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DESCRIPTION OF WORK
A.
The works of this Section includes central air conditioning equipment as indicated
on the drawings and specified herein.
B.
Related Work:
1.2
A.
1.
2.
3.
4.
QUALITY ASSURANCE
The following codes and standards are intended to provide an acceptable level of
quality for materials and products. The Contractor may propose alternative codes
and standards provided they give an equivalent degree of quality as the
referenced codes and standards. They shall be submitted for the Royal
Commission review in advance of their use.
1.
May 2014
Handbook of Fundamentals
b.
c.
Applications Volume
d.
15
e.
16
f.
52
15652-1
g.
2.
3.
4.
May 2014
58
99
Standards Handbook
b.
210
c.
300
B 2.1
b.
B 2.2
c.
B 9.1-1
d.
B 15.1
e.
B 16.21
f.
B 16.22
g.
B 31.5
Refrigeration Piping
h.
B 70.1
i.
S 1.21
j.
Z 234.1
Room Air-conditioners
210
b.
240
c.
260
d.
310
15652-2
5.
May 2014
e.
360
Commercial
Equipment
and
Industrial
Unitary
Air-Conditioning
f.
410
g.
495
h.
520
Positive
Displacement
Refrigerant
Compressor Units and Condensing Units
i.
710
Liquid-line Dryers
j.
760
k.
l.
m.
Compressors,
A 53
b.
A 167
c.
A 123
d.
A 525
e.
A 527
f.
B 88
g.
B 117
h.
B 209
i.
B 210
15652-3
6.
7.
8.
9.
May 2014
j.
B 280
k.
C 534
l.
E 84
ICS 1
b.
MG 2
70
b.
90 A
Installation
Systems
c.
90 B
of
Air
Conditioning
and
Ventilating
b.
UL - Underwriters Laboratories:
a.
484
b.
c.
900
15652-4
1.3
SUBMITTALS
A.
B.
C.
1.
Performance capacities and certifications of the unit, fan, and coil coils.
2.
Dimensional data.
3.
4.
Maintenance Manuals:
Submit maintenance and operating manuals in
accordance with Section 01750.
PART 2 PRODUCTS
2.1
GENERAL
A.
All goods and products covered by these specifications shall be procured, when
available, from an in-kingdom manufacturer: Procurement of all goods and
products manufactured out-of-kingdom must be approved by the Royal
Commission.
B.
Capacity: The capacity and performance of equipment shall not be less than that
shown on the Contract drawings.
C.
D.
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15652-5
sodium chloride solution. Immediately after completion of the test, the coating
shall show no signs of blistering, wrinkling or cracking, no loss of adhesion, and
the specimen shall show no signs of rust creepage beyond 3 mm on either side
of the scratch mark. The film thickness of the factory coating or paint system
applied on the equipment, shall be not less than film thickness used on the test
specimen.
E.
2.2
A.
Safety Standards:
1.
2.
2.
The two units shall be designed to be used together and ratings shall be
based on the use of the matched assemblies.
3.
4.
5.
6.
Where units are shipped with refrigerant holdings charge, the system shall
be completely charged in the field.
7.
The outdoor and indoor units shall conform to the requirements of ARI 210
and UL 465.
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15652-6
B.
C.
The evaporator-blower unit shall include; cooling coil, electric heating coil,
expansion device, blower, 25 mm cleanable air filter, condensate pan,
drain and controls. The exposed type unit shall have enameled finish
casing.
2.
3.
Fans assembly shall be both statically and dynamically balanced in the fan
housing and final assembly.
4.
Fan motors shall conform to NEMA MG2. Motor starter shall conform to
NEMA ICS 1, and shall be magnetic across-the line type with weatherresistance enclosed. Motor shall be totally enclose type.
5.
6.
2.3
A.
May 2014
15652-7
B.
Performance Rating: Cooling capacity of unit shall meet both the sensible heat
requirements and total heat requirements indicated. In selecting unit size, true
allowance shall be made for "sensible to total heat ratio" to satisfy required
sensible cooling capacity. Submittals shall include catalogue selection data
which accounts for sensible to total heat ratio, entering air-conditions at
evaporator and condenser entering air conditions.
C.
Unit Enclosures:
1.
2.
Single Zone units shall be arranged to draw air through filter and cooling
and heating passages. Air may be blown or drawn through heating
passages.
D.
E.
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15652-8
G.
Air-cooled Condensers:
H.
1.
2.
2.
3.
May 2014
15652-9
4.
I.
Condenser Controls:
1.
2.
J.
Drain pans shall be provided under the cooling coil section and shall be adequate
to catch all condensate leaving the coil at highest published face velocity. Drain
pan shall have at least one drain connection at low point in drain pan.
K.
L.
May 2014
15652-10
M.
Coil Sections:
1.
2.
Heating and cooling coils shall conform to ARI 410, and to paragraph 2.4
entitled, "Heating Electric Coils".
N.
Filter boxes shall be provided with either hinged access door or removable
panels. Filter boxes shall have racks for filters arranged for flat or angle pattern.
Filters shall be the type indicated and shall conform to paragraph 2.5 entitled,
"Filters".
O.
Mixing boxes shall be of physical size to match the basic unit and shall include
equal sized flanged openings, each sized to handle full air flow. Arrangement of
openings shall be as indicated. Openings shall be provided with dampers of
opposed blade type. Damper shafts shall be connected together by one
continuous linkage bar. Dampers shall be arranged for automatic or manual
operation and so that when on starts to close from its opened position, the other
starts to open from its closed position.
P.
A complete packaged control system shall be provided as required for the safe
and proper operation of each unit including high and low pressure cutout
switches and a combination heating/cooling thermostat with "heat-off- cool" and
"fan-auto-on" switches on the thermostats. All other controls including motor
starters and safety controls shall be mounted inside the enclosure, and all wiring
thereof shall be factory wired.
Q.
2.4
A.
May 2014
15652-11
Air heater casing shall be manufactured from galvanized sheet steel not less
than 2 mm thick, mounted on angle iron frames for bolting to the packaged units
or in the ductwork as shown on the drawing.
C.
The air flow velocity through electric heater batteries shall not exceed 3 M/S.
D.
The heater elements of the package units shall be for 3 phase connection as
required and the steps of control shall be arranged to maintain balance across
the phases as indicated on electrical drawings.
F.
Electric air heaters shall be of the sheathed type with finned metal casings (open
wire elements fitted to or on ceramic frames will not be acceptable). They shall
be complete with no-airflow, no-heat and high limit safety cut-out switch. The
elements shall be manufactured from nickel chromium resistance wire centered
in a copper tube sheathed by means of compressed magnesium oxide, and
limited to a load density of 3 x 10 watts/m 2. Heater batteries shall be provided
with step controllers for stage operation as indicated on electrical drawings.
G.
The internal wiring shall terminate in a terminal block and a wiring diagram of the
heater showing the terminal and the element connections shall be provided
within the terminal box cover. The terminal box shall be fitted with a gland for
electric cable connection.
H.
Each electric heater shall be fitted with a high temperature cut-out thermostat
with an insertion probe of at least half the heater width. The cut-out shall be set
to limit the heater surface temperature of the elements to 100C.
2.5
FILTERS
A.
Filters to filter fresh air and return air shall be located as indicated inside air
conditioners, inside filter box, inside combination air-filter mixing box. Filters
shall be replaceable throwaway type. Filters shall conform to UL 900.
B.
Filters shall conform to FS F-F-310a and shall be throw- away frames and media,
permanent frames and replaceable media type, 50 mm thick, Grade B, high dust
holding capacity. Holding frames shall be fabricated from not less than 1.5 mm
galvanized steel. Each holding frame shall be equipped with suitable cell holding
devices, and gasket cell seats. Where indicated or required, filter bank shall be
erected, and all joints shall be airtight.
May 2014
15652-12
C.
All air filters shall have a minimum atmospheric dust spot efficiency of 30 percent
based upon ASHRAE standards.
D.
2.6
A.
B.
C.
D.
2.
2.
Fittings:
1.
2.
3.
Refrigeration Valves:
Valves shall be designed, manufactured, and tested specifically for the service in
all respects including materials. Internal parts shall be removable for inspection
or replacement without the necessity of applying heat or breaking pipe
connections. Direction of flow shall be legibly and permanently indicated on the
valve body.
May 2014
15652-13
1.
2.
Check Valves: Valves shall be swing or lift type, designed for low pressure
drop. Body shall be forged brass or bronze alloy with brazing ends.
Valves shall be tight closing and silent operating.
3.
4.
5.
May 2014
15652-14
E.
Strainers shall be single type with brass bodies. Direction of flow shall be
permanently indicated on the body. The screen cover shall be flanged and bolted
for pipe sizes 25 mm and larger and for smaller sizes the cover may be flanged
and bolted or screwed. The body shall be constructed to provide adequate
storage area for foreign material without excessive pressure drop. Free area of
the screen shall be not less than 5 times the area of the strainer inlet pipe.
Screen mesh size shall be not less than 80 for liquid refrigerant lines of 25 mm in
diameter and not less than 60 for line sizes over 25 mm in diameter. Screen
mesh sizes shall be not more than 40 for refrigerant suction lines. Strainer
screens shall be reinforced with 8 or 10 wire mesh screen. Brazed strainer and
screen joints shall be brazed with silver solder.
F.
Refrigerant dryers shall be solid desiccant type. Water capacity flow rate
capacity within the specified pressure drop, and safety shall conform to ARI 710.
Dryers 820 ml and larger shall be the cartridge refillable type, and provided with a
valve bypass of the same size as the liquid line. Drier body shall be of brass or
steel and have means for holding the desiccant securely in place and distributing
the liquid refrigerant evenly throughout the desiccant. Dryers may be of the
combination drier-indicator type.
G.
Moisture indicators in the liquid line of refrigerant systems shall contain indicating
material that will indicate, by varying degrees of color change, based on 38
degrees K, a moisture content in the range of 10 to 30 ppm in R12; 25 to 90 ppm
in R502, and 45 to 180 ppm in R22. Indicators shall be a brass or bronze or
heavily copper plated steel fitting, with the indicator material located under a
bullseye. Indicators shall be capable of withstanding a test pressure of 2400 kPa
without damage.
H.
I.
Provide pipe sleeves for all pipes and tubing which penetrate the building
structure. Sleeves shall be securely retained in position and location before and
during construction. Space between pipe and sleeves, or between insulation of
pipe and sleeves, shall be not less than 6 mm between outside of pipe or
insulation, and inside wall of sleeves. Pack the annular space with hemp or fiber
glass, and seal with elastic cement. Sleeves for uninsulated pipes shall have
ends flush with finished wall surfaces and the pipe or tubing shall be provided as
above, with outside perimeter of pipe calked to the sleeve. Extend sleeves for
insulated pipes 13 mm from the wall faces insulation with mastic. Extend sleeves
for lines passing through floors 8 cm above finished floor slab, and calk to the
slab. Provide lines passing through roof areas with necessary flashing and
counter flashing to provide a water-tight roof seal.
May 2014
15652-15
J.
2.7
Pipe sleeves in equipment room walls, floors, and roof shall be as specified
under section entitled, "Vibration Isolation of Equipment".
AUTOMATIC DAMPERS
Automatic dampers shall be factory fabricated balanced type. Blades shall be
formed from zinc-coated steel or extruded aluminum with factory assembly
linkage, mounted in bar or channel frames of galvanized steel or extruded
aluminum. Blades mounted vertically shall be supported by thrust bearings.
Blades shall have interlocking edges or compressible seals at point of contact
and seals shall be replaceable. Dampers seals shall be suitable for an operating
range of 0 to 104C. Rectangular dampers 300 mm or more in a direction
perpendicular to the axis shall be sectionalized. Width of blades shall not exceed
200 mm. Blades shall have steel trunnions, or extruded aluminum trunnions with
antifriction sleeves, mounted in bronze sleeve, nylon, or ball bearings. Blades
shall not exceed 1200 mm in length. Dampers more than 0.38 m 2 in area shall
have corner bracing. Operating links on connecting rods transmitting motion
from damper motors to dampers shall withstand a load equal to at least twice the
maximum damper operating force without appreciable bronze or steel. Steel
links shall be galvanized or cadmium plated. Working parts of joints shall be
brass, bronze, or stainless steel. All parts of damper shall be finished with two
coats of rust inhibitive paint or shall be galvanized. Dampers, when closed, shall
not leak more than 0.50 percent based on 10 m/s at 100 mm water gauge static
pressure. Dampers shall be installed with operators having sufficient power to
limit leakage to the rate specified. Dampers shall be selected for correct flow
characteristics as required by each individual application. Modulating dampers,
under actual operating conditions, shall result in a linear relationship between air
flow and operating range.
2.8
A.
Where shown on drawings, air conditioning system shall be equipped with heat
pipes to precool the fresh air. The precool heat pipe shall be located immediately
before the cooling coil. External piping shall be located within a removable,
insulated galvanized steel enclosure. When possible, all inter-connecting piping
shall be located at the end of the cooling coil opposite from the coil header and
piping connections.
B.
All of the heat pipe circuits shall be equipped with solenoid operated control
valves to control the operation of the circuits.
C.
May 2014
15652-16
D.
The tubes shall be copper, of specific design for heat pipe application,
permanently expanded onto the fin collar to form a firm, rigid, and complete
pressure contact at all operating conditions. The individual heat pipe modules
shall be made of UL listed components. Aluminum tubes will not be allowed.
E.
The fin surface shall be continuous plate type copper fins of specific design to
produce maximum heat transfer efficiency for heat pipe applications. The heat
pipe modules shall have manufacturers standard protective coating.
F.
G.
H.
I.
PART 3 EXECUTION
3.1
A.
3.2
A.
B.
INSPECTION
The Contractor shall inspect all products for damage immediately before
installation. Any products that are damaged or not in accordance with the
Specifications shall immediately be repaired or removed from the site and
replaced.
INSTALLATION
General:
1.
The air conditioning system shall be installed in strict accordance with the
manufacturer's recommendations and in accordance with all applicable
codes and standards listed in paragraph 1.2.
2.
Equipment:
1.
May 2014
15652-17
2.
C.
D.
Vibration Isolation:
1.
2.
E.
Auxiliary drain pans shall be installed under all drain pans of units located above
finished ceilings or over mechanical or electrical equipment where condensate
overflow over unit drain may cause damage to ceilings, piping, and equipment
below. Drain lines shall be installed for all drain and auxiliary drain pans. The
drain shall be trapped from bottom pan of air-conditioning units to ensure
complete pan drainage. Drain lines shall be full size of opening.
F.
Air filters shall be installed so that access space for servicing the filters is
provided. Filters shall be installed with suitable sealing to prevent bypassing of
air.
G.
Inspection plates and test holes where required in casings for air balance
measurements shall conform to SMACNA Low Velocity Duct Construction
Standards. Test holes shall be a factory-fabricated, airtight, noncorrosive and
with screw cap and gasket. Cap shall be extended through insulation.
3.3
A.
All tests shall be performed and materials and equipment required for tests shall
be furnished by the Contractor. Equipment and material certified as having been
successfully tested by the manufacturer in accordance with referenced
specifications and standards will not require retesting before installation.
Equipment and materials not tested at the place of manufacturer shall be tested
before or after installation, as applicable, where necessary to determine
compliance with referenced codes and standards.
B.
Upon completion of installation of the air conditioning equipment, all factory and
field refrigerant piping shall be tested with an electronic-type leak detector to
acquire a leak tight refrigerant system. If leaks are detected at the time of
May 2014
15652-18
installation or during the Warranty period, the entire refrigerant charge shall be
removed from the system, the leaks repaired and the system rested.
C.
After system is found to be without leaks, the system shall be evacuated using a
reliable gauge and a vacuum pump capable of pulling a vacuum of at least 1 mm
Hg absolute. The system shall be evacuated in strict accordance with the tripleevacuation and blotter method or in strict accordance with equipment
manufacturer's printed instructions. System leak testing, evacuation, dehydration,
and charging with refrigerant shall conform with ARI 260.
D.
The air conditioning system and its components shall be started and initially
placed under operation and checked to see that it is functioning correctly. Safety
and automatic control instruments shall be adjusted as necessary to place them
in proper operation and sequence. The operational test shall be not less than
eight hours.
E.
Upon completion of evacuation, charging, start-up, final leak testing, and proper
adjustment of controls, the system shall be performance tested to demonstrate
that it complies with the performance and capacity requirements of the
Specifications and Contract drawings. The system shall be tested for not less
than eight hours, during which time hourly readings shall be recorded. At the end
of the test period, the readings shall be averaged and the average shall be
considered to be the system performance. The following readings shall be taken:
F.
3.4
A.
1.
2.
3.
Air quantities
4.
5.
Ambient temperatures
May 2014
15652-19