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Centrifugal pump
By
Abdelaal mohamed khttap
Cairo 2014
Centrifugal pump
By
Abdelaal mohamed khttap
Cairo 2014
II
Acknowledgements
All thanks are extended to all who helped me in gathering information to
make this report. Special thanks to the assistant stuff of technical report
course. Finally the student is very grateful for all stuff of mechanical power
department who provided him by useful courses which enhance his skills that
was one of the main reasons of his success.
III
Preface
Centrifugal pump is one of the most important pumps used in the modern
industries. This report discusses the structure, advantages and disadvantages
of centrifugal pumps, types of centrifugal pumps and the different
applications of centrifugal pumps.
The main body of the text contains the following subjects.
Chapter (1)
This chapter introduces the history of pumps and the developments of them
Chapter (2)
This chapter introduces the structure and the main components of centrifugal
pump. Small brief discussion about every main component in the centrifugal
pump.
Chapter (3)
This chapter introduces the advantages and disadvantages of different types
of centrifugal pumps and how to overcome these disadvantages.
Chapter (4)
This chapter discusses the different applications of the different types of
centrifugal pump.
Chapter (5)
This chapter introduces the conclusions that have been concluded from the
search about the centrifugal pump and its performance.
IV
Letter of Authorization
The Authorization Of This Work Is Made By A Student Of Al-Salam Higher
Institute For Engineering And Technology, Mechanical Power Department,
And He Spare No Effort To Produce This Work And His Name Is:
3:
Contents
Acknowledgements .......................................................................................................................... III
Preface .............................................................................................................................................. IV
Letter of Authorization ...................................................................................................................... V
List of Table ..................................................................................................................................... VIII
List of Figure.................................................................................................................................... VIII
Nomencalture ................................................................................................................................... IX
Abstract.............................................................................................................................................. X
Chapter 1:Introdution ........................................................................................................................ 1
1.1Historical Background: .............................................................................................................. 1
1.2Centrifugal Pump: ..................................................................................................................... 1
Chapter 2:Centrifugal Pump Design .................................................................................................. 2
2.1 Introduction to the Chapter [3]: ................................................................................................ 2
2.2 Principle of the Centrifugal Pump:........................................................................................... 2
2.3 Hydraulic Components: ........................................................................................................... 2
2.3.1 Inlet flange and inlet:........................................................................................................ 3
2.3.2 Impeller [6]: ........................................................................................................................ 3
2.3.2 Coupling and Drive:........................................................................................................... 4
2.3.4 Impeller Seal: .................................................................................................................... 4
2.3.5 Cavities and axial bearing: ................................................................................................ 5
2.3.6 Volute casing, diffuser and outlet flange: ......................................................................... 6
2.3.7 Return channel and outer sleeve:..................................................................................... 6
Chapter 3: Advantages, Disadvantages and problems of Centrifugal pumps ................................... 8
3.1 Advantages: ............................................................................................................................. 8
3.2 Disadvantages: ......................................................................................................................... 8
3.3 The dangers of letting the pump dry[5]: ................................................................................... 8
3.4 Diagnosis of Pump Problems [2]: .............................................................................................. 8
3.4.1 Hydraulic Problems [2]: ...................................................................................................... 8
Chapter 4: Different Types and Applications of Centrifugal Pumps ................................................ 10
4.1 General and Sepecific Applications: ...................................................................................... 10
4.1.1Other Applications[11]: ...................................................................................................... 13
4.2 Different Types of centrifugal Pumps: ................................................................................... 13
VI
VII
List of Table
Name
Table (2.1): Some impeller calculations
Page
4
List of Figure
Name
Fig. (1-1): Water pump in ancient Greece
Page
1
Fig (2-2): Inlet for inline, end suction, double suction and submersible pump
11
13
14
14
15
16
16
VIII
Nomencalture
Symbol
dw
d1,opt
d2
fd1
fq
g
Hopt
kn
n
nq
QE
QLa
Qopt
Qsp
NPSH
Pmax
Quantity
Saft diameter
Optimum Impeller inlet diamter
Impeller outer diameter
Application of Impeller Type
Impeller eyes per Imperller
Acceleration of gravity
Optimum Head
Blokage caused by hub
Rotional speed
Specific speed
Flow rate axial thrust balancing device
Flow rate through Impeller
Optimum flow rate
Leakage flow rate through seal at impeller inlet
Approch Flow Angle
Impeller inlet angle
Coefficient
Volumetric effciency
Cofficient for NPSH calculation
Cofficient for NPSH calculation
Mathmatical Constant = 3.14
Shear strees
Optimum head coefficient
Angular Velocity
Net Positive Suction Head
Maximum power
IX
Unit
m
m
m
m/s2
m
rpm
rpm
m3/s
m3/s
m3/s
m3/s
Degree
Degree
N/m2
Rad/s
watt
Abstract
Centrifugal pumps are considered the most important type of pumps that used
in different applications of life so this report discuss briefly the structure and
design of different components of centrifugal pump and the function of every
component .The advantages and disadvantages of different types of
centrifugal pump and how to overcome these disadvantages and to improve
the performance .The different applications of centrifugal pumps in modern
industries and other applications .The conclusions that were deduced from the
process of search and doing experiments.
Chapter 1:Introdution
Introduction
1.1Historical Background:
The earliest pumps we know of are variously known, depending on which culture
recorded their description, as Persian wheels, waterwheels, or norias. These devices were
all undershot waterwheels containing buckets that filled with water when they were
submerged in a stream and that automatically emptied into a collecting trough as they
were carried to their highest point by the rotating wheel. Similar waterwheels have
continued in existence in parts of the Orient even into the twentieth century. Because
pumps have existed for so long and are so widely used, it is hardly surprising that they are
produced in a seemingly endless variety of sizes and types and are applied to an apparently
equally endless variety of services. Although this variety has contributed to an extensive
body of periodical literature, it has also tended to preclude the publication of
comprehensive works. [1]
1.2Centrifugal Pump:
A centrifugal pump is a rotating machine in which flow and pressure are generated
dynamically. The inlet is not walled off from the outlet as is the case with positive
displacement pumps, whether they are reciprocating or rotary in configuration. Rather, a
centrifugal pump delivers useful energy to the fluid or pumpage largely through velocity
changes that occur as this fluid flows through the impeller and the associated fixed
passageways of the pump; that is, it is a rotodynamic pump. All impeller pumps are
rotodynamic, including those with radial-flow, mixed-flow, and axial-flow impellers: the
term centrifugal pump tends to encompass all rotodynamic pumps. [1]
The inlet guides the fluid to the impeller eye. The design of the inlet depends on the pump
type. The four most common types of inlets are in line, end suction, double suction and
inlet for submersible pumps.
The design of the inlet aims at creating a uniform velocity profile into the impeller since
this leads to the best performance. [3]
Fig (2-2): Inlet for inline, end suction, double suction and submersible pump
In a radial impeller, there is a significant difference between the inlet diameter and the
outlet diameter and also between the outlet diameter and the outlet width, which is the
channel height at the impeller exit. In this construction, the centrifugal forces result in high
pressure and low flow. Relatively low pressure and high flow are, on the contrary, found
3
in an axial impeller with a no change in radial direction and large outlet width. Semi axial
impellers are used when a trade-off between pressure rise and flow is required.
The impeller has a number of impeller blades. The number mainly depends on the desired
performance and noise constraints as well as the amount and size of solid particles in the
fluid. Impellers with 5-10 channels have proven to give the best efficiency and are used
for fluid without solid particles.[3]
2.3.2.1 Calculations of Impeller Design:
Table (2.1): Some Impeller Design Calculations [2]
n, Qopt, Hopt, 1
QLa = Qopt + Qsp + QE = Qopt/v
Given quantities
Flow rate through impeller
Shaft diameter
dw=
=3.65
d1*
d1=2.9
d1,opt=
Where
the gap. Thus, the impeller has to pump both the leak flow and the fluid through the pump
from the inlet flange to the outlet flange. To minimize leak flow, an impeller seal is
mounted. [7]
channel are either called a stage or a chamber. The chambers in a multistage pump are
altogether called the chamber stack.
Besides leading the fluid from one impeller to the next, the return channel has the same
basic function as volute casing: To convert dynamic pressure to static pressure. The return
channel reduces unwanted rotation in the fluid because such a rotation affects the
performance of the subsequent impeller. The rotation is controlled by guide vanes in the
return channel.
In multistage inline pumps the fluid is lead from the top of the chamber stack to the outlet
in the channel formed by the outer part of the chamber stack and the outer sleeve.
When designing a return channel, the same design considerations of impel-ler and volute
casing apply. Contrary to volute casing, a return channel does not create radial forces on
the impeller because it is axis-symmetric.
3.2 Disadvantages:
High viscous liquids are not handled well.
Centrifugal Pumps usually dont have the capabilities of handling high pressure
applications in comparison to other types of pumps, i.e., Regenerative turbines.
In general, Centrifugal pumps cannot deliver high pressure without changes in design
and are not suitable for high pressure delivery at low volumes except the multistage
pumps. [4]
2. Misalignment
4. Loose foundation bolts
6. Inadequate grouting of base plate
10
11
4-Other typical applications for centrifugal pumps are pipeline applications. Pipelines are
used for economical transport of hydrocarbons like oil and gas over long distances. At the
beginning of a pipeline system, in most cases huge storage tanks can be found to ensure a
continuous flow through the pipeline. The oil is forced through the pipe by a few powerful
centrifugal pumps in serial. On its long way, pumping stations are required to overcome
the resistance and heights. These pumping stations are distributed over the whole length of
the pipeline, but can be found especially before mountains. As an example, the 1280km
long TransAlaska pipeline has 11 pumping stations with 4 pumps each. Usually only 7
stations are in operation and provide the head to overcome height differences and the fluid
pipe friction. The other 4 pump stations are on standby and are activated if necessary to
ensure sufficient head at peak loads. The pipeline has a maximum capacity of around
330.000m per day. So it is obviously that pipelines are a perfect application of high
capacity pumps like centrifugal pumps. There are also several valves to control the flow or
to shut in the pipeline in case of an accident along it. On the map fig (4-2). It can be easily
seen that the pump stations are not distributed regularly over the pipelines length. At the
end of a pipeline, usually a distributing station like a major harbor or refineries can be
found. In case of the TransAlaska Pipeline, it is the harbor in Valdez to distribute the oil
from the Prudhoe Bay Oil Field to up to four tankers simultaneously.
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4.1.1Other Applications[11]:
1-Energy and Oil - refineries, power plants
2-Building Services - pressure boosting, heating installations, fire protection sprinkler
systems, drainage, air conditioning
3-Industry and Water engineering - boiler feed applications, water supply (municipal,
industrial), wastewater management, and irrigation, sprinkling, drainage and flood
protection
4-The Chemical and Process Industries - paints, chemicals, hydrocarbons,
pharmaceuticals, cellulose, petro-chemicals, sugar refining, food and beverage production
2. Industry
4. Other general water supply
4.2.1.2 Features:
1. Compact and light weight
2. Easy maintenance and inspection due to back pull out construction
3. Long life mechanical seal is adopted for shaft sealing
3. Industry
4. Other general water supply
4.2.2.2 Features:
1. Compact and light weight
2. Easy maintenance and inspection due to back pull out construction
3. Long life mechanical seal is adopted for shaft sealing
2. Industry
4.2.3.2 Features:
1. Strong against deterioration of bearing and insulation due to TEFC motor
2. Long life and strong against leakage due to adoption of high quality mechanical seal
which can stand antifreeze
3. No rusting and easy maintenance because of rust proof materials (such as stainless steel)
for impeller, bolts and nuts are used
14
15
4.2.6.2 Features:
1- Self priming construction does not required foot valve and makes priminf works easier
2-High efficiency and high suction performance
3- Easy maintenance and inspection because of back pull out construction
4- Sealed ball bearings required no oiling.
2-Agriculture
4- Cooling water
4.2.7.2 Features:
1- Compact and light weight
2- Easy maintenance and inspection due to Back pull out construction
3- Long life mechanical seal is adopted for Shaft sealing
4- Simple end suction top centerline Discharge position enable steady Installation with
high discharge pipe loading
5- Wide applications for various usages.
16
Chapter 5: Conclusions
The report can be summarized in these following paragraphs:
In earlier ages water wheels were used to raise water into higher levels but with mowing in
time these water wheels were developed to be pumps then these pumps development more
into a lot different pumps which differ into shapes, structure and applications.
The centrifugal pumps are considered the most important types of pumps as they are used
in most modern industries and other life applications. So the study of the design of the
centrifugal pump was very important because the application depends on the design and
the structure of the pump. In this report the major components were carefully studied to
get the parameters that increase the performance of the pump and how to long the age of
the major component, how to select the specific materials to protect the pump body from
corrosion
The advantages, disadvantages of the centrifugal pump were discussed in a brief way and
also general problems of the pump were discussed then the problems were classified into
hydraulic problems, mechanical problems and possible causes of these problems.
Due to the wide range of applications and millions of sold pumps, nowadays centrifugal
pumps are technically mature machines. Reasons for high efficiencies are a lot of
experience as well as modern finite element optimization. These flow optimization
procedures are standard engineering methods and lead to well constructed casings and
impellers. This leads to many different special designs, constructed for a specific range of
applications. Equipped with well selected anti wear systems and materials in combination
with reasonable maintenance, a long lifespan can be met.
At the end of the report there was a last chapter that discusses the different types of
centrifugal pumps and their applications and features and how to choose the convenient
pump for the convenient application.
17
References
1- Igor J. Karassik, Joseph P. Messina, etc ,Pump Handbook, McGraw-HILL, New
York, Volume 3, P.P (1-20), 2001.
2- Johann Friedrich Glich ,Centrifugal pumps , Springer, London, Volume 2, P.P
(338- 350), 2010
3- WWW.Grundfos.com
4-WWW.Pumpplus.com
5-WWW.aaaco.com
6-Paresh Girdhar, Octo Moniz, Particular Centrifugal Pumps, Newnes, London, Vol.1
P.P (10-43), 2004
7- Larry Bachus, Angel Custodio, Know and Understand Centrifugal Pumps, Elsevier,
Amsterdam, Vol.2, P.P (57-73), 2006
8- WWW.Kawamoto.com
9- Val S.Lobanoff, Robert R.Ross, Centrifugal Pumps Design & Applications, Gulf,
USA, Vol.2, P.P (113-139)
10-Stepanoff A. J. ,Centrifugal and Axial Flow Pumps, Krieger, USA, Vol.1, P.P (5080)
11-WWW.Worldpumps.com
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