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1.1
Introduction
A basic description of the principles of a 1+1 configured system is provided in
section 1 (see paragraph 1.4 on page 1-7) the basic block diagram is repeated
in Figure 8-1, below.
Figure 8-1: 1+1 System configuration block diagram
RECTIFIER
INVERTER
Rectifier
Control Logic
Inverter
Control Logic
INV (SS)
Static
Bypass
BYP (SS)
Static Switch
Control Logic
Maint. Bypass
Output
(LOAD)
PowerSupply
Maint. Bypass
Static Switch
Control Logic
Rectifier
Control Logic
Inverter
Control Logic
RECTIFIER
INVERTER
Static
Bypass
BYP (SS)
INV (SS)
1.1.1
1.1.2
8-1
MODULE 1
X3
Parallel
Bus
Parallel
Logic
Board
X1 X2
Rect. Logic Bd
X1
MODULE 2
X3
Parallel
Logic
Board
X2 X1
X7
X7
UPS
Logic
Board
UPS
Logic
Board
X3
Inv. Logic Bd
Static Sw. Drv. Bd
X1
Rect. Logic Bd
X3
Inv. Logic Bd
Static Sw. Drv. Bd
X5
X5
X2
X2
These inter-module control functions fall into the following broad categories:
Balanced output requirements
It is crucial that the modules outputs are balanced in order to prevent a circulating
current flowing from one module to the other, as such an event could cause significant module damage and invalidate the critical load supply. Balanced conditions are achieved by ensuring that the inverters are always fully synchronised to
each other and their output voltages are equal. As with the case of the singlemodule it is also necessary to synchronise the inverters to the bypass supply in
order facilitate a no-break load transfer when required.
Transfer control requirements
Once again due to the paralleled nature of the modules outputs, it is crucial that
the load transfer control mechanisms in each module are controlled from a
common point. That is, to prevent equipment damage due to one module transferring its output to bypass whilst the other is on inverter. A common control
system is therefore used which manages the load transfer according whether the
system is configured as redundant or non-redundant.
Redundant vs Non-Redundant configuration
8-2
The power rectifier is only affected by the parallel control bus in a 1+1 system
if a common battery is used i.e. if both UPS modules are connected to a single
battery bank (via separate battery isolators of course). In this type of installation
the power rectifiers in each module are effectively connected in parallel and must
be controlled such that the battery charge current is shared equally between them.
A common battery option kit is available. This contains DCCTs (DC Current
Transformers) which are fitted to the battery power lines and connected via the
parallel control bus to a sharing circuit in the rectifier control block.
See the Options section in the relevant system IOM user manual for full details.
8-3
8-4
Section 8:
2.1
Chapter Overview.
This chapter contains a circuit description of the Parallel Logic Board used across
the whole 7200 Series UPS model range when configured to operate as a 1+1
system, and should be read in conjunction with circuit diagram SE-4520075-B (4
pages). Signal annotations shown on the circuit diagrams are shown in italics in
the following text e.g. [SYN_INT>.
2.2
2.2.1
General Description
Input/Output connections
Connectors X2 & X3
Signal
1
2
A_CON / 0V
B_CON / 0V
B_BLK_SW
B_MNS_L_SS
If a module applies an [O_MNS_L_SS> signal to X144 it is passed to both modules via this line. This is
used by the load transfer control logic when the board
is fitted in a multi-module MSS cabinet only, and is
overridden in a 1+1 system by jumper X6-4(see page
8-16).
B_MNS_D_SS
Signal Function
B_PAR_SYN
B_MNS_SYN_OK
8-5
Pin
Signal
B_BST_BAT
B_MNS_DIS
B_INV_LOD
B_FREQ_PAR
This line is connected to the GVCO [FRQ_OSC> output if relay K1 is closed (in either module,) and thereby
forms the parallel GVCO sync bus (See paragraph
2.4.1.1).
10
11
Signal Function
12
B_INV_IND
This line, goes low only when the VCO in loop relay
(K1) is closed in both modules, and is used to signal
the availability of both modules in a non-redundant
system.
13
B_TST_BAT
14
B_SW_BYP
15
B_FREQ_MNS
1618
NIU
19
20
0V
21
COMM_P
22
I_B_P
24
O_N_INV
23
25
26
27
28
29
30
B_IM_0
B_IM_C
B_IM_R
B_IM_A
B_IM_B
B_C_0
B_C_P
31
32
8-6
0V
33
34
B_GND
NIU
Parallel bus ground connection
Connector X1
Table 8-2:
Pin
Signal
Signal Function
1-4
0V
5-8
+12V
9 - 10
-12V
11
VO_A
12
VO_B
13
VO_C
14
COM
15
IO_A
16
IO_B
17
IO_C
18
I_B_P
19
COMM_P
20
DV_A
21
DV_B
22
DV_C
23
DV_0
IREC_T
25
DB
26
24
27-28
NIU
0V
29-30
+5V
31
NIU
32
I_BUS_INV_L
This is a logic low load-on-bypass request to the control logic on UPSLB. Due to the parallel bus connection (X2/3 - 10) the output is low only when load-onbypass is requested by both modules (See paragraph
2.3.2.2).
33
SW_OUT
This is an input via HVIB which is low when the Output Switch is closed (see page 8-13).
8-7
Pin
Signal
Signal Function
34
SW_BYP
This is an input via HVIB which is low when the Maintenance Bypass Switch is closed in either module
(see page 8-13).
35
I_BST_BAT
36
I_TST_BAT
37
MNS_DIS
38
BLK_SEL
Output to the UPSLB which is high when the selective shutdown circuit is active (led H1 illuminated)
(See paragraph 2.3.1.1).
39
OFF_INV
40
C_L_INV
41
RES_EXT
42
V_AUX
O_BLK_SW
O_MNS_L_SS
45
O_MNS_D_SS
46
O_TST_BAT
47
O_BST_BAT
Input from UPSLB which, when high, requests Battery Boost (See paragraph 2.6.2).
43
44
8-8
Pin
Signal
Signal Function
48
O_MNS_SYN_OK
49
O_MNS_DIS
50
BLK_INV
51
PAR_REC
52
INV_L
This input from the UPS Logic Board goes high when
the load is on-inverter and is used to validate the
selective shutdown circuit (See paragraph 2.3.1.1).
53
FRQ_SYN
54
FRQ_PAR
55
F_IN
This input is a squarewave at the incoming mains Rphase frequency, used as the bypass reference frequency is accepted by the bypass validation circuit
(See paragraph 2.4.4.1).
56
57
58
59
60
NIU
INV_OK
This input is high when the UPS Logic Board determines that the inverter is operating normally and is
used by the synchronisation control logic within D30
during start-up (See paragraph 2.4.4).
CON_SEL
I_SW_BYP
This output goes low when the [SWBYP> input to X134 is low in either module (i.e. when Maintenance
Bypass Switch is closed in either module) (see page
8-13).
N_AUX_CONT
8-9
2.2.2
When both modules are on-line and feeding a common load, their power inverter
sections are effectively operating in parallel and should share the load current
equally. It is especially important that circulating currents are not allowed to
appear in the UPS output stages, whereby one module attempts to reverse-feed the
other.
The Parallel Logic Board contains analogue circuits which:
provide an output current-sharing function by using fine control of the
Inverter Logic Board voltage regulation circuit in such a manner as to
ensure that both UPS modules produce an equal output current.
provide protection against current sharing failure and trip the module off-
8-10
line if it detects that one module is feeding reverse current into the other.
This function is called Selective Shutdown in this manual.
Common battery control
The digital control element of the above functions are carried out by two ASIC
circuits shown on page 1 of the circuit diagram D30 and D31. The internal logic
of these devices is not described in detail in this chapter; however an appreciation
of their input/output conditional relationships is essential to understand the wider
functionality of the circuits which they control, therefore internal block diagrams
of these devices are used to aid explanation where necessary.
8-11
Section 8:
2.3
2.3.1
D31
19
[OFF_INV>
X7
39
39
X3
D88
33
1=OFF
[ON_INV>
X4
36
39
13
D11
1=ON
[BLK>
1=OFF
[RIT_INV_L>
[C_N_INV>
[CON_SEL>
31
27
11
Selective
Shutdoown
Logic
37
[BLK_SEL>
43
[TEST>
[BLK_SW> (mm only)
[I_SW_BYP>
[SW_OUT>
[CONN_A>
[CONN_B>
26
6
14
17
Inverter
ON/OFF
Logic
19
[OFF_INV>
18
The selective shutdown function is concerned with a current sharing problem. The error detection circuit, which is explained in paragraph 2.5.4, is part
of the current sharing control description; however the effects of the selective shutdown error signal within D31 is described below in paragraph
2.3.1.1. In summary, if the selective shutdown logic within D31 becomes
active D31-37 ([BLK_SEL>) will switch high (illuminating H1) in addition to
driving D31-19 ([OFF_INV>) high.
8-12
If the Maintenance Bypass Switch is closed (D31-6 is high) at the same time
as the modules Output Switch (D31-14 is low) it will drive D31-19 high,
turning off the inverter to prevent damage occurring due to reverse power
flow from the mains into the inverter.
Note: the Maintenance Bypass switch contacts are sensed by both modules
via the parallel control bus X2/3 pin 14. Thus, the inverter is shut down in
both modules if the maintenance bypass switch is closed in either module.
Output switch interlock. (D31 pin 43 high)
When the UPS is running in the TEST mode, jumper X6-8 is fitted (D31-43 is
low), the inverter will be turned OFF if the modules Output Switch is closed
(D31-14 is low).
Open circuit parallel control bus. (D31 pins 17 and 18 high)
If both ribbon cables that form the parallel control bus (to connectors X2 and
X3) are improperly connected (D31-17 & D31-18 both high) the inverter will
be shut down for safety reasons due to the loss of the parallel control bus.
Note: led H2 will illuminate when either one of these cables are disconnected,
driven by a logic high output on D31-32.
2.3.1.1
Selective shutdown
This paragraph considers the actions of the selective shutdown circuit within
D31 (See Figure 8-3), and its effects on the [OFF_INV> inverter ON/OFF command at D31-19.
8-13
The Selective Shutdown circuit detects various forms of current sharing faults
and is shown on page 3 of the circuit diagram (see paragraph 2.5.4 on page 8-34).
The detectors output signal [IN_SEL> goes high in a current-related fault event
and is inverted to a low at D31 pin 4 which:
Turns off the inverter (drives D31-19 [OFF_INV> high).
Sends a [BLK_SEL> status signal to the UPS Logic Board (from D31-37
and X1-38) to inform that board of the current conditions.
Illuminates H1.
Drives the output on D31-13 high.
This output is debounced and inverted, and fed back to D31-9 as a logic
low signal which latches the above signals in their fault state. Once activated, the latch must be reset by pressing the RESET push-button on the
UPS Logic Board, which applies a logic high [RES_EXT> input to D31-8
via X1-41. Note that when the module is first started the power-supply
monitor on the UPS Logic Board applies a 1 second logic high [V_AUX>
reset pulse to D31-5 which initially holds off the selective shutdown
latch (connected via X1-42).
In order for the [IN_SEL> selective shutdown signal to produce the above outputs
from D31, the following conditions have to be satisfied on other D31 inputs.
If any of these conditions are not satisfied the selective shutdown signal
[IN_SEL> is ignored by D31 internally.
Load on inverter (D31 pin 31 low).
The UPS Logic Board must be commanding load on-inverter. This is validated as a logic low on D31 pin 31.
UPS Not in Test mode (D31 in 43 high).
The UPS must not be operating in the Test mode. Jumper X6-8 must therefore be open, providing a logic high at D31 pin 43.
Two modules on line (D31 in 27 high).
These two conditions are detected by the UPS Logic Board and a single signal ([CON_SEL>) is connected to D31 pin 11 which is high when both conditions are satisfactory.
8-14
2.3.2
32
X7
X5
[INV_DIS>
32
38
[MNS_L>
X3
17
[MNS_L>
17
1=turn on
static bypass
1=load on bypass
D88
12
40
[C_L_INV>
40
[C_L_INV>
36
15
15
[INV_L>
1=load on inv
Static Switch
Driver Board
[O_PAR_SYN>
[TEST>
[PAR_INV>
[MNS_L_SS> (mm only)
[C_N_INV>
[N_AUX_CON>
[INV_L>
Jumper X6-4 (made)
Jumper X6-1
(made = non-redundant)
[INV_IND>
24
VCO-in-loop
Control
21
[RIP>
To Relay
K1/K2
43
18
28
[O_BUS_INV_L>
27
34
25
1
Load
Transfer
logic
12
[C_L_INV>
44
44
20
[O_INV_IND>
Load transfer control is based on several complex circuits which are interlocked
in such a way as to avoid the bypass static switch being activated while the inverter output contactor is closed, and vice versa, to prevent back-feeding the UPS inverter from the mains supply.
In a single-module installation this function is performed by the UPS Logic
Boards micro-controller system in conjunction with other status signals applied
to D88. However, when the module is connected in a 1+1 configuration it requires
additional circuitry to cater for the parallel control elements of the load transfer
operation i.e. to ensure that both modules transfer the load between inverter and
bypass simultaneously, and also to manage the transfer-to-bypass requirements in
a redundant-module situation. These additional parallel control functions are
provided by the Parallel Logic Board, based on the logic operation within D31.
As illustrated in Figure 8-4, D31 on the Parallel Logic Board produces two signals
associated with load transfer control. The [C_L_INV> output from D31-12 informs
the UPS Logic Board that it is safe (from a paralleling point of view) to transfer
the load to the inverter; and the [O_BUS_INV_L> output from D31-18, which is interlocked with [C_L_INV> within D31, informs the UPS Logic Board whether or
not it is safe to transfer the load to the bypass supply. Both these signals are described in more detail below.
Note: A detailed description of the load transfer control operation during module
start-up is provided in paragraph 2.8.
8-15
The [C_L_INV> output from D31 pin 12 goes low when the logic within D31
deems it safe to transfer the load to the inverter, and can be viewed as a load on
inverter request. This is applied to D88 on the UPS Logic Board and, provided
other inputs to D88 are valid, produces a logic high [INV_L> output at D88 pin 36.
This is connected to the Static Switch Driver Board where it activates the inverter
output contactor close circuit; thereby connecting the load to the inverter. To
drive [C_L_INV> low (to request load-on-inverter) all the conditions described
immediately below must be valid.
Module synchronisation validation (D31 pin 7 low)
This input is overridden in a 1+1 module due to jumper X6-4 being fitted; the
following description thus applies only when the board is fitted to a module
forming part of a multi-module system.
In a multi-module system, the decision whether to connect the load to the
inverter or bypass supply rests with the UPS Logic Boards micro-controller
system. When it decides to connect the load to the bypass supply, the UPS
Logic Board sends a logic high [O_MNS_L_SS> signal to the Parallel Logic
Board X1 pin 44. This is inverted to a logic low at D23 pin 11
([B_MNS_L_SS>) and connected to the parallel control bus via X2/3 pin 4, and
also reinverted at D26 pin 8 to provide a logic high [MNS_L_SS> input to D31
pin 28 i.e. when the UPS Logic Board is calling for load-on-bypass, the
logic high [MNS_L_SS> input to D31 pin 28 forces D31-12 high to prevent it
from signalling a load-on-inverter request.
Note: due to the fact that the load-on-bypass request from the UPS Logic
Board is connected to the parallel control bus X2/3 pin 4 ([B_MNS_L_SS>), it
affects all modules when either of them is calling for load-on-bypass.
8-16
When the TEST mode is selected (jumper X6-8 made) the [C_L_INV> output
at D31-12 is forced low irrespective of the state of the other conditions
described above. This allows the inverter output contactor operation to be
tested while the load is isolated from the inverter through opening the output
power switch.
2.3.2.2
The [O_BUS_INV_L> output from D31 pin 18 goes low when the logic within D31
deems it unsafe to power the load from the inverter. It can therefore be viewed as
a load on bypass request as, under normal conditions, the UPS system should
always attempt to transfer the load to the bypass supply whenever the inverter
supply becomes invalid (See Figure 8-4).
When requesting load-on-bypass, the low [O_BUS_INV_L> output is inverted to
a high [B_INV_LOAD> at D24-18 from where it is connected to the second module
via the parallel control bus X2/X3 pin 10. It is then re-inverted to a low
[I_BUS_INV_L> at D26-10 from where it is connected to D88 on the UPS Logic
Board. The parallel control bus thus couples together this signal between the two
modules in such a way that both modules will detect the load on bypass request
when it is generated by either module. This is crucial to avoid a potentially catastrophic situation if one module only were to transfer to bypass while the other
remained on inverter.
On the UPS Logic Board, D88 produces a logic high [MNS_L> output at pin 38
provided other inputs to D88 are valid. This is then connected to the Static Switch
Driver Board where it activates the static bypass SCR driver circuit.
8-17
D31 pin 25 input is connected to the [INV_L> signal applied to X1 pin 52 and
is logic low when the UPS Logic Board is not commanding the Static Switch
Driver Board to close the output contactor i.e. not commanding load-oninverter.
Module synchronisation invalid (D31 pin 7 low.)
This input is driven low when the [RIP> output from D31 pin 21 is high,
which occurs when there is a sync error between the modules or bypass supply. Also used by the load on inverter request signal [C_L_INV> described
above (See paragraph 2.3.2.1).
In practice this input is normally effective only while the module is being
started, and is unlikely to appear once the modules have achieved initial synchronisation.
When the TEST mode jumper X6-8 is made (D31-43=low) D31-21 is held
permanently high, which allows the load transfer circuit to be tested while the
module is isolated from the load by means of opening the output switch.
Output contactor auxiliary (D31 pin 34 high).
8-18
2.4
2.4.1
Introduction
When two UPS modules are operating with their outputs connected in parallel,
such as in the case of a 1+1 system, it is of paramount importance that their outputs are synchronised in both phase and frequency to prevent large, damaging,
circulating currents appearing.
Not only must the two modules be synchronised to each other, but they must also
be synchronised to the bypass supply in order to allow a no-break transfer to take
place between the UPS and bypass supplies when called for. The system synchronisation control circuitry is therefore necessarily complex.
This section begins by providing a fairly detailed overview of the frequency control and synchronisation principles and continues with a full description of the
major signals and components employed by this function
2.4.1.1
X1
K1/K2
11
54
54
53
53
[FRQ_PAR>
[FRQ_SYN>
33
3
48
48
55
55
[O_MNS
_D_SS>
25
[O_MNS 8
_SYN_OK>
[F_IN>
[FRQ_REF>
D30
ASIC
D29
(PLL)
[FRQ_OSC>
31
13
[PH_COM_2>
5
GVCO
[SYN_INT>
[FRQ_
MNS>
45
FRQ_PAR>
14
45
X7
X2
[F_IN>
15
(Bypass Frequency
Single module)
X7
X1
[BACK>
34
34
[INV_F>
Select 50/60Hz
Base Frequency
32
32
[SYNC>
40
[BACK>
[INV_F>
Master
Oscillator
40
[SYNC>
44
27
D1
(Divider)
Osc O/P
Reference
Sinewave
Generator
Clk
14
D6
(PLL)
In each module the inverter frequency is controlled directly by the master oscillator section of the Inverter Logic Board. As shown in Figure 8-5, the master oscillator comprises a phase-locked-loop (PLL) integrated circuit (D6) and a
frequency divider (D1), both of which are controlled by the UPS Logic Board
micro-control system. The nominal 50/60 Hz oscillator output from D1 pin 27
controls the reference sinewave generator circuits and thus controls the inverter
operating frequency.
8-19
In practice, the VCO section of D6 clocks D1 which divides the clock pulses by
a factor determined by the [INV_F> signal to D1 pin 44. This input thus determines
whether the master oscillator operates at a base frequency of 50Hz or 60 Hz, as
programmed into the UPS Logic Board micro controller system.
The phase comparator section of the PLL (D6) compares the oscillator output (pin
3) with a frequency reference signal ([SYNC> pin 14) which is again supplied by
the UPS Logic Board micro controller system. Any detected phase error between
these two signals will amend the VCO output to the frequency divider which has
the effect of correcting the oscillator output frequency and make it track the
[SYNC> reference frequency. Thus the [SYNC> signal indirectly determines the inverter frequency through its effect on the master oscillator. Note that the UPS
Logic Board also monitors the master oscillator frequency via the [BACK> signal
connected via X1 in 34.
Sync operation in a single-module system
In a 1+1 system, the Inverter Logic Boards master oscillator functions in the
same manner as for a single-module system; however, due to the complex parallel-operating requirements, the [SYNC> reference signal is made to track the
[FRQ_SYN> output of the Governing Voltage Controlled Oscillator (GVCO) on
the Parallel Logic Board, rather than the bypass frequency directly.
The reason for adding this extra layer of complexity to the synchronisation regime
is that it allows the GVCO outputs from both modules to be directly coupled together via the parallel control bus and thereby ensure that the [SYNC> reference
signals are locked together in both modules.
2.4.1.2
As shown in Figure 8-5, the GVCO is synchronised to the [FRQ_REF> signal produced at D30 pin 31 via a phase-locked-loop (PLL) circuit (D29). The phase detector section of the PLL detects any phase difference between the [FRQ_REF>
signal (D29-14) and the GVCO [FRQ_SYN> output (D29-3), and produces a frequency correction signal ([PH_COM_2>) which makes the GVCO track the
[FRQ_REF> signal frequency.
The [FRQ_REF> signal itself can be derived from one of two sources i.e. to the
bypass frequency [F_IN> or the parallel sync bus frequency [FRQ_PAR>, as determined by the sync-source selector circuit within D30. Alternatively, if neither
of these signals are present, the PLL can be disabled and the GVCO made to operate at its base frequency (i.e. 50/60Hz).
The selected sync source depends on whether or not the bypass supply is available and the sequence in which the modules are started. A brief description of the
various options is given below:
8-20
When the first module is started, the sync source selector circuit within D30
connects the bypass frequency signal [F_IN> present at D30 pin 5 through to D30
pin 31 ([FRQ_REF>). Thus, due to the action of the PLL described above, in this
situation the GVCO synchronises the bypass mains frequency.
When the UPS Logic Board micro controller system detects that the Inverter
Logic Board has gained internal synchronism (i.e. the Inverter Logic Boards
master oscillator PLL is phase-locked) its sends a logic high [O_MNS_SYN_OK>
signal to D30 pin 18 which energises the VCO-in-loop relay (K1/K2).
Note; for reasons of clarity the relay energising circuit is not shown in Figure 8-5.
This relay has several contacts, which are described in detail later: however, the
primary contact, shown in the block diagram, connects the GVCO [FRQ_PAR>
output to the parallel sync bus. This in effect connects the GVCO output of the
first module to be started to the corresponding point (X2/X3 pin 11) in the second
module (which is not yet running).
To summarize the circuit action; at the end of the start-up sequence of the first
module:
its GVCO is synchronised to the bypass supply.
its Inverter Logic Board master oscillator is synchronised to the GVCO
output (therefore the inverter is also indirectly synchronised to the bypass
supply).
the VCO-in-loop relay is energised and the GVCO output is placed onto
the parallel sync bus.
Bypass supply present & second module to be started
When the second module is started, its sync source selector within D30 initially
connects its [FRQ_REF> output (D30-31) to the parallel sync bus frequency reference signal [FRQ_PAR> (D30-6). Thus the action of the PLL phase comparator
effectively synchronises the GVCO of the second module to track the parallel
sync bus frequency (which is in fact derived from the GVCO output from the first
module). This condition can be looked upon at as being a master/slave situation;
whereby the GVCO of the on-coming module is slaved to that of the module already running.
A sync bus comparator circuit within D30 compares the local GVCOs
output with the parallel sync bus signal ([FRQ_PAR> from the first
module), and detects when the local (slave) GVCO is fully synchronised to the
parallel sync bus (master). Notice that this comparator actually monitors the frequency at either side of the VCO-in-loop relay contact which is still open in
the second module at this time.
[FRQ_SYN>
When the sync bus comparator detects that the local GVCO is properly synchronised and UPS Logic Board micro controller system detects that the Inverter
Logic Board has achieved internal sync (i.e. a logic high [O_MNS_SYN_OK>
signal to D30 pin 8), D30 will energise the VCO-in-loop relay (K1/K2) in the
second module.
This has two major affects:
1. It connects the second modules GVCO output to the sync bus in parallel with
the existing GVCO signal from the first module; thus ensuring that both
GVCOs remain fully synchronised from this point onwards.
8-21
2. It makes the sync source selector logic within D30 now select the bypass
frequency [F_IN> as the sync reference source ([FRQ_REF>) instead of the
parallel sync bus [FRQ_PAR> signal. This means that the local GVCO now
tracks the bypass supply frequency directly and is no longer seen as being
slaved to the first module but is in fact acting as a master GCVO in its
own right.
To summarize the circuit action; at the end of the start-up sequence of the second
module:
the GVCO of the first module is synchronised to the bypass frequency.
the GVCO of the second module is also synchronised to the bypass frequency.
the VCO-in-loop relay is energised in both modules, connecting the outputs from both GVCOs together via the parallel sync bus.
Starting a module while the bypass supply is missing
On start-up, if the bypass supply is missing, D30 produces an internal sync command signal ([SYN_INT>) which inhibits the GVCO synchronisation circuit, and
forces it to operate at its base frequency (i.e. 50/60Hz).
In the first module to be started, the VCO-in-loop relay (K1/K2) will be energised when the UPS Logic Board micro controller system detects that the Inverter
Logic Board has achieved internal sync (i.e. a logic high [O_MNS_SYN_OK>
signal to D30 pin 8). This then places the GVCO output (still operating at its base
frequency) onto the parallel sync bus in the same way as described on the previous pages.
When the second module is started it operates in its slave mode, as before, and
initially synchronises to the parallel sync bus (which is at the base frequency of
the first modules GVCO). However, once the sync bus comparator within D30
detects synchronism between the local GVCO and the parallel sync bus, it will energise the VCO-in-loop relay whereupon the module changes over from slave
to master mode.
This situation now presents a problem which must be overcome. That is, both
modules are now operating independently at their base frequency yet connected
together via the parallel sync bus; and no matter how closely the two GVCOs are
matched, their base frequencies are certain to drift apart and thus cause a non-synchronous condition. This potential problem is overcome by a second parallel sync
bus line, (not shown in Figure 8-5), which connects together the integrator sections of both GVCOs via a second contact of the VCO-in-loop relay. This absolutely locks together the GVCOs and ensures they both operate at exactly the
same frequency i.e. act as one. This is explained in more detail in the GVCO
functional description below.
Note: in practice they will adopt the frequency of the fastest running oscillator.
If either module detects that the bypass supply becomes available, the sync
source selector within D30 will remove the GVCO inhibit and connect the
bypass [F_IN> signal through to both modules. Under these circumstances both
GVCOs, acting as one, remain fully synchronised together while they seek and
then track the bypass frequency.
8-22
2.4.2
[FRQ_SYN>
[SYN_INT>
[FRQ_PAR>
Angle
Regulator
Integrator
Comparator
(Schmitt)
[FRQ_OSC>
[PH_COM_2>
X2/
X3
11
From PLL
K2
[C_P>
Frequency
correction
signal
Reference
Voltage
30
K1
VCO-in-loop
relays
R18/
R20
Figure 8-6 illustrates a detailed block diagram of the GVCO block shown in
Figure 8-5 complete with its major input/output signal annotations. The complete
circuit is shown on page 2 of the circuit diagram.
The above diagram shows that the GCVO comprises four functional sub-blocks;
namely, the angle regulator, reference voltage, integrator and comparator.
Overview description
8-23
Reference voltage
These two sub-blocks are so inter-dependant that their operation is best described
together. The integrator comprises N7a-c and the comparator N7d
The circuits operation is best understood by considering one cycle of its operating sequence, beginning with the analogue switches in their states shown in the
diagram as follows:
1. The negative reference voltage on IC22 pin 2 passes through IC29 and is
inverted to a positive voltage at N7a pin 1, which charges C76 via R119. The
output from N7b follows the capacitor voltage and therefore ramps in a positive direction.
2. N7d compares the positive-ramping signal from N7b pin 7 with the positive
threshold present on IC22 pin 4 (set by R20).
3. When the positive-going ramp on N7d pin 12 rises above the positive threshold on pin 13 (which is set by R20 and applied through D22 pins 5-4), its output pin 14 ([FRQ_OSC>) switches from logic low to high, with the following
effects:
a) It drives D23-14 low (sheet 4) which is connected to the parallel sync bus
via X2/X3 pin 11 ([B_FRQ_PAR>) provided the VCO-in-loop relay K1 is
closed. If K1 is closed the [B_FRQ_PAR> signal is also inverted to a high at
D26-2 ([F_PAR>) and fed to D30 pin 6 (sheet 1) from where it is connected
to the internal sync bus comparator.
Note: [F_PAR> is also fed to the UPS Logic Board micro controller system
via X1-54 (sheet 4).
b) The low from D23-14 is inverted to a high at D25-12 ([FRQ_SYN>) which
is fed back to the UPS Logic Board micro controller system (X7-53) as the
frequency reference pulse to which the Inverter Logic Boards master
oscillator is ultimately synchronised.
c) The high [FRQ_SYN> at D25-12 is also fed to D30 pin 33 from where it is
connected to the internal sync bus comparator.
d) Finally, the high [FRQ_SYN> at D25-12 is connected to the control gate of
solid-state switches D22 pins 9 & 10, which makes the switches changeover from their state shown on the diagram.
4. With solid state switches D22 in their new positions, N7a pin 1 now switches
low and discharges C76 through R119.
5. The output from N7b pin 7 follows the capacitor discharge and thus now
ramps in a negative direction.
8-24
6. When the negative-going ramp on IC16 pin 12 falls below the negative
threshold now applied to pin 13 (which is once again set by R20 but now
applied through D22 pins 3-4) the [FRQ_OSC> output at N7d pin 14 switches
from a logic high to logic low.
7. This reverses the signals described in 3a to 3d above, which now revert to
their original logic state. This includes the control gate signals to D22 pins 9
& 10, which now open and cause the above sequence to be repeated.
Frequency calibration. The above sequence shows that the circuit is self oscillating at a rate determined by the voltages set by R18 and R20 as these affect
the ramp rate of the integrator and the comparators switching threshold.
Calibrate R18 and R20 should be calibrated to obtain the GVCO base frequency
as follows:
1. Ensure there are no external sync sources (turn off bypass supply).
2. Adjust R20 to obtain 4.0Vdc at test point X8 pin 3.
3. If necessary adjust R18 to obtain 50Hz (60Hz) at test point X8 pin 2.
Note: jumper X7 shunts R108, which is in R18s resistor chin, and should be
positioned 2-3 (open) when operating at 50Hz and 1-2 (closed) at 60Hz.
Integrator phase locking. In the overview description of the frequency synchronisation principles it was stated that the GVCO will operate at its base frequency if the bypass supply is unavailable. It also explained that under these
circumstances the GVCO integrator sections were locked together between the
two modules to ensure that both GVCOs adopt a common frequency and phase.
In practice, this is achieved by a set of the VCO-in-loop relay contacts (K2) which
directly connect the integrator outputs together on both modules when the relays
are energised. With reference to the circuit diagram, the points in question are annotated <C_P> and <C_0> on page 2, which are connected to the parallel control
bus X2/X3 pins 29 & 30 when K2 is closed (see sheet 4). The effectively connects
together the top of the integrator capacitors (C76) in both modules which ensures
that the integrators in both modules change direction simultaneously thereby
locking the oscillators together absolutely once the VCO-in-loop relay has closed.
Angle Regulator
The angle regulator circuit integrates the [PH_COM_2> frequency error signal
produced by the PLL D29, to provide the GVCO with a suitable frequency correction signal to keep it synchronised to the selected sync source.
The frequency correction signal is applied to N8a, via R104, where it is added to
the reference voltage set by R18. In this way the correction signal is able to
modify the integrator ramp-rate, and thereby modify the GVCO output frequency
in order to synchronise the GVCO to the bypass (or parallel sync bus) frequency.
The correction signal takes the form of an analogue voltage which goes positive
to increase the GVCO frequency and vice-versa.
Relating this to the diagram (sheet 1), the [PH_COM_2> error signal produced at
D29 pin 13 takes the form of a series of positive or negative going pulses of varying width depending on the polarity and magnitude of the detected phase error.
These pulses are converted to an analogue voltage by a complex 4-pole filter
(sheet 2) comprising N9a, D22 (normally made 12 to 14), N10a, IN10b, N10c,
and N10d. N8a ultimately sums the correction signal (via R104) with the reference voltage set by R18.
8-25
The correction signal is inhibited when the bypass supply is unavailable. This is
achieved by the [SYN_INT> output from D30 pin 29 which goes high if the bypass
is missing (or out of limits). This energises D22 control gate (pin 11) which disconnects the [PH_COM_2> from the filter input and replaces it with a 0V level referenced through R84. Under these conditions the correction signal emerging from
N10d pin 14 ramps back to 0V which therefore applies zero frequency correction
to the GVCO which allows it to operate at its base frequency as set by R18.
2.4.3
2.4.4
[MNS_SYN_OK>
[38] [T>
[37] [SYN_PAR_KO>
[PAR_SYN>
(Reset) [V-AUX>
[BLK_INV>
[INV_OK>
[SYN_PAR>
[FRQ_SYN>
[FRQ_PAR>
18
Internal
Sync
Logic
41
40
29
14
VCO-in-loop
Relay Control
20
38
[O_MNS_SYN_OK>
[F_IN>
[MNS_D_SS>
[O_PAR_SYN>
[CON_PAR> [41]
4
34
39
27
33
Sync Bus
Comparator
28
Sync Source
Selector
37
31
[11] [I_FRQ_MNS>
[SYN_INT>
27
[PH_COM> [40]
[FRQ_REF>
[SYN_PAR>
8
5
25
Bypass
Validation
11
[O_FRQ_MNS> [28]
D30 is an ASIC device containing numerous static logic gates which serve several
functions associated with the frequency synchronisation control; most of which
have been mentioned earlier. For reasons of clarity these are shown in block diagram form in Figure 8-7, although in reality many of these blocks are to some
extent interactive, and share some of the input signals shown.
8-26
2.4.4.1
Bypass validation
This block validates the bypass frequency signal [F_IN> to determine if it is suitable for use by the sync source selector circuit.
The bypass frequency sense signal [F_IN> is connected to D30-5 and is allowed
through D30, to appear at D30-11 as [O_FRQ_MNS> provided both the following
conditions are satisfied:
1. The Inverter Logic Boards master oscillator is phase-locked. Sensed by a
logic low [O_MNS_SYN_OK> input to D30-8.
2. The UPS Logic Board micro controller system has determined that the bypass
supply is within the programmed voltage and frequency limitation. Sensed by
a logic high [MNS_D_SS> input to D30-25.
Note: in each case, these input signals are coupled to both modules via the parallel
control bus via X2/3 pins 7 & 5 respectively; therefore the frequency validation
function of D30 will be affected in both modules if an invalid condition is present
in either module.
Provided the above conditions are satisfactory, the [O_FRQ_MNS> bypass frequency signal output at D30-11 is inverted by D23-13 and reinverted by D26-4
and then reapplied to D30-28 as [I_FRQ_MNS> from where it is internally connected to the sync source selector circuit. The reason for this double-inversion is to
allow the signal at D23-13 to be coupled to the second module via the parallel
control bus via X2/X3 in 15. Thus, once again the [I_FRQ_MNS> input to D30-28
is applied to both modules even if the bypass frequency is being sensed by one
module only.
2.4.4.2
This circuit determines whether the bypass frequency signal [I_FRQ_MNS> (pin
28) or parallel sync bus signal [FRQ_PAR> (pin 6) is allowed through D30 to
appear at pin 31 as the frequency reference signal [FRQ_REF>. Whichever is the
case, the [FRQ_REF> signal produced at D30-31 provides the main frequency reference signal to the PLL phase comparator and therefore dictates the GVCO operating frequency.
Under normal circumstances the circuit selects the bypass frequency reference
signal [I_FRQ_MNS> except for the case where the module is the second to be started, whereupon it momentarily selects the parallel sync bus signal [FRQ_PAR> until
it becomes fully synchronised i.e. during the period of slave operation (See
paragraph 2.4.1.2).
A second output from the sync source selector, at D30-27, goes high when the
parallel sync bus is the selected frequency reference and illuminates led H3.
Under normal circumstances, LED H3 should therefore illuminate briefly when
the second module is started and then remain extinguished while the module is
synchronised to the bypass supply.
The external conditions necessary to select the parallel sync bus as the reference
signal, and illuminate H3, are as follows (all conditions must be valid):
1. External reset signal is not applied (D30-4 = low).
2. VCO-in-loop relay K1 is closed in the first module (D30-4 = low).
3. VCO-in-loop relay K1 is open in the local module (D30-14 = low).
4. [BLK_INV> signal to D30-34 = high (no inverter problem).
8-27
The sync bus comparator circuit monitors the frequency of the local GVCO
output ([FRQ_SYN> applied to D30-33) and the parallel sync bus ([FRQ_PAR> applied to D30-6) and drives the [PH_COMP> output at D30 pin 37 low when the two
monitored signals are in-phase. This output is inverted and debounced by D27 and
its associated R-C components, and then fed back to D30 pin 40 as a logic high
[SYN_PAR_KO> signal which is then internally connected to the VCO-in-loop
relay control circuit.
In practice the two monitored signals are taken from either side of the VCO-inloop relay contacts and therefore indicate when it is safe to close the relay (K1/
K2) from a parallelling viewpoint.
2.4.4.4
This circuit determines when it is safe to close the VCO-in-loop relay (K1/K2),
by driving [O_PAR_SYN> (D30-14) high, and thus connect the GVCO output to
the parallel sync bus.
The circuits internal logic is affected by the following signals:
External reset [V_AUX> at D30-4.
[PAR_SYN> at D30-20.
[BLK_INV> at D30-34
[INV_OK> at D30-39
Note: once the VCO in loop relay becomes energised in the local module,
the [PAR_INV> signal from D28-4 to D30-26 goes high and overrides the
effects of the [INV_OK> signal within D30.
[SYN_PAR_KO> at D30-40
The logic state (and sequence) of these signals required to energise K1 depends
on whether the module in question is the first or second module to be started, as
described below:
First module to be started
1. As there is no module yet connected to the parallel sync bus, the [PAR_SYN>
input to pin 20 is high.
2. Provided there is no problem with the inverter control, the [INV_OK> and
[SYN_PAR_KO> status signals to pins 34 and 39 are both high once the
inverter has run-up.
3. The above conditions drives the [CON_PAR> output on pin 38 high, which is
then inverted, debounced and delayed by R151/C107/D27, and applied to pin
41 as a logic low ([T1>).
4. Provided there is no reset applied to pin 4 (low) and the inverter status signals
to pins 34 and 39 are still both valid (high), the logic low [T1> input to pin 41
will drive pin 14 high and energise the VCO-in-loop relay (K1/K2) via
[O_PAR_SYN> and one section of D24 (test point X12-1 = low).
5. When the VCO-in-loop relay energises:
8-28
a) It connects the GVCO (and integrator) output to the parallel sync bus.
b) A further contact closes and places a logic low signal to D30 pin 20 in
both modules (via the parallel control bus). This has no effect on the current module, but will inform the second module (when it is started) that
the first module is already running.
6. In addition to energising the VCO-in-loop relays (K1/K2), the [O_PAR_SYN>
output from D30-14 also signals the parallel status to D31-24 which drives
D31-21 low (provide not in test mode). (See paragraph 2.3.2.1). One effect
of this is that D31 applies a logic high [PAR_INV> signal to D30 pin 26 which
overrides the [INV_OK> signal.
7. The [O_PAR_SYN> output at pin 14 will remain high, holding-on relay K1/K2
unless one of the following conditions occur:
a) The reset signal is applied to D30 pin 4 (high).
b) The [BLK_INV> signal to pin 39 goes to an invalid state (low).
c) Both the [INV_OK> signal to pin 34 and the [PAR_INV> signal to pin 26 go
simultaneously low
d) The sync bus comparator detects a problem [SYN_BUS_KO> to pin 40
goes low. This is unlikely to occur in the first module unless K1 is faulty,
or the is a printed circuit board fault.
Second module to be started
1. As the first module is already running and its VCO-in-loop relay is closed,
connecting its GVCO output to the parallel sync bus, the [PAR_SYN> input to
pin 20 is low.
2. Provided there is no problem with the inverter control, the [INV_OK> and
[SYN_PAR_KO> status signals to pins 34 and 39 are both high.
3. When the sync bus comparator detects that the local GVCO and the parallel
synch bus are in-phase, the [SYN_PAR_KO> input to pin 40 will go high.
4. The above conditions drives the [CON_PAR> output on pin 38 high, which is
then inverted, debounced and delayed by R151/C107/D27, and applied to pin
41 as a logic low ([T1>).
5. Provided there is no reset applied to pin 4 (low) and the inverter status signals
to pins 34 and 39 are still both valid (high), the logic low [T1> input to pin 41
will drive pin 14 high and energise the VCO-in-loop relay (K1/K2) via
[O_PAR_SYN> and one section of D24 (test point X12-1 = low).
6. When the VCO-in-loop relay energises, the GVCO output is connected to the
parallel sync bus via one contact of K1. A second K1 contact closes which
reinforces the logic low signal to D30 pin 20 in both modules (via the parallel
control bus).
7. The [O_PAR_SYN> output at pin 14 will remain high to hold on relay K1/K2
unless the conditions described above with respect to the first module occur.
2.4.4.5
This logic block is responsible for detecting when it is unsafe to synchronise the
GCVO to the [FRQ_REF> signal, but instead make it operate at its base frequency (See paragraph 2.4.2).
8-29
The [SYN_INT> output at pin 29 goes high to invoke the GVCO base-frequency
operation (also described as internal sync), and can be brought about by any one
of the following four logic combinations:
Reset
1. If an external reset [V_AUX> signal (high) is applied to pin 4. Note that this is
sourced from the software reset circuit on the UPS Logic Board.
Inverter problem
2. If either of the inverter status signals to D30 pins 34 and 39 are invalid (low),
while the local module is not connected to the parallel sync bus (pin 14 low)
but the second module is connected to the parallel sync bus (pin 20 low).
Note: if such an inverter problem occurs at D30-34 it will trip the local modules VCO-in-loop relay, as described above, therefore driving pin 14 low
automatically.
Inverter Logic Board loses internal sync
3. If the Inverter Logic Board master oscillator loses sync ([MNS_SYN_OK> pin
18 high) when either module is connected to the parallel sync bus
([PAR_SYN> pin 20 low OR [O_PAR_SYN> pin 14 high). Note that if such a
situation occurs it should affect both modules in an identical manner as both
are connected via the parallel control bus via X2/X3 pin 7 (low).
8-30
2.5
2.5.1
Introduction
Figure 8-8: Simplified current-sharing circuit (R-phase)
R1
X1
CT Neutral 14
LOCAL
15
R-ph current
R1
R1
R42
N1a
R30
R36
X1 Current
N1c
R48
3
10
DV-A
20
R21
X2/3
Current
sharing 27
RL-K3/4
bus
3
2
N4a
R11
5
6
R11
D21
N1b
12
7
R1
R31 13
14
To Selective
shutdown
circuit
sharing error
signal
[ DV-A >
To Inverter
Logic Board
(via UPS Logic
Board)
11
0
ABIL_RIP
When a module is shut-down (off-line) its RL-K3 is de-energised and solid state
switch D21 is open (contacts as shown) because [ABIL_RIP> is low due to the fact
that the inverter output contactor is open. These conditions force the current sharing error signal [Dv-R> to zero volts, as the current sense signal from N1a is fed to
8-31
When the second module is started, its current sense signal is applied to the current sharing parallel control bus X2/3 pin 27 (via its RL-K3).
Assuming that both modules are supplying exactly the same amount of load current, the current sense signal produced by N1a will be of the same amplitude and
phase in both modules; therefore there will be no net current flow through R21 in
either module and thus no net voltage dropped across it.
Figure 8-9:
Module 1
X1
Sense
Amp
15
N1a
8
Error
Amp
1Vac
1
X2/X3
X2/X3
R21
9
N1a
1Vac
N1c
Dv-R 20
Module 2
RL-K3
10
27
1Vac
9
10
Unbalanced current
15
N1c
R21
RL-K3
27
CN1
Sense
Amp
20 Dv-R
Error
Amp
This is illustrated in Figure 8-9, where a current sense signal of 1Vac is assumed
in both modules. Under these conditions the input signals to the error amplifier
(N1c) are equal and produce zero [Dv-R> error signals to the Inverter Logic
Board these conditions are the same in both modules.
8-32
Figure 8-10:
Module 1
X1
Sense
Amp
15
N1a
8
Error
Amp
N1a
1
1Vac
2Vac
X2/X3
N1c
Dv-R 20
Module 2
R21
9
RL-K3
10
Unbalanced current
27
X2/X3
1.5Vac
CN1
Sense
Amp
15
N1c
R21
RL-K3
27
9
10
20 Dv-R
Error
Amp
If the two modules supply different amounts of load current their current sense
signals at N1a will be different and there will be a net current flow along the current sharing parallel control bus, resulting in a voltage drop across R21 in each
module proportional to the degree of current imbalance.
This is depicted in Figure 8-10, which shows the situation where Module 1 is supplying more current than module 2.
In this case the current sharing control bus voltage (1.5Vac) is less than the current sense signal (2Vac) in module 1 but greater than the current sense signal
(1Vac) in module 2. In Module 1 the voltage dropped across R1 produces a greater voltage at N1c inverting input with respect to its non-inverting input and the
[Dv-R> error signal (X1-20) will be a sinusoidal signal in anti-phase with the current sense signal.
In Module 2 however these conditions are reversed, with the greater voltage being
applied to the non-inverting input of N1c, resulting in a [Dv-R> error signal which
is in-phase with the current sense signal.
The respective [Dv-R> error signals are applied to each modules Inverter Logic
Board; and in this case the signal to Module 1 will cause a reduction of the output
voltage and that to Module 2 will cause a corresponding increase thus restoring
a balanced load current condition.
Note: the above action is dynamic in operation and in practice the circuit effectively maintains a balanced state, with zero current flowing along the current sharing bus, at all times.
2.5.3
8-33
dant module system to allow an off-line module to be tested without affecting the
current-sharing function of the second (on-line) module.
2.5.4
Selective shutdown
The Selective Shutdown circuit, which is shown on sheet 3 of the circuit diagrams, monitors the current-sharing circuit output signals together with output
phase voltage sense signals and detects three types of current-related fault conditions:
1. It detects when the current sharing is in error and calling for the local module
to provide an excessive amount of current in comparison to the other module.
2. It detects an excess reverse power condition whereby a fault in the local
module is causing it to draw current into its output terminals from the other
module.
3. It detects an excess forward power condition whereby a fault in the local
module is causing it to feed current into the output terminals of the other
module.
Considering the R phase circuit: the current error signal produced at N1c pin 8
([Dv-A>), described on the previous pages, is fed to N1d pin 13 via R48 where it
is summed with a sense signal proportional to the modules output R-phase voltage ([VO_A>). The VA-proportional output from N1d pin 14 is connected to a
three-phase full-wave rectifier, along with the corresponding S and T phase signals (V1-V6), which then produces a single VA-related signal across R61 which
is proportional to the modules three phase output.
Under balanced conditions the current error signal [Dv-A> is negligible; and the
output from N1 pin 14 is directly proportional to the voltage sense signal. Under
such circumstances the bridge rectifier produces approximately 4.1V at N5 pin 1.
2.5.4.1
Current-sharing error
If the current sharing function fails to operate correctly and calls for this module
to produce an excessive amount of current in comparison to the second module,
the [DV-R> [DV-S> [DV-T> signal(s) add to the voltage-related signals and result in
an increased output from IC5a pin 1.
This is monitored by N5d whose output goes high if N5a pin 1 rises above 5.0V
(equivalent to 30% of nominal current sharing imbalance) i.e. if the module is
being asked to produce 30% of nominal load capacity more than the second module. The resulting logic high [IN_SEL> signal flags D31 pin 4 which turns off the
inverter and trips the output contactor (see paragraph 2.3.1.1 on page 8-13).
Calibration
8-34
2.5.4.2
If the local modules output voltage suddenly decreases due to an internal fault
condition it will begin to take reverse current from the second module. Under
these circumstances the current sense signals will be out of phase with, and therefore subtract from, the voltage sense signals. The VA signal at N5a pin 1 will
therefore reduce and ultimately fall below the operating threshold of N5c, whose
output will in turn go high and invoke the [IN_SEL> shutdown signal with the same
results as the current error situation described above.
Due to the current imbalance, the current-sharing circuit in the second module
will call for it to reduce its output voltage, and the falling voltage sense signals
will cancel out the increasing forward current signals. Thus the [IN_SEL> signal is
not triggered in the second module and the healthy module will not be tripped offline in a redundant module system. However, in a non-redundant system the
second module will trip of line automatically along with the faulty local module.
Calibration
This function shares the same calibration features as the current-sharing error circuit described previously.
2.5.4.3
If the local modules output voltage suddenly increases due to an internal fault
condition it will attempt to supply all the load current and also feed a reverse current into the second module. Under these circumstances, in the local module, the
summation of the VA signals at N5 pin 1 triggers the upper level detector N5d and
the [IN_SEL> signal is activated in the same manner as described for a currentsharing fault.
Due to the current imbalance, the current sharing circuit in the second module will
call for it to increase its output voltage and the rising voltage sense signals will
cancel out the decreasing reverse current signals. Thus the [IN_SEL> signal is not
triggered in the second module and the healthy module is not tripped off-line in a
redundant module system.
In a non-redundant system the second module will trip of line automatically along
with the faulty local module. However, in a non-redundant system the second
module will trip of line automatically along with the faulty local module.
2.5.5
<O_N_INV>
8-35
2.6
2.6.1
8-36
Relay K5 control
2.6.3
8-37
If parallel rectifier operation is not required then jumper X6-2, when fitted, will
override the Battery Test request logic within D30 and clamp the output on D30
pin 19 at logic low. In this situation the signal passed along the parallel control
bus will have no effect in either module and the Battery Test mode will be independently controlled for each rectifier.
2.7
2.7.1
8-38
2.8
2.8.1
Initialisation/reset
When a module is first started, its UPS Logic Board micro-system goes through
a power-up reset and initialisation routine which applies a 1-second logic high
pulse to X1-42 ([V_AUX>). The effects of this are:
1. D31-5 goes high to reset the selective shutdown circuit latch (D31-37 set
low and led H1 = off) (See paragraph 2.3.1.1)
2. D30-4 goes high which:
a) drives D30-29 ([SYN_INT>) high which forces the GVCO to its internal
sync mode (See paragraph 2.4.4.5).
b) drives D30-38 & D30-14 low to reset the VCO-in-loop control logic and
ensure the VCO-in-loop relays (K1/K2) are de-energised ([O_PAR_SYN> =
low) (See paragraph 2.4.4.4).
3. D30-14 ([O_PAR_SYN>) going low is connected to D31-24 where it drives
D31-21 ([RIP>) high which is inverted to a logic low [PAR_INV> at D28-4
which then:
a) de-energises the current-sharing relays (K3/K4).
b) informs the available modules counter circuit that the module is off-line.
c) places a logic low input to D31-7 which enables the load-on-bypass
request from D31-18 (low) and disables the load-on-inverter request
from D31-12 (high) (See paragraph 2.3.2).
d) feeds a logic low input to D30-26 which enables the [INV_OK> signal
applied to D31-39 within D31.
2.8.2
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ated with the bypass frequency validation circuit (See paragraph 2.4.4.1)
and the input to pin 18 with the GVCO internal sync logic although
[SYN_INT> is still high, requesting internal sync at this time due to the
still logic low [INV_OK> input to D30 pin 34 (See paragraph 2.4.4.5).
b) The [BLK_INV> input to D30 pin 34 is high, indicating that there is no fault
detected on the Inverter Logic Board once again this has no effect on
D31 internal operation due to the logic low [INV_OK> input to D30 pin 34.
2.8.3
2.8.4
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7. Once the load has transferred to the inverter two key signals are sent back
from the UPS Logic Board to the Parallel Logic Board:
a) First, a lockout signal slaved to the inverter output contactor auxiliary contacts applies a logic high [N_AUX_CONT> input to D31-34 which prevents
the load on bypass request from being generated at D31-18 while the
contactor is closed.
b) Second, a logic high inverter on load status signal ([INV_L>) is fed back
to X1-52 which is connected to:
D31-31 (low) to enable the selective shutdown circuit within D31.
D31-25 (high) to provide a second lockout to the load on bypass
request circuit within D31 in the same manner as [N_AUX_CONT>
described above.
via a debounce circuit, [INV_L> produces a logic high [ABIL_RIP> signal
which energises the current-sharing circuit solid-state switches to activate
the current-sharing facility (See paragraph 2.5.2).
8. The UPS Module is now running and on-line, and its synchronisation and
load-sharing signals are connected to the second module via the parallel control bus.
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2.8.5
If the [BLK_INV> input to D30-34 is driven low by the UPS Logic Board, either
due to an inverter fault or selected shutdown etc, it drives D30-14 ([O_PAR_SYN>)
low which then drives D31-21 ([RIP>) high and releases K1/K2 (and by association also K3/K4) to trip the module off the parallel control bus.
This also provides a low [PAR_INV> input to D31-7 which disables the load on
inverter request. The effects of this are as described above.
Note: if any of the signals which affect the [O_PAR_SYN> output from D30-12
switch to a fault level it has the same effects as the [BLK_INV> signal going low, as
described,
2.9
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