Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
B104
2201
Monitoring System
BENTLY~
NEVADAV
The 2201 Monitoring System Is designed for use In an Allen-Bradley 1771 1/ 0 rack. This product Is licensed
under patents and oroprietary technology of Allen-Bradley Company Inc. Bently Nevada Corporation will provide
service for the 2201 Monitoring System.
Keyphaso~. Proximito~. Selsmoprobee, and Velomltore are registered trademarks of Bently Nevada Corporation.
Other brand and product names are trademarks or registered trademarks of their respective holders.
Foreword
This manual is for persons who Install and operate the 2201
Monitoring System. It describes the features of the 2201
Monitoring System, shows how to Install the 2201 Monitoring
System in an Allen-Bradley 1771 rack, and tells how to program
the Allen-Bradley programmable logic controller (PLC) to
communicate with the system. The manual assumes that you
know how to program and operate the PLC and have all
relevant PLC documentation ready for reference. In particular,
you must fully understand how to use block transfers.
iii
Safety Notices
Bently Nevada Corporation has attempted to identify areas of
risk created by improper installation and/or operation of this
product. These areas of information are noted as WARNING
or CAUTION for your protection and for the safe and effective
operation of the product. Read all instructions before installing
or operating the product. Pay particular attention to those
areas designated by notices that look like this:
CAUTION
Improper rack operation may occur.
Power down rack when installing or removing a
monitor.
Other important information is contained in notes that look like
this:
IB" Note
When the channel is configured for integration, be sure to
enable the high pass filter.
iv
Contents
1 System Description
1.1 Monitor Options . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2 Programmable Options . . . . . . . . . . . . . . . . . . . . 1-4
1.3 Features and Functions of the 2201 Monitoring
System . .. . . ..... . .. . ...... .. . .. ..... 1-5
1.3.1 Types of Monitoring . . . . . . . . . . . . . . . . 1-5
1.3.2 Signal Conditioning . . . . . . . . . . . . . . . . . 1-5
1.3.3 Alarms and Alarm Setpolnts . . . . . . . . . . . 1-6
1.3.4 Buffered Outputs . . . . . . . . . . . . . . . . . . . 1-7
1.3.5 OK Circuitry . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.3.6 Self Tests . . . . . . . . . . . . . . . . . . . . . . . . 1-7
6 System Status
8 Specifications
vi
Appendices
A Block Transfer Write Data Format . . . . . . . . . . . . . A-2
A Block Transfer Read Data Format . . . . . . . . . . . . . A-4
B TestVU Interface Cable .. .... ..... ..... .. . .. 8-1
B.1
9 Way RS-232 Cable Assembly . . . . . . . . B-1
B.2
25 Way A$-232 Cable Assembly.... .. . 8-3
C A PLC ladder logic Program Example .. .. . . ... . C-'1
vii
viii
1 System Description
System Description
The 2201 Monitoring System is a machinery monitoring
system designed by Bently Nevada to operate in an AllenBradley 1n1 rack and interface to an Allen-Bradley PLC
either directly (in local chassis) or indirectly through a remote
VO adaptor (in remote chassis). This figure shows a diagram
of the system.
I U,
IU O
.@
~@
,,, .... .. u
E)
.. :.:
u~. ..
,..... E
' -.
.. .
I""''
(_..
t# l
,..
1 ft
11&1 1
..
1-1
1 System Description
HLJ. . oIII~IIf
....... a .. }-f tC
Ot
c 0~
SENiti\)
eElLr':J
N f YAOA
_,f V AOA. "'-
PLC.
STST!W
fOUl
wo to
'""U
1110 t
l UI It lifO
hdlltltl 111 1 I I t F 01 r
Cluul Vo 11 1or rs
Opflll ll g IOIItlllf lid
1011111111119 rll lit
Srsl te v o o r1o1.
ro
.~ ; ((f)'
~ ,@ i;~:
0
:. @)''
.
:
0
!IJ l @)':
So l I !ltd llllldoltl o o lp ol
r---
, , , )01)
Otrttl 01 IO i dtiiO it d
St QII I 11 01 sttllll
lllllfiCtrl
: g8
11 . . .
..... MD
g;
c..
0 , ...
,,,
D, ,,,,,
~
.,...
... DE
0 ...
. .DE
Ch
,,,
"'
1-2
~ ~J
:::"I~
I~
:::"I~
.,.,.
.......,.
l;l,
I--
Sr; ul II P I I lr u loll
libltiiOI ll lllh ltll .
( stt Pro;r uub l t Optro 11
II I l lS H IIIO I lor I lrsl
ol IIIISd lltl I JPfL)
1 System Description
2
3
4
5
6
7
position
position
position
position
position
position
kit
kit
kit
kit
kit
kit
A
Part Number: 2201/02 - CIJ
1-3
1 System Description
A
Part Number: 2201 /03 - CD
Transducer Option
Proximitor with no filters
1-4
1 System Description
1.3.1
Types of Monitoring
The system can monitor thrust, radial vibration, velocity, and
acceleration.
THRUST is the average position, or change in position, of a
rotor in the axial direction with respect to some fixed
reference. Normal thrust direction can be towards or away
from the probe face.
RADIAL VIBRATION is dynamic motion of the shaft in a
direction perpendicular to the shaft centerline.
VELOCITY is measured by a mechanically activated velocity
transducer or a Velomitore and is used to evaluate the
response of the machif!e housing and other structures.
ACCELERATION is measured with piezoelectric
accelerometers and is typically used to evaluate the high
frequency response of the machine casing or bearing
housing.
1.3.2
Signal Conditioning
You can condition the signals in the 2201 Monitoring System
by setting high and low pass filters, integration, and signal
detection for RMS or peak.
FILTEAS are available on channels 3 and 4 of 2201/03-02
and all channels of 2201/03-03 except when the channel is
configured for thrust position monitoring. The filters can be
1-5
1 System Description
1.3.3
1-6
1 System Description
1.3.4
Buffered Outputs
BUFFERED OUTPUTS of all transducer input signals are
available at the front panel coaxial connectors. These
connectors may be used to connect external diagnostic
equipment. With displacement transducers, the buffered
signal always goes directly to the connector. With seismic
transducers, the buffered signal can either go directly to the
connector (direct) or through the Integrator and/or filter
circuits and then to the connector (conditioned). Some
restrictions apply to conditm
oned buffered signals. (See
Section 4.2.6).
KEYPHASORS the system monitor accepts up to two
Keyphaso,. transducer inputs. These signals are buffered
and available at two co-axial connectors on the front of the
System Monitor to connect to external diagnostic equipment
1.3.5
OK Circuitry
CHANNEL OK indicates that the channel has passed all
system, monitor, and channel self tests and that it is correctly
configured. OK also indicates that the transducer input
signal is within the upper and lower OK voltage limits.
TIMED OK/CHANNEL DEFEAT prevents faults in transducer
wiring and certain types of transducer faults from causing
spurious alarms. When Timed OK/Channel Defeat is
enabled, the transducer must be OK for 30 seconds
following a not OK condition before monitoring Is resumed.
This option will defeat alarms when the channel is not OK
1.3.6
Self Tests
SELF TEST - the monitor has three levels of self test:
Power-up, Cyclic, and Self Test with Calibration.
Power-up self test is performed automatically upon powerup and detects hardware problems in the 2201 System.
Cyclic self test is performed continuously during monitor
operation. If the test finds an error it will disable one
channel, the Four Channel Monitor, the System Monitor,
or the entire 2201 system depending on the severity of the
error.
1-7
1 System Description
1-8
BOARD
......,,..
...
........
: ~
.~
...........
PLUG IN
BOARD
2-1
I
D
I
2-2
JUMPER
INSTALL
REMOVE
W1
W1
W1
Jumper Locations
Two-channel Seismic Board
*Option setting as shipped from the factory.
2-3
Table 2.2
Option Settings on Two Channel Seismic Board
TRANSDUCER OPTION
CHANNEL
INSTALL
JUMPER
REMOVE
'*
3
4
W1
W10
W4-W7
W13-W16
3
4
W7
W16
W1,W4-W6
W1 O,W13-W15
3
4
W5
W14
W1,W4,W6,W7
W1 O,W13,W15,W16
3
4
W6
W15
W1,W4,W5,W7
W1 O,W13,W14,W16
BNC Velomitor
3
4
W4
W13
W1,W5-W7
W1 O,W14-W16
Accelerometer
3
4
W7
W16
W1,W4-W6
W1 O,W13-W15
Proximitor, No Filters
..........,, ~
......
.......,,
...
~
~
......~
Jumper Locations
Four-channel Seismic Board
2-4
Table 2.3
Option Settings on Four Channel Seismic Board
TRANSDUCER OPTION
Proximito~.
CHANNEL
INSTALL
JUMPER
REMOVE
W2A
W1A
W4A
W3A
W2BE
W1BE
W48-E
W3B-E
1
2
3
4
W2E
W1E
W4E
W3E
W2AD
W1A-D
W4A-D
W3A-D
1
2
3
4
W2C
W1C
W4C
W3C
W2A,B,O,E
W1A,B,D,E
W4A,B,O,E
W3A,B,D,E
1
2
3
4
W20
W10
W40
W30
W2A-C,E
W1AC,E
W4A-C,E
W3AC,E
BNC Velomito~
1
2
3
4
W2B
W18
W48
W38
W2A,C-E
W1A,C-E
W4A,C-E
W3A,C-E
No Filters
1
2
3
2-5
CAUTION
Remove power from the 1771 1/0 chassis before
installing or removing any part of the 2201 ~onitoring
System.
Failure to remove power from the chassis will cause
equipment damage or degradation of performance.
CAUTION
Using more than two High Frequency accelerometers
with a Four Channel Monitor may cause the monitor to
fail because of excessive transducer supply
requirements.
Connect no more than two accelerometers to a single
Four Channel Monitor.
Use this approach to install a 2201 Monitoring System in an
Allen-Bradley 1771 Rack:
3-1
SYSTEM
ELEMENT
PART NUMBER
DESCRIPTION
CURRENT
FROM PLC +SV
SUPPLY (A)
System Monitor
2201/02-01
System Monitor
1.0
Four Channel
Monifor
2201/03-01
Displacement
inputs
0.7
Four Channel
Monitor
2201/03-02
One or two
seismic inputs
1.0
Four Channel
Monitor
2201/03-03
One to four
seismic inputs
1.3
3-2
3.3.1
J l
=----0
;:>
o "--,
r-----
3-3
r=::::
>
17/}
bi~
r-.....
l )
;>
.....,
3-4
3.3.2
3-5
3.3.3
l J l J l J l J l J
PI /'i)L
~
LJ7lU
/j!J
~/
rl
/0.
~ ,~~
~/
.____
r---
DDD
...__,
f-
l? 11:?
I
I
Ill
I
I
f
I }'
I
I
I
I 1/ f. 1
3.5.1
3.5.2
3-7
3.5.3
LL
WARNING
3-8
SlSliW OflltOt
II~
SEE
E ART H
ARN I NG
II
...
'''"
...
J.,
TO
SI N GLE
EARTH
l t
POINT
01
vt'-OCifT S li S O,IOit
Vl\O I TOI
Transducer connections
---=QIJD
------- -------ill~
"
~SEE
EARTH
WARNING
3-9
FRONT
PANEl
CONNECTOR
SYSTEI.I MONITOR
-----,I
~:I
PAOXI II ITOA
f IHO
5TSTf ll li O N I TOA
CO IIII ON GAOU NO ~
WIAING
~S HIELD
I
I
I
~--------)
PAOXIIIITT
I
I
~~see
P~OIE
EARTH wARNING
---,,
I
I
I
I
I
I
I
I
I
c:o:=I:lF-- ____ }
,, , ,
....... ...
3-10
&
&
8
&
Recommended Wire
No. wires
AWG
mm2
Acceleration and
vibration
14 to 18
0.8 to 2
Thrust
18 to 22
0.32 to 0.8
Velocity
18 to 22
0.32 to 0.8
&
3-11
3-12
4.1.1
Default Configuration
If the 2201 system does not receive a configuration within
one minute after power up, the System Monitor will load a
default configuration. This configuration can help
troubleshoot and test the system. A full Block Transfer Write
will clear the default configuration. The default configuration
is as follows:
4-1
I MONITOR
2201/03-01
2201/03-02
2201/03-03
All Channels
2201/03-01
All Channels
2201/03-02
Channels 1 and 2
2201/03-02
Channels 3 and 4
2201/03-03
All Channels
IOPTION
I VALUE
Danger Setpoints
Alert Setpoints
.15 Seconds
.15 Seconds
Barriers
Not used
All channels on
Disabled
Channel Type
Transducer Type
3300 Proximitor
Frequency Response
Scale Factor
200 mY/mil
Channel Type
Peak Acceleration, No
integration
Enabled, 100 Hz
Enabled, 1000 Hz
5 g peak
Scale Factor
100 Mv/g
4.1.2
4-2
4.1.3
4.2.1
err
WORDO
1s
14
13
12
11
10
09
os
01
os
os
04
03
02
01
oo
I I I I I I I I I I
I I I
NOT USED
MONITOR ADDRESS
4-3
right starting from the first slot position directly right of the
System Monitor.
SELF TEST ENABLE If you use a short BTW to configure a
monitor, set the Self Test Enable bit to one to start a monitor
self test and calibration.
4.2.2
err
13
12
11
10
09
08
WOR04
o5
04
03
02
01
oo
I I I I I I I
15
01
14
13
12
11
10
09
08
I I I I I I I
06
o5
04
03
02
01
oo
I I I I I I I
15
o7
14
13
12
11
10
09
08
I I I I I I I
15
14
13
12
11
10
09
I I I I I l I
CHANNEL 4 VIBRATION ALERT SETPOINT
(OVER FOR THRUST POSITION)
06
o5
04
03
02
01
oo
I I l I I l l
06
WORD3
err
01
WOR02
err
14
I I I I I I I
WORD1
err
15
Over Setpoints
o7
06
o5
04
03
02
01
oo
1 I I I I I 1
CHANNEL 3 VIBRATION ALERT SETPOINT
(OVER FOR THRUST POSITION)
4-4
~Note
1. All alarms have a hysteresis of 0.5 % of current full
scale range.
2. Words one through four specify the Alert and Danger
setpoints for the channel. For channels configured for
thrust monitoring, these words specify the over
direction Alert and Danger setpoints.
4.2.3
Lb
CAUTION
4-5
ALLOWED ZERO
VOLTAGES
3300 Proximito~
7200 5mm/8mm Proximitor
without external barriers
Scale Factor s 200 Mv/mil
3300 Proximitor
7200 5mm/8mm Proximltor
with external barriers
Scale Factors 195 Mv/mil
11 mm Proximitor
without external barriers
Scale Factor s 100 mV/mil
50-0-50 mils
50-0-50 mils
14mm Proximitor
without external barriers
Scale Factor s 1oo mV/mil
4-6
BIT
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
00
~------------~----------------------------------------~
WORD51
BIT
15
WOR07
BIT
WORDS
14
13
12
11
10
09
08
07
06
05
04
03
02
01
00
~------------~----------------------------------------~
NOT USED
WORD61
BIT
NOT USED
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
00
~~------------._----------------------------------------~
NOT USED
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
00
I
NOT USED
~------------._----------------------------------------~
4-7
4.2.4
BIT
15
14
12
11
10
09
08
07
06
05
04
03
02
01
00
CH 1, WORD09
CH 2, WORD 13
CH 3, WORD 17
CH 4, WORD21
TRANSDUCER SCALE FACTOR
4-8
~Note
Using external barriers reduces the nominal scale factor of
the channel by 4% for Proximitors and Accelerometers,
7.5% for 47633 Velocity Seismoprobes and 16.6% for
9200 and CEC4-126 Velocity Seismoprobes. Decreasing
the nominal, programmed scale factor will compensate for
this reduction.
Set the scale factor code to the required value in English
engineering units as shown in Table 4.3.
4-9
Table 4.3
Scale Factor
4-10
SCALE FACTOR
100 mV/mil
3.94 V/mm
200 mV/mil
7.87 V/mm
100
100
200
200
100 mV/in/sec
3.94 V/mm/sec
145 mV/in/sec
5.71 V/mm/sec
500 mV/in/sec
19.69 V/mm/sec
100
100
145
145
500
500
25 mV/g
2.5 mV/m/s2
100 mV/g
10 mV/m/s2
25
25
100
100
4.2.5
BIT
15
14
12
11
10
09
08
07
06
OS
04
03
02
01
00
CH 1, WORD 10
CH2, WORD 14
CH 3, WORD 18
CH 4, WORD22
FULL SCALE RANGE
DANGER TIME
DELAY
TIME DELAY
0.15
2
0.2
10
11
12
0.3
0.5
0.6
1.0
2.0
3.0
5.0
6.0
10.0
20.0
(~econds)
4-11
2201 Monitoring
~ystem
Table 4.5
Full Scale Ranges
RANGE CODE Integer
Radial vibration,
peak to peak
01
02
03
04
05
06
07
08
09
10
11
o- 3 mils
0-5 mils
o- 10 mils
o- 15 mils
0-20 mils
0- 100 pm
o- 150 pm
0- 200 pm
0- 250 pm
0- 400 pm
o- 500 pm
12
13
14
15
16
17
0- 0.5 in/s
o- 1.0 in/s
o- 2.0 in/s
o- 10 mm/s
0-20 mm/s
0-50 mm/s
18
19
20
21
22
23
0-5 mils
0- 10 mils
o- 20 mils
o- 1co pm
0- 200 pm
o- 500 pm
24
25
26
27
28
29
30
31
32
33
34
CHANNEL TYPE
4-12
o - 25 mm/s Peak
0 - 50 mm/s Peak
0 - 100 mm/s Peak
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
o- 2 g Peak
o- 5 g Peak
o- 10 g Peak
o- 20 g Peak
0-25 g Peak
o- 40 g Peak
0- 50 g Peak
0 - 20 m/s2 Peak
o - 50 m/s2 Peak
0 - 1 00 m/s2 Peak
0 - 200 m/s2 Peak
0 - 250 m/s2 Peak
o - 400 m/s2 Peak
o - 500 m/s2 Peak
54
55
56
57
58
59
60
61
62
63
64
65
66
67
0-2 g RMS
0-5 g RMS
0-10 g RMS
0-20 g RMS
0-25 g RMS
0-40 g AMS
0-50 g RMS
0 - 20 m/s2 RMS
0 - 50 m/s2 RMS
0 - 100 m/s2 RMS
0 - 200 m/s2 RMS
0 - 250 m/s2 RMS
0 - 400 m/s2 RMS
0 - 500 m/s2 RMS
CHANNEL TYPE
4-13
68
69
70
71
72
73
74
75
76
10-0-10mils
25-0-25 mils
30-0-30 mils
40- 0- 40 mils
50 - 0 - 50 mils
75 - 0 - 75 mils
0.25 - o - 0.25 mm
0.5 - 0 - 0.5 mm
1.0 - o - 1.0 mm
2.0 - 0 - 2.0 mm
Thrust
4.2.6
err
1s
14
12
11
10
os
oa
o7
06
os
04
03
02
01
CH 1, WORD 11
CH2. WORD 15
CH 3, WORD 19
CH 4, WORD23
LOW PASS FILTER FREQUENCY
LOW PASS FILTEA RANGE
NOT USED
BUFFERED TRANSDUCER
OUTPUT CONDITIONING
NORMAL THRUST DIRECTION
INTEGRATOR POSITION
ENABLE TIMED OK/CHANNEL DEFEAT
4-14
oo
LL
CAUTION
LOCATION OF
INTEGRATOR
Before filtering
After filtering
INCREASING THRUST
READING
CORRESPONDS TO THE
MONITORED SURFACE
MOVING
1
0
4-15
INTEGRATOR
POSITION Bit
Unconditioned
0
1
1
1
Either bit
Either bit
X
=1
=1
BUFFERED
OUTPUT
= Don't care
1B"' Note
1. The high pass filter must be enabled when a channel is
configured for integration.
4-16
.
TRANSDUCER TYPE
Bently Nevada 9200 Velocity
Seismoprobe
FULL SCALE
RANGE
2kHz
Low pass frequency range
bit= 0
10 mmls
1 kHz
Low pass frequency range
bit= 0
5kHz
1 in/s, 20 mm/s
2kHz
Low pass frequency range
bit= 0
1kHz
Low pass frequency range
bit= 0
22kHz
2g and 20 mls2
5kHz
All ranges
4kHz
Accelerometer
Proximitor
Low pass frequency range restrictions are to reduce zero offset errors. Setting low
pass filter corners higher than these recommended frequencies may cause the monitor
to have up to a 5% offset at zero. Full Scale calibration is not affected.
1
0
N = lnteger(f I 86.287)
N = lnteger{f I 8.017}
Where f is the corner frequency.
Examples of calculating Low Pass Frequency code:
1. Low pass frequency = 1000 Hz
Low Pass Frequency Range bit = 1
Low Pass Frequency code = lnteger(1 000 I 86.287) = 12
4-17
4.2. 7
err
1s
14
= lnteger(200 I 8.017) = 25
12
11
10
os
os
01
os
os
04
03
02
01
oo
CH 1, WORD 12
CH2, WORD 16
CH3, WORD20
CH 4, WORD24
HIGH PASS FILTEA FREQUENCY
TRANSDUCER TYPE
NOT USED
HIGH PASS FILTER ENABLE
4-18
TRANSDUCER lYPE
3Hz
10Hz
Accelerometer
Accelerometer
25Hz
No Integration
With Integration
10Hz
Proximitor
3Hz
= lnteger(200 I 0.995)
4-19
.
CODE
TRANSDUCER TYPE
SCALE
FACTOR
TRANSDUCER
VOLTAGE
(Vdc)
1
2
3
4
5
Thrust Channel
3300 Proximito~
7200 5mm/8mm Proximito~
7200 11 mm Proximito~
7200 14mm Proximitor
3000 series Proximitor
200
200
100
100
200
mV/mil
mV/mil
mV/mil
mV/mil
mV/mil
-24
-24
. -24
-24
-18
6
7
8
9
10
200
200
100
100
200
mV/mil
mV/mll
mV/mil
mV/mil
mV/mil
-24
-24
-24
-24
-18
500 mV/in/sec
-7.5
11
12
13
500 mV/in/sec
-7.5
14
15
16
145 mV/in/sec
-7.5
17
18
19
100 mV/in/sec
-24 (3 rnA)
22
145 mV/in/sec
-24 (3 rnA)
23
24
25
20
21
4-20
CODE
TRANSDUCER TYPE
26
27
28
29
Acceleration Channel,
100 mV/g Interface Module
Peak Acceleration, no integration
Peak Acceleration, with integration
RMS Acceleration, no integration
RMS Acceleration, with integration
30
31
32
33
Acceleration Channel,
25 mV/g Interface Module
Peak Acceleration, no integration
Peak Acceleration, with integration
RMS Acceleration, no integration
RMS Acceleration, with integration
34
35
36
37
38
SCALE
FACTOR
TRANSDUCER
VOLTAGE
(Vdc)
100 mV/g
-24
25 mV/g
-24
200 mV/mil
200 mV/mil
100 mV/mil
100 mV/mil
200 mV/mil
-24
-24
-24
-24
-18
~Note
Seismic transducers and filtered radial vibration are only
permitted on channels 3 and 4 of a 2201/03 - 02 monitor
and all four channels of a 2201/03- 03 monitor.
LL
CAUTION
4-21
4.2.8
err
15
14
WORD25
13
12
11
10
09
I I I l l
08
15
14
13
12
11
10
09
08
WORD28
01
14
13
12
11
10
09
03
02
01
06
os
04
03
02
01
08
07
06
OS
04
03
02
01
1S
07
13
12
11
10
09
oo
00
I l 1 J I I l
14
oo
I I I I I I I
WORD27
BIT
1S
04
I I I I I I I
BIT
os
I I I I I I I
WOR026
06
l l l l l l l
err
01
08
I I I I I I I
CHANNEL 4 THRUST POSITION UNDER ALERT
SETPOINT
06
OS
04
03
02
01
00
I I I l l l l
CHANNEL 3 THRUST POSITION UNDER
ALERT SETPOINT
5r Note
All alarms have a hysteresis of 0.5 % of current full scale
range.
4-22
OFF
for
5-1
MONITOR
MON
COM
5-2
LED EXTINGUISHED
CONDITION
CORRECTIVE ACTION
System Monitor
MONOK
PLC COM OK
System Monitor to
PLC communications
have failed.
OR
MON COM OK
5-3
5-4
6 System Status
System Status
WORDO
15
14
13
12
11
10
09
08
07
06
OS
04
03
02
01
00
I I I T I I I
NOT USED
SELF TEST IN PROGRESS
I
SPI FAILURE
AID ERROR
SYSTEM COMMUNICATIONS TIME.QUT FAILURE
RAM TEST FAILURE
ROM TEST FAILURE
PLC MISSED DATA FROM 2201 SYSTEM
POWER UP, SEND NEW CONFIGURATION
6-1
6 System Status
AID
6-2
6 System Status
PLC missed data from 2201 system has occurred if the bit is
one.
POWER-UP/SEND NEW CONFIGURATION indicates a
request for a full system configuration. This bit will be set to
one at power-up prior to initial system configuration. This bit
will also be set to one if the current configuration data has
been corrupted. A full BTW (see Section 4) will clear this bit,
if no errors occur during the block transfer. If a verifiable full
BTW does not clear this bit, replace the System Monitor.
The power up/send new configuration request is active when
this bit is one.
6-3
6 Sys1em Status
1s
WORD1
14
13
12
I I
11
13
NOT USED
10
09
oa
07
06
05
I I I Is IaI1 Is
12
11
10
04
03
1 s 1
02
I I
3
01
oo
The Table below describes each voltage node bit. Any bit
set to one indicates an active voltage node error. All voltage
nodes are verified on power-up and continuously with the
cyclic self test. Replace the System Monitor if any self test
voltage node bit is set to one except codes 9 and 10 (-VTA
and -VTB). These two error codes can be caused by faulty
transducers or field wiring. If disconnecting the field wiring
connector does not clear these errors, replace the System
Monitor.
Any of these voltage node errors will cause all channels to
go Not OK, except for those with a '*' in front of voltage
node.
VOLTAGE
NODE
1
2
*3
4
5
6
*7
8
*9
*10
*11
12
13
6-4
NODE
ABBREVIATION
+VAOR
-VAOR
(not used)
VISOR
+VAO
-VAO
(not used)
VI SO
-VTB
-VTA
-VTR
+REF
-1.25REF
6 System Status
1s
10
09
oe
01
06
os
04
03
02
01
oo
12
11
10
II
II
13
12
11
10
II
13
12
11
10
II
II
13
12
11
10
II
II
13
12
11
10
II
II
13
12
11
10
II
II
14
13
12
MONrTOR I, WORD2
15
14
13
MONrTOR 2, WORD 11
15
14
MONrTOR 3, WORD 20
15
14
15
14
MONrTOR 5, WORD 38
15
14
MONrTOR 8, WORD 47
15
14
11
SPI ERRORS
FOUR CHANNEL MONITOR VOLTAGE NODE ERRORSThe table below describes each voltage node bit. Any bit set
to one indicates an active voltage node error. All voltage
nodes are verified on power-up and continuously with the
cyclic self test. Replace the Four Channel Monitor if any self
test voltage node bit is set to one.
VOLTAGE NODE
1
2
3
4
5
*6
*7
*8
*9
10
**11
12
*13
**14
**15
Any of the above voltage node errors will cause all channels
of the Four Channel Monitor to go Not OK, except for those
with a '*' in front of the voltage node. Those with a '**' in
6-5
6 System Status
6.4 Channel
BrT
15
Curr~nt
14
13
12
10
09
08
07
06
05
04
03
MONITOR I , WORD 3
MONITOR 2, WORD 12
MONITOR 3. WORD 21
MONITOR . WORD 30
MONITOR 5, WORD 38
MONITOR&, WORD .a
CHANNEll CUAREHT VALUE
CHANNEl 1 CURRENT VALUE SIGN
NOTUSEO
CHANNEl 1 01/'ER FIAHGE
CHANNEl 1 ALERT
CHANNEll DANGER
CHANNEl 1 NOT OK
6-6
02
01
00
6 System Status
BIT
15
14
13
12
11
_10
09
08
07
06
OS
04
03
02
01
00
02
01
00
MONITOR I, WOAD 4
MONITOR 2, WORD 13
MONITOR 3, WORD 22
MONITOR 4, WORD 31
MONITOR 5, WORD .0
MONITOR IS, WORD
.e
CHANNEL 2 CUFW:NT VALUE
CHANNEl 2 CURRENT VALUE SIGN
NOT USED
CHANNEl 2 OVER RANGE
CHANNEL 2 Al.ERT
CtiANNEl2 OANGER
CHANNEL 2 NOT OK
BIT
15
14
13
12
11
10
09
08
07
06
05
04
03
MONITOR 1, WORD5
MONITOR 2, WORD 14
MONITOR 3, WORD 23
MONITOR 4, WORD 32
MONITOR 5, WORO 41
MONITOR IS, WORO !50
CHANNEL 3 CUFW:NT VALUE
CHANNEL 3 CUFW:NT VALUE SIGN
NOTUSEO
CHANNEl3 OVER RANGE
CHANNEL 3 ALERT
CHANNEL 3 DANGER
CHANNEL 3 NOT OK
6-7
6 System Status
err
1s
14
13
12
11
10
09
oa
01
06
os
04
03
02
01
oo
loiONITOA I, WOR) t
MONITOR 2. WOR>
I~
MONITOR 3. WOR> 24
MONITOR 4. WOR> 3l
MONITOR 5, WOR> 42
MONITOR e. WOR) 01
Over range
Channel value is
full scale
Alert
Danger
6-8
s 100% of
6 System Status
BIT NAME
Not OK
1~
14
13
12
11
10
09
08
01
06
05
04
03
02
01
oo
MONITOR 1, WOAD 7
MONITOR 2. WOAD 18
MONITOR 3, WOAD 25
MONITOR WOAD 34
MONITOR S, WOAD ~
MONITOR 8, WOAD 52
CHANNEl 1 GAP VOLTAGE
CHANNEl 1 INVAUO CONFIGURATION
NOT USED
err
1s
14
13
12
11
10
09
08
o7
06
05
04
03
02
01
oo
MONITOR 1, WOAD 8
MONITOR 2, WOAD 17
MONITOR 3. WOAD 28
MONITOR 4, WOAD 37
MONITOR 5, WOAD 44
MONITOR 8, WOAD 53
CHANNEl2 GAP VOLTAGE
CHANNEl2 INVAUO CONFIGURATION
CHANNEl2 SELF TESTE~
CHANNEl 2 TRANSDUCER SUPPI.Y ~
NOTUS0
6-9
6 System Status
err
1S
14
13
12
11
10
09
08
07
06
OS
04
03
02
01
00
03
02
01
00
MONITOR I , WORD II
MONITOR 2. WORD 18
MONITOR 3, WORD 'Z7
MONITOR 4, WOAD 38
MONITOR 5, WORD 45
MONITOR a, WORD 54
CHANNEL 3 G/lP VOLTAGE
CHANNEL 3 INVAUIO OONFIGURATlON
CHANNEL 3 SELF lEST EAAOA
CHANNEL 3 l'RANSOUa::R SUPP\.Y EAAOA
NOTUSEO
err
1S
14
13
12
11
10
09
08
07
06
OS
04
MONITOR 1, WORD 10
MONITOR 2, WORD Ill
MONITOR 3, WORD 28
MONITOR 4, WORD 37
MONITOR 5, WORD 48
MONITOR 8. WORD 55
CHANNEL 4 G/lP VOLTAGE
CHANNEL 4 INVAUO OONFIGURAT10N
CHANNEL 4 SELF TEST EAAOA
CHANNEL 4 TRANSDUCER SUPPLY EAAOA
NOTUSEO
6-10
6 System Status
Invalid Configuration
Channel configuration is
invalid
Channel configuration is
valid
~Note
1. If Invalid Configuration bit is set to one, verify the
monitor channel configuration. If the configuration is
invalid, correct and re-configure the monitor. (See
Section 4.)
2. If the Self Test Error bit is set to one, initiate a monitor
self test. (See Section 4.) If the Self Test Error bit
remains set to one following configuration, then replace
the monitor.
3. If the Transducer Supply Error bit is set to one,
disconnect the field wiring connector on the front of the
monitor. It the bit remains set to one, replace the
monitor.
4. All these errors cause the channel to go Not OK.
6-11
words
28
Two slot
I INPUT WORD 1
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
00
I I I l l J I I I I
NOT USED
I
I
I
I
I
7-1
15
14
13
12
11
10
09
08
07
06
OS
04
03
02
01
00
INP.UT WORD 1
7-2
Channel Danger
Common System OK
BIT
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
00
INPUT WORD 2
Channel
Channel
Channel
Channel
Channel
Channel
Channel
Channel
Channel
Channel
Channel
Channel
Channel
Channel
Channel
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
Danger
Danger
Danger
Danger
Danger
Danger
Danger
Danger
Danger
Danger
Danger
Danger
Danger
Danger
Danger
7-3
7-4
8 Specifications
Specifications
8
Physical Specifications
ITEM
SIZE
inches
WEIGHT
centimeters
lb
gram
10 X 5.75 X 1.25
1.6
800
10 X 5. 75 X 1.25
1.3
650
10 X 5.75 X 1.25
1.8
900
10 X 5. 75 X 1.25
1.8
900
0.1
50
0.14
69
0.1888
88
0.22
107
0.26
126
0.30
'145
8-1
Specifications
SPECIFICATION
Storage Temperature
-40C to +85C
Operating Temperature
ooc to
Relative Humidity
0% to 95% non-condensing
+60C
TEST
TEST DETAILS
Packaged Shock
Packaged Vibration
Unpackaged Shock
Operating
Not operating
The system can withstand three shocks of 30 g pk along each
axis. No damage may occur to the system.
Unpackaged
Vibration
Operating
8-2
Vibration amplitude
Maximum acceleration
Frequency sweep
Sweep cycle
Duration of test
0.006 inch pk to pk
2.5g pk
5 to 500Hz
15 minutes
60 minutes
8 Specifications
Electrostatic I Magnetic
The 2201 Monitoring System has been designed and tested to meet the following standards.
STANDARD
Radiated Electromagnetic Susceptibility
SAMA (PMC 33.1 - 1978} Class 2 {10 V/m}, Band ABC (20 MHz to 1000 MHz).
IEC 801-3 (1984}, Level 3 (1 0 V/m}, frequencies 27 MHz to 1000 MHz.
Max Error:
Dielectric Withstand
The 2201 Monitoring System has been designed and tested to withstand the following test
voltages.
VOLTAGE
DURATION
Vac
Vdc
500
707
Common
1 min
500
707
Power input
1 min
500
707
Chassis
1 min
600
850
Common
1s
600
850
Power input
.1 s
600
850
Chassis
1s
8-3
8 Specifications
OUTPUT
VOLTAGE (Vdc)
-24
CURRENT LIMIT
(rnA)
34.0
-24
46.1
-18
20.8
-7.5
8.7
-7.5
8.7
CEC4-126, Velocity
-7.5
8.7
Velomitor
-24
46.1
-24
46.1
-24
46.1
-24
46.1
8-4
Proximitor
5 mm/8 mm Proximitor
11 mm Proximitor
14 mm Proximitor
8 Specifications
SPECIFICATION
SUPPLEMENTAL
INFORMATION
Amplitude Accuracy:
15 mV offset
2.4% of input maximum
Amplitude Accuracy:
23 m V offset
2.5% of input maximum
Amplitude Attenuation:
Proximitors and
Accelerometers: 4%
47633 Velocity
Seismoprobes: 7.5%
9200 and CEC4-126 Velocity
Seismoprobes: 16.6%
8-5
Specifications
Performance Specifications
PARAMETER
SPECIFICATION
Linearity:
1% of full scale
Offset:
1% of full scale
2% of full scale with full
scale ranges of .5 in/s pk
and 1o mm/s pk with
transducer type codes of 17,
20, and 23.
System Bandwidth
Proximitor
Velocity Transducers
Velomitor
Accelerometer
Filters General
SUPPLEMENTAL
INFORMATION
1 Hz to 4kHz
3Hz to 2kHz
3Hz to 5kHz
10Hz to 30kHz
Corner Frequency Accuracy:
6% of programmed
frequency
Specifications common to
both Low and High Pass
Filters.
Filter Response:
Butterworth
Filter Rolloff:
Channels 3 and 4, -80 db
per decade
Channels 1 and 2, -40 db
per decade
Low Pass Filter
Range:
24 Hz to 2040 Hz
259 Hz to 22003 Hz
Range :
3Hz to 254Hz
User Selected
Time to Update:
50 msec maximum
Self TesVCalibration
Duration:
120 sec maximum
8-6
Appendices
Appendices
APPENDIX
A-1
15
14
13
12
11
10
09
08
07
06
05
04
03
01
02
00
\lORD
Channel
1
Channel
2
Chamel
3
--
00
STE
01
02
03
04
05
06
07
08
09
Scale Factor
10
11
LPEN
12
HPEN
13
Scale Factor
14
15
LPEN
16
HPEN
17
Scale factor
18
19
LPEN
20
HPEN
lPRNG
LOFR
LPRNG
BTRSEL
THRDIR
JNTPOS
LOFR
OFF
BARR
BTRSEL
THRDIR
JNTPOS
LOFR
OFF
BARR
TOK
Transducer Type
BTRSEL
THRDIR
JNTPOS
Transducer _Type
A-2
TOK
Transducer Type
LPRNG
BARR
OFF
TOK
BIT
15
14
13
12
11
10
09
08
07
06
05
04
03
02
01
00
\IORO
Chamel
4
Trust
Position
Setpoints
lOFR
21
Scale Factor
22
23
lPEN
24
HPEN
25
26
27
28
lPRNG
BARR
BTRSEl
OFF
THRDIR
INTPOS
TOK
Transducer Type
--
S~il'lt
--------
A-3
15
14
13
1l
11
10
OM ISS
ROMCHK
RAMCHK
COM ERR
VST13
09
08
07
AD ERR
SYSSPI
STPROG
VST12
VST11
VST10
VST9
VST6
VHON12
VHON11
VHON10
VHON9
VHON6
06
05
04
03
VST6
VST5
VST4
VHON6
VHON5
VHON4
02
01
00
VST2
VST1
VHON2
VHON1
~D
System Monitor
Status
00
PUB
01
Monitor 1 Status
02
SPIERR
VHON15
VHON14
VHON13
Channel 1
03
NOT OK
Danger
Alert
OVRG
VALSGN
Channel 2
04
NOT OK
Danger
Alert
OVRG
VALSGN
Channel 3
05
NOT OK
Danger
Alert
OVRG
VALSGN
Channel 4
06
NOT OK
Danger
Alert
OVRG
VALSGN
Channel 1
07
VTERR
STERR
INVC
Channel 2
08
VTERR
STERR
INVC
Channel 3
09
VTERR
STERR
INVC
10
VTER~_
,_INVC _
Channel 4
-------
_J)_l'E~'L_
VHON7
VHON3
NOTE: The number of Block Transfer Read (BTR) data words will vary depending on the number of Four Channel Monitors in a system.
A system with only one Four Channel Monitor will have 11 data words (as shown above) in the BTR.
A system with a maximum of six Four Channel Monitors will have 56 words in the BTR.
A-4
8.1
- I I I I I - ITl
PART NUMBER
QUANTITY
1
2
3
4
5
6
7
8
00580320
00580356
00580355
00581053
00581054
04404530
02172700
03300370
2
1
1
3
3
1
NR
61N
DESCRIPTION
CONNECTOR BACKSHELL
CONNECTOR P1 {9 WAY)
CONNECTOR J1 {9 WAY)
CONNECTOR P1 SOCKETS
CONNECTOR J1 PINS
TOOL, PIN EXTRACT/INSERT
CABLE, 3 TW PR
0.375 IN SHRINK TUBE
B-1
Appendices
Wiring Instructions
2201 SYSTEM MONITOR
CONNECTOR J1
PC RS-232
CONNECTOR P1
J1 - 7
J1 -3
J1 -2
P1 -5
P1 - 3
P1 -2
Assembly Instructions
J 1
TI
II
W IRE
TRI ~,j
DETAil
F0 R
B-2
J 1
.7.-
l I
l..!......L
lll
r0
' t
1)
IT
W IRE
TRI I.t
DET A il
FOR P 1 .
NOTES:
&
Mark part number on paper tag. Place under item 8 and shrink in place.
Mark cable identification (if required} on paper tag. Place under Item 8 and
shrink in place.
8.2
-I I I I I -
o:J
Parts List
ITEM
PART NUMBER
QUANTITY
00580320
00580355
00502011
02201612
00581053
00581054
04404530
02172700
03300370
2
3
4
5
6
7
8
9
1
1
1
3
3
1
AIR
SIN
DESCRIPTION
CONNECTOR BACKSHELL
CONNECTOR J1 (9 WAY)
CONNECTOR P1 (25 WAY)
CONNECTOR BACKSHELL
CONNECTOR P1 SOCKETS
CONNECTOR J1 PINS
TOOL, PIN EXTRACT/IN$ERT
CABLE, 3 TW PR
0.375 IN SHRINK TUBE
B-3
Appendices
Wiring Instructions
2201 SYSTEM MONITOR
CONNECTOR J1
PC RS-232
CONNECTOR P1
J1 - 7
J1 - 3
J1 -2
P1 -7
P1 -2
P1 -3
Assembly Instructions
J 1
I St
..L1... . II
WIRE TRIM
DETAIL
F0 R J 1
B-4
Lit
..
1.11
4 t.
l.l
WIRE TRIM
OETA ll
F0 R P 1 .
NOTES:
&
~ Mark part number on paper tag. Place under item 9 and shrink in place.
&
Mark cable identification (if required) on paper tag. Place under item 9 and
shrink in place.
B-5
BTU1_EN
N5:0
BTU2 EN
N5!34
BTR--------.
(EN)
BLOCK TRNSFR READ
Rack
00
Group
1 (ON)
Module
0
Control Block
N5:68 (ER)
N5:73
Data file
Length
20
Continuous
N
] / [ -- ] / [ - - ] /[
15
PUB
N5:73
]
15
BTU1_EN
NS:O
15
BTU2 EN
N5!34
rBT
BLOCK TRNSFR URITE- (EN)
Rack
00
Group
1-(ON)
Module
0
Control Block N5:0-(ER)
Data file
N5:5
Length
Z9
Continuous
N
[--]/[--]/[
15
15
15
rBT
BLOCK TRNSFR URITE
- (EN)
Rack
00
Group
1-(ON)
Module
0
Control Block
N5:34-(ER)
Data file
N5:39
Length
29
Continuous
N
t - - - - - - - - - [ E N O OF
FILE]-------~
If you use this program, you can use the 2201 configuration
software to set the configuration data and to display
monitored values. You will need to set the correct address
values for the block transfers in the configuration software.
C-1
Appendices
Module
PLC block
transfer
address
N5:0
N5:5
N5:34
N5:39
N5:68
N5:73
C-2
Index
Index
A
AID Error
Acceleration
Accelerometer wiring
Alarm
Alarm status bit
Discrete data transfer
Setpoints
Time Delay
Alert
Discrete data transfer
Setpoint
Status bit
6-2
1-5
3-7
6-8
7-1
1-6, 4-4
1-6, 4-11
7-1
4-4
6-8
Danger
Discrete data transfer
Setpoint
Status bit
Default Configuration Parameters
Disassembly
Discrete Alarm Data
Channel Danger
Common System Alert
Common System Danger
Common System Not OK
7-1
4-4
6-8
4-2
2-1
7-2,
7-1'
7-1'
7-1,
7-3
7-2
7-2
7-2
E
B
Backplane, monitoring system
Barriers
Scale Factor
Setting barrier options
Wiring
Block Transfer
Reads
Writes
Buffered Outputs
Buffered Transducer Outputs
3-3
4-9
4-8
3-7
6-1
4-2
1-7
4-15
Earthing Guidelines
Errors
AID error
Invalid configuration
Monitor self test error
Serial Peripheral Interface (SPI)
error
Time-out error
Transducer supply error
Voltage node errors
External Barriers
c
Channel
6-8
Alert
6-8
Danger
6-8
Not OK
Over Range
6-8
Value
6-8
Common System Alert
7-1' 7-2
Common System danger
7-1' 7-2
Common System Not OK
7-1' 7-2
Configuration
Default configuration parameters
4-2
6-11
Invalid configuration status bit
Methods for configuring the system 4-1
Using configuration software
4-3
Cyclic self test
1-7
3-8
6-2
6-11
6-11
6-5
6-2
6-11
6-4
4-8
F
Filters
Four Channel Monitor
Installation
Programming
Voltage Node and SPI Errors
Four Channel Seismic Filter Board
Programming
Frequency response
Full block transfer writes
Full Scale Range
1-5
3-7
2-3
6-5
2-4
4-9
4-3
4-11
G
Gap Voltage
1-6, 6-11
lndex-1
Index
Status bit
H
High Pass Filter
Enable
Frequency
4-18
4-18
Indicators, LEOs
Installation
Four Channel Monitors
System
System Monitor
Wiring
Integrator
Definition
Integrator position bit
Invalid Configuration
3-7
3-1, 3-3
3-7
3-7
1-6
4-15
6-11
2-4
2-2
2-3
K
1-7
Keyphasors
L
5-2,
5-1,
5-2,
5-1,
5-3
5-3
5-3
5-3
4-16
4-16
M
5-2, 5-3
5-1, 5-3
4-3
5-2, 5-3
6-11
3-3
N
Not OK
Discrete data transfer
lndex-2
0
OK LED
Over Range
Over Setpoints
5-1, 5-2
Jumper locations
Four channel seismic board
System Monitor plug-in board
Two channel seismic board
LED
MON COM OK
MON OK
MONITOR OK
PLC COM OK
Low Pass Filter
Enable
Frequency
6-8
7-1
~9
1-6
5-3
6-2
3-2
3-1
1-7
6-3
3-7
1-5
R
1-6
6-2
s
4-9
Scale factor
Self Test
Cyclic
1-7
4-4
Enable
6-2
In Progress
1-7
Power-up
1-8
With Calibration
Short block transfer writes
4-3
Software
1-3, 4-1, 4-3
Configuration software
1-3
TestVU
Using the PLC software to configure
block transfer writes
4-2
8-1
Specifications
SPI Communications Failure
6-2
Status Indicators
Four Channel Monitor
5-2
5-1
System Monitor
System Communications Time-Out
Error
6-2
System Configuration
4-11
Alarm Time Delay
Index
4-4
4-15
4-4
4-8
4-11
4-18
4-18
4-15
4-16
4-16
4-1
4-3
4-9
4-4
4-15
4-4
4-22
4-15
4-9
4-19
4-8
4-3
4-5
3-7
2-2
6-4
1-1
2-3
2-4
2-2
2-3
6-2
6-8
6-8
6-8
6-8
6-8
6-8
6-5
6-11
6-11
Over Range
6-8
PLC Missed Data from 2201 System
6-2
Power Up/Send New Configuration 6-3
ROM Test Failure
6-2
Self Test Error
6-11
Self test In Progress
6-2
SPI Communications Failure
6-2
System Communications Time-Out
Error
6-2
System Monitor Voltage Node
errors
6-4
Transducer Supply Error
6-11
T
TestVU software
Thrust
Over Setpoint
Under Setpoints
Zero Voltage
Thrust Direction
Thrust Probe Zero Gap
Timed OK!Channel Defeat
1-7,
Transducer
Scale Factor
Supply Error
Type
Voltage
4-19,
Wiring Diagram
3-9,
Turn Channel Off
Two Channel Seismic Filter Board
Programming
Two-wire velocity transducer wiring
1-3
1-5
4-4
4-21
4-5
4-15
4-5
4-15
4-9
6-11
4-19
4-20
3-10
4-8
2-3
3-7
v
Velocity
1-5
w
Wiring
3-7
Accelerometer
3-7
Barriers
3-7
Four Channel Monitor
3-7
Installation Notes
3-11
Keyphasor Transducer Connection
3-10
Keyphasor Transducer Connection
With Safety Barriers
3-10
lndex-3
Index
Wiring (cont)
Pro~m~r
System Monitor
Transducer Connection
Transducer Connection With Safety
Barriers
Two-wire velocity transducer
H
3-7
3-9
3-9
3-7
z
Zero Thrust Position
lndex-4
4-7