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PSIT 1
MODULE 4
PROCESS PLANNING
Group
Name
Class
Assistant
Scoring Criteria
Report Format
Content
Analyze
TOTAL
: IP-7
: Imam Mukhri
Wildan Adiwena
: IP
: P 96
:
:
:
:
PSIT LABORATORY
INDUSTRIAL ENGINEERING
FACULTY OF INDUSTRIAL TECHNOLOGY
UNIVERSITAS ISLAM INDONESIA
2015
CHAPTER IV
PROCESS PLANNING
1.3 Output
1.3.1
Structure of Product
design and Operation Process Chart (OPC) design. Then the process of
assembly this product will be explained in sub chapter below.
1.3.2
Bill Of Material
Components
Quantity
Make or Buy
000
Sport Car
Make
6171
Body Assembly
Make
4122
Make
3043
Connecting Rod
Buy
3053
Gear
Buy
3063
Lower Body
Buy
3073
Dynamo
Buy
3083
Make
1014
Buy
3093
Make
2014
Buy
1.3.3
2034
Dynamo Cover
Buy
3103
Wheels
Buy
3113
Battery Cover
Buy
4132
Upper Body
Buy
4142
Hook
Buy
6181
Bumper Assembly
Make
5152
Bumper
Buy
5162
Roller
Buy
Assembly Chart
1.3.4
1.4 Analysis
1.4.1
Bill Of Material
1. To make a Sport Car (Tamiya) we begin with assembly components
first we assembly the body, body sport car are divide into 3
components: lower body, upper body, and hook.
2. First we assembly lower body. Lower body have components also, we
begin with put connecting rod on front and back lower body, then set
the gear on both connecting rod, after that put the dynamo on back side
of lower body.
3. Then, in lower body there are parts to be assembled again. Front gear
is consist of battery metal and front gear cover, after that rear gear is
consist of battery metal also and rear gear cover, both of them should
put in front and rear lower body.
4. After that, assembly no. 2 and no.3 with four wheels and battery cover.
5. After lower body is finish, put upper body on lower body and lock it
with hook.
6. Next step is assembly bumper; we should put four rollers on left side
and right side on front bumper and back bumper.
7. Last step is assembly that bumper on front side and back side. Finally
Sport Car (Tamiya) is ready to use.
1.4.2
Assembly Chart
First, we assembly battery metal (1014) and front gear cover
(1024) become Sub12 Assembly (S12A1), then we assembly front
connecting rod (3043) and front gear (3053) become Sub12 Assembly 2
(S12A2), after that assembly back connecting rod (3043) and back gear
(3053) become Sub12 Assembly 3 (S12A3), and then assembly Sub12
Assembly 3 (S12A3) with lower body (3063) become Sub11 Assembly 1
(S11A1).
Second, place Sub12 Assembly 2 (S12A2) on Sub11 Assembly 1
(S11A1) become Sub10 Assembly 1 (S10A1), next place Sub12 Assembly
1 (S12A1) on Sub10 Assembly 1 (S10A1) become Sub9 Assembly 1
(S9A1).
Third, place dynamo (3073) on Sub9 Assembly 1 then become
Sub8 Assembly 1 (S8A1). Next is combine battery metal (2014) with
dynamo cover (2034) become Sub12 Assembly 4 (S12A4), then assembly
with borring machine for 3 minutes, then put it into cutting machine
during 10 minutes to make fix form and do inspection analyze if there
is something less, and battery cover become final part.
2. Bumper, as shown in Figure 5 is made by metal, to make this bumper
we begin with cut this metal with cutting machine for 2 minutes to
make shape that bumper, then make hole for roller and lower body of
sport car with borring machine during 5 minutes, next grind this
bumper in grinding machine to make the shape more fine, and also do
inspection to analyze if there is something less, finally bumper is ready
to use.
3. Base material of Gear of sport car (Tamiya) is made from plastic, first
step to make this part is cut this plastic to make shape of gear with
cutting machine during 15 minutes, then do inspection if there is
something less for 5 minutes, and then make hole to this gear for
connecting rod with borring machine for a minute, and finally gear is
ready assembly with another parts.
4. As shown in Figure 7, upper body made by plastic, first step to make it
is heat this plastic with heating machine for 10 minutes to make the
plastic more soft, then put it into molding machine for 5 minutes to
mold so become shape of upper body of sport car (Tamiya), after that
do inspection as usual for 5 minutes to analyze if there is something
less, then put that mold which contain plastic into heating machine for
5 minutes to get more good shape, then put it into quenching machine
for 1 minute to freeze and have fix shape, after that place that upper
body shape in painting machine for 15 minutes to paint so can look
more interest and wait for 20 minutes to dry that paint, and finally this
part is finish and ready to use.