Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
101
101
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II x
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DDDDDDDD
DDDDDDDD
DDDDDDDD
DDDDDDDD
E~xha=ust=pip=ing=-C=he=ck===liC JI
g~:~;essureregulnror-
l!=l
II
Hosesandclan1psI!===Checki~Replacc======l
lgnitiontimingCheck/Adjust
li=
llnl=et=air,;,sys=ten=,
C=he=
ck~ICJI
II
II
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Ra=dia=tor=
Cl=ean=~ICJI
I Vibration damper Check ICJI
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l!=l
~~~~~cprotcctivcdevices -
DDDDDDDD
SparkplugsCheck/Adjust/Replace
oooo~ooo
~
Airstaning_motorlubricator
Clean/AdJUSt
DDDDD~DD
~
IAlternator Check
g~~~:~~tanalysis(LevelfDDrivencquipmcmalignment
Jnspect
I Engine mounts Check
101
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DDDDDDDD
oggogggo
JO
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DDDDDDDD
101
101
DDDDDD~D
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ll
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uu uuuuuu
DDDDDDDD
<2 l Check the levels of tltese flu.ids and add fluid, if necessary: engine oil, engine coolant and air starting motor lubricator oil.
I J I Check the d1fferentia I pressures and!or the service indicators of these filters and replace iJJe filter elemems. if nocossary: engine oil
filter. fuel filter and in.let air clemter. If the air cleaner has a dust collector, check tltc dust collector daily and clean the dus t collector, if
necessary. A1r cleaner elemems must be replaced every year.
I J The interval for replacement of the engine oil can be adjusted according to dte restuts of the oil analysis.
t; l The maximum interval for replacement of the water/SCA type of coolanr is one year.
( I 'The maximum interval for replacement of the glycoVSCA rype of coolant is three years.
Table 16
G3306 Engine Maintenance I n terval Schedule
Turbocharged
Dry Na t11nl Gas
Wellhead Gas
Prop ane
Mainten ance I ntervals and Service Hou rs
Maintenance Procedure
I
I
I
I
I
I
I
B~
250
Initial
Every
750
750
Every
1500
~~
8000
Every
24,000
IG:JI
IG:JI
I
I
I
I
I
I
I
I
I
I
I
I
I
I
IG:JI
I
I
II
II
II
I
I
EJDDD
DDDD
IG:JI
I
I
I
I
I
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I
ID I
DDDDDD D D
DDDDDDDD
ID I I
I
I
I
I
I
X
ID I
IDI
II
II
I
I
X
X
II
Acruatorlinkage-Lubricme D D D D D D D D
- 1 Air/Fu~cl
Rauo=-====!DDD~DDDD
L..:._J
1
~Adjust
L..:._J
11L_________Air-to-=airaftcrc=ooler-=====lDDD~DDDD
~Ciean
Alternator
Check/
Adjuandst fan belts -
ooo~oooo
L..:._J
g~~~~~~~Aconcentration - D D D D D D D D
IEngine-Clean
1= 1
I
I
I
I
I
I
I
Engi
Replanceeoi'' landfiltcr- DDD~DDDD
L..:._J
E:~
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ust=pip=ing=-C
=hc=
ck =====liC I
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g~::;essureregulator- D D DD DD DD
x
l!
l =
ps- ======l!~DDD~DDDD
L..:._J
1 Hoses~andclan=1
,~Replace
IgnitionAldjimustingCheck/
D D D D D DD
ILnlet air system -Check ICII
I
I
IJ
I
I
I
I
'!=IRa=dia=tor=-Cl=can= ======!I DI
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Sparkpl
Check/Audjgs-ust/Replace ooo~oooo
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~~~ve~~ash,valverotators- D D DD D D D D
IVibration drunpcr- Check ID I IJ
I x I
I
I
I
I
x
x
~~~cprotcctivede\ices -
IDI II
I
I x I
I
I
I
DDDDDDDD
Airslartin~molorlubricator
DDDDD~DD
_ -Cl
ean!AdJUSI
L_j
IAlternator- Check
IDI I
I
I
I x I
I
I
g~~!~~tanalysis(Level fD - D D D D D D D D
?(~~~~~quipmentatignmcnl
UUUUl ~ lU U
II
I
DD D D DDDD
x
ll=l
En====gin=e
m=oun=ts-=Ch=
e ck=====liDI
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II
II
II
II
II
II
II
II
ICJ
ICII
II
II
II
II
II
ICJ
Ill=
Tu=rbo=chn==rger=
- Ins====p=ect ===iiDI
II
II
II
II
~~~~~~ transfonners-
St='=ar
til=1gn=1oto=r
-=C
he=ck===91CII
ll=l
''--Wateri=SCA typ=ecoolan
=- l t
,~c tsl
II
II
II
DDDDDD~D
~
DDDDDDDD
DDDDDD D D
I 21 Check the levels of these Ouids and add nuid, if necessary: engine oil, engine coolant and.,. ~urting motor lubricator oil.
Ill Check the differential pressures nndlor the service indicators oflhese filters and replace the tihcr elements, tfn~ccssary: cngme oil
filter, fuel filter and inlet air cleaner. If the air cleaner bas a dust collee1or, check the dust collec1or daily and clean the dust collec1or, If
nectssary. Ali cleaner elementS must be replaced every year.
t l The interval for replaccmcn1 of lht engine oil can be adJU>ttd according to the results of the oil analysis.
( s l The maximum inteC\'111 for replacement of the water SCA type of coolant is one y<=.
l 1 l ll1e maxuu1um interval for replaccmem of the glyco!JSCA l)pe or coolom is rhree years.
Table 17
G3304 and G3306 Engine Overhaul Procedures
Maintenance Procedure
II
Carburetor - Rebuild
II
II
II
II
Major
! Top End
II
II
II
X
II
....
Magnero - Rebuild
II
II
II
II
II
II
II
II
II
II
II
II
II
II
Turbocharger - Rebui ld
Water pumps- Rebuild
Water temperature regulators - Replace
Alternator - Inspect
I CamshaJl - Inspect
I Camshaft bearings - Replace
I Connecting rods - Inspect
II
II
II
II
II
I
X
X
X
X
X
X
Crankshaft - lnspect
II
II
II
II
X
X
X
acmmor - Replace
II
II
-II
II
II
II
II
II
II
II
II
X
X
X
X
X
X
X
X
I
I
I
I
I
I
II
II
II
X
X
G300 Engines
Table 18
G342, G379, G398, and G399 Engine Maintenance Interval Schedule
Dry 1\atural Gas
Wellhead Gas
Propane
Maintenance Procedure
Maintenance
lnlcrvals and
Service Hours
81 i
1~ loltil l Ewry
250
750
750
ClutchLubricate/Adjust 111
Fluid
Fi Iter di ffercntial
pressures - Check <~l
Operation trends Record
Walk-around inspection
wry
1000
Eory
1500
I I'"'"
'""Y
4000
Every
24,000
8000
DD DDDDDDD
DD DDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
II
II
II
II
II
II
II
II
II
IEn~o>inc
- Clean
Govemorss~nchroninng
motor- Lubncate
HosesaodclampsCheck/Replace
~dSpress~reregulator-
Check/AdJUSt
lgnirionti~ng-
Check/AdJUSt
~ctnirsysrcm-Chcck
Prelubepump'soil-
UUUUULJUUU
DD DDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DD DDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
101
I 101 IDDDI I
DDDDDDDDD
DD
DDDDDDD
101
ICJD( I I I I
I
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
nnnnNnnnn
X
IReplace O>
!Radiator-Clean
Sparkplugs
ChccldAdjust/Replace
IL JI
10 1
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I
I
IC JI ICJI ICJI
I
oooor-=~oooo
LJ
X
Tacho~neterdrivebearing
DDDD~DDDD
- Lubncate
L...::__J
~~~~~tiondamperlubricator- Clean/Adjust
Airstartingmotor
D D DDDDDDD
DDDDDDDDD
x
~~:Jstbypassbreather -
DDD DDDD DD
Prelubepump'srear
bearing - Lubricate tll
DDDDD~DDD
LJ
j Altemator - Check
~~~~~~=lysis(Levcl
o~ivenequipment
ah~,>ument -Inspect
Enginemonnts - Check
~~!~~~transformers -
10 1
I= :JDCJCJDCJI
DDDD DDDDD
DDDDDD~DD
DDDDDDDDD
DDDDDDDDD
L...::__j
I = :JCJCJI
ICJCJCJI
I
ICJCJI
I x I I
I x IC JI
I " I I
I
I
I
Warer/SCAtypecoolant
- Replace 17l
DDDDDDD~D
L...::__j
Watertempcrature
regulators
- Replace
DDDDDDD~D
L...::__j
Glycoi/SCAtypccoolant
- Replace 181
DDDDDDDD~
~
I~ I Chock the levels of tbc>C nu ids and add nuid. if necessary: engine oil, engine coolan~ governor oll, air staring motor lubricator otl nnd
tl l Some eodi<-r G399 engines have a prclube pump wi~1 o scpamte oil supply.
(4l
Check the differential pressures uncllor the service indicators oflhesc liltcrs and replace the filter elements. if oe<:cssary: eng me oil
filter, fuel liltcr and inlet au cleaner. If the air cleo ncr has a dust collector, cheek the dust collector daily and clean the dust collector, if
necessary. Alf cleaner clcmcms must be reploccd t\'ery year.
'51 The interval for replaccme01 of the engine oil can be adjusted according to the results of the otl analysiS.
1 b I G399 engines
only
I I The ma.'UIDUm intervnl for replacement of the water. SCA rype oi coolant is one y=.
I.)
The ntaXllllllm imcrval for replacement of the glycol SCA type or coolant is three ye.ns.
Table 19
G300 Engine Overhaul Procedures
I
I
Maintenance Procedure
"'-''
X
X
X
II
II
II
II
II
X
X
X
.X
II
II
II
X
X
Alternator- Inspect
II
II
II
II
II
II
X
X
II
II
II
II
"
I
I
I
I
I
I
Camshaft - Inspect
Camshaft bearings - Replace
Connecting rods - Inspect
Connecting rod bearings - Replace
II
II
II
II
II
II
II
X
X
II
Crankshaft - Inspect
II
II
II
II
II
II
II
II
II
X
X
X
X
X
X
X
II
II
II
II
loc~nciados d~l
S IS .
II