Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
REFERENCE
REFERENCE DESCRIPTION
MA-RG
Agitator
DOCUMENT NUMBER
REV
05
www.nov.com
Document number
Revision
Page
REVISION HISTORY
05
13.05.2013
Updated Information
LHS
MDL
JAB
04
27.09.2012
LEH
LEH
MDL
03
20.09.2012
LEH
MDL
MDL
02
07.09.2012
LEH
FCD
MDL
01
15.06.2012
First Issue
FCD
LEH
MDL
Rev
Date (dd.mm.yyyy)
Prepared
Checked
Approved
CHANGE DESCRIPTION
Revision
01
02
03
04
05
Change Description
First issue
Added bushing replacement
Changed oil change information
Clarification on commissioning sleeve
Changed the Registered symbol to the Trademark symbol and the reference and reference
description in the table on cover page. Added MA-RGC and MA-RGLP agitators. Crossreferenced figure and table call outs.
www.nov.com
Document number
Revision
Page
TABLE OF CONTENTS
1
LIST OF FIGURES
Figure M&R- 1 Commissioning Sleeve................................................................................................. 5
Figure M&R- 2 Gearbox Drawing ......................................................................................................... 8
Figure M&R- 3 Oil Level ..................................................................................................................... 10
LIST OF TABLES
Table M&R- 1 Maintenance Components ............................................................................................ 4
Table M&R- 2 Gearbox Oil Capacity .................................................................................................... 9
www.nov.com
Document number
Revision
Page
1.1
Inspection
The performance of a helical bevel gear reducer depends heavily on the quality of the
lubricating oil.
Component
Gearbox temperature
Oil level
Check
During normal operation, do not allow the gearbox temperature to exceed
104F (40C) using conventional mineral oil or 176F (80C) using
synthetic oil for more than three hours. (See Table M&R 1Recommended Oils)
Check the oil level with the agitator off. See Figure M&R- 3 titled "Oil
level"; See Figure M&R- 2 to locate the plug.
Breather plug
Visually check that the breather plug is free from any mud or debris. See
Figure M&R- 2 to locate the breather.
Oil seals
Motor
Visually check to ensure coupling is tight and all the fasteners are in place.
Impeller
Bottom shaft stabilizer
(if installed)
Motor/reducer coupling
Check the condition of the impeller for bent, damaged or worn blades.
Periodically check keyed coupling to ensure it is tight and all fasteners are
in place.
Visually inspect condition of stabilizer for wear or other damage every five
(5) years especially when located in a corrosive environment e.g. Brine
tanks.
Visually inspect coupling, coupling insert, and coupling guard for damage
(MA-RG Series Agitators).
Table M&R- 1 Maintenance Components
www.nov.com
Document number
Revision
Page
Commissioning sleeve
1.2
www.nov.com
Document number
Revision
Page
Grease the motor every three months or as the motor manufacturer recommends.
1.2.2 Lubrication Procedure
For Motors with Re-greasing Provisions
BEARING DAMAGE WARNING
Added grease must be compatible with the original equipments grease. If grease other
than those stated in Bearing Lubrication section is to be utilized, contact the motor
manufacturer. Nameplate information supersedes Bearing Lubrication section. New
grease must be free of dirt. Failure to follow these instructions and procedure below
may result in bearing and/or motor damage.
GREASE DRAIN PLUGGED
Old grease may completely block the drain opening and must be mechanically removed
prior to re-greasing. Forcing a blocked drain open by increased greasing pressure may
collapse bearing shields and or force excess grease through the bearings and into the
motor.
For an extremely dirty environment, contact the motor manufacturer for additional information.
LUBRICATION PROCEDURE:
1. Clean the grease inlet plug or zerk fittings prior to re-greasing.
2. (If present) Remove grease drain plug and clear outlet hole blockage.
3. Add grease.
4. Re-install grease inlet and drain plugs (if removed).
www.nov.com
Document number
Revision
Page
ISO VG 220
Conventional Mineral
Synthetic PAO Oil
Oil
20F to 104F
30F to 176F
(-5C to 40C)
(-34C to 80C)
ISO VG 100
Conventional
Synthetic PAO Oil
Mineral Oil
5F to 77F
-35F to 50F
(-15C to 25C)
(-37C to 10C)
BP
EnerGol GR-XP220
N/A
Energol GR-XP100
N/A
Shell
Klber
Klbersynth EG 4220
Klbersynth EG 4-150
Mobil
MobilGear 630
Mobilgear 629
www.nov.com
Document number
Revision
Page
1
2
Breather
Fill/Level plug
Grease fitting
(MA-25RG,
MA-25RGLP,
MA-40RG, and
MA-30RG only)
Oil drain plug
www.nov.com
Document number
Revision
Page
Gearbox Size
MA-3RGC
MA-5RGC
MA-7.5RGC
Capacity
9022.1
9032.1
9032.1
Gallons
0.53
0.87
0.87
Liters
2.0
3.3
3.3
MA-10RG
MA-10RGC
MA-15RG
MA-15RGC
MA-15RGLP
MA-20RG
9042.1
9042.1
9042.1
9042.1
9042.1
9052.1
1.75
1.75
1.75
1.75
1.75
3
6.6
6.6
6.6
6.6
6.6
11.5
MA-20RGLP
MA-25RG
MA-25RGLP
MA-30RG
MA-30RGLP
MA-40RG
9052.1
9072.1
9072.1
9072.1
9072.1
9072.1
3
5
5
5
5
5
11.5
19.1
19.1
19.1
19.1
19.1
1.3
www.nov.com
Document number
Revision
Page
1.3.3 Periodic
1. Check the oil level.
2. Lubricate the gearbox input bearing with the approved bearing grease every 5,000
operating hours. (See the table titled "Formerly Recommended Greases.)
Do Not Overfill
3. Change the oil every 10,000 operating hours. (See Table M&R 1-Recommended Oils)
4. Lubricate the motor every three months or as the motor manufacturer recommends.
Do Not Over Grease
1 Level Plug
2 Oil level hole
3 Oil level
Oil should be even with the bottom of the oil level hole as shown in Figure M&R- 3. Do not
overfill.
www.nov.com