,5
Wilo-TOP-S 50/4
4,5
3 ~ 400 V - DN 50
1 ~ 230 V - DN 50
4
3,5
3,5
m
m
.(
(2
2,5
)
2
mi
n.
ax
ax
H [m ]
H [m ]
.(
2,5
)
(2
2
mi
(3
1,5
n.
1,5
(3
)
0,5
0,5
10
50
[m 3/h]
20
25
[l/s]
350
0
0
10
[lgpm]
75
400
P1 [ W ]
15
3
15
3
25
300
min.
50
[lgpm]
75
Q
max.
300
max.
[m 3/h]
[l/s]
20
400
P1 [ W ]
200
min.
250
100
200
0
10
15
[m 3/h]
20
10
15
[m 3/h]
20
Wilo-TOP-S 50/7
AC (EM)
Three-phase (DM)
v
0,5
1,0
1,5
2,0
2,5
3,0
3,5 [m/s]
0,5
1,5
2,5
3,5 [m/s]
Wilo-TOP-S 50/7
Wilo-TOP-S 50/7
3 ~ 400 V - DN 50
1 ~ 230 V - DN 40
6
H[m]
6
m
ax
.(
ax
1
)
4
(2
4
.
in
H [m]
in
.(
2
1
1
0
0
0
5
1
10
2
15
3
20
5
25
6
[m3/h]
[l/s]
0
0
5
1
15
3
25
20
5
50
25
6
75
[m3/h]
[l/s]
[lgpm]
800
700
max.
600
600
min.
max.
P1[W]
500
400
P1 [W]
10
2
400
min.
300
200
200
100
162
10
15
20
25
[m3/h]
10
15
20
25
[m3/h]


Wilo-TOP-S 50/10
Three-phase (DM)
v
v
0
0,5
1,0
1,5
Cooling
AC (EM)
2,0
2,5
3,0
4,0 [m/s]
3,5
[m/s]
Wilo-TOP-S 50/10
Wilo-TOP-S 50/10
8
10
3 ~ 400 V - DN 50
1 ~ 230 V - DN 50
7
m
.
ax
m
.
ax
H [m]
H[m]
(1
in.
(2
in
.(
2
1
0
0
0
5
1
10
2
15
3
20
25
30
[m3/h]
[l/s]
5
1
10
2
Q
900
15
25
50
25
6
30
75
[m3/h]
[l/s]
[lgpm]
100
max.
min.
700
20
900
800
max
600
600
P1[W]
500
P1 [W]
0
0
400
300
min.
300
200
100
0
10
15
20
25
30
[m3/h]
0
0
10
15
20
25
30
[m3/h]
Wilo-TOP-S 50/15
16
Solar thermal
Three-phase (DM)
Wilo-TOP-S 50/15
3~400 V - DN 50
14
12
ma
x.
H [m]
10
2
8
mi
n.
4
2
0
0
0
0
5
1
2
20
10
3
40
15
4
20
5
60
25
7
80
30
8
Q [m/h]
Q [l/s]
120 Q [Igpm]
100
1750
max.
1500
1250
P1 [W]

Systems
min.
1000
750
500
250
0
0
10
15
20
25
30
Q [m/h]
163


Wilo-TOP-S 65/7
AC (EM)
Three-phase (DM)
v
0,5
1,0
1,5
[m/s]
2,0
1,5
Wilo-TOP-S 65/7
7
Wilo-TOP-S 65/7
1 ~ 230 V - DN 65
3 ~ 400 V - DN 65
5
H[m]
ma
x.
ax
.(
mi
n.
3
(2
mi
n. (
10
15
20
25
6
[m3/h]
[l/s]
30
10
max.
500
15
3
20
20
40
25
60
Q
600
30
80
[m3/h]
9 [l/s]
[lgpm]
100
max.
500
min.
400
P1[W]
400
P1 [W]
700
600
3
)
Q
700
300
300
min.
200
200
100
100
0
[m/s]
H [m]
0,5
10
15
20
25
[m3/h]
30
10
15
20
25
30
[m3/h]
Wilo-TOP-S 65/10
AC (EM)
Three-phase (DM)
0,5
v
1,5
2,5
[m/s]
0,5
1,5
3 [m/s]
2,5
10
Wilo-TOP-S 65/10
Wilo-TOP-S 65/10
1 ~ 230 - DN 65
3 ~ 400 V - DN 65
7
7
ma
x.
6
m
H[m]
H[m]
5
mi
n.
ax
.(
(2
mi
n.
(3
)
0
0
5
1
10
2
15
4
20
5
25
6
10
[l/s]
1000
20
10
2
40
15
4
20
25
30
60
35
10
80
Q
100
120
40 [m3/h]
[l/s]
140
[lgpm]
max.
800
min.
700
P1[W]
700
600
min.
600
500
500
400
400
300
300
164
900
max.
800
200
0
0
1000
900
P1[W]
35 [m3/h]
30
8
10
15
20
25
30
35
[m3/h]
200
0
10
15
20
25
30
35
40 [m3/h]


Wilo-TOP-S 65/13
Wilo-TOP-S 65/15
Three-phase (DM)
v
Cooling
Three-phase (DM)
[m/s]
14
0,5
1,5
2,5
3,5
4 [m/s]
16
Wilo-TOP-S 65/13
Wilo-TOP-S 65/15
14
3 ~ 400 V - DN 65
12
3 ~ 400 V - DN 65
12
10
10
H[m]
ax
.(
H[m]
ax
.(
)
n.
in
(3
.(
3
)
mi
(2
(2
0
0
10
2
15
20
20
40
25
30
6
60
35
80
100
120
[l/s]
0
0
160 [lgpm]
12
140
1800
45[m3/h]
40
10
10
2
20
20
6
4
40
60
30
40
80
10
100
Q
1800
120
12
140
160
50
14
[m3/h]
180
[lgpm]
[m3/h]
[l/s]
max
1600
1600
max.
1400
min.
P1[W]
P1[W]
1400
1200
1200
1000
min.
1000
800
800
600
0
10
15
20
25
30
35
600
45 [m3/h]
40
10
20
30
40
50
1,5
2,5
Wilo-TOP-S 80/7
Three-phase (DM)
0,5
v
1,5
[m/s]
2,5
Solar thermal
AC (EM)
0,5
[m/s]
Wilo-TOP-S 80/7
Wilo-TOP-S 80/7
1 ~ 230 - DN 80
3 ~ 400 V - DN 80
5
ma
H[m]
3
ax
.(
mi
0
0
10
3
(2
mi
20
30
6
50 [m3/h]
40
9
12
n.
(3
)
0
0
[l/s]
10
20
30
6
50
40
9
100
Q
800
1100
12
150
[m3/h]
[l/s]
[lgpm]
max.
1000
700
x.

Systems
ma
min.
900
600
P1[W]
P1[W]
n.
H[m]
x.
800
500
min.
700
400
600
500
300
10
20
30
40
50 [m3/h]
10
20
30
40
[m3/h]
165


Wilo-TOP-S 80/10
Wilo-TOP-S 100/10
Three-phase (DM)
Three-phase (DM)
v
v
0
0,5
1,5
2,5
[m/s]
2 [m/s]
1,5
11
Wilo-TOP-S 80/10
11
Wilo-TOP-S 100/10
10
3 ~ 400 V - DN 80
10
3 ~ 400 V - DN 100
8
ma
x. (
1
)
6
(2
6
(2
)
5
)
mi
1
0
0
10
3
20
6
50
30
40
9
50
12
100
60
15
[m3/h]
[l/s]
0
0
10
3
20
6
50
30
40
9
50
12
100
60
15
[m3/h]
[l/s]
[lgpm]
150
Q
1800
max
1600
. (3
[lgpm]
150
Q
1800
min
n. (
ma
x. (
H[m]
H[m]
12
12
max
1600
1400
1200
P1[W]
P1[W]
1400
min.
1200
min.
1000
1000
800
800
0
166
0,5
10
20
30
40
50
60
[m3/h]
10
20
30
40
50
60
[m3/h]

Terminal Diagrams Wilo-TOP-S
L1
PE

Tripping:
Reset:
Terminal diagram C/motor protection C
WSK
WSK
PE
SSM
SSM
(circuit diagram with SK 602/622, see Service/Accessories)
L1 L2 L3
Terminal diagram D/motor protection D
WSK = Thermal winding contact

Full motor protection in all speed stages with optional Wilo-SK 602/
SK 622/Protect-Module C tripping unit or other switchgears/control
devices with WSK connection option
Tripping:
External tripping at switchgear/control device
Reset:
Manual reset at switchgear/control device necessary
L3

3~230 V, 50 Hz (with optional switching plug 3~230 V)
Tripping:
Internal interruption of motor phase
Reset:
Interrupt mains system voltage, allow motor to cool
down, switch mains system voltage on again
L2
Cooling
PE
Terminal diagram B/motor protection B
L1
PE
L2
L3
L1 L2 L3

Full motor protection with integrated trip electronics in terminal box
for all speed stages
Tripping:
All-pole shutdown of motor by integrated tripping
electronics
Reset:
Manual reset at terminal box necessary
Solar thermal
Terminal diagram A/motor protection A
Load capacity of the potential-free NC contact in accordance with

VDI 3814 for die collective fault signal (SSM) 1 A, 250 V ~
For function, see chapter Pump Management Systems Wilo-Control,
Planning Guide
SSM
C1
SSM
C1
PE
C2
C2
Terminal diagram E/motor protection E

Systems

Tripping:
All-pole shutdown of motor by integrated automatic
tripping
Reset:
VDI 3814 only for collective fault signal (SSM) 1 A, 250 V~
Planning Guide
167

Motor Data Wilo-TOP-S

Motor data
Wilo-TOP-S...
25/5
30/5
(single-phase AC motor)
Rated
power
Stage/speed
Power
Current at
consumption 1~230 V 3~400 V 3~230 V
Capacitor
Motor Threaded Termiprotec- cable con- nal diation

nection gram
P2
P1
PG
[W]
[1/min]
[W]
[A]
[PF/VDB]
50
1 max.
2
3 min.
2320
1640
1200
100 - 140
75 - 110
55 - 75
0.65
0.55
0.35
3,7/400
1x 13.5
25/5
30/5
(three-phase AC motor)
50
1 max.
2
3 min.
2650
2190
1890
85 - 150
55 - 100
40 - 75
0.40
0.20
0.15
0.65
0.35
0.25
1x 13.5
25/7
30/7
90
1 max.
2
3 min.
2600
2300
1800
140 - 195
110 - 175
85 - 120
0.95
0.87
0.62
5/400
1x 13.5
25/7
30/7
90
1 max.
2
3 min.
2600
2100
1750
120 - 200
85 - 130
65 - 90
0.45
0.25
0.17
0.78
0.43
0.30
1x 13.5
25/10
180
1 max.
2
3 min.
2600
2500
2300
225 - 410
185 - 345
170- 340
2.05
1.95
1.75
8/400
2 x 13.5
25/10
180
1 max.
2
3 min.
2600
2200
1800
195 - 400
145 - 280
120- 200
0.79
0.49
0.35
1.37
0.84
0.61
2 x 13.5
30/4
70
1 max.
2
3 min.
2660
2340
1710
145 - 180
95 - 150
70 - 110
0.85
0.75
0.55
5/400
1x 13.5
30/4
70
1 max.
2
3 min.
2610
2120
1810
95 - 160
60 - 105
40 - 75
0.40
0.20
0.15
0.65
0.35
0.25
1x 13.5
30/10
180
1 max.
2
3 min.
2600
2500
2300
225 - 410
185 - 395
170 - 340
2.05
1.95
1.75
8/400
2 x 13.5
30/10
180
1 max.
2
3 min.
2600
2200
1800
195 - 400
145 - 280
120 - 200
0.79
0.49
0.35
1.37
0.84
0.61
2 x 13.5
40/4
90
1 max.
2
3 min.
2500
2100
1600
155 - 195
130 - 175
100 - 120
0.95
0.87
0.62
5/400
1x 13.5
40/4
90
1 max.
2
3 min.
2550
2050
1700
145 - 195
100 -130
70 - 90
0.45
0.25
0.17
0.78
0.43
0.30
1x 13.5
40/7
180
1 max.
2
3 min.
2650
2450
2200
250 - 390
220 - 380
200 - 330
1.93
1.88
1.70
8/400
2 x 13.5
40/7
180
1 max.
2
3 min.
2600
2100
1800
220 - 370
165 - 260
130 - 185
0.76
0.47
0.33
1.31
0.81
0.57
2 x 13.5
40/10
350
1 max.
2 min.
2850
2500
440 - 650
340 - 620
3.20
3.00
16/400
2 x 13.5
40/10
350
1 max.
2
3 min.
2800
2500
2200
300 - 585
230 - 465
200 - 365
1.17
0.82
0.65
2.02
1.43
1.12
2 x 13.5

Note:
Mains connection 3~230 V only with optional switching plug (accessory)
168


Motor data
nection gram
P2
P1
PG
[W]
[1/min]
[W]
[A]
[PF/VDB]
570
1 max.
2 min.
2800
2500
615 - 945
415 - 800
4.57
4.20
25/400
2 x 13.5
40/15
570
1 max.
2
3 min.
2800
2500
2200
500 - 905
380- 720
330- 585
1.84
1.30
1.05
3.19
2.25
1.82
2 x 13.5
50/4
180
1 max.
2
3 min.
2650
2450
1950
280 - 330
255 - 320
235 - 290
1.62
1.61
1.51
8/400
2 x 13.5
50/4
180
1 max.
2
3 min.
2600
2100
1700
245 - 330
190 - 240
145 - 180
0.71
0.44
0.32
1.25
0.78
0.56
2 x 13.5
50/7
350
1 max.
2 min.
2850
2300
420 - 650
315 - 600
3.20
3.00
16/400
2 x 13.5
50/7
350
1 max.
2
3 min.
2800
2450
2150
360 - 625
290 - 495
245 - 380
1.23
0.87
0.68
2.13
1.51
1.17
2x 13.5
50/10
450
1 max.
2 min.
2700
2500
540 - 860
390 - 800
4.00
3.80
25/400
2 x 13.5
50/10
450
1 max.
2
3 min.
2700
2300
2000
450 - 880
330 - 680
280 - 500
1.73
1.20
0.89
3.00
2.09
1.54
2 x 13.5
50/15
1100
1 max.
2
3min.
2800 1115 - 1540

2550 845 - 1210
2300 705 - 950
3.03
2.14
1.72
5.25
3.71
2.99
2x 13.5
65/7
350
1 max.
2 min.
2850
2500
540 - 650
460 - 620
3.20
3.00
16/400
2 x 13.5
65/7
350
1 max.
2
3 min.
2800
2500
2200
380 - 550
310 - 445
270 - 360
1.11
0.79
0.63
1.92
1.37
1.09
2 x 13.5
65/10
570
1 max.
2 min.
2800
2500
830 - 940
690 - 840
4.40
4.20
25/400
2 x 13.5
65/10
570
1 max.
2
3 min.
2800
2500
2150
620 - 960
480 - 760
400 - 600
1.94
1.37
1.08
3.36
2.37
1.88
2 x 13.5
65/13
1100
1 max.
2
3 min.
2800 1000 - 1450

2550 810 - 1180
2250 700 - 960
2.93
2.10
1.74
5.07
3.64
3.00
2 x 13.5
65/15
1300
1 max.
2
3 min.
2850 1170 - 1685

2650 925 - 1425
2400 815 - 1210
3.41
2.53
2.18
5.91
4.38
3.78
2 x 13.5
80/7
570
1 max.
2 min.
2650
2200
960 - 1030
860 - 920
4.80
4.60
25/400
2 x 13.5
80/7
450
1 max.
2
3min.
2750
2400
2100
530 - 720
410 - 560
345 - 440
1.51
1.00
0.78
2.65
1.74
1.35
2 x 13.5
Cooling
Capacitor
Power
Current at
Solar thermal
Stage/speed
40/15
Rated
power

Systems
Wilo-TOP-S...

Note:
169


Motor data
Wilo-TOP-S...
Rated
power
Stage/speed
Power
Current at
Capacitor

nection gram
P2
P1
PG
[W]
[1/min]
[W]
[A]
[PF/VDB]
80/10
1100
1 max.
2
3 min.
100/10
1100
1 max.
2
3 min.
2800 1270 - 1685

2500 1040 - 1390
2150 895 - 1100
2800 1270 - 1685
2500 1040 - 1390
2150 895 - 1100
3.27
2.47
2.00
5.66
4.28
3.46
2 x 13.5
3.27
2.47
2.00
5.66
4.28
3.46
2 x 13.5

Note:
170

Dimensions, Weights Wilo-TOP-S

Dimension drawing B
Rp
Rp
Pg
l0
l0
b3
Pg
b3
Pg
a1
a2
l1
a2
b1
b2
b2
l1
b2
Dimension drawing C
Dimension drawing D
R 1/8
a1
G
b1
R 1/8
Pg
R 1/8
b1
a1
b2
l1
a2
b2
R 1/8
b2
a1
a2
Dimension drawing E
Dimension drawing F
R 1/8
l1
Dimension drawing G
D
k L2
k L1
d
DN
D
k
d
DN
l0
b3
Pg
Solar thermal
b1
b2
l0
l0
b3
Pg
b3
Pg
b2
Cooling
Dimension drawing A
n x d1
n x d2
b1
b2
R 1/8
b2
n x dL
a1
a2
l1

Systems
171


Dimensions, Weights
Wilo-TOP-S...
172
Pipe connection/
Nominal diameter
Thread
Pump dimensions
[Rp/DN]
25/5
Rp 1
G 11/2
180
40
70
150
50
87.5
92
4.5
25/7
Rp 1
G 11/2
180
34
56
165
66
80
92
5.0
25/10
Rp 1
G 11/2
I0
a1
a2
l1
b1
b2
b3
[mm]
Weight
about
Dimension
drawing
PN 6/10
[kg]
180
52
72.5
171.5
68.5
92
102
6.3
30/4
Rp
G2
180
50
70
156
53
87.5
92
5.0
30/5
Rp 11/4
G2
180
40
70
150
50
87.5
92
4.5
30/7
Rp 11/4
G2
180
34
64
172
66
88
92
5.0
30/10
Rp 11/4
G2
180
52
72.5
171.5
68.5
92
102
6.3
40/4
40
220
54
76
178
83
103
92
9.5
40/7
40
250
46
72
193
78
97
102
11
40/10
40
250
58.5
88
217
90
121
110
14.5
D/E
40/15
40
250
55
83
258
99
135
119
20.6
D/E
50/4
50
240
53
80
200
93
112
104
13
50/7
50
280
63
82
225
91
119
110
16.5
D/E
50/10
50
280
67
91
223
101
123
110
17
D/E
50/15
50
340
81
112.5
242
105
137
119
25.5
D/E
65/7
65
280
72
97
234
111
124
110
18.5
D/E
65/10
65
340
79
100
256
118
136
119
23.5
D/E
65/13
65
340
79
100
256
118
136
119
25.5
65/15
65
340
79
100
283
118
136
119
29
80/7 (1~)
80
360
95
130
258
135
159
119
28
80/7 (3~)
80
360
96
130
227
111
149
110
25.5
80/10
80
360
95
130
258
135
159
119
28/30
100/10
100
360
95
130
258
135
159
119
28.5/30.5
11/


Flange dimensions
DN
40/4
40/7
40/10

DIN 2533)
40
150
88
40/15

EN 1092-2
40
150
50/4
50/7
50/10

DIN 2533)
50
50/15

EN 1092-2)
80/7 (3~)
80/7 (1~)
80/10
100/10
Dimension
drawing
n x dL
n x dL1/dL2
[pcs. x mm]
100/110
4 x 14/19
84
100/110
4 x 14/19
165
102
110/125
4 x 14/19
50
165
99
110/125
4 x 14/19
65
185
122
130/145
4 x 14/19
Flange PN 6
(designed to PN 16,
as per EN 1092-2)
80
200
132
150
4 x 19
Flange PN 16
(as per EN 1092-2)
80
200
132
160
8 x 19
Flange PN 6
(as per DIN 2531,
EN 1092-2)
80
190
128
150
4 x 19
Flange PN 16
(as per DIN 2533
EN 1092-2)
80
200
138
160
8 x 19
Flange PN 6
(as per DIN 2531,
EN 1092-2)
100
210
148
170
4 x 19
Flange PN 16
(as per DIN 2533
EN 1092-2)
100
220
158
180
8 x 19

DIN 2533)
k
kL1/kL2
[mm]
Cooling
65/7
65/10
65/13
65/15
Nominal
diameter
Solar thermal
Flange
Wilo-TOP-S...

Systems
173

Technical Data Wilo-TOP-D

Wilo-TOP-D...
30
40
50
65
80
100
125

pumping data)

0.9
0.95
0.75
0.9
1.8
2.3
3.0
11,5
14
35
51
76
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems
max. permitted total hardness in potable water circulation systems [d]
10
6/10
6/10
6/10
10
10
10
16
16
16
16
Pipe connections
1/14
40
50
65
80
100
125

standard version




230
(possible with external capacitor, see Terminal diagram)
400
(230 possible through rearranging the bridges, see Terminal diagram)
Mains connection 3~ [V], special version on request
174

Technical Data Wilo-TOP-D

30
40
50
65
80
100
125
Mains supply connection 3~ [V],

with optional switching plug
50
50
50
50
50
50
50
Cooling
Wilo-TOP-D...
Electrical connection (Continued)
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Motor/electronics
Materials
Pump housing
Grey cast
iron
(EN-GJL200)
Impeller
Shaft
Bearing
50 C
0,5
0,5
0,5
0,5
0,5
0,5
0,5
95 C
110 C
130 C
21
21
21
21
22
22
22
Solar thermal


Systems
175

Pump curves Wilo-TOP-D

Wilo-TOP-D 30
Wilo-TOP-D 40
v
0,5
[m/s]
0,9
[m/s]
Wilo-TOP-D 40
Rp 1 1/4
0,9
DN 40
0,8
0,7
0,7
H[m]
0,6
H[m]
1,0
Wilo-TOP-D 30
0,8
0,5
0,5
0,6
0,5
0,4
0,4
0,3
0,3
0,2
0,2
0,1
0,1
0
0
0
0,5
[lgpm]
2
0,5
5
1,5
1
15
10
75
2
25
20
[m3/h]
[l/s]
[lgpm]
Q
75
72
P1[W]
70
P1[W]
0
0
[l/s]
10
[m3/h]
65
69
66
60
3~
1~
55
0
Wilo-TOP-D 50
3~
1~
63
60
[m3/h]
[m3/h]
Wilo-TOP-D 65
v
v
1
0,5
[m/s]
0,5
[m/s]
0,9
Wilo-TOP-D 50
Wilo-TOP-D 65
DN 50
0,8
DN 65
0,9
0,8
0,7
0,7
H[m]
0,6
0,6
H[m]
0,5
0,5
0,4
0,4
0,3
0,3
0,2
0,2
0,1
0,1
0
0
0
10
3
10
20
Q
90
30
[m3/h]
[l/s]
0
0
[lgpm]
20
12
10
14 [m3/h]
4 [l/s]
[lgpm]
40
Q
110
85
100
P1[W]
P1[W]
80
75
90
3~
1~
70
65
0
176
10
[m3/h]
3~
1~
80
0
10
12
14
[m3/h]

Pump curves Wilo-TOP-D

Wilo-TOP-D 100
v
0,5
[m/s]
1,5
0,2
0,4
0,6
0,8
v
1,0
2.5
2,0
1,4
1,6
1,8
[m/s]
Wilo-TOP-D 100
Wilo-TOP-D 80
DN 100
DN 80
1,8
1,2
Cooling
Wilo-TOP-D 80
1,6
1,4
1,5
H [m]
H [m]
1,2
1,0
1
0,8
0,6
0,5
0,4
0,2
0
0
0
0
20
10
20
15
4
2
40
6
60
35 [m3/h]
10 [l/s]
30
25
8
100
80
[lgpm]
120
P1 [ W ]
P1 [W]
200
10
2
20
20
6
4
40
60
80
30
8
100
120
160
5
10
20
15
30
25
12
140
160
50 Q [m/h]
14
Q [l/s]
180 Q [Igpm]
300
180
valid for 3 ~
and for 1 ~
40
10
400
220
0
0
200
0
10
20
30
valid for 3 ~
and for 1 ~
40
50 Q [m/h]
35 [m3/h]
Solar thermal
Wilo-TOP-D 125
v
0
0,2
0,4
0,6
0,8
3,0
1,0
1,2
1,4
1,6 [m/s]
Wilo-TOP-D 125
DN 125
2,5
H [m]
2,0
1,5
1,0
0,5
0
0
10
2
20
6
50
30
8
100
40
10
12
50
14
150
60
16
18
200
Q [m/h]
Q [l/s]
Q [Igpm]
600
200
0
0

Systems
P1 [W]
400
valid for 3 ~
and for 1 ~
10
20
30
40
50
60
Q [m/h]
177

Terminal Diagrams Wilo-TOP-D

PE
L1
L2

PE
L3
L1
L2
L3
U1
V1
W1
U1
V1
W1
W2
U2
V2
W2
U2
V2


PE
L1
U1
PE
V1 W1
L1
U1
L2
V1
L3
W1
10
WSK
15
W2
U2
W2
V2

Steinmetz switching: Motor terminals in ' circuit; attached capacitor
(accessory)
U2
V2
Mains connection 3~400 V, 50 Hz with WSK

Full motor protection with optional tripping unit Wilo-SK 602/
Wilo-SK 622 or other switchgears/control devices with WSK connection option
Tripping:
Reset:

PE
L1
U1
L2
V1
L3
Terminal diagram F/motor protection F

PE
W1
10
L1
U1
V1 W1
WSK
15
W2
U2
V2
178
10
WSK
15
W2
U2
V2

Tripping:
Reset:

Steinmetz connections: Motor terminals in ' circuit; attached capacitor (accessory)
Tripping:
Reset:

Motor Data Wilo-TOP-D
Power conCurrent at
Capacitor
sumption 1~230 V 3~400 V 3~230 V
Motor
protection
Threaded
cable
connection
Terminal
diagram
P2
P1
PG
[W]
[1/min]
[W]
[A]
[PF/VDB]
1x9
1x 13.5
30
(AC connection)
20
1350
72 - 75
0.40
5/240
not necessary
(blocking current-proof)
30
(three-phase AC
motor (DM), 4-pole)
20
1350
58 - 65
0.20
0.35
not necessary
1x9
1 x 13.5
A, B
40
(AC connection)
20
1300
72 - 74
0.37
5/240
not necessary
1x9
1 x 13.5
40
(three-phase AC
motor (DM), 4-pole)
20
1300
63 - 70
0.20
0.35
not necessary
1x9
1 x 13.5
A, B
50
(AC connection)
20
1150
77 - 81
0.40
5/240
not necessary
1x9
1 x 13.5
50
(three-phase AC
motor (DM), 4-pole)
20
1150
73 - 86
0.20
0.35
not necessary
1x9
1 x 13.5
A, B
65
(AC connection)
60
1350
83 - 98
0.57
6/240
1x9
2 x 13.5
65
(three-phase AC
motor (DM), 4-pole)
60
1350
83 - 103
0.35
0.60
D, E
1x9
2 x 13.5
D, E
80
(AC connection)
120
1400
185 - 210
1.20
14/280
1x9
2 x 13.5
80
(three-phase AC
motor (DM), 4-pole)
120
1400
185 - 210
0.64
1.11
D, E
1x9
2 x 13.5
D, E
100
(AC connection)
220
1300
340 - 385
1.95
20/400
1x9
2 x 13.5
100
(three-phase AC
motor (DM), 4-pole)
220
1300
340 - 385
0.90
1.56
D, E
1x9
2 x 13.5
D, E
125
(three-phase AC
motor (DM), 4-pole)
320
1260
440-550
1.22
2.11
D, E
1x9
2 x 13.5
D, E
Stage/
speed
Solar thermal
rated
power
Wilo-TOP-D...
Cooling
Motor data


Systems
Note on AC connection:
Three-phase AC motor in Steinmetz circuit
179

Dimensions, Weights Wilo-TOP-D

Dimension drawing A
Dimension drawing B
R 1/8
Rp
Pg
l0
l0
b3
b3
Pg
a1
G
b2
b1
a2
b1
R 1/8
a1
l1
b2
b2
b2
a2
l1
Dimension drawing C
Dimension drawing D
R 1/8
D
k
d
DN
D
k L2
k L1
d
DN
Pg
l0
b3
Pg
Dimension drawing E
n x d1
n x d2
b1
b2
R 1/8
b2
n x dL
a1
a2
l1
180

Dimensions, Weights Wilo-TOP-D
Pipe connection/
Nominal diameter
Thread
[Rp/DN]
Pump dimensions
I0
a1
a2
l1
b1
b2
b3
[mm]
Weight
about
Dimension
drawing
PN 6/10
[kg]
30
Rp 11/4
G2
180
34
64
172
66
88
92
5.0
40
DN 40
220
53
76
178
83
103
92
9.5
50
DN 50
240
51
80
185
93
112
92
11.0
65
DN 65
280
52
80
200
93
112
104
16.0
80
DN 80
330
86
105
246
135
167
110
25.5
100
DN 100
380
89
120
279
159
180
119
30.5
125
DN 125
450
96
127
286
183
205
119
33.0
C
Wilo-TOP-D...
Cooling
Dimensions, Weights
Flange dimensions
Nominal
diameter
DN

D
k
kL1/kL2
[mm]
Dimension
drawing
n x dL
n x dL1/dL2
[pcs. x mm]
40

DIN 2533)
40
150
88
100/110
4 x 14/19
50

EN 1092-2)
50
165
99
110/125
4 x 14/19
65

EN 1092-2)
65
185
118
130/145
4 x 14/19
Flange PN 6
(designed to PN 16 as per EN 1092-2)
80
200
132
150
4 x 19
Flange PN 16
(as per EN 1092-2)
80
200
132
160
8 x 19
Flange PN 6
100
220
156
170
4 x 19
Flange PN 16
(as per EN 1092-2)
100
220
156
180
8 x 19
Flange 6
125
250
184
200
8 x 19
Flange PN 16
(as per EN 1092-2)
125
250
184
210
8 x 19
80
100
125
Solar thermal
Flange
Wilo-TOP-D...

Systems
181

Technical Data Wilo-RP

Wilo-RP...
25/60-2
25/80 r
30/80 r
25/100 r
30/100 r

pumping data)

3.7
3.7
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems
+20 to +130 (short-term operation 2 h: 140)
- 10 to
+ 110

10
10
10
10
10
16
16
16
16
1/14
1/14

standard version




230
230
230
230
230
400
400
400
400
230
230
230
230

plug
50
50
50
50
50
Pipe connections
182

Technical Data Wilo-RP

25/60-2
25/80 r
30/80 r
25/100 r
30/100 r
Cooling
Wilo-RP...
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 44
IP 42
IP 42
IP 42
IP 42
Insulation class
Materials
Impeller
Pump housing
Shaft
Bearing

50 C
0.5
0.5
0.5
0.5
0.5
95 C
1.5
110 C
130 C
21
21
21
21

Systems
Solar thermal
183

Pump curves Wilo-RP

Wilo-RP 25/60-2 (nmax = 1900 1/min)
v
1,0
0,5
Wilo-RP 25/80 r, 30/80 r
Rp 1 [m/s]
1,5
2,0
2,0
Wilo-RP 25/60-2
0
0
v
1,0
0,5
1,5
0,5
[m/s]
Wilo-RP 25/80 r
Wilo-RP 30/80 r
1~230 V - Rp 1
1,6
Rp1/Rp1
1,6
ma
x.(
1
)
1,2
Rp 1
Rp 1
1,0
1,2
ax
H[m]
H[m]
(2
)
(3
0,8
0,8
in
)
.(4
)
0,4
mi
0,4
n.
0
0
1,0 [l/s]
[m3/h]
0,5
10
[lgpm]
1,0 [l/s]
[m3/h]
0,5
10
[lgpm]
60
150
max.
100
P1[W]
P1[W]
max.
40
min.
20
50
min.
0
0
[m3/h]
3 ~ 400 V
1 ~ 230 V
0
0
[m3/h]
Wilo-RP 25/100 r, 30/100 r

v
0
0
0,5
1,0
0,5
2,0
1,5
1,5
1,0
2,5
2,0
3,0 Rp 1
[m/s]
Rp 1
Wilo-RP 25/100 r
Wilo-RP 30/100 r
Rp1/Rp1
ma
x.(
1
)
(2
2
H[m]
(3
m
in
)
.(4
)
0
0
10
[m3/h]
[l/s]
1,5
1,0
0,5
15
20
[lgpm]
Q
max.
max.
150
min.
P1[W]
100
min.
50
3 ~ 400 V
1 ~ 230 V
0
0
184
[m3/h]

Terminal Diagrams Wilo-RP

Cooling
L1 L2 L3 PE
L
L1 L2 L3
PE

With mounted capacitor
PE
L1 N
L1 L2 L3
L1 L2 L3 15 10 11
WSK
N WSK
C1
C2
Mains connection 1~230 V, 50 Hz (with capacitor)

Wilo-SK 622 tripping unit or other Wilo AS systems switchgears/
control devices with WSK connection option
Tripping:
Reset:

PE

Wilo-SK 622, C-SK tripping unit or other Wilo AS systems switchgears/control devices with WSK connection option
Note:
Wilo-C-SK suitable only for fluid temperatures up to a

max. of 110 C
Tripping:
Reset:

(circuit diagram with SK 602/SK 622, see Service/Accessories)

Systems
Solar thermal
185

Motor Data Wilo-RP

Motor data
Wilo-RP...
Rated
power
Stage/speed
Power conCurrent at
Capacitor Motor Threaded Terminal
sumption 1~230 V 3~400 V
proteccable con- diagram
3~230 V
tion
nection
(special motor)
P2
P1
PG
[W]
[1/min]
[W]
[A]
[PF/VDB]
25/60-2
(Single-phase AC
motor EM, 2-pole)
7
4
2
max.
min.
1900
1550
1000
25/80 r
30/80 r
(Single-phase AC
motor EM, 4-pole)
19
16
9
4
1 max.
2
3
4 min.
1350 118 - 129

1250 79 - 92
1100 51 - 66
900
33 - 44
25/80 r
30/80 r
(three-phase AC
motor DM, 4-pole)
20
17
14
9
1 max.
2
3
4 min.
1300
1250
1150
1050
25/100 r
30/100 r
(Single-phase AC
motor EM, 4-pole)
54
51
41
30
1 max.
2
3
4 min.
1300 130 - 170

1200 115 - 155
1150 100 - 145
1100 85 - 130
25/100 r
30/100 r
(three-phase AC
motor DM, 4-pole)
57
47
38
30
1 max.
2
3
4 min.
1300
1200
1150
1100
46 - 49
30 - 32
17 - 19
90 - 112
69 - 86
48 - 64
32 - 46
95 - 150
75 - 120
60 - 100
45 - 80
0.21
0.15
0.09
1.6/400
1 x 11
0.56
0.43
0.33
0.24
4.0/400
1 x 11
0.35
0.23
0.17
0.13
0.61
0.40
0.29
0.23
1 x 11
1.10
1.05
0.95
0.85
4.0/400
1 x 11
0.53
0.38
0.28
0.22
0.92
0.66
0.48
0.38
1 x 11

186

Dimensions, Weights Wilo-RP

Dimension drawing B
DN
b1
G
b3
Cooling
Dimension drawing A
b4
l3
PG 11
l0
l0
l4
Pg 11
b3
l1
b1
l1
b2
l2
Pipe connection/nominal
diameter
Thread
[Rp]
25/60-2
Rp 1
11/
180
93
90
79
35
100
92,5
54
25/80 r
Rp 1
G 11/2
180
169
234
35
58
max. 98
30/80 r
Rp 11/4
G2
180
169
244
35
58
25/100 r
Rp 1
G 11/2
180
181
234
35
75
30/100 r
Rp 11/4
G2
180
181
244
35
75
Pump dimensions
I0
l1
l2
l3
l4
b1
Weight
about
Dimension
drawing
PN 10
[kg]
73
2.4
4.5
max. 98
4.5
max.
106
6.5
max.
106
6.5
b2
b3
b4
[mm]

Systems
Wilo-RP...
Solar thermal
Dimensions, Weights
187

Technical data Wilo-P
40/100 r
40/160 r
50/125 r
50/160 r
50/250 r
65/125 r
65/160 r
65/250 r
80/125 r
80/160 r
80/250 r
100/160 r
100/200 r
Wilo-P...

pumping data)

3.75
14
16
5.75
15
11
12
13.5
21
22
22
35
35
37
44
50
50
75
78
Approved fluids
Performance

circulation systems
+20 to +130 (in short-term operation 2 h: 140)
10
10
10
10
10
10
10
10
10
10
10
10
16
16
16
16
16
16
16
16
40
40
50
50
50
65
65
65
80
80
80
100
100

standard version




230
400
400
400
400
400
400
400
400
400
400
400
400
400
230
230
230
230
230
230
230
230
230
230
230
230
230
16
16
10
16
16
16
Pipe connections
188

Technical data Wilo-P
40/160 r
50/125 r
50/160 r
50/250 r
65/125 r
65/160 r
65/250 r
80/125 r
80/160 r
80/250 r
100/160 r
100/200 r

plug
50
50
50
50
50
50
50
50
50
50
50
50
50
Cooling
40/100 r
Wilo-P...
Motor/electronics
EN 61000-6-3
IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42
F
Grey cast iron

(EN-GJL-200)
Insulation class
Grey cast iron

(EN-GJL-250)
Protection class
EN 61000-6-2
Grey cast iron

(EN-GJL-200)
Power electronics
Materials
Grey cast iron

(EN-GJL-250)
Plastic
(PP - 50% GF)
Shaft
Plastic (PP 50% GF)
Plastic (PP 50% GF)
Grey cast iron

(EN-GJL-200)
Solar thermal
Impeller
Grey cast iron

(EN-GJL-200)
Grey cast iron

(EN-GJL-200)
Pump housing
Bearing
50 C
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
95 C
10
10
10
10
110 C
11
11
16
11
16
11
16
11
16
130 C
21
24
22
24
29
22
24
29
22
24
29
24
29


Systems
189

Pump curves Wilo-P

Wilo-P 40/100 r
Wilo-P 40/160 r
v
v
0
0,5
1,0
2,0
1,5
[m/s]
0,5
1,0
[m/s]
2,0
1,5
Wilo-P 40/160 r
Wilo-P 40/100 r
DN 40
DN 40
5
x.(
1
)
(2
ma
H[m]
ma
H[m]
in
(2
(3
m
x.(
)
)
(3
.(4
)
in
.(4
)
0
0
0,5
10
1,5
1,0
15
10
2,5
2,0
20
25
30
3,0
35
[m3/h]
[l/s]
0,5
[lgpm]
10
1,5
1,0
15
10
2,0
20
2,5
25
30
[l/s]
40
[lgpm]
35
400
200
max.
max.
min.
300
P1[W ]
P1[W ]
150
100
200
min.
min.
3 ~ 400 V
1 ~ 230 V
50
0
0
100
[m3/h]
10
Wilo-P 50/125 r
10
12
[m3/h]
2,5
[m/s]
Wilo-P 50/160 r
v
v
0
0,5
1,0
2,0
1,5
2,5
[m/s]
0,5
1,0
2,0
1,5
ax
Wilo-P 50/160 r
DN 50
DN 50
6
.m
ax
.(1
H[m]
(3
m
(2
in
Wilo-P 50/125 r
.(1
(2
H[m]
[m3/h]
12
3,0
. (4
(3
)
mi
n.(
)
4
)
0
0
0
0
10
20
12
16
30
40
50
20
5
4
60
6
70
[lgpm]
10
20
12
16
30
40
50
20
5
4
60
6
70
[m3/h]
[l/s]
[lgpm]
Q
300
max.
700
max.
500
P1[W]
200
P1[W]
min.
min.
300
100
0
0
190
[m3/h]
[l/s]
12
16
20
[m3/h]
100
0
12
16
20
[m3/h]

Pump curves Wilo-P

Wilo-P 65/125 r
v
0
0,5
Cooling
Wilo-P 50/250 r
1,0
2,0
1,5
[m/s]
14
0,5
1,0
2,0
1,5
max
[m/s]
Wilo-P 65/125 r
Wilo-P 50/250 r
12
2,5
DN 50
DN 65
.( 1
)
(2
10
ma
(3
x.(
H[m]
mi
n.(
1
)
H[m]
(2
(3
6
mi
n.(
)
4
)
0
0
0
0
12
10
20
30
40
50
60
[m3/h]
[l/s]
16
70
[lgpm]
20
10
2
20
4
40
80
60
[m3/h]
30
6
[l/s]
10
100
[lgpm]
120
1700
600
max.
max.
1300
400
P1[W]
P1 [W ]
min.
min.
900
200
500
4
12
[m3/h]
16
Wilo-P 65/160 r
10
20
Wilo-P 65/250 r
v
0,5
[m3/h]
30
1,0
Solar thermal
v
2,0
1,5
10
2,5
[m/s]
0,5
1,0
2,0
1,5
2,5
[m/s]
18
Wilo-P 65/160 r
Wilo-P 65/250 r
DN 65
16
DN 65
14
ma
12
x.(
10
(2
)
(2
(3
(3
m
in
)
1
H[m]
x.(
H[m]
ma
.(4
mi
n.(
2
0
20
10
2
20
4
40
80
60
10
100
[m3/h]
30
6
120
[lgpm]
2
20
4
40
60
[m3/h]
30
8
6
80
10
100
120
[l/s]
[lgpm]
1000
3000
max.
800
max.
2500
600
2000
min.
P1[W]
P1 [W ]
20
10
[l/s]

Systems
400
1500
min.
200
0
10
20
30
[m3/h]
1000
0
10
20
30
[m3/h]
191

Pump curves Wilo-P

Wilo-P 80/125 r
Wilo-P 80/160 r
v
v
0
0,5
1,0
2,0
1,5
[m/s]
0,5
1,0
2,0
1,5
Wilo-P 80/160 r
Wilo-P 80/125 r
DN 80
[m/s]
DN 80
5
7
H[m]
)
(2
)
(2
(3
(3
n.(
mi
n.(
)
4
6
)
mi
ma
x. (
x.(
H[m]
ma
2
1
1
0
0
10
0
0
20
40
60
80
40 [m3/h]
30
20
100
120
140
[lgpm]
20
10
[l/s]
10
20
40
30
60
80
[m3/h]
40
100
120
[l/s]
12
10
[lgpm]
140
800
1500
max.
max.
700
1200
P1[W]
P1[W]
600
500
900
min.
min.
400
600
300
300
200
0
10
40 [m3/h]
30
20
Wilo-P 80/250 r
10
20
40
[m3/h]
1,5
2,0
[m/s]
Wilo-P 100/160 r
v
30
0,5
1,0
v
2,0
1,5
16
[m/s]
0,5
1,0
Wilo-P 80/250 r
Wilo-P 100/160 r
DN100
DN 80
14
ma
12
x.(1
ma
x.(
1
)
(2
10
(2
(3
mi
n.(
H[m]
H[m]
(3
mi
n.(
4
)
0
0
20
10
2
20
4
40
30
60
80
10
100
120
12
140
[m3/h]
40
20
10
[l/s]
[lgpm]
30
5
50
40
50
10
100
60
150
20
200
250
[lgpm]
1800
max.
max.
3000
1500
P1[W]
P1[W]
[m3/h]
[l/s]
3600
2400
1200
min.
min.
1800
900
1200
0
192
70
15
10
20
30
40
[m3/h]
600
0
10
20
30
40
50
60
3
70 [m /h]

Pump curves Wilo-P
Cooling
Wilo-P 100/200 r
v
0
0,5
1,0
2,0
1,5
[m/s]
12
Wilo-P 100/200 r
DN100
10
ma
x.(
8
(2
)
H[m]
(3
m
in
.(4
)
0
0
20
10
30
5
50
40
50
10
100
60
70 [m3/h]
15
150
20
200
[l/s]
[lgpm]
250
Q
4000
max.
P1[W]
3000
2000
min.
1000
10
20
30
40
50
60
70
[m3/h]

Systems
Solar thermal
193

Terminal Diagrams, Motor Data Wilo-P

PE
L1 N
L1 L2 L3
PE
L1 L2 L3 15 10 11
WSK
L N WSK
C1
C2

Wilo-SK 622 tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option

Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems
switchgears/control devices with WSK connection option
Note:
(Wilo-C-SK only suitable for fluid temperatures up to a
max. of 110 C); not suitable for P 65/250 r, P 80/250 r,
P 100/250 r.
Tripping:
External tripping at switchgears/control devices
Reset:
Manual reset at switchgears/control devices necessary
Tripping:
Reset:

Motor data
Wilo-P...
Rated
power
Stage/speed
Power
Current at
(special
motor)
Capacitor Motor pro- Threaded Terminal

tection
cable
diagram
connection
P2
P1
PG
[W]
[1/min]
[W]
[A]
[PF/VDB]
40/100 r
(single-phase AC
motor EM, 4-pole)
74
57
41
30
1 max. 1300
2
1200
3
1150
4 min. 1100
155 - 200
140 - 190
120 - 175
105 - 155
1.10
1.05
0.95
0.85
4/400
1 x 11
40/100 r
(three-phase AC
motor DM, 4-pole)
80
58
44
31
1 max. 1300
2
1200
3
1150
4 min. 1100
105 - 170
85 - 140
65 - 110
50 - 85
0.53
0.38
0.28
0.22
0.92
0.66
0.48
0.38
1 x 11
40/160 r
(three-phase AC
motor DM, 4-pole)
164
112
70
48
1 max. 1300
2
1150
3
1050
4 min. 850
200 - 365
180 - 320
155 - 260
125 - 185
0.90
0.75
0.60
0.45
1.56
1.30
1.04
0.78
1 x 13.5
50/125 r
(three-phase AC
motor DM, 4-pole)
135
102
70
48
1 max. 1350
2
1300
3
1200
4 min. 1100
140 - 290
115 - 260
95 - 220
80 - 165
0.90
0.75
0.60
0.45
1.56
1.30
1.04
0.78
1 x 13.5
50/160 r
(three-phase AC
motor DM, 4-pole)
335
265
190
130
1 max. 1400
2
1300
3
1200
4 min. 1100
310 - 635
285 - 585
255 - 490
220 - 395
1.60
1.30
1.10
0.80
2.77
2.25
1.90
1.40
1 x 13.5
50/250 r
(three-phase AC
motor DM, 4-pole)
1080
920
720
520
1 max. 1400
2
1350
3
1300
4 min. 1200
860 - 1650
780 - 1500
725 - 1330
660 - 1100
4.00
3.60
3.10
2.70
6.90
6.20
5.40
4.70
1 x 13.5

194

Terminal Diagrams, Motor Data Wilo-P

Motor data
Capacitor Motor pro- Threaded Terminal
tection
cable
diagram
connection
P2
P1
PG
[W]
[1/min]
[W]
[A]
[PF/VDB]
65/125 r
(three-phase AC
motor DM, 4-pole)
265
235
185
130
1 max. 1400
2
1300
3
1200
4 min. 1100
280 - 580
255 - 530
220 - 450
190 - 370
1.60
1.30
1.10
0.80
2.80
2.25
1.90
1.40
1 x 13.5
65/160 r
(three-phase AC
motor DM, 4-pole)
560
420
280
200
1 max. 1300
2
1200
3
1050
4 min. 950
470 - 970
430 - 880
385 - 715
340 - 560
2.20
1.90
1.50
1.20
3.80
3.30
2.60
2.10
1 x 13.5
65/250 r
(three-phase AC
motor DM, 4-pole)
1500
1400
1200
1100
1 max. 1400
2
1300
3
1200
4 min. 1100
1700 - 2500
1500 - 2200
1300 - 1800
1100 - 1350
6.10
5.30
4.60
3.70
10.60
9.20
8.00
6.40
B
(C-SK not 1 x 13.5
permitted)
80/125 r
(three-phase AC
motor DM, 4-pole)
430
350
270
200
1 max. 1350
2
1300
3
1150
4 min. 1050
405 - 745
360 - 685
320 - 585
290 - 490
2.20
1.90
1.50
1.20
3.80
3.30
2.60
2.10
1 x 13.5
80/160 r
(three-phase AC
motor DM, 4-pole)
810
690
530
370
1 max. 1400
2
1350
3
1250
4 min. 1100
645 - 1330
590 - 1260
540 - 1140
495 - 930
3.20
2.80
2.50
2.20
5.50
4.80
4.30
3.80
1 x 13.5
80/250 r
(three-phase AC
motor DM, 4-pole)
2500
2300
2050
1800
1 max. 1400
2
1300
3
1200
4 min. 1100
2000 - 3500
1850 - 3100
1700 - 2700
1600 - 2300
8.60
8.00
7.30
6.70
14.90
13.90
12.60
11.60
B
(C-SK not 1 x 13.5
permitted)
100/160 r
(three-phase AC
motor DM, 4-pole)
1080
920
720
520
1 max. 1400
2
1350
3
1300
4 min. 1200
900 - 1650
800 - 1500
750 - 1330
650 - 1100
4.00
3.60
3.10
2.70
6.90
6.20
5.40
4.70
100/200 r
(three-phase AC
motor DM, 4-pole)
2500
2300
2050
1800
1 max. 1400
2
1300
3
1200
4 min. 1100
1800 - 3400
1700 - 3200
1600 - 2700
1400 - 2300
8.60
8.00
7.30
6.70
14.90
13.90
12.60
11.60
1 x 13.5
B
(C-SK not 1 x 13.5
permitted)
Cooling
Power
Current at
(special
motor)
Stage/speed
Solar thermal
Rated
power
Wilo-P...

Systems

195

Dimensions, Weights Wilo-P

Dimension drawing, Wilo-P
Dimension drawing, flange

D
k
d
DN
R1/8
l0
Pg
n x dL
R1/
b1
b3
l1

Dimensions, Weights
Wilo-P...
Pipe connection/
Nominal diameter
[DN]
Pump dimensions
I0
l1
196
Weight about
b1
b3
PN 6
[mm]
PN 10
[kg]
40/100 r
40
250
176
53
65
106
11.0
40/160 r
40
320
226
70
106
110
18.0
20.0
50/125 r
50
280
210
62
88
110
14.0
16.0
50/160 r
50
340
258
69
115
127
25.0
27.0
50/250 r
50
440
286
105
165
140
64.5
65/125 r
65
340
265
77
128
127
27.0
29.0
65/160 r
65
340
265
77
128
127
28.0
30.0
65/250 r
65
475
353
109
175
148
80.5
80/125 r
80
360
269
88
134
127
31
33.0
80/160 r
80
360
288
88
134
140
37
39.0
80/250 r
80
500
394
127
185
166
93.0
100/160 r
100
395
288
103
143
140
42.5
45.0
100/200 r
100
550
426
140
194
166
95.5
12.0

Dimensions, Weights Wilo-P

Flange dimensions
50/125 r
50/160 r
50/250 r
65/125 r
65/160 r
65/250 r
80/125 r
80/160 r
80/250 r
100/160 r
100/200 r
Nominal diameter
DN

D
[mm]
Cooling
40/100 r
40/160 r
Flange
n x dL
[pcs. x mm]
Flange PN 6 (as per DIN 2531)
40
130
80
100
4 x 14
Flange PN 16 (as per DIN 2533,

EN 1092-2)
40
150
88
110
4 x 19
50
140
90
110
4 x 14

EN 1092-2)
50
165
102
125
4 x 19
65
160
110
130
4 x 14

EN 1092-2)
65
185
122
145
4 x 19
80
190
128
150
4 x 19
Flange PN 16 (as per DIN 2533

EN 1092-2)
80
200
138
160
8 x 19
100
210
148
170
4 x 19

EN 1092-2)
100
220
158
180
8 x 19
Wilo-P...

Systems
Solar thermal
197

Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP

Wilo-Star-RSD
(ClassicStar)
Wilo-TOP-SD
Wilo-SE-TW
Wilo-DOP
(max. 2850 1/min)
(max. 2850 1/min)
(max. 2880 1/min)
(max. 1400 1/min)
3
(2 for 1~pumps
with P2 t 350 W)

operating mode
Deblocking function
Soft start
Safety control
Operating modes
Manual functions
Automatic functions
(standard equipment (optional for all types

only with 3~pumps with Wilo-Protectwith P2 t 180 W
Modul C)
and 1~pumps
with P2 t 350 W,


198

Wilo-Star-RSD
(ClassicStar)
Wilo-TOP-SD
Wilo-SE-TW
Wilo-DOP
(max. 2850 1/min)
(max. 2850 1/min)
(max. 2880 1/min)
(max. 1400 1/min)
Cooling

contact)

Modul C)

Modul C)
and 1~pumps
with P2 t 350 W,

Modul C)
Fault light
(only for 1~pumps

with P2 = 180W)
Solar thermal

Modul C)
and 1~pumps
with P2 t 350 W,
(only for 3~pumps)
LCD to display pump data and error codes


coupling modules

LONWORKS network
Data exchange

cut-in and out)

Modul C)

Systems

199


Wilo-Star-RSD
(ClassicStar)
Wilo-TOP-SD
Wilo-SE-TW
Wilo-DOP
(max. 2850 1/min)
(max. 2850 1/min)
(max. 2880 1/min)
(max. 1400 1/min)
(only for 1~ and 3~

pumps with
P2 t 180W)

ventilator Rp 3/8
(only for
TOP-SD30/5)
(only for
SE 125-N-TW)


200

Systems
Solar thermal
Cooling
201

Technical Data Wilo-Star-RSD

Wilo-Star-RSD...
30/4
30/6

pumping data)

-10 to +110
-10 to +110

10
10
1 1/4
1 1/4




230
230
50
50
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems
Pipe connections
202

Technical Data Wilo-Star-RSD

30/4
30/6
EN 61000-6-3
EN 61000-6-3
EN 61000-6-2
EN 61000-6-2
Protection class
IP 44
IP 44
Insulation class
Grey cast iron

(EN-GJL 200)
Grey cast iron

(EN-GJL 200)
Cooling
Wilo-Star-RSD...
Motor/electronics
Power electronics
Pump housing
Impeller
Plastic (PP)
Plastic (PP)
Stainless steel
(X40 Cr13)
Stainless steel
(X40 Cr13)
50 C
0,5
0,5
95 C
110 C
10
10
Shaft
Bearing
Materials


Systems
Solar thermal
203

Pump curves Wilo-Star-RSD

Wilo-Star-RSD 30/4
Individual operation
Parallel operation
vc
0
0
vc
0,5
1,0
0
0
[m/s]
4
1,0
0,5
1,5
2,0
[m/s]
Wilo-Star-RSD 30/4
Wilo-Star-RSD 30/ 4
1 ~ 230 V Rp1 1/ 4
1 ~ 230 V Rp 11/ 4
+
3
ma
ma
x.
H [m] c
H [m] c
x.
mi
1
n
mi
0
0
0,5
1,0
1,5
2,0
2,5
2,5
0,5
0,25
5
7,5
3,0
[m 3/h]
[l/s]
0,75
10
[lgpm ]
Qc
0,5
5
10
[m 3/h]
6
1,5
[l/s]
20
[lgpm ]
15
Qc
160
80
1,0
max.
140
max.
60
P1 [W] c
P1 [W] c
120
40
60
20
1,0
0,5
80
min.
min.
100
1,5
2,0
2,5
3,0
40
[m 3/h]
[m 3/h]
Wilo-Star-RSD 30/6
0
0
0,25
Parallel operation
vc
0,75
0,5
1,0
1,25
[m/s]
6
0
0
0,5
vc
1,5
1,0
1 ~ 230 V Rp1 1 / 4
1 ~ 230 V Rp1 1 / 4
ma
ma
x.
H [m] c
H [m] c
x.
mi
n.
mi
n.
0
0
1,0
0,5
1,5
2,5
2,0
3,0
2,5
0,5
0,25
7,5
0,75
3,5 [m 3/h]
1 [l/s]
10
[lgpm ]
max.
15
[m 3/h]
2,0 [l/s]
[lgpm ]
20
Q c
max.
200
P1 [W] c
80
1,5
10
240
100
1,0
0,5
Qc
120
P1 [W] c
160
120
60
min.
min.
80
40
0
204
[m/s]
Wilo-Star-RSD 30/6
Wilo-Star-RSD 30/6
5
2,5
2,0
0,5
1,0
1,5
2,0
2,5
3,0
3
3,5 [m /h]
[m 3/h]

Terminal Diagrams, Motor Data, Dimensions, Weights Wilo-Star-RSD

Dimension drawing
l0
l1
a
m
a1
PG 11
b2
b4
b3
l2
Cooling
Terminal diagram
PG 11
PE
b1

Motor data
Wilo-Star-RSD...
Rated
power
Speed
P2
[W]
30/4
30/6
Power conCurrent at
sumption 1~230 V 3~230 V 3~400 V
P1
max
35
21
12
max
min
min
Capacitor
Threaded
cable
connection
Capacity
PG
[A]
>PF/VDB]
2000
1650
1200
60 - 67
43 - 48
29 - 31
0.29
0.21
0.14
not necessary
2.0/400
11
2200
1900
1200
80 - 99
60 - 74
43 - 50
0.41
0.32
0.22
not necessary
2.6/400
11
[1/min]
22
13
7
Motor
protection
[W]
Solar thermal
Dimensions, Weights
Pipe connection/
Nominal
diameter
Thread
[Rp/DN]
30/4
Rp 11/4
180
94
73
70
47
78
46
55
55
54
92.5
5.3
30/6
Rp 11/4
180
94
76
70
47
78
46
55
55
54
92.5
5.5
Pump dimensions
l1
l2
a1
b1
b2
b3
b4
[mm]
[kg]
I0
Weight
about

Systems
Wilo-Star-RSD...
205

Technical Data Wilo-TOP-SD

Wilo-TOP-SD...
30/5
32/7
40/3
40/7
40/10
40/15
50/7

pumping data)

5,5
3,5
10
15
10
13
16
28
34
33
45
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems

10
6/10
6/10
6/10
6/10
6/10
6/10
16
16
16
16
1 1/4
32
40
40
40
50
50




230
230
230
230
230
230
230
400
400
400
400
400
400
400
230
230
230
230
230
230
230
50
50
50
50
50
50
50
Pipe connections
206


30/5
32/7
40/3
40/7
40/10
40/15
50/7
Cooling
Wilo-TOP-SD...
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Shaft
Plastic (PPE)
Trade name:
Noryl
Grey cast iron (EN-GJL 250)
Plastic
50(PPS -% GF)
Impeller
Plastic (PPE)
Trade name:
Noryl
Pump housing
Grey cast iron

(EN-GJL 200)
Materials
Plastic (PPS - % GF)50
Bearing
50 C
0,5
0,5
0,5
0,5
0,5
95 C
10
10
110 C
11
11
11
11
11
16
16
130 C
24
24
24
24
24
29
29
Solar thermal


Systems
207


Wilo-TOP-SD...
50/10
50/15
65/10
65/13
65/15
80/7
80/10

pumping data)

10
15
13
15
6.5
10
50
65
74
83
100
80
118
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems
6/10
6/10
6/10
6/10
6/10
10
10
16
16
16
16
16
16
16
Pipe connections
50
50
65
65
65
80
80




230
230
230
400
400
400
400
400
400
230
230
230
230
230
230
50
50
50
50
50
50
50
208


50/10
50/15
65/10
65/13
65/15
80/7
80/10
Cooling
Wilo-TOP-SD...
Motor/electronics
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Grey cast iron (EN-GJL 250)
Impeller
Pump housing
Shaft
Bearing

50 C
95 C
10
10
10
10
10
10
10
110 C
16
16
16
16
16
16
16
130 C
29
29
29
29
29
29
29

Systems
Solar thermal
209

Pump curves Wilo-TOP-SD

Wilo-TOP-SD 30/5
AC - individual operation
AC - parallel operation
v
[m/s]
[m/s]
Wilo-TOP-SD 30/5
Wilo-TOP-SD 30/5
1 ~ 230 V - Rp 1
1 ~ 230 V - Rp 1
5
n.
mi
H[m]
H[m]
(3
ax
3
n. (
mi
.(
. (1
(2
ax
(2
)
0
0
0
0,5
1
10
[m3/h]
[l/s]
1,5
20
[lgpm]
0,5
10
30
[lgpm]
200
320
max.
280
160
240
max.
200
120
P1[W]
P1[W]
2,5 [l/s]
20
[m3/h]
1,5
min.
80
min.
160
120
80
40
40
0
0
[m3/h]
Three-phase - individual operation
[m3/h]
Three-phase - parallel operation
v
1
[m/s]
[m/s]
Wilo-TOP-SD 30/5
Wilo-TOP-SD 30/5
3 ~ 400 V - Rp 1
3 ~ 400 V - Rp 1
5
ax
. (1
H[m]
H[m]
(2
in.
ma
(3
x.
(1
in
(2
.(
0
2
0
0
0,5
1
10
[m3/h]
[l/s]
1,5
20
[lgpm]
0,5
6
1,5
1
10
[lgpm]
200
320
280
160
max.
120
min.
80
max.
240
P1[W]
P1[W]
[m3/h]
2,5 [l/s]
30
20
8
2
200
160
min.
120
80
40
40
0
0
210
[m3/h]
0
0
[m3/h]


Wilo-TOP-SD 32/7
v
0
0,5
1,5
2,5 [m/s]
[m/s]
Wilo-TOP-SD 32/ 7
Wilo-TOP-SD 32/7
1 ~ 230 V - DN 32
5
m
ax
. (1
)
1 ~ 230 V - DN 32
H [m]
H [m]
Cooling
4
m
ax
. (1
)
(2
(2
(3
.
in
m
in
1
)
. (3
)
0,5
6
1,5
10
15
[l/s]
20
[m3/h]
[lgpm]
25
1,5
10
10
20
2,5
30
[m3/h]
[l/s]
12
3,5
3
40
[lgpm]
350
max.
300
150
125
P1 [ W ]
P1 [ W ]
400
max.
175
2
0,5
200
0
0
min.
100
75
250
min.
200
150
100
50
50
25
0
0
[m3/h]
0,5
[m3/h]
12
v
0
10
Solar thermal
1,5
2,5 [m/s]
[m/s]
Wilo-TOP-SD 32/7
Wilo-TOP-SD 32/7
3 ~ 400 V - DN 32
3 ~ 400 V - DN 32
ma
x. (
1
H [m]
H [m]
)
m
ax
. (1
4
(2
in
n.
. (3
mi
(2
(3
)
0,5
1,5
10
15
20
25
[m3/h]
[l/s]
[lgpm]
175
0
0
2
0,5
200
6
1,5
10
300
125
250
min.
20
150
50
100
10
2,5
30
12
3,5
[m3/h]
[l/s]
[lgpm]
40
max.
200
75
8
2
Q
350
max.
150
100
4
1
400
P1 [ W ]
P1 [ W ]

Systems
min.
50
25
0
0
[m3/h]
0
0
10
12
[m3/h]
211


Wilo-TOP-SD 40/3
v
0,5
[m/s]
1,5
4,0
[m/s]
4,0
Wilo-TOP-SD 40/3
Wilo-TOP-SD 40/3
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
3,2
3,2
in
. (3
m
ax
. (1
2,4
2,4
H [m]
H [m]
(2
)
1,6
1,6
x.
ma
(3
0,8
n.
(1
(2
mi
0,8
0
0
1
10
30
[ l/s]
[lgpm ]
20
[m 3/h]
10
12
[ l/s]
50
[lgpm ]
Q
360
240
max.
320
200
max.
280
240
P 1 [W]
160
P 1 [W]
25
[m 3/h]
16
min.
120
min.
200
160
120
80
80
40
40
0
0
[m 3/h]
10
0,5
16
v
1,5
[m/s]
4,0
Wilo-TOP-SD 40/3
Wilo-TOP-SD 40/3
3 ~ 400 V - DN 40
3 ~ 400 V - DN 40
3,2
3,2
2,4
2,4
ax
. (1
1,6
.(
)
m
(2
in
(2
ax
.(
H [m ]
H [m ]
1,6
[m/s]
4,0
0,8
[m 3/h]
v
0
12
in.
(3
0,8
0
0
1
10
[l/s]
[lgpm]
3
30
20
[m 3/h]
10
[m 3/h]
16
4
25
50
[l/s]
[lgpm]
Q
360
240
max.
320
200
280
max.
240
P1 [W]
160
P1 [W]
12
3
120
min.
80
200
160
min.
120
80
40
40
0
0
212
10
[m 3/h]
0
0
12
16
[m 3/h]


Wilo-TOP-SD 40/7
v
0
0,5
Cooling
1,5
2,5
[m/s]
[m/s]
Wilo-TOP-SD 40/7
Wilo-TOP-SD 40/7
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
ma
x. (
1
)
H [m]
. (1
ax
H [m]
(2
mi
n.
)
4
(3
(2
)
2
in
m
. (3
0
0
1
10
20
30
40
16 [m3/h]
[l/s]
[lgpm]
50
350
10
2
15
4
25
50
[lgpm]
75
Q
P1 [ W ]
600
250
400
150
300
100
4
200
16 [m3/h]
12
min
500
200
10
15
20
[m3/h]
25
v
0,5
[m3/h]
[l/s]
25
7
max.
min.
20
5
700
5
1
800
max
300
0
0
0
400
P1 [ W ]
12
Solar thermal
1,5
2,5
[m/s]
[m/s]
Wilo-TOP-SD 40/7
Wilo-TOP-SD 40/7
3 ~ 400 V - DN 40
3 ~ 400 V - DN 40
ma
ax
. (1
(2
in
mi
n.
(2
H [m]
H [m]
x. (
1
(3
)
. (3
)
1
0
0
12
10
20
3
30
40
50
16 [m3/h]
[l/s]
[lgpm]
10
2
15
3
25
20
5
50
25
6
[m3/h]
[l/s]
[lgpm]
75
Q
900
450
800
400
700
350
max.
P1 [ W ]
P1 [ W ]
5
1
500
0
0
300
250
max.

Systems
600
500
400
200
min.
300
min.
150
200
100
0
12
16 [m3/h]
100
0
10
15
20
25
[m3/h]
213


Wilo-TOP-SD 40/10
v
0,5
1,0
1,5
2,0
2,5
[m/s]
Wilo-TOP-SD 40/10
Wilo-TOP-SD 40/10
10
10
1 ~ 230 V - DN 40
x.
ax
H [m]
H [m]
in
1 ~ 230 V - DN 40
ma
in
1
0
10
12
14
[m3/h]
16
0
0
[l/s]
5
1
10
2
15
20
25
6
[m3/h]
[l/s]
30
700
1400
600
max.
min.
1200
500
max.
min.
1000
P1 [W]
P1 [W]
[m/s]
11
11
400
300
200
800
600
400
100
200
0
0
10
12
16 [m3/h]
14
10
15
20
0,5
[m3/h]
30
v
0
25
1,5
2,5
3,5 [m/s]
11
11
Wilo-TOP-SD 40/10
10
10
3 ~ 400 V - DN 40
[m/s]
Wilo-TOP-SD 40/10
3 ~ 400 V - DN 40
7
ax
. (1
H [m]
H [m]
m
m
6
5
in
1
0
10
10
20
12
14
3
30
16
40
50
18 [m3/h]
5
[l/s]
[lgpm]
60
10
2
20
15
4
40
20
5
60
Q
25
7
80
30
8
[m3/h]
9 [l/s]
[lgpm]
100
max.
1000
800
P1 [ W ]
P1 [ W ]
5
1
1200
400
min.
300
200
min.
600
400
100
214
0
0
max.
500
600
(3
n.
. (3
mi
5
(2
(2
ax
. (1
200
0
10
12
14
16
18
[m3/h]
0
0
10
15
20
25
30
[m3/h]


Wilo-TOP-SD 40/15
0,5
1,5
v
2,5
17,5
3,5
4,5 [m/s]
0 0,5
20,0
Wilo-TOP-SD-40/15
1~230 V - DN 40
15
v
3 3,5 4
1 1,5 2 2,5
4,5 5 5,5 6
Cooling
6,5 7 [m/s]
Wilo-TOP-SD 40/15
1~230 V - DN 40
17,5
+
15,0
12,5
ma
x.
10
H [m]
H [m]
12,5
7,5
mi
n.
ma
x.
10,0
7,5
mi
n.
5
2,5
2,5
0
0
2,5
10
5
1
7,5
2
20
10
12,5
15
4
30
40
17,5
5
50
70 Q [Igpm]
60
1000
5
1
min.
10
3
2
20
15
4
40
20
5
25
7
60
80
Q [m/h]
Q [l/s]
Q [Igpm]
100
max.
min.
P1 [W]
1500
500
250
0
0
0
2000
max.
750
P1 [W]
Q [m/h]
Q [l/s]
1000
500
2,5
10
7,5
15
12,5
17,5

0
0,5
1,5
v
2,5
17,5
0
0
Q [m/h]
10
15
20
Q [m/h]
25
3,5
4,5 [m/s]
v
4
20
Wilo-TOP-SD-40/15
3~400 V - DN 40
15,0
Solar thermal
5,0
7 [m/s]
Wilo-TOP-SD 40/15
3~400 V - DN 40
17,5
15
12,5
12,5
.1
7,5
mi
n.
x. 1
10
2
7,5
min
.3
5,0
2,5
2,5
0
0
0
2,5
10
5
1
20
7,5
2
12,5
10
30
40
17,5
5
15
4
3
50
max.
0
0
0
5
1
10
10
2
20
30
3
40
15
4
50
20
5
60
6
70
80
30 Q [m/h]
8
Q [l/s]
Q [lgpm]
90 100
25
7
2000
max.
1500
min.
P1[W]
min.

Systems
750
1000
500
500
250
0
0
Q [m/h]
Q [l/s]
70 Q [Igpm]
60
1000
P1 [W]
ma
ax
H [m]
H [m]
10,0
2,5
7,5
10
12,5
15
17,5
Q [m/h]
10
15
20
25
30 Q [m/h]
215


Wilo-TOP-SD 50/7
0
0,5
v
1,5
1,0
2,0
[m/s]
2,5
v
3
Wilo-TOP-SD 50/7
Wilo-TOP-SD 50/7
1 ~ 230 V - DN 50
1 ~ 230 V - DN 50
ax
mi
10
15
3
[m3/h]
[l/s]
20
0
0
10
15
20
5
25
6
30
10
40 [m3/h]
[l/s]
11
1400
600
1200
max.
max.
min.
min.
min.
min.
min.
max.
min.
1000
P1 [W]
500
400
300
200
800
600
400
100
200
0
0
10
15
[m3/h]
20
10
15
20
0,5
1,5
25
30
40 [m3/h]
35
v
2
2,5
3,5 [m/s]
3 ~ 400 V - DN 50
3 ~ 400 V - DN 50
ax
. (1
H [m]
. (1
ax
[m/s]
Wilo-TOP-SD 50/7
Wilo-TOP-SD 50/7
7
H [m]
35
700
P1 [W]
H [m]
H [m]
ax
in
n.
[m/s]
)
(2
(2
in
. (3
5
1
10
2
15
3
25
20
5
50
25
6
75
[m3/h]
[l/s]
[lgpm]
700
600
0
0
10
4
20
25
50
30
8
6
75
100
40
10
125
12
150
[m3/h]
[l/s]
[lgpm]
1400
1200
max.
max.
500
P1 [ W ]
P1 [ W ]
400
1000
800
min.
min.
300
600
200
0
216
. (3
in
10
15
20
25
[m3/h]
400
0
10
20
30
40
[m3/h]


Wilo-TOP-SD 50/10
v
0
0,5
1,0
1,5
2,0
[m/s]
2,5
1 ~ 230 V - DN 40
1 ~ 230 V - DN 50
ax
m
.
ax
in
0
0
0
10
15
3
20
25
[m3/h]
[l/s]
max.
P1 [W]
min.
10
10
15
20
25
15
20
25
35
45 [m3/h]
[l/s]
40
10
1800
1600
1400
1200
1000
800
600
400
200
0
12
max.
min.
[m3/h]
10
15
20
25
30
35
45 [m3/h]
40
v
0
30
Q
900
800
700
600
500
400
300
200
100
0
0
Solar thermal
H [m]
in.
[m/s]
10
10
7 [m/s]
Wilo-TOP-SD 50/10
Wilo-TOP-SD 50/10
3 ~ 400 V - DN 50
3 ~ 400 V - DN 50
6
H [m]
H [m]
. (1
ax
ax
. (1
H [m]
P1 [W]
[m/s]
Wilo-TOP-SD 50/10
Wilo-TOP-SD 50/10
8
Cooling
(2
. (3
in
in
(2
. (3
)
)
0
0
5
1
10
3
25
15
20
50
25
7
[m3/h]
[l/s]
[lgpm]
75
Q
900
0
0
10
4
20
25
50
6
75
1800
max.
30
8
100
Q
40
10
125
50
14
12
150
175
[m3/h]
[l/s]
[lgpm]
max
1600
1400
P1 [ W ]
P1 [ W ]
600
min.
300

Systems
1200
1000
min.
800
600
0
0
10
15
20
25
[m3/h]
400
10
20
30
40
50
[m3/h]
217


Wilo-TOP-SD 50/15
0
v
4
[m/s]
v
6
[m/s]
16
16
Wilo-TOP-SD 50/15
Wilo-TOP-SD 50/15
3 ~ 400 V - DN 50
14
3 ~ 400 V - DN 50
14
12
12
10
10
H [m]
m
. (1
ax
H [m]
m
8
(2
. (3
)
10
2
20
4
50
100
Q
1600
10 12
[m3/h]
[l/s]
150
[lgpm]
30
8
1800
40
0
0
10
2
20
6
50
30
8
P1 [ W ]
1200
min.
150
60
16
[m3/h]
18 [l/s]
[lgpm]
200
max.
2400
1000
2000
800
1600
600
20
50
14
2800
10
12
3200
max.
40
10
100
3600
1400
P1 [ W ]
. (3
218
(2
in
m
in
ax
. (1
30
40
[m3/h]
min.
1200
0
10
20
30
40
50
60
[m3/h]


Wilo-TOP-SD 65/10
v
v
0
0.5
Cooling
1.0
1.5
[m/s]
2.0
0.5
1.0
1.5
2.0
2.5
3.0
[m/s]
3.5
Wilo-TOP-SD 65/10
Wilo-TOP-SD 65/10
1 ~ 230 V - DN 65
1 ~ 230 V - DN 65
ma
x.
ma
x.
H [m]
mi
n.
mi
n.
00
10
15
20
25
6
[m3/h]
[l/s]
30
10
20
4
30
6
40
12
14
1000
2000
900
1800
max.
max.
1600
min.
min.
700
P1 [W]
600
500
1400
1200
1000
400
5
10
15
20
25
800
[m3/h]
30
10
20
30
0,5
v
1,5
2,5
[m/s]
10
[m/s]
Wilo-TOP-SD 65/10
Wilo-TOP-SD 65/10
3 ~ 400 V - DN 65
3 ~ 400 V - DN 65
6
ma
x. (
1
H [m]
H [m]
10
4
n.
ax
. (1
(2
mi
(2
m
(3
in
3
)
. (3
0
0
0
5
1
2
20
10
3
15
4
40
20
5
25
7
60
80
30
8
100
120
35
10
[m3/h]
[l/s]
[lgpm]
900
0
0
10
2
1000
20
6
50
30
8
40
10
100
max.
1800
12
50
14
150
Q
2000
800
60
16
70
18
19
[m3/h]
[l/s]
250 [lgpm]
200
max.
1600
700
P1 [ W ]
P1 [ W ]
[m3/h]
50
v
0
40
Solar thermal
P1 [W]
800
[m3/h]
[l/s]
50
10

Systems
H [m]
600
min.
500
1400
1200
400
1000
300
800
200
0
10
15
20
25
30
35 [m3/h]
600
min.
10
20
30
40
50
60
70
[m3/h]
219


Wilo-TOP-SD 65/13
v
0
0,5
1,5
3 [m/s]
2,5
14
Wilo-TOP-SD 65/13
Wilo-TOP-SD 65/13
3 ~ 400 V - DN 65
3 ~ 400 V - DN 65
12
12
10
10
m
ax
. (1
)
(2
mi
n.
ax
. (1
8
H [m]
H [m]
mi
n.
(3
10
0
0
15
20
20
25
40
60
35
80
Q
1600
100
120
40 [m3/h]
[l/s]
10
140
[lgpm]
0
0
10
20
30
8
50
40
50
100
150
Q
P1 [ W ]
1000
80 [m3/h]
[l/s]
70
20
200
250
[lgpm]
70
80 [m3/h]
max.
2800
1200
60
16
12
3200
max.
1400
P1 [ W ]
30
(3
(2
[m/s]
14
2400
2000
min.
min.
800
1600
600
0
10
15
20
25
30
1200
40 [m3/h]
35
10
20
30
40
50
60
Wilo-TOP-SD 65/15

v
v
0
0,5
1,5
2,5
3,5
[m/s]
[m/s]
16
16
Wilo-TOP-SD 65/15
Wilo-TOP-SD 65/15
3 ~ 400 V - DN 65
14
3 ~ 400 V - DN 65
14
12
12
10
10
. (3
0
0
10
2
20
4
30
40
40
80
10
12
120
[m3/h]
14
[l/s]
[lgpm]
2000
10
2
20
4
40
6
80
30
8
40
10
50
12
120
14
160
60
16
200
70
18
20
240
[m3/h]
80
22
280
24
[l/s]
320 [lgpm]
4000
1800
3600
max.
P1 [ W ]
1600
P1 [ W ]
50
160
. (3
in
(2
1400
min.
1200
max.
3200
2800
min.
2400
1000
2000
800
0
220
8
. (1
ax
in
H [m]
8
(2
H [m]
ax
. (1
10
20
30
40
50
[m3/h]
1600
0
10
20
30
40
50
60
70
80
[m3/h]


Wilo-TOP-SD 80/7
v
v
0
0.5
1.0
1.5
[m/s]
2.0
[m/s]
Wilo-TOP-SD 80/7
Wilo-TOP-SD 80/7
1 ~ 230 V - DN 80
1 ~ 230 V - DN 80
H [m]
4
ma
H [m]
ma
x.
x.
mi
n.
2
min
0
0
10
3
20
30
40
12
[m3/h]
[l/s]
0
0
10
3
20
30
6
40
9
50
12
60
[m3/h]
21 [l/s]
70
15
18
1100
2200
1000
2000
max.
900
max.
1800
min.
800
P1 [W]
P1 [W]
Cooling
700
600
min.
1600
1400
1200
500
0
10
20
30
1000
[m3/h]
40
10
20
30
40
50
60
[m3/h]
70
Wilo-TOP-SD 80/10
v
v
0
[m/s]
[m/s]
12
Wilo-TOP-SD 80/10
11
Wilo-TOP-SD 80/10
11
3 ~ 400 V - DN 80
10
10
3 ~ 400 V - DN 80
12
7
m
ax
. (1
6
5
mi
n.
ax
. (1
)
(3
(2
mi
n. (
6
5
(2
H [m]
H [m]
Solar thermal
3
)
1
0
0
20
40
60
12
50
100
150
Q
1800
16
200
20
250
80 [m /h]
[l/s]
12
16
[lgpm]
50
100
150
200
Q
20
40
60
3600
80
20
250
100
24
300
28
350
[m3/h]
[l/s]
[lgpm]
max
3200
1400
1200
max.
2800
2400
min.
min.
1000
800

Systems
P1 [ W ]
P1 [ W ]
1600
2000
20
40
60
80 [m3/h]
1600
0
20
40
60
80
100
[m3/h]
221

Terminal Diagrams, Motor Data Wilo-TOP-SD

PE
L1
PE
L2
L3
L1 L2 L3

Tripping:
Reset:
Tripping:
Reset:

WSK
WSK
PE
SSM
SSM

Wilo-SK 622 tripping unit or other switchgears/control devices with
WSK connection option
Tripping:
Reset:

Internal interruption of a motor phase

L1
PE
L2
L3
L1 L2 L3

Tripping:
Reset:

electronics

Planning Guide
SSM
C1
SSM
C1
PE
C2
C2

Full motor protection with integrated trip electronics in terminal box for all speed stages.
Tripping:
All-pole shutdown of motor by integrated automatic tripping
Reset:
Load capacity of the potential-free NC contact in accordance with VDI 3814 only for
collective fault signal (SSM) 1 A, 250 V~
For function, see Wilo-Control Pump Management Systems, Planning Guide
222


Motor data
P1
PG
[1/min]
[W]
[A]
>PF/VDB]
30/5
50
1 max.
2
3 min.
2320
1640
1200
100 - 140
75 - 110
55 - 75
0.65
0.55
0.35
3.7/400
1x 13.5
30/5
50
1 max.
2
3 min.
2650
2190
1890
85 - 150
55 - 100
40 - 75
0.40
0.20
0.15
0.65
0.35
0.25
1 x 13.5
32/7
90
1 max.
2
3 min.
2600
2300
1800
140 - 195
110 - 175
85 - 120
0.95
0.87
0.62
5/400
1 x 13.5
32/7
90
1 max.
2
3 min.
2600
2100
1750
120 - 200
85 - 130
65 - 90
0.45
0.25
0.17
0.78
0.43
0.30
1 x 13.5
40/3
70
1 max.
2
3 min.
2660
2340
1710
145 - 180
95 - 150
70 - 110
0.85
0.75
0.55
5/400
1 x 13.5
40/3
70
1 max.
2
3 min.
2610
2120
1810
95 - 160
60 - 105
40 -75
0.40
0.20
0.15
0.65
0.35
0.25
1 x 13.5
40/7
180
1 max.
2
3 min.
2650
2450
2200
250 - 390
220 - 380
200 - 330
1.93
1.88
1.70
8/400
2 x 13.5
40/7
180
1 max.
2
3 min.
2600
2100
1800
220 - 370
165 - 260
130 - 185
0.76
0.47
0.33
1.31
0.81
0.57
2 x 13.5
40/10
350
1 max.
2 min.
2850
2500
440 - 650
340 - 620
3.20
3.00
16/400
2 x 13.5
40/10
350
1 max.
2
3 min.
2800
2500
2200
300 - 585
230 - 465
200 - 365
1.17
0.82
0.65
2.02
1.43
1.12
2 x 13.5
40/15
570
1 max.
2 min.
2800
2500
615- 945
415- 800
4.57
4.20
25/400
2 x 13.5
40/15
570
1 max.
2
3 min.
2800
2500
2200
500 - 905
380 - 720
330- 585
1.84
1.30
1.05
3.19
2.25
1.82
2 x 13.5
50/7
350
1 max.
2 min.
2850
2300
420 - 650
315 - 600
3.20
3.00
16/400
2 x 13.5
50/7
350
1 max.
2
3 min.
2800
2450
2150
360 - 625
290 - 495
245 - 380
1.23
0.87
0.68
2.13
1.51
1.17
2 x 13.5
50/10
450
1 max.
2 min.
2700
2500
540 - 860
390 - 800
4.00
3.80
25/400
2 x 13.5
50/10
450
1 max.
2
3 min.
2700
2300
2000
450 - 880
330 - 680
280 - 500
1.73
1.20
0.89
3.00
2.09
1.54
2 x 13.5
50/15
1100
1 max.
2
3 min.
2800 1070 - 1600

2650 840 - 1290
2300 720 - 1030
3.10
2.25
1.85
5.35
3.90
3.20
2 x 13.5
P2
[W]
Cooling
Power
Current at
tion
nection
Solar thermal
Stage/speed
Rated
power

Systems
Wilo-TOP-SD...

Note:
3~230 V only with optional switching plug (accessory)
223


Motor data
Wilo-TOP-SD...
Rated
power
Stage/speed
Power
Current at
tion
nection
P2
P1
PG
[W]
[1/min]
[W]
[A]
>PF/VDB]
65/10
570
1 max.
2 min.
2800
2500
830 - 940
690 - 840
4.40
4.20
25/400
2 x 13.5
65/10
570
1 max.
2
3 min.
2800
2500
2150
620 - 960
480 - 760
400 - 600
1.94
1.37
1.08
3.36
2.37
1.88
2 x 13.5
65/13
1100
1 max.
2
3 min.
2800 1000 - 1450

2550 810 - 1180
2250
700 - 960
2.93
2.10
1.74
5.07
3.64
3.00
2 x 13.5
65/15
1300
1 max.
2
3 min.
2850 1170 - 1685

2650 925 - 1425
2400 815 - 1210
3.41
2.53
2.18
5.91
4.38
3.78
2 x 13.5
80/7
570
1
2
2650
2200
4.80
4.60
25/400
2 x 13.5
80/10
1100
1 max.
2
3 min.
2800 1270 - 1685

500
1040 - 1390
2150 895 - 1100
3.27
2.47
2.00
5.66
4.28
3.46
2 x 13.5
960 - 1030
860 - 920

Note:
224

Dimensions, Weights Wilo-TOP-SD

Dimension drawing B
q1
q2
q1
Rp
k1
Cooling
Dimension drawing A
k2
a
l1
l0
Pg
l0
b1
b1
R 1/8
Pg
Pg
R 1/8
a1
k1
l1
Dimension drawing C
Dimension drawing D
q2
q1
k1
k2
D
k L2
k L1
d
DN
R 1/8
l1
l0
M10
b1
k2
Pg
Pg Pg
Pg
n x d2
Solar thermal
n x d1
R 1/8
18
30
30
30
50
D
k
d
DN
Dimension drawing F - bracket diagram
18
Dimension drawing E
18
50

Systems
n x dL
225

Dimensions, Weights Wilo-TOP-SD

Dimensions, Weights
Wilo-TOP-SD...
30/5
Pipe con- Thread

nection/
Nominal
diameter
[Rp/DN]
Rp
11/
Pump dimensions
I0
l1
k1
k2
b1
q2
Dimension
drawing
PN 6/10
[kg]
8.5
14.0
[mm]
G2
180
105
150
34
112
112
92
32/7
32
220
115
172
34
126
119
99
40/3
40
250
135
158 75.0
50
126
133
92
40/7
40
250
135
193 75.0
43
150
140
172
40/10
40
250
135
217 75.0
64
178
178
40/15
40
250
125
258 65.0
75
200
195
50/7
50
280
160
224 82.5
62
179
50/10
50
280
155
223 82.5
69
50/15
50
340
65/10
65
65/13
65
65/15
65
80/7 (1~)
80/10
q1
Weight
about
134 126
15.0
108 18 104 160 160
20.5
C/F
225
132 18 111 173 173
29.5
C/F
225
132 18 119 172 172
40.0
C/F
169
225
132 18 111 173 173
30.5
C/F
198
192
228
157 18 111 183 183
33.5
C/F
180
235 82.5 113 306
296
360
180 20 119 258 258
63.0
C/F
340
185
253 92.5
80
223
209
225
162 18 121 194 194
46.5
C/F
340
185
253 92.5
80
223
209
225
162 18 121 194 194
50.0
C/F
340
185
283 92.5
80
223
209
225
162 18 121 194 194
55.5
C/F
80
360
205
255
100
95
249
231
240
180 18 121 206 206 54.5/56.0
C/F
80
360
205
255
100
94
249
231
240
180 18 121 206 206
C/F
56.0
Note:
M10-bore for support-bracket mounting obtainable upon request for types
TOP-SD 40/3, TOP-SD 40/7, TOP-SD 40/10, TOP-SD 50/7, TOP-SD 50/10
Flange dimensions
Wilo-TOP-SD...
32/7
40/3
40/7
40/10
Flange
Nominal
diameter
DN

(flange PN 16 as per DIN 2533)

D
k
kL1/kL2
[mm]
Dimension
drawing
n x dL
n x dL1/dL2
[pcs. x mm]
32
140
78
90/100
4 x 14/19
40
150
88
100/110
4 x 14/19
40/15

EN 1092-2)
40
150
84
100/110
4 x 14/19
50/7
50/10

50
165
102
110/125
4 x 14/19
50/15

(flange PN 16 as per EN 1092-2)
50
165
99
110/125
4 x 14/19
65
185
122
130/145
4 x 14/19
Flange PN 6
(as per DIN 2531)
80
190
128
150
4 x 19
Flange PN 16
EN 1092-2)
80
200
138
160
8 x 19
65/10
65/13
65/15
80/7 (1~)
80/10

226

Systems
Solar thermal
Cooling
227

Technical Data Wilo-SE-TW

Wilo-SE-TW...
125-N-TW
150-N-TW
200-N-TW

pumping data)

5.5
16
18
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems

10
6/10
6/10
11/4
40
40

standard version




230
230
230
50
50
50
Pipe connections
228

Technical Data Wilo-SE-TW

125-N-TW
150-N-TW
200-N-TW
EN 61000-6-3
EN 61000-6-3
EN 61000-6-3
EN 61000-6-2
EN 61000-6-2
EN 61000-6-2
Protection class
IP 44
IP 44
IP 44
Insulation class
Cooling
Wilo-SE-TW...
Motor/electronics
Power electronics
Materials
Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250)
Impeller
Pump housing
Plastic (PPE, trade name: Noryl)
Shaft
Bearing

50 C
0.5
0.5
0.5
95 C
110 C
11
11
11
130 C
24
24
24

Systems
Solar thermal
229

Pump curves Wilo-SE-TW

Wilo-SE 125-N-TW
Parallel operation
v
v
0
[m/s]
[m/s]
Wilo-SE 125-N-TW
Wilo-SE 125-N-TW
1~230V - Rp 1
1~230V - Rp 1
5
mi
n.
H[m]
H[m]
(3
mi
ax
m
n. (
.(
(2
. (1
(2
ax
)
0
0
0,5
[l/s]
1,5
10
[m3/h]
1
20
0,5
1,5
10
[lgpm]
4
1
30
20
Q
max.
280
160
240
max.
120
P1[W]
P1[W]
[lgpm]
320
200
min.
80
[m3/h]
2,5 [l/s]
200
min.
160
120
80
40
40
0
0
[m3/h]
[m3/h]
Wilo-SE 150-N-TW
Parallel operation
v
0,5
[m/s]
1,5
4,0
[m/s]
4,0
Wilo-SE 150-N-TW
Wilo-SE 150-N-TW
1~230V - DN 40
1~230V - DN 40
3,2
3,2
in
. (3
ax
2,4
. (1
2,4
H [m]
H [m]
(2
)
1,6
1,6
(2
(1
x.
ma
(3
0,8
n.
mi
0,8
0
0
1
10
3
30
20
[m 3/h]
10
[ l/s]
[lgpm ]
[m 3/h]
16
4
25
50
[ l/s]
[lgpm ]
Q
360
240
max.
320
200
max.
280
240
P 1 [W]
160
P 1 [W]
12
3
min.
120
80
min.
200
160
120
80
40
40
230
10
[m 3/h]
12
16
[m 3/h]

Pump curves Wilo-SE-TW

Wilo-SE 200-N-TW
Parallel operation
v
v
0
0,5
Cooling
1
1,5
0
7
[m/s]
0,5
1,5
2,5
4 [m/s]
3,5
Wilo-SE 200-N-TW
Wilo-SE 200-N-TW
1~230 V - DN40
1~230V - DN40
H [m]
ma
x.
H [m]
ma
x.
min.
0
0
5
min
.1
4
1
10
1,5
15
20
2
Q
25
10
2,5
30
0
0
0
[m/h]
3 [l/s]
[Igpm]
35
500
400
400
300
max.
200
500
4
1
10
10
2
20
12
3
30
40
14
4
50
16
5
60
[m/h]
[l/s]
[Igpm]
max.
300
min.
200
min.
100
100
0
10
[m/h]
0
0
10
12
14
16
[m/h]

Systems
Solar thermal
P1 [W]
P1 [W]
2
0,5
2
1
231

Terminal Diagrams, Motor Data Wilo-SE-TW

PE

Tripping:
Reset:
Motor data
Wilo-SE-TW...
Rated power
Stage/speed
Power
consumption
Current
Capacitor
Threaded cable
connection
P2
P1
PG
[W]
[1/min]
[W]
[A]
>PF/VDB]
125-N-TW
50
1 max.
2
3 min.
2320
1640
1200
100 - 140
75 - 110
55 - 75
0.65
0.55
0.35
3.7/400
1 x 13.5
150-N-TW
70
1 max.
2
3 min.
2320
2340
1710
145 - 180
95 - 150
70 - 110
0.85
0.75
0.55
5/400
1 x 13.5
200-N-TW
100
1 max.
2
3 min.
2880
1410
920
170 - 245
145 - 200
115 - 130
1.20
1.00
0.65
5/400
1 x 13.5

232

Dimensions, Weights Wilo-SE-TW
b5
b4
b5
b1
b2
l0
l0
l2
l1
l1
l2
b4
Dimension drawing B
Cooling
Dimension drawing A
b1
b2
a1
a2
a1
a2
Dimension drawing C
nx
DN
G
Solar thermal
C
D
Dimensions, Weights
Pipe connection/Nominal
diameter
Thread
Pump dimensions
[Rp/DN]
125-N-TW
Rp 11/4
G2
180
105
92
150
40
112
112
120
150-N-TW
40
244
132
92
156
75
126
133
123
200-N-TW
40
244
132
92
156
75
126
133
123
107
I0
l1
I2
a1
a2
b1
Weight
about
b2
b4
b5
Dimension
drawing
[kg]
104
7.8
107
14.6
15.6
[mm]
Wilo-SE-TW...
Flange dimensions
Nominal diameter
DN
150-N-TW
Flange PN 10
(as per EN 1092)
40
110
150
200-N-TW
Flange PN 10
(as per EN 1092)
40
110
150
Wilo-SE-TW...

C
Dimension
drawing
nx
[pcs. x mm]
84
4 x 19
84
4 x 19
[mm]

Systems
Flange
233

Technical Data Wilo-DOP
40/100 r
40/160 r
50/100 r
50/160 r
65/125 r
65/160 r
80/125 r
80/160 r
100/160 r
Wilo-DOP...

pumping data)

5.5
3.75
19
24
36
36
56
70
70
90
125
Approved fluids
Performance

circulation systems
+20 to +130 (in short-term operation 2 h: +140)
10
10
10
10
10
10
10
10
10
16
16
16
16
16
16
16
16
16
40
40
50
50
65
65
80
80
100

standard version




230
400
400
400
400
400
400
400
400
400
Mains connection 3~ [V], special version
230
230
230
230
230
230
230
230
230
Pipe connections
234

Technical Data Wilo-DOP
40/160 r
50/100 r
50/160 r
65/125 r
65/160 r
80/125 r
80/160 r
100/160 r
50
50
50
50
50
50
50
50
50
Cooling
40/100 r
Wilo-DOP...
EN 61000-6-3
EN 61000-6-2
Power electronics
Protection class
IP 42
IP 42
IP 42
IP 42
IP 42
IP 42
IP 42
IP 42
IP 42
Insulation class
Motor/electronics
Materials
Pump housing
Impeller
Grey cast
iron
EN-GJL200
Shaft

Solar thermal
Bearing
0.5
0.5
0.5
95C
110C
130C
0.5
0.5
11
21
24
0.5
0.5
11
22
24
0.5
0.5
11
11
11
22
24
22
24
24
50C

Systems
235

Pump curves Wilo-DOP

Wilo-DOP 40/100 r
Parallel operation
v
0,5
1,0
1,5
2,0
[m/s]
2,0
1,0
3,0
[m/s]
3,0
3,0
Wilo-DOP 40/100 r
Wilo-DOP 40/100 r
DN 40
DN 40
2,5
2,5
2,0
2,0
m
ax
(2
mi
1,5
(3
1,0
H[m]
H[m]
1,5
.(1
)
(2
n.(
ax
mi
1,0
(3
n.
(4
)
)
0,5
0,5
0
0
0,5
10
15
2,0
20
25
3,0 [l/s]
2,5
30
[m3/h]
10
1,5
1,0
[lgpm]
35
1,0
200
10
12
20
30
[m3/h]
16
3,0
2,0
5,0 [l/s]
4,0
40
50
60
[lgpm]
400
max.
320
120
240
P1[ W ]
P1[W ]
max.
160
80
160
min.
min.
80
3 ~ 400 V
1 ~ 230 V
40
0
0
[m3/h]
10
3 ~ 400 V
1 ~ 230 V
0
0
12
[m3/h]
16
Wilo-DOP 40/160 r
Parallel operation
v
0,5
v
1,5
1,0
2,0
[m/s]
1,0
3,0
2,0
4,0
Wilo-DOP 40/160 r
Wilo-DOP 40/160 r
DN 40
DN 40
5
ma
3
x.(
(2
H[m]
H[m]
[m/s]
(3
mi
n.
.(1
)
(3
mi
n.
(4
)
ax
(4
)
(2
0
0
10
20
3,0
[m3/h]
[l/s]
40
[lgpm]
10
8
2,0
1,0
30
12
12
16
20
40
6,0
[m3/h]
[l/s]
80
[lgpm]
20
4,0
2,0
400
60
24
800
max.
700
300
600
P1[ W ]
P1[ W ]
max.
350
250
200
400
min.
150
min.
300
100
236
500
10
12
[m3/h]
200
0
12
16
20
24
[m3/h]


Wilo-DOP 50/100 r
Parallel operation
v
0
0,5
Cooling
v
1,5
1,0
2,0
[m/s]
1,0
3,0
2,0
4,0
[m/s]
Wilo-DOP 50/100 r
Wilo-DOP 50/100 r
DN 50
DN 50
ax
.(1
.(1
(2
ax
H[m]
H[m]
(2
)
)
(3
(3
in
1
.(4
in
.(4
0
0
10
10
20
15
3
30
40
50
60
[m3/h]
[l/s]
[lgpm ]
10
15
20
2
20
300
40
60
250
30
35
80
[m3/h]
10 [l/s]
8
100
120
[lgpm]
600
max.
25
6
max.
500
400
150
P1[W ]
P1[ W ]
200
min.
min.
300
100
200
50
0
0
[m3/h]
15
10
100
0
20
15
10
25
30
35
[m3/h]
Wilo-DOP 50/160 r
Parallel operation
v
0
0,5
Solar thermal
v
1,5
1,0
2,0
[m/s]
1,0
3,0
2,0
4,0
[m/s]
Wilo-DOP 50/160 r
Wilo-DOP 50/160 r
DN 50
DN 50
ax
.(1
H[m]
mi
10
10
1
20
12
mi
16
40
n.(
50
60
4
)
18 [m3/h]
5 [l/s]
[lgpm]
12
20
16
20
2
40
24
28
6
60
700
(3
14
3
30
.(
(2
0
0
ax
(3
n.(
(2
H[m]
32
80
100
120
36 [m3/h]
10 [l/s]
[lgpm]
Q
max.
max.
1200

Systems
600
P1[ W]
P1[W]
1000
500
400
800
min.
min.
600
300
400
200
0
10
12
14
16
[m3/h]
12
16
20
24
28
32
[m3/h]
237


Wilo-DOP 65/125 r
Parallel operation
v
0,5
v
1,5
1,0
[m/s]
1,0
3,0
2,0
[m/s]
Wilo-DOP 65/125 r
Wilo-DOP 65/125 r
DN 65
DN 65
4
H[m]
3
ax
.(1
(2
2
mi
.(1
)
)
(3
mi
n.
in
(2
(3
n.(
H[m]
(4
0
0
0
10
1
20
15
3
20
40
60
25
[m3/h]
[l/s]
[lgpm]
80
600
10
20
30
6
4
40
40
80
[m3/h]
50
10
12
120
[l/s]
14
160
[lgpm]
1200
max.
max.
1050
500
750
min.
300
P1[W]
P1[W ]
900
400
200
min.
600
450
100
0
20
15
10
300
[m3/h]
25
10
40
30
20
[m3/h]
50
Wilo-DOP 65/160 r
Parallel operation
v
0,5
1,0
v
2,0
1,5
2,5
[m/s]
1,0
4,0
3,0
2,0
[m/s]
Wilo-DOP 65/160 r
Wilo-DOP 65/160 r
8
5,0
DN 65
DN 65
+
6
x.(
H[m]
H[m]
ma
1
)
ma
(2
)
(3
mi
n.(
mi
10
20
15
20
2
40
25
30
35
80
60
10
120
100
[m3/h]
[l/s]
[lgpm]
1000
n.(
0
0
(3
)
4
)
1
)
(2
x.(
20
10
4
40
30
40
50
8
80
60
12
160
120
70
16
[m3/h]
[l/s]
20
240
200
[lgpm]
2000
max.
max.
1500
P1[ W ]
P1[ W]
800
600
min.
min.
1000
400
200
500
0
238
10
15
20
25
30
35
[m3/h]
10
20
30
40
50
60
70
[m3/h]


Wilo-DOP 80/125 r
Parallel operation
v
1,0
0,5
1,5
[m/s]
v
2,0
1,0
3,0
[m/s]
Wilo-DOP 80/125 r
Wilo-DOP 80/125 r
DN 80
DN 80
5
4
m
ax
H[m]
.(1
(3
mi
n.(
ax
.(1
)
(2
(2
3
(3
)
)
in
)
)
.(4
)
0
0
10
15
20
20
25
30
40
80
60
35
10
120
100
[m3/h]
10
[l/s]
[lgpm]
20
30
40
40
800
H[m]
Cooling
50
60
12
80
160
120
[m3/h]
[l/s]
70
16
20
240
200
[lgpm]
1500
max.
max.
1250
P1[W ]
P1[ W]
600
min.
1000
min.
400
750
200
0
20
15
10
25
30
35
500
[m3/h]
10
30
20
40
50
60
70
[m3/h]
Wilo-DOP 80/160 r
Parallel operation
v
0
0,5
v
2,0
1,5
1,0
Solar thermal
[m/s]
1,0
4,0
3,0
2,0
[m/s]
Wilo-DOP 80/160 r
Wilo-DOP 80/160 r
DN 80
DN 80
+
6
H[m]
(2
ax
ax
.(1
.(1
H[m]
)
)
(2
in
.(4
in
.(4
0
0
10
0
25
20
15
25
2,5
50
30
7,5
35
40
10
100
75
125
150
[m3/h]
12,5 [l/s]
[lgpm]
20
30
50
40
100
70
15
250
[m3/h]
80
20
200
150
25
300
[l/s]
[lgpm]
2800
max.
60
50
10
max.
2400
1000

Systems
1200
2000
min
.
P1[W]
P1[ W ]
10
1400
)
)
(3
(3
800
600
min.
1600
1200
400
0
10
15
20
25
30
35
40
[m3/h]
800
0
10
20
30
40
50
60
70
80
[m3/h]
239


Wilo-DOP 100/160 r
Parallel operation
v
0,5
v
1,5
1,0
[m/s]
1,0
3,0
2,0
[m/s]
Wilo-DOP 100/160 r
Wilo-DOP 100/160 r
DN 100
DN 100
+
6
x.(
ma
1
)
(2
H[m]
H[m]
ma
in
0
20
10
30
40
50
10
100
50
60
15
150
200
[lgpm]
20
40
10
60
80
15
20
200
100
100
25
300
[m3/h]
120
30
35
400
[l/s]
[lgpm]
3600
max.
max.
3200
1400
2800
P1[W ]
P1[W ]
1600
1200
min.
1000
2400
min.
2000
800
1600
600
1200
240
[m3/h]
[l/s]
1800
.(
(3
in
.(4
(3
x.(
(2
10
20
30
40
50
60
[m3/h]
20
40
60
80
100
120
[m3/h]

Terminal Diagrams Wilo-DOP
L1 N
L1 L2 L3
L N WSK
C1
C2
Wilo-SK 622 tripping unit or other Wilo AS and CR systems switchgears/control devices with WSK connection option
Tripping:
Reset:

PE
L1 L2 L3 15 10 11
WSK

Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems
switchgears/control devices with WSK connection option
Note:
Wilo-C-SK suitable only for 3~400 V and fluid
temperature to max. 110 C.
Tripping:
Reset:

Systems
Solar thermal
Cooling
PE
241

Motor Data Wilo-DOP

Motor data
Wilo-DOP...
Rated
power
Stage/
speed
Power
Current at
(special
motor)
Capacitor
Motor Threaded
proteccable
tion connection
Terminal
diagram
P2
P1
PG
[W]
[1/min]
[W]
[A]
>PF/VDB]
40/100 r
(single-phase AC
motor)
74
57
41
30
1300
1200
1150
1100
155 - 200
140 - 190
120 - 175
105 - 155
1.10
1.05
0.95
0.85
4/400
11
40/100 r
(three-phase AC
motor)
80
58
44
31
1300
1200
1150
1000
105 - 170
85 - 140
65 - 110
50 - 85
0.53
0.38
0.28
0.22
0.92
0.66
0.48
0.38
11
40/160 r
(three-phase AC
motor)
164
112
70
48
1300
1150
1050
850
200 - 365
180 - 320
155 - 260
125 - 185
0.90
0.75
0.60
0.45
1.56
1.30
1.04
0.78
13.5
50/100 r
(three-phase AC
motor)
135
102
70
48
1350
1300
1200
1100
140 - 290
115 - 260
95 - 220
80 - 165
0.90
0.75
0.60
0.45
1.56
1.30
1.04
0.78
13.5
50/160 r
(three-phase AC
motor)
335
265
190
130
1400
1300
1200
1100
310 - 635
285 - 585
255 - 490
220 - 395
1.60
1.30
1.10
0.80
2.77
2.25
1.90
1.40
13.5
65/125 r
(three-phase AC
motor)
265
235
185
130
1400
1300
1200
1100
280 - 580
255 - 530
220 - 450
190 - 370
1.60
1.30
1.10
0.80
2.80
2.25
1.90
1.40
13.5
65/160 r
(three-phase AC
motor)
560
420
280
200
1300
1200
1050
950
470 - 970
430 - 880
385 - 715
340 - 560
2.20
1.90
1.50
1.20
3.80
3.30
2.60
2.10
13.5
80/125 r
(three-phase AC
motor)
430
350
270
200
1350
1300
1150
1050
405 - 745
360 - 685
320 - 585
290 - 490
2.2
1.9
1.5
1.2
3.8
3.3
2.6
2.1
13.5
80/160 r
(three-phase AC
motor)
810
690
530
370
1400
1350
1250
1100
645 - 1330
590 - 1260
540 - 1140
495 - 930
3.2
2.8
2.5
2.2
5.5
4.8
4.3
3.8
13.5
100/160 r
(three-phase AC
motor)
1080
920
720
520
1400
1350
1300
1200
900 - 1650
800 - 1500
750 - 1330
650 - 1100
4.0
3.6
3.1
2.7
6.9
6.2
5.4
4.7
13.5

242

Dimensions, weights Wilo-DOP

Dimension drawing B
Cooling
Dimension drawing A
Pg
c
M 10
Pg
k2
k1
R 1/8
R 1/8
R 1/8
R 1/8
k1
k2
l1
a
m
l1
l0
m
l0
Dimension drawing C
Dimension drawing D
30
Solar thermal
30
50
30
50
18
18
D
k
d
DN
18
n x dL
Dimensions, Weights
DN
Pump dimensions
I0
l1
k1
Weight about Dimension

drawing
k2
[mm]
PN 6/10
[kg]
40/100 r
40
250
135
176
68
152
146
19.5/20.5
40/160 r
40
320
170
226
80
68
210
217
220
152
16
41.5/42.5
B/D
50/100 r
50
280
150
210
70
168
157
25.5/27.5
50/160 r
50
340
185
258
85
69
226
217
228
157
18
54.5/55.5
B/D
65/125 r
65
340
185
265
105
83
239
222
225
162
18
57.5/58.5
B/D
65/160 r
65
340
185
265
105
83
239
222
225
162
18
56.5/60.5
B/D
80/125 r
80
360
192
269
115
94
252
232
240
180
18
61.5/63.5
B/D
80/160 r
80
360
192
288
115
94
252
232
240
180
18
71.5/72.5
B/D
100/160 r
100
395
219
288
115
113
274
250
270
197
18
90.5/92.0
B/D
Pipe connection/
Nominal diameter

Systems
Wilo-DOP...
243

Dimensions, weights Wilo-DOP

Flange dimensions
Wilo-DOP...
40/100 r
40/160 r
50/100 r
50/160 r
65/125 r
65/160 r
80/125 r
80/160 r
100/160 r
Flange
Pipe connection/
Nominal diameter
DN

D
[mm]
Dimension
drawing
n x dL
[pcs. x mm]
40
130
80
100
4 x 14
Flange PN 16
(as per DIN 2533,
EN 1092-2)
40
150
88
110
4 x 19
50
140
90
110
4 x 14
Flange PN 16
(as per DIN 2533
EN 1092-2)
50
165
102
125
4 x 19
65
160
110
130
4 x 14
Flange PN 16
(as per DIN 2533
EN 1092-2)
65
185
122
145
4 x 19
80
190
128
150
4 x 19
Flange PN 16
(as per DIN 2533
EN 1092-2)
80
200
138
160
8 x 19
100
210
148
170
4 x 19
Flange PN 16
(as per DIN 2533,
EN 1092-2)
100
220
158
180
8 x 19
244

Contents
246
Wilo-Stratos ECO-Z
250
Equipment/Function
248
Technical Data
250
Pump Curves
252
253
Dimensions, Weights
254
248
Technical Data
256
Pump Curves
258
261
Dimensions, Weights
262
264
Equipment/Function
264
Technical Data
266
Pump Curves
268
269
Dimensions, Weights
270
Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

Series overview
Wilo-Star-Z (CircoStar)
272
272
278
Equipment/Function
274
Technical Data
278
Pump Curves
282
284
Dimensions, Weights
285
Wilo-TOP-Z
288
Equipment/Function
274
Technical Data
288
Pump Curves
290
294
Dimensions, Weights
296
Wilo-VeroLine-IP-Z
Equipment/Function
Wilo-Stratos-ZD
256
Solar thermal
Wilo-Stratos-Z
Standard Pumps
246
Series overview
Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD

Systems
Cooling
298
Equipment/Function
274
Technical Data
298
Pump Curves
300
301
Dimensions, Weights
302
245

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
H [m]
Series: Wilo-Stratos ECO-Z
Wilo-Stratos ECO-Z
BMS
25/
1-5
4
3
2
1
n: -5
ansio
1
s exp O-Z 25/
e
i
r
e
C
S
E
s
o
Strat S design
in BM
0
0
0,5
1,5
2,5 Q[m/h]

> Applications:
All versions of potable water circulation
systems
> Special features:
Can be connected to building automation
devices in Version BMS (with Building
Management System)
Series: Wilo-Stratos-Z
> Application:
Potable water circulation systems of all
kinds, hot-water heating systems of all
kinds, air conditioning, closed cooling circuits, industrial circulating systems
Series: Wilo-Stratos-ZD
> Twin-head pumps:
> Application:
Potable water circulation systems of all
kinds, hot-water heating systems of all
kinds, air conditioning, closed cooling circuits, industrial circulating systems
246

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Page:
6/29
248
250
252
253
254
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6/22
248
256
258
261
262
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6/22
248
266
268
269
270
325
351

Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible
Thermal insulation as standard
Automatic adjustment of the pump performance in potable water circulation systems where
the flow-rate is variable
Optimal handling through front operation, variable installation positions
automatic setback mode (Autopilot)
Very high starting torque for secure starting
Cooling
Series: Wilo-Stratos ECO-Z

Graphical pumps display with rotatable view
Combination flange PN 6/PN 10 (for DN 40 to DN 50)
Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible
Automatic adjustment of the pump performance in variable flow-rate potable water circulation systems with thermostatically controlled line shutoff valves
Manual control mode allows the pump performance to be ideally adjusted to the system for
constant volumetric-flow potable water circulation systems
Solar thermal
Series: Wilo-Stratos-Z
421
421

Systems

Graphical pumps display with rotatable view
Combination flange PN 6/PN 10 (for DN 32 to DN 40)
Automatic adjustment of the pump performance in variable flow-rate potable water circulation systems with thermostatically controlled line shutoff valves
Manual control mode allows the pump performance to be ideally adjusted to the system for
constant volumetric-flow potable water circulation systems
Integrable twin-head pump management via retrofitted IF-Modul
Main/standby operation with fault-dependent switchover
Series: Wilo-Stratos-ZD
247

Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z

Wilo-Stratos ECO-Z
Wilo-Stratos-Z
Operating modes
(only Stratos ECO-Z...-BMS)

Manual functions


operating mode
Safety control

Automatic functions
Deblocking function
Soft start




248

Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z

Wilo-Stratos ECO-Z
Wilo-Stratos-Z

Fault light
Cooling
Data exchange

coupling modules
LONWORKS network



cut-in and out)

(accessory) possible

(accessory) possible
(threaded pipe union pumps
with P2 d 100 W)

ventilator Rp 3/8


Solar thermal

Systems
249

Technical data Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z...
25/1-5
25/1-5 BMS

pumping data)

Performance
5
2,5

circulation systems
+15 to +65

20
10
Pipe connections
25



230
50
250

Technical data Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z...
Cooling
25/1-5
25/1-5 BMS
Motor/electronics
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Power electronics
Pulse-pack control
Protection class
IP 44
Insulation class
Pump housing
Materials
Red bronze (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001
Impeller
Polypropylene
Shaft
Stainless steel
Bearing

50 C
0,5
95 C
3,0

Systems
Solar thermal
251

Pump curves Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z 25/1-5
'p-v (variable)
0
0,2
0,4
0,6
1,0
0,8
1,2
1,4
[m/s]
Wilo-Stratos ECO-Z 25/1-5

1 ~ 230 V - Rp 1
5
p-v
H [m]
max
min.
0
0
0
0,5
1,5
0,4
0,2
4
[m/h]
[l/s]
[lgpm]
70
2,5
0,6
60
P1 [W]
50
max.
40
30
20
3m
4m
1m
min.
10
0
0
1,5
0,5
[m/h]
2,5
Wilo-Stratos ECO-Z 25/1-5 BMS
Wilo-Stratos ECO-Z 25/1-5 BMS
'p-c (constant)
0
6
0,2
0,4
0,2
'p-v (variable)
0,6
1,0
0,8
0,4
0,6
1,2
0,8
1,4 Rp 1
Rp 1
[m/s]
6
Wilo-Stratos ECO-Z-BMS
0,2
0,4
0,2
0,6
0,6
1,4 Rp 1
Rp 1
[m/s]
1 ~ 230 V - Rp 1/ Rp 1
5
p-v
H [m]
.
ax
H [m]
1,2
0,8
Wilo-Stratos ECO-Z-BMS
1 ~ 230 V - Rp 1/ Rp 1
p-c
1,0
0,8
0,4
max
min.
0
0
0
0,5
1,5
0,4
0,2
4
70
2,5
0,6
[m/h]
[l/s]
[lgpm]
40
1,5
0,4
0,2
50
3m
4m
30
5
P1 [W]
P1 [W]
max.
1m
0,5
1,5
max.
40
2,5
0,6
[m/h]
[l/s]
[lgpm]
2,5
[m/h]
0
0
1m
min.
10
2
3m
4m
30
20
min.
10
252
0,5
60
50
0
0
0
0
0
70
60
20
min.
0,5
1,5
2,5
[m/h]

Terminal diagrams, motor data Wilo-Stratos ECO-Z
Cooling
Terminal diagram
Wilo-Stratos
ECO-Z...
Speed
Power consumption
Current max.
Motor protection
Threaded cable
connection
p1
PG
[W]
[A]
25/1-5
1400 - 3500
5.8 - 59
0,46
not necessary (blocking

current-proof)
1 x 11
25/1-5 BMS
1400 - 3500
5.8 - 59
0,46
not necessary (blocking

current-proof)
1x7
1x9
1 x 11

Systems
Solar thermal
[1/min]
Motor data
253

Dimensions, weights Wilo-Stratos ECO-Z

Dimension drawing
b1
b5
I0
b4
l3
b3
I4
a2
b2
I5
I1
Dimensions, Weights
Wilo-Stratos
ECO-Z...
254
Pipe
connection
Thread
Rp
Dimensions
l0
l1
l3
l4
l5
a2
Weight
about
b1
b2
b3
b4
b5
25/1-5
1 1/2
180
96
90
78
50
60
[mm]
32.5
133
93.5
69
73
69
[kg]
2.8
25/1-5 BMS
1 1/2
180
96
90
78
50
60
32.5
185
93.5
78
73
94
2.8

Systems
Solar thermal
Cooling
255

Technical data Wilo-Stratos-Z

Wilo-Stratos-Z
25/1-8
30/1-8
30/1-12
40/1-8
40/1-12
50/1-9

pumping data)

(excluding pumps in grey cast iron)
Performance
11
12
10
13
21
24

circulation systems
- 10 to + 110
0 to +80
0 to +80
0 to +80
0 to +80
0 to +80
0 to +80
20
20
20
20
20
20
6/10
6/10
6/10
6/10
6/10
6/10
16
16
16
16
16
16
11/4
11/4
40
40
50



230
230
230
230
230
230
230
230
230
230
230
230
50/60
50/60
50/60
50/60
50/60
50/60

Pipe connections

256

Technical data Wilo-Stratos-Z

Wilo-Stratos-Z
25/1-8
30/1-8
30/1-12
40/1-8
40/1-12
50/1-9
Cooling
Motor/electronics
EN 61800-3
EN 61000-6-3
EN 61000-6-2
Power electronics
Frequency converter
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Red bronze (CC 491K) in
Red bronze (CC 491K) as per
accordance with DIN EN 1982,
DIN EN 1982, in accordance
in accordance with
with TrinkwV 2001
with TrinkwV 2001
TrinkwV 2001
Impeller
Pump housing
Shaft
Stainless steel (X39CrMo17-1)
Bearing
Epoxy-impregnated carbon
50 C
95 C
10
10
10
10
12
12
110 C
16
16
16
16
18
18
Solar thermal


Systems
257

Pump curves Wilo-Stratos-Z

Wilo-Stratos-Z 25/1-8, 30/1-8
'p-c (constant)
0
8
0,5
'p-v (variable)
1,5
0,5
v
2,5
1,5
4 Rp 1
2,5 Rp 1
[m/s]
8
Wilo-Stratos-Z 25/1-8
0,5
1,5
0,5
5
H [m]
5
m
ax
4 Rp 1
2,5 Rp 1
1 ~ 230 V - Rp 1 / Rp 1
ax
.
3
2
min.
2
0,5
7
2
1,5
1
10
60
40
20
0
8 [m/h]
[l/s]
1,5
1
10
[lgpm]
20
max.
100
P1 [W]
80
120
7m
6m
5m
4m
3m
2m
1m
min.
x
ma
100
2
0,5
140
max.
120
[lgpm]
20
0
0
8 [m/h]
[l/s]
0
0
0
P1 [W]
min
140
[m/s]
v
p-
3,5
1,5
v
2,5
1 ~ 230 V - Rp 1 / Rp 1
c
p-
H [m]
3,5
6m m
5
4m
3m
2m
80
60
40
min.
20
0
8 [m/h]
1,5
8 [m/h]
'p-c (constant)
0
0,5
'p-v (variable)
1
v
2
1,5
2,5
3,5
[m/s]
14
0,5
v
2
p-
H [m]
H [m]
ax
ax
min.
0
0
2
0,5
4
1
1,5
20
10
min
10
2,5
[m/h]
3 [l/s]
[lgpm]
30
0
0
2
0,5
4
1
6
1,5
max.
10
2,5
[m/h]
3 [l/s]
[lgpm]
30
Q
350
300
8
2
20
10
350
max.
300
x.
200
10 m
8m
250
4m
6m
P1 [W]
ma
250
P1 [W]
[m/s]
10
p-
150
100
50
258
3,5
1 ~ 230 V - Rp 1
12
10
1 ~ 230 V - Rp 1
12
2,5
14
10
4m
6m
8m
150
100
2m
min.
1m
0
200
50
8
10
[m/h]
min.
10
[m/h]


'p-v (variable)
v
0
0,5
1,5
2,5
[m/s]
1 ~ 230 V - DN 40
0,5
1,5
2,5
p-
p-
H [m]
ax
ax
4
3
H [m]
min
min
1
0
0
2
0,5
1,5
10
2,5
20
10
8
2
12
3,5
30
Q
350
14 [m/h]
4 [l/s]
50 [lgpm]
40
4m
6
1,5
8
2,5
20
10
10
12
3,5
30
Q
14 [m/h]
4 [l/s]
50 [lgpm]
40
max.
250
3m
P1 [W]
5m
6m
7m
200
150
2m
100
50
4
7m
200
50
6m
5m
4m
3m
150
100
min.
1m
2
4
1
300
2
0,5
max
250
0
0
350
max.
300
P1 [W]
[m/s]
1 ~ 230 V - DN 40
Cooling
'p-c (constant)
10
12
14 [m/h]
min.
0
10
12
14 [m/h]
'p-c (constant)
'p-v (variable)
v
[m/s]
14
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
12
10
p-
p-
ma
min.
x.
12
14
4
3
30
40
Q
max.
50
16
18
5
300
200
[m/h]
[l/s]
70 [lgpm]
60
0
0
4
1
6
20
10
12
3
30
40
Q
14
4
50
16
18
5
[m/h]
[l/s]
70 [lgpm]
60
max.
400
100
10
500
m
12 1 m m
1 0
1 9m
8m m
7 6m
5mm
4 m
3
2m
ma
400
10
8
2
20
10
min.
300
12
4
1
P1 [W]
x.
500
P1 [W]
H [m]
H [m]
x.
0
0
ma
m
11 10 m m
9 8m
7m m
6 m
5 m
4
200

Systems
10
[m/s]
14
12
Solar thermal
100
0
min.
min.
1m
6
10
12
14
16
18
[m/h]
10
12
14
16
18
[m/h]
259


'p-c (constant)
'p-v (variable)
v
3 [m/s]
12
1 ~ 230 V - DN 50
1 ~ 230 V - DN 50
10
10
p-
p-
H [m]
ma
x.
4
1
10
2
20
10
x.
ma
30
40
14 16
4
50
Q
18
5
60
20
70
22
6
[m/h]
[l/s]
80
[lgpm]
8m
7m
6m
5m
4m
3m
2m
min.
1m
0
12
3
10
12
14
16
18
20
22
[m/h]
min.
0
0
0
450
400
350
300
250
200
150
100
50
0
4
1
6
20
10
10
12
3
30
40
14 16
4
50
Q
18
5
60
20
70
22
6
[m/h]
[l/s]
80
[lgpm]
22
[m/h]
max.
0
0
P1 [W]
P1 [W]
min.
260
x.
450
400
350
300
250
200
150
100
50
0
ma
H [m]
3 [m/s]
12
8m m
7 m
6
5m
4m
3m
min.
10
12
14
16
18
20

Terminal diagrams, motor data Wilo-Stratos-Z
PE
SSM
1~ 230 V, 50 Hz
PE
L1 L3
DP:
PLR:
LON:
SSM:
SSM
L2 L3
L1 L2
3~ 230 V, 50 Hz
Cooling
Terminal diagram
250 V ~)
For function, see chapter Pump Management Systems WiloControl, Planning Guide

LON-modul
DP
DP
PLR
LON
PLR-modul

Management Systems
Wilo-Stratos-Z...
rated
power
Speed
Power
Current for Current for Current for
consumption 1~230 V
3~230 V
3~400 V
Motor
protection
Threaded cable
connection
p1
PG
[1/min]
[W]
[A]
[-]
[-]
25/1-8
100
1400 - 3700
9 - 130
0.13 - 1.20
0.13 - 1.20
integrated
1 x 7/1 x 9/1 x 13.5
30/1-8
100
1400 - 3700
9 - 130
0.13 - 1.20
0.13 - 1.20
integrated
1 x 7/1 x 9/1 x 13.5
30/1-12
200
1600 - 4800
16 - 310
0.16 - 1.37
0.16 - 1.37
integrated
1 x 7/1 x 9/1 x 13.5
40/1-8
200
1800 - 4800
18 - 310
0.17 - 1.37
0.17 - 1.37
integrated
1 x 7/1 x 9/1 x 13.5
40/1-12
350
1400 - 4600
21 - 450
0.16 - 2.01
0.16 - 2.01
integrated
1 x 7/1 x 9/1 x 13.5
50/1-9
350
1400 - 4100
21 - 430
0.16 - 1.88
0.16 - 1.88
integrated
1 x 7/1 x 9/1 x 13.5

Systems
p2
[W]
Solar thermal
Motor data
261

Dimensions, weights Wilo-Stratos-Z

Dimension drawing A
Dimension drawing B
Rp
l1
l1
l0
Pg 9
l2
Pg 13,5
l0
Pg 9
l2
Pg 7
Pg 7
Pg 13,5
b3
b4
a2
a3
b3
b5
b3
b4
a1

Note: When arranging pumps vertically, the dimension b5 protrudes
over the edge of the pump connection!
a2
a3
b3
b5
a1

Dimension drawing C
D
k L2
k L1
d
DN
n x d1
n x d2
Dimensions, Weights
Wilo-Stratos-Z...
Nominal
Pipe
diameter connection
DN
262
Rp
Thread
G
Dimensions
l0
l1
l2
a1
a2
Weight
about
Dimension
drawing
PN 6/10
a3
b3
b4
b5
[kg]
90
125
4.3
25/1-8
11/2
180
90
48
181
[mm]
43
58
75
30/1-8
11/4
180
90
48
181
43
58
75
90
125
4.4
30/1-12
11/4
180
90
55
200
50
56
78
106
127
5.5
40/1-8
40
220
110
55
202
53
63
78
106
127
9.5
40/1-12
40
250
125
65
252
62
84
92
119
142
9.5
50/1-9
50
280
140
65
256
61
83
92
119
142
9.5

Dimensions, weights Wilo-Stratos-Z

Flange dimensions
Flange
Nominal
diameter
DN
[-]
[-]
40/1-8

EN 1092-2)
40
150
84
40/1-12

EN 1092-2)
40
150
50/1-9

EN 1092-2)
50
165
KL1/KL2
Dimension
drawing
n x dL1/dL2
[pcs. x mm]
[-]
100/110
4 x 14/19
84
100/110
4 x 14/19
99
110/125
4 x 14/19

Systems
Solar thermal
[mm]
Cooling
Wilo-Stratos-Z...
263

Equipment/Function Wilo-Stratos-ZD
Wilo-Stratos-ZD
Operating mode
Manual functions
Automatic functions
operating mode
Deblocking function
Soft start
Safety control




contact)

Fault light
264

Equipment/Function Wilo-Stratos-ZD
Wilo-Stratos-ZD
Cooling

Data exchange

coupling modules

LONWORKS network


cut-in and out)

ventilator Rp 3/8

Solar thermal

Systems
265

Technical data Wilo-Stratos-ZD

Wilo-Stratos-ZD...
32/1-12
40/1-8

pumping data)

(observe nation regulations and directives)
Performance
19
21
- 10 to + 110
- 10 to + 110
0 to +80
0 to +80
20
20
6/10
6/10
16
16
32
40



230
230
230
230
50/60
50/60

circulation systems
at max. ambient temperature +40C in shortterm operation 2 h [C]
Pipe connections
Mains supply connection 3~ [V], with optional

switching plug
266

Technical data Wilo-Stratos-ZD

32/1-12
40/1-8
EN 61800-3
EN 61800-3
EN 61000-6-3
EN 61000-6-3
EN 61000-6-2
EN 61000-6-2
Frequency converter
Frequency converter
Protection class
IP 44
IP 44
Insulation class
50 C
95 C
10
10
110 C
16
16
Cooling
Wilo-Stratos-ZD...
Motor/electronics
Power electronics
Pump housing
Impeller
Shaft
Bearing
Materials


Systems
Solar thermal
267

Pump curves Wilo-Stratos-ZD

Wilo-Stratos-ZD 32/1-12
'p-c (constant)
'p-v (variable)
v
[m/s]
12
p-
p-
ma
x.
H [m]
H [m]
10
ma
x.
min.
0
0
10
1
20
10
12
14
4
3
30
40
16
50
18[m/h]
5 [l/s]
[lgpm]
60
7m
8m
6m
300
200
P1-
1m
2
10
2
20
10
12
14
4
3
30
40
16
50
18[m/h]
5 [l/s]
[lgpm]
60
max.
10
8m
400
7m
5m
6m
4m
300
200
2m
min.
0
500
4m
5m
3m
100
4
1
P1 [W]
400
600
max.
9m
500
0
0
700
max.
600
min.
700
P1 [W]
[m/s]
1 ~ 230 V - DN 32
1 ~ 230 V - DN 32
10
12
12
Wilo-Stratos
32/1-12
16 18[m/h]
14
100
0
P1-
min.
0
10
12
Wilo-Stratos
32/1-12
16 18[m/h]
14
'p-c (constant)
'p-v (variable)
v
10
6 [m/s]
10
1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
p-
p-
H [m]
H [m]
ax
5
4
ax
min
mi
1
0
0
0
5
10
10
3
1
20
30
40
15
4
50
70
80
25
7
90
[m/h]
[l/s]
[lgpm]
400
7m
6m
5m
300
10
10
3
2
20
30
15
4
40
50
20
5
60
25
7
6
70
80
90
[m/h]
[l/s]
[lgpm]
max.
500
3m
4m
2m
200
1m
5
5
1
600
8m
0
0
700
max
500
P1 [W]
60
max.
600
100 min.
0
0
20
5
700
268
n.
P1 [W]
6 [m/s]
10
6m
5m
4m
3m
300
200
P1
15
7m
400
20
Wilo-Stratos
40/1-8
25
[m/h]
100
0
P1
min.
0
10
15
20
Wilo-Stratos
40/1-8
25
[m/h]

Terminal diagrams, motor data Wilo-Stratos-ZD
PE
SSM
1~ 230 V, 50 Hz
L1 L3
PE
DP:
PLR:
LON:
SSM:
SSM
L2 L3
L1 L2
3~ 230 V, 50 Hz
Cooling
Terminal diagram
250 V ~)
For function see chapter Pump Management Systems
Wilo-TOP-Control, Planning Guide

LON-modul
DP
DP
PLR
LON
PLR-modul

Management Systems
Motor data
Wilo-Stratos-ZD...
Rated
power
Speed
Power
Current at
consumption 1~230V
Current at
3~230V
Current at
3~400V
Motor
protection
Threaded cable
connection
PG
p1
[1/min]
[W]
[A]
32/1-12
200
1600 - 4800
16 - 310
0.16 - 1.37
0.16 - 1.37
integrated
1 x 7/1 x 9/1 x 13.5
40/1-8
200
1800 - 4800
18 - 310
0.17 - 1.37
0.17 - 1.37
integrated
1 x 7/1 x 9/1 x 13.5

Systems
Solar thermal
p2
[W]
269

Dimensions, weights Wilo-Stratos-ZD

Dimension drawing A
b5
a2
a1
D
k L2
k L1
d
DN
l3
b1
l0
l4
l1
b2
b4
Dimension drawing B
Pg 7
n x d1
Pg 9
Pg 13,5
n x d2

Dimensions, Weights
Wilo-Stratos-ZD...
Nominal
diameter
DN
Dimensions
l0
l1
l3
l4
a1
a2
b1
b2
b4
b5
[mm]
Weight
about
Dimension
drawing
PN 6/10
[kg]
32/1-12
32
220
110
127
106
203
57
117
130
110
130
5.5
40/1-8
40
220
110
127
106
199
64
125
138
115
135
5.5
Flange dimensions
Wilo-Stratos-ZD...
270
Flange
Nominal
diameter
DN
32/1-12
Flange PN 6/10 (dimensioned

to PN 16, in accordance with
EN 1092-2)
32
140
76
40/1-8
Flange PN 6/10 (dimensioned

to PN 16, in accordance with
EN 1092-2)
40
150
84
KL1/KL2
Dimension
drawing
n x dL1/dL2
[pcs. x mm]
90/100
4 x 14/19
100/110
4 x 14/19
[mm]

Systems
Solar thermal
Cooling
271

Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

Series: Wilo-Star-Z (CircoStar)
H[m]
Potable
water circulation
Standard
pumps
(singlehead
pumps)
Series
overview
WiloStar-Z,
TOP-Z,
VeroLineIP-Z
Wilo-CircoStar
Sta
r-Z
25/
6D
3
2
Sta
Star
r-Z
-Z 2
St
ar
-Z
5/2
EM
25/
2D

Circulation pumps with screw fittings or
press fittings
> Application:
Potable water circulation systems and similar systems in industrial and building engineering (e.g. cooling-water circulation)
Star-
Z 20/1
15
0
0
0,5
Q[m3/h]
H[m]
Series: Wilo-TOP-Z (max. 2850 1/min)

Wilo-TOP-Z
10
30/1
Z25/
8
6
0
Z80/10
Z50/7
Z65/10
/7
Z30/7
0
0
Z40
Z25/6 Z20/4

connection
> Application:
Potable water circulation systems and similar systems in industrial and building engineering (e.g. cooling-water circulation)
10
20
30
40
50
Q[m/h]
H[m]
Series: Wilo-VeroLine-IP-Z
Wilo-VeroLine-IP-Z
5
4
IP-Z 25/6
IP-Z 25/2
3
2
1
0
272
5 Q[m3/h]

Single-stage, low-pressure centrifugal
pump in Inline construction with threaded
connection
> Application:
For the supply of potable water, cold and
hot water (In accordance with VDI 2035)
without abrasive substances, in heating,
cold water and cooling water systems

Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Page:
6
274
278
282
284
285
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6
274
288
290
294
296
325
351

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Wilo-Control: . . . . . . . . . . . . . . . . . . . .
Page:
6
274
298
300
301
302
325
351

AC pumps with electrical quick connection
Standard-equipped heat insulation for Star-Z 15...
Compression connection (Viega system) for
Star-Z 15 APress and Star-Z 15 TTPress
Star-Z 15 TT with an integrated timer and thermostat, LCD with symbolic language, red button
technology and automatic detection of the thermal disinfection of the warm potable water
reservoir.
Cooling
Series: Wilo-Star-Z (CircoStar)
421

Easy installation with combination flange PN 6/PN 10 (for DN 40 - DN 65)
Solar thermal
Series: Wilo-TOP-Z (max. 2850 1/min)

High resistance to corrosive media, due to the stainless steel housing and Noryl impeller
Great versatility due to suitability for water with hardness values up to 28 d

Systems
Series: Wilo-VeroLine-IP-Z
421
273

Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z

Standard
pumps
(singlehead
pumps)
Equipmen
t/
Function
WiloStar-Z,
WiloTOP-Z,
VeroLine-
Wilo-Star-Z
(CircoStar)
Wilo-TOP-Z
VeroLine-IP-Z
Operating modes
(only Star-Z 25/6)

Manual functions
1
(3 with Star-Z 25/6)
Stepless power adjustment depending on the operating mode

Automatic functions
Timed switching function for programming 3 on or

off times
(only Z 15 TT, Z 15 TTPress)
Temperature control to maintain a constant return

temperature in potable water circulation systems
Thermal disinfection routine
(detection and support of thermal disinfection of the

warm potable water reservoir)
Deblocking function
Blocking protection
Soft start
Safety control
(only for 3~pumps

with P2 t 180W)



274


Wilo-Star-Z
(CircoStar)
Wilo-TOP-Z

with Wilo-Protect-Modul C)
VeroLine-IP-Z
(optional for all types with

Wilo-Protect-Modul C)
(only for 1~pumps with P2 =

180W)
Fault light
(Standard equipment only for

3~pumps with P2 t 180W,
optional for all types with


Cooling
(Standard equipment only for

3~pumps with P2 t 180W,
optional for all types with
(only for 3~pumps)

IR-Monitor

coupling modules

LONWORKS network
Solar thermal
Data exchange
(optional for all types with

(only for 1~ and 3~pumps

with P2 t 180W)

ventilator Rp 3/8

cut-in and out)

(only for Star-Z 25/6)

Systems
275


Wilo-Star-Z
(CircoStar)
Wilo-TOP-Z
VeroLine-IP-Z
(only for Star-Z 25/6)
Equipment/scope of delivery (Continued)

(only Series Z 15...)

DN 40 - DN 65)
(only Z 15 C)
(not Series Z 15...)
(not Series Z 15...)
(only Z 15 C, Z 15 TT,
Z 15 TTPress)
276

Systems
Solar thermal
Cooling
277

Technical data Wilo-Star-Z (CircoStar)

Technical
data WiloStar-Z
(CircoStar)
Wilo-Star-Z...
15
15 A
15 C
15 APress
15 TT
15 TTPress
Water/glycol-mixture (max. 1:1; from 20 % the

pumping data have to be checked)

1.25
1.25
1.25
1.25
1.1
1.1
0.6
0.6
0.6
0.6
0.4
0.4
Approved fluids
Performance

circulation systems
+ 65 (in short-term operation 2 h: +70)

18
18
18
18
18
18
10
10
10
10
10
10
1/
2
1/
2
1/
1/
2
15
15
Flange with nominal pressure rating PN
Combination flange with nominal pressure rating PN
Connection with compression connection

(Viega system) [ mm]
15
15

only)
230
230
230
230
230
230
50
50
50
50
50
50
Pipe connections
2
Motor/electronics
EN 61000-6-3
EN 61000-6-2
EN 61800-3
278


15
15 A
15 C
15 APress
15 TT
15 TTPress
Protection class
IP 42
IP 42
IP 42
IP 42
IP 42
IP 42
Insulation class
Cooling
Wilo-Star-Z...
Motor/electronics (Continued)
Power electronics
Pump housing
Brass (CuZn40Pb2)
Impeller
Plastic (PPO)
Trade name: Noryl
Shaft
Stainless steel (X35 CrMo17)
Bearing
Materials

40 C
0,5
0,5
0,5
0,5
0,5
0,5
65 C

Systems
Solar thermal
279


Wilo-Star-Z...
20/1
25/2 EM
25/2 DM
25/6
Water/glycol mixtures (max. 1:1; from 20 %

the pumping data must be checked)

1,0
2,0
2,9
6,0
1,7
3,1
3,7
4,8
Approved fluids
Performance
Flow volume
max. [m3/h]

10 to +110 1)
10 to + 95

circulation systems
+65 (in short-term operation 2 h: +70)

18
18
18
18
10
10
10
10
1/
Pipe connections
Flange with nominal pressure rating PN
Combination flange with nominal pressure rating PN
Connection with compression connection

(Viega system) []
Support-bracket mounting (with horizontal shaft only)
230
230
230
400
Mains supply connection 3~ [V],

with optional switching plug
50
50
50
50
Motor/electronics
EN 61000-6-3
Power electronics
EN 61000-6-2

1) = when using the plug-in timer Wilo-S1R-h: +20 C to +110 C
280


Wilo-Star-Z...
20/1
25/2 EM
25/2 DM
25/6
Protection class
IP 44
IP 44
IP 44
IP 44
Insulation class
Cooling
Motor/electronics (Continued)
Materials
Pump housing
Red bronze (G-CuSn5)
Impeller
Plastic (PPO)
Trade name: Noryl
Shaft
Ceramic
Bearing
40 C
0,5
0,5
0,5
0,5
65 C
110 C
10
10
10
10

Systems
Solar thermal

1) = when using the plug-in timer Wilo-S1R-h: +20 C to +110 C
281

Pump curves Wilo-Star-Z (CircoStar)

Wilo-Star-Z 15, Z 15 A, Z 15 APress, Z 15 C
Wilo-Star-Z 15 TT, Z 15 TTPress
Wilo-Star-Z 20/1
AC (EM)
AC (EM)
v
0,4
0,2
v
0
[m/s]
0,6
0,5
1,0
[m/s]
1,2
1,5
Wilo-Star-Z 15,
Z 15 A, Z15 C, Z 15 TT
1 ~ 230 V - Rp
1,25
Wilo-Star-Z 20/1
1 ~ 230 V Rp 1 2
1
2
1,0
0,8
1,0
Z1
Z1
0,75
5T
Z1
T,
Z
5A
,Z
15
0,6
15
TT
AP
Pre
ss
res
s,
0,5
H [m]
H[m]
0,4
Z1
5C
0,2
0,25
0
0
0
0,1
0,2
0,05
1,5
[m/h]
[l/s]
0,4
0,1
0,5
[lgpm]
0,5
0,25
0,75
1,0
0,2
0,1
2
1,5
1,25
0,3
35
[m 3 /h]
[l/s]
0,4
[lgpm ]
Q
50
30
40
25
30
P1[W]
P1[W]
0,3
20
20
10
15
0
0,1
0,2
0,3
[m/h]
0,4
0,25
0,5
0,75
1,0
1,25
1,5
[m 3 /h]
Wilo-Star-Z 25/2
AC (EM)
Three-phase (DM)
v
0,5
1,5
1,0
[m/s]
4,0
2,5
2,5
H [m ]
H [m ]
3,0
1,5
1,0
1,0
0,5
0,5
0,5
1,0
1,5
0,25
2,5
2,0
2,5
0,5
5,0
7,5
3,0
3,5 [m 3 /h]
0,75
1,0 [l/s]
10
12,5 [lgpm ]
80
1,0
1,5
0,25
2,5
2,0
2,5
0,5
5,0
7,5
3,0
3,5 [m 3 /h]
0,75
1,0 [l/s]
10
12,5 [lgpm ]
80
P 1 [W]
P 1 [W]
0,5
100
60
40
20
60
40
0
282
2,0
1,5
3 ~ 400 V Rp 1
3,5
3,0
[m/s]
Wilo-Star -Z 25/2
1 ~ 230 V Rp 1
2,0
1,5
1,0
4,0
Wilo-Star -Z 25/2
3,5
0,5
0,5
1,0
1,5
2,0
2,5
3,0
3,5
[m 3 /h]
0,5
1,0
1,5
2,0
2,5
3,0
3,5 [m 3 /h]

Pump curves Wilo-Star-Z (CircoStar)

Wilo-Star-Z 25/6
Cooling
AC (EM)
v
0
0,5
1,0
1,5
2,0
[m/s]
2,5
Wilo-Star-Z 25/6
1 ~ 230 V - Rp 1
5
ma
H [m ]
x.
mi
0
0
0
1
0,25
2,5
0,5
5
7,5
[m3/h]
1,25 [l/s]
0,75
10
12,5
15
[lgpm]
110
max.
100
P1 [W]
90
80
70
60
min
50
40
1
[m3/h]

Systems
Solar thermal
283

Terminal diagram, Motor Data Wilo-Star-Z (CircoStar)

Terminal
diagram,
Motor
Data
WiloStar-Z
(CircoStar)
Terminal diagram A
Terminal diagram B
PE
L1
L2
L3
PE
Single-phase AC motor (EM), 2-pole 1~230 V, 50 Hz
Three-phase AC motor (DM), 2-pole 3~400 V, 50 Hz
Motor data
Wilo-Star-Z...
Rated
power
Speed
Power conCurrent at
Motor
sumption 1~230 V 3~400 V 3~230 V protection
P2
P1
I
[A]
Capacitor
Cable
screwed
connection
Terminal
diagram
PG
[PF/VDB]
[W]
[1/min]
[W]
15
15 A
15 APress
15 C
15 TT
15 TTPress
2700
22
0.25
not necessary
(blocking
current-proof)
1x9
20/1
1700
36 - 38
0.18
not necessary
(blocking
current-proof)
1/400
1 x 11
25/2 EM
12
2300
38 - 49
0.22
not necessary
(blocking
current-proof)
1/400
1 x 11
25/2 DM
12
2650
55 - 72
0,16
not necessary
(blocking
current-proof)
1 x 11
25/6
35
21
12
72 - 99
52 - 74
39 - 49
0.41
0.32
0.22
not necessary
(blocking
current-proof)
2,6/400
1 x 11
max
eco
2700
2500
2100
284

Dimensions, weights Wilo-Star-Z (CircoStar)

Dimension drawing B
106,7
39,5
106,7
74
74
138
40
66,35
40
39,5
Cooling
Dimension drawing A
77
77
Dimension drawing C
Dimension drawing D
126,4
42
41
106,7
39,5
50
19
138
31
40
27
Solar thermal
74
74
84
(166)
39,35
66,35
55
8,4
77
77
126,4
42
39,35
50
8,4
19
84
(166)
55
41
Dimension drawing E

Systems
27
74
31
Dimensions,
weights
WiloStar-Z
(CircoStar)
77
285

Dimensions, weights Wilo-Star-Z (CircoStar)

Dimension drawing F
Dimension drawing G
b1
b1
l2
b3
b3
PG 11
l3
l0
l0
b4
l3
b4
Pg 11
l4
l4
l1
a1
G
b2
b2
l1
a1
Dimensions, Weights
Wilo-Star-Z...
Thread
[Rp/DN]
Pump dimensions
I0
l1
l2
l3
l4
a1
b1
Weight
about
b2
b3
b4
[mm]
Dimension
drawing
[kg]
15
Rp 1/2
1.42
15 A
Rp 1/2
1.63
15 APress
DN 15
1.67
15 C
Rp 1/2
15 TT
Rp 1/2
15 TTPress
DN 15
20/1
Rp 1/2
140
97
130
70
79
34
100
92.5
54
73
2.2
25/2 EM
Rp 1
11/2
180
97
130
70
79
34
100
92.5
54
73
2.5
25/2 DM
Rp 1
11/2
180
97
130
70
79
34
100
92.5
54
73
2.3
Rp 1
11/2
180
97
90
79
33
100
92.5
54
76
2.5
25/6
286
Pipe
connection/
nominal
diameter
See dimension drawings A to E
1.83
1.76
1.82

Systems
Solar thermal
Cooling
287

Technical Data Wilo-TOP-Z

Technical
Data
WiloTOP-Z
Wilo-TOP-Z...
20/4
25/6
25/10
30/7
30/10
40/7
50/7
65/10
80/10

pumping data)

3.5
6.0
9.5
5.5
9.5
6.0
7.0
9.0
9.0
4.0
5.5
9.5
7.0
9.5
16.0
25.0
42.5
65.0
Approved fluids
(with pump housing in red bronze CC 491K)
Performance

circulation systems
-20 up to +110
0 to +65 (in shortterm operation 2 h:

+80)
0 to +80
(in short-term operation 2 h: +110)

18
18
20
20
20
20
20
20
20
10
10
10
10
10
6/10
6/10
6/10
16
16
16
16
16
10
16
Pipe connections
1
11/4
1 1/4
40
50
65
80

standard version




230
230
230
230
230
230
400
400
400
400
400
400
400
400
400
230
230
230
230
230
230
230
230
230
50
50
50
50
50
50
50
50
50
3/

Note on pump housing:
Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001
288

Technical Data Wilo-TOP-Z

Wilo-TOP-Z...
20/4
25/6
25/10
30/7
30/10
40/7
50/7
65/10
80/10
EN 61000-6-3
Power electronics
Cooling
Motor/electronics
EN 61000-6-2
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Materials
Impeller
Stainless steel
(1.4301)
Plastic (PPO)
Trade name:
Noryl
Shaft

Red bronze (CC 491K)
Red bronze (CC 491K)
Plastic
(PPE)
Ceramic
Pump housing
Stainless steel (X39 CrMo17-1)
Bearing

40 C
80 C
10
10
10
110 C
20
20
20
20
20
20
30
30
30

Systems
Solar thermal

Note on pump housing:
Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001
289

Pump curves Wilo-TOP-Z

Pump
curves
WiloTOP-Z
Wilo-TOP-Z 20/4
AC (EM)
Three-phase (DM)
v
0,5
1,5
2,5
3,5
[m/s]
1,5
2,5
Wilo-TOP-Z 20/4
1~230 V - Rp 3/4
3~400 V - Rp 3/4
2
m
H [m ]
ax
.(
ax
.(
1
0,25
2
5
7,5
10
[l/s]
0,25
[lgpm]
1,25
12,5
[m 3/h]
0,75
15
110
0,5
2,5
.(
(3
in
n.
mi
(2
(2
0,5
2,5
7,5
10
1,25
12,5
15
[l/s]
[lgpm]
max.
100
90
[m 3/h]
0,75
110
max.
100
90
80
70
P1 [W]
P1 [W]
[m/s]
Wilo-TOP-Z 20/4
3,5
H [m ]
0,5
min.
80
70
60
60
50
50
40
40
30
0
30
[m 3/h]
min.
[m 3/h]
Wilo-TOP-Z 25/6
AC (EM)
Three-phase (DM)
v
0,5
1,5
3 [m/s]
2,5
0,5
1,5
Wilo-TOP-Z 25/6
Wilo-TOP-Z 25/6
1~230 V - Rp1
3~400 V - Rp1
H [m ]
H [m ]
4
m
ax
.(
ax
.(
)
(2
(2
2
mi
mi
n.
0,25
2,5
(3
3
0,75
7,5
10
12,5
15
[m 3/h]
5
1,25
1,5
17,5
[l/s]
0,25
[lgpm]
200
180
180
160
160
140
min.
100
80
60
2
3
0,75
7,5
4
1
10
12,5
15
[m 3/h]
5
1,25
1,5
[l/s]
[lgpm]
17,5
max.
120
80
1
140
100
2,5
2
0,5
220
max.
200
P1 [W]
P1 [W]
4
1
120
(3
2
0,5
n.
220
290
3 [m/s]
2,5
[m 3/h]
min.
60
0
[m 3/h]


Wilo-TOP-Z 25/10
Three-phase (DM)
v
0
0,5
1,5
2,5
[m/s]
10
0,5
1,5
2,5
[m/s]
10
Wilo-TOP-Z 25/10
Wilo-TOP-Z 25/10
9
1~230V - Rp 1
3~400V - Rp 1
6
m
ax
.(
ax
H [m ]
H [m ]
Cooling
AC (EM)
(2
(2
m
in
.(
in.
1
)
.(
(3
0,5
1,5
10
15
20
25
9 [m 3/h]
8
2
30
[l/s]
[lgpm]
2,5
350
0,5
1,5
10
15
9 [m 3/h]
8
2
20
25
2,5
[l/s]
[lgpm]
30
350
max.
300
max.
300
min.
250
P 1 [W]
P1 [W]
250
200
150
100
200
min.
150
100
50
50
0
0
9 [m /h]
9 [m 3/h]
Wilo-TOP-Z 30/7
Three-phase (DM)
v
v
0
0,5
1,5
2,5 [m/s]
0,5
1,5
2,5 [m/s]
Wilo-TOP-Z 30/7
Wilo-TOP-Z 30/7
5
4
m
H [m ]
.(
.(
ax
ax
3 ~ 400 V - Rp11/4
1 ~ 230 V - Rp11/4
H [m ]
Solar thermal
AC (EM)
(2
(2
)
in
.(
in
.(
3
)
)
1
0
0
2
0,5
5
1,5
10
15
20
25
[m3/h]
[l/s]
[lgpm]
2
0,5
5
15
[m3/h]
7
2
20
[l/s]
25
[lgpm]
[m3/h]
Q
max.
120
P 1 [W]
150
125
5
1,5
10
160
max.
4
1
140
175
P 1 [W]
200
0
0
min.

Systems
100
min.
80
60
100
40
75
50
20
0
[m3/h]
291


Wilo-TOP-Z 30/10
AC (EM)
Three-phase (DM)
v
0,5
1,5
2,5
[m/s]
10
0,5
1,5
2,5
Wilo-TOP-Z 30/10
Wilo-TOP-Z 30/10
9
1~230V - Rp 1
3~400V - Rp 1
6
m
ax
H [m ]
H [m ]
[m/s]
10
.(
ax
.(
(2
(2
m
in
.(
in.
1
)
(3
0,5
10
1,5
15
20
30
[l/s]
[lgpm]
2,5
25
9 [m 3/h]
8
2
350
0,5
10
1,5
15
20
9 [m 3/h]
8
2
2,5
25
350
max.
300
[l/s]
[lgpm]
30
max.
300
min.
250
P 1 [W]
P1 [W]
250
200
150
100
200
min.
150
100
50
50
0
0
9 [m 3/h]
9 [m 3/h]
Wilo-TOP-Z 40/7
AC (EM)
Three-phase (DM)
v
v
0
0,5
1,5
2,5
[m/s]
0,5
1,5
2,5
Wilo-TOP-Z 40/7
4
1
(1
.(
ax
.
ax
H [m ]
4
H [m ]
3 ~ 400 V - DN 40
3
)
(2
)
(2
in
.(
mi
n.
(3
0
0
10
10
20
12
14
3
30
Q
350
40
50
16 [m3/h]
[l/s]
[lgpm]
10
10
20
12
14
3
30
40
16 [m3/h]
[l/s]
50
[lgpm]
14
16 [m3/h]
Q
max.
300
250
P1 [W]
P1 [W]
min.
250
200
150
100
200
min.
150
100
50
292
0
0
350
max.
300
[m/s]
Wilo-TOP-Z 40/7
1 ~ 230 V - DN 40
50
0
10
12
14
16 [m3/h]
10
12


Wilo-TOP-Z 50/7
Wilo-TOP-Z 65/10
Three-phase (DM)
v
v
0
0,5
1,5
Cooling
Three-phase (DM)
2
2,5
3,5 [m/s]
0,5
1,5
[m/s]
2,5
Wilo-TOP-Z 65/10
Wilo-TOP-Z 50/7
8
3 ~ 400 V - DN 50
3 ~ 400 V - DN 65
6
5
5
in
.(
0
0
10
15
4
25
20
5
25
7
50
[m3/h]
[l/s]
[lgpm]
75
5
1
2
20
10
3
15
4
40
20
5
60
1100
P 1 [W]
min.
100
35
10
120
40 [m3/h]
11
[l/s]
140
[lgpm]
900
800
min.
700
200
30
8
max.
1000
400
25
7
80
Q
1200
max.
600
0
0
0
800
P 1 [W]
.(
in
. (1
(2
(2
H [m ]
1
.(
ax
ax
H [m ]
600
500
0
0
10
15
20
25
[m3/h]
400
10
15
20
25
30
35
40 [m3/h]
Wilo-TOP-Z 80/10
Solar thermal
Three-phase (DM)
v
0
0,5
1,5
2,5
[m/s]
Wilo-TOP-Z 80/10
8
3 ~ 400 V - DN 80
7
6
H [m ]
x.
ma
(1
)
(2
mi
n.
(3
)
3
2
1
0
0
0
10
2
20
6
50
30
8
40
10
100
12
50
14
150
60
16
[m3/h]
18 [l/s]
[lgpm]
200
1500
1400
max.

Systems
P 1 [W]
1300
1200
1100
1000
min.
900
800
10
20
30
40
50
60
[m3/h]
293

Terminal Diagram, Motor Data Wilo-TOP-Z

Terminal
Diagram,
Motor
Data
WiloTOP-Z
PE
L1
PE
L2
L3
L1 L2 L3

Tripping:
Reset:
Tripping:
Reset:

WSK
WSK
PE
SSM
SSM

Wilo-SK 622 tripping unit or other switchgears/control devices with
WSK connection option
Tripping:
Reset:

Internal interruption of a motor phase

294
L1
PE
L2
L3
L1 L2 L3

Tripping:
Reset:

electronics

Planning Guide

Terminal Diagram, Motor Data Wilo-TOP-Z

Motor data
Threaded Motor Terminal
cable
protec- diagram
connection tion
P2
P1
PG
[W]
[1/min]
[W]
[A]
[PF/VDB]
20/4
(capacitor)
60
1 max. 2790
2
2600
3 min. 2100
95 - 105
70 - 80
50 - 65
0.50
0.40
0.35
3,5/400
1 x 13.5
20/4
(three-phase AC
motor)
60
1 max. 2850
2
2650
3 min. 2440
80 - 100
45 - 65
35 - 50
0.35
0.15
0.10
0.60
0.30
0.20
1 x 13.5
25/6
(capacitor)
100
1 max. 2390
2
1810
3 min. 1260
140 - 200
115 - 175
85 - 120
1.00
0.90
0.65
5/400
1 x 13.5
25/6
(three-phase AC
motor)
100
1 max. 2450
2
1880
3 min. 1590
125 - 210
80 - 135
60 - 95
0.45
0.25
0.20
0.80
0.45
0.35
1 x 13.5
25/10
(capacitor)
180
1 max. 2800
2
2500
3 min. 2400
210 - 325
170 - 315
150 - 295
1.62
1.58
1.51
8/400
2 x 13.5
25/10
(three-phase AC
motor)
180
1 max. 2700
2
2400
3 min. 2000
175 - 310
125 - 230
100 - 175
0.77
0.43
0.32
1.33
0.74
0.55
2 x 13.5
30/7
(capacitor)
90
1 max. 2700
2
2500
3 min. 2100
135 - 165
100 - 145
70 - 110
0.80
0.72
0.56
5/400
1 x 13.5
30/7
(three-phase AC
motor)
90
1 max. 2700
2
2350
3 min. 2050
105 - 155
70 - 105
50 - 80
0.42
0.21
0.15
0.72
0.37
0.26
1 x 13.5
30/10
(capacitor)
180
1max. 2800
2
2600
3 min. 2400
210 - 335
170 - 315
150 - 295
1.62
1.58
1.51
8/400
2 x 13.5
30/10
(three-phase AC
motor)
180
1 max. 2700
2
2400
3 min. 2000
175 - 310
125 - 230
100 - 175
0.77
0.43
0.32
1.33
0.74
0.55
2 x 13.5
40/7
(capacitor)
180
1 max. 2700
2
2600
3 min. 2400
240 - 340
200 - 330
175 - 310
1.62
1.60
1.54
8/400
2 x 13.5
40/7
(three-phase AC
motor)
180
1 max. 2700
2
2300
3 min. 2000
195 - 320
145 - 240
120 - 180
0.70
0.44
0.32
1.22
0.76
0.55
2 x 13.5
50/7
(three-phase AC
motor)
350
1 max. 2700
2
2300
3 min. 2000
375 - 680
280 - 520
240 - 390
1.38
0.92
0.69
2.38
1.60
1.19
2 x 13.5
65/10
(three-phase AC
motor)
700
1 max. 2700
2
2850
3 min. 2500
760 - 1050
580 - 840
515 - 720
2.42
1.55
1.30
4.19
2.68
2.25
2 x 13.5
80/10
(three-phase AC
motor)
1100
1 max. 2500
2
2800
3 min. 2200
1290 - 1440
1055 - 1155
865 - 940
2.92
2.06
1.68
5.06
3.56
2.91
2 x 13.5
Cooling
Capacitor
Power
Current at
Solar thermal
Stage/speed
Rated
power

Systems
Wilo-TOP-Z...

Note:
295

Dimensions, Weights Wilo-TOP-Z

Dimension drawing A
Dimension drawing B
Rp
Pg
Rp
Pg
l0
l0
b3
b3
Dimensions,
Weights
WiloTOP-Z
G
b2
a1
a1
b1
b2
a2
b1
l1
a2
b2
l1
b2
Permitted installation position, see Planning Guide
Dimension drawing C
Dimension drawing D
R 1/8
Rp
Pg
Pg
Pg
l0
l0
b3
b3
Pg
b1
a1
G
a2
b1
b2
b2
a1
b2
a2
b2
Dimension drawing E
Dimension drawing F
n x d1
n x d2
l1
l1
D
k
d
DN
D
k L2
k L1
d
DN
296
R 1/8
n x dL

Dimensions, Weights Wilo-TOP-Z
Pipe connection/
Nominal diameter
Thread
[Rp/DN]
20/4
Rp 3/4
G 11/4
150
30
54
162
50
70
25/6
Rp 1
G 11/2
180
30
54
162
50
25/10
Rp 1
11/
180
52
72,5
171.5
30/7
Rp 11/4
G2
180
34
64
172
30/10
Rp 11/4
G2
180
52
72,5
40/7
DN 40
250
46
50/7
DN 50
280
63
65/10
DN 65
340
80/10
DN 80
360
Pump dimensions
I0
Weight
about
Dimension
drawing
PN 6/10
[kg]
92
3.1
70
92
3.3
68.5
92
102
6.7
66
88
92
5.5
171.5
68.5
92
102
6.7
72
193
78
97
102
11
82
225
91
119
110
16
79
100
256
118
136
119
25.5
95
130
255
135
159
119
28/30
a1
a2
l1
b1
b2
b3
[mm]
Wilo-TOP-Z...
Cooling
Dimensions, Weights
Flange dimensions
Flange
Nominal
diameter
DN
40/7

(flange PN 16, in accordance with DIN 2533)
40
150
88
50/7

50
165
65/10

65
Flange PN 6
(designed to PN 16 as per DIN 2531)
Flange PN 16
(as per DIN 2533, drilled in accordance with
EN 1092-2)
80/10

D
k
kL1/kL2
Dimension
drawing
n x dL
n x dL1/dL2
[pcs. x mm]
100/110
4 x 14/19
102
110/125
4 x 14/19
185
122
130/145
4 x 14/19
80
200
138
150
4 x 19
80
200
138
160
8 x 19
[mm]
Solar thermal
Wilo-TOP-Z...

Systems
297

Technical Data Wilo-VeroLine-IP-Z

Technical
Data
WiloVeroLineIP-Z
Wilo-VeroLine-IP-Z
Approved fluids
Water-glycol mixture
(for 20-40 Vol.-% glycol and fluid temperature
d 40 C)
Cooling and cold water
Hot water
Heat transfer oil


Nominal pressure, max. [bar]
Temperature range [C]
Ambient temperature, max. [C]
Installation in closed buildings
Outdoor installation
10
-8 up to +110
40
Special version at additional charge
Pipe connections
Screwed connection
Flange connection
(groove and tongue-faced flange, DIN 2445)
Flange version
G 1 1/2
PN10
Flange with pressure-measurement connections
Materials
Pump housing and lantern
Impeller
Shaft
Mechanical seal
Other mechanical seals
1.4306
Noryl
1.4571
ceramic/graphite/EPDM
Electrical connections
(other versions on request)
Mains connection 3~ [V/Hz]
400/50
Mains connection 1~ [V/Hz]
230/50
Speed, max. [1/min]
1450/2900
298

Technical Data Wilo-VeroLine-IP-Z

Wilo-VeroLine-IP-Z
Protection class
IP 44 (motor)
IP 54 (terminal box)
Insulation class
Motor protection required on-site
Speed control
Motor winding to 3 kW
Motor winding from 4 kW
3~230 V'/400VY, 50 Hz
Integrated full motor protection

(see accessories for necessary tripping unit)
Cooling
Motor/electronics
Installation options
Pipe mounting (up to 15 kW motor power)
Bracket mounting

Systems
Solar thermal
299

Pump curves Wilo-VeroLine-IP-Z

Pump
curves
WiloVeroLineIP-Z
Wilo-VeroLine-IP-Z 25/2- 25/6
Wilo-VeroLine-IP-Z 25/2- 25/6
1~230 V
3~230/400 V
v
v
2
[m/h]
[m/s]
IP-
Z2
IP-
Z2
5/6
5/6
H[m]
H[m]
Wilo-VeroLine-IP-Z 25/2
IP-Z
IP-Z
25/2
25/
0
0
0
300
2
0,5
5
4
0,5
10
6
1
15
20
[m3/h]
[l/s]
[lgpm]
0
0
0
2
0,5
5
4
0,5
10
6
1
15
20
[m3/h]
[l/s]
[lgpm]

Terminal Diagrams, Motor Data Wilo-VeroLine-IP-Z

Terminal diagram A
With built-in capacitor
N L1
Cooling
C2
C1
N L
PE
Single-phase AC motor 1~230 V, 50 Hz
Terminal diagram B
3~400 V Y
3~230 V '
U1 V1 W1
L1 L2
=Y
='
unbroken line
dashed line
W2 U2 V2
L3 PE
Three-phase AC motor 3~230/400 V, 50 Hz
Motor data
Rated power
p2
Nominal current (approximately)

IN 1~230 V
[W]
IN 3~230 V
IN 3~400 V
[A]
Capacity
Rated motor
speed
Terminal
diagram
[F]
[1/min]
25/2 (1~230 V)
0.10
1.05
4.0
1450
25/2 (3~400 V)
0.09
0.50
0.29
1450
25/6 (1~230 V)
0.18
1.15
6.3
2850
25/6 (3~400 V)
0.12
0.66
0.38
2850
Solar thermal
Wilo-VeroLine-IP-Z...
Note motor type label data!

Systems
Terminal
Diagrams,
Motor
Data
WiloVeroLineIP-Z
301

Dimensions, Weights Wilo-VeroLine-IP-Z

Dimension drawing
1~230 V
a1
3~230/400 V
e
e
a2
b
g
l0
G" x G2
l1
Dimensions,
Weights
WiloVeroLineIP-Z
G1
Dimensions, Weights
Wilo-VeroLine-IP-Z...
Nominal
diameter
DN
Dimensions
l0
l1
a1
a2
[mm]
302
Weight
about
[kg]
25/2 (1~230 V)
25
180
250
241
213
136
148
92
58
82
115
5.5
25/2 (3~400 V)
25
180
250
241
213
136
148
92
58
115
4.5
25/6 (1~230 V)
25
180
250
241
213
136
148
92
58
82
115
5.5
25/6 (3~400 V)
25
180
250
241
213
136
148
92
58
115
4.5
Solar thermal
Contents
Wilo-Stratos ECO-ST
304
Series overview
304
Cooling
Solar thermal
Standard Pumps
Equipment/Function
306
Technical Data
308
Pump Curves
310
311
Dimensions, Weights
312
Series overview
Wilo-Stratos ECO-ST
314
314
316
Technical Data
318
Pump Curves
320
322
Dimensions, Weights
323

Systems
Solar thermal
Equipment/Function
303
Solar thermal
Series overview Wilo-Stratos ECO-ST
H [m]
Series: Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST
15(
25)
/1-
3
2
Ne w
304
!
mme
ogra
r
p
e
in th

Glandless circulating pumps with screwed
connection
> Application:
High-flow volume and low-flow volume
solar thermal systems
1
0
0
0,5
1,5
2,5 Q[m/h]
Solar thermal
Series overview Wilo-Stratos ECO-ST

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump Curves: . . . . . . . . . . . . . . . . . . . .
Page:
6/29
306
308
310
311
312
325

Systems
Solar thermal

Pump housing with wrench attachment point
BA linkup For linkage to external monitoring units
(e.g. building automation BA or DDC installations)
Cooling
Series: Wilo-Stratos ECO-ST
305
Solar thermal
Equipment/Function Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST
Operating modes
'-c for constant differential pressure
'-v for variable differential pressure
'-T for temperature-prompted differential pressure
Manual functions
Automatic functions
operating mode
Deblocking function
Soft start
Safety control



306
Single/collective fault signal (potential-free NC contact)
Thermal winding contact (WSK, potential-free

NC contact)
Fault light
Solar thermal
Equipment/Function Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST

PLR serial digital interface for connection to BA via Wilo

interface converter or company-specific coupling
modules

LONWORKS network
Cooling
Data exchange


cut-in and out)

ventilator Rp 3/8


Systems
Solar thermal
307
Solar thermal
Technical Data Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST...
15/1-5-130
25/1-5
25/1-5-RG

pumping data)

2,5
2,5
2,5
+ 15 to + 110
+ 15 to + 95
+ 15 to + 110
+ 15 to + 95
+ 15 to + 110
+ 15 to + 95

circulation systems
Maximum permissible total hardness in potable watercirculation systems [d]
10
10
10
thread connection
Nominal flange diameter
15
25
25

Support-bracket mounting (with horizontal shaft only),

standard version
Support-bracket mounting (with horizontal shaft only),

special version
230
230
230
Mains supply connection 3~ [V] , with optional

switching plug
50
50
50
Performance
Pipe connections
308
Solar thermal
Technical Data Wilo-Stratos ECO-ST

15/1-5-130
25/1-5
25/1-5-RG
EN 61800-3
EN 61800-3
EN 61800-3
EN 61000-6-3
EN 61000-6-3
EN 61000-6-3
EN 61000-6-2
EN 61000-6-2
EN 61000-6-2
Pulse-pack control
Pulse-pack control
Pulse-pack control
Protection class
IP 44
IP 44
IP 44
Insulation class
Grey cast iron

(EN-GJL-200)
Grey cast iron

(EN-GJL-200)

with TrinkwV 2001
Cooling
Motor/electronics
Power electronics
Pump housing
Impeller
Materials
Shaft
Stainless steel
Bearing

0.5
0.5
0.5
95 C
3.0
3.0
3.0
110 C
10.0
10.0
10.0

Systems
Solar thermal
50 C
309
Solar thermal
Pump curves Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST 15(25)/1-5
0
6
0,2
0,4
0,2
0,6
1,0
0,8
0,4
0,6
1,2
0,8
1,4 Rp 1
Rp 1
0
[m/s]
6
0,2
0,4
0,2
0,6
1,2
0,8
1,4 Rp 1
Rp 1
[m/s]
1 ~ 230 V - Rp 1/ Rp 1
1 ~ 230 V - Rp 1/ Rp 1
5
p-c
p-v
H [m]
ax
.
H [m]
0,6
1,0
0,8
0,4
max
0
0
0
0,5
1,5
0,4
0,2
4
70
2,5
0,6
[m/h]
[l/s]
[lgpm]
1,5
0,4
0,2
50
3m
4m
30
P1 [W]
P1 [W]
max.
40
1m
0,5
1,5
max.
40
2,5
0,6
[m/h]
[l/s]
[lgpm]
2,5
[m/h]
0
0
1m
min.
10
2
3m
4m
30
20
min.
10
0
0
0,5
60
50
20
0
0
0
70
60
310
min.
min.
0,5
1,5
2,5
[m/h]
Solar thermal
Terminal diagram, Motor Data Wilo-Stratos ECO-ST
PE
SSM
Ext. off
Cooling
Terminal diagram
In
0~10V
1~ 230 V, 50 Hz
Speed [1/min]
[1/min]
Power consumption
Current max.
Motor protection
Threaded cable
connection
p1
PG
[W]
[A]
1x7/1x9/1x11
1400 - 3500
5.8 - 59
0.46
25/1-5
1400 - 3500
5.8 - 59
0.46
not necessary
1x7/1x9/1x11
25/1-5-RG
1400 - 3500
5.8 - 59
0.46
not necessary
1x7/1x9/1x11

Systems
Solar thermal
15/1-5-130
not necessary
Motor data
311
Solar thermal
Dimensions, Weights Wilo-Stratos ECO-ST

Dimension drawing
b1
b5
I0
b4
l3
b3
I4
a2
b2
I5
I1
Dimensions, Weights
312
Screwed Thread
connection
Rp
Dimensions
l0
l1
l3
l4
l5
a2
Weight
about
b1
b2
b3
b4
b5
[mm]
[kg]
15/1-5-130
130
96
90
78
50
60
32.5
184.8
92.5
77.5
73
107.3
3.0
25/1-5
180
96
90
78
50
60
32.5
184.8
92.5
77.5
73
107.3
3.0
25/1-5-RG
180
96
90
78
50
60
32.5
184.8
92.5
77.5
73
107.3
3.0

Systems
Solar thermal
Cooling
Solar thermal
313
Solar thermal
Series overview Wilo-Star-ST (SolarStar)
H[m]
Series: Wilo-Star-ST (SolarStar)

Wilo-Star ST
10
9
ST
20
8
/11
7 ST 20/9
6
5
4
3
2
1
0
314
0,5

> Application:
Solar thermal systems
ST 25
ST 25/6 /7
ST 25/4
1,5
2,5 Q[m3/h]
Solar thermal
Series overview Wilo-Star-ST (SolarStar)

Planning Guide: . . . . . . . . . . . . . . . . . .
Technical Data: . . . . . . . . . . . . . . . . . .
Pump curves: . . . . . . . . . . . . . . . . . . . .
Page:
6
316
318
320
322
323
325

Systems
Solar thermal

Special hydraulics for utilisation in solar thermal systems
Up to 30% lower current consumption
Pump housing with wrench attachment point
Cooling
Series: Wilo-Star-ST (SolarStar)
315
Solar thermal
Equipment/Function Wilo-Star-ST (SolarStar)

Wilo-Star ST
(SolarStar)
Operating modes
Manual functions
Automatic functions
operating mode
Deblocking function
Soft start
Safety control


Control input Analogue in 0 - 10 V


Single fault signal (potential-free NC contact)
Single/collective run signal

(potential-free NO contact)

Fault light
316
Solar thermal
Equipment/Function Wilo-Star-ST (SolarStar)

Wilo-Star ST
(SolarStar)

IR-Monitor

coupling modules

LONWORKS network
Cooling
Data exchange


cut-in and out)

ventilator Rp 3/8

Solar thermal
(only for nominal diameter DN 25)

Systems
317
Solar thermal
Technical Data Wilo-Star-ST (SolarStar)

Wilo-Star-ST...
(SolarStar)
20/4
25/4
20/6
25/6
20/7
25/7
20/9
20/11

pumping data)

10
12
3,5
Approved fluids
Performance
Flow volume
max. [m3/h]

circulation systems

10
10
10
10
10
Screwed connection Rp/G
Rp 1/2 (S T20...)
Rp 1 (ST 25 ...)
Rp 1/2 (S T20...)
Rp 1 (ST 25 ...)
Rp 1/2 (S T20...)
Rp 1 (ST 25 ...)
Rp 1/2 (S T20...)
Rp 1 (ST 25 ...)
Rp 1/2
Filler connection [G, inside]

standard version




230
230
230
230
230
Pipe connections
50
50
50
50
50
318
Solar thermal
Technical Data Wilo-Star-ST (SolarStar)
20/4
25/4
20/6
25/6
20/7
25/7
20/9
20/11
Cooling
Wilo-Star-ST...
(SolarStar)
EN 61000-6-3
EN 61000-6-2
Power electronics
Radio interference suppression level
Protection class
IP 44
IP 44
IP 44
IP 44
IP 44
Insulation class
Motor/electronics
Materials
Pump housing
Grey cast iron (EN-GJL-200), cataphoretic painting
Impeller
Polypropylene
Shaft
Bearing
Carbon
Minimum suction head [m]

at water delivery temperature of 50 C
0.5
0.5
0.5
0.5
0.5
10
10
10
10
10

Systems
Solar thermal
319
Solar thermal
Pump curves Wilo-Star-ST (SolarStar)

Wilo-Star ST 20/4, ST 25/4
v
0
1,0
0,5
Wilo-Star ST 20/4
ST 25/4
1~230 V - Rp 1/2, Rp 1
2,0 [m/s]
1,5
1,0
0,5
[m/s]
2,0
1,5
Wilo-Star ST 20/6
ST 25/6
1~230 V - Rp 1/2, Rp 1
H[m]
5
m
ax
H[m]
ma
x.
2
m
mi
n.
in
0
0
0
1,0
2,0
0,25
0,5
5
[m3/h]
3,0
1,0
0,75
10
[l/s]
1,0
[lgpm]
2,0
0,25
5
Q
80
[m3/h]
3,0
0,75
0,5
[l/s]
1,0
10
[lgpm]
100
max.
max
80
P1[W]
P1[W]
60
60
min.
40
min
40
20
0
2,0
1,0
20
[m3/h]
3,0
1,0
2,0
Wilo-Star ST 20/9
v
0
1,0
0,5
2,0 [m/s]
1,5
Wilo-Star ST 20/7
ST 25/7
0,5
[m/s]
1,5
12
Wilo-Star ST 20/9
1~230 V - Rp 1/2, Rp 1
1 ~ 230 V - Rp 1/2
10
ma
x.
H[m]
H[m]
[m3/h]
3,0
ax
3
mi
n.
0
0
0
1,0
2,0
0,25
0,5
5
[m3/h]
3,0
0,75
1,0
10
[l/s]
[lgpm ]
0
0
0
120
in
0,5
0,1
0,2
0,2
1,5
0,4
0,4
2
0,5
0,6
0,6
2,5
0,7
[m3/h]
[l/s]
[lgpm]
0,8
140
max.
120
100
max.
P1[W]
100
P1[W]
1
0,3
80
min.
80
60
60
min
40
40
0
320
1,0
2,0
3,0
[m3/h]
20
0,5
1,5
2,5
[m3/h]
Solar thermal
Pump curves Wilo-Star-ST (SolarStar)
Cooling
Wilo-Star ST 20/11
v
0
0,5
1,5
[m/s]
12
Wilo-Star ST 20/11
1 ~ 230 V - Rp 1/2
10
8
m
H[m]
ax
in
0
0
0
0,5
0,1
0,2
1
0,3
0,2
1,5
0,4
0,4
2
0,5
0,6
0,6
2,5
0,7
[m3/h]
[l/s]
[lgpm]
0,8
180
160
max.
140
P1[W]
120
100
min
80
60
0,5
1,5
2,5
[m3/h]

Systems
Solar thermal
321
Solar thermal
Terminal Diagrams, Motor Data Wilo-Star-ST (SolarStar)

Terminal diagram
PE
Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz,

Motor data
Wilo-Star-ST...
Rated power
Stage/speed
Power
consumption
Current
Capacitor
Threaded cable
connection
Motor protection
P2
P1
PG
[W]
[1/min]
[W]
[A]
[PF/VDB]
2100
1600
1100
55 - 65
38 - 48
27 - 32
0.28
0.21
0.15
2.0/400
11
not necessary
2500
2100
1500
68 - 82
46 - 63
34 - 44
0.36
0.28
0.20
2.6/400
11
not necessary
2700
2500
2000
92 - 110
62 - 84
44 - 63
0.48
0.38
0.29
3.5/400
11
not necessary
2100
1600
1100
88 - 110
62 - 78
45 - 50
0.50
0.35
0.25
3.0/400
11
not necessary
2100
2500
1500
125 - 165
97 - 115
67 - 75
0.72
0.55
0.35
2.6/400
11
not necessary
25/4
20/4
22
13
7
max
25/6
20/6
37
22
12
max
25/7
20/7
60
22
7
max
44
25
14
max
20/9
max
20/11
61
34
18
min
min
min
min
min
322
Solar thermal
Dimensions, Weights Wilo-Star-ST (SolarStar)

Dimension drawing B
100
Cooling
Dimension drawing A
53,7
54
78,8
90
PG 11
90
90
(130)
180
180
b3
l0
91 (79)
22,5
141,5 (129)
67,2
l1
130,4
33
G
(Rp)
92,5
Dimensions, Weights
Pipe connection/
Nominal
diameter
Thread
[Rp/DN]
Pump dimensions
I0
l1
Weight about
b3
[mm]
Dimension
drawing
[kg]
20/4
Rp 1/2
79
97
73
2.43
25/4
Rp 1
1 1/2
79
97
73
2.43
20/6
Rp 1/2
79
97
73
2.45
25/6
Rp 1
1 1/2
79
97
73
2.45
20/7
Rp 1/2
91
109
76
2.9
25/7
Rp 1
1 1/2
91
109
76
2.9
20/9
Rp 1/2
20/11
Rp 1/2
4.0

Systems
See dimension drawing
3.6
Solar thermal
Wilo-Star-ST...
323
Solar thermal
324
Service/Accessories
Contents
Wilo-TOP Motor Technology
326
Circuit diagrams
328
Switching plug/servicing apparatus
331
Threaded Pipe Unions
332
Adapter Fittings Wilo-(R), Wilo-(RF), Wilo-(F)
334
Pump Thermal Insulation
336
337
Wilo-TOP Modular Concept (Motor-Modules)
340

Systems
Solar thermal
Cold water insulation for pumps Wilo-ClimaForm
Cooling
Service/Accessories
325
Service/Accessories
Motor technology
Motor technology
The foundation of the entire Wilo-TOP Series is the motor concept.
The so-called Cold Motor concept is based on optimised rotor and
stator configurations in conjunction with similarly optimised motor
mechanics and an electrical connecting technology with chamber
block contacts.
The conventional insulating materials of Classes F and H are fully
sufficient due to the minor electrical losses and resulting lower heat
generation.
Wilo-TOP-S, TOP-SD, Wilo-TOP-D, Wilo-TOP-Z, Wilo-SE,
Wilo-SE-TW, Wilo-RL
Both single-phase AC motors and three-phase motors have been
conceived as wide-range voltage motors suitable for utilisation
throughout Europe.
- Single-phase AC motor 1~230 V, 50 Hz, 10 %.
Connection also permitted to AC power grids 1~220 Volt, 50 Hz.
- Three-phase AC motor 3~400 V, 50 Hz, 10 %.
Connection to three-phase power grids 3~380 Volt, 50 Hz also permitted.
Connection to the 3~230 V mains is possible with Wilo-TOP-S/-SD
and Wilo-TOP-Z when the switching plug 3~230 V is used as an
accessory. Connection to the 3~230 V mains is possible with TOP-D
means of winding changeover in the terminal box.
Wilo-TOP-E and Wilo-TOP-ED
Wilo-TOP-E/-ED series pumps have three-phase AC motors, starting
with P2 = 350 W. Integration of the 1-phase micro-frequency converter requires connections to AC mains power.
Electrical connection: 1~230 V, 50 Hz, 10 %.
It is possible in three-phase power grids with 3~230 V to connect
Wilo-TOP-E/-ED Series pumps between 2 phases.
Note:
When operating Wilo pumps with control devices or module accessories, electrical operating conditions in accordance with VDE 0160 are
to be observed (for details, see planning guide).
Rotation control
The electronic rotation control facility integrated in the Wilo-TOP
three-phase pumps indicates the correct direction of rotation when
the telltale lamp is lit and the wrong direction of rotation when the
lamp goes out.
Rotor unit
The integration of all components that rotate and come into contact
with water in the compact rotor unit ensures max. smooth operation,
long service life and ease of handling during service work.
326
Air venting
Rotor shaft / pump shaft
Water
Note:
Wilo-TOP pumps do not have to be vented during start-up because
they have a special shaft bore for forced venting during operation
(see Figure).
Motor protection Wilo-TOP Series

The motor fuse protection of Wilo-TOP pumps can be ensured as
follows:
Blocking current-proof motors: no motor protection required
The motors are designed in such a way that the windings are not
damaged in the event of overload. This applies to the Wilo-TOP-D in
three-phase AC current/single-phase versions with rated motor
power P2 = 20 W.
Pumps with internal protection against unacceptably high winding
temperatures
The motors are designed in such a way that motor voltage is shut
down internally in the event of overload and winding damage is
thereby prevented. This applies for the pump types
Wilo-TOP-S/-SD
Wilo-Z
Wilo-RL
Wilo-SE/SE-TW
in single-phase as well as in three-phase versions with rated motor
power 50 W d P2 d100 W. Automatic restart takes place with the
single-phase versions after the winding cools down, the three-phase
versions are acknowledged by switching the mains voltage off and
then back on again.
Pumps with full motor protection (WSK) and Wilo SK 602/622
tripping unit
Realisation of full motor protection by means of thermal winding
contacts (WSK) placed within the stator windings. This applies for
TOP-S/-SD/-D/-Z AC pumps with rated motor power of P2 = 180 W,
TOP-D three-phase pumps with P2 t 60 W.
Service/Accessories
Motor technology
Motor
Electronics
Cooling
Pumps with integrated full motor protection including trip

electronics
Thermal winding
contact (WSK)
opens in case
of thermal winding
overtemperature
Supply voltage
Trip mechanism
in the terminal box
Heating PTC
Bimetal washer
(leaf spring) will be
heated via PTC
in case of faultl
Bimetal switch
Solar thermal
Patented motor protection with integrated trip mechanism in the

terminal box standard-equipped in all Wilo-TOP-S/-SD/-Z threephase pumps starting with P2 t180 Watt, in all Wilo-S/SD AC pumps
starting with P2 t350 Watt, and in all Wilo-TOP-E/-ED pumps.
Permanent full motor protection by way of exact motor temperature
monitoring:
- TOP-E/-ED:
3 PTC thermistor sensor in the winding
TOP-S/-SD/-Z: 2 Thermal winding contacts (WSK) in the winding
(for P2 t180W)
In the event of a fault, e.g. unacceptable motor heating due to
blocking, 2-phase operation, etc., Wilo-TOP-S/-SD/-Z pumps are
shut down by means of three-phase deactivation in the pump-motor
terminal box and Wilo-TOP-E/-ED pumps are shut down by means
of deactivation of the frequency converter. They must be reset by
actuating the Cancel button on the terminal box.

Systems
Fault indication/signal
Standard series integrated signals at the terminal box with
- Fault light
- Collective fault signal (P2 t 180 Watt) with potential-free NC contact
in accordance with VDI 3814 for Wilo-TOP three-phase pumps (not
TOP-D) and Wilo-TOP-E/-ED pumps.
327
Service/Accessories
Circuit diagrams
Connection for Wilo-TOP multi-speed motors or ones marked with r

Motor with internal protection, P2 to 90 W (TOP Series) or blocking current-proof
(identification code r) No external motor protection necessary!
Three-phase AC motor 3~400 V, 50 Hz
3 ~ 400 V, 50 Hz
Pump
PE
L1
L2
L3
L1
L2
L3
Pump
PE
1 ~ 230 V, 50 Hz
Motor with integrated thermal winding contacts, P2 to 54 W

With tripping unit Wilo-SK 602/SK 622
With Wilo-C-SK plug-in tripping module
With tripping unit Wilo-SK 602/SK 622
3 ~ 400 V, 50 Hz
1 ~ 230 V, 50 Hz
SK 602
SK 622
PE
L1
PE
L1
PE
L2
V
L3
W
N
N
PE
2
SK 602
15 10 10 11
L1
L2
3 ~ 400 V, 50 Hz
L3
SK 602
SK 622
PE
L1
L2
L3
PE
L1
L2
L3
PE
L1
L2
L3
15 10 11
WSK
Pump
L1
L2
L3
N 1
2
SK 602
15 10 10 11
15 10 11
WSK
Pump
Pump
L
WSK
C1
C2
No rotation check required!
Rotation check required!

To correct:
Change any two phase wires!

To correct:
Note!
If using different contactor equipment:
Terminals 15 and 10 WSK can be connected
in the control circuit (max. 230 V). When using
a motor protection switch provided by the
customer, its settings must be in accordance
with the pump name plate specifications.
328
Service/Accessories
Circuit diagrams
Connection for Constant-Speed Three-Phase AC Motors 230 V'/400 V Y
Steinmetz circuit:
Motor terminals in ' circuit;
attached capacitor
Motor terminals in Y circuit
Motor terminals in ' circuit;
1 ~ 230 V, 50 Hz
3 ~ 400 V, 50 Hz
L1
Pump
PE
U1
V1
W1
W2
U2
V2
L1
Pump
3 ~ 230 V, 50 Hz
L2
U1
L3
V1
W2
PE
Pump
W1
U2
L1
L2
U1
V2
L3
V1
W2
W1
U2
V2
PE
Cooling
Blocking current-proof motor, P2 to 20 W No motor protection required!
Motor with installed thermal winding contacts, P2 t 60 W

Pump
PE
L1
PE
L1
L2
L3
PE
U1
V1
2
SK 602
15 10 10 11
W1
SK 602
SK 622
Pump
L1
L2
L3
PE
L1
L2
L3
PE
U1
V1
U2
V2
2
SK 602
15 10 10 11
W1
SK 602
SK 622
Pump
PE
L1
L2
PE
L1
L2
L3
PE
U1
V1
L3
W2
U2
V2
WSK
W2
U2
V2

To correct:

Systems
Check direction of rotation.

To correct:
To correct:
Change capacitor terminal connections W2 <> V2 Change any two phase wires!
(illustrated in dashed lines)
N 1
2
SK 602
15 10 10 11
W1
WSK
WSK
W2
3 ~ 230 V, 50 Hz
PE
Solar thermal
3 ~ 400 V, 50 Hz
1 ~ 230 V, 50 Hz
SK 602
SK 622
329
Service/Accessories
Circuit diagrams
Connection for motors Wilo-TOP-E/-ED and Stratos/-Z/-D/-ZD

Connection for
motors
WiloTOP-E/ED and
Stratos/Z/-D/-ZD
Wilo-TOP-E/-ED and Stratos/Stratos-Z/Stratos-D

3 ~ 230 V, 50 Hz
1 ~ 230 V, 50 Hz
PE
L1
Mains connection 3~230 V, 50 Hz,

connection between 2 phases
L1

in the three-phase power grid 3~400 V,
50 Hz,
1 ~ 230 V, 50 Hz
L2
L1
or
L2
L2
L3
or
SSM
PE
L1
PE
L3
L3
SSM
Wilo-TOP-E/-ED
Wilo-Stratos/-Z/-D
L
SSM
Wilo-TOP-E/-ED
Wilo-Stratos/-Z/-D
Wilo-TOP-E/-ED
Wilo-Stratos/-Z/-D
Note: Correct connection of the neutral
conductor is to be observed!
Wilo-Stratos-ZD
3 ~ 230 V, 50 Hz
1 ~ 230 V, 50 Hz
PE
L1

connection between 2 phases
L1

in the three-phase power grid 3~400 V,
50 Hz,
1 ~ 230 V, 50 Hz
L2
L1
or
L2
L2
L3
PE
or
SSM
PE
L1
L3
L3
SSM
Wilo-Stratos-ZD
L
Wilo-Stratos-ZD
330
SSM
Wilo-Stratos-ZD
Note: Correct connection of the neutral
conductor is to be observed!
Service/Accessories
Switching plugs/servicing apparatus
3 230 V
3 400 V
Cooling
Wilo switching plug 3~230 V three-phase current

Retrofittable plug for Wilo-TOP-S/-SD/-Z
three-phase pumps for connecting the
pump motor to the existing 3~230, 50 Hz
supply voltage.
Weight: approximately 30 g.
> Function
Adapting the pump for connection to 3~230 V
is made easy by simply replacing the
standard-series 400 V speed/voltage plug
in the pump terminal box with the 230 V
switching plug provided (accessory).
This retrofit does not allow the pump to be
connected to 1~230 V.
No additional wiring work is required.
Manual variable speed control with the plug
is retained for 3 stages.
Wilo-DKG-II Rotational monitoring/service unit
Solar thermal
Wilo service device with expanded function

for electronic, non-contact
- checking of the precise direction of rotation
(glanded and glandless pumps) and
- testing for possible pump standstill
(standard glandless pumps in single- or
three-phase versions).
Measurement takes place during operation
as a basic principle. It is no longer necessary
to switch the pump motor on and off briefly.
Device includes 9V battery (commercially
available) and testing directions.
> Function
Three integrated, high-sensitivity sensors
measure the stray field of the pump motor
when the service device is loaded. Based on
the time sequence of the sensor signals, the
electronics determines
- the direction of rotation and
- the rotation of the pump rotor, and this the
conveyance of the fluid through the pump.
Red and yellow LEDs signalise rapidly and
clearly disrupted/undisrupted pump operation.

Systems
Switching
plugs/
servicing
apparatus
331
Service/Accessories

Screwed connections for circulating pumps
Malleable cast iron material (GTW, chromatized)
Figure A
Rp
Union inserts with female threads for connection with steel pipes (DIN 2440)
with Whitworth pipe thread in accordance with DIN 2999
Screwed connections for screw-end pump

pipe connections are not part of the scope
of delivery for the pump; they are supplied
available upon request at additional
charge as a complete set.
A set of screwed unions (one for each pump)
consists of:
2 pcs. flat gaskets
2 pcs. union nuts (GTW, chromatized)
2 pcs. union inserts
Material:
Malleable cast steel for heating circulating
pumps, brass for potable water pumps
Screwed connections for potable water circulators

Brass material (MS)
Installation dimensions
Figure B
Rp
G
l0
l2
Special union inserts with Whitworth male threads (DIN 2999) and plain bore for
optional connection to thread or soldered connection of copper pipe (DIN EN 1057)
Note:
Screwed unions are not included in the
pump scope of delivery.
Figure C
Union inserts with female threads for connection with copper pipes (DIN EN 1057)
with Whitworth pipe thread in accordance with DIN 2999.
332
Service/Accessories
Dimensions
Variable
Rp/R
Unit
Installation
length
i
lo
[mm]
l2
[mm]
Pipe connection size
Weight (set)
Figure
DN, steel pipe DN, copper pipe

DIN 2440
DIN EN 1057
[kg]
25
0.46
Cooling
Screwed connections - Pump Configuration, Dimensions and Weights
GTW 1
For pumps with pump housing thread
G 11/2
Rp 1
GTW 1 1/4
For pumps with pump housing thread
G2
Rp 11/4
130
184
180
234
180
244
32
0.69
15
140
216
15
15
0.26
Rp 3/4 G 11/4
150
195
R 3/4
0.34
G 11/2
G2
Screwed connection for circulating pumps:

Grey cast iron material, union insert/union nut GTW chromatized
Screwed connection for potable water circulators:

Brass material, union nut GTW chromatized or brass (for MS 3/4)
MS 1/2
For potable water circulators with
housing or fittings male thread G 1
Rp 1/2
G1
MS 3/4

housing thread G 11/4
Rp 1
G 11/2
28
180
274
25
28
0.72
MS 1 1/4
housing thread G 2
Rp 11/4
G2
35
180
280
32
35
1.20

Systems
Solar thermal
MS 1
housing thread G 11/2
333
Service/Accessories
Adapter Fittings
Wilo-(R), Wilo-(RF), Wilo-(F)

Wilo (R)
Adapters for length compensation Wilo (R)

Weight
Part No.
DN
I1
I2
about [kg]
25
18
20
GG
R 24
0.2
110 880 596
DN 25 G 11/2
G 11/2
25
28
30
GG
R1
0.3
110 786 891
DN 25 G 11/2
G 11/2
25
38
40
GG
R2
0.5
110 626 790
DN 25 G 11/2
G2
32
Ms
R5
0.1
110 678 298
DN 25 G 11/2
G2
32
13
15
GG
R6
0.3
110 678 493
11/2
11/
Material Description
DN 25 G 11/2
G2
32
18
20
GG
R7
0.4
110 787 094
DN 25 G 11/2
G 21/4
40
Ms
R 12
0.1
110 788 294
DN 32
G2
G2
32
18
20
GG
R8
0.3
110 627 199
DN 32
G2
G2
32
23
25
GG
R9
0.4
110 627 291
DN 32
G2
G2
32
28
30
GG
R 10
0.5
110 627 394
DN 32
G2
G2
32
38
40
GG
R 14
0.6
110 627 497
DN 32
G2
G2
32
38
40
Rg
R 22
0.8
110 680 092
DN 32
G2
G2
32
68
70
GG
R 11
1.0
110 627 590
Pipe
DN
Union nut
l2
l0
DN 25 G
Pipe
C1
l1
New pump
DN
New pump
DN
G
Note: The Part No. comprises: 1 Adapter and 2 seals
Flanged ring/adapters Wilo-(RF)

The Wilo-(RF) adapters are - with a few exceptions - intended for length compensation with the flanges PN 6
(RF 4, RF 5 and RF 6 also in PN 16). An on-site pipe alteration is required for length compensation with the
flanges PN 10/16.
Wilo (RF)
Threaded flange (RF)
Mate- Descrip- Weight

rial
tion
approximately [kg]
I1
I2
PN 6
PN 16
RF 7
0.4/-
GG
RF 10
1.0/-
110 851 499
20
GG
RF 9
1.4/-
110 679 395
25.5
30
GG
RF 13
1.9/-
110 679 498
GG
DN 25 G 11/2
DN 25
25.5
30
11/2
11/2
DN 40
15.5
DN 50
DN 25 G
l0
II
Pipework
110 628 790

Hole 80
DN 25 G 11/2
DN 25 G
Version I
PN6/PN16
DN 25
(oval flange)
Part No.
l2
Design
DN 32
G2
DN 32
II
GG
RF 1
1.0/-
110 627 990
DN 32
G2
DN 32
2.5
GG
RF 2
1.4/-
110 680 298
DN 32
G2
DN 32
15.5
20
GG
RF 3
1.4/-
110 680 596
DN 32
G2
DN 32
30.5
35
GG
RF 4
2.5/2.7
DN 32
G2
DN 40
II
GG
RF 0
1.3/-
110 679 796
DN 32
DN 40
G2
(square flange)
5.5
10
GG
RF 8
0.9/-
110 680 997

Hole 90
DN 32
G2
DN 40
5.5
10
GG
RF 12
1.6/-
110 851 797
DN 32
G2
DN 50
II
GG
RF 11
1.7/-
110 679 899
DN 32
G2
DN 50
15.5
20
GG
RF 5
2.8/3.1
110 787 197 110 791 299
DN 32
G2
DN 50
30.5
35
GG
RF 6
3.0/3.3
110 787 290 110 791 391
New
pump
DN
C1
Version II
Pipework
110 680 699 110 680 791

New
pump
l0
DN
Pipe
l1
New pump
DN
C1
Note: The Part No. comprises: 1 Flanged ring, 2 seals and screws
334
Service/Accessories
Adapter Fittings
Wilo-(R), Wilo-(RF), Wilo-(F)
Wilo (F)
Intermediate flange piece for length compensation Wilo (F)

Weight
approximately [kg]
Part No.
CC
I1
I2
PN6/PN16
PN 6
DN 40
DN 40
13
15
91
GG
F0
0.8/1.1
110 842 497 110 842 590
DN 40
DN 40
28
30
91
GG
F1
1.4/1.7
110 586 593 110 586 696
DN 40
DN 40
28
30
90
MS
F1-MS
1.4/1.9
DN 40
DN 40
48
50
106
GG
F 26
2.1/2.4
110 851 098 110 851 190
DN 50
DN 50
10
106
GG
F2
0.7/0.9
110 787 690 110 791 494
DN 50
DN 50
18
20
106
GG
F3
1.1/1.4
110 623 098 110 623 190
DN 50
DN 50
28
30
106
GG
F4
1.7/2.0
110 681 292 110 681 395
DN 50
DN 50
33
35
126
GG
F5
1.9/2.2
110 623 293 110 623 396
DN 65
DN 65
10
126
GG
F9
0.8/1.1
110 787 896 110 791 690
DN 65
DN 65
18
20
126
GG
F 10
1.5/1.8
110 624 092 110 624 195
DN 65
DN 65
28
30
141
GG
F 11
2.2/2.5
110 624 298 110 624 390
DN 65
DN 65
38
40
141
GG
F 28
2.8/3.1
110 681 498 110 681 590
DN 65
DN 65
43
45
141
GG
F 29
3.1/3.4
DN 80
DN 80
10
91
GG
F 16
0.9/
110 788 099
DN 80
DN 80
18
20
126
GG
F 17
2.1/
110 625 097
DN 80
DN 80
23
25
126
GG
F 30
2.4/3.3
DN 80
DN 80
38
40
141
GG
F 18
3.7/
110 625 292
DN 100
DN 100
33
35
161
GG
F 34
3.9/
110 851 293
DN 100
DN 100
53
55
161
GG
F 35
5.7/
110 862 592
2 060 865
PipePipework
workDN
DN
PN 16
DN
2 060 920
New
New
pump
pump
DN
DN
110 681 693 110 681 796
Solar thermal
Mate- Description
rial
l1
l1
l2
l2
Pipe
l0
l0
New pump
Cooling
Intermediate flange piece/adapters Wilo(F)

The adapters Wilo-(F) are - with exceptions - intended for length compensation with the flanges PN 6 or
PN 16. On-site pipe alteration is required if adapters are not available.
The washers included in the scope of delivery must be used with pumps that have combination flanges.
Single-ended flanged nipples F1-MS made of bronze brass CW 612 N permitted for secondary hot water
circulation systems.
110 681 899 110 681 991

Systems
Note: The Part No. comprises: 1 Adapter, 2 seals and screws
335
Service/Accessories
Pump Thermal Insulation
Wilo thermal insulation shells

Wilo thermal insulation shells
> User benefits
Reduces thermal losses from the pump by
up to 85 % (depending on electrical power
output P1)
Reduces the overall energy consumption of
the heating system
Saves energy costs
Is resistant to moisture, salts, many acids,
most greases and solvents
Ensures equal temperature stratification at
the pump
Protects the pump from outside moisture
Maintains pumping quality
Consists of up to 98 % air
Groundwater-neutral, propellant-free,
formaldehyde-free
Causes no harm to the ozone layer
Up to 100 % recyclable
Fire Resistance Classification B2
336
> Fields Of application

Wilo screw-end pumps,
180 mm:
Star-RS 25/2 to -RS 25/6,
Star-RS 30/2 to -RS 30/6,
RP 25/60-2, Star-ST 25/..
Wilo circulators,
140 mm:
Star-Z 20/1
Wilo circulators,
180 mm:
Star-Z 25/2
Star-Z 25/6
Wilo energy-saving pumps,
180 mm:
Star-E 25/1-3
Star-E 25/1-5
Star-E 30/1-3
Star-E 30/1-5
Service/Accessories
Cold water insulation for pumps
Wilo-ClimaForm
> Scope of delivery:

Low-temperature insulation shell including
Armaflex tape for form-fitting sealing
between insulation and motor flange,
installation, instructions and packaging.
The materials necessary for using the
Armacell system (e.g. special cleaners, AF
adhesive, UV protective coating) are to be
provided on-site.
> Application advantages and field of application

Industrially prefabricated low-temperature
insulation shell for rapid insulation of pump
housings and secure connection with
vapour-proof pipe insulation manufactured
by Armacell GmbH that is to be found
on-site.
Permitted temperature range of the fluid:
-10 C to +105 C
Simple outlines and surfaces simplify application of possible on-site surface coatings
(e.g. colour paint for UV protection, sheet
metal application for impact protection)
Smoother transition for ongoing pipe insulation: Threaded pipe unions/mating flanges
are included in the insulation
A true-to-dimension fitting to the housing
outlines reduces the hollow space between
insulation and pump housing and prevents
air and humidity ingress
The flexible elastomer insulation material
can be cut and re-glued in situations where
installation access is difficult.
> Wilo-ClimaForm
Vapour-proof insulation of pump housings
in cold water applications (material: Armacell system).
Suitable for single-head pumps in the
series:
Wilo-Stratos
Wilo-TOP-S
Wilo-TOP-RL
Wilo-SE
For the prevention of condensation formation on the surface of the pump housing and
subsequent damage from dripping water
and corrosion to pump housings and to the
system as a whole.
Cooling
Wilo-ClimaForm
b1
l0
Solar thermal
Dimension drawing
a1
a

Systems
337
Service/Accessories
Wilo-ClimaForm
Dimensions
Wilo-...
Dimensions depending on pump type

l0
Stratos 25/1-6
240
137
Stratos 25/1-8
240
137
Stratos 30/1-6
240
Stratos 30/1-8
a1
b1
68
150
75
68
150
75
137
68
150
75
240
137
68
150
75
Stratos 30/1-12
240
145
75
162
81
Stratos 32/1-12
350
192
97
225
112.5
Stratos 40/1-4
350
199
101
240
120
Stratos 40/1-8
350
205
103
240
120
Stratos 40/1-12
380
207
107
240
120
Stratos 50/1-8
380
219
112
260
130
Stratos 50/1-9
420
225
115
270
135
Stratos 50/1-12
420
225
115
270
135
Stratos 65/1-9
420
239
121
280
140
Stratos 65/1-12
490
249
132
290
145
Stratos 80/1-12
520
262
133
320
160
Stratos 100/1-12
520
280
145
350
175
TOP-RL 25/7.5
240
117
62
144
72
TOP-RL 30/4
240
133
76
170
85
TOP-RL 30/6.5
240
133
76
170
85
TOP-RL 30/7.5
240
117
62
144
72
SE 110-N
240
133
76
170
85
SE 125-N
240
117
62
144
72
TOP-S 30/4
240
133
76
170
85
TOP-S 25/5
240
117
62
144
72
TOP-S 30/5
240
117
62
144
72
TOP-S 25/7
240
110
62
176
88
TOP-S 25/10
240
121
68
188
94
TOP-S 30/7
240
117
68
176
88
TOP-S 30/10
240
121
68
188
94
TOP-S 40/4
350
207
108
240
120
TOP-S 40/7
380
211
111
240
120
TOP-S 40/10
380
213
109
240
120
TOP-S 40/15
380
210
106
260
130
TOP-S 50/4
380
225
117
260
130
TOP-S 50/7
420
226
115
270
135
TOP-S 50/10
420
226
119
270
135
TOP-S 50/15
490
250
202
266
133
[mm]
338
Service/Accessories
Wilo-ClimaForm
Dimensions
Dimensions depending on pump type
l0
TOP-S 65/7
420
240
TOP-S 65/10
490
247
TOP-S 65/13
490
TOP-S 65/15
a1
b1
125
270
135
131
290
145
247
131
290
145
490
247
131
290
145
TOP-S 80/7 (3~)
500
252
130
320
160
TOP-S 80/7 (1~)
500
246
125
320
160
TOP-S 80/10
500
246
125
320
160
TOP-S 100/10
520
272
136
350
175
Cooling
Wilo-...

Systems
Solar thermal
[mm]
339
Service/Accessories
Wilo-TOP Modular Concept
Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps

Motor-Modul (MOT) for replacement of all TOP pumps
MOT-E for TOP energy-saving pumps
MOT-S for TOP standard pumps

MOT-Z for TOP potable water circulators
> Special features
TOP-Motor-Modul used for pump replacements
Simple, secure handling of connection
between pump housing and Motor-Modul
Savings of both time and cost with pump
replacements
Resource-friendly replacement procedure
Unit tested for both function safety,
suitable for all Wilo-TOP pumps of equal
power ratings
Simplified pump alteration.
The procedure normally used for replacing complete Wilo-TOP pumps will be significantly simplified thanks to the modular concept covering the
entire Wilo-TOP product range.
Only the Motor-Modul (MOT) is replaced, MOT = complete function unit with drive motor + impeller + terminal box or electronics module. The
pump housing remains in and becomes an integral part of the pipeline.
Wilo will permanently guarantee the connecting interface between the TOP-Motor-Modul and the pump housing, even beyond the service life
of the TOP pump.
Allocation of Motor-Modules (MOT) in event of replacement

Motor-Modul
50 Hz
Wilo-TOP-V
Used for TOP standard product range of same power rating

Single-head pumps
Twin-head pumps
For energy-saving pumps

MOT-E 25/1-7 EM
1~230 V
TOP-EV 25/1-7
TOP-E 25/1-7
MOT-E 30/1-7 EM
1~230 V
TOP-EV 30/1-7
TOP-E 30/1-7
TOP-ED 32/1-7
MOT-E 40/1-4 EM
1~230 V
TOP-EV 40/1-4
TOP-E 40/1-4
MOT-E 50/1-6 EM
1~230 V
TOP-EV 50/1-6
TOP-E 50/1-6
TOP-ED 50/1-6
MOT-E 65/1-10 EM
1~230 V
TOP-EV 65/1-10
TOP-E 65/1-10
TOP-ED 65/1-10
MOT-S 25/7 EM
1~230 V
TOP-SV 25/7 EM
TOP-S 25/7 EM
MOT-S 25/7 DM
3~400 V
TOP-SV 25/7 DM
TOP-S 25/7 DM
MOT-S 30/7 EM
1~230 V
TOP-SV 30/7 EM
TOP-S 30/7 EM
TOP-SD 32/7 EM
MOT-S 30/7 DM
3~400 V
TOP-SV 30/7 DM
TOP-S 30/7 DM
TOP-SD 32/7 DM
MOT-S 40/4 EM
1~230 V
TOP-SV 40/4 EM
TOP-S 40/4 EM
MOT-S 40/4 DM
3~400 V
TOP-SV 40/4 DM
TOP-S 40/4 DM
MOT-S 50/6 EM
1~230 V
TOP-SV 50/6 EM
MOT-S 50/6 DM
3~400 V
TOP-SV 50/6 DM
MOT-S 65/10 DM
3~400 V
TOP-SV 65/10 DM
TOP-S 65/10 DM
TOP-SD 65/10 DM
For standard pumps
340
Service/Accessories
Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps

Allocation of Motor-Modules (MOT) in event of replacement
50 Hz
Wilo-TOP-V
Used for TOP standard product range of same power rating

Single-head pumps
Cooling
Motor-Modul
Twin-head pumps
1~230 V
TOP-ZV 25/7 EM
MOT-Z 25/7 DM
3~400 V
TOP-ZV 25/7 DM
MOT-Z 30/7 EM
1~230 V
TOP-ZV 30/7 EM
TOP-Z 30/7 EM
MOT-Z 30/7 DM
3~400 V
TOP-ZV 30/7 DM
TOP-Z 30/7 DM
MOT-Z 40/4 EM
1~230 V
TOP-ZV 40/4 EM
MOT-Z 40/4 DM
3~400 V
TOP-ZV 40/4 DM
MOT-Z 50/6 EM
1~230 V
TOP-ZV 50/6 EM
MOT-Z 50/6 DM
3~400 V
TOP-ZV 50/6 DM
MOT-Z 65/10 DM
3~400 V
TOP-ZV 65/10 DM
TOP-Z 65/10 DM

Systems
Solar thermal
MOT-Z 25/7 EM
For potable water circulators
341
Service/Accessories
Wilo-TOP
Modular
Concept
342
Systems
Contents
System separation for floor heating
344
Series overview
344
Series description
345
Technical Data
347
Wilo-DrainLift Con
348
Series description
348
Technical Data, Pump Curve, Dimension Drawing
349

Systems
Solar thermal
Lifting unit for condensates
Wilo-Safe-WS, Wilo-DrainLift Con
Cooling
Systems
343
Systems
Series overview Wilo-Safe-WS, Wilo-DrainLift Con

System separation for floor heating system Wilo-Safe-WS 5-24
> System separation:
Complete system for hydraulic separation
> Application:
In conjunction with floor-heating and similar systems
H[m]
Condensate lifting unit Wilo-DrainLift Con

Wilo-DrainLift Con
5
4
3
> Lifting unit for condensates

> Application:
Pumping of condensate in conjunction
with condensing boiler technology,
air-conditioning and cooling technology
(e.g. refrigerators, evaporators)
2
1
0
0
344
50
100
150
200
250
300
Q [l/h]
Systems
Series description Wilo-Safe-WS
Cooling
Wilo-Safe-WS 5-24
> Wilo-Safe-WS 5-24 complete

consisting of:
- Wilo-Safe basic unit WSG 5-24,
- Wilo-Safe connector set WSA 5-24,
- Wilo-Safe mixing valves WSM 5-24
> Wilo-Safe-WS 5-24 E complete
as with WS 5-24 complete, although with
- Energy-saving pump for floor area, Type Wilo-Star-ZE 25/1-5
- Adjustable pump control modes 'p-constant or 'p-variable
Wilo-Safe basic unit WSG 5-24
Solar thermal
> Wilo-Safe basic unit WSG 5-24

consisting of:
- Star-Z 25/6 floor-area pump with red-bronze housing,
electric cable 1.8 m
- Special heat exchanger WT 5-24 Ms/Cu
- Secondary pipe assembly with 2.5-bar safety valve, fill/drain cock,
2 piece multipurpose fittings with ball shut-off valve and integrated
thermometer 0 - 120 C including immersion well (for an additional
temperature sensor), connection option for an expansion tank
- Pressure gauge 4 bar
- 2 thermal insulation shells made of environmentally-friendly EPP
with pre-stamped cut-out provisions for right-hand installation,
including wall brackets and fixing materials
Performance parameters for WS 5-24 complete.
Thermal output Volumetric flow

up to max.
Secondary circuit
Feed
temperature
Return
temperature
Volumetric flow
Feed
temperature
Return
temperature
[kW]
[m3/h]
[C]
[C]
[m3/h]
[C]
[C]
Conventional boiler
26
1.1
80
60
2,2
45
35
Low-temperature
boiler
22
0.95
70
50
1,9
40
30
Condensing boiler
15
1.3
55
45
1,3
40
30

Systems
Primary circuit
345
Systems
Series description Wilo-Safe-WS

Wilo-Safe connector set WSA 5-24
> Wilo-Safe connector set WSA 5-24
consisting of:
- Primary circuit pump Star-RS 25/6, 1.8 m electric cable
- Primary pipe bend with ventilation valve
- Thermometer 0-120 C and screwed connections
Wilo-Safe heat exchanger WT 5-24

> Wilo-Safe heat exchanger WT 5-24
consisting of: Heat exchanger
- Cover made of brass CuZn 36 Pb 2 As, x 100 mm
- Finned helical coil made of SF-Cu copper, x 22 mm
- Primary circuit (boiler side) through helical coil with G 11/4" male
thread for feed and G 11/2" for return pipe and Rp 1" connection for
bypass of the 3-way mixing valve
- Secondary circuit (floor heating) through cover compartment of heat
exchanger with G 11/2" or G 11/4" male thread for feed and return pipe
Wilo-Safe mixing valves WSM 5-24

11/2"
48
86
G 1"
73,5
G 11/2"
47
346
> Wilo-Safe mixing valves WSM 5-24

consisting of: mixing valves
- for direct pump connection via union nut G 11/2"
- for manual and automatic operation, setting angle 90
- kVS value 6.3
- with scales on both sides (0-10)
> Technical Data WSM 5-24
Nominal pressure ratings/temperatures
Maximum operating pressure: 6 bar
Maximum differential pressure: 2 bar
Temperature range: min. -30 C, max. +110 C
Required torque: 3 Nm
> Materials
Housing, shaft, cone: Brass:
Drive sleeve: Plastic
O-rings: EPDM elastomers
> Wilo-Safe servomotor (accessory)
For direct connection (possible without adapter plate) to the
Wilo-Safe WSM mixing valves
- For fully automatic control
- 230 V, 50 Hz; 6.5 VA, 5 Nm, setting angle 90, 2 min.
- Sticker (red/blue) provided for labelling the control button of the
Wilo-Safe motor
> Wilo-Safe adapter plate (accessory)
For attaching commercially available servomotors (from model year
'90) to the Wilo-Safe WSM mixing valve.
Do not forget the attachment set or the servomotor control lever
(to be provided on-site by others).
Systems
Technical Data Wilo-Safe-WS

Wilo-Safe-WS 5-24
Water/glycol mixtures max. 50 %/50 %
Cooling
Approved fluids
Performance
Flow volume max.
[m3/h]
Speed range [1/min]
Temperature range
at max. 40 C ambient temperature [C]
Nominal pressure, max. [bar]

20 - 90
6
Connections
see Dimension Drawings
Mains connection [V/Hz]
230/50
EN 61000-6-3
EN 61000-6-2
Radio interference level
Protection class
Insulation class
Solar thermal
Motor/electronics
Pump housing
Impeller
Shaft
Bearing
Materials
(special version available at additional charge)
Dimensions/weights
Gross volume [l]
Weight [kg]
14,6

Systems
347
Systems
Series description Wilo-DrainLift Con
Wilo-DrainLift Con
Automatic lifting unit for condensates with feed adapters (accessory)
Type key
Example: Wilo-DrainLift Con
Con
Condensate
Application
The condensate lifting unit must be used if disposal is not possible via
natural gravity flow, or if the installation location is below the backflow level. It has been designed for installation in condensing boilers
that generate aggressive condensate according to the specifications
of Arbeitsblatt A 251 as distributed by the ATV (German Association for Water, Wastewater and Waste). Because of the materials
used in the manufacture of the plant, condensate with a pH value
of up to 2.4 can be conveyed without any problems. For oil-fired or
gas-fired boilers with an output > 200 kW, the lifting unit must be
installed downline of a neutralisation system. The condensate lifting
unit can also be used in the air-conditioning and cooling systems
where condensate is produced, for example refrigerators and freezers, evaporators, and refrigerated display cases.
The plant can be installed in free-standing form or vertically wallmounted with two fastening holes. The positioning of the motor unit
on the tank is reversible, allowing a variable inlet and outlet.
Construction
2 inlets in the lid (19 or 2 mm). Hose connection on discharge end,
DN 10 mm with built-in check valve.
Scope of delivery
Fully-assembled lifting unit with standard series alarm contact for
connection to condensing boiler or alarm switchgear. Including hose
connection with integrated non-return valve, 5 m hose for delivery
side, 1 m alarm cable and 2 m power cable with grounding plug and
wall-mounting materials, installation and operating instructions.
348
Systems
Technical Data, Pump Curve, Dimension Drawing Wilo-DrainLift Con

Wilo-DrainLift Con
Approved fluids
Cooling
Charged condensate (pH t 2.4)

Mains connection [V]
1~230
Connected load P1 [kW]
0,08
Nominal current [A]
0,8
50
Cable length from plant to switchgear/plug [m]
Operating mode
S3
Fluid temperature, max. [C]
80
Connections
Delivery connection [mm]
12
Inlet connection [mm]
19/24
Motor
Protection class
IP 20
Dimensions/weights
Gross volume [l]
1,5
2
Solar thermal
Weight [kg]
= available or authorised, = not available or not authorised
Dimension drawing
12
[m]
Wilo-DrainLift Con
Pump Curve
21
169,5
82,5
0
50
100
150
200
250
300
350
[l/h]

Systems
195
349
Systems
350

Contents
354
Selection recommendation (single-head pumps)
356
Selection recommendation (twin-head pumps or 2 single-head pumps)
365
Switchgears
Wilo-SK 601
Series description
Wilo-S2R.../S4R
Series description
Motor protection
VR, CRn, CR control devices
377
378
378
380
Wilo-SR-System, Wilo-SD-System
382
Series description
382
Device allocation, equipment
384
Signal transmitter
386
Wilo-SK 602, Wilo-SK 622, Wilo-C-SK
Wilo-AS 08 P/AS 1.5 P
387
387
389
Series description
389
Signal Transmitters and Accessories
391
Wilo-VR-, CRn-, CR
393
Performance features
393
Control modes
396
Wilo-VR-HVAC
404
Series description
404
Terminal Diagrams
407
Wilo-CRn, Wilo-CR
408
Series description
408
Technical Data
410
Terminal Diagrams
413
377
Device allocation, equipment
Series description
AS control devices
376
376
Series description
Solar thermal
Wilo-S1R-h
Plug-in module
352
Planning Guide

Series overview
Cooling
416
351

Plug-in Modules, Switchgears, Motor Protection
Series overview
Plug-in modules
Series: Wilo-S1R-h
> Time switching for potable water circulators
Retrofittable plug-in module for time-sensitive ON/OFF control in potable water circulation
systems
Switchgears
Series: Wilo-SK 601
> Time switch unit
Switchgear for automatic time-sensitive On/Off control
for single-head pumps driven by single-phase or three-phase AC motors
max. switching capacity 10 A
Series: Wilo-SR-System and Wilo-SD-System

> Twin-head pump switching
Switchgear for twin-pump management of glandless and glanded pumps
for single-phase or three-phase AC motors
10 max. switching capacity A for each pump
time- or fault-sensitive pump duty switchover
time- or load-sensitive peak-load cut-in
including full motor protection apparatus
Motor protection
Series: Wilo-SK 602/SK 622, Wilo-C-SK
> Full motor protection tripping units
Full motor protection tripping units for pumps with thermal winding contacts (WSK)
Wall-mounted device for pumps with single-phase and three-phase AC motors
Additional potential-free run/process and fault signals (Wilo-SK 622 only)
Retrofittable plug-in module for 4-stage glandless pumps with three-phase AC motor
(Wilo-C-SK only)
352

Control devices
Series overview
Control devices
Cooling
Series: Wilo-AS-System
> Control system for glandless pumps

Control device for stepless differential-pressure control
For all makes of glandless single and twin-head pumps
Connected load max. 6 A for each pump
Speed range between 100 % and 60 %
Interface to BA building automation (optionally expandable)
Series: Wilo-VR-HVAC-System
Solar thermal
> Control device for glandless and glanded pumps

(electronically regulated stepless pumps and/or pumps with integrated frequency converter)
Variable-control system for stepless performance control of pumps of the series TOP-E/-ED,
Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-EBF
For control modes 'p-c and 'p-v in heating/air-conditioning technology and pressure
boosting
Pump performance splitting with up to 4 units
Nominal power up to P2 =22 kW
Series: Wilo-CRn-System

(electronically regulated stepless pumps and/or pumps with integrated frequency converter)
Comfort-control device for stepless performance control of pumps of the series
TOP-E/-ED, Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E...BF
Suitable for all control modes used in heating, air-conditioning and pressure boosting
Nominal power to P2 = 30 kW (to P2 = 200 kW on request)
Series: Wilo-CR-System


(Standard pumps with fixed speeds)
Comfort-control system for stepless performance control of commercially available circulating
pumps with a three-phase AC motor
Suitable for all control modes used in heating, air-conditioning and pressure boosting
Nominal power to P2 = 30 kW (to P2 = 200 kW on request)
353

Planning Guide
Pump performance control
Load-conditioned excess pump performance

Circulating pumps for central heating and air-conditioning and the
hydraulic pipe system as well must by necessity be designed to be
capable to meet the max. design load at min. outside temperatures.
These max. load conditions do however exist only on a very few days
during the course of the heating/cooling season. A typical load factor
curve for a central heating system is shown on the graph.
Centralised and decentralised control systems intervene continuously in the installation hydraulics in order to make adjustments to
accommodate the actual load situation; in most cases, they cause a
reduction of the flow volume while at the same time increasing the
pump delivery head. Such operating states are non-economical for
pump operations, because lower delivery heads would in fact be sufficient, particularly for low flow volumes; in addition, the noise levels
that would result must be avoided under all circumstances.
Load factor
pump performance control
Operating range
Heating days
Fig.: Typical heating load factor graph for a central heating system:
about 5500 h
The Wilo solution: Load-sensitive power adjustment

Pump type/
pump model
Signal/
controlled variable
Control
system
Stratos/Stratos-Z
Star-E/Star-ZE
TOP-E
IP-E/IL-E
'p
Standard equipment
Time-sensitive ON/OFF control
TOP-Z
SK 601
Single-head pumps
Star-Z
S1R-h/SK 601
RS/RP
SK 601
'p, +T, 'T, t
S2R 2.5/S4R 2.5
Type of control/control mode
Integrated stepless differential-pressure control
Variable speed control

Single-head pumps
Twin-head pumps
Twin-pump control
Stepless performance control

Single and twin-head pumps
Individual- and multi-pump systems
Motor protection
Building automation
DOP
'p, +T, 'T, t
S4R 2.5 D
Stratos/Stratos-Z/
Stratos-D/Stratos-ZD
'p, t
IF-Modul Stratos
TOP-E/-ED
'p, t
IF-Modul
IP-E/DP-E
'p, t
IL-E/DL-E
'p, t
IF-Modul
Glandless and glanded
'p, +T, 'T, t
S2R 3D/SD
RP/RS/RSD
P
DOP
'p, t
AS system
Glandless and glanded
'p, T, 'T, t, DDC
Glandless pumps
CR system
SK 602/SK 622/C-SK
Wilo-Control
'p = differential pressure

T = feed/return temperature
'T = differential temperature
t = time
354

Planning Guide
Need for control
Pump performance control through speed variation
Three main criteria, in line with the steady development of mechanical equipment for building services and the growing sensibility
towards energy consumption, have led to the increased consideration of controls for utilisation in conjunction with heating pumps.
Of the many procedures developed and tried in the past to automatically control pump performance to actual load demands, among them
mechanical/hydraulic processes (bypass/throttling control), the
method of variable speed control has proved to be the most lasting.
Particularly the high efficiency and the easy handling have ensured its
dominance as the vital performance parameters volumetric flow,
head and input power directly relate to changes of speed.
Power savings in relation to reducing CO2 emissions are in conjunction with environmental-protection considerations playing an ever
more important role. It is widely known that generating power from
fossil fuels produces significant levels of CO2 emissions. In Germany
engineers use the calculation principle that one kWh of current
generated in a power station produces about 0.56 kg of CO2 in the
form of emissions.
The decisive factor for concentrating studies on pumps in particular is
their proportionally high share of power consumption within the
energy balance of buildings.
The causes for this are the high levels of operating hours as well as
the familiar phenomenon of over-dimensioning heating pumps
at the planning stage, factors which considerably add to the energy
balance. Over-dimensioning by a factor of 2 to 5 times is the usual
standard.
Single-family house
Large buildings
(n1/n2)3 = P1/P2
Thus, for example, when motor speed is doubled, the flow volume is
increased by a factor of two and the delivery head by a factor of
4 while the power input must be about 7 to 8 times greater.
3. Comfort and convenience

Avoiding system noise, in particular flow noise and noise in the thermostatic valves that are due to excessive flow and thermostatic
radiator valves (TRVs).
(n1/n2 )2 = H1/H2
H (%)
Q [m3/h]
P (%)
Solar thermal
2. Economic efficiency
Reducing power consumption and operating costs, particularly in
partial- or low-load operation (i.e. in over 80 % of the overall
operating time).
n1/n2 = Q1/Q2
Q [m3/h]
1. Function optimisation
Adjusting the pump capacity/heat flow to actual load demand, particularly to stabilise hydraulic conditions and to reduce circulating
losses.
Cooling
Pump performance control
Fig.: Pump curves of a pump during operation at different speeds
Pumps account for 10 15 % of the overall Pumps account for

power consumption, because...
5 - 8 % of the overall
power consumption

- Two to four pumps are available (heating/

potable water circulation/accumulator
charging, etc.) each pump with about
1500 h to 5000 h operating time per year
(depending on application), i.e. with three
pumps on average:
- 3 x 65 W x ca. 3500 h/a = ca. 700 kWh/a
- In comparison: Mean statistically verified
total power consumption of a detached
family house:
- about 5000 to 8000 kWh/a
355

Planning Guide

Function
ON/OFF
Wilo-SR-/SK-System
2-stage switching
Wilo-SR-System
Time-sensitive
Three-phase (DM)
Time-sensitive
Basic device
EM
DM
WA
Wilo pump type
Signal transmitter
Temperature
(+T)
Differential temp.
('T)
Differential
pressure
('p)
DM
DDM 1)
WA/SE
TOP-S 25/5
SK 601
TOP-S 25/7
TOP-S 25/10
SK 601 + SK 602
TOP-S 30/4
TOP-S 30/5
SK 601
TOP-S 30/7
TOP-S 30/10
SK 601 + SK 602
TOP-S 40/4
SK 601
TOP-S 40/7
SK 601 + SK 602
TOP-S 40/10
SK 601 + SK 602
TOP-S 40/15
SK 601 + SK 602
TOP-S 50/4
SK 601 + SK 602
TOP-S 50/7
SK 601 + SK 602
TOP-S 50/10
SK 601 + SK 602
TOP-S 50/15
SK 601 + SK 602
TOP-S 65/7
SK 601 + SK 602
TOP-S 65/10
SK 601 + SK 602
TOP-S 65/13
TOP-S 65/15
TOP-S 80/7
SK 601 + SK 602
TOP-S 80/10
TOP-S 100/10
AXL 80/25-130
SK 601 + SK 602
SK 601 + SK 602
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
SK 602/SK 622 required as contactor
and/or for full motor protection
Alternative: C-SK for full motor protection
356
Basic device + signal transmitter/load module according to choice (to be ordered extra)
1) Specify measuring range for transmitter DDM

Planning Guide

ON/OFF
Wilo-SR-/SK-System
2-stage switching
Wilo-SR-System
Time-sensitive
Three-phase (DM)
Time-sensitive
Basic device
Differential temp.
('T)
Differential
pressure
('p)
DM
DDM 1)
WA/SE
TOP-RL 25/7.5
SK 601
TOP-RL 30/4
SK 601
TOP-RL 30/6.5
SK 601
TOP-RL 30/7.5
SK 601
TOP-RL 40/4
SK 601
SE 110-N
SK 601
SE 125-N
SK 601
SE 150-N
SK 601
SE 200-N
SK 601
Star-RS 25/2
SK 601
Star-RS 25/4
SK 601
Star-RS 25/6
SK 601
Star-RS 30/2
SK 601
Star-RS 30/4
SK 601
Star-RS 30/6
SK 601
RP 25/60 -2
SK 601
RP 25/80 r
SK 601
SK 601 + SK 602
S2R 2.5
RP 25/100 r
SK 601 + SK 602
SK 601 + SK 602
S2R 2.5
RP 30/80 r
SK 601
SK 601 + SK 602
RP 30/100 r
SK 601 + SK 602
P 40/100 r
SK 601 + SK 602
TF
DTS/SK 610
TF
DTS/SK 610
S2R 2.5
TF
DTS/SK 610
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
WA
Wilo pump type
Temperature
(+T)
Solar thermal
DM
Signal transmitter
EM
Cooling
Function

357

Planning Guide

Function
ON/OFF
Wilo-SR-/SK-System
2-stage switching
Wilo-SR-System
Time-sensitive
Three-phase (DM)
Time-sensitive
Basic device
EM
DM
WA
Wilo pump type
Signal transmitter
Temperature
(+T)
Differential temp.
('T)
Differential
pressure
('p)
DM
DDM 1)
WA/SE
P 40/160 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
P 50/125 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
P 50/160 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
10
P 50/250 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
16
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
P 65/160 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
10
P 65/250 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
16
P 80/125 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
P 80/160 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
10
P 80/250 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
16
P 65/125 r
P 100/160 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
16
P 100/200 r
SK 601 + SK 602
S2R 2.5
TF
DTS/SK 610
16
SK 601
SK 601 + SK 602
SK 601 + SK 602
SK 601 + SK 602
TOP-D 30/40/50
TOP-D 65/80/100/125
Star-Z 15
SK 601
Star-Z 20/1
S1R-h
Star-Z 25/2
S1R-h
TOP-Z 20/4
SK 601
TOP-Z 25/6
SK 601
TOP-Z 25/10
SK 601 + SK 602
TOP-Z 30/7
SK 601
TOP-Z 30/10
SK 601 + SK 602
TOP-Z 40/7
SK 601 + SK 602
TOP-Z 50/7, 65/10,

80/10
SK 601 + SK 602
358

Planning Guide

Function
Stepless control
Wilo-AS-System
Differential pressure-sensitive ('p)
Time-sensitive plus
Load module
signal transmitter
Load module
Signal
transmitter
DM
EM
WA/SE
DDM
Signal transmitter
DM
DDS 1)
WA/SE
TOP-S 25/5
TOP-S 25/7
TOP-S 25/10
10
TOP-S 30/4
TOP-S 30/5
AS 08
AS 08
TOP-S 30/7
TOP-S 30/10
10
TOP-S 40/4
TOP-S 40/7
TOP-S 40/10
TOP-S 40/15
AS 08
10
AS 08
16
TOP-S 50/4
AS 08
AS 08
TOP-S 50/7
AS 08
TOP-S 50/10
AS 08
10
TOP-S 50/15
AS 1.5
16
TOP-S 65/7
10
TOP-S 65/10
AS 08
TOP-S 65/13
16
TOP-S 65/15
AS 1.5
16
TOP-S 80/7
AS 08
10
AS 1.5
TOP-S 80/10
10
TOP-S 100/10
AXL 80/25-130
10
AS 08
TOP-RL 25/7.5
TOP-RL 30/4
TOP-RL 30/6.5
16
AS 08
TOP-RL 30/7.5
TOP-RL 40/4

Wilo pump type
Basic device
Basic device
('p)
Solar thermal
(+T/'T)
Cooling
4-stage switching
Wilo-SR-System
1) Signal transmitter DDS (to be ordered extra) Specify measuring range
359

Planning Guide

Function
4-stage switching
Wilo-SR-System
Stepless control
Wilo-AS-System
Time-sensitive plus
(+T/'T)
Basic device
Load module
signal transmitter
('p)
Load module
Signal
transmitter
DM
Wilo pump type
Basic device
EM
WA/SE
DDM
Signal transmitter
DM
DDS 1)
WA/SE
SE 110-N
SE 125-N
AS 08
SE 150-N
SE 200-N
Star-RS 25/2
Star-RS 25/4
Star-RS 25/6
Star-RS 30/2
Star-RS 30/4
Star-RS 30/6
RP 25/60 -2
RP 25/80 r
S4R 2.5
T/'T MOD + sensor
'p MOD
RP 25/100 r
S4R 2.5
T/'T MOD + sensor
'p MOD
RP 30/80 r
S4R 2.5
T/'T MOD + sensor
'p MOD
RP 30/100 r
S4R 2.5
T/'T MOD + sensor
'p MOD
AS 08
AS 08
P 40/100 r
S4R 2.5
T/'T MOD + sensor
'p MOD
AS 08
AS 08
P 40/160 r
S4R 2.5
T/'T MOD + sensor
'p MOD
AS 08
P 50/125 r
S4R 2.5
T/'T MOD + sensor
'p MOD
AS 08
P 50/160 r
S4R 2.5
T/'T MOD + sensor
'p MOD
10
AS 08
10
P 50/250 r
S4R 2.5
T/'T MOD + sensor
'p MOD
16
AS 1.5
16
P 65/125 r
S4R 2.5
T/'T MOD + sensor
'p MOD
AS 08
P 65/160 r
S4R 2.5
T/'T MOD + sensor
'p MOD
10
AS 08
10
P 65/250 r
S4R 2.5
T/'T MOD + sensor
'p MOD
16
AS 1.5
16
P 80/125 r
S4R 2.5
T/'T MOD + sensor
'p MOD
AS 08
P 80/160 r
S4R 2.5
T/'T MOD + sensor
'p MOD
10
AS 08
10
P 80/250 r
S4R 2.5
T/'T MOD + sensor
'p MOD
16
P 100/160 r
S4R 2.5
T/'T MOD + sensor
'p MOD
10
AS 1.5
10
P 100/200 r
S4R 2.5
T/'T MOD + sensor
'p MOD
16
AS 08
AS 08
1)
360
Signal transmitter DDS (to be ordered extra) Specify measuring range

Planning Guide

Function
Stepless control
Wilo-AS-System
Time-sensitive plus
(+T/'T)
Basic device
Load module
signal transmitter
('p)
Load module
Signal
transmitter
DM
Wilo pump type
Cooling
4-stage switching
Wilo-SR-System
Basic device
EM
WA/SE
Signal transmitter
DM
DDM
WA/SE
DDS 1)
TOP-D 30/40/50
TOP-D 65/80/100/125
Star-Z 15
Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10
TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
80/10
Solar thermal

1) Signal transmitter DDS (to be ordered extra) Specify measuring range
361

Planning Guide

Function
Stepless speed control
Wilo-CR-System
Manual control mode
operation
Basic device
DDC
Differential pressure ('p)

'p-c
'p-v/'p-q 1)
Signal transmitter
'T
DDG 3)
DM
Wilo pump type
Temperature
WA or SE
TOP-S 25/5
CR 1.1-1
DDC board
Basic equipment
10
Temperature board
TOP-S 25/7
TOP-S 25/10
TOP-S 30/4
TOP-S 30/5
TOP-S 30/7
TOP-S 30/10
CR 1.11
TOP-S 40/4
10
TOP-S 40/7
10
CR 1.11
TOP-S 40/10
TOP-S 40/15
10
CR 2.2-1
20
TOP-S 50/4
TOP-S 50/7
10
10
CR 1.11
TOP-S 50/10
DDC
Board
Basic
equipment
10
TOP-S 50/15
CR 2.21
TOP-S 65/7
CR 1.11
10
TOP-S 65/10
CR 1.11
10
TOP-S 65/13
CR 2.21
20
TOP-S 65/15
CR 2.21
20
TOP-S 80/7
CR 1.11
10
TOP-S 80/10
CR 2.21
10
TOP-S 100/10
CR 2.21
10
AXL 80/25-130
20
Temperature
board 2)
1)
2)
3)
362
Required volumetric-flow transmitter to be provided by customer

Order temperature board separately as required:
Temperature board KTY 10: Temperature sensor TSG in the scope of delivery
Temperature board PT 100: Temperature sensor to be provided by customer
Order DDG signal transmitter separately (specify measuring range)

Planning Guide

Function
Manual control mode

operation
Basic device
DDC
Temperature
'p-c
'p-v/'p-q 1)
Signal transmitter
'T
DDG 3)
DM
Wilo pump type
Cooling

Wilo-CR-System
WA or SE
TOP-RL 25/7.5
TOP-RL 30/4
TOP-RL 30/6.5
TOP-RL 30/7.5
TOP-RL 40/4
SE 110-N
SE 125-N
SE 150-N
SE 200-N
Star-RS 25/2
Star-RS 25/4
Star-RS 25/6
Star-RS 30/2
Solar thermal
Star-RS 30/4
Star-RS 30/6
RP 25/60 -2
RP 25/80 r
RP 25/100 r
RP 30/80 r
RP 30/100 r
1)
2)

3)

363

Planning Guide

Function
Wilo-CR-System
Manual control mode
operation
Basic device
DDC

'p-c
'p-v/'p-q 1)
Signal transmitter
'T
DDG 3)
DM
Wilo pump type
Temperature
WA or SE
P 40/100 r
P 40/160 r
CR 1.11
10
P 50/125 r
CR 1.11
10
P 50/160 r
CR 1.11
10
P 50/250 r
CR 2.21
20
P 65/125 r
CR 1.11
10
P 65/160 r
CR 1.11
P 65/250 r
CR 3.01
P 80/125 r
CR 1.11
10
P 80/160 r
CR 2.21
10
P 80/250 r
CR 4.01
20
P 100/160 r
CR 2.21
10
P 100/200 r
CR 4.01
20
DDC
board
Basic
equipment
10
20
Temperature
board 2)
TOP-D 30/40/50
TOP-D 65/80/100/125
Star-Z 15
Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10
TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
TOP-Z 80/10
1)
2)
3)
364


Planning Guide

Function
2-pump switching or addition operation (Maximum/Min.)
AC (EM)
Timesensitive
Signal transmitter
Timesensitive
Basic Temperature Differential

device
(+T)
temp. ('T)
DM
WA/SE
2 x TOP-S 25/5
S2R 3D
TF
2 x TOP-S 25/7
S2R 3D
2 x TOP-S 25/10
DDM 1)
DDM
WA/SE
DTS/SK 610
S2R 3D
TF
DTS/SK 610
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
10
2 x TOP-S 30/4
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
TOP-SD 30/5
2 x TOP-S 30/5
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
TOP-SD 32/7
2 x TOP-S 30/7
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
2 x TOP-S 30/10
S2R 3D
TF
DTS/SK 610
10
S2R 3D
TF
DTS/SK 610
10
2 x TOP-S 40/4
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
TOP-SD 40/3
TOP-SD 40/7
2 x TOP-S 40/7
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
TOP-SD 40/10
2 x TOP-S 40/10
S2R 3D
TF
DTS/SK 610
10
S2R 3D
TF
DTS/SK 610
10
2 x TOP-S 50/4
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
TOP-SD 50/7
2 x TOP-S 50/7
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
TOP-SD 50/10
2 x TOP-S 50/10
S2R 3D
TF
DTS/SK 610
10
S2R 3D
TF
DTS/SK 610
10
TOP-SD 40/15
2 x TOP-S 40/15
S2R 3D
TF
DTS/SK 610
16
S2R 3D
TF
DTS/SK 610
16
TOP-SD 50/15
2 x TOP-S 50/15
S2R 3D
TF
DTS/SK 610
16
2 x TOP-S 65/7
S2R 3D
TF
DTS/SK 610
10
S2R 3D
TF
DTS/SK 610
10
TOP-SD 65/10
2 x TOP-S 65/10
S2R 3D
TF
DTS/SK 610
10
S2R 3D
TF
DTS/SK 610
10
TOP-SD 65/13
2 x TOP-S 65/13
S2R 3D
TF
DTS/SK 610
16
S2R 3D
TF
DTS/SK 610
16
S2R 3D
TF
DTS/SK 610
10
S2R 3D
TF
DTS/SK 610
10
S2R 3D
TF
DTS/SK 610
10
S2R 3D
TF
DTS/SK 610
TOP-SD 65/15
TOP-SD 80/10
2 x TOP-S 65/15
2 x TOP-S 80/7
S2R 3D
TF
DTS/SK 610
10
2 x TOP-S 80/10
2 x TOP-S 100/10
2 x AXL 80/25-130
2 Single-head
pumps
Solar thermal
EM
Signal transmitter
Twin-head
pumps
Three-phase (DM)
Basic Temperature Differential Differendevice

(+T)
temp. ('T) tial pressure ('p)
Pump type
Cooling
Wilo-SR-System

Basic device + signal transmitter/load module as required (order separately)
1) Specify measuring range for DDM transmitter
365

Planning Guide

Function
Wilo-SR-System
AC (EM)
Timesensitive
Pump type
Twin-head
pumps
Three-phase (DM)
Signal transmitter
Timesensitive

(+T)
EM
WA/SE
2 x TOP-RL 25/7.5
S2R 3D
TF
DTS/SK 610
10
2 x TOP-RL 30/4
S2R 3D
TF
DTS/SK 610
2 x TOP-RL 30/6.5
S2R 3D
TF
DTS/SK 610
10
2 x TOP-RL 30/7.5
S2R 3D
TF
DTS/SK 610
10
2 x TOP-RL 40/4
S2R 3D
TF
DTS/SK 610
2 x SE 110-N
S2R 3D
TF
DTS/SK 610
SE 125-N-TW
2 x SE 125-N
S2R 3D
TF
DTS/SK 610
SE 150-N-TW
2 x SE 150-N
S2R 3D
TF
DTS/SK 610
SE 200-N-TW
2 x SE 200-N
S2R 3D
TF
DTS/SK 610
10
2 x RP 25/60-2
S2R 3D
2 x RP 25/80 r
S2R 3D
TF
2 x RP 25/100 r
S2R 3D
2 x RP 30/80 r
2 x RP 30/100 r
2 x P 40/100 r
DOP 40/100 r

device
(+T)
temp. ('T)
DM
2 Single-head
pumps
DOP 32/80 r
Signal transmitter
DDM
DDM 1)
WA/SE
DTS/SK 610
S2R 3D
TF
DTS/SK 610
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
S2R 3D
TF
DTS/SK 610
1)
366
Specify measuring range for DDM transmitter

Planning Guide

Function
AC (EM)
Timesensitive
Three-phase (DM)
Signal transmitter
Timesensitive

(+T)

device
(+T)
temp. ('T)
DM
Twin-head
pumps
2 Single-head
pumps
DOP 40/160 r
2 x P 40/160 r
S2R 3D
TF
DTS/SK 610
DOP 50/100 r
2 x P 50/125 r
S2R 3D
TF
DTS/SK 610
DOP 50/160 r
2 x P 50/160 r
S2R 3D
TF
DTS/SK 610
10
2 x P 50/250 r
S2R 3D
TF
DTS/SK 610
DOP 65/125 r
2 x P 65/125 r
S2R 3D
TF
DTS/SK 610
DOP 65/160 r
2 x P 65/160 r
S2R 3D
TF
DTS/SK 610
10
2 x P 65/250 r
S2R 3D
TF
DTS/SK 610
16
DOP 80/125 r
2 x P 80/125 r
S2R 3D
TF
DTS/SK 610
DOP 80/160 r
2 x P 80/160 r
S2R 3D
TF
DTS/SK 610
10
2 x P 80/250 r
S2R 3D
TF
DTS/SK 610
16
2 x P 100/160 r
S2R 3D
TF
DTS/SK 610
10
2 x P 100/200 r
S2R 3D
TF
DTS/SK 610
16
2 x Star RS 25/2 r
S2R 3D
2 x Star RS 25/4 r
S2R 3D
2 x Star RS 25/6 r
S2R 3D
2 x Star RS 30/2 r
S2R 3D
Star-RSD 30/4
2 x Star RS 30/4 r
S2R 3D
Star-RSD 30/6
2 x Star RS 30/6 r
S2R 3D
DOP 100/160 r
DDM
DDM 1)
WA/SE
Solar thermal
WA/SE
EM
Signal transmitter
Pump type
Cooling
Wilo-SR-System

1) Specify measuring range for DDM transmitter
367

Planning Guide

Function
Base
unit
2 Single-head
pumps
Stepless control
Wilo-SR-System
Wilo-AS-System
differential pressure ('p)
Time-sensitive plus
(+T/'T)
Load
module
Pump type
Twin-head
pumps
4-stage switching
('p)
Signal
transmitter
Load
module
Signal
transmitter
DM
Basic device
EM
WA/SE
DDM
Signal
transmitter
DM
WA/SE
DDS1)
2 x TOP-S 25/5
2 x TOP-S 25/7
2 x TOP-S 25/10
10
2 x TOP-S 30/4
TOP-SD 30/5
TOP-SD 32/7
2 x TOP-S 30/5
6
2 x AS 08 + 2 x AS 08 +
SK 613
SK 613
2 x TOP-S 30/7
2 x TOP-S 30/10
2 x TOP-S 40/4
TOP-SD 40/3
2 x TOP-S 40/7
TOP-SD 40/7
2 x TOP-S 40/7
TOP-SD 40/10
2 x TOP-S 40/10
10
TOP-SD 40/15
2 x TOP-S 40/15
2 x TOP-S 50/4
2 x AS 1.5 +
SK 613
16
2 x AS 08 + 2 x AS 08 +
SK 613
SK 613
TOP-SD 50/7
2 x TOP-S 50/7
2 x AS 08 +
SK 613
TOP-SD 50/10
2 x TOP-S 50/10
2 x AS 08 +
SK 613
10
TOP-SD 50/15
2 x TOP-S 50/15
2 x AS 1.5 +
SK 613
10
2 x AS 08 +
SK 613
2 x TOP-S 65/7
10
TOP-SD 65/10
2 x TOP-S 65/10
TOP-SD 65/13
2 x TOP-S 65/13
TOP-SD 65/15
2 x TOP-S 65/15
2 x AS 1.5 +
SK 613
10
2 x TOP-S 80/7
2 x AS 08 +
SK 613
10
2 x AS 1.5 +
SK 613
TOP-SD 80/10
16
2 x TOP-S 80/10
2 x TOP-S 100/10
2 x AXL 80/25-130
10
2 x AS 08 +
SK 613
10
10
6
1)
368
Signal transmitter DDS to be ordered extra (specify measuring range)

Planning Guide
Wilo-AS-System
Time-sensitive plus
(+T/'T)
('p)
Signal
transmitter
Load
Signal
module transmitter
DM
Basic device
EM
WA/SE
DDM
Signal
transmitter
DM
DDS1)
WA/SE
2 x TOP-RL 25/7.5
2 x TOP-RL 30/4
2 x TOP-RL 30/6.5
2 x TOP-RL 30/7.5
2 x TOP-RL 40/4
2 x SE 110-N
SE 125-N-TW
2 x SE 125-N
SE 150-N-TW
2 x SE 150-N
SE 200-N-TW
2 x SE 200-N
2 x AS 08 +
SK 613
2 x RP 25/60-2
2 x RP 25/80 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
2 x RP 25/100 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
2 x AS 08 + 2 x AS 08 +
SK 613
SK 613
2 x RP 30/80 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
2 x RP 30/100 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
DOP 40/100 r
2 x P 40/100 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
2 x AS 08 + 2 x AS 08 +
SK 613
SK 613
DOP 40/160 r
2 x P 40/160 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
T/'T MOD + sensor
'p MOD
DOP 32/80 r
DOP 50/100 r
DOP 50/160 r
DOP 65/125 r
DOP 65/160 r
DOP 80/125 r
DOP 80/160 r
DOP 100/160 r
2 x P 50/125 r
S4R 2.5 D
6
6
2 x AS 08 +
SK 613
6
16
2 x P 50/160 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
10
2 x AS 08 +
SK 613
2 x P 50/250 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
16
2 x AS 1.5 +
SK 613
2 x P 65/125 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
T/'T MOD + sensor
'p MOD
10
2 x AS 08 +
SK 613
2 x AS 1.5 +
SK 613
2 x AS 08 +
SK 613
10
2 x P 65/160 r
S4R 2.5 D
2 x P 65/250 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
16
2 x P 80/125 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
Solar thermal
6
10
16
6
2 x P 80/160 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
10
2 x P 80/250 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
16
2 x P 100/160 r
S4R 2.5 D
T/'T MOD + sensor
'p MOD
10
2 x AS 1.5 +
SK 613
10

2 Single-head
pumps
Wilo-SR-System
Load
module
Pump type
Twin-head
pumps
Stepless control
Base
unit
4-stage switching
Cooling
Function
1) Signal transmitter DDS to be ordered extra (specify measuring range)
369

Planning Guide

Function
Base
unit
WA/SE
2 x P 100/200 r
S4R 2.5 D
2 x Star RS 25/2 r
2 x Star RS 25/4 r
2 x Star RS 25/6 r
2 x Star RS 30/2 r
2 x Star RS 30/4 r
Star-RSD 30/6
2 x Star RS 30/6 r
Wilo-SR-System
Wilo-AS-System
Time-sensitive plus
(+T/'T)
('p)
Signal
transmitter
Load
module
Signal
transmitter
DM
2 Single-head
pumps
Star-RSD 30/4
Stepless control
Load
module
Pump type
Twin-head
pumps
4-stage switching
Basic device
EM
DDM
T/'T MOD + sensor
'p MOD
16
Signal
transmitter
DM
DDS1)
WA/SE
1)
370
Signal transmitter DDS to be ordered extra (specify measuring range)

Planning Guide

Function
Manual control
mode
Cooling
Wilo-CR-System
Temperature
'p-c
Pump type
Basic device
DDC
'p-v/'p-q 1)
'T
DDG 3)
DM
Twin-head pumps
Signal transmitter
2 Single-head pumps
2 x TOP-S 25/5
2 x TOP-S 25/7
CR 1.1 2
DDC board
Basic
equipment
10
Temperature
board 2)
2 x TOP-S 30/4
TOP-SD 30/5
2 x TOP-S 30/5
TOP-SD 32/7
2 x TOP-S 30/7
CR 1.1 2
DDC board
Basic
equipment
10
Temperature
board 2)
2 x TOP-S 40/4
TOP-SD 40/3
2 x TOP-S 40/7
CR 1.1 2
10
TOP-SD 40/7
2 x TOP-S 40/7
CR 1.1 2
10
TOP-SD 40/10
2 x TOP-S 40/10
CR 1.1 2
10
TOP-SD 40/15
2 x TOP-S 40/15
CR 2.2 2
20
2 x TOP-S 25/10
2 x TOP-S 30/10
2 x TOP-S 50/4
CR 1.1 2
10
TOP-SD 50/7
2 x TOP-S 50/7
CR 1.1 2
10
TOP-SD 50/10
2 x TOP-S 50/10
CR 1.1 2
10
TOP-SD 50/15
2 x TOP-S 50/15
CR 2.2 2
2 x TOP-S 65/7
CR 1.1 2
10
TOP-SD 65/10
2 x TOP-S 65/10
CR 1.1 2
10
TOP-SD 65/13
2 x TOP-S 65/13
CR 2.2 2
20
TOP-SD 65/15
2 x TOP-S 65/15
CR 2.2 2
20
2 x TOP-S 80/7
CR 1.1 2
10
2 x TOP-S 80/10
CR 2.2 2
10
2 x TOP-S 100/10
CR 2.2 2
10
2 x AXL 80/25-130
TOP-SD 80/10
DDC board
Basic equipment
20
Temperature
board 2)
Solar thermal
WA or SE
1)
2)
3)

371

Planning Guide

Function
Wilo-CR-System
Manual control
mode
Temperature
'p-c
Pump type
Basic device
DDC
'p-v/'p-q 1)
'T
DDG 3)
DM
Twin-head pumps
Signal transmitter
2 Single-head pumps
WA or SE
2 x TOP-RL 25/7.5
2 x TOP-RL 30/4
2 x TOP-RL 30/6.5
2 x TOP-RL 30/7.5
2 x TOP-RL 40/4
2 x SE 110-N
SE 125-N-TW
2 x SE 125-N
SE 150-N-TW
2 x SE 150-N
SE 200-N-TW
2 x SE 200-N
2 x RP 25/60-2
2 x RP 25/80 r
2 x RP 25/100 r
DOP 32/80 r
DOP 40/100 r
2 x RP 30/80 r
2 x RP 30/100 r
2 x P 40/100 r
1)
2)
3)
372


Planning Guide

Function
Manual control
mode
Cooling
Wilo-CR-System
Temperature
'p-c
Pump type
Basic device
DDC
'p-v/'p-q 1)
'T
DDG 3)
DM
Twin-head pumps
Signal transmitter
2 Single-head pumps
CR 1.1 2
10
DOP 50/100 r
2 x P 50/125 r
CR 1.1 2
10
DOP 50/160 r
2 x P 50/160 r
CR 1.1 2
10
2 x P 50/250 r
CR 2.2 2
20
DOP 65/125 r
2 x P 65/125 r
CR 1.1 2
10
DOP 65/160 r
2 x P 65/160 r
CR 1.1 2
2 x P 65/250 r
CR 3.0 2
20
DOP 80/125 r
2 x P 80/125 r
CR 1.1 2
10
DOP 80/160 r
2 x P 80/160 r
CR 2.2 2
10
2 x P 80/250 r
CR 4.0 2
20
2 x P 100/160 r
CR 2.2 2
10
2 x P 100/200 r
CR 4.0 2
20
2 x Star RS 25/2 r
2 x Star RS 25/4 r
2 x Star RS 25/6 r
2 x Star RS 30/2 r
10
DDC board
DOP 100/160 r
Star-RSD 30/4
2 x Star RS 30/4 r
Star-RSD 30/6
2 x Star RS 30/6 r
Basic equipment
Temperature
board 2)
Solar thermal
2 x P 40/160 r
DOP 40/160 r
WA or SE
1)
2)

3)

373

Planning Guide
Selection Guide
Twin-pipe system
- with manual control valves
Single-pipe system
- with space heating panels
Single-pipe system
- with radiant panel heating
'p
Wilo-CR
Feed
Wilo-ASnP
Wilo-CR
Wilo-S2R
Wilo-S4R
Wilo-CR
'T
Return
Wilo-Stratos...
Wilo-TOP-E
Differential Differential pressure Differential prestemperature

sure with temperature prompt
Wilo-S2R
Wilo-S4R
Twin-pipe system
- with thermostatic valves
Temperature
Wilo-S2R
Wilo-S4R
Pipe system
Mode of utilisation/operating mode
Time
Wilo-S1R-h
Switchgear/control device type
Wilo-SK 601
Control function
Partial gravity
Open system
Boiler admixture for

- min. return temperature
- Minimum flow volume
Primary circuit
Primary circuit with

condensing boiler
Air heating/
cooling circuits
This selection recommendation is in reference to installation systems which are designed in accordance with the German Heating Installation Regulation
[Heizungsanlagenverordnung (HeizAnlV)]
and the German Energy Savings Regulation [Energieeinsparverordnung (EnEV)].
374

Solar thermal
Cooling
Planning Guide
375

Plug-In Modules
Series description Wilo-S1R-h

Plug-In
Modules
Series
description WiloS1R-h
Wilo-S1R-h
> Time switching for potable water circulators
For the pump types Star-Z 20/1 and Star-Z 25/2 EM
Time-sensitive ON/OFF control for potable water circulators
24h time switch (1e4h cycle) switches the pump ON/OFF at preset operating times
Fixed-speed version
Special version for 24-hour/7-day programme and battery backup with digital display:
Type S1R-h S
> Identification Code:
Example: Wilo-S1R-h
S switchgear
1 switching
On/Off
R Automatic control
h Type of control Time h
Installation
Safe-to-use plug-in technology facilitates problem-free automation
of demand-compatible pump performance adjustment for both initial installation and retrofits.
Basic plug-in module can be replaced in accordance with the
sequence pictured below.
No separate electrical connection required!
Fig.: Pump with standard module Fig.:
376
Dismantling of the standard module
Fig.: Installation of the time

module S1R-h
Fig.: Modules completely

exchanged

Switchgears
Series description Wilo-SK 601
Cooling
Wilo-Switchgear SK 601
Wall-mounted switchgear installation for automatic time-sensitive ON/OFF control of Wilo
single pumps with single-phase or three-phase AC motors.
> Switch functions

Automatic time-sensitive ON/OFF control by means of time switch at settable times (every
1/ hour).
4
Parallel control of multiple pump installations feasible up to max. switching capacity
Special-design time switch with day/week programme and battery backup (120 hours)
Dimension drawing
> Technical Data
Operating voltage:
Protection class:
Maximum switch rating:
Power loss:
Maximum ambient temp.:
Weight:
130
108
10
84
56
230 V/50 Hz
IP 31
max. 10 A
1.7 W
40C
0.25 kg
Direct connection for alternating current

(EM) without thermal winding contacts
(WSK). For three-phase or AC current with
WSK only in conjunction with SK 602 or
contactor.
> Connecting cables (provided by customer)

Mains > SK 601 > pump
EM: 3 x 1.5 mm2 (10 A slow-blow)
Mains > SK 602
EM: 3 x 1.5 mm2 (16 A slow-blow)
DM: 5 x 1.5 mm2 (16 A slow-blow)
SK 602 > SK 601
EM/DM: 4 x 1.5 mm2
SK 602 > pump
EM with WSK:
5 x 1.5 mm2
DM with WSK:
7 x 1.5 mm2
DM without WSK: 4 x 1.5 mm2
Solar thermal
Dimensions in mm
Fixing sundries provided by customer

Switchgears
Series
description WiloSK 601
377

Switchgears
Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D

Series
description WiloS2R 2.5/
S2R 3D/
Wilo-S4R
2.5/WiloS4R 2.5D
Switchgear Wilo-S2R 3D
For wall-mounted/switch cabinet door
installation for:
- Automatic time- or fault-sensitive switchover (main/standby operation) of glandless or
glanded twin-head pumps 2 single-head
pumps with single-phase or three-phase AC
motors up to 3 kW rated motor power
- Automatic time- or load-sensitive 2-stage
control of glandless twin-head pumps or
2 single-head pumps
> Main control functions
Time-sensitive or fault-sensitive switchover
244
260
265
Dimension drawing
5
** Required free space
for cable exit: 80 mm
of twin-head pumps, optionally:

- Switchover between main and standby
pumps.
- On/Off control of peak-load pump (addition
operation), time-sensitive only.
Time-sensitive control of glandless twinhead pumps:
- 2-stage switchover from pump I to pump II
with preselected, different speed stages
including fault switchover.
- On/Off control of the peak load pump (addition operation) for manual preselection the
switchgear.
Load-sensitive control of glandless twinhead pumps, optionally:

- 2 -stage switchover from pump I to pump II
with preselected, different speed stages
with time-sensitive priority switching to the
low-load pump including fault switchover.
- On/Off control of the peak load pump (addition operation) with manual preselection in
the switchgear, with time-sensitive overriding switchover to the base load pump
Control by an additional external signal
transmitter, optionally as a function
- of the feed temperature (T), Type TF.
- of the differential temperature ('T)
between feed and return pipes, Type DTS/
SK 610.
- of the pump differential pressure ('p),
Type DDM.
> Additionally:
Overriding On/Off control by external onsite switch (e.g. mixing valve motor limit
switch, etc.)
potential-free run and fault signals.
Ext. single run and fault signals with signal
card S2R 3D (additional charge).
**
183
> Technical Data

Operating voltage:
224
1~230/3~400 V/
50 Hz
Control voltage:
24 V =
Maximum connected load: 2 x 3 kW
(3~400 V)
Heat loss:
20 W
Protection class:
IP 41
Maximum ambient temp.: 40 C
Weight:
2.2 kg
228
(Dimensions in mm)
* Projecting part for
cabinet installation
34*
74
378
~11

Mains > S2R 3D (16 A slow-blow)
EM: 3 x 1.5 mm2
DM: 5 x 1.5 mm2
S2R 3D > 2 pumps
EM with WSK:
5 x 1.5 mm2
DM with WSK:
7 x 1.5 mm2
EM without WSK: 3 x 1.5 mm2
DM without WSK: 4 x 1.5 mm2
S2R 3D > Transmitter
TF:
3 x 1.5 mm2
DTS/SK 610: Cable included in
the scope of
delivery of the
signal transmitter
DDM:
Cable included in
the scope of
delivery of the
signal transmitter
S2R 3D > Ext. ON/OFF 2 x 1.5 mm2

Switchgears
Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D
Potential-free contacts
S2R 2.5
S2R 3D
S4R 2.5
S4R 2.5D
Collective run signal SBM
Individual run signal, pumps I + II
Single fault signal, pumps I + II
Speed-stage signal, operating pump
o2
o4
o4
> Technical Data

Contact rating:
250 V~/1 A
Connection cable:
max. 100 m length
Cable cross-section: if required, up to
1.5 mm2

Solar thermal
Series (included in the switchgear)

o Signal card (functions on one card)
> SR signal cards for extending the internal

equipment potential-free connections as
per the table.
On-site wiring to a central monitoring
station.
Mounting of signal card in the SR unit in
conjunction with a 10-pole flat plug.
Cooling
Wilo-SR signal cards for remote monitoring
379

Switchgears
Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D

Single-head
pump
2-stage
4-stage
Switching device
S1R-h SK 601
S2R 2.5
S2R 3D
Auxiliary load module

(optional required for function)
MOD
o
DDM TF
o
o
Supplementary signal transmitter

AC current with built-in capacitor
1)
AC current, WSK
1)
Three-phase current, WSK, SSM
1)
Cabinet-door installation
Integrated pump installation
plug-in module
DTS DDM
o
o
MOD
o
T'T
MOD
o
DDM
o
Three-phase current, blocking

current-proof
Wall-mounted installation, direct

Installation
'p
AC current, blocking current-proof

Motor
allocation
DTS DDM TF
o
o
o
S4R 2.5D
T'T
MOD
o
Temperature-dependent T
S4R 2.5
'p
Diff.-Temp.-dependent 'T
and/or
Diff.-pressure dependent 'p
Time-sensitive
Time-sensitive for Z-pump
Time-sensitive
Device equipment
Twin-head pump
option of
Main/standby
or peak-load
switching
On/Off
Twin-head pump
option of main/
standby
or
peak-load
operation
Single-head pump
Device allocation
Equipment
Main switch 0 1
Selector switch
continuous
Pre-selector switch Maximum speed stage

Control switch
0 Automatic
Control switch
II
Addition I + II
I0
Standby I/II
Time switch with daily programme On/Off

(every 1/4 hour)
Time switch with daily/weekly programme and battery

backup (120 hours)
Setpoint adjuster 2) ('p T 'T) included in the scope
of delivery auxiliary module/transmitter
Time switch with daily programme Maximum/

Min. or Automatic/Min.
380

Switchgears
Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D
2-stage
4-stage
S2R 2.5
S2R 3D
S4R 2.5
S4R 2.5D
Time-sensitive
S1R-h SK 601
and/or
Switching device
Time-sensitive for Z-pump
Time-sensitive
Device equipment
Twin-head pump
option of
Main/standby
or peak-load
switching
Cooling
Single-head
pump
On/Off
Twin-head pump
option of main/
standby
or
peak-load
operation
Single-head pump
Device allocation
Equipment (Continued)
Fault light
2
2
2
4
Pump connecting cable with special plug 3)

3 m.../plug type
provided by
customer
2xC
Pump connecting cable with special plug 3)

10 m.../plug type
oC
oC
o2xC
Fitted temperature sensors each with 5 m cable 2)
Fitted control cable 3 m/5m 2)
1 2
1 2
Twin-head pump operation switchover switching
Twin-head pump addition switching for peak-load

operation
Fault pump switchover
Potential-free contact for external run signal
Potential-free contact for external fault signal
Terminals for power supply to an external signal transmitter
Integrated full motor protection tripping

Excess current draw fault trip
Automatic reactivation after power failure 4)
Terminals for external ON/OFF control
Signal card for external operation/speed-stage display
IP 41
IP 41
IP 41
IP 41
Protection class 5)
IP 42
Standard version
o Special version or supplementary equipment (at additional charge)
IP 31
1)
2)
3)
4)
5)
Solar thermal
Operating-stage display/pc.
Operating-pump display/pc.

Operation indicator light(s)
+ SK 602
Included in the scope of delivery of the auxiliary transmitter or the auxiliary
module
Special plug, type C or E
Clock setting must be corrected in event of a power failure lasting more
than 15 minutes
Protection class of the entire switch cabinet applies to switch cabinet
installation
381

Switchgears
Series description Wilo-SR-System, Wilo-SD-System

Series
description WiloSR-System, WiloSD-System
Switchgear series: Wilo-SD

Wall-mounted switchgear installation for
automatic control of operating and standby
pumps with glanded twin units.
Automatic switchover from main pump to
standby pump in the event of a fault and
automatically time-sensitive by means of a
day time switch for regular switching of
operating and standby pumps. Also manually preselectable peak-load operation by
means of time-sensitive On/Off control of
the 2nd pump. With star/delta activation for
connected load from 4 kW (for connected
load up to 3 kW S2R 3D switchgear as
described above). With motor protection
switch or full thermistor protection starting
with 11 kW .
Dimension drawing
D
B
382
> Main control functions

Switchover from glanded pump twin-head
pumps or 2 single-head pumps.
Optionally:
- Time-sensitive duty cycling from main to
standby pump.
- time-sensitive On/Off control of the peak
load pump (parallel operation).
Short-time parallel operation during duty

switchover is a feature in order to avoid the
flap noise normally experienced on uncontrolled pump performance switchover.
Load-sensitive control of twin-head pumps

and two single-head pumps
- Automatic On/Off control of the peak-load
pump (parallel operation) by means of an
additional signal transmitter, optionally as a
function:
- of the feed temperature (+T)
signal transmitter: TF.
- of the differential temperature ('T)
between feed and return pipe,
Signal transmitter: DTS/SK 610.
- of the pump differential pressure ('p),
signal transmitter: DDM
Time-sensitive switchover to the base
load pump possible with manual
switchgear preselection (setback mode).
> Additional control function:
Overriding On/Off control by on-site potential-free switch (e.g. mixing valve motor
limit switch, etc.)
> Connecting cables
S2R 3D: > as described above
SD:
SD > mains
5-core
(cross-section and fuse protection pursuant to local regulations)
SD > 2 pumps
7-core, starting with 11 kW in
addition to
2 x 1.5 mm2 for full motor protection
(cross-section in accordance with
local regulations)
SD > transmitter
TF:
3 x 1.5 mm2
DTS/SK 610: Cable included in
the scope of
delivery of the
signal transmitter
DDM:
Cable included in
the scope of
delivery of the
signal transmitter
SD > Ext. On/Off 2 x 1.5 mm2

Switchgears
Series description Wilo-SR-System, Wilo-SD-System
S2R 3D
265
228
244
183
74
SD 5.5/SD 9
750
300
722
272
175
SD 18.5
900
300
872
272
175
SD 30/SD 37
600
600
572
572
175

Solar thermal
Wilo-...
Cooling
Dimensions
383

Switchgears
Device allocation, equipment Wilo-S2R 3D/SD
Switching device
Auxiliary signal transmitter
S2R 3D
SD 9
SD 18.5
SD 30
Differential temperature-dependent 'T
SD 37
Three-phase current
P2 = 4 to 5.5 kW
Three-phase current
P2 = 7.5 to 9 kW
Three-phase current
P2 = 11 to 18.5 kW
Three-phase current
P2 = 22 to 30 kW
Three-phase current
P2 = 37 kW
Installation
Temperature-dependent +T
Differential pressure-dependent 'p
SD 5.5
DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Three-phase current P2 d 3 kW
Motor
allocation
Device equipment
Twin-head pump or 2 x individual pump

Main/standby or peak-load operation
Time-sensitive and/or
Device allocation
Wall-mounted installation,
direct
Cabinet-door installation
Equipment
Control switch
II I 0
Standby I/II Addition I + II
Time switch with daily programme Maximum/

Min. or Automatic/Min.
Time switch with daily programme and battery backup (120 hours)
Time switch with week programme and battery backup (120 hours)
Setpoint adjuster 3) ('p T T') included

is scope of delivery of auxiliary module/
transmitter
Operation indicator light(s), operating-pump
display/pc.
Fault light
384

Switchgears
Device allocation, equipment Wilo-S2R 3D/SD
SD 30
provided by
customer
provided by
customer
provided by
customer
provided by
customer
provided by
customer
direct
Y/'
Y/'
Y/'
Y/'
Y/'
Twin-head pump operation switchover

switching
Twin-head pump addition switching for

peak-load operation
Integrated full motor protection tripping

(starting with 11 kW thermistor)
(1 - 10) A
(5.2 - 7.5) A
(9.0 - 13.0) A
Potential-free contacts for individual run and

fault signals
Terminals for power supply to an external

signal transmitter
Terminals for external ON/OFF control
IP 41
IP 54
IP 54
IP 54
IP 54
IP 54
Excess current draw fault trip
Potential-free contact for external run signal

Potential-free contact for external fault signal
Protection
class 1)
Solar thermal
Fault pump switchover
Automatic reactivation after power failure 2)
Cooling
SD 37
provided by
customer
Fitted temperature sensors each with 5 m

cable 3)
Setting range, motor protection switch
SD 18.5
DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Activation type
Fitted control cable 3 m/5m 3)
SD 9
Pump connecting cable
SD 5.5

Auxiliary signal transmitter
S2R 3D
Switching device
Device equipment
Twin-head pump or 2 x individual pump

Main/standby or peak-load operation
Time-sensitive and/or
Device allocation
Standard version
o Special version or supplementary equipment (at additional charge)
1)
2)
3)
Protection class of the entire switch cabinet applies to switch cabinet installation
Clock setting must be corrected in event of a power failure lasting more than 15 minutes (standard version)
Included in the scope of delivery of the auxiliary transmitter or the auxiliary module
385

Switchgears
Signal transmitter Wilo-TF, Wilo-DTS/SK 610, Wilo-DDM

Signal
transmitter WiloTF, WiloDTS/SK
610, WiloDDM
Wilo-TF signal transmitter
Wilo-DTS/SK signal transmitter 610
Wilo-DDM signal transmitter
Contact temperature sensor with temperature-sensitive switchover contact for automatic alteration of Maximum/Min. speed
stages in Wilo single or twin-head pumps
with multi-speed motors in conjunction
with the associated switchgears.
Contact differential thermostat for differential-temperature-sensitive switchover of

Maximum/Min. speeds stages in Wilo single
or twin-head pumps with multi-speed
motors in conjunction with the associated
switchgears.
Temperature switch with setting knob

including 1 pc. fastening straps to pipes up
to DN 50.
Switchgear with setting knob for differential

temperature switchgear with adjusting dial,
3 m connection cable to the master switchgear, 2 pcs. fully wired contact sensors,
each with 5 m cable and FEED or RETURN
markings and 4 pcs. fastening straps for
pipes up to DN 100.
For wall-mounted installation as differential

pressure contact pressure gauge. with
adjustable switchpoints for automatic
switchover of Maximum/Min. speed stages
or Maximum to Min. speed stages in Wilo
single or twin-head pumps with multispeed motors. Only in conjunction with the
associated switchgears.
Differential-pressure switch with differential-pressure gauge, adjustable Maximum/
Min. contacts, built-in pressure-surge
throttlers, including 5 m shielded connecting cable to the switchgear, 2 pcs. cuttingring unions DIN 3862 6 mm and 2 pcs.
angle cutting-ring unions R 1e8 x 6 mm
(pressure measuring lines and 3-way pressure-gauge cocks to be provided by the
customer).
> Technical Data

Max. supply voltage:
Contacts:
250 V
potential-free
switchover contact
Max. switching capacity: 3 A
Protection class:
IP 30
Control range:
+30 C to +90 C
Switching difference: 5 K
Weight:
0.2 kg
> Technical Data

Operating voltage:
230 V/50 Hz
Max. connected load: 0.1 kW
Protection class:
IP 54
Differential-temp. range: +4 C to +90 C
Weight:
1.4 kg
> Technical Data

Max. switching capacity:
Protection class:
Max. pressure rating:
Weight:
Pressure
measuring
ranges:
250 V
1A
IP 54
up to 16 bar
1.7 kg
DDM 6:
DDM 10:
DDM 16:
DDM 25:
Dimension drawing
Dimension drawing
Dimension drawing
Dimensions in mm
Dimensions in mm
Fixation elements on-site
Dimensions in mm
Fixation elements on-site
0 up to 0.6 bar
0 to 1.0 bar
0 to 1.6 bar
0 to 2.5 bar
DDM
DTS/SK 610 controller
Cable connection to
switch gear 3 x 1,5 mm2
Return
Feed
Return
sensor
Feed
sensor
Return
sensorcable1)
Feed sensor
cable1)
3 m cable forconnection
?
to switch gear1) 6 x 0,75 mm.
Wilo pump
Connection cable for
use with S2R 2.5:
with special plug
included in scope of
delivery; for use with?
S2R 3D: onsite
Wilo
pump
Connection cable for
use with S2R 2.5:
with special plug
included in scope of
delivery; for use with
S2R 3D: onsite
1)Included in scope of delivery of the signal transmitter
386
5 m shielded cable 3 x 0,75 mm2 for connection to switch gears1)

Shielded cable for onsite extension:
2
2
to 100 m
: 3 x 1,5 mm ; to 250 m 2 x 0,75 mm
Shown as external sensor (iT)

use together with Wilo switch gear
2 pcs. taper bush

type screwed
unionsR 1" x 6 mm1)
Pressure
measuring
lines
6 x 1 mm Cu
(onsite)
Wlbow taper bush
type pipe unionR 1" x 6 mm1)
Wilo
single-head pump
Motor cable with
special plug
(scope of delivery of
the Wilo switch gear)
Elbow taper bush type

pipe unionR 1"x 6 mm1)
1)Included in scope of delivery of the DDM
Pressure measuring lines and the three-waygauge cocks must be available onsite

Motor Protection
Wilo-SK 602, Wilo-SK 622, Wilo-C-SK
Motor fuse protection in Wilo pumps can be ensured as follows:

Blocking current-proof motors:
no motor protection required
The pump motors are designed in such a
way that current passing through the winding cannot cause any damage in the event
of overloading or blocking. This applies
equally to single-phase and three-phase AC
motors depending on the motor power
ratings of the following pump series:
Pumps with full motor protection and

Wilo-SK 602/622/C-SK tripping unit or
Wilo switchgear/control device
Realisation of full motor protection by
means of thermal winding contacts (WSK)
placed within the stator windings. This
applies equally to single-phase and threephase AC motors depending on the motor
power ratings of the following pump series:
Series
Star-RS/-RSD
1~
3~
Series
P2 d 40 W
RP / P / DOP
P2 d 20 W
RP
TOP-S/-SD
TOP-Z
1)
TOP-S/-SD
TOP-Z
P2 d 90 W 1)
P2 d 20 W
TOP-D
1~
3~
Service life and operational reliability of a circulating pump depend to a great extent on
the choice of the correct motor protection
device.
Motor protection switches can no longer be
justified for utilisation in conjunction with
multi-speed pumps due to the fact that
their motors demonstrate different rated
currents in the various speed stages and this
requires correspondingly different types of
fuse protection.
Cooling
Motor protection
P2 t 50 W
P2 d 180 W
60 W d P2 d 320W
TOP-D
Internal protection against unacceptably high

winding temperatures
Synopsis Chart - Wilo full motor protection tripping units
Solar thermal
3~400 V without
neutral conductor
3~400 V plus
neutral conductor
1~230 V
Terminal box
plug-in module
Alternative
switch cabinet installation 1)
Type of current
1) Wiring to
Separate wall-mounted
installation
Wilo-SK 622
Power protection
for external fault signal
Wilo-C-SK
Wilo-SK 602
Unit Assembly
for external run
signal
Fault light
Operating indicator light
Equipment
Terminals for remote

On/Off switching
Tripping unit
On/Off switch
indicator lights in switch cabinet door to be provided by customer.
Wilo-C-SK tripping unit

Cancel button
Plug-in tripping module for attaching to the

motor terminal boxes of Wilo glandless circulating pumps with 4-stage three-phase
AC motors 1) and integrated thermal
winding contacts (WSK) for monitoring the
winding temperature (full motor protection).
1)
> Technical Data

Operating voltage:
except Types P 65/250 r,

P 80/250 r and P 100/200 r
Automatic reactivation of pump after power

failure. After being tripped by full motor
protection, the motor remains deactivated
until it is manually reset at the plug-in
module.
C-SK version
Containing: contactors for full motor protection tripping, an operation indicator light
and reset button.
Frequency:
Max. motor output P2
Power loss:
Protection class:
Max. media temp.:
Max. ambient temp.:

Motor Protection
Wilo-SK
602, WiloSK 622,
Wilo-C-SK
3~400 V without
neutral conductor (N)
50 Hz
1.3 kW (4.4 A)
0.8 W
IP 42
+110 C
+40 C
387

Motor Protection
Series description Wilo-SK 602, Wilo-SK 622, Wilo-C-SK

Series
description WiloSK 602,
Wilo-SK
622, WiloC-SK
Wilo-SK tripping unit 602/622

Wall-mounted unit for electrical connection
of single-phase and three-phase AC
pumps with integrated thermal winding
contacts (WSK) for monitoring the winding
temperature (full motor protection).
Automatic reactivation of pump after power
failure. After being tripped by full motor
protection, the motor remains deactivated
until it is manually reset.
> Device version SK 602
Containing: contactors for full motor protection tripping, ON/OFF switch, an operation indicator light, terminals for external
potential-free ON/OFF control and terminal
rail.
SK 602
> Device version SK 622

As with SK 602, but also with potential-free
contacts for external run and fault messages
and fault light.
> Technical Data

Operating voltage:
SK 602/SK 622
Frequency:
Max. motor power P2:
Power loss:
Protection class:
Max. ambient temp.:
Weight:
1~230 V, 3~400 V
50 Hz
3kW
4W
IP 31
+40C
0.25 kg
SK 622
2 Potential-free contacts
Max. contact rating:
250 V/1 A/
150 VA each
Run signal:
NO contact
Fault signal:
NO contact
Connecting cable between SK and pump
AC (EM):
5 x 1.5 mm2
Three-phase (DM):
7 x 1.5 mm2
SK 622
130
108
Dimension drawing
10
84
56
Dimensions in mm
388

AS Control Devices
Series description Wilo-AS 08 P/AS 1.5 P
motors with max. current consumption I = A3
Standard equipment
Main switch Mains-Off regulation

Automatic reactivation after power failure
Short-circuit-proof thanks to integrated
fuses
AS 1.5 PP
For three-phase AC motors with max.
current consumption I = 6 A
All control/transmitter inputs interference-
Application
Differential pressure-sensitive performance control of glandless circulating pumps
Simple installation: The control facility is
inserted into the electrical power wiring.
Transmitter connections to pipework or to
the pump
Can be controlled externally by means of
potential-free contacts
Potential-free run and fault signal
Universal device for wall-mounted/switch
cabinet door installation (AS 1.5 PP only
wall-mounted installation)
Indicator lights:
voltage-proof up to 400 V
Potential-free contacts for run and fault

signal
Operation
Fault
Differential pressure
too great
Differential pressure
too little
1 pc.
1 pc.
1 pc.
1 pc.
Functional sequence
Decreasing differential pressure will be
responded to by increasing the motor speed
until setpoint pressure is reached again. Rise
of differential pressure will be counteracted
by speed reduction until the set level is
reached again. An external potential-free
contact can be used to switch over to a fixed
min. speed (about 60%).
Note:
Ideal for retrofitting to glandless
pumps of all makes.
speed control as a function of differential pressure ('p).

Random duty point adjustments by making
corrections at the signal transmitter or in the
unit.
Manual main switch switchover from controlled to mains operation.
Overriding ON/OFF control by means of onsite external potential-free contact (e.g. SK
time switch 613 or mixing valve motor limit
switch).
Overriding MIN operation by means of external potential-free contact (e.g. SK time switch
613 or mixing valve motor limit switch).
Full motor protection with fault trip for pumps
with integrated thermal winding contacts
(WSK).
Connecting cables (provided by customer)

Mains - switchgear: min. 5 x 1.5 mm2 with
three-phase current, min. 3 x 1.5 mm2 with
single-phase current.
Switchgear - motor: min. 7 x 1.5 mm2 for
three-phase pumps with thermal winding
contact (WSK), min. 5 x 1.5 mm2 for AC
pumps with WSK, min.
5 x 1.5 mm2 for three-phase pumps without
WSK, min. 3 x 1.5 mm2 for AC pumps without WSK.
Switchgear transmitter (5 m cable included
in the scope of delivery of the signal transmitter):
DDS (up to 100 m): at least 2 x 1.5 mm2.
Cable for ext. ON/OFF switch:
(e.g. SK 613) 2 x 1.5 mm2, max. cable length
100 m, contact open: pump stops
Cable for ext. Min. switch: (e.g. SK 613)
2 x 1.5 mm2, max. cable length 100 m, contact open: pump runs at min. speed
Connecting cable for potential-free run/
process signal: 2-core, cross-section as
required (contact rating max. 250 V/1 A/
150 VA).
Connecting cable for potential-free fault
signal: 2-core, cross-section as required
(contact rating max. 250 V/1 A/150 VA).
Twin-head pump operation possible with
2 AS units. Automatic, load-sensitive
'p-regulation and fault-sensitive switchover of twin-head pumps or 2 single-head
pumps.
Connecting cable: 3 x 0.75 mm2 or
2 x 0.75 mm2 shielded, max. cable length
2 m.
Solar thermal
AS 08PP
For single-phase and three-phase AC
Main switch functions
Automatic, load-sensitive, stepless pump
Stepless control system with microprocessor, differential pressure-sensitive, for

phase control-based low- and mid-performance ranges for glandless pumps (single and
twin-head pumps) of all makes.
Cooling
Wilo-AS-System
Accessories (at additional charge)

DDS differential pressure switch
SK 613 switchgear
Wilo-AS control card (210 V) for installation in AS unit for remote setting of 'p setpoint value. Required transmitter: DDG
(4-20 mA) (also see: CR system accessories)

AS Control
Devices
Series
description WiloAS 08 P/
AS 1.5 P
389

AS Control Devices
Series description Wilo-AS 08 P/AS 1.5 P

Dimension drawing
Technical Data
Dimensions in mm
AS 08
AS 1.5
Operating voltage
AS 08 P
AS 1.5 P
1~230/3~400 V
3~400 V
Maximum output current I

5
**
*
34
183 (223)
224 (270)
74
~11
105
228 (277)
** Required clearance
for cable outlet 80 mm
* Protruding part for cabinet

installation (AS 08)
~11
50 Hz
3A
6A
Min. output power P2
75 W
500 W
Maximum power loss
20 W
25 W
Protection class
IP 41
Ambient temperature
0 up to +40 C
Maximum back-up fuse

Weight
390
230 V
Frequency
244 (360)
260 (380)
265 (384)
Control voltage
10 A (slow-blow)
2.5 kg
3.5 kg

AS Control Devices
Wilo-AS 08 P/AS 1.5 P: Signal Transmitters and Accessories
For wall-mounted installation as differential

pressure switch suitable for two-position
control in response to manual switch point
setting in conjunction with stepless speed
control by Wilo-AS control devices:
Pressure measuring DDS 6: 0 to 0.6 bar
DDS 10: 0 to 1.0 bar
ranges1):
DDS 16: 0 to 1.6 bar
Dimensions in mm
> Scope of delivery:

DDS contains 2 pc. cutting-ring unions
DIN 3862 6 mm and two pcs. angle cutting-ring unions R 1e8 x 6 mm. Built-in
pressure-surge throttlers.
5 m cable as described above. 3 (Pressure
measuring lines and -way pressure-gauge
cocks to be provided by customer.)
> Technical Data

Max. contact load:
Switch hysteresis:
Protection class:
Adjustment range:
Medium temperature:
Ambient temp.:
Electrical
Connection2):
Weight:
1)
2)
24 V/20 mA DC
5%
IP 54
16 bar
15% to 100 %
from upper limit of
scale
0 C to +80 C
0 C to +40 C
5 m cable,
2 x 0.75 mm2
about 1.3 kg
Wilo-AS
08 P/AS
1.5 P:
Signal
Transmitters and
Accessories
Cooling
Wilo-DDS signal transmitter
Pressure measuring range selected in

accordance with pump performance point
on-site lengthening possible; see Installation and operating manual
Wilo-AS control card

> Design
Plug-in additional board for remote setpoint
adjustment with a 2 - 10 V analogue voltage
input corresponds to the 4 - 20 mA measuring range of the Wilo-DDG signal transmitter used (also see Wilo-DDG signal
transmitter).
> Technical Data

Setting range:
Hysteresis:
Max. input voltage:

Resistance:
Ambient temp.:
Dimensions:
Weight:
2 - 10 V corresponds to the
measuring range of
the DDG used
2.5% of the measuring range end
value of the DDG
used
+/- 30 V
40 k:
0 C to +40 C
68 x 48 mm
about 0.2 kg
Solar thermal
Additional board for equipping the WiloAS-System Series control devices for
remote adjustment of the setpoint differential-pressure value (e.g. by BA or DDC substation) via an analogue voltage signal
2 - 10 V in conjunction with Wilo-DDG
signal transmitter.
10
84
56
Dimensions in mm
For wall-mounted installation as time

switch with switch contacts suitable for
automatic time-sensitive control functions
in conjunction with Wilo-AS control
devices.
- Overriding setback to the Min. motor speed
- Overriding ON/OFF switching of the pump
motor being controlled
- Duty cycling of twin-head pumps or two
single-head pumps in conjunction with 2 AS
units.
> Technical Data

Operating voltage:
Frequency:
Power loss:
Max. switch rating:
Protection class:
Ambient temperature:
Weight:
230 V
50 Hz
1.7 W
max. 10 A
IP 31
0 C to +40 C
0.25 kg
130
108
Wilo-SK signal transmitter 613

> Standard equipment

- Time switch with daily programme,
adjustable in 1/4-hour stages
- Potential-free NO contact for control
of AS units
> Special version (at additional charge)
- Other operational voltages upon request
- Time switch with day/week programme and
battery backup 120 hours
391

AS Control Devices
Wilo-AS 08 P/AS 1.5 P: Signal Transmitters and Accessories

Wilo-DDA differential-pressure gauge
Type bush
type pipe
union
dia. 6 mm
Wall-mounted gauge. Universal utilisation

for optical head/pressure check procedure,
measuring and testing in installations:
Differential pressure readings between feed
and return lines in heating systems
Monitoring of heating circulating pumps
Monitoring of filters, compressors, fans, etc.
Checking transmission links:
measuring point monitoring station
actuator pump drive
Dimensions in mm
Pressure measurement ranges:

DDA 6: 0 to 0.6 bar
DDA 16: 0 to 1.6 bar
DDA 40: 0 to 4.0 bar
> Technical Data
Maximum pressure
rating:
Measuring accuracy:
Ambient temp.:
Media temp.:
Installation position:
Weight:
392
up to 25 bar
2.5% of upper
limit
-10 C to +80 C
0 C to +85 C
any
about 1.2 kg

Wilo-VR, CRn, and CR control devices
VR-HVAC
CRn
CR
Glandless/glanded pumps
Glandless/ glanded pumps
Glandless/ glanded pumps
Electronically controlled pumps
Standard/
Electronically controlled pumps
Standard Pumps
14
16
16
Complete device
Power supply for pumps required

on-site
Modular construction
rated power range P2
0.3722.0 kW
1.1200 kW
1.1200 kW
Steplessly analogue
Steplessly analogue/St.-Delta opt.
direct/St.-Delta
3~400 V, 50 Hz/1~230V, 50 Hz
1~230V, 50 Hz
Power connection of the pumps
on-site
3~400 V, 50 Hz
IP 54
IP 00 + IP 42 Standard /
IP 54 optional
IP 00 + IP 42 standard/
IP 54 optional
0 C to +40 C
0 C to +40 C
0 C to +40 C
Cooling
Wilo Control Device
Applications
Pump versions
Pump types
Number of pumps
Activation types:
Electrical connection standard
version:
Protection class
Permitted ambient temperature:
Speed range
Stepless analogue, 210 V, 310 V, between 40 % and 100 % of the

410 V pre-selectable,
nominal motor speed
min. pump speed according
to name plate up to 100 %
Technical Data
between 40 % and 100 % of the

nominal motor speed
'p-c (TA)
'p-q (m/ h)
'p-v
TA (outside temperature),
controller
T-abs (process temp.), controller
TVL (feed temperature), controller
TRL (return temperature),

controller
'T-c
'T-v
Manual control mode (DDC)
Q-c

'p-c
Solar thermal
Control modes
(Description on the following pages)
393

Wilo Control Device
VR-HVAC
CRn
CR
0/2- 10 V
0/4- 20 mA
0/2 - 10 V
0/4 - 20 mA
0/2- 10 V
0/4- 20 mA
0/2 - 10 V
0/4 - 20 mA
Run and fault signal lights
Control input Setpoint switchover
SBM
SSM
Fault-actuated switchover from

frequency converter to mains
operation
Fault-actuated switchover from

main to standby pump
Status display for pumps and

frequency converters
Motor Protection
integrated in pump
WSK / SSM, integrated in pump
ETA / PTC / WSK
Graphics display
Menu navigation/ Symbol display
Menu navigation/ Text display
Menu navigation/ Text display
Manual /0 / Auto
Manual / 0 / Auto
Manual / 0 / Auto
9 messages
35 messages
35 messages
Control and signalling functions

Remote speed adjustment (control
input)
Remote setpoint adjustment
Equipment features
User-oriented menu navigation

with multi-lingual text display
Manual Operation
Fault memory
Fault-actuated switchover
only time-sensitive pump duty

cycling
prepared
for parameterisation of the

frequency converter
up to 4 pumps
up to 6 pumps
up to 6 pumps
PID controller
Integrated real-time clock with

summer /wintertime switchover
Integrated individual /common

operating hours counter
Run-time optimisation on multipump systems
Conductivity tests of the actual

value control circuit
Pump kick
Run-time optimisation /Pump
alteration
Proprietary BUS
RS 485
Pump duty splitting
394

VR-HVAC
CRn
CR
Mains - Emergency - Operation

service selector switch for maintenance purposes
Night setback to minimum speed

or second controlled level by
internal time switch
Cooling
Wilo Control Device
(with DDC board)
(with DDC board)
Time switch
Switchover to a second setpoint

level
Remote confirmation of collective

fault signal
Pilot pump function
Individual run and fault signals for

pumps and converters
(with DDC board)
(with DDC board)
(with Options board)
(with signal board)
(with signal board)
Manual- / Automatic-switchover
with external switch
Connection option for a repair

switch (potential-free contact)
(with control board)
prepared (RS 232)
DDG differential-pressure sensor
KTY temperature boards / PT100
TSG temperature sensors
KTY outdoor temperature sensors
PT 100 outdoor temperature sensors
(to be provided by the customer)
(to be provided by the customer)
PTC fault trip
Control board
more
Equipment features (Continued)
Signal board
Solar thermal
Accessories
(Options board)
DDC board
Volumetric-flow transmitter
(on-site)
for DPM not required on the

following series:
Stratos-D /-Z/-ZD,
TOP-E /-ED,
VeroLine-IP-E, VeroTwin-DP-E,
CronoLine-IL-E and
CronoTwin-DL-E
for DPM not required on the

following series:
Stratos-D /-Z/-ZD,
TOP-E /-ED,
VeroLine-IP-E, VeroTwin-DP-E,
CronoLine-IL-E and
CronoTwin-DL-E
DPM
(twin-head pump management)

Special features
395

Control modes
Differential pressure constant ('p-c)
Linearity/hysteresis
approx. 2 %
Delivery head H [%]
p-level
= constant
Control range
Power requirement [%]
Flow volume Q [%]
The differential-pressure setpoint set at the

CR / CRn unit will be maintained constant
over the entire volume flow range. I.e.,
any reduction of flow volume (Q) due to
throttling of the hydraulic regulating
devices will in turn decrease the pump performance to match actual system demand
by reducing the speed of the pump. In parallel with speed alteration, the power consumption is reduced to below 50 % of the
nominal power. The application of differential-pressure control requires a variable flow
volume in the system.
Peak-load operation, e. g. in conjunction
with a twin-head pump, will be effected
automatically and load-sensitively by the
control system. If the capacity of the controlled base-load pump becomes insufficient to cover the increasing load demand
the second pump will automatically be
started to operate in parallel to cover the
risen demand. The variable speed pump will
then be run down until reaching the preset
differential-pressure setpoint value.
> Required accessory:
- DDG differential-pressure sensor
Control / savings range

Flow volume Q [%]
Fig.: Pump curve behaviour for stepless constant differential-pressure control ('p-c)
396

Control modes
DDG
DDG
DDG
*** Power cable min. 3 x 1,5 mm2

*** Sensor cable, shielded 3 x 1,5 mm2
*** Impulse selector cable, shielded 2 x 1,5 mm2
All cables onsite
Fixing sundries and cable onsite
DDG transformer
Cooling
Power cable min. 3 x 1,5 mm2
DDG impulse selector
Motor cable, shielded 7 x 1,5 mm2
Cable, shielded
2 x 1,5 mm2
DDG
It is generally recommended to pick off the

differential-pressure directly at the pump
and to maintain it there at a constant level.
An alternative would be to install the signal
transmitter in the heating system as a
remote signal transmitter in the so-called
index circuit of the system (control-range
extension). Operation with a remote signal
transmitter will partly allow much larger
speed reductions and thus pump performance reductions. It is essential in this
respect that the selected measuring point
be valid for the consumption performance
of all the system sections.
Where this calculated measuring point in
the index circuit may be subject to shifting
to other parts of the pipe system, optimisation by means of the Wilo DDG impulse
selector is preferable. Measuring points
ranging from 2 to 4 can be compared on a
continuous basis. Only the lowest measured
value forms the basis for the setpoint /
actual value comparison by the CR controller.
Power cable min. 5 x ... mm2

cross-section according to local regulations
Index circuit evaluation
Solar thermal

- Power supply unit DDG (for each DDG)
- Impulse selector DDG (2...4 DDG)

Fig.: Block diagram for impulse-selector operation
397

Control modes
Differential pressure variable ('p-v)
100
n=
100
Delivery head H [m]
p = constant
36
n=
16
n=
60
40%
Q [%]
Control range
Power requirement P [%]
100
00%
n=1
When refurbishing or upgrading existing

systems it is not always possible to evaluate
the point in the circuit which shows the
lowest differential pressure. Original installations have been completed years ago and
now, after installing thermostatic valves,
noise problems have developed. The index
circuit of the system is not known or it is not
possible to integrate new sensor connections.
A control-range extension is nevertheless
possible using the 'p-v control mode
(recommended for single-pump systems).
A processor unit of the control system
adapts the differential-pressure setpoint
value to a predetermined variable differential-pressure curve by means of setpoint /
actual-value comparison.
In addition operation, the differential pressure is kept constant at the design level
after the first peak-load pump has been cut
in.
0%
n=6
25
0%
n=4
Control range / savings potential
12
Q [%]
Fig.: Pump curve behaviour for stepless variable differential-pressure control ('p-v)
398

Control modes
Key:
Pu H
Pu S
QV
QT
P 1V
Flow volume Q [%]
P 1T
= main pump
= peak load pump
= full-load ow volume
= part-load capacity
= full-load power
consumption
= part-load power
consumption
Cooling

- Volumetric-flow transmitter (on-site)

Fig.: The pump curve behaviour of a multi-pump system with stepless delivery-superimposed differential
pressure control ('p-q)
Power requirement P [%]
p = constant
p = deliverysuperimposed
In order to avoid the time and expenditure

associated with index-circuit evaluation
(extensive and expensive cable routing,
amplifiers, etc.), it is possible to superimpose the setpoint differential-pressure
value directly with a signal proportional to
delivery. Using this method, it is possible
even with multi-pump systems to achieve a
control-range extension in spite of central
measured-value acquisition (differential
pressure sensor at the pump).
This method requires, in addition to the
differential pressure sensor which is to be
fitted directly on the pump system, the
heating-circuit output or the input of the
consumer rail, the on-site provision by the
customer of a volumetric-flow transmitter
(0/4 20 mA) to be installed in the system's
main feed pipe.
The use of 'p-q-control is recommended
for such systems whose index circuit or
system performance are not known or in
such cases where long signal distances cannot be bridged, particularly for such systems
where flow volumetric-flow transmitters
are already available.
Solar thermal
Delivery head H [%]
Differential pressure delivery-superimposed ('p-q)
399

Control modes
Differential pressure temperature-superimposed ('p-T)
The operational performance of the hydraulic system can be further optimised by
adapting the differential-pressure setpoint
value for pump performance control as
a function of a superimposed reference
variable (e.g. outdoor temperature).
The setpoint differential-pressure value and
thus the pump performance is reduced with
rising outside temperatures, it will increase
with falling outside temperatures.
Differential pressure setpoint p[m]
max.

- KTY 10 temperature board
or
- PT 100 temperature board
- Process temperature sensors and outdoor
temperature sensors PT 100 or KTY
min.
+ 50
- 20
Temperature T[C]
Fig.: Differential-pressure setpoint variation as a function of temperature
Differential temperature control ('T)
90
T
Temperature T[C]
70
tem
re
ratu
mpe
n te
r
Retu
re
atu
per
d
Fee
25
20
100
Q [%]
Fig.: Flow volume-rate variation as a function of temperature spread
Heating / air-conditioning systems vary in

terms of their cooling / heating requirements with expectable outside temperature fluctuations. A number of installations
are based on constant volume circulation
without fittings to regulate the flow volume
(one-pipe systems, primary circuits, etc.).
Moreover, pure throttling or bypass controls
are highly uneconomical. Added to this
comes the unnecessarily high power consumption (current) to drive the pump during
low load periods.
Differential-temperature control 'T is one
option of maintaining a constant difference
between feed and return temperatures as a
result of weather- and usage-related temperature spread. The heat flow becomes
variable due to the changes in flow rates
and the transferred heating/cooling capacity can be controlled independently of feed
or return temperatures. Differential-temperature control should for reasons of comprehensibility only be used with individual
consumers or with systems with a known
control-time constant.
or
- Temperature sensor TSG or PT 100 (on-site)
400

Control modes
Max. boundary
Min. boundary
Outside temperature T A [C]
Delivery head H [%]
max.
n=1
00 %
Con
trol
min. n
= 60
Pump
performance
diagram Q/H
In the case of pump control as a function of

temperature, the control signal (T) brings
about a variation of pump performance, but
there is no adaptation by way of feedback
and setpoint /actual value comparison of
the variation or its results.
Fixed motor speeds have been allotted to
the pump for certain feed /return temperatures in accordance with an empirically
predetermined pump curve.
A decreasing feed temperature (+T) or a
rising return temperature (-T) will result in a
speed reduction and thus in decreasing
pump performance input.
Temperature control T can only be
applied to single pump operation. Feed or
return temperature-sensitive peak-load
operation is technically not feasible.
Control range, adjustable

from 5C to 50C,
e.g. 30C
Feed temperature + T [C]
Return temperature T [C]
Heating curves, basic temperature
Cooling
Temperature control (T)

or
rang
e
.n=
max
100
Pump
performance
diagram Q/P
Solar thermal
Power consumption P 1 [%]
Flow volume Q [%]
gs
avin
gy s
Ener
60 %
.n=
min
Flow volume Q [%]

Fig.: System diagram of stepless temperature control
401

Control modes
Differential temperature T [K]
Variable differential temperature ('T-v)
e
tur
ra
pe
em
dt
e
Fe
re
atu
er
mp
rn t
u
Ret
Outside, process temperature [C]
Differential temperature setpoint [C]
Fig.: Differential temperature as a function of the process- or outdoor temperature
Controller inuence
positive
negative
Tmin
The 'T-v control function is especially

suitable for pump performance control in
one-pipe systems, district heating, systems
with condensing boiler technology as well
as cooling systems.
The 'T-v control mode ensures that the
differential temperature is spread variably
as a function of another temperature, e.g.
the one outdoors. This allows that only the
flow volume required for the heat transfer is
circulated. This leads to significant energy
savings on the drive side. Furthermore, the
return temperature can be dramatically
reduced. The broad temperature spread
improves the efficiency of boilers or heat
exchangers, and return temperature limits,
as they are required e.g. in most district
heating networks, can be achieved.
or
- Process temperature sensors and outdoor
temperature sensors PT 100 or KTY
Tmax
Outside, process temperature [C]

Fig.: Impact on the differential temperature
402

Control modes
Cooling
Constant flow volume control Q-c
Qmin
Qmax
Delivery rate Q [m]
The flow volume which is set at the CR unit is kept constant. If the flow volume Q decreases, the speed of
the pump system is increased until the set flow volume is covered again. If the flow volume increases, the
speed is reduced so that only the required rate is delivered.
Fig.: Principle of the constant flow volume control
Qset
> Examples for the application of flow rate

controls:
- Mixing of chemically different well waters
in an elevated tank for achieving a constant
water quality
- Delivery of cold and cooling water as a function of the connected cooling towers or
consumers
- Mixing diverse sewage (municipal and
industrial) for achieving a defined untreated
sewage composition, adapted to the sewage treatment in a sewage treatment plant
- Proportioning of chemicals in chemical and
environmental engineering
- Agricultural irrigation
- Flow rate meter on-site
(Signal 0/2 - 10 V or 0/4 - 20 mA ,
connection to transmitter 1 input
of the CR / CRn)
- Monitoring of limiting values is to be
realised on-site (system protection)
Solar thermal
Delivery head H [m]
The Q-c control function is sensibly applied

in such cases where a constant, determinable flow volume is to be delivered. Such
cases are for example cooling systems,
cooling towers, test stands or systems for
water supply, wastewater treatment and
sewage disposal.
Flow rates of 22.000 m / h can be controlled.
Pipe network parabola

Set point
level
Pump 1
Pump 2
Switch-on
pressure level
peak-load
pump p On
Pump 3
Flow rate Q
The constant pressure (p-c) control mode is

suitable for utilisation in conjunction with
open pipe systems, e.g. water supply and
pressure booster applications.
pump performance is adapted according to
water demand (pressure-sensitive) along a
setpoint level. Multi pump operation features demand-sensitive On/Off control of
base- and peak-load pumps. Problems of
pressure surging originating from hunting
between stop and start are fully eliminated.
In a pressure boosting system, the baseload pump is shut down by the CR controller
at Q = 0.

Delivery head
H [m ]
Switch-off pressure level

peak-load pump
p Off
Pressure constant (p-c)
Fig.: Constant pressure control (p-c) depicted using a 3-pump system as an example
403

Wilo-VR control devices
Series description Wilo-VR-HVAC

Wilo-VR-HVAC-Systems
Series
description WiloVR-HVAC
Digitally controlled, stepless variable-control system for electronically controlled glandless and glanded pumps of the Stratos,
TOP-E, VeroLine-IP-E and CronoLine-IL-E series, for setting up
single- and multi-pump systems.
Typical fields of application of the Wilo-VR-HVAC-System is water

circulation in heating, ventilation, cooling and air-conditioning systems of larger buildings like hospitals, hotels, schools, department
stores, industry systems, residential, commercial and public buildings.
Most advanced pump technology and digital control electronics realise all demands of the Wilo-VR-HVAC-System for new installations
and refits:
- For all glandless and glanded pumps with integrated power electronics up to P2 = 22 kW rated power.
- For pump splitting with up to 4 units (to utilise the lower-power individual units in low-load operation).
- Avoiding flow or cavitation noise.
- Reduction of operating costs thanks to energy savings.
Principle of operation
The control device is responsible for controlling and regulating circulating pumps with electronic control or integrated pump performance
electronics. The differential-pressure of a system is controlled as a
function of the load with signal transmitters. The controller affects
the frequency converter which has an impact on the pump speed. A
modification of the speed changes the delivery head and thus the
power output of the single pumps. Depending on load-demand,
pumps are activated or deactivated. The control device can control
up to 4 pumps.

An electronic differential-pressure sensor Wilo-DDG delivers the
actual differential-pressure value as 4-20 ma current signal. Then the
controller maintains the differential-pressure on a constant level by
means of a setpoint / actual value comparison.
If there is no External Off-signal and no fault, at least pump is running. The pump speed here depends on the load. If the required output cannot be covered by this pump (base-load pump), another
pump is activated,the speed of which is then, corresponding to the
load consumption, controlled to the pressure setpoint. Pumps, which
have been running already, keep operating at max. speed (peak-load
pumps). If demand decreases to such an extent that the controlling
pump runs in its lowest performance range and is not needed to cover
demand, this pump will be deactivated and the control function is
assigned to another pump which has previously been working at max.
speed.
The control modes 'p-c and 'p-v can be preselected in the menu,
only the first pump is controlled in 'p-v mode, and if more pumps are
activated, these will be controlled to the 'p-c curve.
Control modes
The following control modes can be preselected on the Wilo-VRHVAC-System for electronic performance control:
- For variable-delivery systems (e.g. heating systems with thermostatic valves):
- Constant differential-pressure control ('p-c)
- Variable differential-pressure control ('p-v)
The Wilo-VR-HVAC-System has at its disposal an extensive range of
control inputs/outputs as standard for incorporation in external monitoring units to be provided by the customer:
- Analogue output 'pout (0 - 10 VDC) for displaying the actual value of
the differential-pressure sensor
- On/ / Off control by external potential-free contact
- Collective fault signal SSM as potential-free switchover contact
- Collective run signal SBM as potential-free switchover contact
- Individual fault signal ESM for each pump as potential-free switchover contact (optional)
- Individual run signal EBM as potential-free switchover contact
(optional)
Equipment features
- PID controller
- Lockable main switch
- Graphics LC display for displaying all values and operating states
- Red button technology (1-button operation)
- LEDs for displaying operational readiness, operating pump(s), faulty
pump(s)
- Circuit-breakers and output terminals for power supply of pump(s)
- Integrated signal board (Option)
- Automatic pump alteration
- Emergency operation as an option
- Selection of a standby pump
404

8.5
400 x 300 x120
9.0
VR-HVAC 3x0.37 WA
400 x 300 x120
9.5
VR-HVAC 4x0.37 WA
400 x 300 x120
10.0
VR-HVAC 1x0.55 WA
400 x 300 x120
8.5
VR-HVAC 2x0.55 WA
400 x 300 x120
9.0
VR-HVAC 3x0.55 WA
400 x 300 x120
9.5
VR-HVAC 4x0.55 WA
400 x 300 x120
10.0
VR-HVAC 1x0.75 WA
400 x 300 x120
8.5
VR-HVAC 2x0.75 WA
400 x 300 x120
9.0
VR-HVAC 3x0.75 WA
400 x 300 x120
9.5
VR-HVAC 4x0.75 WA
400 x 300 x120
10.0
VR-HVAC 1x1.1 WA
400 x 300 x120
8.5
VR-HVAC 2x1.1 WA
400 x 300 x120
9.0
VR-HVAC 3x1.1 WA
400 x 300 x120
9.5
VR-HVAC 4x1.1 WA
400 x 300 x120
10.0
VR-HVAC 1x1.5 WA
400 x 300 x120
8.5
VR-HVAC 2x1.5 WA
400 x 300 x120
9.0
VR-HVAC 3x1.5 WA
400 x 300 x120
9.5
VR-HVAC 4x1.5 WA
400 x 300 x120
10.0
VR-HVAC 1x2.2 WA
400 x 300 x120
8.5
VR-HVAC 2x2.2 WA
400 x 300 x120
9.0
VR-HVAC 3x2.2 WA
400 x 300 x120
9.5
VR-HVAC 4x2.2 WA
400 x 300 x120
10.0
VR-HVAC 1x3.0 WA
400 x 300 x120
8.5
VR-HVAC 2x3.0 WA
400 x 300 x120
9.0
VR-HVAC 3x3.0 WA
400 x 300 x120
9.5
VR-HVAC 4x3.0 WA
400 x 300 x120
10.0
VR-HVAC 1x4.0 WA
400 x 300 x120
8.5
VR-HVAC 2x4.0 WA
400 x 300 x120
9.0
VR-HVAC 3x4.0 WA
400 x 300 x120
9.5
VR-HVAC 4x4.0 WA
400 x 300 x120
10.0
VR-HVAC 1x5.5 WA
400 x 300 x120
8.5
VR-HVAC 2x5.5 WA
400 x 300 x120
9.0
VR-HVAC 3x5.5 WA
400 x 300 x120
9.5
VR-HVAC 4x5.5 WA
400 x 300 x120
10.0
VR-HVAC 1x7.5 WA
400 x 300 x120
8.5
VR-HVAC 2x7.5 WA
400 x 300 x120
9.0
VR-HVAC 3x7.5 WA
400 x 400 x120
11.5
VR-HVAC 4x7.5 WA
400 x 400 x120
12.0
VR-HVAC 1x11. WA
400 x 400 x120
10.5
VR-HVAC 2x11. WA
400 x 400 x120
11.0
VR-HVAC 3x11. WA
600 x 600 x250
34.5
VR-HVAC 4x11. WA
600 x 600 x250
35.0
VR-HVAC 1x15 WA
400 x 400 x120
10.5
400 x 300 x120
VR-HVAC 2x0.37 WA
Solar thermal
VR-HVAC 1x0.37 WA
Weight (without packaging)

[kg]

Dimensions (W x H x D)
[mm]
Switch cabinet
Cooling
Dimensions, Weights Wilo-VR-HVAC
405


Dimensions, Weights Wilo-VR-HVAC
Dimensions (W x H x D)
[mm]
Weight (without packaging)

[kg]
VR-HVAC 2x15 WA
400 x 400 x120
11.0
VR-HVAC 3x15 WA
600 x 600 x250
35.0
VR-HVAC 4x15 WA
600 x 600 x250
35.5
VR-HVAC 1x18.5 WA
400 x 400 x120
10.5
VR-HVAC 2x18.5 WA
400 x 400 x120
11.0
VR-HVAC 3x18.5 WA
600 x 600 x250
35.0
VR-HVAC 4x18.5 WA
600 x 600 x250
35.5
VR-HVAC 1x22 WA
400 x 400 x120
10.5
VR-HVAC 2x22 WA
400 x 400 x120
11.0
VR-HVAC 3x22 WA
600 x 600 x250
35.5
VR-HVAC 4x22 WA
600 x 600 x250
36.0
Switch cabinet
406

Terminal Diagrams Wilo-VR-HVAC
L1 N PE L1 N PE
Sensor
Ext.
OFF
SBM
2...
Sensor
SSM
SBM
2...

Solar thermal
0...10 V
0...10 V
SSM
2...
IN
Ext.
OFF
2...
IN
+24 V
SSM
W PE
+24 V
SSM
L1 L2 L3 PE U
Terminal diagram VR-HVAC 1~230 V

Cooling
Terminal diagram VR-HVAC 3~400 V
407

Wilo-CRn and CR control devices
Series description Wilo-CRn, Wilo-CR

Wilo-CRn
and CR
control
devices
Series
description WiloCRn, WiloCR
Wilo-CR-Systems
Digitally controlled, stepless Comfort-control systems for glandless and glanded pumps of all makes, single and multi-pump
systems.
CR version for conventional pumps with fixed speed.
CRn version for stepless electronically controlled pumps or pumps
with integrated frequency converter.
Outside temperature sensor
Feed
Feed sensor
6
Ext. off
SSM
0-10 Volt
Mains supply connection
Mains supply
connection
Sensor connection
DDG - or
Return
TSG
Return sensor
Mains connection
Motor connection
Fig.: System design, example of a one-pipe heating system with differential

temperature control
Fig.: Wilo-CR-System for heating/air-conditioning
Mains connection
Fig.: Wilo-CR-System for pressure boosting
Typical fields of application of the Wilo-CR-Systems

are water circulation, water supply (e.g. pressure boosting) and disposal in residential, commercial and public buildings, hotels, hospitals, department stores and industrial buildings.
Most advanced digital control electronics realise all demands of the
Wilo-CR-Systems for new installations and refits:
- CR version for all glandless and glanded pumps with three-phase AC
motors with rated power of up to P2 = 30kW (higher output ratings
and other voltages on request)
- CRn version performance-dependent via analogue control signals
0/2 10 V or
0/4 20 mA
- for pump splitting with up to 6 units (to utilise the lower-power individual units in low-load operation)
408
- Avoidance of flow or cavitation noise

- Lower operating costs due to energy savings
- Speed control range between 100% and 40% of rated motor speed.
Principle of operation
The Wilo-CR-Systems offer stepless electronic power adjustment of
pump performance to meet the continuously varying hydraulic conditions in a pipe installation as a function of the control variables of
pressure (p), volumetric flow (Q), temperature (T).
The control system with microprocessor-guided digital control and
CAN-bus technology ensures top performance and safe operation of
the entire pump system.
Equipment features
- PID controller
- Integrated real-time clock with summertime- / wintertime switchover
- Integrated individual / common operating hours counter
- Run-time optimisation on multi-pump systems
- Full motor protection due to connection of WSK and PTC (on CR version)
- Motor protection due to connection of WSK and SSM (on CRn version)
- Alphanumeric LCD display
(4-line) with backlighting
- Status display for drives
(e.g. pumps and frequency converters)
- User-orientated menu navigation with multi-lingual text display
- Data logging and detailed operating data display
- Defined display of fault signals and history memory
- Monitoring of wire failures on the actual value and transmitter control
circuits
- High reliability due to most up-to-date CAN-bus technology.

Series description Wilo-CRn, Wilo-CR
User-friendly regulation technology
1,1
Maximum rated motor output P2 of pump to

be controlled in kW
Cooling
CR
Number of pumps to be controlled

(16 pumps)
Device version
WA
WA = wall-mounted installation IP 42
(IP 54 on request)
SG = floor model IP 42 (IP 54 on request)
SE = control-panel installation
Type Key CRn control device (Example CRn 1-2 TP WA)

CRn
User-friendly regulation technology new
1-2
Number of connectable pumps:

12
34
56
TP, TK
Control modes
The following control modes can be preselected for electronic pump
performance control when using the Comfort controller of the WiloCR-Systems.
For variable-delivery systems (e.g. heating systems with thermostatic valves):
- Constant differential-pressure control ('p-c)
- Variable differential-pressure control ('p-v)
- Variable-delivery differential-pressure control ('p-q)
- Temperature-superimposed differential-pressure control ('p-T)
- Constant pressure control (p-c) for pressure boosting systems
- Constant flow rate control (Q-c)
For constant-delivery systems
(e.g. cooling systems with heat exchangers):
- Differential temperature control ('T)
- Process-temperature control (T)
- Variable temperature control ('T-v)
Type key CR control device (Example CR 1.1 2 WA)
Control mode:
T = Temperature
P = Sensor PT100
K = Sensor KTY
Device version
WA
WA = wall-mounted installation IP 42
(IP 54 on request)
SE = control-panel installation
Solar thermal

Stepless speed control must be regarded as the ideal solution to the
problem of achieving %100 harmonious matching of pump performance to the actual operating states of the system.
Unfortunately, its particular inherent capability of reducing the speed
right down to a very low level about 1020% residual speed
cannot be realised in practice in heating applications. Speed reductions in the range below 60% residual speed and the resulting drop in
delivery head (delivery head as a quadratic function of speed) may
result in malfunctions and sometimes to a breakdown in water distribution. In this case, the 'p measuring point must be installed in the
so-called index circuit of the system, i.e. line or consumer with the
greatest pressure losses. Extremely low speeds below 40% rated
motor speed can also lead to thermal and mechanical overloading of
the electric motors.


The Wilo-CR-Systems have at their disposal an extensive range of
control inputs/outputs as standard equipment
for incorporation in external monitoring units to be provided by the
customer:
- Remote setpoint adjustment (0 10 V/10 20 mA) can be preselected
- On- / Off control by external potential-free contact
- Freeze-up protection by external potential-free contact (applicable
only in conjunction with heating / air-conditioning) via digital input
- Low-water cut-out by external potential-free contact (only for pressure boosting) via digital input
- Collective fault/run signal as potential-free switchover contacts
- Mains Emergency Operation service selector switch for maintenance personnel
- Switchover to a second setpoint level
The following optional control inputs and outputs are available (only
in conjunction with accessory boards):
- Remote confirmation of collective fault signal (in connection with
DDC board)
- Switchover in manual control mode (in connection with DDC board)
- Individual run and fault signals for pumps and converters (in connection with signal board)
- Manual / automatic-switchover (in conjunction with control board)
- Connection for repair switch with potential-free contact (in conjunction with control board)
409

Technical Data Wilo-CRn, Wilo-CR

Electrical data Wilo-CR-System
Main functions
Automatic, load-sensitive, stepless speed control of glanded and
glandless pumps with three-phase AC motors. For heating /air-conditioning as a function of differential-pressure 'p,
feed / return temperature (T) or differential temperature ('T)
including free adjustment of the duty point by means of precorrection of full-load pump performance. For pressure boosting as a
function of pressure (p).
Device version
- Wall-mounted installation (WA) obtainable only up to 4 kW
- Floor models (SG) obtainable starting at 5.5 kW
- Control-panel installation (SE)
Connection data
Device classification:
Maximum rated motor power P2 [kW]
3~400 V/ 50 Hz / 60 Hz
1.1
2.2
3.0
4.0
5.5
Maximum output current I [A]
2.8
5.6
7.6
9.7
13.0
7.5
11.0
15.0
22.0
30.0
16.0
24.0
32.0
44.0
61.0
Power factor cos M
> 0,9
Efficiency:
> 0,93
> 0,85
at Pmax
in permitted partial-load range
Output voltage [V]
Output frequency [Hz]
3~400 V/ N / 50 Hz / 60 Hz
3 x 130 V 400 V
(10 Hz) 12 Hz 50 Hz / 60 Hz
Control range (% nominal motor speed)
40% 100%
Permitted ambient temperature
0C to +40C
Electrical data Wilo-CRn-System

Main functions
Automatic, load-sensitive, stepless speed control of glanded and
glandless pumps with integrated or external frequency converter. For
heating/air-conditioning as a function of differential pressure ('p),
feed /return temperature (T) or differential temperature ('T)
including free adjustment of the duty point by means of precorrection of full-load pump performance.
Device version
- Wall-mounted installation (WA)
- Control-panel installation (SE)
Connection data
410
1~230 V (grounding plug) / N / 50 Hz /60 Hz

power connection of the pumps on-site
Output signals
0/2 10 V
0/4 20 mA
Permitted ambient temperature
0C to +40C

Switchgear and control functions available for remote control

- Remote setpoint adjustment 0/2 10 V or 0/4 20 mA
(For connection details, see Terminal diagram CR / CRn System base
board)
- Overriding On/Off control by switch provided by customer
(For connection details, see Terminal diagram CR / CRn System base
board)
- Standby control operation with test run every 24 hours
with auxiliary DDC board
(For connection details, see Terminal diagram DDC board)
- Night setback to Min. speed or second controlled level
- Peak-duty pump(s) cut-in and pump duty cycling
- Switchover to manual control mode
- Remote speed adjustment
- Remote confirmation of collective fault signal
Cooling
Switchgear and control functions local and/or internal

- Mains 0 Auto manual switchover
- Fault-actuated switchover from frequency converter to mains
- Fault-actuated switchover from main to standby pump
- Peak-load cut-in for differential pressure 'p, pressure p
- or differential temperature 'T
- Collective run/fault signals For connection details, see Terminal diagram, CR/CRn System base board
- Pump alteration every 24 hours
- Time-sensitive switchover to minimum speed or second controlled
level
with auxiliary control board

(For connection details, see Terminal diagram control board)
- Mains/Automatic operating mode switchover
- Isolating individual pumps for repairs
Control functions for Wilo-CR / CRn Systems

Control functions for single-head pumps and multi-pump systems
(heating / air-conditioning)
Flow volume constant Q-c
- Differential temperature variable 'T-v
- Differential pressure constant 'p-c
- Differential temperature 'T
- Differential pressure, delivery-superimposed 'p-q
- 'T outdoor-temperature-superimposed 'T-TA
- Differential pressure, temperature-superimposed 'p-T
- Manual control mode DDC
Switchgear and control functions with Wilo-CR/CRn

Systems
Control functions for single-head pumps

(heating / air-conditioning)
- Differential pressure variable 'p-v
- Process temperature T
Control functions for single-head pumps and multi-pump systems
(pressure boosting)
- Constant pressure p-c
- Flow volume constant Q-c
- Flow volume constant Q-c
Solar thermal
Accessories for Wilo-CR/CRn Systems

Accessories
Sensor/transmitter
Differential pressure sensor DDG (4 20 mA) (observe measuring range)
Terminal diagram:
Base board CR / CRn System
Terminal diagram:
KTY 10 temperature board
Temperature board KTY 10:

Heating systems with big differentials (T max: +140 C, 'T min t 10 K,
'T max: 100 K), 2 temperature transmitter TSG included in scope of delivery
Terminal diagram:
Temperature board PT 100:

Cooling / air-conditioning systems with small differentials (T max: +140 C,
'T min t 5 K, 'T max: 100 K)
Terminal diagram:
PT 100 temperature board
Control board
Shutdown of each pump (up to 2 pumps) by repair switch on-site and remote
adjustment of operating mode (Mains / Automatic) for each pump (up to 2 pcs.)
3 control boards are required for 6 pumps
Terminal diagram:
Control board
DDC board
Load adjustment of the pump system (setpoint-actual value comparison) by

external controller, pump activation and deactivation, pump duty cycling, setpoint switchover, switchover to manual control mode and confirmation of the
collective fault signal by external potential-free contact
Terminal diagram:
DDC board
Signal board 1 2
Potential-free individual operation / Individual fault signal for the pumps 1 2

Terminal diagram:
and frequency converter, status signals to the digital inputs DIG2 or DIG3
Signal board 1-2
(e.g. low water, antifreeze protection), speed-actual value or transmitter-actual
value (can be preselected)
Temperature board
Automatic, stepless speed
control as a function of feed
or return temperature or as a
function of the difference
between feed and return
temperatures
Signal board 3 6
Potential-free individual operation / Individual fault signal for the pumps 3 6

TSG temperature signal transmitter (included in the scope of delivery of the

temperature board)
Outdoor temperature sensor KTY or PT 100
Terminal diagram:
Signal board 3-6
411


Dimensions and Weights Wilo-CR-System
Rated power
p2
Number of
pumps
WA / SG
14-fold
620
770
265
50
550
730
190
30
56-fold
780
770
315
70
704
730
200
45
12-fold
600
1900
415
195
499
1696
210
95
34-fold
800
1900
415
205
699
1696
210
105
56-fold
1000
1900
415
215
899
1696
210
115
12-fold
800
1900
515
270
699
1696
310
140
34-fold
1200
1900
515
350
1099
1696
310
160
175
[kW]
1.1 2.2 3.0 4.0
5.5 7.5
11.0 15.0 22.0

11.0 15.0
22
Weight
[kg]
Rec. inst.
depth
[mm]
Weight
[kg]
56-fold
1200
1900
515
365
1099
1696
310
56-fold1)
1200
1900
515
1099
1696
310
600
1900
515
520
499
1696
310
230
12-fold
1200
1900
515
390
1099
1696
310
200
34-fold1)
1200
1900
515
1099
1696
310
600
1900
515
560
499
1696
310
270
1200
1900
515
1099
1696
310
1200
1900
515
640
1099
1696
310
320
186
138
82
56-fold1)
1)
SE
T
[mm]
30
Cut-out dimension
CR controller and
operating unit
Control system consists of 2 switch cabinets.
Dimensions and Weights Wilo-CRn-System

Temperature sensor Number of
pumps
WA
B
SE
T
Weight
[mm]
412
[kg]
[mm]
Weight
[kg]
PT 100
12
400
400
200
12.5
360
380
120
5.0
PT 100
34
400
400
200
12.5
360
380
120
5.0
KTY
12
400
400
200
13.0
360
380
120
5.5
KTY
34
400
400
200
13.0
360
380
120
5.5

Wilo-CRn- and CR control devices
Terminal Diagrams Wilo-CRn, Wilo-CR
MPI
Ext. off
15 16
WM
1718
Bridge
or
Water
levelreglulator
or
Frostguard
or
MPI
Signal
Earth
Sensor
Shield
Actual value
Earth
Sensor
Shield
Ext.
off
Electrode
relais
Terminal diagram drives CR System (P2 d 4 kW)

X4 10 11 12 13 14
SBM
22 23 24
SSM
SBM
Pot.-free
messages
Earth
Off
On
External
setpoint
or actual value 2
1 2 3
DDG
SSM
19 20 21
Analog IN 1
12 13 14
Terminal diagram drives CR System (P2 t 5.5 kW)
X5 15 16 17 18 19
X1 PE PE 1 2 3
U V W
Bridge
or
thermistor
or
U V W
WSK
WSK
Pump 2/4/6
PE
PE 4 5 6 PE
102
U1
V1
W1
3 ~
Pump 1...6
P = ...kW
I = ...A
W2
U2
V2
X2 1 2
Bridge
or
Thermistor
or
WSK

Pump 1/3/5
Bridge
or
thermistor
or
Solar thermal
Sensor
X1 9 10 11
Cooling
Terminal diagram, CR System base board
413


Terminal diagram base board CRn System (for pump drives 1~230 V)
CR-IPG X3 / X4
CR-IPE X1 / X2
Setpoint 1)
+ -
On
Pump 1...4
P = ...kW
I = ...A
open
or
In
0.......10V
Start relay
TOP-E
or
Bridge
or
Stratos
SSM
Pump
or
0.......10V
M
1 ~
SSM
WSK
or
L N PE
Pot.-free
NC contact
On-site
power supply
1) Required for Stratos IF-Modul with 0...10 V input
(IF-Modul Stratos SBM, Stratos Ext. Min, Stratos Ext. Aus)
Terminal diagram expansion board CRn System (for pump drives 3~400 V)
CR-IPG X3 / X4
CR-IPE X1 / X2
or
Pump 1...6
P = ...kW
I = ...A
M
3~
On
Setpoint
+ -
open
or
Start
relay
or
Setpoint inputs
of the pump,
see table
SSM
Bridge
or
SSM
Pump
or
WSK
or
L1 L2 L3 PE
On-site
power supply
414
Star-delta starter
Pot.-free
NC contact


Wilo-CRn-System, allocation of setpoint outlets: 1. at the control device CRn/2. at the pump to be regulated
1. Setpoint outlets CRn:
+
Cooling
Analogue control signal
Pump type
0 - 10 V
4
GND
IL-E...BF R1
(starting with date of manufacture 08/2002 to 02/2003)
0 20 mA
4
GND
IL-E...BF R1(starting with date of manufacture 03/2003)
0 - 10 V
7
GND
IL-E...BF R1(starting with date of manufacture 03/2003)
0 20 mA
7
GND
(starting with date of manufacture 01/2003)
0 - 10 V
1 (0 - 10 V)
2 (GND)
IL-E... R1
(starting with date of manufacture 01/2003)
0 20 mA
4 20 mA
2 (GND)
IP-E
0 - 10 V
IP-E
4 20 mA
Solar thermal
IL-E... R1
2. Setpoint inputs pump:

IL-E...BF R1
(starting with date of manufacture 08/2002 to 02/2003)

Terminal
Diagrams
Wilo-CRn,
Wilo-CR
415

Wilo-VR, CRn and CR control devices

Wilo-DDG signal transmitter
Top view
DDG 10 to 100 (DDG 2 without illustration)
(Dimensions in mm),
DDG impulse amplifier
Wall-mounted signal transmitter installation for differential pressure-sensitive stepless speed control.
With built-in pressure-surge throttlers,
2 DIN 3862, 6 mm diameter. cutting-ring
unions, 5 m connection cable to the
switchgear1) (3 x 0.75 mm2), 2 pcs. angle
cutting-ring unions R 1/8x 6 mm.
> Connection data
15 30 VDC
Current output:
4 20 mA
Max. load resistance:
500 :
Pressure measuring ranges:2) 3)
DDG 2: 0 to 0.2 bar
DDG 10: 0 to 1.0 bar
DDG 100: 0 to 10.0 bar
> Technical data

Power consumption:
Protection class:
Fluid temperature:
Ambient temp.:
1.5 W
IP 54
25 bar
0 C to + 70 C
0 C to +40 C
1) Greater distances to be extended by customer

up to 25 m: 3 x 0.75 mm2, shielded
2) Other pressure measuring ranges on request
3) Selection of pressure measuring range to suit
pump performance point
Terminal diagram
max. 250 m (2 x 1,5 mm2)
+
1
2
3
Wilosignal
transmitter DDG
max. 750 m (2 x 1,5 mm2)
4> 2
4-20 mA
- 7
9
+
24V=
~
4-20 mA
1 10
+
1
+
2
CR
230V 50Hz
Measuring transformer DDG
Transformer DDG
230V 50Hz
(Dimensions in mm),
416
Wall-mounted impulse amplifier (measuring

transducer) installation for amplifying signals from the Wilo-DDG signal transmitter
for cable lengths in excess of 250 m.
Delivery including DDG power supply unit.
> Connection data
Operating voltage:
230 V/50 Hz
Current input/output:
0 20 mA
Max. fuse size:
10 A
Max. input resistance:
50 :
d 600 :
> Technical Data

Maximum power
consumption:
5 VA
Protection class:
IP 54
Ambient temp.:
0C to +40C
> Signal cables:
Input:
2 x 1.5 mm2,
250 m max. length, shielded
Output:
2 x 1.5 mm2,

Impulse selector (evaluator) for controlpanel installation (rail mounting) for signal
selection for two to four DDG measuring
points.
> Connection data
Operating voltage:
230 V/ 50 Hz
Current input (2 to 4 x):
0 20 mA
Current output:
0 20 mA
Max. fuse size:
10 A
Max. input resistance:
50 :
d 1000 :
Cooling
DDG impulse selector

> Technical Data
Max. power consumption: 8 VA
Protection class:I
IP 00
Ambient temp.:
0C to +40C
> Signal cables:
Per input:
2 x 1.5 mm2,
Per output: 2 x 1.5 mm2,
Wall-mounted power supply unit installation for supplying power to the DDG signal
transmitter in conjunction with the DDG
impulse selector.
> Connection data

Operating voltage:
Output voltage:
Output current:
> Technical Data

Protection class:
Ambient temp.:
IP 54
0C to +40C
> Technical Data

Protection class:
Temp. range:
IP 43
0C to + 150C
DDG power supply unit
230 V/ 50 Hz
24 V DC
0 20 mA
15
Pipe-attached contact temperature sensor.

Included in scope of delivery with KTY 10
temperature board.
With 2 pcs. spring fasteners for attachment
to pipes up to DN 100,
1 tube thermolube,
5 m connection cable to the switchgear1)
(2 x 0.75 mm2, shielded).
1)
Greater distances to be extended by customer


> Connection data

KTY 10 PTC thermistor
- at +25C:
2 k:
- at +90C:
3.09 k:
Max. current:
2 mA
70
Solar thermal
TSG signal transmitter
417


Outdoor temperature sensor KTY/ PT
35
Transmitter for wall mounting for outdoor

temperature indication.
> Technical Data

Protection class:
Temp. range:
IP 65
25 C to +80 C

- Connection line (on-site)
65
53
65
38
4,2
M16
50
T (return) T (external)
+
1
+
3
+
5
External
temperature
Return
temperature
Feed
temperature
X3
T (feed)
Terminal diagram, KTY 10 temperature board
Additional board for upgrading Wilo-CRSystem switchgear series for utilisation of

the control modes:
- Feed / return temperature control (T)
- Differential pressure temperature-superimposed ('p-T)
> Design
3 analogue inputs for TSG temperature
sensors:
- Feed temperature (+T)
- Return temperature (-T)
- Temperature reference value (T)
Fixation material, CAN bus cable and 2 pcs.
TSG temperature signal transmitters are
included in the scope of delivery.
> Technical Data

Measuring
range:
T: - 20 ... +150 C
'T:
t 10 K
Resolution:
10 bits
Accuracy:
0.2% of upper limit
+ transmitter tolerance
Ambient
temperature:
0 C to +40 C
Dimensions:
100 mm x 120 mm
Weight:
about 0.5 kg
Additional board for upgrading Wilo-CRSystem switchgear series for utilisation of

the control modes:
- Feed / return temperature control (T)
- Differential pressure temperature-superimposed ('p-T)
> Design
3 Analogue inputs for PT temperature sensors 100 in 2-/ 3- and 4-conductor technology to be provided on-site by the customer:
- Feed temperature (+T)
- Return temperature (-T)
- Temperature reference value (T)
Fixing sundries and CAN-bus cable are
> Technical Data

Measuring
range:
T: - 20 ... +150 C
'T: t5 K
Accuracy:
2 K (in reference to
standard values as per
DIN IEC 751 )
Ambient
temperature:
0 C to +40 C
Dimensions:
100 mm x 120 mm
Weight:
about 0.5 kg
T (return)
+
4 5
6
T (process)
+
7 8
9
External
temperature
Feed
temperature
T (feed)
+
X3 1 2
3
Return
temperature
PT 100 temperature board
Two-wire
circuit
Three-wire
circuit
Terminal diagram, PT 100 temperature board
418

SLZU
SLAB
PT
SW
1/2
X3 1 2
3 4
5 6
7 8
9 10
Peak-load
deactivation
Pump Duty
Cycling
Setpoint
changeover
External fault
conrmation
I U
0/4 0
20 mA 10 V
External Param. Analogue

Quit
2
IN 2
Analogue, external
Change of
parameter record
Peak-load cut-in
In +
11 12 13 14 15
Terminal diagram, DDC board
> Technical Data

Analogue input:
Additional board for upgrading Wilo-CRSystem switchgear series for Manual 0

Automatic operating-mode selection for
max. 2 pumps (e.g.: 5-pump system will
require 3 pcs. control boards). Switchover
for each pump individually by potential-free
control switches provided by customer.
> Technical Data

Selector switch:
Measuring range:
Input resistance:
Resolution:
Accuracy:
Cooling
DIG.3
S1
Additional board for upgrading Wilo-CRSystem switchgear series for remote control
by external monitoring units (e.g. BA or
DDC substation).
> Design
1 analogue input for external manipulated
variable (speed adjustment during DDC
operation)
8 digital inputs for connecting external
potential-free pushbuttons for
- Peak-load cut-in
- Peak-load deactivation
- Pump duty cycling
- Setpoint switchover
- Confirmation of the collective fault signal
- Parameter-record switchover
- Control input 0/ 2 -10 V or 0 / 4 - 20 mA
- Signal input DIG 3
manipulated variable
0 - 10 V,
0 / 4 - 20 mA
( min.- max.
speed)
10 k: or50:
10 bits
0.2% of upper limit
Digital inputs:
Input level:
24 VDC / 1 mA
Dielectric strength:
250 VAC
Max. cable length:
100 m
Terminal cross-sections:1.5 mm2
Ambient temp.:
0 C to +40 C
Dimensions:
100 mm x 120 mm
Weight:
about 0.5 kg
Res.2
16 17 18 19
DDC board
Control board
Pump 2/4/6
Terminal diagram, control board
Input level:
Voltage
resistance:
Max. cable length:
Terminal
cross-section:
Ambient temp.:
Dimensions:
Weight:
Solar thermal
> Function
Manual 0 Automatic switchover by a
potential-free two-way make contact with
central Off position for each pump, provided by the customer.
Operating mode:
- Manual:
pump in mains operation
- 0:
Pump Off
- Automatic: Pump on standby for automatically controlled operation
Connection for customer-provided repair
switches with auxiliary contact:
- closed:
pump enabled
- open:
pump disabled
Control inputs:
250 VAC
100 m
Release
Pump 1/3/5
11 12
Control
function
9 10
P1 / P2, P3 / P4,
P5 / P6
2 x Repair switches
(On / Off for each
pump)
4 x control switches
(Manual 0 Automatic for each pump)
24 VDC / 1 mA
1.5 mm2
0C to +40C
100 mm x 120 mm
about 0.5 kg

Control
function
Relesae
7 8
Manual
operation
Manual
5 6
Control
function
Release
3 4
Release
Manual
Manual
operation
X3 1 2
Pump 2/4/6
Control
function
Pump 1/3/5
419


Signal board 1 2
Pump 1
Pump 2
Transformer
WM
Analog
OUT
+ -
Pump 2
FU
Terminal diagram, signal board 1 - 2
15 16
DDG or
speed
Low water
13 14
disturbance
9 10 11 12
Operating
Operating
Operating
Pump 1
7 8
disburbance
5 6
disturbance
X1 1 2 3 4
Additional board for upgrading Wilo-CRSystem switchgear series for individual run/
single fault signals for single and twin-head
pump systems.
> Function
- Potential-free signal contacts for operation
(NO contact) and fault (NC contact) of:
pump 1, pump 2, frequency converter
- Signalling the digital inputs DIG2 or DIG3,
e.g. frost (heating) or low water (pressure
boosting)
- Analogue output for actual speed value or
actual-value transmitter (preselectable)
> Technical Data

Analogue output:
Measuring range:
Input resistance:
Resolution:
Accuracy:
Actual value
0 10 V,
0 / 4 20 mA
(speed or transmitter)
10 k: or 50:
10 bits
0.2% of upper limit
+ transmitter
tolerance
Signalling contacts:
Max. switch rating: max. 250 VAC / 2 A
min. 12 VDC / 10 mA
Max. cable length:
100 m
Terminal
cross-sections:
1.5 mm2
Ambient temp.:
0 C to +40 C
Dimensions:
120 mm x 120 mm
Weight:
about 0.5 kg
Signal board 3 6
Pump 3
Pump 4
Pump 5
disturbance
Pump 6
Operating
9 10 11 12 13 14 15 16
disturbance
5 6 7 8
Operating
Pump 5
disturbance
disturbance
Operating
X1 1 2 3 4
Pump 4
Operating
Pump 3
Pump 6
Terminal diagram, signal board 3 - 6
420
Additional board for upgrading Wilo-CRSystem series switchgears for individual run/
single fault signals for three- to six-pump
systems (signalling board 1 2 also
required).
> Function
- Potential-free signalling contacts for
operation
- (normally open contact) and malfunction
(normally closed contact) of:
pump 3, pump 4, pump 5, pump 6
> Technical Data

Signalling contacts:
Max. switch rating: max. 250 VAC / 2 A
min. 12 VDC / 10 mA
Terminal
cross-sections:
1.5 mm2
Ambient temp.:
0 C to +40 C
Dimensions:
120 mm x 120 mm
Weight:
about 0.5 kg

Contents
426
Wilo-IR-Monitor
429
Wilo-IF-Moduls Stratos, Wilo-IF-Moduls

Technical Data
Function overview Wilo-Stratos pumps with
Wilo-IF-Moduls Stratos
Function tables
431
431
432
432
Wilo-IF-Moduls Stratos for Single-Head Pumps
435
Wilo-IF-Moduls Stratos for Twin-Head Pumps
440
Function overview Wilo-TOP-E/-ED with Wilo-IF-Moduls
445
Function tables
445
Wilo-IF-Moduls for Single-Head Pumps
449
Wilo-IF-Moduls for Twin-Head Pumps
451
Function overview Wilo-IP-E/IL-E and DP-E/DL-E with

Wilo-IF-Moduls
447
Function tables
447
Wilo-IF-Moduls for Single-Head Pumps
449
Wilo-IF-Moduls for Twin-Head Pumps
451
Wilo-Protect-Modul
453
Function overview
453
Wilo-Protect-Modul C for single-head pumps
455
Wilo-Protect-Modul C for twin-head pumps
457
Wilo-Control AnaCon
460
Wilo-Control DigiCon
462
Wilo-Control DigiCon-A
464

Control Technology
429
Product Description
Solar thermal
Pump Control
422
Planning Guide
Series overview
Cooling
421

Pump Control
Series overview
Operating and service unit
Wilo-IR-Monitor
Remote control with infrared interface for electronically controlled Wilo pumps
Commissioning and diagnostic instrument/tool
Extension of pump functions
Rotation test unit for all kinds of pumps and IEC standards motors
Wilo-Stratos interface converter modules

Wilo-IF-Modul Stratos PLR
Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Serial digital PLR interface for connection to BA building automation via
- Wilo interface converters or
- company-specific coupling modules
twin-head pump management with communication capability (time-, load- and faultsensitive)
Wilo-IF-Modul Stratos LON

Serial digital LON interface for connection to BA building automation via LONWORKS
networks:
- LONTALK protocol
- LONMARK conformity
Wilo-IF-Modul Stratos Ext. Aus

Control input 0- 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
422

Pump Control
Series overview
Wilo-IF-Modul Stratos Ext. Min
Cooling

Control input Overriding Min (setback mode without autopilot)
Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
twin-head pump management with communication capability (time-, load- and fault-
sensitive)
Wilo-IF-Modul Stratos SBM

Collective run signal
Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
Solar thermal
Interface converter modules

Wilo-IF-Modul PLR
retrofittable plug-in module for pump types with IR interface

- Wilo-TOP-E/ED
- Wilo-VeroLine-IP-E
- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
serial digital PLR interface for connection to BA building automation via:
twin-head pump management with communication capability (time-, load- and fault-sensitive)
Wilo-IF-Modul LON

retrofittable plug-in module for LON-compatible pump types with infrared interface
- Wilo-TOP-E/ED
- Wilo-VeroLine-IP-E
- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
serial digital LON interface for connection to BA building automation
- LONTALK protocol
- LONMARK conformity
twin-head pump management with communication capability (time-, load- and fault-sensitive)
423

Pump Control
Series overview
Wilo-Protect-Modules
Wilo-Protect-Modul C (single-head pumps)
Plug-in module for single-head pumps of series Wilo-TOP-S/-Z, as well as Wilo-TOP-RL and
Wilo-SE with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).
Wilo-Protect-Modul C (twin-head pumps)

Plug-in module for twin-head pumps of the series Wilo-TOP-SD (2 pieces Wilo-ProtectModules C) and Wilo-SE-TW (2 pieces Wilo-Protect-Modules C) with mains connection
1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).
424

Pump Control
Series overview
Building Automation BA/Control Technology
Cooling
Series: Wilo-Control AnaCon

Analogue interface converter for the universal connection of communication-capable Wilo
pumps with serial, digital PLR interface to on-site monitoring units as per VDI 3814.
Series: Wilo-Control DigiCon

Digital interface converter for the universal connection of communication-capable Wilo
Solar thermal
pumps with serial digital PLR interface to on-site monitoring units with digital RS 485 interface.
Series: Wilo-Control DigiCon-A (manual operation panel)

Manual operation level for Wilo-Control DigiCon for expanded communication-capable Wilo

pumps with serial digital PLR interface to on-site operating levels in accordance with
VDI 3814.
The Wilo-Control DigiCon-A manual operation level allows the superordinate control of
pumps connected to the Wilo-Control DigiCon interface converter.
425

Pump Control
Planning Guide
Building automation (BA)
The BA has the task of controlling the dependencies between the
different trades involved in the technical building equipment (TGA). It
is in particular the facility management that requires the intersectional exchange of information and data in order to run the building
or estates with optimum efficiency and economy. As field devices,
pumps are to be seen as components indispensable for operations in
the TGA that utilise high power consumption. Operational reliability
and economic efficiency of pumps and pump systems are guaranteed
to the greatest possible extent by central availability and monitoring
of these pumps and pump systems.
Due to the rapid technical advances made in the areas of electrical
engineering/electronics, potential-free contacts and analogue unit
signals are being successively superseded by bus systems.
Operating
station /
operating unit
Programming
unit
Data interface
unit
System
for special
applications
Operating
station /
operating unit
Data interface
unit
System
for special
applications
Network
Operating unit
Communications unit /
Controller /
ASR
Application-specic
control and
regulatory unit
Space /
Operating unit
Field
System
for special
applications
Data processing
apparatus /
Server station
Programming
unit
Automation
Data interface
unit
Network
Network
Management
Automatically controlled processes have become vitally important in

advanced building services technology. This particularly applies to all
building and mechanical services in the areas of:
- Heating systems
- Cooling systems
- Ventilation systems
- Heat pump installations
- Combined heat and power plants
- Water Supply
- Drainage, sewage handling
Controller /
Automation station /
ASR
Local overriding
operating units
Network
Connections within the functional levels
Venetian blinds / protection against sunlight
Connections between the functional levels
Light / Dimming
Fig.: Building automation - schematic diagram
426

Pump Control
Planning Guide
NO contact
SPDT contact
Run signal in
Connection
compliance
optional
with VDI 3814
Illustration:
De-energised idle state (relay not active)
Fault signal in
compliance
with VDI 3814
Mains voltage
Control input
Overriding Off
Signalling relay
SBM
Off 1)
SSM
On
closed
open
1
0
0
0
On;
Pump faulty
closed
open
0
0
1
1
0 = relay inactive
SBM = collective run signal
1 = relay active
SSM = collective fault signal
1) Mains system voltage Off = total breakdown of electronics system
It is also possible to effect external control functions such as Overriding Off and Overriding Min. by means of customer-provided
potential-free contacts,
offering the following combinations:
Overriding Off:
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls
- TOP-E/-ED (P2 t 350 W)
- CronoLine-IL-E/CronoTwin-DL-E
- VeroLine-IP-E/VeroTwin-DP-E
Overriding Min.:
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls
Overriding Off, Overriding Max and Overriding Min:
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls Stratos PLR
and analogue interface converter
- TOP-E/-ED with IF-Moduls PLR and Wilo-Control AnaCon
- VeroLine-IP-E/VeroTwin-DP-E with Wilo-Control AnaCon
- CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls PLR and WiloControl AnaCon
In addition to these functions the new pumps with communication
capabilities feature the option of logging an extensive number of
Cooling
The demands made of communication capabilities and functionality

are guided through ever more complex hierarchies of building automation as a result of the rising demands made of mechanical services
equipment (TGA - also referred to as technical building equipment) in
large building projects. This leads to a situation where components at
the field level are becoming increasingly technically sophisticated,
because - among other things - they also fulfil functional needs at
the automation level. In order to lower installation costs and thus
investment costs of technical building equipment, and thus also
those associated with pump systems, while at the same time increasing their economic efficiency and reliability, it is necessary to use
systems with open communications and distributed intelligence.
The Wilo-Control automation and monitoring system offers:
Monitoring and control in accordance with VDI 3814 with
- potential-free contacts
- analogue signals
Serial digital Interface PLR (Wilo-specific hardware and protocol) of
pumps with communication capability is star-connected via a
2-lead cable to a Wilo interface converter or a company-specific
coupling module (I/O module). This connection permits transmission
links of up to 200 m. Additional advantages are:
- locking protection
- immunity to interference
- small cross-sections (0.75 mm2)
- ECM-protected at both ends
- isolated
- interference-voltage-proof up to 250 VAC
Serial bus-compatible Interface RS 485 (standard hardware, Wilospecific protocol) with digital interface converter for communication
with digital monitoring units. The data protocol is to be co-ordinated
with respective BA manufacturer.
Serial bus-compatible Interface LON with LONTALK protocol and
transceiver type FTT10A for connecting electronically controlled
LON-compatible Wilo pumps with infrared interfaces to LONWORKS
networks. The LONWORKS technology offers installation advantages
such as:
- locking protection
- immunity to interference
- small cross-sections (0.75 mm2)
- screened cable not required
- ECM-protected at both ends
- isolated
- interference-voltage-proof up to 250 VAC
- freely selectable topology.
Input
Systems integration
Solar thermal
Principle of operation:
physical actual data. The latest sensor technology records hydraulic

and electrical pump data and makes them available via a PLR or
LON serial digital interface of the BA. All this information can be
exchanged between a pump with communication capability (accessory modules required) and another BA unit via a 2-lead cable.
Pumps with communication capability are:
Stratos/Stratos-Z/Stratos-D with IF-Moduls
TOP-E/-ED with IF-Moduls
CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls
VeroLine-IP-E/VeroTwin-DP-E
Different communications connections, depending on the kind and

extent of a BA system, are required to communicate with signals,
commands or data exchange.
In Germany, design and functions of BA systems are precisely defined in
standard specification VDI 3814. The scope of communication is crucial
in determining whether potential-free contacts and analogue signals
(2 control cables are required for each kind of information) or intelligent
bus systems (all data via a bus line) are used for data transmission.
Wilo pumps as well as their optional accessories are equipped with
control terminals and respective internal relays enabling communication facilities in line with VDI 3814 requirements.

Integration in BA
427

Pump Control
Planning Guide
LON is an open, non-manufacturer-specific system which enables
open, intersectional communication between different components
and systems. It thus offers advantages to planner, installer and operator, such as:
Intersectional trade integration
Non-manufacturer-specific
Creation of functional added values
Avoidance of installation and planning errors thanks to a standardised data interface (prerequisite: no changing transfer media)
Reduction of installation expenditure in comparison with standalone systems
Reduced investment costs through multiple utilisation of sensors
No expensive gateway solutions are required for data communication
between stand-alone systems
Flexibility in the event of modifications and retrofitting
Reduced operating costs thanks to intelligent energy management
Efficiency and operational reliability due to hydraulic load management in heating/ventilation/air-conditioning installations
Overall transparency due to centralised displays, interventions and
monitoring
Standardised and transparent operation of equipment and buildingservices systems
LONWORKS provides for 2 directions of communication:
Vertical communication between components on the field level and
automation stations on the automation level
Horizontal communication between components at the field level
It is horizontal communication in particular which allows the set-up
of decentralised structures which operate without higher-level automation stations. It has thus become possible to realise previously
expensive control tasks with significantly lower installation expenditure; e.g. a controlled pump with communication capability can
exchange data directly via LON with a valve, a differential-pressure
sensor or a boiler control system and undertake control tasks. In
parallel fashion, the pump can send electrical and hydraulic operating
data for statistical conditioning and if necessary fault and run/
process signals to the higher-level control room and receive higherlevel commands from this control room.
Communication takes place with the standardised LONTALK protocol
and utilises the firmly defined network variables of the LONMARK
Pump Controller Object for HVAC Applications functional profiles.
Operating-data management by BA
Data management by BA systems allows the logging and recording of
cyclical and eventful data, e.g.:
Maximum output data for 'p and Q
Minimum output data for 'p and Q
Current power consumption P1
Operating hours
Cumulative power consumption
Status reports
Fault reports with date, time and cause
The multitude of the information and functions listed allows specific
energy and maintenance management and thus contributes to
reducing costs.
It is thus feasible, by relating the performance and work data to the
measured heating load, to assess overall plant efficiencies and performance data.
428

Pump Control
Series description Wilo-IR-Monitor

Wilo-IR-Monitor
Technical Data
Operating temperature
-10 C to +40 C
Storage temperature
-20 C to +70 C
Transmit/receive range
Display
Voltage supply
Operating duration
Data buffer
Modern operating and servicing equipment for user-friendly remote

control of the electronically controlled Wilo pumps with infrared
interface of the following Wilo series:
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD
- TOP-E/-ED
- VeroLine-IP-E
- VeroTwin-DP-E
- CronoLine-IL-E
- CronoTwin-DL-E
The IR-Monitor can be used in conjunction with all conventional
glandless and glanded pumps without IR interfaces. It is capable of
checking the direction of rotation, the rotating-field frequency and
the current operating status of each pump and standard motor with
the IR-Monitor.
The Wilo-IR-Monitor serves to remotely monitor the numerous pump
functions by wireless control. All operating steps and status reports
are clearly graphically displayed.
Functional features of the IR-Monitor are closely linked with the
attributes of the high-efficiency and/or energy-saving pumps. Operation of the IR-Monitor corresponds to that of the pump itself, i.e.
Modification and confirmation of the values that have been newly
adjusted is carried out by rotating and pressing the red operating
button (one-button operation).
The functional capacity has mainly been tailored for the use by contractors and service personnel.
2 pc. Mignon alkali battery cells

1.5 V size AA
(included in the scope of delivery)
about 24 hrs. when on and
illuminated
EE-Prom
EN 61000-6-3
EN 61000-6-2
Automatic interchange linkup

The information exchange between the IR-Monitor and the pump is
wireless by infrared light. An automatic interchange built-up will, on
congested plant layouts (e.g. a number of pumps installed closely
side-by-side), avoid the simultaneous activation of different pumps
and will thus establish a correct data exchange between the selected
pump and the IR-Monitor. Manual coding of the individual pumps is
not required.
Data memory
Solar thermal
Application
max. 8 m
50 x 50 mm,
with switch-on backlighting
Operating data logged immediately prior to a fault event will be

recorded in the pump and be made further use of for data analysis
with the IR-Monitor.
Statistical functions
The hydraulic performance (volumetric flow) of the relevant pump
can be viewed with the IR-Monitor in a statistical histogram.
The load profile of the hydraulic plant will thus become perceptible
over the range of a defined operating period.
A non-fading data memory (EE-Prom) is available for the buffering of
statistical and preset values
Fig.: Wilo-IR-Monitor; Operating and service unit for pump monitoring
IP 43
DIN EN 60068-2-6
Vibration resistance
Cooling
Wilo-IR-Monitor
Protection class
Battery monitoring
Battery condition is subject to constant check. A warning light will be
displayed to indicate fading capacity

Design
Shock resistant due to its sturdy and robust plastic casing and the
scratch-resistant monitor screen. A carrying case for additional protection is also included in the scope of delivery.
429

Pump Control
Series description Wilo-IR-Monitor

Series
description WiloIR-Monitor
Main menu
The main menu of the IR-Monitor is divided into 6 function menus:
Menu 1: Communication
This menu initiates the automatic linkup between
the IR-Monitor and the pump.
Selective activation of individual pumps within a set
of pumps d 1000 : is also possible here.
Menu 2: Display
Here it is possible to read system data, e.g. actual
electrical and hydraulic values, operating status,
operating mode, fault reports.
For correct interpretation, the display always distinguishes clearly between Single- and Twin-head
pump.
Menu 3: Operate
In this menu, data can be both displayed (current
setpoint value) and changed, e.g. control mode,
setpoint value, pump ON/OFF, disabling the manual
operating level at the pump (pump ON/OFF, Ext.
Aus and SSM remaining active).
Menu 4: Statistics
So that operating periods can be analysed, this
menu offers clearly definable histograms of hydraulic performance (volumetric flow Q), thus giving an
appreciation of the system load conditions over a
definable operating period. It also records hoursrun and operating data.
Menu 5: Service
In the service menu the user is given the open of
fault diagnosis, fault statistics, function-testing the
pump, the IR-Monitor and the serial digital interface, as well as direction-of-rotation check and
frequency measurement of the rotating field.
The latter two checks can also be conducted with
all conventional pumps without IR interface.
Menu 6: Adjust
Language selection, contrast and time-out settings, changing and activating the personal password are available to adapt the IR-Monitor to suit
individual requirements.
430

Pump Control
100 m
Cable
shielded
min. 2 x 0.34 mm2, drilled (10 t/m),

cable shielded,
(e.g. J-Y(st)Y 2 x 2 x 0.8 mm2)
Cable shielded
Transceiver
FTT 10 A
Voltage supply
5 V=/15 V= via pump
Current consumption
30 mA
2-part sticker with barcode of

Neuron ID
LONTalk
Neuron ID
Protocol
Contact rating
24 VDC,
10 mA
24 VAC,
0.2 A
250 V AC
Terminal cross-section
1.5 mm2
Maximum cable length
25 m (cable shielded)
Dielectric strength
24 V =
Dielectric strength
Cooling
200m
1000 m for bus topology with

max. 3 m long spur lines
500 m for free topology, with max.
400 m between two nodes communicating with each other
1.5 mm2
Solar thermal
2.5 mm2
IF-Modul Stratos
SBM

IF-Modul LON
2.5 mm2
Maximum cable length
Bus cable
IF-Modul Stratos Ext. Min

IF-Modul PLR
Terminal cross-section
Technical Data Wilo-IF-Moduls Stratos, Wilo-IF-Moduls
>100 k:
Accuracy
5%

Input resistance of voltage input
431

Pump Control
Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos

Function
overview
Wilo-Stratos pumps
with WiloIF-Moduls
Stratos
Wilo-Stratos/Stratos-Z with IF-Modul Stratos
Wilo-Stratos-D/Stratos-ZD with 2 x IF-Modul Stratos
Integrated electronic performance control for operation at constant/
variable differential pressure

- simplifies pump configuration
- duty point-adjustable
- reduces noise and saves electricity
Retrofittable Stratos IF-Modul for function expansion

Twin-head pump switchover valve
Retrofittable Stratos IF-Modul for function expansion
Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Wilo-Stratos
single-head pumps
Wilo-Stratos-Z
single-head pumps
Wilo-Stratos-D
twin-head pumps
Twin-head pumps
Wilo-Stratos-ZD
Pump ON/OFF
Setting control mode

('p-c, 'p-v, 'p-T, manual control mode)
Setting setpoint differential-pressure value
Function
1~230 V/50 Hz
Manual functions
Setting speed (manual setting)

Automatic functions
Stepless performance control' p-c
Stepless performance control' p-v
Stepless performance control 'p-T
Automatic setback in low-load periods (e.g. at night)
Full motor protection with fault trip
432

Pump Control
Wilo-Stratos
single-head pumps
Wilo-Stratos-Z
single-head pumps
Wilo-Stratos-D
twin-head pumps
Wilo-Stratos-ZD
twin-head pumps
1)
1)
1)
1)
2)
2)
2)
2)
1) 2) 3)
1) 2) 3)
1) 2) 3)
1) 2) 3)
1) 2) 3)
1) 2) 3)
1) 2) 3)
1) 2) 3)
Collective fault signal (potential-free NC contact),

for function details see Wilo-Control
Collective run signal (potential-free NO contact),

for function details, see Wilo-Control
3)
3)
3)
3)
Fault light
IR communication indicator light
Fault code
LC display for indicating pump data

the Wilo-IR-Monitor operating and service unit
8)
8)
8)
8)

coupling modules
4)
4)
4)
4)

LONWORKS network
5)
5)
5)
5)
6)
6)
6)
6)
6) 7)
6) 7)
6)
6)
Function
Cooling
Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD (Continued)
Signalling and display functions
Solar thermal
Data exchange
Main/standby operation (automatic. fault-actuated

switchover/time-sensitive pump duty cycling)
cut-in and out)

(2 single or 1 x twin-head pump)
2)
3)
4)
5)
6)
7)
8)

IF-Modul Stratos Ext. Min
IF-Modul Stratos SBM
Different combinations with Stratos IF-Modul possible, see Wilo-Control Pump Management Systems
Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue
Functions, see Function table for Wilo-IR-Monitor

1)
433

Pump Control

Integrable dual pump management for
Function
overview
1 x Wilo-Stratos-D/Stratos-ZD or
Wilo-Stra- 2 x Wilo-Stratos/Stratos-Z
tos pumps Functions of twin-head pump management that can be integrated:
with Wilo- - Main/Standby operation
IF-Moduls - Addition operation (efficiency-optimised peak-load cut-in and out)
Stratos
- Base-load pump exchange after 24 hours of accumulated operating time
- Automatic fault-actuated switchover
Serial digital PLR interface for connection to BA building automation via Wilo interface converter or customer-provided coupling
modules
1 x MA
1 x SL
Serial digital LON interface for connection to LONWORKS networks, FTT 10 A transceiver
1 x SL
IF-Modul
Stratos SBM
IF-Modul
Stratos Ext. Min
Function 1)
IF-Modul
Stratos Ext. Aus
IF-Modul
Stratos PLR
IF-Modul
Stratos LON
Possible combinations of Stratos IF-Modul for integrated twin-head pump management
1 x MA
Aus 2)
Input for potential-free NC contact with the function Ext.

Control input 0 - 10 V for remote speed adjustment or remote
setpoint adjustment 3)
1 x SL
Input for potential-free NC contact with the function Ext. Min 4)

1 x SL
1 x MA
1 x MA
Run signal SBM as potential-free NO contact 5)

1 x MA
1 x SL
MA = Master, SL = Slave
1)
2)
3)
4)
5)
The control function acts on the entire twin-head pump.

The control function is put onto MA of the twin-head pump.
The SL of the twin-head pump receives the corresponding command from the MA via the DP interface of the IF-Modul (2-core connecting cable).
Both drives are stopped.
The control input 0 - 10 V has different additional functions, see table below and High-Efficiency Pumps Planning Guide.
The base-load pumps runs at minimum speed, the other drive is stopped.
Collective run signal indicates rotation of the corresponding drive (individual run signals separate for MA and SL).
Function of the analogue input 0 - 10 V in integrated dual pump management

Twin-head pump operating mode
Function 0 - 10 V
Addition operation
+
Remote speed adjustment (DDC)

0 - 1 V: Off 1)
1 - 3 V: Min. speed 1)
3 - 10 V: nminnmax
- Speed of base-load pump follows voltage

signal
- Base-load pump exchange after
24 operating hours
- Both pumps follow voltage signal with the

same speed
Remote setpoint adjustment 2)

0 - 1 V: Off 1)
1 - 3 V: Hmin
3 - 10 V: HminHmax
- Base-load pump controls differential

pressure
24 operating hours
- Efficiency-optimised On/Off control of

peak-load pump
24 operating hours
1)
2)
434
Main-/ Standby operation

/
Observe switching hysteresis (ON/OFF), see High-Efficiency Pumps Planning Guide

If the Ext. Aus and Ext. Min functions are also required via potential-free contacts,
this calls for a Wilo-Control AnaCon and 2 x IF-Modul Stratos PLR.
All functions are then available at the Wilo-Control AnaCon.

Pump Control
Wilo-IF-Module Stratos for Single-Head Pumps
Cooling
1 x Wilo-IF-Modul Stratos PLR

Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series singlehead pumps
> Additional functions

Serial digital Interface PLR for connection to BA building automation.
Connection via
Transfer of the following data items as control commands to the pump:
- Control mode
- Setpoint Delivery head/Speed
- Pump ON/OFF
- setback mode
Transfer of the following data items as signals from the pump:
- Actual value, delivery head
- Actual value, volumetric flow
- Actual value, power consumption
- Actual value, power output
- Actual value, motor current
- Operating hours
- Actual value, speed
- Detailed fault reports
- Status reports
Twin-head pump interface DP for integrated dual pump management of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls
Stratos for twin-head pumps)
Solar thermal
Terminal diagram
Wilo-Stratos
Wilo-Stratos-Z
Wilo-IF-Modul Stratos PLR
DP
L N PE
1~230 V
SSM
PLR

Wilo Interface converter or

company-specific coupling module
435

Pump Control

1 x Wilo-IF-Modul Stratos LON
Serial digital LON interface for connection to LONWORKS networks.
Transfer of the following data items as control commands to the
pump:
- Operating mode
- Setpoint
- External sensor data
Transfer of the following data points as messages from the pump:
- Hydraulic operating data
- Electrical operating data
- Status reports
- Fault signals
Twin-head pump interface DP for possible integration of twin-head
pump management of 2x single or 1 x twin-head pump (see WiloIF-Moduls Stratos for Twin-Head Pumps)
> Standards
LONMark Application Layer Interoperability Guidelines Version 3.2
LONMark Layers 1-6 Interoperability Guidelines 3.0
LONMark Functional Profile Pump Controller Object for HVAC
Applications
> Delivery status
The IF-Modul LON is supplied as Application unconfigured in line
with LONMark Application Layer Interoperability Guidelines.
Terminal diagram
Wilo-Stratos
Wilo-Stratos-Z
Wilo-IF-Modul Stratos LON
DP
LON
L N PE
1~230 V
SSM
> Documentation
You will find the following documentation on our homepage at
www.wilo.de (- Planning, - Data Records/CAD):
Applications
Download Application over Network: *.NXE/*.APB
External Interface Files: *.XIF/*.XFB
Device Resource Files: *.ENU/*.FMT/*.FPT/*.TYP
LONWORKS network
436

Pump Control
Cooling
1x Wilo-IF-Modul Stratos Ext. Aus


Input for potential-free NC contact with the function Ext. Aus
- Contact closed: pump operating under auto control
- Contact open: pump stops
Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (cable shielded)
- Remote setpoint adjustment:
The setpoint value for integrated differential-pressure control is
determined for the pump via an analogue signal 0 - 10 V
(see High-Efficiency Pumps Planning Guide).
- Remote speed adjustment:
An external controller issues an actuating signal for remote speed
adjustment (DDC operation) (see High-Efficiency Pumps Planning
Guide).
The desired function must be activated at the pump.
DP twin-head-pump interface DP for possible integration of twinhead pump management of 2 x single or 1x twin-head pump
(see Wilo-IF-Moduls Stratos for Twin-Head Pumps)
Solar thermal
> Delivery status

The terminals of the Ext. Aus control input are bridged.
Terminal diagram
Wilo-Stratos
Wilo-Stratos-Z
Wilo IF module Stratos Ext. off
DP
0...10V
L N PE
1~230 V
SSM
Ext.
off
Remote control

Remore potentialfree contact (input):
437

Pump Control

1 x Wilo-IF-Modul Stratos Ext. Min
Input for potential-free NC contact with Ext. Min function
(setback mode without autopilot)
- Contact open: pump runs at fixed minimum speed
Guide).
DP twin-head-pump interface DP for possible integration twinhead pump management of 2x single or 1x twin-head pump
> Delivery status
The terminals of the Ext. Min control input are bridged.
Terminal diagram
Wilo-IF module Stratos Ext. Min
Wilo-Stratos
Wilo-Stratos-Z
DP
0...10V
L
N PE
1~230 V
SSM
Ext.
Min
Remote control
Ext. potential-free contact (input):
Closed contacts:
Pump on
Open contacts:
Pump "Min"
For remote actuation, remove bridge
438

Pump Control
Cooling
1 x Wilo-IF-Modul Stratos SBM


Collective run signal SBM as potential-free NO contact
- Contact closed: pump operates in the specified operating mode
Guide).
DP twin-head-pump interface DP for possible integration of twinhead pump management of 2x single or 1x twin-head pump
Solar thermal
Terminal diagram
Wilo-Stratos
Wilo-Stratos-Z
Wilo-IF modul Stratos SBM
DP
L N PE
1~230 V
SSM
0...10V
SBM*
External monitoring unit

* SBM: Collective run signal, normally open contact according

to VDI 3814 (load capacity of the potential-free NO contact:
0.2 A, 24 V~), see Wilo Control for function
439

Pump Control
Wilo-IF-Module Stratos for Twin-Head Pumps

2 x Wilo-IF-Modul Stratos PLR
Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/
Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.).
Terminal diagram
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
Connecting cable, min. 2 x 0,75 mm2, lock-protected
DP
PLR
DP
L N PE
1~230 V
SSM
PLR
Master
Wilo-IF module
Stratos PLR
L N PE
1~230 V
SSM

Serial digital PLR interface for connection to BA building automation
via
pump:
- Control mode
- Pump ON/OFF
- setback mode
- Actual value volumetric flow
- Operating hours
- Status reports
pump management of 1 x twin-head or 2 x single-head pumps,
optionally with the following functions:
- Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
running time
- Addition operation for efficiency-optimised On/Off control of the
peak-load pump and automatic fault-actuated switchover to the
standby pump
(Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core
connecting cable, 670 mm long, a longer connecting cable to be provided by customer: Min. 2 x 0.75 mm2)
Slave
Wilo-IF module
Stratos PLR
Wilo Interface Converter or

company-specific coupling module
440

Pump Control
Cooling
Wilo-IF-Modul Stratos 1 x LON and 1 x PLR

For twin-head pump management a PLR module is required in addition to the LON function module.
The functions of the LON module are applicable to the entire twinhead pump.
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
DP
L N PE
1~230 V
SSM
PLR
Master
Wilo-IF module
Stratos LON
L N PE
1~230 V
SSM
Slave
Wilo-IF module
Stratos PLR
LONWORKS network
> Standards
DP
LON
Solar thermal
Terminal diagram

In the LONWORKS network, data items are transmitted for the twinhead pump as a complete single unit; there is no differentiation
between Master and Slave.
pump:
- Operating mode
- Setpoint
- Data from external sensors
- Status reports
- Fault signals
pump management of 1 x twin-head or 2 x single-head pumps,
running time
standby pump

Applications
> Delivery status
The LON IF-Modul LON is supplied as Application unconfigured in
line with LONMark Application Layer Interoperability Guidelines.

> Documentation
www.wilo.com (- Planning, - Data Records/CAD):
Applications
External Interface Files:
*.XIF/*.XFB
Device Resource Files:
*.ENU/*.FMT/*.FPT/*.TYP
441

Pump Control

Wilo-IF-Modul Stratos 1 x Ext. Aus and 1 x PLR
For twin-head pump management a PLR module is required in addition to the Ext. Aus function module.
The functions of the Ext. Aus module are applicable to the entire
twin-head pump.
Terminal diagram
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
DP
0...10V
DP
L N PE
1~230 V
SSM
PLR
L N PE
1~230 V
SSM
Ext.
off
Master
Wilo-IF module
Stratos Ext. off

Input for potential-free NC contact with the Ext. Aus Function
adjustment (DDC operation). This actuating signal acts in:
- the active pump in each case in main/standby operation
- Both pumps simultaneously (synchronously) in parallel operation (also
see High-Efficiency Pumps Planning Guide).
pump management of 1 x twin-head or 2x single-head pumps,
running time
- Addition operation for efficiency-optimised switching on and off of
the peak load pump and automatic fault-actuated switchover to the
standby pump (in the IF-Modul Stratos PLR scope of delivery:
2-core connecting cable, 670 mm long, a longer connecting cable to
be provided by customer: Min. 2 x 0.75 mm2)
Slave
> Delivery status

The terminals of the Ext. Aus control input are bridged.
Wilo-IF module
Stratos PLR
Remote contact
Ext. potential-free contact (Input):
Closed contacts: Twin-head pump on
Open contacts: Twin-head pump "off"
442

Pump Control
Cooling
Wilo-IF-Modul Stratos 1 x Ext. Min and 1 x PLR

For twin-head pump management a PLR module is required in addition to the Ext. Min function module.
The functions of the Ext. Min module are applicable to the entire
twin-head pump.
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
DP
0...10V
DP
L N PE
1~230 V
SSM
PLR
L N PE
1~230 V
Master
Wilo-IF module
Stratos Ext. Min
Slave
Wilo-IF module
Stratos PLR
Remote contact

> Delivery status
The terminals of the Ext. Min control input are bridged.

Ext. potential-fre contact (Input):

Closed contacts: Twin-head pump on
Open contactst: Twin-head pum "off"
SSM
Ext.
Min
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
Solar thermal
Terminal diagram

Input for potential-free NC contact with Ext. Min function (setback
mode without autopilot)
- Contact open: pump runs at fixed minimum speed
adjustment (DDC operation). This actuating signal acts on:
- Both pumps simultaneously (synchronously) in parallel operation
(synchronous)
(also see High-Efficiency Pumps Planning Guide).
pump management of 1x twin-head or 2x single-head pumps,
running time
standby pump
443

Pump Control

2 x Wilo-IF-Modul Stratos SBM
For twin-head pump management an extra SBM function module is
required in addition to the SBM function module.
Terminal diagram
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
Wilo-Stratos-D
Wilo-Stratos
Wilo-Stratos-Z
DP
DP
0...10V
L N PE
1~230 V
SSM
0...10V
L N PE
1~230 V
SSM
SBM*
SBM*
Master
Wilo-IF-Modul
Stratos SBM

Collective run signal SBM as potential-free NO contact
- Contact closed: pump operates in the specified operating mode
- Twin-head pump operation:
The SBM contact operates as an individual run signal for the associated drive.
adjustment (DDC operation). This actuating signal acts on:
- Both pumps simultaneously (synchronously) in parallel operation
(synchronous)
(also see High-Efficiency Pumps Planning Guide).
running time
standby pump
Slave
A connecting cable must be provided by the customer:

Min. 2 x 0.75 mm2
Wilo-IF-Modul
Stratos SBM
External control unit
External
control unit
*SBM: Collective run signals, NO contact in compliance with VDI 3814

(Switch rating of volt-free NO contact 1A, 250 V~)
Function see Wilo-TOP-Control
444

Pump Control
Function overview Wilo-TOP-E/-ED with Wilo-IF-Module

Wilo-TOP-ED with 2 x IF-Moduls
Cooling
Wilo-TOP-E with IF-Modul
> Integrated electronic performance control for operation at

constant/variable differential pressure
simplifies pump configuration
duty point-adjustable
reduces noise and saves electricity
> Integrated full motor protection
> Thermal insulation as standard
> Retrofittable IF-Modul for function expansion
> Integrated electronic performance control for operation at

constant/variable differential pressure
simplifies pump configuration
duty point-adjustable
reduces noise and saves electricity
> Integrated full motor protection
> Twin-head pump switchover valve
> Retrofittable IF-Modul for function expansion
Function table for Wilo-TOP-E and TOP-ED

Single-head pumps Wilo-TOP-E...
Function:
25/1-7
30/1-7
30/1-10
40/1-4
50/1-6
40/1-10
50/1-7
50/1-10
65/1-10
80/1-10
100/1-10
Wilo-TOP-ED...
32/1-7
40/1-7
50/1-6
40/1-10
50/1-7
50/1-10
65/1-10
80/1-10
Pump ON/OFF
Setting control mode ('p-c, 'p-v, 'p-T, manual

control mode)
Stepless performance control ' p-c
Stepless performance control ' p-v
Stepless performance control 'p-T
Automatic setback in low-load periods (e.g. at night)
1~230 V/50 Hz
Solar thermal
Manual functions

Automatic functions
445

Pump Control
Function overview Wilo-TOP-E/-ED with Wilo-IF-Module

Function table Wilo-TOP-E and TOP-ED (Continued)
Single-head pumps Wilo-TOP-E...
Function:
25/1-7
30/1-7
30/1-10
40/1-4
50/1-6
40/1-10
50/1-7
50/1-10
65/1-10
80/1-10
100/1-10
Wilo-TOP-ED...
32/1-7
40/1-7
50/1-6
40/1-10
50/1-7
50/1-10
65/1-10
80/1-10

Collective fault signal (potential-free NC contact) 5)
Run and fault indicator lights
Fault code


coupling modules
1)
1)
2)
2)

LONWORKS network
3)
3)
4)
4)
(automatic. fault-actuated switchover/
time-sensitive pump duty cycling)
2) 4) 6)
2) 4) 6)
2) 4)
2) 4)
Addition operation
(efficiency-optimised peak-load cut-in and out)
2) 4) 6)
2) 4) 6)
2) 4)
2) 4)
Data exchange

(2 single or 1 x twin-head pump)

1)
2)
3)
4)
5)
6)
446
with 1 pc. IF-Modul PLR

with 2 pcs. IF-Moduls PLR/PLR
with 1 pc. IF-Modul LON
with 2 pcs. IF-Moduls LON/PLR
For function, see Wilo-Control Pump Management Systems, Planning Guide
Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue

Pump Control
Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module

Wilo-VeroTwin-DP-E/CronoTwin-DL-E
Cooling
Wilo-VeroLine-IP-E/CronoLine-IL-E

Retrofittable IF-Modul for function expansion

Twin-head pump switchover valve
Retrofittable IF-Modul for function expansion
Function table Wilo-IP-E/IL-E and DP-E/DL-E

Function:
VeroLine-IP-E
CronoLine-IL-E
VeroTwin-DP-E
CronoTwin-DL-E
3~400 V/50 Hz
3~380 V/60 Hz
Pump ON/OFF
Setting control mode ('p-c, 'p-v, manual control

mode)
Stepless performance control ' p-c
Stepless performance control ' p-v
Control input 0 - 10 V (remote speed adjustment)
Solar thermal
Manual functions
Automatic functions

447

Pump Control
Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module

Function table Wilo-IP-E/IL-E and DP-E/DL-E (Continued)
Function:
VeroLine-IP-E
CronoLine-IL-E
VeroTwin-DP-E
CronoTwin-DL-E
Collective run signal
Fault light
IR communication indicator light
Fault code


coupling modules
1)
1)
1)
2)

LONWORKS network
3)
3)
3)
4)
(automatic fault-actuated switchover/
time-sensitive pump duty cycling)
2) 4) 5)
2) 4)
Addition operation (peak-load cut-in and out)
2) 4) 5)
2) 4)
Data exchange

(2 x single-head or 1 x twin-head pump)

1)
with 1 pc. IF-Modul PLR

with 2 pc. IF-Moduls PLR/PLR
3) with 1 pc. IF-Modul LON
4) with 2 pc. IF-Moduls LON/PLR
5) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue
2)
448

Pump Control
Wilo-IF-Module for Single-Head Pumps
Cooling
1 x Wilo-IF-Modul PLR
Plug-in module for single-head pumps of the series Wilo-TOP-E and
Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared interface
Solar thermal

via
pump:
- Control mode 'p-c
- Pump ON/OFF
- setback mode
- Operating hours
- Status reports
DP twin-head pump interface for integrated dual pump management of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for
twin-head pumps)
Terminal diagrams
Wilo-TOP-E
Wilo-IF module PLR
Wilo-IL-E
Wilo-IF module PLR
DP
PLR
L N PE
1~230 V
SSM
PLR
In
0...10V
+24V
SBM
Ext.off
SSM
3
2
1
+24 V
PE L1 L2 L3
3~400 V
DP
0...10 V
0/4...20mA
Aux, no
function
Ext.off
P1 500 W (P2 350 W)

company specic coupling module


company specific coupling module
449

Pump Control
Wilo-IF-Module for Single-Head Pumps

1 x Wilo-IF-Modul LON
Plug-in module for LON-compatible single-head pumps of the series
Wilo-TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared
interface
pump:
- Operating mode
- Setpoint
- Status reports
- Fault signals
DP twin-head pump interface for integrated dual pump management of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for
twin-head pumps)
> Standards
Applications
Terminal diagram
Wilo-TOP-E
Wilo-IF modul LON*
DP
In
0...10V
+24V
L N PE
1~230 V
LON
SSM
Ext.off
P1 500 W (P2 350 W)
LONWORKS network
* The picture does not show

the actual position of the terminals
> Delivery status

> Documentation
www.wilo.de (- Planning, - Data Records/CAD):
Applications
*.XIF/*.XFB
*.ENU/*.FMT/*.FPT/
*.TYP
Wilo-IP-E/IL-E
Wilo-IF modul LON*
DP
LON
SBM
SSM
* The picture does not show

the actual position of the terminals
450
3
2
1
+24 V
PE L1 L2 L3
3~400 V
0...10 V
0/4...20mA
Aux,
no function
Ext.off
LONWORKS network

Pump Control
Wilo-IF-Module for Twin-Head Pumps
Cooling
2 x Wilo-IF-Modul PLR
Plug-in Modules for twin-head pumps of the series Wilo-TOP-ED
and Wilo-TOP-E (2 pc.) and Wilo-CronoTwin-DL-E and
CronoLine-IL-E (2 pcs.) with infrared interface
Connecting cable, min. 2 x 0.75 mm2, cannot be confused

Wilo-IF
modul PLR
Wilo-TOP-ED/-E
Wilo-IF modul PLR
Wilo-TOP-ED/-E

Solar thermal
Terminal diagrams

via
pump:
- Control mode
- Pump ON/OFF
- setback mode
- Operating hours
- Status reports
running time
standby pump
MA (Master)
In
0...10 V
DP
SSM
PLR
L N PE
1~230 V
In
0...10 V
SL (Slave)
Ext.off
P1 500 W (P2 350 W)
2-core connecting cable, 670 mm long
SSM
Included with IF-Modul PLR scope of delivery for DL-E/-IL-E:

+24V
PLR
+24V
L N PE
1~230 V
Included in the IF-Modul PLR scope of delivery for TOP-ED/-E:

DP

Ext.off
P1 500 W (P2 350 W)
Wilo interface converter or

a company-specic coupling module.
Connecting cable, min. 2 x 0.75 mm2, cannot be confused

Wilo-DL-E/IL-E
DP
DP
PLR
Wilo-DL-E/IL-E
Wilo-IF-modul PLR
3 +24 V
2
1 0...10 V
SBM
0/4...20mA
Aux,
no function
SSM
Ext.off
PE L1 L2 L3
3~400V
PLR
Master
3 +24 V
2
1 0...10V
SBM
0/4...20mA
Aux,
no function
SSM
Ext.off
PE L1 L2 L3
3~400V

Wilo-IF
modul PLR
Slave
Wilo interface converter or

a company-specic coupling module.
451

Pump Control
Wilo-IF-Module for Twin-Head Pumps

Wilo-IF-Moduls 1 x LON and 1 x PLR
Plug-in modules for LON-compatible twin-head pumps of the series
Wilo-TOP-ED and Wilo-TOP-E (2 pcs.) and Wilo-CronoTwin-DL-E
and CronoLine-IL-E (2 pcs.) with infrared interfaces.
For twin-head pump management a PLR module is required in addition to the LON function module.
The functions of the LON module are applicable to the entire twinhead pump.
Terminal diagrams
MA (Master)
L N PE
1~230 V
In
0...10 V
DP
SSM
L N PE
1~230 V
PLR
Ext.off
P1 500 W (P2 350 W)
In
0...10 V
SL (Slave)
+24V
DP
LON
Wilo-TOP-ED/-E
Wilo-IF module PLR
Wilo-TOP-ED/-E
+24V
Wilo-IF
module LON*
SSM
Ext.off
P1 500 W (P2 350 W)
LONWORKS network
* Illustration does not reflect the actual position of the terminals
Wilo-IF
module
LON*

Wilo-DL-E/-IL-E
Wilo-IF module PLR
3 +24 V
2
1 0...10 V
SBM
0/4...20mA
Aux,without
function
SSM
Ext.off
PE L1 L2 L3
3~400 V
PLR
SBM
SSM
Master
LONWORKS network
* Illustration does not reflect the actual position of the terminals
452
> Standards
Applications
> Delivery status
DP
DP
LON
Wilo-DL-E/-IL-E

In the LONWORKS network, data items are transmitted for the twinhead pump as a complete single unit; there is no differentiation
between Master and Slave.
pump:
- Operating mode
- Setpoint
- Status reports
- Fault signals
Twin-head pump interface DP for possible integration of twinhead pump management of 1x twin-head or 2x single-head pumps,
running time
standby pump
Included in the IF-Modul PLR scope of delivery for TOP-ED/-E:
Included with IF-Modul PLR scope of delivery for DL-E/-IL-E:
3 +24 V
2
1 0...10 V
PE L1 L2 L3
3~400 V
0/4...20mA
Aux, without
function
Ext.off
Slave
> Documentation
www.wilo.de (- Planning, - Data Records/CAD): LONMark Functional Profile Pump Controller Object for HVAC Applications
*.XIF/*.XFB
*.ENU/*.FMT/*.FPT/
*.TYP

Pump Control
Function overview Wilo-Protect-Modul

Standard twin-head pumps:
Series Wilo-TOP-SD/-SE-TW
3 speed stages
Blocking current-proof or with full motor protection
Retrofittable Protect-Modul for standard pumps for function
Cooling
Standard single-head pumps:

Series Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE
3 speed stages
Blocking current-proof or with full motor protection
Twin-head pump switchover valve with delay
Retrofittable Protect-Moduls for standard pumps for function
expansion
expansion
For potable water circulation systems on TOP-Z
Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW
1~
Function:
Twin-head pump
Wilo-TOP-SD/-SE-TW
3~
1~
Individual pump
Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE
3~
Pump
Pump with
ProtectModul C
Pump
Pump with
ProtectModul C
Pump
Pump with
2 pcs.
ProtectModules C
Pump
Pump with
2 pcs.
ProtectModules C
1~230 V/50 Hz
3~400 V/50 Hz
3~230 V/50 Hz
3-stage variable speed control
1)
1)
Reset button
2)
2)
Motor Protection
3)
3)
3)
3)
2)
2)
Solar thermal
Manual functions
Blockage detection with fault trip
Automatic functions

External Off-/On-switching by potential-free
NC contact on-site
1)
2)

3)
Pumps with P2 t 350 W: 2-stage speed control

Only pumps with P2 t 350 W
P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures
P2 = 180 W: WSK, motor protection only in conjunction with tripping units
453

Pump Control
Function overview Wilo-Protect-Modul

Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW
Individual pump
Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE
1~
Function:
Twin-head pump
Wilo-TOP-SD/-SE-TW
3~
1~
3~
Pump
Pump with
ProtectModul C
Pump
Pump with
ProtectModul C
Pump
Pump with
2 pcs.
ProtectModules C
Pump
Pump with
2 pcs.
ProtectModules C
Individual/collective fault signal, potential-free
1)
1)
Individual/collective run signal, potential-free
Indicator light
Fault light motor protection
Fault light blockage
Direction of rotation control

(2 single-head pumps)

1)
2)
3)
454
Pumps with P2 t 350 W: 2-stage speed control

Only pumps with P2 t 350 W
P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures
P2 = 180 W: WSK, motor protection only in conjunction with tripping units

Pump Control

Fault signal SSM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal
Run signal SBM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal
Control input Overriding Off by external
potential-free contact (NC contact)
Pump blockage is detected and signalised as
fault.
Full motor protection with integrated fault
trip
Fault confirmation
> Wilo-Protect-Modul C for single-head

pumps
Plug-in module for single-head pumps of
the series
Wilo-TOP-S
Wilo-TOP-Z
Wilo-TOP-RL
Wilo-TOP-SE
with mains connection 1~230 V, 50 Hz or
3~400 V, 50 Hz.
Not suitable with controlled voltage supply
(e.g. Wilo-AS-System, Wilo-CR-System).
Cooling
Wilo-Protect-Modul C (single-head pumps)
Assignment Wilo-Protect-Modul C/Pump, Dimensions

Motor
20/4
25/6
30/7
1~230 V
25/10, 30/10
40/7, 40/10, 40/15
50/4, 50/7, 50/10
50/15, 65/7
65/10, 80/7
25/10
30/10
40/7
3~400 V
25/10, 30/10
40/7, 40/10
40/15, 50/4, 50/7
50/10, 50/15
65/7, 65/10
65/13, 65/15
80/7, 80/10
100/10
25/10
30/10
40/7
50/7
65/10
80/10
1~230 V
Type 22 DM
3~400 V
Wilo-TOP-RL
Wilo-SE
25/7.5, 30/4
30/6.5, 30/7.5
40/4
110-N, 125-N
150-N, 200-N
Dimensions [mm]
a5
l5
27
61
28
63

Type 32-52 DM
Wilo-TOP-Z...
25/5, 25/7
30/4, 30/5, 30/7
40/4
Type 22 EM
Type 32-52 EM
Wilo-TOP-S...
Solar thermal
Wilo-ProtectModul C
455

Pump Control
l5
Dimension drawing
a5
> Technical Data

Ambient temp.:
max. +40 C
Fluid temperature:
-20 C to +110 C
Weight:
about 0.6 kg
Protection class:
IP 44
Radio interference suppression level: N
Insulation class:
F
4 cable feeds PG 9
(control cable -core max. 6).
No separate power supply required
Mains terminals
Terminal cross-section:
Signal terminals
Maximum switching capacity:
Control terminals Ext. Aus
Min. contact rating:
max. 2.5 mm
250 V/1 A
max. 2.5 mm
24 VDC, 10 mA
min. 0.75 mm
max. 2.5 mm
Wilo-Protect-Modul C, Type 22
Wilo-Protect-Modul C, Type 32-52
1~230 V
1~230 V
Mains terminals
Mains terminals
L N T1 T2
L N T1 T2
sw bl
sw bl
MP1 MP2
ws
Control terminals
ws
Control terminals
SSM
SBM
Ext. Off DP
SSM
SBM
Ext. Off DP
Wilo-Protect-Modul C, Type 22
Wilo-Protect-Modul C, Type 32-52
3~400 V
3~400 V
Mains terminals
Mains terminals
L1 L2 L3 T1 T2 T3
L1 L2 L3 T1 T2 T3
sw br gr
sw br gr
MP1 MP2
ws
Control terminals
ws
Control terminals
SSM
SBM
Ext. Off DP
SSM
456
SBM
Ext. Off DP

Pump Control

Fault signal SSM as potential-free changeover contact, can be adjusted to be an individual or collective fault signal
Run signal SBM as potential-free changeover contact, can be adjusted to be an individual or collective run signal
Control input Overriding Off by external
potential-free contact (NC contact)
Pump blockage is detected and signalised as
fault.
Full motor protection with integrated fault
trip
Fault confirmation
Integrated dual pump management with the
functions
- Main/standby operation with time-sensitive
(24 h) switchover from main to standby
pump
- Fault-sensitive switchover to operational
standby pump
> Wilo-Protect-Modul C for twin-head

pumps
Plug-in module for twin-head pumps of the
series
Wilo-TOP-SD
Wilo-SE-TW
or 2 pc. single-head pumps of the
series
Wilo-TOP-S
Wilo-TOP-Z
Wilo-TOP-RL
Wilo-SE
with mains connection 1~230 V, 50 Hz or
3~400 V, 50 Hz.
Not suitable with controlled voltage supply
(e.g. Wilo-AS-System, Wilo-CR-System).
Cooling
Wilo-Protect-Modul C (twin-head pumps)
Assignment Wilo-Protect-Modul C/Pump, Dimensions
Type 22 EM
1~230 V
Type 22 DM
3~400 V
Type 32-52 EM
30/5
32/7
40/3
1~230 V
40/7, 40/10, 40/15

50/7, 50/10, 50/15
65/10, 80/7
3~400 V
40/7, 40/10, 40/15

50/7, 50/10, 50/15
65/10, 65/13, 65/15
80/10
Wilo-SE-TW...
125-N-TW
150-N-TW
200-N-TW
Dimensions [mm]
a5
l5
27
61
28
63

Type 32-52 DM
Wilo-TOP-SD...
Solar thermal
Motor
Wilo-ProtectModul C
457

Pump Control
l5
Dimension drawing
> Technical Data
Ambient temp.:
Fluid temperature:
Weight:
Protection class:
Radio interference suppression
level:
Insulation class:
4 cable feeds PG 9
(control cable -core max. 6).
No separate power supply required
max. +40 C
-20 C to +110 C
about 0.6 kg
IP 44
N
F
a5
Mains terminals
Signal terminals
Max. switching capacity:
Control terminals Ext. Aus
Min. contact rating:
max. 2.5 mm
250 V/1 A
max. 2.5 mm
24 VDC, 10 mA
min. 0.75 mm
max. 2.5 mm
Wilo-Protect-Modul C, Type 22 Twin-head pump

1~230 V (EM)
Mains terminals
Mains terminals
L N T1 T2
L N T1 T2
sw bl
sw bl
Control terminals
SSM
Ext. Off DP
SBM
Control terminals
SSM
SBM
Ext. Off DP
To be provided on-site:
2-core connecting cable,
min. 2 x 0.75 mm,
connections cannot be confused
Wilo-Protect-Modul C, Type 32-52 Twin-head pump

1~230 V (EM)
Mains terminals
Mains terminals
L N T1 T2
sw bl
L N T1 T2
sw bl
MP1 MP2
ws
ws
ws
Control terminals
SSM
458
SBM
Ext. Off DP
MP1 MP2
ws
Control terminals
SSM
SBM
min. 2 x 0.75 mm,
Ext. Off DP

Pump Control

Wilo-Protect-Modul C, Type 22 Twin-head pump
Mains terminals
Mains terminals
L1 L2 L3 T1 T2 T3
L1 L2 L3 T1 T2 T3
sw br gr
sw br gr
Control terminals
Ext. Off DP
SBM
SSM
min. 2 x 0.75 mm,
Ext. Off DP
SBM
Control terminals
SSM
Cooling
3~400 V (DM)
Wilo-Protect-Modul C, Type 32-52 Twin-head pump

3~400 V (DM)
Mains terminals
Mains terminals
L1 L2 L3 T1 T2 T3
sw br
gr
L1 L2 L3 T1 T2 T3
sw br
MP1 MP2
ws
ws
Ext. Off
ws
Control terminals
DP
SSM
SBM
Ext. Off
DP
min. 2 x 0.75 mm,

Solar thermal
SBM
MP1 MP2
ws
Control terminals
SSM
gr
459

Control Technology
Wilo-Control AnaCon
Wilo-Control AnaCon
Bus
Controller
Bus
Controller
EIB
AnaCon
Bus
Controller
CAN
LON
AnaCon
Sensor
Sensor
Sensor
TOP-E
Sensor
Stratos
Sensor
Front view
+
off max min
on 24V
ssm
ebm-ma
ebm-sl
0-10V
14
Dimension drawing
mode
set point
100%
set
0-10V
disable
0%
24 VDC 50mA
14
p-c
p-v
n-c
90
0/0/0
sl
46
AnaCon
ma
87
power
pump
33
15
10
rs 232
58
460

Control Technology
Wilo-Control AnaCon
Bidirectional communication between the pumps and the monitoring

unit (BA) makes possible remote control of:
- Pump Off
- Pump in control mode ON
- Maximum speed
- Min. speed (setback mode)
- Setpoint for differential pressure or speed
(control input Analogue In 0 - 10 V)
unit (BA) makes possible remote query of:
- Collective fault signal
- Individual run signal MA or individual pump
- Individual run signal SL (twin-head pump only)
- Potential-free NO contact
for function Maximum speed:
for function Min. speed:
24 VDC, 2.4 mA
Supply voltage
- Operating voltage:
- Current consumption:
24 VDC 25%
40 mA
- Immunity to interference:
DIN EN 61000-6-3
DIN EN 61000-6-2
Cooling
24 VDC, 2.4 mA

- Input resistance:
>200 k:
- Input protection:
max. +/- 48 VDC
The interface converter Wilo-Control AnaCon is suitable for the universal linkage of communications-compatible pumps with the PLR
interface to be found at on-site control and monitoring units with
conventional input/output channels. It is installed on a top-hat rail
(DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of
the monitoring unit. The Wilo-Control AnaCon interface converter
converts the two-wire connection of the serial digital PLR interface
into a parallel interface with analogue signals and potential-free contacts.
1 single or twin-head pump of the following Wilo series is linked to
the BA by means of the Wilo-Control AnaCon interface converter:
- TOP-E/-ED (with IF-Modul PLR)
- Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR)
- VeroLine-IP-E/-DP-E (with IF-Modul PLR)
- CronoLine-IL-E/-DL-E (with IF-Modul PLR)
Interface PLR
- Point-to-point interface with Wilo-specific hardware and Wilospecific protocol
- Two-wire connection with interchangeable cores (no shielded cable
necessary)
- Maximum cable length: 200m
Manual operation of the pump by means of the red knob is not
possible if the pump is connected to the AnaCon.
A temporary disruption of the interface connection to electronically
controlled pumps with IR interface is possible with the IR-Monitor.
The operation can then be controlled with the IR-Monitor. Interface
communication is automatically restored after the IR connection is
disconnected.
Solar thermal
Wilo-Control AnaCon
In addition to remote control and remote query, the Wilo-Control

AnaCon interface converter also makes possible local adjustment of:
- 'p-c for constant differential pressure
- 'p-v for variable differential pressure
- n-c for constant speed
- Enablement of the control input Analogue In 0 - 10 V
The Wilo-Control AnaCon interface converter is equipped with LEDs for:
- AnaCon operational state
- Communication with the pump
- Communication with interface RS 485
Technical Data
- Collective fault signal (potentialfree changeover contact):
- Individual run signal MA
- Individual run signal SL
for function Pump Off:
for function Control mode On:

Contact rating
max. 250 VAC, 1 A
max. 250 VAC, 1 A
max. 250 VAC, 1 A
24 VDC, 2.4 mA
24 VDC, 2.4 mA
461

Control Technology
Bus
Controller
Bus
Controller
RS 485
CAN
DigiCon
Stratos-D
Stratos
LON
DigiCon
TOP-E
TOP-ED
IP-E
IL-E
Dimension drawing
14
Front view
Bus
Controller
pump 2
pump 3
pump 4
address
0/0/0
0/0/0
RSN
3
24 VDC 50mA
14
set point
100%
p-c
p-v
n-c
0%
90
2
0/0/0
mode
ON
1
1
0/0/0
46
rs 485
DigiCon
pump 1
power
rs 485
Baud
rs 232
87
33
15
10
58
462

Control Technology
The Wilo-Control DigiCon interface converter is suitable for the universal linkage of communications-compatible pumps with the PLR
interface to be found at on-site control and monitoring units that
have the RS 485 digital serial interface. It is installed on a top-hat rail
(DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of
the monitoring unit.The Wilo-Control DigiCon interface converter
transforms the two-wire connection of the PLR serial digital interface
into a bus-compatible RS 485 serial digital interface.
A max. of 4 single or twin-head pumps of the following Wilo series
can be linked to the BA by means of the Wilo-Control DigiCon interface converter:
- TOP-E/-ED (with IF-Modul PLR)
- Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR)
- VeroLine-IP-E (with IF-Modul PLR)
- VeroTwin-DP-E (with IF-Modul PLR)
- CronoLine-IL-E (with IF-Modul PLR)
- CronoTwin-DL-E (with IF-Modul PLR)
The Wilo-Control DigiCon interface converter is equipped with LEDs

for:
- Operational state DigiCon
- Communication with the pump
- Communication with interface RS 485
With the interface RS 485, a max. of 64 Wilo-Control DigiCon interface converters can be switched in series.
The bidirectional communication between the pumps and the monitoring unit (BA) makes it possible to select between the following
types of regulation and control units:
- 'p-T for temperature-prompted differential pressure
Interface PLR
necessary)
- Max. cable length:
200m
- Cable type:
e.g. J-Y(St)Y 2x2x0.8
- Terminal cross-section:
1.5 mm2
In addition to remote control and remote query, the Wilo-Control

DigiCon interface converter also makes possible local adjustment of:
24 VDC 25%
70 mA
1.5 mm2
DIN EN 61000-6-3
- Immunity to interference: DIN EN 61000-6-2
Interface RS 485
Solar thermal
Bus-compatible interface with hardware in accordance with the

RS 485 standard and the Wilo-specific protocol. The protocol is to be
co-ordinated with respective BA manufacturer.
- Addressing of a max. of 64 DigiCons (max. of 256 pumps)
- Max. total length
of the bus line:
1000m
- Cable type:
e.g. J-Y(St)Y 2x2x0.8, shielded
1.5 mm2

unit (BA) makes possible remote query of:
- Current operating mode
- Detailed fault signal
as well as the following operating parameters of the pumps:
- Actual delivery head and current volumetric flow
- Motor current
- Power consumption
- Operating hours
- Cumulative power consumption
- Speed
- Pumped liquid temperature (only TOP-E/-ED and Stratos/-D/-Z/-ZD)
Technical Data
Supply voltage
Documentation of the Wilo-specific protocol is stored on the CD

included in the scope of delivery. The software provided on this CD
also enables communications between the pumps and a conventional
PC.
Manual operation of the pump by means of the red knob is not possible if the pump is connected to the Wilo-Control DigiCon.
disconnected.


unit (BA) makes possible remote control of:
- Pump Off
- Max. speed
- Setpoint for the preselected type of regulation or control
Cooling
Accessories
Manual operation level Wilo-Control DigiCon-A for a max. of 2 pumps
463

Control Technology
Bus
Controller
Bus
Controller
RS 485
DigiCon
Stratos-D
DigiCon-A DigiCon-A
Stratos
TOP-E
CAN
DigiCon
TOP-ED
IP-E
Bus
Controller
LON
DigiCon-A DigiCon-A
IL-E
90
14
46
14
Dimension drawing
87
33
15
10
58
464

Control Technology
The manual operation level Wilo-Control DigiCon-A enables remote

querying via potential-free signalling contacts for simultaneous bus
communications of:
In addition to remote control and remote querying, the Wilo-Control
DigiCon-A manual operation level also makes it possible to have
- Enablement of the control input Analogue In 0 - 10 V
Supply voltage
The manual operation level DigiCon-A

is provided with current by the
lateral DigiCon plug system.
40 mA
Cooling
The Wilo-Control DigiCon-A manual operation level allows priority

control of pumps connected to the Wilo-Control DigiCon interface
converter.
The manual operation level is installed on a top-hat rail
(DIN EN 50 022-35) and is contacted via a lateral plug system using
the Wilo-Control DigiCon interface converter. 2 manual operation
levels for the superimposed control of a max. of 4 single or twin-head
pumps can be connected to a Wilo-Control DigiCon.
The Wilo-Control DigiCon-A manual operation level enables priority
remote control via potential-free control contacts and an analogue
signal for simultaneous bus communications of:
- Pump Off
- Maximum speed
(control input Analogue In 0 - 10 V)
DIN EN 61000-6-3
- Immunity to interference:
DIN EN 61000-6-2
- Input resistance:
>200 k:
- Input protection:
max. +/- 48 VDC
Interface PLR
necessary)
- Max. cable length:
200 m
Manual operation of the pump by means of the red knob is not

possible if the pump is connected to the Wilo-Control DigiCon.
disconnected.
Solar thermal
The Wilo-Control DigiCon-A manual operation level is equipped with

LEDs for:
- Operational state DigiCon-A
- Collective fault signal (for each pump)
- Individual run signal MA or individual pump (for each pump)
- Individual run signal SL (twin-head pump only) (for each pump)
Technical Data
Contact rating
max. 250 VAC, 1 A

max. 250 VAC, 1 A
max. 250 VAC, 1 A
24 VDC, 2.4 mA
24 VDC, 2.4 mA


(potential-free changeover
contact):
- Individual run signal MA
- Individual run signal SL
for function Pump Off:
for function Control mode On:
for function Maximum speed:
for function Min. speed:
24 VDC, 2.4 mA
24 VDC, 2.4 mA
465
Pumpen Intelligenz.
Worldwide the name Wilo is synonymous with the tradition of first class German engineering.
Our pumps and pump systems for heating, air conditioning, cooling, water supply and sewage are
used in all areas of public life: in commercial buildings, communal facilities, industry as well
as in private homes. In close cooperation with our customers, we have over the decades
further developed our know-how from pumps and beyond to system competence.
This know-how is the basis for solutions which are geared towards meeting the special
needs of our customers: that is what we call Pumpen Intelligenz.
WILO AG
Nortkirchenstrae 100
44263 Dortmund
Germany
T +49 231 4102-0
F +49 231 4102-7363
www.wilo.com
Wilo International (Subsidiaries)

Austria
WILO Handelsges. m.b.H.
1230 Wien
T +43 5 07507-0
F +43 5 07507-42
office@wilo.at
Croatia
WILO Hrvatska d.o.o.
10090 Zagreb
T +38 51 3430914
F +38 51 3430930
wilo-hrvatska@wilo.hr
Azerbaijan
WILO Caspian LLC
1014 Baku
T +994 12 4992386
F +994 12 4992879
info@wilo.az
Czech Republic
WILO Praha s.r.o.
25101 Cestlice
T +420 234 098 711
F +420 234 098 710
info@wilo.cz
Belarus
WILO Bel OOO
220035 Minsk
T +375 17 2503393
F +375 17 2503383
wilobel@wilo.by
Denmark
WILO Danmark A/S
2690 Karlslunde
T +45 70 253312
F +45 70 253316
wilo@wilo.dk
Belgium
WILO SA/NV
1083 Ganshoren
T +32 2 4823333
F +32 2 4823330
info@wilo.be
Bulgaria
WILO Bulgaria Ltd.
1125 Sofia
T +359 2 9701970
F +359 2 9701979
info@wilo.bg
Estonia
WILO Eesti O
12618 Tallinn
T +372 6509780
F +372 6509781
info@wilo.ee
Finland
WILO Finland OY
02330 Espoo
T +358 207401540
F +358 207401549
wilo@wilo.fi
Canada
WILO Canada Inc.
Calgary, Alberta T2A5L4
T/F +1 403 2769456
bill.lowe@wilo-na.com
France
WILO S.A.S.
78310 Coignires
T +33 1 30050930
F +33 1 34614959
info@wilo.fr
China
WILO SALMSON (Beijing)
Pumps System Ltd.
101300 Beijing
T +86 10 80493900
F +86 10 80493788
wilobj@wilo.com.cn
Great Britain
WILO (U.K.) Ltd.
DE14 2WJ BurtonUpon-Trent
T +44 1283 523000
F +44 1283 523099
sales@wilo.co.uk
Greece
WILO Hellas AG
14569 Anixi (Attika)
T +302 10 6248300
F +302 10 6248360
wilo.info@wilo.gr
Hungary
WILO Magyarorszg Kft
2045 Trkblint
(Budapest)
T +36 23 889500
F +36 23 889599
wilo@wilo.hu
Ireland
WILO Engineering Ltd.
Limerick
T +353 61 227566
F +353 61 229017
sales@wilo.ie
Italy
WILO Italia s.r.l.
20068 Peschiera
Borromeo (Milano)
T +39 25538351
F +39 255303374
wilo.italia@wilo.it
Kazakhstan
WILO Central Asia
050002 Almaty
T +7 3272 785961
F +7 3272 785960
in.pak@wilo.kz
Korea
WILO Pumps Ltd.
621-807 Gimhae
Gyeongnarn
T +82 55 3405809
F +82 55 3405885
wilo@wilo.co.kr
Latvia
WILO Baltic SIA
1019 Riga
T +371 7 145229
F +371 7 145566
mail@wilo.lv
Portugal
Bombas Wilo-Salmson
Portugal Lda.
4050-040 Porto
T +351 22 2076900
F +351 22 2001469
bombas@wilo-salmson.pt
Lebanon
WILO SALMSON
Lebanon
12022030 El Metn
T +961 4 722280
F +961 4 722285
wsl@cyberia.net.lb
Romania
WILO Romania s.r.l.
041833 Bucharest
T +40 21 4600612
F +40 21 4600743
wilo@wilo.ro
Lithuania
WILO Lietuva UAB
03202 Vilnius
T/F +370 2 236495
mail@wilo.lt
Russia
WILO Rus ooo
123592 Moscow
T +7 495 7810690
F +7 495 7810691
wilo@orc.ru
Montenegro
WILO Beograd d.o.o.
11000 Beograd
T +381 11 2850410
F +381 11 2851278
office@wilo.co.yu
Serbia
WILO Beograd d.o.o.
11000 Beograd
T +381 11 2850410
F +381 11 2851278
office@wilo.co.yu
The Netherlands
WILO Nederland b.v.
1948 RC Beverwijk
T +31 251 220844
F +31 251 225168
info@wilo.nl
Slovakia
WILO Slovakia s.r.o.
82008 Bratislava 28
T +421 2 45520122
F +421 2 45246471
wilo@wilo.sk
Norway
WILO Norge AS
0901 Oslo
T +47 22 804570
F +47 22 804590
wilo@wilo.no
Slovenia
WILO Adriatic d.o.o.
1000 Ljubljana
T +386 1 5838130
F +386 1 5838138
wilo.adriatic@wilo.si
Poland
WILO Polska Sp. z.o.o.
05-090 Raszyn
T +48 22 7026161
F +48 22 7026100
wilo@wilo.pl
Spain
WILO Ibrica S.A.
28806 Alcal de Henares
(Madrid)
T +34 91 8797100
F +34 91 8797101
wilo.iberica@wilo.es
Sweden
WILO Sverige AB
35246 Vxj
T +46 470 727600
F +46 470 727644
wilo@wilo.se
Switzerland
EMB Pumpen AG
4310 Rheinfelden
T +41 61 8368020
F +41 61 8368021
info@emb-pumpen.ch
Turkey
WILO Pompa Sistemleri
San. ve Tic. A.S.
34857 Istanbul
T +90 216 6610203
F +90 216 6610212
wilo@wilo.com.tr
Ukraina
WILO Ukraina t.o.w.
01033 Kiew
T +38 044 2011870
F +38 044 2011877
wilo@wilo.ua
USA
WILO-EMU LLC
Thomasville, Georgia
31758-7810
T +1 229 584 0098
F +1 229 584 0234
terry.rouse@wilo-emu.com
USA
WILO USA LLC
Calgary, Alberta T2A5L4
T/F +1 403 2769456
bill.lowe@wilo-na.com
Wilo International (Representation offices)

Bosnia and Herzegovina
71000 Sarajevo
T +387 33 714510
F +387 33 714511
zeljko.cvjetkovic@wilo.ba
Georgia
0177 Tbilisi
T/F +995 32317813
info@wilo.ge
Macedonia
1000 Skopje
T/ F +389 2122058
valerij.vojneski@wilo.com.mk
Moldova
2012 Chisinau
T/ F +373 2 223501
sergiu.zagurean@wilo.md
Tajikistan
Dushanbe
T +992 93 5554541
Uzbekistan
100046 Taschkent
T/F +998 71 1206774
info@wilo.uz
January 2007
Subject to change without prior notice. In appliance of our General Terms of Delivery and Service (see www.wilo.com)
W2695/6T/0609/GB/GMP

Wilo Circulation Pumps

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Wilo Circulation Pumps

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Catalogue Heating, Air-Conditioning, Cooling

Program overview and fields of application

Main field of application

Heating, Air-conditioning, Cooling

Wilo-AXL (max. 2440/1 min)

Wilo-TOP-RL (max. 2660/1 min)

Wilo-SE (max. 2880/1 min)

Wilo-TOP-S (max. 2880/1 min)

Wilo-TOP-D (max. 1400/1 min.)

Wilo-RP (max. 1400/1 min)

Wilo-P (max. 1400/1 min)

Wilo-SE-TW (max. 2880/1 min)

Potable water circulation

Wilo-Star-Z 20/25 (CircoStar)

Wilo-TOP-Z (max. 2850/1 min)

Wilo-TOP-SD (max. 2850/1 min)

- Special single-head pumps

Potable water circulation

New in the program or series expansion or modification

Energy efficiency class A.

*compared to uncontrolled heating pumps.

High-efficiency pumps Wilo-Stratos and Wilo-Stratos ECO.

General Notes and Abbreviations

Heating, Air-conditioning, Cooling

Potable water circulation

Potable water circulation

Contents Switchgears and Control Devices

Wilo Catalogue A1 - Circulating pumps in glandless design

Switchgears and Control Devices

Switchgears and Control Devices

General Notes and Abbreviations

Abbreviations and what they mean

1-phase alternating current

Revolutions per minute (rpm)

Motor module (drive motor + impeller + terminal

3-phase alternating current

Pump master computer, Wilo-specific data interface

Automatic adjustment of pump performance during

Platinum temperature sensor with a resistance value

Blocking current-proof, no motor protection

Run signal or collective run signal

Control mode for constant differential pressure

Fault signal or collective fault signal

Control mode for differential-pressure control as a

Analogue input for external activation

Control mode for variable differential pressure

Building automation management with pumps and

Control mode for differential temperature

German energy saving act (Energie-Einsparverordnung)

Electronically commutated motor with new wet rotor

Control input Overriding Off

Control input Overriding Min, e.g. for setback mode

Special cast iron: white malleable cast iron

Degree of German water hardness, unit for assessing

No. of poles for the pumps: 4-pole

No. of poles for the pumps: 6-pole

PTC thermistor sensor

Cataphoretic painting: Paintwork with high adhesive

Local operating network (open, nonmanufacturer-dependent, standardised data bus

TrinkwV 2001 German potable water ordinance of 2001

VDI guideline for the prevention of damage in hotwater heating installations

Water Regulations Advisory Scheme

thermal winding contacts (in motor for monitoring

Operating mode of twin-head pumps: