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Doc. No.
Revision No.
ORDER SPECIFICATION
OF
BUTTERFLY VALVE
Rev. No.
R0
R1
Rev. Date
09-05-2013
19-07-2013
Prepared by
Faisal Farooqui
Faisal Farooqui
Checked by
Nilesh Mahajan
Nilesh Mahajan
App. by (Consu.)
Jagdish Pathak
Jagdish Pathak
For Enquiry
For Order
Status
R2
R3
R4
Doc. No.
Revision No.
INDEX
A. PROJECT INFORMATION .................................................................................................................... 3
B.
TECHNICAL SPECIFICATION................................................................................................................. 4
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
SCOPE ..................................................................................................................................................... 4
SPECIFICATION DATASHEET ........................................................................................................................... 4
SPECIAL REQUIREMENT ................................................................................................................................ 4
INSPECTION AND TESTING ............................................................................................................................ 4
ERECTION AND COMMISSIONING ................................................................................................................... 4
GUARANTEE .............................................................................................................................................. 4
POST ORDER SUPPORT ................................................................................................................................ 5
DOCUMENT SUBMITTAL ............................................................................................................................... 5
8.1
8.2
8.3
C.
D. ANNEXURES: ................................................................................................................................. 7
1.0
2.0
ANNEXURE I: .......................................................................................................................................... 7
ANNEXURE II: .......................................................................................................................................... 8
Doc. No.
Revision No.
A.
Project Information
M/s. Carlsberg India Pvt. Ltd.
5th Floor, Paras Twin Towers, Tower B,
: Sector-54, Gurgaon,
Harayana-122 002
1.0
Client
2.0
Plant location
3.0
Project
4.0
5.0
Site data
Access to Site
Ambient data
(As per ISHARE)
DBT (0C)
WBT (0C)
RH (%)
Summer
42.2
25.6
26
Monsoon
32.2
28.3
78
Winter
10.0
6.7
60
By Road
: Patna
Railway Station
: Patna
Nearest Airport
: Patna
Doc. No.
Revision No.
B.
Technical Specification
1.0
Scope
The scope of specification covers design, manufacturing, assembly, inspection and supply.
2.0
Specification Datasheet
Please refer the following Annexures:
3.0
2. 1
1FV3
Annexure - I
2. 2
1FV3E
Annexure - II
2. 3
3FV3
Annexure - III
Special Requirement
4.1
All valves and accessories shall be subjected to Inspection and inspection shall be carried out as per
approved QAP.
4.2
No Valves or its accessories / part shall be shipped without testing at shop up to full satisfaction of
inspection authority.
4.3
Performance test of equipment shall be carried out at site as per relevant acceptance standard.
4.4
Authorized representative of Client / Consultant shall at all times have an access to vendors / vendors subcontractors workshop to witness fabrication / manufacturing stages of the equipment. All inspection
facilities shall be made available to the inspection engineer by vendor or sub vendor.
4.5
Vendor should maintain internal inspection records at all times, if any stages are found lacking by way of
proper records, inspection authority reserves the right to ask vendor to modify / amend the fabrication
stage.
4.6
Any such inspection at vendors work or inspection waiver however shall not relieve vendor from his
responsibility for supply of equipment / its accessories as per specifications and other obligations stipulated
in contract.
5.0
6.0
Guarantee
Doc. No.
Revision No.
6.1
Complete Equipment / system shall be guaranteed for trouble free operation for the period of 12 months
from the date of commissioning or 18 months from the date of receipt at site whichever is earlier.
6.2
All components shall be guaranteed against faulty design, defective or improper materials, poor
workmanship or failure from normal use during the guarantee period.
6.3
In case of non-fulfillment of guarantee, vendor shall repair / replace such defective part/ parts of the
equipment supplied. Vendor shall be liable for all expenses occurred for such repair / replacement.
7.0
7.1
7.2
8.0
Document Submittal
Vendor to submit documents (soft copies as well as hard copies.) as given in schedule below.
8.1
a.
b.
c.
8.2
a.
b.
c.
d.
e.
Doc. No.
Revision No.
C.
Commercial Details:
1.0
Price basis
2.0
Included
3.0
Excise Duty
Included
4.0
Sales Tax
5.0
Transportation charges
Included
6.0
Transit insurance
Included
7.0
Included
8.0
Documentation charges
Included
9.0
Time lines
Delivery
As per PO terms
Doc. No.
Revision No.
D. Annexures:
1.0
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
t
u
No.
1
2
3
4
Annexure I:
Item
Tag No.
:
:
Type
Design Standard
Dimension Standard
Rating
Make
Model No.
Service
Leakage Class
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Pressure Testing API 598
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection
:
:
:
:
:
:
:
:
:
:
Operation
Up to 150NB
Above 150NB
Material of Construction
Body
Disc/Flap
Stem
Hardware
Seat
Stem Seal
Stem Bushing
Seal Ring /O-Ring
Handle/Wheel
Gear box
Finish
External Surfaces
Special Requirement
Unit Rate
Size (NB)
Qty. (Nos.)
80
As per Annexure
100
As per Annexure
150
As per Annexure
200
As per Annexure
:
:
:
15
11
Wafer Type Suitable for Mounting Between Flanges as
per ANSI B 16.5 RF, ASA 150#
Manual
Ratchet Type
Gear Actuated
:
:
:
:
:
:
:
:
:
:
:
:
Size (NB)
250
300
350
450
Qty. (Nos.)
As per Annexure
As per Annexure
As per Annexure
As per Annexure
Doc. No.
Revision No.
2.0
a
Annexure II:
Item
Tag No.
c
d
e
f
g
h
i
j
k
l
m
Type
Design Standard
Dimension Standard
Rating
Make
Model No.
Service
Leakage Class
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Pressure Testing API 598
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection
:
:
:
:
:
:
:
:
:
:
Spindle
Operation
Up to 150NB
Above 150NB
Material of Construction
Body
Disc/Flap
Stem
Hardware
Seat
Stem Seal
Stem Bushing
Seal Ring /O-Ring
Handle/Wheel
Gear box
Finish
External Surfaces
Special Requirement
Unit Rate
Size (NB)
Qty. (Nos.)
80
As per Annexure
100
As per Annexure
150
As per Annexure
200
As per Annexure
:
:
:
:
15
11
Wafer Type Suitable for Mounting Between Flanges as
per ANSI B 16.5 RF, ASA 150#
Extended Spindle of 100 mm
Manual
Ratchet Type
Gear Actuated
:
:
:
:
:
:
:
:
:
:
:
:
n
o
p
q
r
s
t
u
v
No.
1
2
3
4
Size (NB)
250
300
350
450
Qty. (Nos.)
As per Annexure
As per Annexure
As per Annexure
As per Annexure
Doc. No.
Revision No.
3.0
a
b
Annexure III:
Item
Tag No.
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
t
u
No.
1
2
3
4
:
:
Type
Design Standard
Dimension Standard
Rating
Make
Model No.
Service
Leakage Class
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Pressure Testing API 598
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection
:
:
:
:
:
:
:
:
:
:
Operation
Up to 150NB
Above 150NB
Material of Construction
Body
Disc/Flap
Stem
Hardware
Seat
Stem Seal
Stem Bushing
Seal Ring /O-Ring
Handle/Wheel
Gear box
Finish
External Surfaces
Special Requirement
Unit Rate
Size (NB)
Qty. (Nos.)
80
As per Annexure
100
As per Annexure
150
As per Annexure
200
As per Annexure
:
:
:
15
11
Wafer Type Suitable for Mounting Between Flanges as
per ANSI B 16.5 RF, ASA 150#
Manual
Ratchet Type
Gear Actuated
:
:
:
:
:
:
:
:
:
:
:
:
Size (NB)
250
300
350
450
Qty. (Nos.)
As per Annexure
As per Annexure
As per Annexure
As per Annexure