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Industrial IT
Industrial
IT
Industrial IT from ABB dramatically improving enterprise connectivity and the quality
of the information you acquire and use. Empowering you to access real-time information
on a unified enterprise model so you can make faster, more informed decisions and
effectively and successfully implement them for profitable growth.
Industrial integrates automation systems in real-time right across the enterprise. It provides business
information from initial order through production to delivery and to payment. ABB has aligned its products,
services and people to create compatible IndustrialIT building blocks that provide real-time automation and
information solutions with one common architecture. This provides a consistent infrastructure for data,
operations, configuration and maintenance right across your enterprise. The suite of integrated IndustrialIT
solutions address the problems that you face in todays e-business environment. The unified architecture
improves productivity, provides higher asset optimization and allows for more informed decision-making.
Content
Page
1
1.1
1.2
1.3
1.4
1.5
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application areas and advantages of the Fieldbus technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automation fieldbusses and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The position of ABB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basics PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General definition: Fieldbus in process automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
The PROFIBUS family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Protocol architecture, protocol functions, profiles and interoperability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Transmission technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Bus topologies and installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FISCO model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Bus access procedures and bus network configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
05.03
4
4
4
5
5
5
12
12
13
14
5
5.1
5.2
5.3
5.4
Prospects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Summary/Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
18
18
20
20
21
Introduction
Introduction
IEC 61158
1. FF-H1
2. ControlNet
3. PROFIBUS
4. Interbus
5. P-Net
6. WorldFIP
7. SwiftNet
8. FF HSE
05.03
Introduction
05.03
100%
22%
27%
57%
12%
Engineering
22%
Installation
23%
Hardware
51%
4...20 mA
Fieldbus
Statement of Wilfried Schmieder and Thomas Tauchnitz, Aventis Pharma Deutschland GmbH and Sven Seintsch, Infraserv
GmbH & Co Hchst KG, Germany:
" The project acceleration can lead to a definitely higher value
than the complete investment saving" (Fieldbus and Remote
I/O a system comparison chapter 5.1 in atp magazine
12/44 (2002) FuRIOS).
Basics PROFIBUS
Basics PROFIBUS
This, along with other conditions mentioned in 1.3, is the essential requirement for using fieldbus systems with the potential to
provide significant benefits to users.
Operate IT
Engineer IT
Ethernet/TCP-IP
Engineer IT
Master
Class 1&2
Control IT
Master
Class 2
Non-Ex
Ex (Haz.)
RS-485 / LWL
[EEx i]
PS
PROFIBUS DP
PROFIBUS PA
Linking Device
Field IT
PS
PS
PS
05.03
Basics PROFIBUS
IEC 61158
ApplicationLayer
DP
PA
DP/PAProfiles
Profiles
DP/PA
FMSProfiles
Profiles
FMS
UI
DDLM
PAProfiles
Profiles
PA
DPextensions
extensions(V1,
(V1,V2)
V2)
DP
DP basic function (V0)
FMS, LLI
Notdistinctive
distinctive
Not
Data-LinkLayer
PhysicalLayer
3-6
IEC Interface
RS485
485/ /Fibre
FibreOptic
Optic
RS
MBP/ /IEC
IEC61158-2
61158-2
MBP
Management System
UserLayer
FMS
Level
PROFIBUS
devices
05.03
32 bar
SENSOR_HI_LIM
SENSOR_HI_ALM
OUT_SCALE
OUT_SCALE
16 bar
Measuring range
0 bar
-1 bar
HI_HI_LIM
HI_HI_ALM
HI_LIM
HI_ALM
Measured value
OUT (VALUE)
OUT (STATUS)
(4 Byte)
(1 Byte)
LO_LIM
LO_ALM
LO_LO_LIM
LO_LO_ALM
OUT_SCALE
OUT_SCALE
SENSOR_LO_LIM
SENSOR_LO_ALM
Profile distinction is made between the Physical Block (hardware), the Transducer Block (parameters of physical measurement size, present multiple times for multi-function sensors)
and the Function Block (functions from the point of view of the
PLC or DCS, for example analog input for sensors or analog
output for actuators). The dynamic process values of a "Analog
Input" Function Block consisting of the measured value (4 Byte)
and the assigned status (1 Byte) are read or written cyclically
by a PLC and/or DCS. The profile parameters of all blocks can
only be read and / or written acyclically.
Basics PROFIBUS
TB=TransducerBlock
Block
TB=Transducer
Describesthe
the
Value Describes
specificapplication
application
specific
Device info
FB==Function
FunctionBlock
Block OUT P
FB
Describesthe
thefunction
function
Value Status Describes
asaaDCS
DCS
as
Value Status
Parameter
T
TB=TransducerBlock
Block
TB=Transducer
(e.g.:Temperature)
Temperature)
Value (e.g.:
PROFIBUS
PB=PhysicalBlock
Block
PB=Physical
P
FB==Function
FunctionBlock
Block OUT
FB
(e.g.:AI=Analog
AI=AnalogIn)
In)
Value Status (e.g.:
Value Status
Parameter
for every Transmitter:
per Standard Transmitter:
per Multi-Variable Transmitter:
1 x PB block
1 x TB block and 1 x FB block
n x TB block and n x FB block
100
Function Block
Input channel, filter time constant, scaling of the process variables, scalability
of output variables, alarms (HI_HI, HI_, LO_, LO_LO, hysteresis), simulation,
...
Interoperability / Interchangeability
Using PROFIBUS PA profiles makes devices interoperable, in
other words devices of different manufacturers can be physically connected to a single bus and are able to communicate
with each other and with foreign host. In addition to this, however, they are also interchangeable, which means devices of
different manufacturers with standard GSDs can be exchanged
one for another without engineering effort to change the configuration in the process automation system.
1K
10 K 20 K 100 K
1M
100 m
3000 kBit/s
6000 kBit/s
12000 kBit/s
RS 232C
500 kBit/s
15
10
400 m
200 m
1500 kBit/s
RS 485
1.200 m
1.000 m
187.5 kBit/s
100
93.75 kBit/s
1.2 k
1k
9.6 kBit/s
19.2 kBit/s
45.45 kBit/s
1.9 k
distance [m]
Physical Block
Manufacturer, name of unit, serial number, diagnosis (selftest), password,
certification, factory setting, unit description, unit information, date of manufacture,
software revision, hardware revision, TAG, configuration meter
10 M
05.03
Basics PROFIBUS
(6)
(6)
+5V
390
(3)
RXD/TXD-P
220
(8)
RXD/TXD-N
390
(5)
GND
+5V
390
(3)
220
(8)
390
(5)
GND
Terminal resistors
in plug or unit
Subscribers should preferably be connected to the bus via 9pin D-sub connectors. For transmission rates 1.5 Mbit/s stub
lines by limits (max. 0.3 m) possible, above 500 kBit/s, stub
lines not allowed. In this case the incoming and outgoing cable
must be switched through in the connector. In this manner it is
possible to ensure that communication with subscribers downstream is properly maintained if the device is replaced.
When a PROFIBUS DP network is installed, boundary conditions of RS 485 transfer technology must be observed. All subscribers are connected in a line-shaped bus. To avoid reflections, the line structure must be terminated by a bus termination
resistor network at either end (Fig. 251). This network must be
provided with a ground-free voltage of 5 volts. Frequently the
required bus termination is already integrated into the device so
that it can be inserted into the circuit easily if the device is located at the beginning or end of the line structure. According to the
rules of certification, a DP device must be available at a minimum of 5 V.
Operate IT
DP Master
Class 2
Engineer IT
Ethernet TCP/IP
Control IT
T = Bus termination
LD = DP/PA Linking Device
R = DP/DP Repeater
DP Master
Class 1&2
PROFIBUS DP
R
T
LD
T
DP Slaves
PROFIBUS PA
Field IT
T
PA-Slaves
Segment 1
32 DP subscribers
Segment 2
Segment 3
32 DP subscribers
Segment 4
32 DP subs.
Segment 5
32 PA subscribers
Max. 126 subscribers per PROFIBUS line! (Addr. 0..125) incl. all Master, Slaves, Repeater, ...
05.03
Basics PROFIBUS
PROFIBUS PA networks are connected to PROFIBUS DP segments via Linking Devices (Segment Couplers). The Linking
Devices convert the physical nature of the RS 485 transfer to
the MBP (IEC) physical characteristics. They also make an
optionally intrinsically safe supply current available for powering field devices. In contrast to the PROFIBUS DP, the physical
features of the PROFIBUS PA bus also allow network topologies with long stub lines, such as tree structures (Fig. 254).
The tree structure is comparable with the traditional field installation technique. Signals from the field devices are collected via
stub lines in sub-distributors (Multi Barriers) and are the
connected to the main PA cable in parallel. A passive line
terminator (RC member) must be provided at both ends of the
main PA cable for all topologies.
PROFIBUS DP:
IP 20 SUB-D plug, preverred
Line
structure
IP 66 T-Junction,
line with spurs (< 0,30 m),
possible with limits up to 1.5 Mbit/s
PROFIBUS PA:
IP 66 T-Junction
line with spurs (1..120 m for Non-Ex,
1..30 m for Ex.(Haz.) applications)
dependend on number of spurs
1)
Line with
spurs
Tree structure1)
1)
+
100
1 F
100
1 F
10
05.03
Basics PROFIBUS
Operate IT
Engineer IT
Ethernet/TCP-IP
Engineer IT
Control IT
GSD Files
Master
Class 2
Master
Class
1&2
PROFIBUS PA
PROFIBUS DP
Active stations (Master)
Field IT
05.03
11
You only have to put the question: "Does my Engineering environment have an FDT interface?"
Learning only one uniform ergonomic configuration system and
a common representation for standard PC applications
increases efficiency in working with the devices. Thus same
DTM is used during commissioning in Standalone Tools (e.g.
SMART Vision) or in engineering software in the process control system (e.g. Fieldbus Builder, Control Builder, Composer)
in running plants. It is only necessary to learn to use the device
with DTM once. It looks like 100 % equal in every engineering
environment. This helps to reduce costs in administering and
handling devices, tasks that often significantly exceed the
investment costs for the devices themselves.
Communication and configuration of field devices has previously been characterized by a large number of individual solutions. Each manufacturer had its own application, which generally used RS 232 or RS 485 interfaces. All possible protocols
and designs of the user interface in terms of appearance and
operating philosophy were used, and this was exacerbated by
the fact that different operating systems served as platforms.
The result was a high cost for the user in terms of purchasing
and using these tools including updates that were necessary
and training for personnel. To put an end to these unfavorable
circumstances, efforts were made to introduce standardization,
which have led to clear, acceptable results for the hardware,
the protocols and the user interfaces.
12
05.03
The Standalone Tool and the field device DTMs offer all device
data online. The main areas of usage are clearly the devices
and therefore:
Diagnosis of field devices and calling up status reports
Online display of device parameters (graphical/text) or
printout.
Storage of device configuration, device measurement and
status data.
Configuration or parameterization of field devices.
Management of device data and planning and administration
of device measurement stations
Visual overview as a representation of devices connected to
the system.
Working with field devices for users becomes less complicated,
more effective and reliable. It is no longer necessary to learn
several device management applications provided by individual device manufacturers.
The application areas are the commissioning phase, service
activities, in the plant being in operation or in the workshop,
which are speeded up considerable as well as in old plants with
a PROFIBUS Master Class 1. For the acyclic data traffic
SMART VISION is used as Master Class 2 during continuous
operation. SMART VISION will save time, and thereby money.
SMART VISION and the field device DTMs support the entire
ABB portfolio of devices, including flow, temperature, pressure
measurement devices, remote I/O's, analyzers, positioners,
actuators, etc. Device DTMs from other manufacturers can be
integrated, too.
05.03
13
Fieldbus Builder
Control IT
AC800M
Controller
PROFIBUS DP
Control IT S800 I/O
PROFIBUS DP/PA
Linking Device LD800P
PROFIBUS PA
Field devices
14
05.03
Conclusion:
The FDT standard is the basis for integrated solutions that
focus on centralized information linking the field to the tools and
methods of the companys MES (Manufacturing Execution
Systems) and ERP (Enterprise Resource Planning). The
standardization of fieldbus protocols allows for openness and
interoperability in the communication between smart field
devices and systems. FDT provides the same openness and
interoperability of field devices and control systems for engineering, diagnosis, and asset management tasks. Now the
user can efficiently utilize the multitude of information provided
by fieldbus technology.
05.03
15
16
05.03
Predictive Maintenance
Web
Operate IT
Operator
Optimize IT
Maintenance
Condition
Maintenance
Order
Management
Maintenance
Trigger Application
Maintenance
request
Control IT
Fieldbus
data
Assets
Valve
Field IT
Heat Exchanger
Computerized
Maintenance
Management
System,
CMMS
05.03
17
Control room
Engineer IT
Ethernet TCP/IP
1.1
3
9.2
5
2.1
Stand-Alone-Tool
(optional)
9.3
9.3
No
2.0
PA
Ex
Ex
2.1
2.2
(24V)
F
14
DP
13
(24V)
Contrac
DP
14.n
P
Field IT
13
7.2
7.3
PA
2.0
PA
(24V)
DP
13
10.1
7.1
S800
10.2
2.0
8
2.2 DP
14.1
13
EEx ia
PA
DP
Field
PA
EEx ia
2.0
PROFIBUS PA
15
DP 9.1
PA
PA
PROFIBUS PA
2.2
2.1
Engineer IT
1.2
(24V)
PROFIBUS DPV1
ABB has long been well known in industry-specific application and The next way of thinking. Asset optimization and other
structural elements of the Industrial IT systems have led to a
unique solution for automation questions. ABB is the leading
supplier of automation systems and offers operations managers the experience, the resources, a wide range of "Industrial IT
enabled" products and the global organization that are necessary to address the challenges of the next decade.
Control IT
PROFIBUS DPV1
14.1
T
PA
14.2
10.1
PA
14.3
F
10.1
2.3
PA
14.8
TZID
7.4
DP
2.0
2.1
Field IT
S900
(24V)
Field IT
18
05.03
2.0
10.2
Ex
PA
Ex
Field
16
PA
10.1
EEx ia
PA
PA
PA
16
P 14.2
F 14.3
T 14.4
PROFIBUS PA
PA
10.1
PA
P
EEx ia
PA
F
PA
Field IT
14.1
LB <1900 m
9.3
No
PA
PROFIBUS PA
9.3
EEx e
9.2
DP 9.1
PA
PA
Multi Barrier
NMB204-EX
EEx m [ia] e
2.2
EEx e
(24V)
Multi Barrier
NMB204-EX
EEx m [ia] e
Different bus topographies are possible based on the Controller. In this example, the PROFIBUS DP cable (5) connects to a
switch box DP/PA Linking Device (9.1) (e. g. Head Station
LD 800P system) via a SUB-D plug (2.2) and is distributed from
there.
Control room
PROFIBUS DPV1
2.0
14.29
14.30
14.31
14.32
LS
The pilot system is equipped initially with measurement transmitters for temperature (14.1), pressure (14.2), flow rate (14.3),
actuators (7.3) and positioner (14.8). All PA field devices are
connected to the PA segment via passive T-junction (13). Any
field devices with a DP or PA connection can be used as long
as the limits that apply for each segment are observed. Each
PROFIBUS segment must be provided with a Bus termination
resistor (2.x) on both ends. Bus termination is part of the
network component as shown with index 2.0 / 2.1, for index 2.3
it is separate.
05.03
19
Quantity of cyclical
measurement
data per field devices
Twisted,
shielded
wire pair
Twisted,
shielded
wire pair
Twisted,
shielded
wire pair
Cross-section of wire
0.8 mm2
AWG 18
1.5 mm2
2.5 mm2
44 /km
25 /km
16 /km
Extent of network
In the non-Ex(haz.) area
with T-junction (13)
with 8 PA field devices
with 16 PA field devices
with 24 PA field devices
1900 m
1900 m
1370 m
1900 m
1900 m
1900 m
1900 m
1900 m
1900 m
970 m
1000 m
1000 m
1900 m
1010 m
690 m
1900 m
1820 m
1240 m
1900 m
1900 m
1900 m
Max. length,
intrinsic safety
acc. FISCO
with T-junction
(13)
Max. length,
intrinsic safety
acc. FISCO
with Multi
Barrier (16)
Max length,
not intrinsic
safety
25 - 32
1m
1m
1m
19 - 24
30 m
30 m
30 m
PROFIBUS
cycle time
with 1 x 24
PA field
devices
PROFIBUS
cycle time
with 3 x 8 PA
field devices
1 variable ( 5 bytes)
310 ms
120 ms
15 - 18
30 m
60 m
60 m
340 ms
130 ms
13 - 14
30 m
90 m
90 m
430 ms
160 ms
1 - 12
30 m
120 m
120 m
20
Structure of cable
05.03
Feldbus
Controller
Controller
I/O modules
Power supply
10 ... 50 m
Terminal block
EEx i
Power supply
Main cable
Bus cable
Subdistributor
10 ... 20 m
Field
unit
Field
unit
Field
unit
Field
unit
Field
unit
Field
unit
Field
unit
Field
unit
05.03
21
Prospects
Prospects
22
Summary/Conclusion
05.03
EngineerIT
OperateIT
FieldIT
AnalyzeIT
OptimizeIT
Positioner Temperature
Analyzer
ControlIT
Network Components
Protect
IT
IT
Inform
Fieldbus H1
Level
Recorder &
Controller
Motor Starter &
Motor Management
Remote I/O
IT
Drives
Fieldbus H2/HSE
Pressure
Electrical Actuator
Flow
IT
ABB Ltd.
Howard Road, St. Neots
Cambridgeshire, PE19 8EU
UK
Tel. +44 (0)1480-475-321
Fax +44 (0)1480-217-948
ABB Inc.
125 E. County Line Road
Warminster, PA 18974
USA
Tel. +1 215-674-6000
Fax +1 215-674-7183
30/FB-10 EN Rev. A
www.abb.com/fieldbus
E-Mail: fieldbus.support@de.abb.com