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I/O Subsystem
Field Wiring
277562 Rev. B
Refer to this publication for complete and accurate information that helps you better operate and service Metso
Automation MAX Controls equipment. Your comments and suggestions are welcome.
Metso Automation MAX Controls, Inc.
1180 Church Road
Lansdale, PA 19446
Attention: Manager, Technical Publications
Contents
PREFACE ........................................................................................................................... III
Audience ............................................................................................................................................................. iii
CHAPTER 6.......................................................................................................................6-1
Output Driver Modules CAT 064594, PAT 064314 ................................................................................................. 6-1
Terminal Connections ............................................................................................................................................... 6-1
Current Adjusting Type (CAT) ............................................................................................................................. 6-1
Position Adjusting Type (PAT)............................................................................................................................. 6-4
AC Drive Units.................................................................................................................................................. 6-4
DC Drive Units.................................................................................................................................................. 6-4
PAT Feedback................................................................................................................................................... 6-4
Two-Wire Rotary Sensor................................................................................................................................... 6-5
Four-Wire Rotary Sensor .................................................................................................................................. 6-5
Duration Adjusting Type (DAT) ......................................................................................................................... 6-10
Connecting Model MAS Auto/Manual Station ................................................................................................... 6-12
CHAPTER 7.......................................................................................................................7-1
Analog Output Module Terminal Connections ........................................................................................................ 7-1
Description ............................................................................................................................................................ 7-1
CHAPTER 8.......................................................................................................................8-1
Quad PAT Output Module Terminal Connections .................................................................................................. 8-1
CHAPTER 9.......................................................................................................................9-1
Digital Input/Output Module Terminal Connections............................................................................................... 9-1
Introduction ........................................................................................................................................................... 9-1
CHAPTER 10...................................................................................................................10-1
Counter/Timer Input Connections and Terminal Assignment............................................................................. 10-1
Preface
Audience
This publication provides the information required to complete field wiring
for the following MAXDNA Model IOP Series modules:
Title
Analog Output Modules Preparation and Adjustment
277565
277564
277563
iv
277569
Output Driver
Adjustment
277567
277570
277571
Chapter 1
Mounting and Removing
I/O Modules
Loosen the top and bottom lock-down screws that attach module to
chassis assembly; the lock-down screws are not removable from the
module assembly. Use the ejector to release module from the support
frame bus connector and the chassis assembly connector.
Place forefinger behind the upper tab of the ejector. Place thumb on
lower ejector tab.
Simultaneously pull with your forefinger and push with your thumb.
Lever action of the ejector simultaneously releases the module from the
I/O bus connector and the chassis assembly.
5.
Slide module forward and out of the top and bottom card guides of
chassis assembly. Temporarily store the module observing the handling
precautions described inside the front cover of this publication.
Module Mounting
Before installing any modules, refer to Publication 277563, Model IOP
Input/Output System Installation, Preparation, and Adjustment, and to the
2.
When the contacts are engaged and resistance is felt, firmly press on
the front panel of the module front plate to make the simultaneous
connections on the front and rear. Apply pressure to the left of the
LEDs to place the force directly in line with the printed circuit card of
the module.
3.
Secure module to chassis assembly with the top and bottom lock-down
screws on the front of the module.
1-2
Chapter 2
Process Connections and
Terminal Assignment
Wiring and Terminations
This section describes process input and output connections to the Model
IOP I/O. For easy access, wire termination is at the front of the cabinet. A
wire duct (4 in. x 6 in.), provided for wire routing, is located directly behind
the terminal strips on the chassis assembly.
Warning - shock hazard: Field wiring from end-element devices may be as
high as 240 V ac or 120 V ac/dc. Remove the voltage from the field wires
before making connections.
Field wiring should be done after chassis assembly mounting and before the
modules are installed. If modules are installed, remove them as described in
Chapter 1.
Because of the compact design of the Model IOP I/O, and the closeness of
adjacent modules, you should keep the field wiring from the wire duct to the
terminals short to avoid interference with adjacent modules (See Figure 2-1).
One or two 14 AWG wires may be used per terminal. Wire sizes ranging
from 10 to 18 AWG can be accommodated. The screw terminals also include
wire clamps, making lugs unnecessary.
The jumper strips provided, (part number 064362), should be used for
commoning instead of additional wiring, but it is not recommended that the
jumper strips be used for high current output loads. For example, if you were
using all 16 outputs of a 2 A per output module, the current could be as high
as 32 A (16 x 2 A).
2-2
Terminal Lug - Amp #640903-1, 250 series, 22-18 AWG (No part
number)
45 Degree Tab - Augat/RDI Part QC8-45-4. Part Number 198947.
90 Degree Tab - Augat/RDI Part QC8-90-4. Part Number 198946.
3/8 x 8-32 Bindhd Screw - Part Number 304718
Note: the screw and plate provided with the terminal strip should be
discarded and replaced with the 3/8 x 8-32 screw listed above.
Module Configuration
Each Model IOP I/O chassis assembly contains 40 #8 screw terminals.
Depending on module type and the type of connections, you will not always
need to use all 40 terminals. For example, on the digital modules, 32
terminals are active and 8 are spares used for busing of loads and contacts,
or the spares may not be used at all. The screw terminals include wire
clamps, allowing for bare wires.
Jumper strips are provided for commoning. The screws are arranged in
staggered rows of 20 terminals each, protected by a cover plate removable
for wiring access. Cover plates are labeled to show module number and wire
identification. Label information is completed on site when wiring is
completed. Terminal assignments are the same regardless of which type of
digital I/O module is plugged into the chassis.
Caution: The Model APS1xx +24 V dc power supply used to power any
MAXDNA hardware should never be used for external relay contact wetting.
Use an isolated, separate supply for contact wetting to provide noise and
interference protection for the MAXDNA hardware.
Each type of digital Model IOP I/O Module, which plugs into the chassis
assembly containing the field connections, handles 16 inputs or outputs.
Inputs, outputs, input levels, and output levels are not mixed on the same
module. In other words, all points on the same module are identical.
However, the Relay Output Module 064319 can have any mix of normally
open or normally closed contacts, up to 16. On the chassis assembly, three
screw terminals are associated with each of the 16 inputs/outputs (commons
are shared by 2 points). The terminal arrangement is standard, with input and
output ranges determined by the module used.
2-3
Figure 2-1. Model IOP I/O field wiring. Top view of adjacent modules
2-4
Chapter 3
High Level Analog Inputs
Module 081815/081824
Introduction
Input connections vary by input type and application. Refer to this chapter
for information about various connection options. Current inputs require
mounting of drop resistors. Module 081824 information is presented first.
Module 081815 information appears later in this chapter.
3-2
Channel
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1 and 2
1
1
2
2
3
3
4
4
3 and 4
5 and 6
5
5
6
6
7
7
8
8
7 and 8
9 and 10
9
9
10
10
11
11
12
12
11 and 12
13 and 14
13
13
14
14
15
15
15
Designation
Resistors 1 and 2
Transmitter 1 , resistor 1
Transmitter 1 +
Transmitter 2 , resistor 2
Transmitter 2 +
Transmitter 3 , resistor 3
Transmitter 3 +
Transmitter 4 , resistor 4
Transmitter 4 +
Resistors 3 and 4
Resistors 5 and 6
Transmitter 5 , resistor 5
Transmitter 5 +
Transmitter 6 , resistor 6
Transmitter 6 +
Transmitter 7 , resistor 7
Transmitter 7 +
Transmitter 8 , resistor 8
Transmitter 8 +
Resistors 7 and 8
Resistors 9 and 10
Transmitter 9 , resistor 5
Transmitter 9 +
Transmitter 10 , resistor 10
Transmitter 10 +
Transmitter 11 , resistor 11
Transmitter 11 +
Transmitter 12 , resistor 12
Transmitter 12 +
Resistors 11 and 12
Resistors 13 and 14
Transmitter 13 , resistor 13
Transmitter 13 +
Transmitter 14 , resistor 14
Transmitter 14 +
Transmitter 15 , resistor 15
Transmitter 15 +
Power Supply +
Power Supply
No Connection
3-3
3-4
Channel
Designation
No connection
Transmitter 1
3
4
5
6
7
8
9
10
1
2
2
3
3
4
4
Transmitter 1 +
Transmitter 2
Transmitter 2 +
Transmitter 3
Transmitter 3 +
Transmitter 4
Transmitter 4 +
No connection
11
12
13
14
15
16
17
18
19
20
5
5
6
6
7
7
8
8
no connection
Transmitter 5
Transmitter 5 +
Transmitter 6
Transmitter 6 +
Transmitter 7
Transmitter 7 +
Transmitter 8
Transmitter 8 +
No connection
21
22
23
24
25
26
27
28
29
30
9
9
10
10
11
11
12
12
No connection
Transmitter 9
Transmitter 9 +
Transmitter 10
Transmitter 10 +
Transmitter 11
Transmitter 11 +
Transmitter 12
Transmitter 12 +
No connection
31
32
33
34
35
36
37
38
39
13
13
14
14
15
15
No connection
Transmitter 13
Transmitter 13 +
Transmitter 14
Transmitter 14 +
Transmitter 15
Transmitter 15 +
Power Supply +
Power Supply
No connection
40
3-5
3-6
Channel
1
1
2
2
3
3
4
Designation
No connection
Transmitter 1 , resistor 1
Power Supply , resistor 1
Transmitter 2 , resistor 2
Power Supply , resistor 2
Transmitter 3 , resistor 3
Power Supply , resistor 3
9
10
11
12
13
14
15
16
17
18
19
20
5
5
6
6
7
7
8
8
21
22
23
24
25
26
27
28
29
30
9
9
10
10
11
11
12
12
31
32
33
34
35
36
37
38
39
40
13
13
14
14
15
15
Transmitter 4 , resistor 4
Power Supply , resistor 4
No connection
No connection
Transmitter 5 , resistor 5
Power Supply , resistor 5
Transmitter 6 , resistor 6
Power Supply , resistor 6
Transmitter 7 , resistor 7
Power Supply , resistor 7
Transmitter 8 , resistor 8
Power Supply , resistor 8
No connection
No connection
Transmitter 9 , resistor 9
Power Supply , resistor 9
Transmitter 10 , resistor 10
Power Supply , resistor 10
Transmitter 11 , resistor 11
Power Supply , resistor 11
Transmitter 12 , resistor 12
Power Supply , resistor 12
No connection
No connection
Transmitter 13 , resistor 13
Power Supply , resistor 13
Transmitter 14 , resistor 14
Power Supply , resistor 14
Transmitter 15 , resistor 15
Power Supply , resistor 15
No connection
No connection
No connection
3-7
CHASSIS
TERMINAL BOARD
return
T1
(+)
R2
100 ohm
ch #1
(-)
T2
W2
W3
(+)
R-C
NETWORK
W1
R6
100 ohm
ch #2
(-)
R-C
NETWORK
W4
W5
W6
+24V
38
PS -
-24V
39
Solid State
Self-Reset Fuse
40
Ch 1 - R2
Ch 5 - R18
Ch 9 - R67
Ch 13 - R75
Ch 2 - R6
Ch 3 - R10
Ch 4 - R14
Ch 6 - R22
Ch 10 - R38
Ch 11 - R42
Ch 12 - R46
Ch 14 - R79
Ch 15 - R83
Ch 7 - R55
Ch 8 - R71
3-8
Channel
1
1
2
2
3
3
4
4
11
12
13
14
15
16
17
18
19
20
5
5
6
6
7
7
8
8
21
22
23
24
25
26
27
28
29
30
9
9
10
10
11
11
12
12
31
32
33
34
35
36
37
38
39
40
13
13
14
14
15
15
Designation
No connection
Transmitter 1
Power Supply
Transmitter 2
Power Supply
Transmitter 3
Power Supply
Transmitter 4
Power Supply
No connection
No connection
Transmitter 5
Power Supply
Transmitter 6
Power Supply
Transmitter 7
Power Supply
Transmitter 8
Power Supply
No connection
No connection
Transmitter 9
Power Supply
Transmitter 10
Power Supply
Transmitter 11
Power Supply
Transmitter 12
Power Supply
No connection
No connection
Transmitter 13
Power Supply
Transmitter 14
Power Supply
Transmitter 15
Power Supply
No connection
No connection
No connection
3-9
15 isolated
For current
For voltage
be installed
Field Wiring
Input connections vary by type of input and application. Refer to the
following sections for information pertaining to three different kinds of
connections.
Voltage Inputs
The 081815 module is manufactured with an input span of 0 to 2.4 Volts.
Voltage above this will require a voltage divider. See Figure 3.5 and Table
3.5.
Note: do not use the Model APS +24 V system power supply for this current
source.
3-10
CHASSIS
TERMINAL BOARD
1
return
-24V
R2
400K
2
(+)
+
ch #1
V1
R3
100K
W1D
R-C
NETWORK
W1A
W1B
R1
100 ohm
W1C
(-)
R5
400K
(+)
W2D
ch #2
V2
R6
100K
R-C
NETWORK
W2A
W2B
R4
100 ohm
W2C
(-)
+24V
38
39
-24V
40
3-11
Channel
Designation
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
No connection*
Input 1 +
Input 1
Input 2 +
Input 2
Input 3 +
Input 3
Input 4 +
Input 4
*
*
Input 5 +
Input 5
Input 6 +
Input 6
Input 7 +
Input 7
Input 8 +
Input 8
*
*
Input 9 +
Input 9
Input 10 +
Input 10
Input 11 +
Input 11
Input 12 +
Input 12
*
*
Input 13 +
Input 13
Input 14 +
Input 14
Input 15 +
Input 15
No connection
*
**
*These terminals are connected together and may be used for grounding inputs.
** Screw/pin 40 is connected internally and is not to be wired as a tie point.
3-12
Chapter 4
Thermocouple/Millivolt Inputs
Module 081803
Requirements
Thermocouple inputs require the use of extension leadwire; refer to Table 41. Thermocouples can be grounded or ungrounded. Type B thermocouples
and millivolt inputs use copper wire. Shields can be connected to terminals 5
and 7.
Four thermal sensors are mounted on the input terminal boards on the
terminals shown in Figure 4-1. These sensors are required for thermocouple
inputs. Figure 4-1 illustrates input connections for channels 1, 2, 3, 14 and
15. Table 4-2 provides connections for all other channels.
Table 4-1. Thermocouple/Millivolt Module Extension Leadwire Table
THERMOCOUPLE
COMBINATION
EXTERNAL TO INSTRUMENT
DUPLEX
SINGLE CONDUCTOR
Overall
Copper B Const. R
B
Copper B
Const. R-B
Copper Const
Type T
Iron Const
Iron W
Const R
Type J
*Nickel-Chromium
Ni-Cr
Const. R
Const
V
Type E
Nickel-Chromium
Ni-Cr
Ni-Al
Nickel-Aluminum
Y
R
Type K
Plat-Rhod Plat
Copper K Alloy R
Type S or R
Nicrosil Nisil
Nicrosil
Nisil
Type N
O
R
K - Black
G - Green
B - Blue
W - White
R - Red
N - Brown
* Thermocouple wire used as extension wire
Iron W
Const R-W
Ni-Cr
Y
Const R-B
Ni-Cr
Y
Ni-Al
R-Y
Copper K
Alloy R-K
Nicrosil O
Nisil R-O
O - Orange
Y - Yellow
T - Tan
4-2
Terminal Board
1
Designation
Thermal Sensor 1
Thermal Sensor 2
Thermal Sensor 1
Input 1 +
Thermocouple Shields
Input 1 -
Thermocouple Shields
Input 3 +
10
Input 2 +
Input 3 -
12
11
Input 2 -
Input 5 +
14
13
Input 4 +
Input 5 -
16
15
Input 4 -
Input 7 +
18
17
Input 6 +
Input 7 -
20
19
Input 6 -
Input 9 +
22
21
Input 8 +
Input 9
24
23
Input 8 -
Input 11 +
26
25
Input 10 +
Input 11 -
28
27
Input 10 -
Input 13 +
30
29
Input 12 +
Input 13 -
32
31
Input 12 -
Input 15 +
34
33
Input 14 +
Input 15 -
36
35
Input 14 -
Thermal Sensor 4
38
37
Thermal Sensor 3
Thermal Sensor 4
40
39
Thermal Sensor 3
4-3
Chapter 5
Resistance Input
Modules 081804 and 081814
Types
Inputs can be three-wire RTDs as shown in Figure 5-1, four-wire RTDs as
shown in Figure 5-2, or any combination of the two. The A, B and C lead
designations shown on the diagrams are for Thermohm Resistance
Thermometers and are presented for reference. The A and B leads are the
potential leads and the C leads are the current leads. RTDs manufactured by
other vendors may have different designations. Refer to manufacturersupplied specifications and make connections accordingly.
Three-Wire RTDs
Figure 5-1 provides an example of input connections for three-wire RTDs
for channels 1 and 7. Refer to Table 5-1 for input connections for channels 2
through 6. For three-wire RTDs, the resistance of the A and B leads must be
equal. Add jumpers to the terminal board as shown.
Note: Resistance of A and B leads must be equal
Terminal Board
1
Shield
Shield
5-2
Designation
Shield
2
3
Shield
Shield
1 IN -
1 I2
11
2 I1
13
2 IN +
15
2 COM
17
3 IN -
19
3 I2
21
4 I1
23
4 IN +
25
4 COM
27
5 IN -
29
5 I2
31
6 I1
33
6 IN +
35
6 COM
37
7 IN -
39
7 I2
1 I1
1 IN +
1 COM
10
2 IN -
12
2 I2
14
3 I1
16
3 IN +
18
3 COM
20
4 IN -
22
4 I2
24
5 I1
26
5 IN +
28
5 COM
30
6 IN -
32
6 I2
34
7 I1
36
7 IN +
38
7 COM
40
5-3
Four-Wire RTDs
Figure 5-2 provides an example of input connections for four-wire RTDs for
channels 1 and 7. Refer to Table 5-2 for input connections for channels 2
through 6.
5-4
Terminal Board
1
Shield
Shield
Designation
Shield
2
3
Shield
Shield
1 IN -
1 I1
1 IN +
1 COM
10
2 IN -
12
9
11
2 I1
13
2 IN +
15
2 COM
17
3 IN -
14
3 I1
16
3 IN +
18
3 COM
20
4 IN -
22
19
21
4 I1
23
4 IN +
25
4 COM
27
5 IN -
24
5 I1
26
5 IN +
28
5 COM
30
6 IN -
32
29
31
6 I1
33
6 IN +
35
6 COM
37
7 IN -
34
7 I1
36
7 IN +
38
7 COM
40
39
5-5
Chapter 6
Output Driver Modules
CAT 064594, PAT 064314
Terminal Connections
Terminals 1 through 20 on the chassis assembly terminal board are used for
field wiring. Refer to Figure 6-1 for an illustrated view of individual terminal
connections. Terminals 21 through 40 are reserved for connections
6-2
Figure 6-3 - CAT output and 24 V dc field backup with blocks and
overrides - 120 V ac wetting voltage
6-3
AC Drive Units
Figures 6-4, 6-5, and 6-6 illustrate the connections for a single phase drive
unit. Figure 6-7 shows a three phase power switch. Loss of drive unit power
will give simultaneous indication of the raise and lower limits and will be
interpreted as drive unit unavailable. Power to the Blocks and Overrides is
fused. Power to the limit switches and Increase/Decrease outputs is fused
and switched. A switch in the OFF position or a blown fuse will be
interpreted as drive unit unavailable. Figures 6-4 and 6-7 also show
connections for 24 V dc field backup.
DC Drive Units
Figure 6-8 illustrates the connections for the dc power switch. The increase
and decrease outputs are open collector transistor switches. High and low
limits are available from the dc power switch as open collector outputs
which will interface with 24 V logic on the output module. Fused 24 V dc
will supply logic power to the power switch. Loss of 24 V dc power to the
power switch will result in simultaneous high limit and low limit indications
which will be interpreted as drive unit unavailable. A field 125 dc voltage
can be connected to the drive unit power terminals to provide wetting
voltage to the Block and Override contacts.
PAT Feedback
Slidewire and rotary sensor feedback can be accommodated. Figure 6-4
shows the standard 1,000 Ohm slidewire feedback. The slidewire is powered
with fused 20 mA current shunted by a 316 Ohm resistor. The bottom of the
slidewire is grounded through 250 Ohms. This results in a slidewire voltage
of 1 to 5 Volts full scale. A reasonability check of the feedback input allows
detection of an open slidewire. A pull down resistor on the slidewire input
6-4
6-5
Figure 6-4 - PAT output, 120 V ac Drive Unit with 1,000 Ohm slidewire and 24 V dc field
backup
6-6
Figure 6-5 - PAT output, 120 V ac Drive Unit with Two-Wire Rotary
Sensor
6-7
Figure 6-6 - PAT output, 120 V ac Drive Unit 0-16 V Four-Wire Rotary
Sensor
6-8
Figure 6-7 - PAT output, three phase power with 1000 Ohm slidewire
and 24 V dc field backup
6-9
Figure 6-8 - PAT output, dc power switch with 1000 Ohm slidewire
6-10
6-11
6-12
6-13
Chapter 7
Analog Output Module
Terminal Connections
Description
The Analog Output Module has 8 output channels each of which uses two
wiring modes, two wire and three wire. Two-wire mode is only used for 4 to
20 milliamps, and three-wire mode for other ranges (e.g. 0 to 16 milliamps, 0
to 20 milliamps or 4 to 20 milliamps). The modules are supplied for threewire mode operation on all channels. To select two-wire or three-wire modes
for an individual channel, you must change jumpers on the printed circuit
assembly.
Three-wire mode is the only way to get a true zero based signal, e.g. 0-16
mA. Two-wire mode, which has simpler wire connections, is used to
simulate a two-wire transmitter. Refer to Tables 7-1 and 7-2 for jumper
positions for either two-wire or three-wire output.
Outputs are connected to the terminal board as shown in Figures 7-1 and 7-2,
which illustrate connections for one channel each.
7-2
Channel
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
Designation
No connection
Supply
Load - Return
No connection
No connection
Supply
Load Return
No connection
No connection
No connection
No connection
Supply
Load - Return
No Connection
No Connection
Supply
Load - Return
No connection
No connection
No connection
No connection
Supply
Load - Return
No connection
No connection
Supply
Load - Return
No connection
No connection
No connection
No connection
Supply
Load - Return
No connection
No connection
Supply
Load - Return
No connection
No connection
No connection
7-3
7-4
Channel
1
1
1
Designation
Return
Supply
Load
No connection
No connection
6
7
8
9
10
2
2
Supply
Load
No connection
No connection
Return
11
12
13
14
15
3
3
3
Return
Supply
Load
No Connection
No Connection
16
17
18
19
20
4
4
Supply
Load
No connection
No connection
Return
21
22
23
24
25
5
5
5
Return
Supply
Load
No connection
No connection
26
27
28
29
30
6
6
Supply
Load
No connection
No connection
Return
31
32
33
34
35
7
7
7
Return
Supply
Load
No connection
No connection
36
37
38
39
40
8
8
Supply
Load
No connection
No connection
Return
7-5
Chapter 8
Quad PAT Output Module
Terminal Connections
Introduction
The Quad Position Adjusting Type (PAT) Output Module consists of four channels, each
capable of producing PAT increase and decrease outputs (120 Vac or open collector) for
single-phase ac drive units or three-phase power switches. The module, which interfaces with
the Distributed Processing Unit (DPU), accommodates 1000 Ohm slidewire or two-wire rotary
position sensor feedbacks
Refer to the following table for a listing of the output terminal board connections for the Quad
PAT module.
Table 8-1. Quad PAT Output Module Terminal Board Connections
Terminal Description
Terminal
Description
1
120 Vac #1
2
Line ac Neutral #1
3
Drive Unit ac Neutral #1
4
Drive Unit Increase Output
#1
5
Drive Unit Decrease Output #1
6
120 Vac #2
7
Line ac Neutral #2
8
Drive Unit ac Neutral #2
9
Drive Unit Increase Output #2
10
Drive Unit Decrease
Output #2
11
120 Vac #3
12
Line ac Neutral #3
13
Drive Unit ac Neutral #3
14
Drive Unit Increase Output
#3
15
Drive Unit Decrease output #3
16
120 Vac #4
17
Line ac Neutral #4
18
Drive Unit ac Neutral #4
19
Drive Unit Increase Output #4
20
Drive Unit Decrease
Output #4
21
Voltage Reference #1
8-2
Chapter 9
Digital Input/Output Module
Terminal Connections
Introduction
Figures 9-1 and 9-2, respectively, illustrate typical Digital Module input and
output field connections. The connections illustrated in these figures use
terminal numbers 1 to 10. The connection pattern formed by these 10
terminals is replicated three more times on the chassis assembly.
This is shown in Table 9-1, which provides the complete terminal
assignment for one chassis assembly, depicting the staggered mounting of
the two terminal strips. The jumper strips provided, (part number 064362),
are designed to fit into this repeating pattern of four bits (terminals 2 to 9),
sandwiched between a top and bottom common terminal (terminals 1 and
10). Also notice how all Hot (+) terminals are on the left terminal strip and
all Load terminals are on the right terminal strip, allowing for the use of the
jumper strips.
Refer to Figure 9-2 for Digital Output Relay Module (081820) terminal
connections. Note that the relay contact circuit is not fused. The relays
provide dry contacts, either normally open or normally closed. As supplied,
the module is set up for normally open contacts. Configure jumpers on the
module printed circuit assembly to select normally open or normally closed
contacts.
Refer to Table 9-2 for Form C Relay Module terminal assignments. Note that
the Form C module uses a terminal connection pattern that does not resemble
the patterns used on any other input module.
Note: Do not wire Model IOP outputs directly to Model IOP inputs without
an external load, or the input may not show the true state of the output. For
example, the snubber current of a triac output may be enough to turn ON an
input, even if the triac is OFF.
9-2
9-3
9-4
Designation
Common (1 & 2)
Hot (+) 1
Load 1
Hot (+) 2
Load 2
6
7
8
9
10
Hot (+) 3
Load 3
Hot (+) 4
Load 4
Common (3 & 4)
11
12
13
14
15
Common (5 & 6)
Hot (+) 5
Load 5
Hot (+) 6
Load 6
16
17
18
19
20
Hot (+) 7
Load 7
Hot (+) 8
Load 8
Common (7 & 8)
21
22
23
24
25
26
27
28
29
30
Hot (+) 11
Load 11
Hot (+) 12
Load 12
Common (11 & 12)
31
32
33
34
35
36
37
38
39
40
Hot (+) 15
Load 15
Hot (+) 16
Load 16
Common (15 & 16)
Terminal
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Form C
-------# 1 N.O.
# 1 Common
# 1 N.C.
#2 N.C.
# 2 N.O.
# 2 Common
# 3 N.O.
# 3 Common
# 3 N.C.
----------------------# 4 N.C.
# 4 N.O.
# 4 Common
# 5 N.O.
# 5 Common
# 5 N.C.
----------------------# 6 N.C.
# 6 N.O.
# 6 Common
# 7 N.O.
# 7 Common
# 7 N.C.
# 8 N.C.
# 8 N.O.
# 8 Common
----------------------# 9 N.O.
# 9 Common
# 9 N.C.
# 10 N.C.
# 10 N.O.
# 10 Common
-------------------------------------
9-5
Chapter 10
Counter/Timer Input
Connections and Terminal Assignment
Physical pulse-input connections are generally of a variety of types: 24 V dc
contact inputs, 120 V ac contact inputs, 5 V dc differential logic inputs via
RS422 communications port, variable reluctance pickups (magnetic pickup,
e.g., turbine speed, flowmeters, rotopulsers), etc. The Counter/Timer module
has optically isolated, high-speed differential inputs. Other inputs (e.g.,
contacts) can be accommodated by slaving an adjacent digital input module
or by using an input device with 5 Volt signals (common with tachometers
and flow signals). The 5 Volts itself must be externally supplied, which is
done with contact wetting supplies in general.
The Counter/Timer Module (056516) consists of eight channels with two
inputs per channel. As supplied, the module is set up for on-card inputs from
an external source via the input terminal board. Figure 10-1 illustrates input
connections for two channels. Table 10-1 provides input connections for all
eight channels.
10-2
Channel
1
1
1
1
2
2
2
2
Designation
No connection
Input 1+
Input 1Input 2+
Input 2Input 1+
Input 1Input 2+
Input 2No connection
11
12
13
14
15
16
17
18
19
20
3
3
3
3
4
4
4
4
No connection
Input 1+
Input 1Input 2+
Input 2Input 1+
Input 1Input 2+
Input 2No connection
21
22
23
24
25
26
27
28
29
30
5
5
5
5
6
6
6
6
No connection
Input 1+
Input 1Input 2+
Input 2Input 1+
Input 1Input 2+
Input 2No connection
31
32
33
34
35
36
37
38
39
40
7
7
7
7
8
8
8
8
No connection
Input 1+
Input 1Input 2+
Input 2Input 1+
Input 1Input 2+
Input 2No connection
10-3