Documenti di Didattica
Documenti di Professioni
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5...4...3...2...1...
Chris Crumbly
Space Launch System Program
www.nasa.gov/sls
Agenda
1:00 PM Welcome and Introduction Chris Crumbly
1:10 PM FPPO activities in support of NASAs Journey to Mars
Jody Singer
1:30 PM Overview of current SLS ADO Projects Dr. Fred Bickley
2:00 PM Outer Loop Evolvability Update Angie Jackman
2:30 PM Break
2:40 PM Upcoming Industry Forecast Bryan Barley
3:15 PM Upcoming Academic and In-House Forecast Mindy
Nettles
3:50 PM Closing Comments and General Q&A Dr. Fred Bickley
4:00 PM Conclusion and Networking Opportunity
www.nasa.gov/sls
Page 2
marshall
Jody Singer
Manager, Flight Programs and Partnerships Office
www.nasa.gov
Mars
Surface
Moons
Fly-by
Lander
In-space
propulsion
BEO
Deep Space
Habitat
SLS
LEO
Orion
ISS
Critical capabilities
regardless of path
EvolvableMarsCampaign(EMC):PointingtheWayForward
TransportationAnalysis
HumanClass
MarsSurfaceLander
SLSExploration
Upperstage and
CoManifested
MarsCampaign
Cargo
Habitation
StagingPointLocation
SEP
ARMExtensibility
DeepSpaceSurfaceOperationsinmicrog
CapabilityDevelopment
Analysis
MarsandMarsMoons
SurfaceExploration
Orion
ExplorationAugmentation
Module(EAM)
NotShown:
SLSBlock1B
ExplorationUpperStage(EUS)
Part
Cost
Savings
Time
Savings
J-2X Gas
Generator Duct
70%
50%
Pogo Z-Baffle
64%
75%
Turbopump
Inducer
50%
80%
1980
2000
2020
2030
Space Transportation
& Propulsion Systems
Traveling To &
Through Space
Industry Partnerships/Infusion
X-33, X-34, FASTRAC, RS-84, COTS, CCDEV
Early Launch
Upper Stages/TOS
Redstone, Jupiter
SLS
Space Shuttle
Main Engine, Solid Rocket Booster & Motor, External Tank, Propulsion Integration
Saturn I/V
Transportation Systems
Exploration
Upper Stage
SLS
Europa
Spacelab
Skylab
Spacelab
Mission planning,
payload operations
Spacelab/Mir/ISS Payloads
Scientific Research
& Instruments
Understanding Our
World & Beyond
Physical sciences experiments, Integration, EXPRESS racks, MSG, MSRR, ISERV, ISFR/AMTD
Hubble
HEAO
HEAO 1, 2, 3
Early Heliophysics
Explorer Series, Skylab ATM,
Skylab Vector Magnetograph
Block II
Block I
Constellation
Lunar Rover
Space Systems
Upper Stages/IUS
Mars
Lander
Heliophysics Instruments
GOES/SXI, Hinode/XRT, Solar Probe Plus/SWEAP
Earth Instruments
MLE, OTD, TRMM/LIS, ER-2 & UAS Campaigns, HIRAD
11
Capture
Review &
Approval
Signed
and
Funded
Jointly
Develop
the
Agreement
Capture,
Review,
and
Approval
PWG Review
Draft the
Scope
Official
Evaluation
Signed
and
Funded
Capture
Review &
Approval
Signed
and
Funded
partnerships.msfc.nasa.gov
www.nasa.gov/marshall
19
5...4...3...2...1...
Upper Stage
Core Stage
Block I
70 metric tons
Block II
130 metric tons
Five-Segment
Solid Rocket Boosters
Liquid or Solid
Advanced Boosters
4 RS-25 Engines
8675_M.
Postman_Presentation_23
Advanced Development
Fred Bickley
Formulation/Evolvability
Angie Jackman
Adapter/Payload Attachment
Production/Test/Operations
Brent Gaddes
Interfaces/Integrated Ops/
Mission Ops
Industry
Bryan Barley
Chris Crumbly
Steve Creech
Andy Schorr
Lori Mullins (On Detail)
Fred Bickley
Payload Integration
Melinda Nettles
LVSA
Advanced Booster
Craig Liverett
Brent Gaddes
Brian Mulac
Angie Jackman
Academia & In-House
MSA
George Norris
Requirements/Verification/
CM/Risk/CoFR
Tim Griswold
ICPS
ISPE Structural Test Article
Keith Higginbotham
Chris Calfee
Steve Sexton
Engineering Interface
CE: Jeff Dilg
Deputy, Integration: J Brown
Deputy, Evolution: Keith Dill
Deputy, Evolution: George Young
Program
Planning & Control
S&MA
Procurement
Configuration
Management
Technology Transition
9
8
Product
Development
Valley of Death
TRL
6
5
Advanced
Development
4
3
Technology
Development
2
1
Ideas
Research
Advanced Development
Product Development
Operational Phase
Level of Development
25
Notional Schedules
Block 1B
Requirements
Block 2
Requirements
Advanced Development
Technology
Maturation*
Block 1B Design/Development
Advanced Development
Block 1B Mission
Block 2 Design/Development
Block 2
Mission
Technology Needs
Formulation/Evolvability
- Mission Requirements
- Mission Capture
- Concept Definition/Benefits
Advanced Development
- Technology Tasks for Government,
Industry & Academia
- Identified Obsolescence
- Technology Demonstrations
Products
-
Payload Requirements
Mission Capture
Concept Definition/Benefits
Cost
Safety/Reliability
Products
- Mature Technologies for
Block Upgrades
- Data Package for
Technologies
- Support for Transition
Process
End User
- SLS Element
Offices
- Payload Integration
Academia Tasks:
Louisiana State University: Improved Friction Stir Welds Using OnLine Sensing of Weld Quality
Massachusetts Institute of Technology: Modeling Approach for
Rotating Cavitation Instabilities in Rocket Engine Turbopumps
Mississippi State University: Algorithmic Enhancement for High
Resolution Hybrid RANS-LES and Large-Scale Multicore Architectures
University of Florida: Development of Subcritical Atomization Models
for Liquid Rocket Injectors and Two-Phase Flow Heat Transfer
University of Maryland: Validation of Supersonic Film Cooling
Numerical Simulations Using Detailed Measurement and Novel
Diagnostics
University of Michigan: Advanced LES and Laser Diagnostics to
Model Transient Combustion-Dynamic Processes in Rocket Engines:
P
rediction of Flame Stabilization and Combustion Instabilities
Flame Stabilization and Combustion Instabilities University of Utah:
Acoustic Emission Based Health Monitoring of Structures
Pennsylvania State University: Characterization of Aluminum/
Alumina/Carbon Interactions under Simulated Rocket Motor
Conditions
Propulsion
Stages, including upper stages
Advanced boosters
Shrouds
Operations
Payload accommodations
Analytical modeling
Advanced manufacturing
Materials development
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Europa Exploration
Human
Missions
to Mars
Ultra-Large Space Telescopes
Interstellar Probe
Asteroid
Redirect Mission
Space Stations
364.0 ft
322.4 ft.
Launch
Abort
System
Launch
Abort
System
327.0 ft.
Orion
Cargo Fairings
Orion
Interim Cryogenic
Propulsion Stage
Exploration Upper
Stage
Exploration Upper
Stage
Interstage
Interstage
Core Stage
Core Stage
Launch Vehicle
Stage Adapter
Core Stage
Solid Rocket
Boosters
Solid Rocket
Boosters
Advance
Boosters
RS-25 Engines
Block 1
Block 1B Crew
Block 1B Cargo
Block 2 Cargo
Mars
Saturn
viaJGA
Jupiter/Europa
Saturn/Uranus
Direct
70.00
SLS Block 1 Orion
SLS Block 1 w/ICPS
60.00
50.00
40.00
5m x 19m
(300 m3)
8.4m x 19m
(620 m3)
10m x 31m
(1800 m3)
30.00
Orion
20.00
10.00
TBD
Europa
0.00
10
10
20
30
40
50
60
70
80
Mission concepts
with 5m fairing
Mission concepts
with Universal Stage Adaptor
(includes additional payload capability)
Mission concepts
with 8m and 10m fairings
Exploration
Upper Stage
Mission Elements
5m fairing w/Robotic
Lunar Lander & EAM
8m fairing with
ATLAST
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Awards: Multiple
Period of Performance: 1 year base (up to 18 months base period allowed), one
1 year option
Type Solicitation:
-
Focus on these calls is based on the needs for Block 1B and the reasonable
projection of readiness to implement at that time
IVF (ULA)
Load Induc on
System
Diesel Fuel
Tank
44 7
18
8662_PhD_May.40
Aerojet achievements:
-
Developed the major subsystems requirements associated verification requirements & documents.
Developed power balance for 30K-lb operation and for an additional throttleable 5K lbf thrust.
Developed DDT&E cost and schedule estimate.
Developed a flight engine production and delivery schedule.
Delivered a final flight engine architectural layout with a nozzle profile that aligned with AUSEP requirements.
Developed power balance models for several candidate upper stage engine architectures.
Developed a high-fidelity utility function balancing the main trade factors based upon customer inputs.
Developed recurring & nonrecurring cost estimates for three candidate RL-10 replacement engine cycle
configurations.
Completed validation plan and established program schedules for potential development.
Provided a technical report focused on three engine configuration concepts to replace the RL-10.
Exquadrum achievements:
-
4/22/2015
Performed functional decomposition of AUSEP system requirements and trade space definition document.
Conducted turbomachinery trades and analyses.
Developed an integrated an aerospike engine configuration into a Centaur upper stage (geometric fit).
Developed recurring & nonrecurring cost estimates for the candidate RL-10 replacement engine.
Provided a technical report focused on the aerospike engine configuration concept to replace the RL-10.
Moog accomplishments:
-
Completed the design, development, fabrication, and test of a high-pressure cryogenic LOX control valve.
Conducted an assessment of the Inconel 718 DMLS AM valve, including measuring seal friction and leakage,
measuring flow rates, and oxygen compatibility.
Provided a Technical Report regarding the development and test findings.
Performed functional decomposition of AUSEP system requirements and trade space definition document
Completed turbomachinery trades and analyses.
Deliveredf recurring and nonrecurring cost and schedule estimates for the design, development, test, and
evaluation.
Finalize and deliver the recurring and nonrecurring cost and schedule estimates for the design, development, test,
and evaluation of the advanced upper stage engine.
Produced a final Technical Report focused on NGAS closed expander Engine Conceptual Design.
4/22/2015
Developed and fabricated an internal combustion engine (ICE), cryogenic compressor, and a five heat exchanger
complement.
Incorporated flight-worthy Krytox lubricants and coolants into the IVF ICE configuration.
Upgraded the IVF test facility to enable high-flow testing with cryogenic hydrogen and oxygen.
Developed and fabricated a first generation IVF controller.
Currently testing the Generation 1.5 integrated IVF system at Innovative Engineering Services (IES); tests include
operation with liquid and gaseous hydrogen and oxygen.
Current Gen 1.5 IVF system is used to demonstrate the IVFs system-level function.
Northrup Grumman Aerospace System (NGAS) Advanced Booster achievements include the following:
- Successfully built out-of-autoclave test panels, fuel and oxidizer unitized tank halves.
- Designed and fabricated test fixture.
- Fabricated and outfitted the test stand with fixtures, including the substitute fuel (diesel) supply
tank.
- Assessed and identified hazards associated with CTS testing.
- Completed the mating of the out-of-autoclave unitized composite tank halves and installation of
tank fixtures.
- Preparing for testing in April 2015 (Madison, AL).
4/22/2015
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Teaming is possible on these activities. Over the last few years ATK and the University
of Utah collaborated on an activity and MIT- Aerospace Corporation on another.
In-House
Propulsion
Operations
Analytical modeling
Light weight structures
Advanced/Additive Manufacturing
Materials Obsolescence
Energy Storage
Focus on these calls is based on the needs for Block 1B and the reasonable
projection of readiness to implement at that time
Low-Profile Diffuser
A number of patents (6) and spin-off technologies have resulted from these efforts. Dr. Terry Rolin was
honored with the Lean Forward; Fail Smart Agency level award for innovation in 2015.
4/22/2015
Unsteady Burning in
Coaxial Element
(U of Michigan)
Injector Subcritical
Atomization Simulation
(U of FL)
Time Averaged
Time Sliced
Time Averaged
Super and sub sonic film cooling, reduce conservatism in design of nozzle extensions by increasing
fidelity of nozzle flow environments
Modeling heat transfer of chilldown lines both in-space on for ground systems
Inducer designed and fabricated at MIT, tested in the Aerospace Corporations water flow test facility.
Results from the test will provide a baseline for validation of the body force methodology
Specialized testing capability at Auburn University provides additional characterization of
ultracapacitor components
4/22/2015
10 Post-Doctoral consultants
The value of the academic activities goes beyond the deliverables from the
projects. The number of students and professors participating in and
benefitting from these grants provides an opportunity to influence not only
the curriculum at major universities, but to infuse individuals into the
workplace who are familiar with the needs and challenges of the SLS
program.
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