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Multiple-Pipe Systems
7.1. Head losses in a simple pipeline
The simple pipeline is a pipeline with constant diameter without
branches.
The portion of simple pipeline is described in Fig. 7.1.
p1
p
z2 2
g
g
or
p1 p2
z 2 z1
g
where
h H req
2.
The difference between the pressure heads in left side of an equation is the
required head - H req . If this value is given, we will call it as available head H av . We can express the head loss as a function of discharge:
h f MQ n ,
(7.1)
where the coefficients M and n have different values depending on the flow
mode.
For laminar flow using the portions of pipe with equivalent lengths
instead of the local losses ( leq ) we will have:
128 ( l leq )
M
and n 1
.
(7.2)
gd 4
For turbulent flow the values for M and n change, depending on whether the
Darcy-Weisbach, Hazen-Williams equation is used.
Darcy-Weisbach equation.
Lets write the expression for head losses considering booth the friction
losses and local losses:
V2
l V2
hf
i
.
d 2g
2g
i
V2
Then factor out the common factor
and using the dependence
2g
d2
between velocity and discharge in round pipes : Q V
, we can rewrite
4
the exp. (7.2) as:
l
8Q 2
h f i
MQ 2 ,
(7.3)
2
4
gd
i
8
where M i
2 gd 4 is the pipeline characteristic factor. The
d
i
n
coefficient in this case is equal 2.
For the Hazen-Williams equation the exponent is n 1.852 and the coefficient M is:
C
M 1.852K 4.87 ,
(7.4)
C HW d
where
C K 10.67
and
coefficient. Table (7.1) gives values for C HW for some common pipe
materials.
Pipe Material
C HW Pipe Material
C HW
PVC
150 Wood, Concrete
120
Very Smooth
140 Clay, New Riveted Steel 110
Cement-lined Ductile Iron
140 Old Cast Iron, Brick
100
New Cast Iron, Welded Steel
130 Badly corroded Cast Iron 80
Table 7.1. Hazen-Williams Roughness
In summary, the best equation for computing the frictional head loss in a
given pipe for a given discharge, or the best equation for the discharge if the
head loss is known, regardless of the fluid, is the Darcy-Weisbach equation.
The range of applicability for the empirical equations is much more restricted.
For the solution the first type of problem its necessary to calculate the
Reynolds number and define the flow mode in pipeline or in its sections. Then,
using the Moody chart or corresponding formula to define the value of .
After obtaining you should calculate the head loss according the follow
expression:
l V2
hf
(7.5).
d 2g
The second type of problem we solve with help of iteration method.
Lets consider that flow is turbulent and the value of in first
approximation : 0.015...0.04 . From exp. (7.5) we can obtain the value of V
and Reynolds number Re . Using the Moody chart taking into consideration
k
the given value of pipe relative roughness
, we obtain the next
d
approximation of . Then we repeat this algorithm of calculations while the
difference between the values of velocities in adjacent iterations will not be
less then given value .
The algorithm of solution of the third type of problem will be follows:
Lets write the expression for head losses (7.3) and express the d 4 :
l8Q 2
8Q 2
d
i 2
.
d 2 gH
gH
i
4
B i
i
8Q 2
2 gH
Then
designate
as:
l8Q 2
2 gH
and
( d )
B.
d
Its convenient to solve this equation graphically.
For this purpose take into consideration some values of diameter d and
calculate the friction losses coefficient for each one using the
corresponding formulas depended on the flow mode. The required value of
d we can obtain as intersection point of two curves :
( d )
y1 A
B and y2 d 4 .
d
problem: d 4 A
V32 3 L3
V12 1 L1
V2 2 2 L2
ha b
K 1
K 2
K 3 (7.7)
2 g d1
2 g d 2
2 g d3
and so on for any number of pipes in the series. Since V2 and V3 are
proportional to V1 from Eq. (7.5), Eq. (7.7) is of the form
V12
ha b
(7.8)
0 1 1 2 2 3 3
2g
where the a, are dimensionless constants. If the flow rate is given, we can
evaluate the right-hand side and hence the total head loss. If the head loss is
given, a little iteration is needed, since 1 , 2 , and 3 all depend upon V1
through the Reynolds number. Begin by calculating 1 , 2 , and 3 , assuming
fully rough flow, and the solution for V1 will converge with one or two
iterations. EES is ideal for this purpose.
EXAMPLE 1
Given is a three-pipe series system, as in Fig. (7.3). The total pressure
drop is pa pb 150 000 Pa , and the elevation drop is za zb 5m . The pipe
data are
,mm
L,m
d ,sm
d
Pipe
1
100
8
0.24
0.00
2
150
6
0.12
0.00
3
80
4
0.20
0.00
5
The fluid is water, 1000 kg m 3 and 1.02 10 6 m 2 s .
Calculate the flow rate Q in m3/h through the system.
Solution
The total head loss across the system is
p pb
15000
ha b a
z a zb
5m 20.3m
g
1000 9.81
From the continuity relation (6.105) the velocities are
d 12
d 12
16
V2 2 V1 V1 , V3 2 V1 4V1
9
d2
d3
V2 d 2
4
Re1 Re1 , Re3 2 Re1
V1d 1
3
Neglecting minor losses and substituting into Eq. (7.7), we obtain
2
V12
16
2
1250 1 2500 2 2000 4 3
ha b
2 g
9
and Re2
or
V12
20.3m
(*)
1250 1 7900 2 32000 3
2g
This is the form which was hinted at in Eq. (7.8). It seems to be
dominated by the third pipe loss 32000 3 . Begin by estimating 1 , 2 , and 3
from the Moody-chart fully rough regime: 1 0.0262 , 2 0.0234 ,
3 0.0304 .
Substitution into Eq. (*) to find V12 2 g 20.3
2
3 3
V1 0.565m / s , Q 41 d 1 V1 2.84 10 m / s or Q1 10.2m 3 / h
A second iteration gives Q 10.2m / h , a negligible change.
h f L d V 2 2 g Q 2 C , where C 2 gd 5 8L .
Thus each pipe has nearly quadratic nonlinear parallel resistance, and
head loss is related to total flow rate by
hf
Q2
C i i
, where C i 2 gd i5 8Li
(7.9c)
Since the i vary with Reynolds number and roughness ratio, one
begins Eq. (7.9c) by guessing values of i (fully rough values are
recommended) and calculating a first estimate of h f . Then each pipe yields a
flow-rate estimate Q C h
i
i f
i
1
2
V12 1 L1
h1
z1 h j
2 g d1
V22 2 L2
h2
z2 h j
2 g d2
h3
(7.11)
V32 3 L3
z3 h j
2 g d3
We guess the position h j and solve Eqs. (7.11) for V1 , V2 , and V3 and
hence Q1 , Q2 , and Q3 , iterating until the flow rates balance at the junction
according to Eq. (7.10). If we guess h j too high, the sum Q1 Q2 Q3 will be
negative and the remedy is to reduce h j , and vice versa.
EXAMPLE 3
Take the same three pipes as in Example 1, and assume that they
connect three reservoirs at these surface elevations
z1 20 m , z 2 100 m , z 3 40 m
Find the resulting flow rates in each pipe, neglecting minor losses.
Solution
As a first guess, take h j equal to the middle reservoir height,
z 3 h j 40 m . This saves one calculation ( Q3 0 ) and enables us to get the
lay of the land:
zi h j m
i Vi ,m s Q ,m 3 h
Li d i
Reservoi h j m
i
r 1
40
-20 0.0267 -3.43
-62.1
1250
2
40
60 0.0241 4.42
45.0
2500
3
40
0
0
0
2000
Q 17.1
Since the sum of the flow rates toward the junction is negative, we
guessed h j too high. Reduce h j to 30 m and repeat:
zi h j m
i Vi ,m s Q ,m 3 h
Reservoi h j m
i
r
1
30
-10 0.0269 -2.42
-43.7
2
30
70 0.0241 4.78
48.6
3
30
10 0.0317 1.76
8.0
Q 12.9
hj m
34.3
34.3
zi h j m
Vi ,m s Q ,m 3 h
i
-14.3 0.0268 -2.90
-52.4
65.7 0.0241 4.63
47.1
34.3
5.7
0.0321
1.32
6.0
Q 0.7
This is close enough; hence we calculate that the flow rate is 52.4m 3 / h
toward reservoir 3, balanced by 47.1m 3 / h away from reservoir 1 and
6.0m 3 / h away from reservoir 3.
One further iteration with this problem would give h j 34.53m , resulting
in Q1 52.8 , Q2 47.0 , and Q3 5.8m 3 / h , so that Q 0 to three-place
accuracy. Pedagogically speaking, we would then be exhausted.
7.5. Multiple pipe system
The ultimate case of a multipipe system is the piping network illustrated
in Fig. 6.25. This might represent a water supply system for an apartment or
subdivision or even a city. This network is quit 1 1 e complex algebraically but
follows the same basic rules: