Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Steam boilers
Foreword
Bosch Industriekessel offers you shell boiler systems
blocks.
products and services for steam boilers. Above all however, the
following pages clarify what is particularly important to us at
wishes.
Contents
3
Modular quality
10
14
18
22
next-door.
Lowest emissions
advise you!
Modular quality
Reliability and long service life are particular characteristics of Bosch boiler systems.
The high quality of our systems is guaranteed by the most modern production machines,
strict quality controls and by continuous improvements and innovations.
Benets at a glance:
degree of efciency
control SUC
as
sustainable basis.
U-ND
U-HD
Design
De
Capacity in kg/hour
Ca
175 to 3 200
175 to 1 250
up to 0.5
up to 16
Max temperature in C
M
110
204
Fuel
Fu
Oil, gas
Oil, gas
Construction
The cost-effective steam shell boiler impresses due to its
heat transfer.
XVapour cooler VC
Equipment level
Our shell boilers are supplied inclusive of all
18
22
17
21
20
14
Blow-off tap
Pressure limiter
Pressure gauge
desalting
27
10
26
24
13
25
12
15
19
16
28
23
* the equipment level is variable and can be freely congured to customer requirements
Benets at a glance:
technology
XHigh level of efciency due to the integrated
economizer
boiler control
control SUC
U-MB
Design
Capacity in kg/hour
200 up to 2 000
up to 16
Max temperature in C
204
Fuel
Oil, gas
Construction
The UNIVERSAL steam boiler U-MB is designed as a three-
smoke tubes.
module BEM
XExpansion and heat recovery
module EHM
XPump module PM
module EHB
XGas regulation module GRM
XOil circulation module OCM
Equipment level
The UNIVERSAL steam boiler U-MB is supplied as a
22
18
17
10
21
13
20
14
Blow-off tap
Pressure limiter
Pressure gauge
desalting
15 Feed water non-return valve
16 Feed water shut-off valve, maintenance-free
12
19
26
15
16
27
34
33
24
32
25
28
23
17 Sight hole
18 Burner
19 Insulation with protective shell
20 Base frame
21 Gas regulation module
22 Terminal box
23 Pump module
24 Drain shut-off valve, maintenance-free
25 Quick shut-off blow-down valve
26 Inspection opening, steam side
27 Inspection opening, water side
28 Inspection opening, ue gas side
32 Flue gas heat exchanger ECO
33 Connection piping ECO/boiler
34 Vent shut-off valve ECO
* the equipment level is variable and can be freely congured to customer requirements
Optimized efciency
Benets at a glance:
XIntuitive boiler control on SPC basis with very high
transparency of operating data
XHigh level of efciency due to three-pass technology,
an integrated economizer and effective heat insulation
materials
XHigh level of pressure consistency and steam quality
even with widely uctuating steam demand
XThe boiler can be equipped with a separate fourth
pass for waste heat use
XThe boiler body can also be used as a pure waste heat
boiler behind combined heat and power plants or gas
turbines
XAutomatic start-up, standby and shutdown control SUC
XSuitable for all burner systems
XPollutant reduced combustion thanks to the use of
highly developed ring systems and careful matching
of the best boiler and burner combination
XSimple commissioning due to pre-parameterised
boiler control
XEasy wiring on site thanks to plug-in connections
UL-S
UL-SX
Design
Capacity in kg/hour
1 250 up to 28 000
2 600 up to 28 000
up to 30
up to 30
Max temperature in C
235
300
Fuel
Oil, gas
Oil, gas
Construction
Our three-pass patent dating from 1952 forms the basis
The ame tube (rst pass) and two smoke tube bundles
load distribution.
Equipment level
You can obtain all our shell boilers inclusive of all
equipment* as fully functioning units. The basic
equipment level includes the boiler pressure vessel,
the control and safety technology, the burner unit,
a pump module, a terminal box and the control
switchgear cabinet including our easily operated
boiler control BCO. The integrated terminal box is
already wired. Pre-assembled, plug-in and coded
cable bundles simplify the electrical wiring
installation between the boiler control cabinet and
the terminal box.
* the equipment level is variable and can be freely congured to customer requirements
control BCO
2
Blow-off tap
Pressure limiter
Pressure gauge
ange
and desalting
18
21
20
23 Pump module
24 Drain shut-off valve, maintenance-free
25 Quick shut-off blow-down valve
26 Inspection opening, steam side
27 Inspection opening, water side
28 Inspection opening, ue gas side
11 Steam dryer
12 Steam removal valve
13 Full-lift safety valve
18 Burner
19 Insulation with protective shell
20 Base frame
10
22
26
11 12
13
14
24
25
33
19
17
27
15
16
32
28 30 23
XPump module PM
module EHB
XVapour cooler VC
XGas regulation module GRM
XWater analyzer WA
stand-alone
XFlue gas heat exchanger ECO 6 for
condensing use
For further information see our brochure on 'Boiler house components'.
The UNIVERSAL steam boiler ZFR is a shell boiler in three-pass technology with two
ame tubes and completely separate smoke gas passages. It is to be found wherever
a reliable steam and heat supply with high output is required.
Benets at a glance:
insulation materials
material stress.
boiler control
XEasy wiring on site thanks to plug-in connections
ZFR
ZFR-X
Design
Capacity in kg/hour
18 000 up to 55 000
18 000 up to 55 000
up to 30
up to 30
Max temperature in C
235
300
Fuel
Oil, gas
Oil, gas
Construction
Our three-pass patent dating from 1952 forms the
basis for the outstanding and ongoing success of
this series. Its suitability for the unrestricted
parallel or single operation of its ring units is not
only due to the stable separation on the ue gas
side. The special design measures for neutralising
the tension forces in single-ame operation are
critical for permanent stability. The ame tubes are
pushed through in the front and rear oors and
welded tightly all around. The wet-back rear smoke
gas reversing chamber is separated with a stabilising
tube wall, which has water owing through, and it
is fastened to the rear oor. Water circulation and
each other.
chamber.
steam
XEasy maintenance and installation simple
cleaning possible for the second and third
boiler pass
Equipment level
You can obtain all our shell boilers inclusive of all
equipment* as fully functioning units. The basic
equipment level includes the boiler pressure vessel,
the control and safety technology, the burner unit,
a pump module, a terminal box and the control
switchgear cabinet including our easily operated
boiler control BCO. The integrated terminal box is
already wired. Pre-assembled, plug-in and coded cable
bundles simplify the electrical wiring installation between the boiler control cabinet and the terminal box.
* the equipment level is variable and can be freely congured to customer requirements
free
17 Sight hole
18 Burner
Blow-off tap
Pressure limiter
Pressure gauge
ange
11 Steam dryer
12 Steam removal valve
13 Full-lift safety valve
and desalting
15 Feed water non-return valve
18
21
20
19
10 26
22
31
11
12
13
14
33
24
15 16 17
25
27
32
30
23
XWater analyzer WA
module BEM
XPump module PM
module EHB
28
XVapour cooler VC
For further information see our brochure on 'Boiler house components'.
if required.
Production facilities:
Factory 1 Gunzenhausen
Bosch Industriekessel GmbH
Nrnberger Strae 73
91710 Gunzenhausen
Germany
Factory 2 Schlungenhof
Bosch Industriekessel GmbH
Ansbacher Strae 44
91710 Gunzenhausen
Germany
Factory 3 Bischofshofen
Bosch Industriekessel Austria GmbH
Haldenweg 7
5500 Bischofshofen
Austria
www.bosch-industrial.com
Bosch Industriekessel GmbH | Pictures
only examples | Subject to modications |
07/2012 | TT/SLI_en_P-Dampf_01