Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Issue : 7
Q4 2012 / Q1 2013
Projects in
Progress
Notable Projects
IFWAPCA 2013
10
Product Focus
Concrete Facts
MDs Message
Welcome back and wish you all a very happy and prosperous New Year 2013. May God's grace prevail for all good things to happen around.
After a string of festivals in the last quarter of 2012, it was a series of customer interaction activities for Schwing Stetter India in the first
quarter of 2013. Schwing Stetter India participated and sponsored many events in the first quarter of 2013, viz., being the principal
sponsors of IFAWPCA the National Contractors' Association's convention in Kochi and being an active participant in the Cosmo Expo
2013 Fair at Raipur and the FIB Seminar at Larsen & Toubro's ECC Division, Chennai in the month of January, 2013. Schwing Stetter India
also participated in Bauma Conexpo's BC India Fair held at Mumbai and in the National Seminar on 'Constructions at Great Height
in High Rise Buildings' conducted by the Institution of Engineers, Mumbai during February 2013.
Our equipment also created a record of sorts, which are detailed in this issue. Noteworthy of these are 1840 m3 of concrete produced by
Lafarge in 55 hours and 83 m vertical pumping by a small Schwing pump SP1200 in Pune. I am sure with more and more co-operation and
understanding among our technicians and the customers, we are poised to set many more records. Schwing Stetter India since inception,
strongly believed in education and training of its employees, technicians, customers' operators & technicians, besides
conducting specialised seminars by inviting specialists from its parent company in Germany on special concreting
technology. In continuing with this education / training programs, we have taken up the task of providing
leadership and managerial training program for our middle and senior level executives at IIM Lucknow. About 20
employees would undergo training during this initiative. Such initiatives are with a view to prepare ourselves for
the future challenges, as we strongly believe that India is a growing market.
The Union Budget was announced and even though there are not many surprises, it appeared that the government
and the finance ministry are determined to push infrastructure projects and thus, economic development. We hope
to see many fresh contracts being awarded which will improve the sentiments of the stake holders.
I wish you all a successful and bright future.
All the best,
Projects in Progress
Record Break
A SP 1800 Concrete pump ran continuously to pump 1000 m3 of
concrete for each floor up to a height of 130 meter without any major
problem on the pump performance. To pour this 1000 m3 concrete,
the pump ran continuously for 48 to 52 Hours. The P&M team from
L&T was extremely happy with the performance of Schwing Stetter
equipments and also the technical inputs given by the Schwing
Stetter team that helped them to achieve their target on time.
Concrete Pour
L&T is using our separate placing
boom SPB35 to achieve fast
progress and maximum output.
Schwing Stetter equipment has
produced around 42300 m of
concrete to complete the full
structure. SP 1800 HDRL with SPB
35X Concrete Pump produced
45m/Hr. An average of 3300 m
concrete is being produced every
month for the past 13 months
Machine
Model
Quantity
Batching Plant
CP 30
1 no.
Concrete Pump
SP 1800 HDRL
1 no.
Boom Placer
SPB 35X
1 no.
Transit Mixer
AM6 SHC RH
8 nos.
Schwing Stetter India is ultimate solution of concreting. Schwing Stetter stands apart due to its customer support and quality products.
Mr. Jignesh Malani, MD, M/S Malani Construction, Rajkot.
CT News
Exhibition in Raipur, Chhattisgarh
Customer Meet
Safety Award
New Achievement of
SP 1200 Converted pump
Schwing Stetter SP 1200 converted pump has
done an achievement of 83 m3 vertical
pumping at Castle Royal, Pune University,
Pune. The customer M/s. S J Construction
converted the old BP 350 concrete pump in to
SP 1200 concrete pump.
National Seminar
Notable Projects
Ahuja Tower Project
Salt Mount at
Gandhinagar, Ahmedabad.
SSI's equipment have made a major contribution for this project. L&T
ECCD has Schwing Stetter equipments like BP 1800 Pump and
SP 2800 HD, to pump high grade concrete to the present height of
180 mtr.
Machine
Model
Quantity
Batching Plant
Concrete Pump
Boom Placer
Transit Mixer
CP 30, M 1, M 1.25
SP 1200, BP 350
S 36X
6 & 7 m3
6 nos.
7 nos.
7 nos.
56 nos.
BC INDIA 2013
Leading the Concrete Revolution in India
Schwing Stetter India together with its partner Xuzhou Construction Machinery Group (XCMG) participated in BC India 2013, the international trade
fair show, which was held at Bandra Kurla Complex in Mumbai from 5th to 8th February - 2013. Commanding a prominent position in the show with
the largest stall, Schwing Stetter India exhibited 17 products amongst which six new products were also unveiled during this event. The exhibition
area of Schwing's stall provided a good insight to their total product offerings.
IFWAPCA 2013
The 40th IFAWPCA Convention was held after a long spell of 22 years
in India at Gokulam Park Convention Centre, Kochi providing a unique
platform for the construction industry by bring together 1000+
delegates from 16 member countries. In connection with IFAWPCA
convension, an outdoor and indoor exhibition was also arranged to
bring together products & services of various brands of the industry.
This was one of the largest pours in Kolkata and involved production
of M30 grade of concrete. The M 1 Batching Plant and BP 1800
Concrete Pumps are year 2007 make. Despite the age of the
equipments the customer had full confidence on Schwing Stetter
products and undertook the mission to complete the project. There
were absolutely no breakdown of any equipment during this
aggressive pouring.
We have been using M1 batching plant and Im extremely happy with the equipment and the support Scwhing Stetter India has given us
Mr. Shailender Mishra, GM, T&M, Sriram RMC, Gurgaon.
Customer Speaks
Interview with Mr. Haribhai & Mr. Natubhai
Innovative Ready Mix Concrete, Ahmedabad.
About Innovative RMC
Our site based concrete
company was started in the year
2004. We are now one of the
leading RMC Suppliers in
Ahmedabad. I am happy and
proud to talk about our
company. We had started this
RMC business in 2004 with a site
mix local batching plant.
In 2006 we purchased one CP 30
Batching Plant, six Transit Mixers and two BP 350D Concrete Pumps
from Schwing Stetter India. Due to the machine performance and
profit, we were able to start-up one more RMC setup at Santej in 2008
with one M1 Batching Plant, eight Transit Mixers, one SP 1400
Concrete Pump and one BP 350D Concrete Pump.
Being an RMC player, it's very essential for us to have least down time
of any equipment to get the best out of our investment. With all these
years of experience in RMC, I'm sure that no other player can offer the
standards that Schwing Stetter can offer. Their quality in equipment
and after sale service support has been impeccable. I'm looking
forward to a continued and strong relationship with SSI.
Follow us on
https://www.facebook.com/schwingstetterindia
https://twitter.com/schwingindia
Project Abroad
Going the Distance Niagara Tunnel Project
Following behind the shotcreting operation is the form and pour for
the tunnel invert the bottom one-third of the tunnel lining.
Pumpcrete utilised two Schwing SP 2000 stationary pumps that are
fed by agitator trailers hauled in by trucks. The tunnel lining concrete
is a pumpable mix according to Moriarity, explaining that the mix
designs are proprietary.
Output to the two form systems that leapfrogged their way through
the bore hole was between 40 and 50 m3 per hour. The form systems
travel about 50 meters in front of the electric powered trailer pumps.
Each pour advances the invert 12.5 meters and consumes 120 m3 of
concrete. Water is used to clean out the pipeline systems with a
diversion valve on the pump's discharge that sends wash water and
residual concrete into trailers to be disposed off outside the tunnel.
The loads must be spread evenly throughout the tunnel's
circumference. Therefore, all voids need to be grouted in order to
keep the thickness of the inner lining within specified tolerances of 30
centimeters. Because of the internal water pressure of up to 15 bar
(2,175 psi), the lining must be fitted accurately into the surrounding
rock.
Arch form for the tunnel lining is fed by a Schwing SP 5000- positioned
up to 50 meters behind the form system.
By the end of the project more than 300,000 m3 will be pumped with
the Schwing units. Pumpcrete's contribution to the project is
immeasurable. A partner in concrete placement means use of good
equipment, experience and reliable operators and parts support
especially in tunneling. Pumpcrete has supplied all of these
components. according to Bernhard Mitis, Strabag's manager for the
concrete portion of the project.
A shotcrete arm provided extra reach to fill voids that occurred when
soil conditions were not ideal. A Schwing SP 1000 was used to feed
the arm and to provide additional velocity to the shotcrete. Strabag
subcontracted batch plant operations and trucks supplied the premixed shotcrete to the electrically powered pumps. More than
120,000 cubic meter of shotcrete was applied
over the five years of tunneling.
Product Focus
Belt Conveyor
INSTALLATION
Maintenance
1.
2.
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3.
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4.
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5.
5.
6.
7.
8.
9.
OPERATION
1.
2.
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6.
7.
14. Greasing has to be done for all bearing block every month.
15. Check all nuts and bolts of Head Pulley, Gearbox Motors
regularly.
16. Don't stop Belt Conveyor until all material is unloaded.
Retrofitment
Many customers are benefited
from the retro fitment solutions
provided by Schwing Stetter
India's service center. This made
most of the customer to prefer
Schwing Stetter equipment.
Standby
As the projects are critically time bound, there is no margin for error
for the pump to be under break down even for short duration. On the
other hand if new pump is kept standby, cost rockets sky high.
Schwing Stetter India plays a major role by providing limited warranty
for refurbished concrete pump to help the customer. These pumps
are also exported to the countries like Srilanka and Singapore.
Services offered
Periodic maintenance
Rectification of defects from Minor to Major
Specialised Repairs
Repainting of equipment
Mounting of Transit Mixer & Boom Placer
Conversion of flat gate valve to rock valve and vice versa
Conversion of diesel driven to electric driven and vice versa
Sale of refurbished equipment
Repair of sub assemblies like Hydraulic pump, motor, gearbox
etc.,
Helps to handle the insurance claims with timely and precise
estimates during / after an accident.
Customer Testimony
Disha Engineers, Mumbai
10
SSI Make CP30 has achieved mile stone in concreting by producing 77484 m3 in 12 months. CP30 is the best plant in its category I have seen.
Mr. Dinesh Patel, Partner, M/s Patel Enterprises, Raipur.
Tech
Star-Delta Starter
Most induction motors are started directly on line, but when very
large motors are started that way, they cause a disturbance of voltage
on the supply lines due to large starting current surges. To limit the
starting current surge, large induction motors are started at reduced
voltage and then have full supply voltage reconnected when they run
up to near rotated speed. Two methods are used for reduction of
starting voltage which is star delta starting and auto transformer
starting.
11
Dear Customers,
Greetings!!
We at Schwing Stetter India believe the customer satisfaction is the most important factor in measuring our success. While satisfied customers
express happiness on the products performance, after-sales support and overall experience of our partnership, we accord our highest priority for
the safety of people who actually operate and maintain our equipments.
We have opened our Training Centre in Hyderabad which has the capacity of training 20 operators in a batch. This center will focus on
operation and safety.
Walk the Talk. I am pleased to share with you Schwing Stetter India has been awarded two Safety Awards from the State Government on the
following Categories:First: Less Number of Incidents and the Second: Accident Free Days (Most number of days between any two incidents).
Enhancing our number of touch points, we have added our Vizag Service Centre for the customers in coastal Andhra Pradesh and neighbouring
districts of Orissa who can take full advantage of service centre.
Focusing on our responsibility as pioneer of concreting machinery manufacturing, we have launched pre-cast plants in various capacities and new
range of pump SP1600 during BC India 2013 in Mumbai. The all 6 new products received very good review from our customers across the
segments.
We have also increased our service offerings with the increased activity in reconditioning of old Concrete Pumps and Truck Mixers and helping
customers to exchange old with the new machines.
Demonstrating the ease of operation, Larsen & Toubro made a new National Record of Fastest Erection and
Commissioning of CP30 Plant with Compartment Batcher in L&T Cognizant IT Park, Cochin Project,
Kerala in 17 Hrs.
I once again would like to thank you for all the support and look forward to welcome you in Bauma 2013 in Munich.
Happy reading!!!
With best regards,
LAUNCH