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Numerous improvements have been made to the potassium
carbonate process resulting in significant reduction in capital
and operating costs. At the same time, lower acid gas concentration
in the treated gas can now be achieved. The most popular
of the carbonate processes are:
Benfield Process
The Benfield Process is licensed by UOP. Several activators
are used to enhance the performance of the potassium carbonate
solution.
Hi-Pure Process
The Hi-Pure process is a combination conventional Benfield
potassium carbonate process and alkanolamine process. The
gas stream is first contacted with potassium carbonate followed
by contacting with an amine. The process can achieve
outlet CO2 concentrations as low as 30 ppmv and H2S concentrations
of 1 ppmv.37
Catacarb Process
The Catacarb Process is licensed by Eickmeyer and Associates.
Activators, corrosion inhibitors, potassium salts, and
water are contained in the solution. This process is mostly
used in the ammonia industry.
GENERAL CONSIDERATIONS FOR
SOLVENT PROCESS
Solution Filtration
Filtration of the treating solution to remove entrained solids
is essential to the successful operation of a gas treating plant.
Filtration rates should be as high as practical and may range
from 5 per cent of circulation to full stream. Removing particles
down to 5 microns in size is recommended. In order to do
this efficiently, two stages of filtration may be required. The
first stage, typically a cartridge-type or precoat filter, is designed
to remove