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Power infinitive System Limited 2014

GUILIN GM TECHNOLOGY INDUSTRY LTD.


Addr : 54 NG Thuong Hien F1 GV:District HCM city
Email : giapy0000@gmail.com
Tel : 084 0978377624

DACTS705 Diesel Genset

Automatic Controller
( Version :V4.1 )

Part : genset AMF controller


Power & Infinitive Genset Manual 2014

Table of Contents
1. Overview of
functions ..............................................
.............................
5
2 . Specifications ..................................
.............. ...........................
5

3 . Composition
structure ..............................................
.. ...........................

3.1 LCD display ........................


6
3.2 membrane keys ..........................
6
4 . Menu operation and parameter
descriptions ..........................................
... .....

5 . Switch
input ............................................... ... 2
..................

6 . Relay
output ................................................ 2
....................

7 . Notice warning / fault


function ............................................. . 2
.........

8 . Overall and installation


dimensions ............................................ 2
.. ............
0
9 . Notes .............................................. 2
.. .........................
0
10. Annex ..............................................
. ....................................

3 . Composition structure
3.1 LCD display LCD display size 77 45 mm, high
brightness, multi-color display
Shows, it can display six lines of characters of
information, all parameters can be viewed and operate
through menus.
The default display interface altogether five screens,
respectively:
[ Section 1Screen ] : oil-display voltage (V) , to
monitor the line voltage for the "L1-L2, L2-L3,L3-L1 ";
monitoring phase voltage is "L1 N, N L2, L3 N ";
Monitoring single phase when "L1 N", L2 and L3 item is
not displayed.
[2 screens]: Displays the load current (A) L1, L2, L3,
if the monitor single-phase , only the L1.
[3 screen]: Displays oil (BAR), water temperature (),
battery
voltage
(V). [4th
screen]:
Displays
the
frequency (Hz), speed (RPM), the charging voltage
(V). [5 screens]: Displays the total oil machine running
time (hours).
When the power to the controller, the LCD screen to
display the first screen interface, when there is an
alarm or fault, the LCD screen displays the first 4-6
rows specific alarm / fault information.Users press the
LCD screen on the right side [] key (next page), you
can switch the view between the five default interface.
The left side of the LCD screen displays four userdefined tags LCD1 ~ LCD4.

3.2 membrane keys [Exit]: In the parameter setting


interface, press to return to the previous menu, press
the two times in a row that is returned to the default
interface; when you modify a parameter value, press this
button to cancel the changes made.
[Decrease / -]: Under the parameter setting interface,
press the menu button to view the same levelof the
previous one parameter; when modifying a parameter value,
each time you press this button, the value is
decremented by one, continuously press the autodecrement.
[Increase / +]: In the default interface, press to enter
the "Enter Password" screen;

In the parameter setting interface, press this button in the


menu can be viewed at the same level after an argument; when
modifying a parameter value, each time you press this button,
the value added to a continuous press is incremented.

[OK]: In the parameter setting interface, press this


key to enter the next menu level. After the parameter
value changes, Press to confirm the change and save
the settings.
[Page / ]: By default interface, this key can switch
between five interface.
[Start]: Press to directly start the generator, and
has maintained its operation. At this time the green
light above the keys, indicates that the controller is
in the "start-up state."
[Stop]: If the generator is running, press this button
will immediately shut down, this time above the keys
red light, indicating that the controller is in a
"standstill."
[Auto]: This key above it yellow light, indicating that the
controller is in "automatic mode", the controller receives the
"Input 1" switch signal, if the switch signal is active, delay
start; switch signal by effectively becomes invalid After the
delay shutdown.

"Input 1" mains switch signal detection device can


be provided to achieve generators automatically start
and stop controls.
Note: When "stop state" if "deceleration delay" is not
the end, press [Start], [Auto] key is invalid.

4 . Menu operation and parameter descriptions


In the default screen, press the [Add / +] key to
enter the "Enter Password" screen, enter the password,
enter the menu system.Operation: LCD screen appears "P
----", each time you press the [increased] key
numbervalue plus a numerical password to post position,
press the [ENTER] key, then "Enter password display
interface P--- ", it means that a password has been
entered first, repeat the above operation, enter the
password for the remaining three bits, the correct
password is entered, "a menu", if the password is
entered incorrectly will not be able to enter the menu.
After entering the level menu system, users can view the
delay parameters to customize the output, LCD1 ~ LCD4, the
analog system parameters, the lower parameter values, all
parameters with digital numerals, as follows:

Delay Time Parameters:

No

Name

0
1

Start delay
Crank rest

Defau
lt
6.0se
c
30.0s

No
.

Name
High water
12
coolant temp
13 Speed over/under

Defaul
t
10.0
sec
10.0

delay
2
3
4
5

Bypass Delay
Remote start
delay
Remote stop
delay

Oil delay
Down reverse
delay

Preheat delay

Warm-up delay

9 Speed Up Delay
Speed Down
10
delay
Lowoil pressure
11
delay

ec
15.0s
ec
5.0
sec
5.0
sec
15.0
sec
15.0s
ec
5.0se
c
5.0se
c
10.0
ec
30.0s
ec
3.0
sec

14
15
16
17
18
19
20
21
22
23

delay
Frequency overrun
delay
Voltage overrun
delay
Overload time
delay
Battery voltage
exceeds
Charging failure
delay
Idle delay
Config input
delay
Config input
delay
Config input
delay
Config input
delay

1
2
3
4

sec
15.0
sec
15.0
sec
10.0
sec
30.0
sec
30.0
sec
1.0
sec
5.0
sec
5.0
sec
5.0
sec
5.0
sec

DACTS705 for diesel generator sets automatic control module,


which can automatically control the diesel generator set
starting and stopping; panel lights display module by the
current operating state; when the diesel engine alarm or fault
occurs, the front panel warning lights are illuminated, while
the LCD corresponding alarm icon on the display lights up,
showing the reasons for alarm or fault within the module

corresponding delay (latency value can be pre-set) to start


after the end of the delay, if the fault persists, the module
automatically controlled shutdown.

Configulation output function :


h

Custom output 1
Setting Definition
0 Invalid
Pre-supply
1 mode
2 Throttle
3 Oil-powered
4 Stop Output
5 High speed
Reserve
6

Automatic
7 Status
And
8 enter a tie
24
And
9 input 2 tie
10 Input 3 tie
And
11 enter 4 tie
And
12 enter 5 tie
Preheat
13 mode 1
14 Preheat

Custom output 2

Custom output 3

Setting Definition Setting Definition


0 Invalid
0 Invalid
Pre-supply
Pre-supply
1 mode
1 mode
2 Throttle
2 Throttle
3 Oil-powered
3 Oil-powered
4 Stop Output
4 Stop Output
5 High speed
5 High speed
Reserve
Reserve
6
6
Automatic
Automatic
Status
7
7 Status
And
8 enter a tie
8 And enter a tie
25
26
And
9 input 2 tie
9 And input 2 tie
10 Input 3 tie
10 Input 3 tie
And
11 enter 4 tie
11 And enter 4 tie
And
12 enter 5 tie
12 And enter 5 tie
Preheat
13 mode 1
13 Preheat mode 1
14 Preheat
14 Preheat mode 2

mode 2
Preheat
15 mode 3

15

Soon the
16 police Output

16

17 Fault output

17

Increases the
18 speed output

18

Deceleration
19 output

19

mode 2
Preheat
mode 3
Soon the
police
Output
Fault output
Increases
the speed
output
Deceleration
output

15 Preheat mode 3

Soon the
16 police Output
17 Fault output

Increases the
18 speed output

dx

LCD position display configulation :

LCD1
Setting
0
1
2
3
4

Sequen
ce
Number

Definition
Invalid
Preheat Mode 0
Throttle
Oil-powered
Stop Output

LCD2
Setting

Sequen
ce
5 High speed
6 Reserve
Number
Automatic
27 7 Status
28
8 And enter a tie
Cooperate with
9 the input 2

Definition
Invalid
Preheat Mode 0
Throttle
Oil-powered
Stop Output

5
6

High speed
Reserve

7
8

Automatic Status
And enter a tie
Cooperate with the
input 2

0
1
2
3

10
11

12
13

Cooperate with
the input 3
4 with the
input
Cooperate with
the oil
pressure
Preheat mode 1

14 Preheat Mode 2

11

4 with the input

12

Cooperate with the


oil pressure
Preheat mode 1

13

Deceleration
19 output

Preheat Mode 2
15 Preheat mode 3
16 Alarm Output
17 Fault output
Increases the
18 speed output
Deceleration
19 output

LCD3

LCD4

15 Preheat mode 3
16 Alarm Output
17 Fault output

Increases the
18 speed output

Setting

Definition
Invalid
Preheat Mode 0
Throttle
Oil-powered

4
5
6
7

Stop Output
High speed
Reserve
Automatic Status

0
1
2

Sequen
ce
Number
29

10

Cooperate with the


input 3

14

Setting

Definition
Invalid
Preheat Mode 0
Throttle
Oil-powered

4
5
6
7

Stop Output
High speed
Reserve
Automatic Status

0
1
2

Sequen
ce
Number
30

8
9
10
11
12
13

And enter a tie


Cooperate with
the input 2
Cooperate with
the input 3
4 with the input
Cooperate with
the oil pressure
Preheat mode 1

8
9
10
11
12
13

Preheat Mode 2
15 Preheat mode 3
16 Alarm Output
17 Fault output
Increases the
18 speed output
Deceleration
19 output

Preheat Mode 2
15 Preheat mode 3
16 Alarm Output
17 Fault output
Increases the
18 speed output
Deceleration
19 output

14

14

Remote starter /
input 1
Setting

Definition
Alarm delay the

And enter a tie


Cooperate with the
input 2
Cooperate with the
input 3
4 with the input
Cooperate with the
oil pressure
Preheat mode 1

High temperature /
Input 2
Setting

Definition
Alarm delay the

0 effective closure

0 effective closure

Delay Alarm
Disconnect
1
effective
Closed effective
2 immediately alert
Effective
3
immediately

Delay Alarm
Disconnect
1
effective
Closed effective
2 immediately alert
Effective
3
immediately

4
5
6

Sequence

Number
31

disconnect the
alarm
Delay closing down
effective
Disconnect the
effective delay
shutdown
Effective
immediately stop
closure
Effective
immediately stop
Sequence
off

Start a closed
8 distal effective
Disconnect
effective remote
9 starter

Number
32

4
5
6
7

High water
temperature is
8 closed effective
LCD full light off
9 effective

Input 3
Setting

Definition
0
1
2

3
4
5

Sequence

Number

33

disconnect the
alarm
Delay closing down
effective
Disconnect the
effective delay
shutdown
Effective
immediately stop
closure
Effective
immediately stop
off

Input 4
Setting

Alarm delay the


effective closure
Delay Alarm
Disconnect
effective
Closed effective
immediately alert
Effective
immediately
disconnect the
alarm
Delay closing down
effective
Disconnect the
effective delay
shutdown

Effective
immediately stop
6 closure
Effective
immediately stop
7
Sequence
off

Increases the
speed limit is
8 closed effective Number
Disconnect
effectively
increases the
34
9 speed limit

Definition
Alarm delay the

0 effective closure
1
2

3
4
5

Delay Alarm
Disconnect
effective
Closed effective
immediately alert
Effective
immediately
disconnect the
alarm
Delay closing down
effective
Disconnect the
effective delay
shutdown

Effective
immediately stop
6 closure
7

Effective
immediately stop
off

Closed effective
8 deceleration limit
Disconnect the
effective
9 deceleration limit

No. 35 parameter
Reverse
No
Order
No.
35

Setting
Value
0
1
2
3
4
5
6
7
8

Define
Spare
Alternate
Alternate
Alternate
Spare
Backup
Spare
Spare
Close down Effective

System parameters
No. Name

Default

36 Number of starts
Gear (note: the gear set
"0", the speed will be taken
from the voltage and
37 frequency)
38 Analog factory default (> 0)
0- delayed stop / 1 Quick
39 Stop
0-phase voltage / 1 line
voltage / 2 Single
40 Phase
41 CT ratio

3 (times)

128 (teeth)
0
0

1
500

The analog, the lower limit


No. Name
42 Battery voltage limit

Default
28.0 (V)

43 Battery voltage limit


Coolant temperature shutdown
44 value
Coolant temperature warning
45 values

12.0 (V)
95 ()
90 ()

DACTS series of product


brochures
46
47

Oil pressure shutdown value


Oil pressure alarm value

48

Over speed limit

49
50

Low speed limit


Over frequency limit

2.0 (bar)
2.5 (bar)
1650 (n /
min)
1410 (n /
min)
55 (Hz)

51

Low frequency limit

47 (Hz)

52
53

Over voltage limit


Under voltage limit

440 (V)
200 (V)

54

Over current shutdown value

400 (A)

55
56

Over current alarm value


Charging failure limit

390 (A)
8.0 (V)

No.
57

Name
Shutdown overload current

Default

58

Alarm overload current

Sensor curve selection


No. Name
Temperature sensor curve
60 selection

Default
3

61

Oil pressure sensor


selection

curve
1

The sensor curver type selection mode :


No. 60

Coolant water sensor type

0 : HY820FC Temperature sensor


1 : Curtis Temperature sensor
2 : HFY820-6A Temperature sensor
3 : WG2704A

(VDO ) Temperature sensor

Water temperature curve 0: HY820FC temperature sensor


Water temperature
values
0

20

40
60
80
90
100
120

Resistance
3000
1000
400
170
85
62
43
28

Water temperature curve 1: Curtis


temperature sensor
Water temperature
values
0

20
40
60
80
90

100
120

Resistance
2300

1000

489
242
127
96
75
47

Water temperature curve 2: HY820FA-6A temperature sensor


Water temperature
values
Resistance
0

1530

90

57
37

20
40
60
80

625
268
141
71

100
120

28

Water temperature curve 3: WG2704A (VDO) temperature


sensor
Water temperature
values
Resistance
0

2050

20

820

40

330

150

80

72

90
100
120

52
38
22

60

Hydraulic curve 0: HY802RF-9A type pressure sensor


Hydraulic value
0.0bar
2.0bar
4.0bar
5.0bar
6.0bar
7.0bar
8.0bar
10.0bar

Resistance
20.0
38.3
57.7
66.0
75.0
83.2
91.2
106.2

Hydraulic curve 1: VDO


pressure sensor
Hydraulic value
Resistance
0.0bar
2.0bar
4.0bar
5.0bar
6.0bar
7.0bar
8.0bar
10.0bar

10.0
56.0
89.0
104.0
120.0
136.5
150.0
176.0

Hydraulic Curve 2: HY802RD type pressure sensor


Hydraulic value
0.0bar
2.0bar
4.0bar
5.0bar
6.0bar
7.0bar
8.0bar
10.0bar

Resistance
10.0
52.0
88.0
106.0
124.0
140.0
155.0
184.0

After entering the menu system, press the [Add] key turn one,
press [reduce] the return to the previous one. If you want to
modify the parameter value, press the [ENTER] key, the LCD
screen in the middle icon status lights to indicate that the
modification by pressing [decrease] and [increase] key to
reduce, increase the value until the value is adjusted to the
After the need, you can press the [ENTER] button to confirm the
changes and save the settings, if you press [Exit] key to
discard the changes and exit the modified state.

Example: If you want to "delay parameters" menu


"fueling delay" is set to 20 seconds, perform the
following steps:
In the default screen, press the [Add] button and follow the
prompts for a password, enter the menu system, the LCD screen
displays "0 6.0" words;
continuously press the [increased] key until the item 5, a
"5 15.0", press the [ENTER] key to enter modification status;
It is necessary to set the delay time, in this case 20
seconds, it continuously press the [increased] key, scroll to

the new value of 20.0 (If the value needs to be reduced,


press or press the [reduced]);
set up , press the [ Confirm ] key, the value

is
system

stored
in
the
controller
memory,
the
automatically exits modified state.
Press [ Exit ] key to exit the menu system and return
to the default interface.
Note: The above numbers 0 to 56 parameters to
view and modify the way as above. After entering the
menu system in the non-modified state, press [Page]
button for 10

Second link, enter the module calibration mode, this


time, the first column shows the parameter number; the
second column shows the current value; and the third
column shows the calibration value.Water temperature,
oil pressure calibration values in the table below:
The default value of sensor calibration
VDO pressure sensor, WG2704A temperature sensor
Calibration
No. Name
Resistance values
Quasi-value
oil
12 Universities
120
6.0
BAR
Low oil
pressure
calibration
13
values
10
0.0
BAR
Universities
temperature
reference
38
14
value
100
Low
temperature
calibration
15
value
820
20

Calibration: According external wiring diagram correctly


connected modules, according to the oil pressure, water
temperature sensor electrical
Resistance curve (also available precision potentiometers
school instead) to be calibrated. Low oil pressure calibration:

Press [increase] keys to scroll to 13, in the module terminals


connected to one end of a resistance of 10 foot, the terminals
3 feet (must be grounded) connected electric

Blocking the other end of 10, according to [reduce] key to


set the oil pressure is 0.0BAR, then press the [ENTER] key, low
oil pressure calibration is complete. Hydraulic high point
calibration: Press [reduction] to turn 12, the module terminals
connected to one end of a resistance of 120 foot, the
terminals 3 feet (must be grounded) connected electric
Blocking the other end of 120, press the [Add] button to
set the oil pressure is 6.0BAR, then press the [ENTER] key,
hydraulic high point calibration is complete.
By default oil pressure sensor above the resistance value of
the calibration curve, the value of oil pressure sensor if the
resistance curve is not the same, just change the corresponding
resistance value recalibration high and low can be.
Low temperature calibration: Press [increase] keys to scroll
to 15, in the module terminals connected to one end of the
resistance of 820 2 feet, and Terminal 3 feet (must be
grounded) Connect the other end of the resistor 820, press the
[increased] or [reduce] key to set the water temperature is
20 , press the [ENTER] key, low temperature calibration is
complete. High temperature calibration: Press [reduce] keys to
scroll to 14, in the module terminals connected to one end of
the resistor 38 2 feet, the terminals 3 feet (must be
grounded) Connect

The other end of the resistor 38, according to


[increase] or [reduce] key to set the water
temperature is 100 , press the [ENTER] key, the
water temperature is high point calibration is
complete.
If different types of temperature sensors, must be recorded
in the order prior to calibrate the sensor resistance curve
values, and then follow the recorded values for calibration of
high, low.Calibrated high, low value resistor value must be
calibrated access high and low temperature values correspond.
The following table shows the default temperature and
pressure sensor resistance curve values, if the user selects
the water temperature, or other types of hydraulic curve as the

default curve, the following number corresponding data will be


refreshed for the new curve values.

The default temperature curve (WG2704A type


temperature sensor)
Water
temperature

No.

20
Twenty
one
Twenty
two
Twenty
three60
Twenty
four

Resistance

2050

40

330

20

80

820

150
72

90

52

100

38

29

2.0bar

56.0

30

4.0bar

89.0

31

5.0bar

25
26
27

No.
28

120
22
The default pressure curve (VDO
pressure sensor)
Oil
pressure
Resistance
0.0bar
10.0

326.0bar

104.0
120.0

33

7.0bar

136.5

34

8.0bar

150.0

35

10.0bar

176.0

5 . Switch input
Digital inputs including a total of five, all of the
custom input."Input 1" can be set to alarm / shutdown input /
remote starter; "Input 2" can be set to a high temperature,
the definition of the function op tables.

6 . Relay output
Relay output includes a total of five: Start, fuel and
three custom output port has a positive voltage output, the
definition of the function op tables.

7 . Notice warning / fault function


Battery voltage is low, charging failure, overcurrent, low
oil pressure, water temperature higher functionality with a
notice warning that the numerical value at the time between the
alarm and shutdown value, oil-only alarm stop, warning lights
flashing at this time; when the value exceeds shutdown When the
value of the oil machine failure and downtime.
Low speed, speed, frequency overrun, voltage gauge, stop,
start failure protection function is faulty, if the analog
input value is greater than the upper limit of a road or less
than the lower limit, corresponding to the start of the high /
low delay over delay After the value has not yet returned to
normal, oil machine downtime immediately, warning light long
bright.

8 . Overall and installation dimensions


overall dimensions: 223.5 X 148.5 X 41mm (width X height X
thickness)
Installation
height)

opening

dimensions:

197

135mm

(width

Installation:
front
panel
mounting. Mounting
panel
prescribing mouth, modules loaded from the back in the
opening, fixing the module from the fixed installation on
both sides of the back panel using folders.

9 . Precautions
In general, when installed debugging parameters need to be
modified are: the load phase current alarms, shutdown value,
battery voltage, lower the gear, CT

DACTS series of product brochures

(Converter) ratio, fuel delay.


load current external wiring shall be 1.5 mm 2 copper cord,
and the remaining wires can be 1 mm 2 copper cord.
please start the battery capacity is based on more than the
power port is properly connected, if found to controlno display
after the system is powered up, first check the power {+} {-}
is reversed, not
Incorrect wiring may cause the controller burned.

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